JP4900582B2 - Method and apparatus for heat sterilization of solid matter - Google Patents

Method and apparatus for heat sterilization of solid matter Download PDF

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JP4900582B2
JP4900582B2 JP2006304049A JP2006304049A JP4900582B2 JP 4900582 B2 JP4900582 B2 JP 4900582B2 JP 2006304049 A JP2006304049 A JP 2006304049A JP 2006304049 A JP2006304049 A JP 2006304049A JP 4900582 B2 JP4900582 B2 JP 4900582B2
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佳之 森田
吉則 浅田
喜昭 品川
健 岩下
憲一 小南
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Toyo Seikan Kaisha Ltd
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本発明は、固形物の加熱殺菌方法及びその装置、特に、固形物を高温かつ短時間で殺菌し、短時間で冷却することが出来る固形物の加熱殺菌方法及びその装置に関する。   TECHNICAL FIELD The present invention relates to a solid heat sterilization method and apparatus, and more particularly, to a solid heat sterilization method and apparatus capable of sterilizing a solid material at a high temperature in a short time and cooling it in a short time.

固形物を加熱殺菌する方法として、レトルト殺菌が広く用いられている。近年、固形物を無菌で充填する技術が発案・実用化されている。中でも固形物を殺菌する方法は、内容器に固形物を充填した後にその容器詰め固形物を殺菌し、殺菌後に無菌下においてその容器詰め固形物を滅菌済み外容器に収容する加熱殺菌方法(例えば、特許文献1を参照。)や、固形物を殺菌専用容器で殺菌後、無菌下において別の滅菌済み容器に充填する方法など、多くの加熱殺菌方法が発案されている。   Retort sterilization is widely used as a method for heat sterilizing solid materials. In recent years, techniques for aseptically filling solid materials have been proposed and put into practical use. Among them, the method of sterilizing the solid is to sterilize the solid stuffed in the container after filling the inner container, and to sterilize the solid stuffed in the outer container under aseptic conditions after sterilization (for example, In addition, many heat sterilization methods have been proposed, such as a method in which a solid is sterilized in a sterilization-dedicated container and then filled in another sterilized container under aseptic conditions.

特開2004−141015号公報JP 2004-141015 A

上述した通り、固形物を加熱殺菌する方法としては、多くの加熱殺菌方法が発案されている。
しかしながら、いずれの方法においても、加熱時間の短縮化は達成されてはいるが、冷却工程の短縮化は未だ達成されていないのが現状である。
そこで、本発明は、かかる従来技術の問題点に鑑みなされたものであって、その目的は固形物を高温かつ短時間で殺菌し、短時間で冷却することが出来る固形物の加熱殺菌方法及びその装置を提供することにある。
As described above, many heat sterilization methods have been proposed as methods for heat sterilizing solid materials.
However, in any method, although the shortening of the heating time has been achieved, the shortening of the cooling process has not yet been achieved.
Therefore, the present invention has been made in view of the problems of the prior art, and its purpose is to sterilize a solid in a high temperature and in a short time and to heat and sterilize the solid in a short time and It is to provide such a device.

前記目的を達成するために請求項1に記載の固形物の加熱殺菌方法では、所定量の固形物を殺菌容器に充填し殺菌容器詰め固形物とする充填工程と、加熱用または冷却用の無菌流体を噴射する上蓋と該無菌流体を排出する底蓋とから成る2重蓋構造を有するチャンバに前記殺菌容器詰め固形物を収容するチャンバ移載工程と、該殺菌容器詰め固形物を該チャンバの内部に密封する密封工程と、該チャンバの内部の空気を蒸気で置換する脱気工程と、前記殺菌容器詰め固形物を蒸気にて加熱する加熱工程と、殺菌加熱した固形物の温度を一定に保持する温度保持工程と、前記固形物を冷却する冷却工程と、前記殺菌容器詰め固形物を取り出す搬出工程とを具備した固形物の加熱殺菌方法であって、
側面および底面に複数の貫通孔ならびに該側面から外側に突出したリングを備えた殺菌容器に前記固形物を充填し殺菌容器詰め固形物とし、該殺菌容器詰め固形物を前記チャンバの底蓋の内面より高く且つ該殺菌容器と前記チャンバの内周面との間に隙間を確保させて該殺菌容器詰め固形物を該底蓋の凸部で支持し、該殺菌容器詰め固形物の内部および外部に対し前記無菌流体を噴射し固形物を短時間で加熱すると共に同短時間で冷却することが出来ることを特徴とする。
上記固形物の加熱殺菌方法では、計量された固形物を充填する殺菌容器は、底面だけでなく側面に対しても貫通孔を備えているため、いわゆる熱の通りが良い特徴を有している。従って、その殺菌容器に固形物が充填された殺菌容器詰め固形物をチャンバの内部に収容する際に、チャンバの底蓋よりも高く且つ殺菌容器の外周面とチャンバの内周面との間にクリアランスを確保させて支持することにより、加熱用の蒸気または冷却用の無菌水及び/または無菌ガスが殺菌容器の貫通孔を通して流入出し易くなり、その結果、脱気工程や加熱工程や温度保持工程においてチャンバの内部に供された加熱用の蒸気は固形物の全体に満遍なく行き亘り且つ瞬時に熱を与えることが出来るようになる。他方、殺菌完了後の冷却工程において、無菌水等をチャンバ内に噴射することにより、蒸気と同様に無菌水等も固形物の全体に満遍なく行き亘り且つ瞬時に熱を奪い固形物を冷却することが出来るようになる。
In order to achieve the above object, in the method for heat sterilization of solid matter according to claim 1, a filling step of filling a sterilization container with a predetermined amount of solid matter to make a sterilization container stuffed solid, and aseptic for heating or cooling A chamber transfer step of storing the sterilized container stuffed solid in a chamber having a double lid structure comprising a top lid for ejecting fluid and a bottom lid for discharging the sterilized fluid; and A sealing step for sealing inside, a deaeration step for replacing the air inside the chamber with steam, a heating step for heating the solid matter packed in the sterilization container with steam, and the temperature of the solid matter subjected to sterilization heating is kept constant A heat sterilization method for solids comprising a temperature maintaining step for holding, a cooling step for cooling the solids, and a carry-out step for taking out the sterilized container-packed solids,
A sterilization container having a plurality of through-holes on the side surface and the bottom surface and a ring protruding outward from the side surface is filled with the solid material to form a sterilization container stuffed solid material, and the sterilization container stuffed solid material is an inner surface of the bottom lid of the chamber The sterilization container stuffed solid is supported by the convex part of the bottom lid with a clearance between the sterilization container and the inner peripheral surface of the chamber higher, and inside and outside the sterilization container stuffed solid On the other hand, the sterilized fluid is jetted to heat the solid in a short time and to cool in the same short time.
In the above-mentioned solid heat sterilization method, the sterilization container filled with the measured solid material has a through hole not only on the bottom surface but also on the side surface. . Therefore, when the sterilization container filled solid material in which the sterilization container is filled is accommodated in the chamber, it is higher than the bottom lid of the chamber and between the outer peripheral surface of the sterilization container and the inner peripheral surface of the chamber. By securing and supporting the clearance, it becomes easier for the steam for heating or the sterile water for cooling and / or the sterile gas to flow in and out through the through-hole of the sterilization container. As a result, the deaeration process, heating process and temperature holding process In this case, the heating steam supplied to the inside of the chamber spreads uniformly over the entire solid matter and can apply heat instantaneously. On the other hand, in the cooling process after the completion of sterilization, aseptic water and the like are sprayed into the chamber in a cooling process so that the aseptic water and the like can be spread evenly over the entire solid and instantly take heat and cool the solid. Will be able to.

請求項2に記載の固形物の加熱殺菌方法では、前記脱気工程において、前記底蓋に接続された排気バルブを開にして、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記チャンバ内の空気を蒸気で置換することとした。
上記固形物の加熱殺菌方法では、上記構成とすることにより、極短時間でチャンバの内部を蒸気で置換することが出来るようになる。
In the heat sterilization method for a solid material according to claim 2, in the deaeration step, an exhaust valve connected to the bottom lid is opened, and steam is allowed to flow in from the upper and side surfaces of the solid material packed in the sterilization container. The air in the chamber was replaced with steam.
In the above-described solid heat sterilization method, the above configuration enables the interior of the chamber to be replaced with steam in a very short time.

請求項3に記載の固形物の加熱殺菌方法では、前記加熱工程において、前記底蓋に接続された排気バルブを閉にして、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記固形物を加熱することとした。
上記固形物の加熱殺菌方法では、上記構成とすることにより、固形物を加圧しながら加熱することが出来るようになり極短時間で固形物に対する昇温が可能となる。
In the method for heat sterilization of solid matter according to claim 3, in the heating step, the exhaust valve connected to the bottom lid is closed, and the steam is allowed to flow in from the upper and side surfaces of the solid matter packed in the sterilization container. The solid was heated.
In the above-described heat sterilization method for solid matter, by adopting the above configuration, the solid matter can be heated while being pressurized, and the temperature of the solid matter can be increased in a very short time.

請求項4に記載の固形物の加熱殺菌方法では、前記加熱工程において、流入した蒸気の一部が液化し前記チャンバの底部に溜まり貯留水となる場合は前記排気バルブを開として前記貯留水を排水した後に再び該排気バルブを閉とし、或いは同排水しながら前記固形物を加熱することとした。
上記固形物の加熱殺菌方法では、上記構成とすることにより、固形物に対する熱の伝導が妨げられなくなり、固形物は好適に所定の温度まで加熱されるようになる。
In the heat sterilization method for a solid material according to claim 4, in the heating step, when a part of the inflowed steam is liquefied and accumulated at the bottom of the chamber to be stored water, the exhaust valve is opened to store the stored water. The exhaust valve was closed again after draining, or the solid was heated while draining.
In the above-described heat sterilization method for solid matter, by adopting the above configuration, heat conduction to the solid matter is not hindered, and the solid matter is suitably heated to a predetermined temperature.

請求項5に記載の固形物の加熱殺菌方法では、前記温度保持工程において、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記底蓋に接続された排気バルブから蒸気の一部を排気することにより前記チャンバ内の温度と圧力を一定にして前記固形物の温度を一定に保持することとした。
上記固形物の加熱殺菌方法では、上記構成とすることにより、小さなチャンバに殺菌容器詰め固形物を収納し加熱する際に、固形物の温度分布に偏りがなく固形物に対する均一な加熱を行うことが出来る。
In the heat sterilization method for solid matter according to claim 5, in the temperature maintaining step, a part of the steam from the exhaust valve connected to the bottom lid while allowing steam to flow from the top and side surfaces of the solid matter packed in the sterilization container. The temperature of the solid was kept constant by keeping the temperature and pressure in the chamber constant.
In the above-mentioned method for heat sterilization of solids, when the solids packed in a sterilization container are stored in a small chamber and heated, the temperature distribution of the solids is uniform and the solids are uniformly heated. I can do it.

請求項6に記載の固形物の加熱殺菌方法では、前記冷却工程において、前記殺菌容器詰め固形物に対し無菌水もしくは無菌ガス又はこれらの双方を噴射しながら減圧・冷却することとした。
上記固形物の加熱殺菌方法では、上記構成とすることにより、無菌水を使用する場合は、殺菌容器の通気性と相俟って無菌水が固形物の表面だけでなく内部に深く浸透し、固形物に対する冷却を好適に促進する。その結果、固形物内部の水分の蒸発および固形物の内外の圧力差による固形物の破損を防止し、短時間で固形物を冷却することが可能となる。
In the solid heat sterilization method according to claim 6, in the cooling step, the sterilized container-packed solid is decompressed and cooled while spraying sterile water, sterile gas, or both.
In the above-described method for heat sterilization of solids, by using the above-described configuration, when using sterile water, the sterile water penetrates deeply not only into the surface of the solid matter but also into the interior in combination with the air permeability of the sterilization container. The cooling with respect to a solid substance is accelerated | stimulated suitably. As a result, it is possible to prevent solids from being damaged by evaporation of moisture inside the solid and pressure difference between the inside and outside of the solid, and to cool the solid in a short time.

請求項7に記載の固形物の加熱殺菌方法では、前記チャンバの内部空間を前記殺菌容器詰め固形物の一つを収容する内部空間に設定することとした。
上記固形物の加熱殺菌方法では、上記構成とすることにより、蒸気または無菌流体を直接かつ効率よく固形物に作用させることが出来るようになる。その結果、固形物を短時間で加熱し並びに同短時間で冷却することに対し好適に寄与するようになる。
In the heat sterilization method for a solid material according to claim 7, the internal space of the chamber is set to an internal space for accommodating one of the solid materials packed in the sterilization container.
In the heat sterilization method for a solid material, the above-described configuration allows a steam or an aseptic fluid to directly and efficiently act on the solid material. As a result, the solid material is favorably contributed to heating in a short time and cooling in the same time.

前記目的を達成するために請求項8に記載の固形物の加熱殺菌装置では、所定量の固形物を殺菌容器に充填し殺菌容器詰め固形物とする充填手段と、加熱用または冷却用の無菌流体を噴射する上蓋と該無菌流体を排出する底蓋とから成る2重蓋構造を有するチャンバに前記殺菌容器詰め固形物を収容するチャンバ移載手段と、該殺菌容器詰め固形物を該チャンバの内部に密封する密封手段と、該チャンバの内部の空気を蒸気で置換する脱気手段と、前記殺菌容器詰め固形物を蒸気にて加熱する加熱手段と、殺菌加熱した固形物の温度を一定に保持する温度保持手段と、前記固形物を冷却する冷却手段と、前記殺菌容器詰め固形物を取り出す搬出手段とを具備した固形物の加熱殺菌装置であって、
前記殺菌容器は側面および底面に複数の貫通孔ならびに該側面から外側に突出したリングを備えて成り、かつ前記チャンバは前記殺菌容器詰め固形物を前記チャンバの底蓋の内面より高く且つ該殺菌容器の外周面と前記チャンバの内周面との間に隙間を確保させて該殺菌容器詰め固形物を該底蓋の凸部で支持し、該殺菌容器詰め固形物の内部および外部に対し前記無菌流体を噴射するように構成され、固形物を短時間で加熱すると共に同短時間で冷却することが出来ることを特徴とする。
上記固形物の加熱殺菌装置では、上記請求項1に記載の固形物の加熱殺菌方法を好適に実施することが出来る。
In order to achieve the above object, in the heat sterilization apparatus for solid matter according to claim 8, filling means for filling a sterilization container with a predetermined amount of solid matter to form a sterilization container-packed solid substance, aseptic for heating or cooling Chamber transfer means for storing the sterilized container stuffed solid in a chamber having a double lid structure comprising a top lid for ejecting fluid and a bottom lid for discharging the aseptic fluid; and Sealing means for sealing inside, deaeration means for replacing the air inside the chamber with steam, heating means for heating the sterilized container-packed solid with steam, and the temperature of the sterilized and heated solid is kept constant A heat sterilization apparatus for solids comprising temperature holding means for holding, cooling means for cooling the solids, and carry-out means for taking out the sterilized container-packed solids,
The sterilization container is provided with a plurality of through holes on the side surface and bottom surface and a ring protruding outward from the side surface , and the chamber is higher than the inner surface of the bottom lid of the chamber and the sterilization container is filled with solid matter. The sterilization container stuffed solid is supported by the convex part of the bottom lid while ensuring a gap between the outer peripheral surface of the chamber and the inner peripheral surface of the chamber, and the sterilization container stuffed solid is inside and outside the sterilization container stuffed solid It is configured to eject a fluid, and is characterized in that the solid can be heated in a short time and cooled in the same short time.
In the solid heat sterilization apparatus, the solid heat sterilization method according to claim 1 can be suitably implemented.

請求項9に記載の固形物の加熱殺菌装置では、前記脱気手段は、前記底蓋に接続された排気バルブを開にして、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記チャンバ内の空気を蒸気で置換するように構成されていることとした。
上記固形物の加熱殺菌装置では、上記請求項2に記載の固形物の加熱殺菌方法を好適に実施することが出来る。
In the heat sterilization apparatus for solid matter according to claim 9, the deaeration means opens an exhaust valve connected to the bottom cover, and allows steam to flow from the upper and side surfaces of the solid matter packed in the sterilization container. The air in the chamber is configured to be replaced with steam.
In the heat sterilization apparatus for solid matter, the method for heat sterilization of solid matter according to claim 2 can be suitably implemented.

請求項10に記載の固形物の加熱殺菌装置では、前記加熱手段は、前記底蓋に接続された排気バルブを閉にして、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記固形物を加熱するように構成されていることとした。
上記固形物の加熱殺菌装置では、上記請求項3に記載の固形物の加熱殺菌方法を好適に実施することが出来る。
In the solid matter heat sterilization apparatus according to claim 10, the heating means closes an exhaust valve connected to the bottom lid, and allows the steam to flow in from the upper and side surfaces of the solid matter packed in the sterilization container. It was configured to heat the solid.
In the solid heat sterilization apparatus, the solid heat sterilization method according to claim 3 can be suitably implemented.

請求項11に記載の固形物の加熱殺菌装置では、前記加熱手段は、流入した蒸気の一部が液化し前記チャンバの底部に溜まり貯留水となる場合は前記排気バルブを開として前記貯留水を排水した後に再び該排気バルブを閉とし、或いは同排水しながら前記固形物を加熱するように構成されていることとした。
上記固形物の加熱殺菌装置では、上記請求項4に記載の固形物の加熱殺菌方法を好適に実施することが出来る。
In the heat sterilization apparatus for solid matter according to claim 11, when the part of the inflowing steam liquefies and accumulates at the bottom of the chamber and becomes the stored water, the heating means opens the exhaust valve and supplies the stored water. The exhaust valve was closed again after draining, or the solid was heated while draining.
In the heat sterilization apparatus for solid matter, the method for heat sterilization of solid matter according to claim 4 can be suitably implemented.

請求項12に記載の固形物の加熱殺菌装置では、前記温度保持手段は、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記底蓋に接続された排気バルブから蒸気の一部を排気することにより前記チャンバ内の温度と圧力を一定にして前記固形物の温度を一定に保持するように構成されていることとした。
上記固形物の加熱殺菌装置では、上記請求項5に記載の固形物の加熱殺菌方法を好適に実施することが出来る。
13. The heat sterilization apparatus for solid matter according to claim 12, wherein the temperature maintaining means is a part of steam from an exhaust valve connected to the bottom cover while allowing steam to flow from the top and side surfaces of the solid matter packed in the sterilization container. The temperature and pressure in the chamber are kept constant by keeping the temperature of the solid matter constant.
In the solid heat sterilization apparatus, the solid heat sterilization method according to claim 5 can be suitably implemented.

請求項13に記載の固形物の加熱殺菌装置では、前記冷却手段は、前記殺菌容器詰め固形物に対し無菌水もしくは無菌ガス又はこれらの双方を噴射しながら減圧・冷却するように構成されていることとした。
上記固形物の加熱殺菌装置では、上記請求項6に記載の固形物の加熱殺菌方法を好適に実施することが出来る。
14. The solid material heat sterilization apparatus according to claim 13, wherein the cooling means is configured to depressurize and cool the sterilized container-packed solid material while spraying sterile water or sterile gas or both of them. It was decided.
In the heat sterilization apparatus for solid matter, the method for heat sterilization of solid matter according to claim 6 can be suitably implemented.

請求項14に記載の固形物の加熱殺菌装置では、前記チャンバの内空間は前記殺菌容器の一つを収容する内空間に設定されていることとした。
上記固形物の加熱殺菌装置では、上記請求項7に記載の固形物の加熱殺菌方法を好適に実施することが出来る。
In the solid heat heating sterilization apparatus according to claim 14, the inner space of the chamber is set to an inner space for accommodating one of the sterilization containers.
In the solid heat sterilization apparatus, the solid heat sterilization method according to claim 7 can be suitably implemented.

本発明の固形物の加熱殺菌方法によれば、固形物は熱の通りの良好な殺菌容器に充填され、その殺菌容器詰め固形物は熱の通りを阻害しない形態でチャンバの内部に収容され、更にその殺菌容器詰め固形物の内部および外部に対して蒸気または無菌水等の無菌流体を噴射することにより、蒸気等の無菌流体が固形物の全体に満遍なく行き亘り、その結果、固形物を短時間で高温殺菌し或いは同短時間で冷却するようになる。   According to the heat sterilization method of a solid according to the present invention, the solid is filled in a good sterilization container as heat, and the sterilization container stuffed solid is accommodated in the chamber in a form that does not hinder heat, Furthermore, by spraying aseptic fluid such as steam or sterile water on the inside and outside of the solid matter packed in the sterilization container, the aseptic fluid such as steam spreads throughout the solid matter, and as a result, the solid matter is shortened. It is sterilized at high temperature or cooled in the same short time.

以下、図に示す実施の形態により本発明をさらに詳細に説明する。   Hereinafter, the present invention will be described in more detail with reference to embodiments shown in the drawings.

図1は、本発明の固形物の加熱殺菌方法100の構成を示すフロー図である。
先ず、この固形物の加熱殺菌方法100は、固形物を後述する殺菌容器に計量し充填する充填工程と、固形物が充填された殺菌容器詰め固形物を専用のチャンバの内部にセットするチャンバ移載工程と、その殺菌容器詰め固形物をチャンバ内部に閉じ込める密封工程と、チャンバ内部の空気を蒸気で置換する脱気工程と、蒸気によって殺菌容器詰め固形物を加熱殺菌する加熱工程と、加熱殺菌した殺菌容器詰め固形物の温度を一定に保持する温度保持工程と、加熱殺菌処理が完了した殺菌容器詰め固形物を冷却する冷却工程と、冷却した殺菌容器詰め固形物を取り出す搬出工程とを具備して構成されている。なお、各工程については図2から図9を参照しながら後述する。
FIG. 1 is a flowchart showing the configuration of a solid material heat sterilization method 100 of the present invention.
First, this solid heat-sterilizing method 100 includes a filling step of weighing and filling a solid material in a sterilization container described later, and a chamber transfer for setting the solid material filled in the sterilization container filled with the solid material inside a dedicated chamber. A loading step, a sealing step for confining the solid matter packed in the sterilization container inside the chamber, a deaeration step for replacing the air inside the chamber with steam, a heating step for heating and sterilizing the solid matter packed in the sterilization container with steam, and heat sterilization A temperature maintaining step for keeping the temperature of the sterilized container stuffed solid constant, a cooling step for cooling the sterilized container stuffed solid after the heat sterilization treatment, and an unloading step for taking out the cooled sterilized container stuffed solid Configured. Each process will be described later with reference to FIGS.

図2は、本発明に係る充填工程を示す要部説明図である。
この充填工程は、下記専用の殺菌容器10に予め計量された所定量の固形物を充填することから成る。なお、以下の説明では、殺菌容器10に所定量の固形物が充填されて成るものを殺菌容器詰め固形物14として記すことにする。
FIG. 2 is an explanatory view of relevant parts showing a filling process according to the present invention.
This filling step consists of filling a predetermined sterilization container 10 described below with a predetermined amount of solid matter. In the following description, a sterilization container 10 filled with a predetermined amount of solid matter is referred to as a sterilization container stuffed solid substance 14.

この殺菌容器10は、固形物を収容する容器本体11に、蒸気等の加熱流体または無菌水等の冷却流体が流入出するための複数の貫通孔12が側面および底面に施され、更に後述するチャンバの受け具(スリーブ)にセットされる際に、側面の貫通孔12が塞がれ蒸気等が流入出しにくくなることを防止するリング13とを具備して構成されている。殺菌容器10は、いわゆる熱の通りが良くなるように構成され、その結果、後述する加熱工程または冷却工程において短時間で固形物を殺菌または冷却することが出来るようになる。また、容器本体11の内周面は固形物が付着しにくいように、面粗さが小さくなるように仕上げられている。   The sterilization container 10 is provided with a plurality of through-holes 12 on the side surface and bottom surface for allowing a heating fluid such as steam or a cooling fluid such as sterile water to flow into and out of a container body 11 that contains solid matter. It is configured to include a ring 13 that prevents the side surface through-hole 12 from being blocked and vapor or the like from becoming difficult to flow in and out when it is set in a chamber holder (sleeve). The sterilization container 10 is configured to improve so-called heat flow. As a result, the solid matter can be sterilized or cooled in a short time in a heating step or a cooling step described later. Further, the inner peripheral surface of the container main body 11 is finished so that the surface roughness is small so that the solid matter hardly adheres.

図3は、本発明に係るチャンバ移載工程を示す要部説明図である。
このチャンバ移載工程は、殺菌容器10に所定量の固形物が充填されて成る殺菌容器詰め固形物14を下記専用のチャンバ20の内部に収容することから成る。
FIG. 3 is an explanatory view of relevant parts showing a chamber transfer process according to the present invention.
This chamber transfer process consists of housing the sterilization container-packed solid material 14 in which a predetermined amount of solid material is filled in the sterilization container 10 in the following dedicated chamber 20.

このチャンバ20は、上下面が片方ずつ開放出来る構造を有する殺菌専用の小型チャンバで、チャンバ本体21と上蓋22と底蓋23とから成る。また、チャンバ20は内部に殺菌容器詰め固形物14を密封し、蒸気による加熱殺菌あるいは無菌水等による冷却を行う。また、上蓋22は非無菌室に連通し底蓋23は無菌室に連通している。従って、上蓋22が開いていると底蓋23は閉じており、逆に底蓋23が開いていると上蓋22は閉じている。   The chamber 20 is a small chamber dedicated to sterilization having a structure in which the upper and lower surfaces can be opened one by one, and includes a chamber main body 21, an upper lid 22, and a bottom lid 23. Moreover, the chamber 20 seals the solid substance 14 filled in the sterilization container, and performs heat sterilization with steam or cooling with aseptic water. Further, the upper lid 22 communicates with the non-sterile chamber and the bottom lid 23 communicates with the aseptic chamber. Therefore, when the top cover 22 is open, the bottom cover 23 is closed, and conversely, when the bottom cover 23 is open, the top cover 22 is closed.

チャンバ本体21は、殺菌容器詰め固形物14を横方向に支持するスリーブ21aと、第2流路22bから流入する蒸気または無菌水等をスリーブ21aの外側に導入するパス21bとを備えている。これにより、殺菌容器詰め固形物14を外側から加熱殺菌または冷却することが出来るようになる。また、殺菌容器10のリング13によって、スリーブ21aの内周面と殺菌容器詰め固形物14の外周面との間にはクリアランス(隙間)が確保されるようになる。これにより、容器の内部に浸入した蒸気または無菌水等は固形物の全体に満遍なく行き亘りながら容器の外部に流出するようになる。その結果、殺菌容器詰め固形物14は、蒸気または無菌水等によって好適に加熱または冷却されるようになる。   The chamber main body 21 includes a sleeve 21a for supporting the sterilization container-packed solid material 14 in the lateral direction, and a path 21b for introducing steam or sterile water flowing from the second flow path 22b to the outside of the sleeve 21a. Thereby, the sterilization container stuffing solid substance 14 can be heat-sterilized or cooled from the outside. Further, the ring 13 of the sterilization container 10 ensures a clearance (gap) between the inner peripheral surface of the sleeve 21a and the outer peripheral surface of the sterilization container-packed solid material 14. Thereby, the vapor | steam or aseptic water which permeated the inside of a container flows out to the exterior of a container, spreading over the whole solid substance. As a result, the sterilized container-filled solid material 14 is suitably heated or cooled by steam, sterile water, or the like.

上蓋22には、蒸気または無菌水等をチャンバの内部に供給する第1流路22aおよび第2流路22bが形成されている。また、蒸気または無菌水等が殺菌容器詰め固形物14の貫通孔12を通して流入出して固形物の全体に満遍なく行き亘ることが出来るように、例えば第1流路22aを中心とした同芯状に第2流路22bが各々配設されている。   The upper lid 22 is formed with a first flow path 22a and a second flow path 22b for supplying steam, sterile water or the like into the chamber. Further, for example, steam or aseptic water can flow in and out through the through-hole 12 of the sterilized container-filled solid material 14 and can evenly reach the entire solid material, for example, in a concentric shape centering on the first flow path 22a. Second flow paths 22b are respectively provided.

底蓋23には、殺菌容器詰め固形物14を縦方向(軸方向)に支持する凸部23aと、固形物の加熱殺菌に使用された蒸気または同冷却に使用された無菌水を外部に排出する排出孔23bとが形成され、更に排出孔23bの下流には、排出されるその蒸気等の流れを止め、或いはその流量を調整する排出バルブ23cが接続されている。この凸部23aによって殺菌容器詰め固形物14の底面は底蓋23の内底面23dよりも高い位置で支持されて、容器の内部に浸入した蒸気等が外部に流出し易くなり、或いは蒸気等が容器の底面を通して内部に浸入し易くなる。   On the bottom lid 23, a convex portion 23a for supporting the solid matter 14 packed in the sterilization container in the vertical direction (axial direction), and steam used for heat sterilization of the solid matter or aseptic water used for cooling the same are discharged to the outside. A discharge valve 23c for stopping the flow of the discharged steam or adjusting the flow rate is connected downstream of the discharge hole 23b. The bottom surface of the sterilization container-packed solid material 14 is supported at a position higher than the inner bottom surface 23d of the bottom lid 23 by this convex portion 23a, so that vapor or the like that has entered the container easily flows out to the outside, or It becomes easy to enter the inside through the bottom surface of the container.

図4は、本発明に係る密封工程を示す要部説明図である。
この密封工程は、殺菌容器詰め固形物14をチャンバ本体21のスリーブ21aおよび底蓋23の凸部23aにセットした後に上蓋22(加熱ヘッド)を下降させて殺菌容器詰め固形物14をチャンバ本体21の内部に密封することから成る。
FIG. 4 is an explanatory view of relevant parts showing a sealing process according to the present invention.
In this sealing step, the sterilization container-packed solid 14 is set on the sleeve 21a of the chamber main body 21 and the convex portion 23a of the bottom lid 23, and then the upper lid 22 (heating head) is lowered to place the sterilization-packed solid 14 in the chamber main body 21. Consisting of sealing inside.

図5は、本発明に係る脱気工程を示す要部説明図である。
この脱気工程は、排出孔23bの下流に接続された排出バルブ23cを開として、上蓋22の第1流路22aおよび第2流路22bからチャンバ内部に高温の蒸気を供給し、チャンバ内部の空気をチャンバの外部に排気することにより、チャンバ内部の空気を蒸気で置換することから成る。先ず、第1流路22aからの蒸気は、殺菌容器詰め固形物14の内部に流入し容器の側面および底面の貫通孔12を通って容器外に出て容器内の空気を容器外に追い出す。他方、追い出された空気は外側に向かって流れるが、第2流路22bからの蒸気と混合して排出孔23bを通ってチャンバの外に排気されることになる。
FIG. 5 is an explanatory view of relevant parts showing a deaeration process according to the present invention.
In this deaeration step, the discharge valve 23c connected downstream of the discharge hole 23b is opened, and high-temperature steam is supplied into the chamber from the first flow path 22a and the second flow path 22b of the upper lid 22, It consists in replacing the air inside the chamber with steam by exhausting the air out of the chamber. First, the vapor from the first flow path 22a flows into the sterilized container stuffed solid material 14, exits the container through the through-holes 12 on the side and bottom surfaces of the container, and expels the air in the container out of the container. On the other hand, the expelled air flows outward, but mixes with the vapor from the second flow path 22b and is exhausted out of the chamber through the discharge hole 23b.

図6は、本発明に係る加熱工程を示す要部説明図である。
この加熱工程は、排出孔23bの下流に接続された排出バルブ23cを閉として、上蓋22の第1流路第1流路22aおよび第2流路22bからチャンバ内部に高温の蒸気を供給し、チャンバ内部を蒸気で加圧しながら殺菌容器詰め固形物14に充填された固形物を蒸気で加熱することから成る。排出バルブ23cを閉じた状態で蒸気にて固形物を加圧・加熱すると、図10にて後述するが固形物の温度が好適に瞬時に上昇する。
FIG. 6 is an explanatory view of relevant parts showing a heating process according to the present invention.
In this heating step, the discharge valve 23c connected downstream of the discharge hole 23b is closed, and high temperature steam is supplied into the chamber from the first flow path first flow path 22a and the second flow path 22b of the upper lid 22, The solid material filled in the sterilization container-packed solid material 14 is heated with steam while the inside of the chamber is pressurized with steam. When the solid is pressurized and heated with steam in a state where the discharge valve 23c is closed, the temperature of the solid is preferably instantaneously increased as will be described later with reference to FIG.

また、蒸気の一部が液化しチャンバの底部に溜まり貯留水となる場合は、チャンバ内の圧力が極端に低下しない程度に排気バルブ23cを微開にし貯留水をドレインした後に、再び排気バルブ23cを閉として蒸気により固形物を加熱する。或いは、排気バルブ23cを微開にし貯留水をドレインしながら蒸気により固形物を加熱する。   In addition, when a part of the vapor is liquefied and accumulated at the bottom of the chamber to be stored water, the exhaust valve 23c is slightly opened to drain the stored water to such an extent that the pressure in the chamber does not extremely decrease, and then the exhaust valve 23c is again discharged Is closed and the solid is heated with steam. Alternatively, the exhaust valve 23c is opened slightly to heat the solid with steam while draining the stored water.

図7は、本発明に係る温度保持工程を示す要部説明図である。
この温度保持工程は、排出孔23bの下流に接続された排出バルブ23cを微小開とし凝縮水を抜きながら、上蓋22の第1流路22aおよび第2流路22bからチャンバ内部に高温の蒸気を供給し、殺菌容器詰め固形物14に充填された固形物を蒸気で加熱する。なお、この場合、チャンバ内部の温度と圧力が一定になるように固形物を蒸気で加熱する。
FIG. 7 is an explanatory view of relevant parts showing a temperature holding step according to the present invention.
In this temperature maintaining step, the discharge valve 23c connected downstream of the discharge hole 23b is minutely opened to discharge condensed water, and high-temperature steam is generated from the first flow path 22a and the second flow path 22b of the upper lid 22 into the chamber. Then, the solid material filled in the sterilized container-packed solid material 14 is heated with steam. In this case, the solid is heated with steam so that the temperature and pressure inside the chamber are constant.

図8は、本発明に係る冷却工程を示す要部説明図である。
この冷却工程は、殺菌完了後、蒸気の供給を停止し、蒸気に代えて無菌水を第1流路22aおよび第2流路22bから供給して固形物に噴射し且つ排出バルブ23cを微開にしながら減圧(除圧)・冷却する。温度保持完了後(殺菌終了後)、通常ならば蒸気の供給を停止し、排出バルブをゆっくり開としながら徐々に除圧しつつ温度を下げないと、固形物の内部と外部の圧力差によって固形物自身が破損したり、急激な圧力変化で固形物中の水分が蒸発したりするようになる。しかしながら、本冷却工程は、除圧時に無菌水を内容物あるいは殺菌容器に吹きかけることにより、固形物の冷却を促進し、固形物内部の水分が蒸発したり、圧力差によって破損したりすることなく短時間で冷却することが可能である。なお、無菌水の他に無菌ガスを使用することも可能である。或いは、無菌水と無菌ガスの双方を使用して固形物を冷却しても良い。
FIG. 8 is an explanatory view of relevant parts showing a cooling process according to the present invention.
In this cooling process, after the sterilization is completed, the supply of steam is stopped, sterile water is supplied from the first flow path 22a and the second flow path 22b instead of the steam, sprayed to the solid matter, and the discharge valve 23c is slightly opened. Reduce the pressure (depressurize) and cool down. After the temperature maintenance is completed (after sterilization is completed), normally, the supply of steam is stopped, and if the temperature is not lowered while the discharge valve is slowly opened and the pressure is gradually lowered, the solid matter is caused by the pressure difference between the inside and outside of the solid matter. It becomes damaged itself, or moisture in the solid material evaporates due to a sudden pressure change. However, in this cooling process, aseptic water is sprayed onto the contents or sterilization container at the time of depressurization, thereby promoting cooling of the solid material without causing moisture inside the solid material to evaporate or being damaged by the pressure difference. It is possible to cool in a short time. It is possible to use aseptic gas in addition to aseptic water. Alternatively, the solid may be cooled using both sterile water and sterile gas.

図9は、本発明に係る搬出工程を示す要部説明図である。
この搬出工程は、冷却完了後、チャンバの底蓋23を開けて殺菌容器詰め固形物14をチャンバ外に取り出して無菌室側に搬送する。その後、殺菌容器詰め固形物14の内部の固形物が取り出され、殺菌容器10は、再び充填工程に供される。
FIG. 9 is an explanatory view of relevant parts showing a carry-out process according to the present invention.
In this unloading process, after the cooling is completed, the bottom lid 23 of the chamber is opened, the sterilization container-packed solid material 14 is taken out of the chamber, and is transported to the aseptic room side. Thereafter, the solid matter inside the sterilization container stuffed solid matter 14 is taken out, and the sterilization vessel 10 is again subjected to the filling step.

なお、底蓋23の内底面23dは、上記の如く凸部23aを備えた突起構造とする代わりにフラット面とし、他方、殺菌容器10は自身の底部に足部を設けた上げ底構造とし、蒸気が殺菌容器10の底部から自由に流入出するような構成としても良い。   The inner bottom surface 23d of the bottom lid 23 is a flat surface instead of the protruding structure having the convex portion 23a as described above, while the sterilization container 10 has a raised bottom structure in which a foot portion is provided on its own bottom. May be configured to freely flow in and out from the bottom of the sterilization container 10.

図10は、本発明に係る脱気工程、加熱工程、温度保持工程および冷却工程の温度プロファイルを示すグラフである。
このグラフから、本発明の固形物の加熱殺菌方法によれば、殺菌対象物である固形物の表面温度が約10秒間で約34℃から約150℃に昇温し、約30秒間150℃近傍に保持され、更には約20秒間で約153℃から約100℃まで下降するようになる。
FIG. 10 is a graph showing temperature profiles of the deaeration process, heating process, temperature holding process, and cooling process according to the present invention.
From this graph, according to the solid heat sterilization method of the present invention, the surface temperature of the solid material to be sterilized increases from about 34 ° C. to about 150 ° C. in about 10 seconds, and about 150 ° C. for about 30 seconds. And the temperature drops from about 153 ° C. to about 100 ° C. in about 20 seconds.

上記固形物の加熱殺菌方法100、殺菌容器10およびチャンバ20によれば、固形物を短時間で加熱殺菌および短時間で冷却することが出来るようになる。   According to the heat sterilization method 100, the sterilization container 10 and the chamber 20 of the solid material, the solid material can be heat sterilized and cooled in a short time.

本発明の固形物の加熱殺菌方法は、レトルト食品に充填される固形物の殺菌に適用可能である。   The solid heat sterilization method of the present invention can be applied to sterilization of solids filled in retort food.

本発明の固形物の加熱殺菌方法の構成を示すフロー図である。It is a flowchart which shows the structure of the heat sterilization method of the solid substance of this invention. 本発明に係る充填工程を示す要部説明図である。It is principal part explanatory drawing which shows the filling process which concerns on this invention. 本発明に係るチャンバ移載工程を示す要部説明図である。It is principal part explanatory drawing which shows the chamber transfer process which concerns on this invention. 本発明に係る密封工程を示す要部説明図である。It is principal part explanatory drawing which shows the sealing process which concerns on this invention. 本発明に係る脱気工程を示す要部説明図である。It is principal part explanatory drawing which shows the deaeration process which concerns on this invention. 本発明に係る加熱工程を示す要部説明図である。It is principal part explanatory drawing which shows the heating process which concerns on this invention. 本発明に係る温度保持工程を示す要部説明図である。It is principal part explanatory drawing which shows the temperature holding process which concerns on this invention. 本発明に係る冷却工程を示す要部説明図である。It is principal part explanatory drawing which shows the cooling process which concerns on this invention. 本発明に係る搬出工程を示す要部説明図である。It is principal part explanatory drawing which shows the carrying-out process which concerns on this invention. 本発明に係る脱気工程、加熱工程、温度保持工程および冷却工程の温度プロファイルを示すグラフである。It is a graph which shows the temperature profile of the deaeration process which concerns on this invention, a heating process, a temperature holding process, and a cooling process.

符号の説明Explanation of symbols

10 殺菌容器
11 容器本体
12 貫通孔
13 リング
14 殺菌容器詰め固形物
20 チャンバ
21 チャンバ本体
22 上蓋
23 底蓋
100 固形物の加熱殺菌方法
DESCRIPTION OF SYMBOLS 10 Sterilization container 11 Container main body 12 Through-hole 13 Ring 14 Sterilization container stuffing solid 20 Chamber 21 Chamber main body 22 Top lid 23 Bottom lid 100 Solid sterilization heating method

Claims (14)

所定量の固形物を殺菌容器に充填し殺菌容器詰め固形物とする充填工程と、加熱用または冷却用の無菌流体を噴射する上蓋と該無菌流体を排出する底蓋とから成る2重蓋構造を有するチャンバに前記殺菌容器詰め固形物を収容するチャンバ移載工程と、該殺菌容器詰め固形物を該チャンバの内部に密封する密封工程と、該チャンバの内部の空気を蒸気で置換する脱気工程と、前記殺菌容器詰め固形物を蒸気にて加熱する加熱工程と、殺菌加熱した固形物の温度を一定に保持する温度保持工程と、前記固形物を冷却する冷却工程と、前記殺菌容器詰め固形物を取り出す搬出工程とを具備した固形物の加熱殺菌方法であって、
側面および底面に複数の貫通孔ならびに該側面から外側に突出したリングを備えた殺菌容器に前記固形物を充填し殺菌容器詰め固形物とし、該殺菌容器詰め固形物を前記チャンバの底蓋の内面より高く且つ該殺菌容器と前記チャンバの内周面との間に隙間を確保させて該殺菌容器詰め固形物を該底蓋の凸部で支持し、該殺菌容器詰め固形物の内部および外部に対し前記無菌流体を噴射し固形物を短時間で加熱すると共に同短時間で冷却することが出来ることを特徴とする固形物の加熱殺菌方法。
A double lid structure comprising a filling step of filling a sterilization container with a predetermined amount of solid matter to form a sterilization container-packed solid matter, an upper lid for injecting aseptic fluid for heating or cooling, and a bottom lid for discharging the aseptic fluid A chamber transfer step of storing the sterilized container stuffed solid in a chamber having a sealing step for sealing the sterilized stuffed solid inside the chamber, and a deaeration for replacing the air inside the chamber with steam A heating step for heating the solid matter packed in the sterilization container with steam, a temperature holding step for keeping the temperature of the solid matter sterilized and heated constant, a cooling step for cooling the solid matter, and the sterilization container filling A method for heat sterilization of a solid comprising a carrying-out step of taking out the solid,
A sterilization container having a plurality of through-holes on the side surface and the bottom surface and a ring protruding outward from the side surface is filled with the solid material to form a sterilization container stuffed solid material, and the sterilization container stuffed solid material is an inner surface of the bottom lid of the chamber The sterilization container stuffed solid is supported by the convex part of the bottom lid with a clearance between the sterilization container and the inner peripheral surface of the chamber higher, and inside and outside the sterilization container stuffed solid On the other hand, the solid sterilization method is characterized in that the sterilized fluid is jetted to heat the solid in a short time and to cool in the same short time.
前記脱気工程において、前記底蓋に接続された排気バルブを開にして、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記チャンバ内の空気を蒸気で置換する請求項1に記載の固形物の加熱殺菌方法。   In the degassing step, the exhaust valve connected to the bottom lid is opened, and the air in the chamber is replaced with steam while allowing steam to flow from the upper and side surfaces of the solid matter packed in the sterilization container. The solid heat-sterilization method of description. 前記加熱工程において、前記底蓋に接続された排気バルブを閉にして、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記固形物を加熱する請求項1に記載の固形物の加熱殺菌方法。   2. The solid material according to claim 1, wherein in the heating step, an exhaust valve connected to the bottom cover is closed, and the solid material is heated while flowing steam from an upper portion and a side surface of the solid material packed in the sterilization container. Heat sterilization method. 前記加熱工程において、流入した蒸気の一部が液化し前記チャンバの底部に溜まり貯留水となる場合は前記排気バルブを開として前記貯留水を排水した後に再び該排気バルブを閉とし、或いは同排水しながら前記固形物を加熱する請求項1又は3に記載の固形物の加熱殺菌方法。   In the heating step, when a part of the inflowed steam liquefies and accumulates at the bottom of the chamber and becomes stored water, the exhaust valve is opened and the stored water is drained, and then the exhaust valve is closed again, or the drainage The method for heat sterilization of a solid according to claim 1 or 3, wherein the solid is heated. 前記温度保持工程において、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記底蓋に接続された排気バルブから蒸気の一部を排気することにより前記チャンバ内の温度と圧力を一定にして前記固形物の温度を一定に保持する請求項1に記載の固形物の加熱殺菌方法。   In the temperature maintaining step, the temperature and pressure in the chamber are kept constant by exhausting part of the steam from an exhaust valve connected to the bottom lid while allowing steam to flow from the top and side surfaces of the solid matter packed in the sterilization container. The method for heat sterilization of a solid according to claim 1, wherein the temperature of the solid is kept constant. 前記冷却工程において、前記殺菌容器詰め固形物に対し無菌水もしくは無菌ガス又はこれらの双方を噴射しながら減圧・冷却する請求項1に記載の固形物の加熱殺菌方法。   The method for heat sterilization of a solid according to claim 1, wherein in the cooling step, the sterilization container-packed solid is decompressed and cooled while spraying sterile water or sterile gas or both of them. 前記チャンバの内部空間を前記殺菌容器詰め固形物の一つを収容する内部空間に設定する請求項1から6の何れかに記載の固形物の加熱殺菌方法。   The method for heat sterilizing a solid according to any one of claims 1 to 6, wherein an internal space of the chamber is set as an internal space for storing one of the solids in the sterilization container. 所定量の固形物を殺菌容器に充填し殺菌容器詰め固形物とする充填手段と、加熱用または冷却用の無菌流体を噴射する上蓋と該無菌流体を排出する底蓋とから成る2重蓋構造を有するチャンバに前記殺菌容器詰め固形物を収容するチャンバ移載手段と、該殺菌容器詰め固形物を該チャンバの内部に密封する密封手段と、該チャンバの内部の空気を蒸気で置換する脱気手段と、前記殺菌容器詰め固形物を蒸気にて加熱する加熱手段と、殺菌加熱した固形物の温度を一定に保持する温度保持手段と、前記固形物を冷却する冷却手段と、前記殺菌容器詰め固形物を取り出す搬出手段とを具備した固形物の加熱殺菌装置であって、
前記殺菌容器は側面および底面に複数の貫通孔ならびに該側面から外側に突出したリングを備えて成り、かつ前記チャンバは前記殺菌容器詰め固形物を前記チャンバの底蓋の内面より高く且つ該殺菌容器の外周面と前記チャンバの内周面との間に隙間を確保させて該殺菌容器詰め固形物を該底蓋の凸部で支持し、該殺菌容器詰め固形物の内部および外部に対し前記無菌流体を噴射するように構成され、固形物を短時間で加熱すると共に同短時間で冷却することが出来ることを特徴とする固形物の加熱殺菌装置。
A double lid structure comprising a filling means for filling a sterilization container with a predetermined amount of solid matter to form a sterilization container-packed solid, an upper lid for injecting aseptic fluid for heating or cooling, and a bottom lid for discharging the aseptic fluid A chamber transfer means for storing the sterilized container stuffed solids in a chamber having: a sealing means for sealing the sterilized container stuffed solids inside the chamber; and deaeration for replacing the air inside the chamber with steam Means, heating means for heating the sterilized container stuffed solid with steam, temperature holding means for maintaining a constant temperature of the sterilized and heated solid, cooling means for cooling the solid, and sterilizing container stuffed A solid-state heat sterilization apparatus comprising a carrying-out means for taking out the solid substance,
The sterilization container is provided with a plurality of through holes on the side surface and bottom surface and a ring protruding outward from the side surface , and the chamber is higher than the inner surface of the bottom lid of the chamber and the sterilization container is filled with solid matter. The sterilization container stuffed solid is supported by the convex part of the bottom lid while ensuring a gap between the outer peripheral surface of the chamber and the inner peripheral surface of the chamber, and the sterilization container stuffed solid is inside and outside the sterilization container stuffed solid A solid heat sterilization apparatus configured to eject a fluid and capable of heating the solid in a short time and cooling the solid in the same short time.
前記脱気手段は、前記底蓋に接続された排気バルブを開にして、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記チャンバ内の空気を蒸気で置換するように構成されている請求項8に記載の固形物の加熱殺菌装置。   The degassing means is configured to open the exhaust valve connected to the bottom lid and replace the air in the chamber with steam while allowing steam to flow from the top and side surfaces of the solid matter packed in the sterilization container. The solid heat sterilization apparatus according to claim 8. 前記加熱手段は、前記底蓋に接続された排気バルブを閉にして、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記固形物を加熱するように構成されている請求項8に記載の固形物の加熱殺菌装置。   9. The heating means is configured to close the exhaust valve connected to the bottom lid and heat the solid matter while allowing steam to flow from the top and side surfaces of the solid matter packed in the sterilization container. The heat sterilizer for solid materials according to 1. 前記加熱手段は、流入した蒸気の一部が液化し前記チャンバの底部に溜まり貯留水となる場合は前記排気バルブを開として前記貯留水を排水した後に再び該排気バルブを閉とし、或いは同排水しながら前記固形物を加熱するように構成されている請求項8又は10に記載の固形物の加熱殺菌装置   When a part of the inflowing steam liquefies and accumulates at the bottom of the chamber and becomes stored water, the heating means opens the exhaust valve and drains the stored water and then closes the exhaust valve again or The solid heat sterilizer according to claim 8 or 10, wherein the solid is heated while the solid is heated. 前記温度保持手段は、前記殺菌容器詰め固形物の上部および側面から蒸気を流入させながら前記底蓋に接続された排気バルブから蒸気の一部を排気することにより前記チャンバ内の温度と圧力を一定にして前記固形物の温度を一定に保持するように構成されている請求項8に記載の固形物の加熱殺菌装置。   The temperature holding means keeps the temperature and pressure in the chamber constant by exhausting a part of the steam from an exhaust valve connected to the bottom cover while allowing steam to flow from the top and side of the solid matter packed in the sterilization container. The solid matter heat sterilization apparatus according to claim 8, wherein the solid matter temperature is maintained constant. 前記冷却手段は、前記固形物および前記殺菌容器に対し無菌水もしくは無菌ガス又はこれらの双方を噴射しながら減圧・冷却するように構成されている請求項7に記載の固形物の加熱殺菌装置。   The solid-state heat sterilization apparatus according to claim 7, wherein the cooling means is configured to depressurize and cool the solid and the sterilization container while spraying aseptic water and / or aseptic gas. 前記チャンバの内空間は前記殺菌容器の一つを収容する内空間に設定されている請求項8から13の何れかに記載の固形物の加熱殺菌装置。   The solid space heat sterilization apparatus according to any one of claims 8 to 13, wherein an inner space of the chamber is set to an inner space that accommodates one of the sterilization containers.
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