JP4892913B2 - Method for producing embossed decorative sheet - Google Patents

Method for producing embossed decorative sheet Download PDF

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JP4892913B2
JP4892913B2 JP2005286052A JP2005286052A JP4892913B2 JP 4892913 B2 JP4892913 B2 JP 4892913B2 JP 2005286052 A JP2005286052 A JP 2005286052A JP 2005286052 A JP2005286052 A JP 2005286052A JP 4892913 B2 JP4892913 B2 JP 4892913B2
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film
embossed
layer
printing
resin
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JP2007090797A (en
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誠一 石田
浩久 吉川
功 田島
冬彦 鵜飼
慶寿 林
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Dai Nippon Printing Co Ltd
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表面にエンボスによる凹凸模様を有するエンボス化粧シートを容易に製造できる方法と、その結果得られエンボス化粧シートに関する。特に、プレゼンテーション用、試作用、1品生産用等の少量生産用途でも迅速に対応できる、エンボス化粧シートとその製造方法に関する。   The present invention relates to a method capable of easily producing an embossed decorative sheet having a concavo-convex pattern by embossing on the surface, and an embossed decorative sheet obtained as a result. In particular, the present invention relates to an embossed decorative sheet and a method for manufacturing the same, which can quickly respond to small-volume production applications such as presentation, trial production, and single-product production.

従来から、エンボス加工によって表面に凹凸模様を設けたエンボス化粧シートは、例えば、住宅部材、ドア、什器等の各種用途に使用されている。この様なエンボス化粧シートの製法及び構成は各種知られているが、なかでも代表的な製造方法を例示すれば、着色熱可塑性樹脂フィルム上にグラビア印刷等によって柄印刷層を設けて印刷フィルムとし、この印刷フィルムの柄印刷層側の表面に透明熱可塑性樹脂フィルムを、両フィルム同士を加熱加圧して積層接着させると同時に、透明熱可塑性樹脂フィルムの表面にエンボス加工による凹凸模様を設ける、所謂「ダブリングエンボス法」と言う製造方法がある(例えば、特許文献1)。或いは、印刷フィルムの柄印刷層面上に、透明熱可塑性樹脂を溶融押出し塗工すると同時にエンボス加工による凹凸模様を設ける方法等もある。
これらの方法によって得られるエンボス化粧シートの構成を例示すれば、少なくとも、着色熱可塑性樹脂フィルム上に、柄印刷層、透明熱可塑性樹脂フィルムが順次積層され、更に該透明熱可塑性樹脂フィルムの表面に凹凸模様が形成された構成等である。また、エンボス化粧シート表面には、必要に応じて艶調整用等の表面樹脂層を更に塗工等で形成する等、その他の層も更に適宜設ける。
2. Description of the Related Art Conventionally, embossed decorative sheets provided with a concavo-convex pattern on the surface by embossing have been used for various applications such as housing members, doors, and fixtures. Various methods and structures for producing such embossed decorative sheets are known. Among them, if a typical production method is exemplified, a pattern printing layer is provided on a colored thermoplastic resin film by gravure printing or the like to form a printing film. In addition, a transparent thermoplastic resin film is formed on the surface of the printed film on the pattern printing layer side, and the two films are heated and pressed together to be laminated and bonded, and at the same time, an uneven pattern is formed on the surface of the transparent thermoplastic resin film by embossing. There is a manufacturing method called “doubling embossing method” (for example, Patent Document 1). Alternatively, there is a method of providing a concavo-convex pattern by embossing at the same time that a transparent thermoplastic resin is melt-extruded and coated on the pattern print layer surface of the print film.
If the structure of the embossed decorative sheet obtained by these methods is exemplified, at least a patterned printing layer and a transparent thermoplastic resin film are sequentially laminated on the colored thermoplastic resin film, and further on the surface of the transparent thermoplastic resin film. For example, a concavo-convex pattern is formed. In addition, the embossed decorative sheet surface is further provided with other layers as appropriate, such as further forming a surface resin layer for gloss adjustment by coating or the like, if necessary.

一方、最近ではプリンター用としてインクジェット印刷法が普及し、インクジェット印刷法は無版印刷法であるが故に製版時間を大幅に短縮でき小ロット対応等の点で注目されている。そこで、化粧紙等の従来のグラビア印刷用途でもインクジェット印刷法の採用が提案され出している(例えば、特許文献2)。   On the other hand, the ink jet printing method has recently become widespread for printers, and since the ink jet printing method is a plateless printing method, the plate making time can be greatly shortened, and attention is paid to the point that it corresponds to a small lot. Then, adoption of the inkjet printing method is proposed also for the conventional gravure printing uses, such as decorative paper (for example, patent document 2).

特公昭58−14312号公報Japanese Examined Patent Publication No. 58-14312 特許第3475912号公報Japanese Patent No. 3475912

ところで、エンボス化粧シートの場合、エンボス加工は大量生産性に優れる点で、円筒状のエンボスロールを用いて連続帯状の透明熱可塑性樹脂フィルムに対して連続的に行うのが一般的である。しかし、新意匠見本でプレゼンテーションしたり試作したり用途等の少量生産品を製造する場合は、製造が大掛かりなエンボスロールを用いたエンボス加工は適さない。そこで、この様な少量生産の場合は、例えば次の様にして作製していた。すなわち、連続帯状(ウエブ)の着色熱可塑性樹脂フィルムは例えば50cm四方程度の枚葉状シートに断裁した上で、このシートに溶剤インキを使用し小型の枚様式平板グラビア輪転印刷機にて多色印刷して印刷シートを作成し、この印刷シート上に、透明熱可塑性フィルムと、エンボスロール同様のエンボス形状を有する平板のシリコーン樹脂製エンボス版とを積層して、平圧プレス機にて高周波加熱し加圧後冷却することで、透明熱可塑性樹脂フィルム表面に凹凸模様をエンボス加工すると共に両フィルムを積層接着していた。また、更に必要に応じて、表面にスプレー塗装等で表面樹脂層を設けて表面艶調整等を行っていた。   By the way, in the case of an embossed decorative sheet, embossing is generally performed continuously on a continuous strip-like transparent thermoplastic resin film using a cylindrical embossing roll in that it is excellent in mass productivity. However, embossing using an embossing roll, which requires a large production, is not suitable when presenting a new design sample, making a prototype, or manufacturing a small-scale product such as an application. Therefore, in the case of such a small-scale production, for example, it is manufactured as follows. In other words, a continuous belt-shaped (web) colored thermoplastic resin film is cut into, for example, a sheet of about 50 cm square, and a multi-color printing is performed with a small sheet-type flat gravure rotary printing press using a solvent ink on the sheet. A printing sheet is prepared, and a transparent thermoplastic film and a flat silicone resin embossing plate having an embossing shape similar to the embossing roll are laminated on the printing sheet and heated at high frequency with a flat pressure press. By cooling after pressurization, an embossed pattern was embossed on the surface of the transparent thermoplastic resin film and both films were laminated and adhered. Further, if necessary, the surface gloss is adjusted by providing a surface resin layer on the surface by spray coating or the like.

しかしながら、上記の様な平板のシリコーン樹脂製エンボス版と平圧プレス機とを用いたエンボス加工は、エンボスロールを用いた場合に比べて小量生産には適するが、その都度プレス加工する為、迅速な対応は難しく生産性が良いと言える方法ではなかった。特に、前記の様に単品生産も容易でオンデマンド型が可能なインクジェット印刷法等が普及すると、エンボス加工の生産性の低さが相対的に目立つ様になってきた。また、新意匠見本としても最近では、ドア一枚分の様に大判(例えば横1m×縦2m程度のサイズ)のエンボス化粧シートが必要となることもあり、シリコーン樹脂製エンボス版と平圧プレス機とを用いたエンボス加工は不向きであった。   However, embossing using a flat silicone resin embossing plate and a flat pressure press as described above is suitable for small-volume production compared to the case of using an embossing roll. Prompt response was difficult, and it was not a method that could be said to be productive. In particular, as the ink-jet printing method that allows easy single-product production and enables on-demand type as described above has become widespread, the low productivity of embossing has become relatively conspicuous. In addition, recently as a new design sample, an embossed decorative sheet of a large size (for example, a size of about 1 m in width x 2 m in height) is required as much as one door, and an embossed plate made of silicone resin and a flat pressure press. Embossing using a machine was unsuitable.

すなわち、本発明の課題は、エンボス化粧シートについて、プレゼンテーション用、試作用、1品生産用等の少量生産用途でも迅速に効率良く対応でき、しかもドア1枚分等の大きなサイズでも対応できる様にすることである。   That is, the problem of the present invention is that the embossed decorative sheet can be quickly and efficiently dealt with in small-scale production applications such as presentation, trial production, and one-product production, and also can be accommodated in large sizes such as one door. It is to be.

そこで、本発明によるエンボス化粧シートの製造方法では、予め、透明熱可塑性樹脂フィルムの表側とする表面にエンボスロールを用いたエンボス加工で凹凸模様を設け、他方の裏面には少なくとも粘着剤層を設けたエンボス粘着フィルムを作製しておき、前記エンボス粘着フィルムを、両面に2液硬化型ウレタン樹脂からなる易接着層を有し、該易接着層上に熱硬化性樹脂バインダー及び硝化綿を含有するインク受容層を備えた熱可塑性樹脂からなる基材フィルム上にインクジェット印刷法で柄印刷層を設けて作製した印刷フィルムの該柄印刷層側の面に前記粘着剤層で接着積層する、エンボス化粧シートの製造方法とした
なお、望ましくは、上記透明熱可塑性樹脂フィルム及び基材フィルムが共にオレフィン系樹脂からなるフィルムとする。
また、望ましくは、上記エンボス粘着フィルムとして、更に透明熱可塑性樹脂フィルムの表面にリコート性の表面樹脂層を設けたフィルムを用いる。
Therefore, in the embossed decorative sheet manufacturing method of the present invention, pre Me, the uneven pattern embossing using an embossing roll provided on the surface of the front side of the transparent thermoplastic resin film, at least a pressure-sensitive adhesive layer on the other rear surface An embossed adhesive film is prepared, and the embossed adhesive film has an easy-adhesion layer made of a two-component curable urethane resin on both sides, and contains a thermosetting resin binder and nitrified cotton on the easy-adhesion layer. Embossing which is adhesively laminated with the pressure-sensitive adhesive layer on the surface of the printed layer produced by providing a patterned printing layer by an inkjet printing method on a base film made of a thermoplastic resin having an ink receiving layer. It was set as the manufacturing method of the decorative sheet .
Desirably, both the transparent thermoplastic resin film and the base film are made of an olefin resin.
Preferably, a film in which a recoatable surface resin layer is further provided on the surface of the transparent thermoplastic resin film is used as the embossed adhesive film.

また、上記エンボス化粧シートの製造方法において、前記熱可塑性樹脂からなる基材フィルム上にインクジェット印刷法で柄印刷層を設けた後、枚葉状に切断して枚葉状印刷フィルムを作製し、前記枚葉状印刷フィルムの該柄印刷層側の面に前記エンボス粘着フィルムの前記粘着剤層で接着積層することを特徴とするものである。 Further, in the method for producing an embossed decorative sheet, a pattern printing layer is provided on the base film made of the thermoplastic resin by an inkjet printing method, and then cut into a sheet to produce a sheet-like printing film. The leaf-like printing film is bonded and laminated with the pressure-sensitive adhesive layer of the embossed pressure-sensitive adhesive film on the surface on the pattern printing layer side .

以上の様な製造方法とすることで、柄印刷層の印刷にはインクジェット印刷法を採用する為、印刷版の製版が不要な為に1品生産等の少量生産でも迅速に効率よく対応できる。しかも、凹凸模様のエンボス加工は、エンボスロールを用いて予めエンボス粘着フィルムとして作製して準備しておき、なお且つエンボス粘着フィルムは印刷フィルムと粘着剤層で簡単に接着できるので、上記インクジェット印刷法の採用で得られ効果が、エンボス加工による凹凸模様を設けた構成のエンボス化粧シートとしても、損なわれることがない。更に、予め用意しておくエンボス粘着フィルムのエンボス加工は、エンボス版にエンボスロールを用いるので大サイズも容易で且つ生産性も良い。
従って、エンボス化粧シート全体としても、プレゼンテーション用、試作用、1品生産用等の少量生産用途でも迅速に効率良く対応でき、しかもドア1枚分等の大きなサイズでも容易に対応できる。
By adopting the manufacturing method as described above, since the inkjet printing method is adopted for printing the pattern printing layer, it is not necessary to make a printing plate, so that even a small production such as one-piece production can be handled quickly and efficiently. Moreover, the embossing of the concavo-convex pattern is prepared and prepared in advance as an embossed pressure-sensitive adhesive film using an embossing roll, and the embossed pressure-sensitive adhesive film can be easily bonded with the printing film and the pressure-sensitive adhesive layer. obtained that effect adoption of, even embossed decorative sheet structure in which a concave and convex pattern by embossing, is not impaired. Furthermore, since the embossing of the embossing adhesive film prepared in advance uses an embossing roll for the embossing plate, a large size is easy and productivity is good.
Therefore, the embossed decorative sheet as a whole can be quickly and efficiently handled in small-volume production applications such as for presentations, trial productions, and one-piece production, and can be easily accommodated in large sizes such as one door.

本発明によれば、プレゼンテーション用、試作用、1品生産用等の少量生産用途でも迅速に効率良く対応でき、しかもドア1枚分等の大きなサイズでも容易に対応できる。   According to the present invention, it is possible to quickly and efficiently cope with small-volume production applications such as presentation, trial production, and one-product production, and can easily cope with a large size such as one door.

以下、図面を参照しながら本発明を実施するための最良の形態を説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

先ず、図1は本発明により製造されたエンボス化粧シートの1形態例を示す断面図であり、図2は本発明により製造されたエンボス化粧シートの別の1形態例〔図2(C)〕と、それに用いたエンボス粘着フィルム〔図2(A)〕、印刷フィルム〔図2(B)〕を示すと共に、本発明による製造方法を概念的に説明する断面図である。
これら図中にて、符号の意味は、1は透明熱可塑性樹脂フィルム、2は凹凸模様、3は粘着剤層、4は表面樹脂層、5は剥離フィルム、6は基材フィルム、7は柄印刷層、10はエンボス粘着フィルム、20は印刷フィルム、30はエンボス化粧シートである。なお、各図共に図面上方が通常は観察者側であり、また、図面上方の面を表面、その反対面を裏面と称することにする。
First, FIG. 1 is a sectional view showing one embodiment of an embossed decorative sheet manufactured Ri by the present invention, another 1 embodiment of an embossed decorative sheet manufactured Ri by the Figure 2 present invention [Figure 2 (C)], and an embossed adhesive film [FIG. 2 (A)] and a printed film [FIG. 2 (B)] used therefor, are sectional views conceptually illustrating the production method according to the present invention.
In these drawings, the meaning of the symbols is 1 for a transparent thermoplastic resin film, 2 for a concavo-convex pattern, 3 for an adhesive layer, 4 for a surface resin layer, 5 for a release film, 6 for a substrate film, and 7 for a pattern. The printed layer, 10 is an embossed adhesive film, 20 is a printed film, and 30 is an embossed decorative sheet. In each figure, the upper side of the drawing is usually the observer side, and the upper surface of the drawing is called the front surface, and the opposite surface is called the back surface.

〔エンボス粘着フィルム〕
エンボス粘着フィルム10は、印刷フィルム作製後、直ぐにでもエンボス粘着フィルムを貼り付けてエンボス化粧シートを完成させることができる様に、印刷フィルム作製に先だち予め準備しておくフィルムである。このエンボス粘着フィルム10は、透明熱可塑性樹脂フィルム1の表側とする表面には、エンボス加工、それもエンボス版としてエンボスロールを用いたエンボス加工によって、凹凸模様2を設け、前記透明熱可塑性樹脂フィルムの裏側とする裏面には少なくとも粘着剤層3を設けた透明なフィルムである。なお、エンボス粘着フィルムを透明とするのは、柄印刷層を透視可能とする為であり、着色透明でも良い。但し、異なる意匠に共通使用できる様な汎用性の点では無着色透明として、着色は柄印刷層の側で表現する方が好ましい。また透明は半透明でも良い。
また、エンボス粘着フィルムは少なくともその製造時は、エンボスロールによるエンボス加工を連続して行える点で、通常は連続帯状フィルムの形態であるが、印刷フィルムと積層時は、基本的には連続帯状フィルムでも枚葉状フィルムでも、どちらでも良い。
[Embossed adhesive film]
The embossed adhesive film 10 is a film that is prepared in advance prior to the production of the printed film so that the embossed adhesive film can be completed immediately after the printed film is produced. The embossed adhesive film 10 is provided with a concavo-convex pattern 2 on the front surface of the transparent thermoplastic resin film 1 by embossing, which is also embossed using an embossing roll as an embossed plate, and the transparent thermoplastic resin film. This is a transparent film provided with at least an adhesive layer 3 on the back side. The embossed adhesive film is made transparent so that the pattern print layer can be seen through, and may be colored and transparent. However, from the viewpoint of versatility that can be commonly used for different designs, it is preferable that the coloring is expressed on the pattern print layer side as non-colored transparent. The transparency may be translucent.
In addition, the embossed adhesive film is usually in the form of a continuous strip film, at least at the time of its manufacture, in that it can be continuously embossed by an embossing roll, but basically it is a continuous strip film when laminated with a printed film. However, either a sheet-like film may be used.

また、エンボス粘着フィルムは、その凹凸模様を、木目用、石目用、砂目用等と、大まかな凹凸模様意匠毎に共通使用するフィルムとして予め用意しておけば、より広い意匠に迅速に対応できる点で好ましい。もちろん更に同じ木目用でもそれを柾目用、板目用等と細分化しておいても良い。   In addition, if the embossed adhesive film is prepared in advance as a film that is commonly used for rough textured designs, such as for grain, stone, and grain, the embossed adhesive film can be quickly applied to a wider design. It is preferable at the point which can respond. Of course, the same grain may be subdivided into a grain pattern, a grain pattern, or the like.

また、凹凸模様2が形成された透明熱可塑性樹脂フィルムの表側の表面には、表面艶調整、表面物性向上等の表面性状変更が必要の場合には、塗工等により、透明な表面樹脂層4を設けても良い。
また、好ましくは、粘着剤層3の裏面には更に、該粘着剤層を使用時まで保護し使用時は剥離する剥離フィルム5を設ける。
この様なエンボス粘着フィルムを構成する各層及び凹凸模様の形成法や材料等は、建材用のエンボス化粧シート、或いは各種粘着フィルム等として従来公知の方法・材料を用途に応じて適宜採用すれば良く、特に制限はない。
In addition, on the surface of the front surface of the transparent thermoplastic resin film on which the concavo-convex pattern 2 is formed, if a surface property change such as surface gloss adjustment or surface property improvement is necessary, a transparent surface resin layer can be formed by coating or the like. 4 may be provided.
Preferably, the back surface of the pressure-sensitive adhesive layer 3 is further provided with a release film 5 that protects the pressure-sensitive adhesive layer until use and peels off when used.
As the formation method and material of each layer and the uneven pattern constituting such an embossed adhesive film, a conventionally known method or material may be appropriately employed depending on the application as an embossed decorative sheet for building materials or various adhesive films. There is no particular limitation.

透明熱可塑性樹脂フィルム1としては、柄印刷層が透視できる程度以上の透明性があれば良く、従って着色透明や半透明でも良い。また、透明熱可塑性樹脂フィルムの樹脂材料としては、エンボスロールを用いたエンボス加工で凹凸模様が賦形できるエンボス加工適性があれば良く、この様な樹脂材料としては、例えば、オレフィン系樹脂、ポリエステル樹脂、アクリル樹脂、ポリカーボネート樹脂、スチレン樹脂、塩化ビニル樹脂等が挙げられる。なかでも、オレフィン系樹脂は、環境対応型である点で、好ましい樹脂の一つである。
なお、透明熱可塑性樹脂フィルムの厚さは用途に応じた厚さとすれば良く、特に制限は無いが、例えば20μm〜500μm程度である。また、透明熱可塑性樹脂フィルム中には、必要に応じ適宜、紫外線吸収剤、着色剤、安定剤等の公知の添加剤が添加される。
また、エンボスロールは、その凹凸模様が利用可能であれば、印刷フィルムを大型グラビア輪転印刷機で製造する場合等に対するエンボスフィルム作成時の本機用のものを用いても良い。そうすれば、エンボスロールは本機用と共通使用できる。
The transparent thermoplastic resin film 1 only needs to have transparency more than the pattern printing layer can be seen through, and thus may be colored transparent or translucent. Moreover, as a resin material of a transparent thermoplastic resin film, what is necessary is just an embossing suitability which can form an uneven | corrugated pattern by the embossing using an embossing roll. As such a resin material, for example, an olefin resin, polyester Examples thereof include resins, acrylic resins, polycarbonate resins, styrene resins, and vinyl chloride resins. Especially, an olefin resin is one of the preferable resins in that it is environmentally friendly.
In addition, the thickness of a transparent thermoplastic resin film should just be a thickness according to a use, and there is no restriction | limiting in particular, For example, it is about 20 micrometers-500 micrometers. Moreover, well-known additives, such as a ultraviolet absorber, a coloring agent, a stabilizer, are suitably added in a transparent thermoplastic resin film as needed.
Moreover, as long as the uneven | corrugated pattern can utilize an embossing roll, you may use the thing for this machine at the time of embossing film preparation with respect to the case where a printing film is manufactured with a large-sized gravure rotary printing machine. Then, the embossing roll can be used in common with this machine.

凹凸模様2としては、用途に応じたものとすれば良く、特に制限は無い。例えば、木目導管模様、木目年輪模様、布目模様、砂目模様、目地模様、皮絞模様、ヘアライン模様、スピン加工模様、幾何学模様、万線状溝、文字、記号、図形様等である。   The concavo-convex pattern 2 is not particularly limited as long as it corresponds to the application. For example, a wood grain conduit pattern, a wood grain annual ring pattern, a cloth pattern, a grain pattern, a joint pattern, a leather pattern, a hairline pattern, a spin pattern, a geometric pattern, a line-shaped groove, a character, a symbol, and a figure.

粘着剤層3を印刷フィルムとの接着積層用に採用することで、該接着積層を室温でも行える。該接着積層を、粘着剤層の代わりに熱融着型接着剤層を設けて加熱ローラで行う事も不可能ではないが、粘着剤層の採用で、加熱手段が不要となる上、接着時の熱でエンボスフィルムや印刷フィルムの加熱変形を防げる。
粘着剤層3としては、柄印刷層が透視可能な程度に透明であれば特に制限は無く、従来公知の粘着剤及び公知の形成法を適宜採用して形成すれば良い。例えば、粘着剤としては、アクリル系粘着剤、ゴム系粘着剤等が挙げられる。また、粘着剤層の形成は、各種塗工法で形成できるが、粘着剤層3面を剥離フィルム5で保護する構成では、転写法で、例えば、剥離フィルムの剥離面上に一旦塗工等で形成した粘着剤層を、剥離フィルム毎、透明熱可塑性樹脂フィルムの裏側とする面にラミネートする等して形成しても良い。
By using the pressure-sensitive adhesive layer 3 for adhesive lamination with a printing film, the adhesive lamination can be performed at room temperature. It is not impossible to carry out the adhesion lamination with a heat roller by providing a heat-fusion adhesive layer instead of the pressure-sensitive adhesive layer. However, the use of the pressure-sensitive adhesive layer eliminates the need for a heating means, and at the time of bonding. The heat of the embossed film and printing film can be prevented from being heated.
The pressure-sensitive adhesive layer 3 is not particularly limited as long as it is transparent to the extent that the pattern print layer can be seen through, and may be formed by appropriately adopting a conventionally known pressure-sensitive adhesive and a known formation method. For example, as an adhesive, an acrylic adhesive, a rubber adhesive, etc. are mentioned. Moreover, although formation of an adhesive layer can be formed with various coating methods, in the structure which protects the adhesive layer 3 surface with the peeling film 5, it is a transfer method, for example, once by application etc. on the peeling surface of a peeling film. The formed pressure-sensitive adhesive layer may be formed, for example, by laminating the release film on the back side of the transparent thermoplastic resin film.

剥離フィルム5としては、表面を、シリコーンやワックス等の離型剤や離型性樹脂で剥離性とした樹脂フィルムや紙等の、公知の剥離フィルムを適宜採用すれば良い。なお、剥離フィルムは透明/不透明どちらでも良いが、透明の方が印刷フィルム上にエンボス粘着フィルムを剥離フィルム積層状態のままで本接着せずに仮置きして、印刷フィルムの柄とエンボス粘着フィルムの凹凸模様との各種組合せを手軽に仮評価できる。従って、この点では、剥離フィルムの基材フィルムは透明樹脂フィルムが好ましく、例えば、上記透明熱可塑性樹脂フィルム等を使用できる。
なお、粘着剤層及び剥離フィルムの積層は、通常は、凹凸模様や表面樹脂層を形成した後に行う。
As the release film 5, a known release film such as a resin film or paper whose surface is made release by a release agent such as silicone or wax or a release resin may be appropriately used. The release film can be either transparent or opaque, but the transparent film can be temporarily placed on the printing film with the embossed adhesive film in the laminated film state without being permanently bonded. Various combinations with concavo-convex patterns can be easily and temporarily evaluated. Therefore, in this respect, the base film of the release film is preferably a transparent resin film, and for example, the transparent thermoplastic resin film can be used.
In addition, lamination | stacking of an adhesive layer and a peeling film is normally performed after forming an uneven | corrugated pattern and a surface resin layer.

表面樹脂層4は、透明な樹脂層であり、表面艶調整、或いは耐擦傷性、リコート性(塗工適性)等の表面物性向上等の表面性状を変更する為に設ける層である。例えばリコート性の表面樹脂層(リコート層)は、より応用が利く等の点で、好ましい1例である。もろちん、2以上の表面性状を兼用した表面樹脂層としても良い。この様な表面樹脂層は、公知のものを適宜採用すれば良い。例えば、表面樹脂層は、ウレタン樹脂、アクリル樹脂等の熱硬化性樹脂や電離放射線硬化性樹脂等の樹脂の塗液を塗工形成する。表面艶調整には、この様な塗液にシリカ等の艶消し剤を添加しておく。なお、表面樹脂層の形成は、通常は凹凸模様形成後に塗工等で全面に形成するが、エンボス加工適性があれば凹凸模様形成前に設けておいても良い。
なお、リコート性は、印刷フィルムと積層後(エンボス化粧シートの状態やこれを被着体に積層後等)、或いは積層前に、凹凸模様側の表面をスプレー塗装等の公知の塗工法によって、表面塗装膜等のさらに別の表面樹脂層等を形成する為である。この様なリコート性の表面樹脂層としては、例えば2液硬化型ウレタン樹脂等を用いる。
また、透明熱可塑性樹脂フィルムの樹脂としてオレフィン系樹脂は好適であるが、接着性が出し難いので、表面に塗装等を施す場合には、上記の様に2液硬化型ウレタン樹脂等によるリコート性の表面樹脂層を設けるのが好ましい。また、透明熱可塑性樹脂フィルムの樹脂がオレフィン系樹脂の場合、該フィルムには通常紫外線吸収剤も添加するが、このブリードアウトも表面樹脂層で防げ、裏面側も粘着剤層で防げ、長期保存性を確保できる。
なお、リコート性の表面樹脂層はプライマー層とも言えるが、この他、接着強化が必要な面や層間等には、適宜、この様なプライマー層等のその他の層を設けても良い。
The surface resin layer 4 is a transparent resin layer, and is a layer provided to change surface properties such as surface gloss adjustment or improvement of surface properties such as scratch resistance and recoatability (coating suitability). For example, a recoatable surface resin layer (recoat layer) is a preferred example in terms of more versatile applications. Of course, a surface resin layer having two or more surface properties may be used. Such a surface resin layer may be appropriately selected from known ones. For example, the surface resin layer is formed by applying a coating liquid of a resin such as a thermosetting resin such as urethane resin or acrylic resin or an ionizing radiation curable resin. In order to adjust the surface gloss, a matting agent such as silica is added to such a coating solution. The surface resin layer is usually formed on the entire surface by coating or the like after forming the concavo-convex pattern, but may be provided before forming the concavo-convex pattern if it has embossing suitability.
In addition, the recoating property is a known coating method such as spray coating on the surface of the concavo-convex pattern after lamination with the printing film (such as the state of the embossed decorative sheet or after lamination on the adherend) or before lamination. This is because another surface resin layer such as a surface coating film is formed. As such a recoatable surface resin layer, for example, a two-component curable urethane resin or the like is used.
In addition, olefin-based resins are suitable as the resin for transparent thermoplastic resin films, but since adhesion is difficult to be obtained, recoatability with a two-component curable urethane resin or the like as described above is required when coating or the like is applied to the surface. It is preferable to provide a surface resin layer. In addition, when the resin of the transparent thermoplastic resin film is an olefin resin, an ultraviolet absorber is usually added to the film, but this bleed-out can be prevented by the surface resin layer, and the back side can also be prevented by the adhesive layer. Can be secured.
Although the recoatable surface resin layer can be said to be a primer layer, other layers such as such a primer layer may be appropriately provided on a surface or an interlayer requiring adhesion strengthening.

〔印刷フィルム〕
印刷フィルム20は、熱可塑性樹脂からなる基材フィルム6上のエンボス粘着フィルムとの積層面側に、インクジェット印刷法で柄印刷層7を設けて作製する。柄印刷層7は、基材フィルムが透明であれば、エンボス粘着フィルムの積層面とは反対側の裏面に形成しても良いが、通常は、基材フィルムのエンボス粘着フィルム積層面側の表面側とする。その理由は、基材フィルムとして樹脂フィルム単体では、インクジェットインキを受容し密着良い柄印刷層を設け難いので、印刷面にはインキ受容層を形成するのが普通であり、このインキ受容層は含有させる充填剤で通常は不透明となる為、基材フィルム全体としては不透明となるからである。また、一般的な化粧シートに於ける基材フィルムも、被着体表面色を隠蔽する為に不透明が多いからである。
[Printing film]
The printing film 20 is produced by providing the pattern printing layer 7 on the laminated surface side with the embossed adhesive film on the base film 6 made of a thermoplastic resin by an ink jet printing method. If the base film is transparent, the pattern print layer 7 may be formed on the back side opposite to the laminated surface of the embossed adhesive film, but usually the surface on the embossed adhesive film laminated surface side of the base film. Let it be the side. The reason is that a resin film alone as a substrate film is difficult to provide a pattern printing layer that accepts ink-jet ink and has good adhesion, so an ink-receiving layer is usually formed on the printing surface, and this ink-receiving layer contains This is because the filler to be used usually becomes opaque, so that the entire base film becomes opaque. Further, the base film in a general decorative sheet is also opaque because it hides the surface color of the adherend.

基材フィルムは、樹脂製のエンボス化粧シートを作製することから、樹脂フィルムを用いたフィルムであり、該樹脂には熱可塑性樹脂を用いる。該熱可塑性樹脂としては、特に制限は無く用途に応じたものを適宜選定すればよく、例えば、例えば、オレフィン系樹脂、ポリエステル樹脂、アクリル樹脂、ポリカーボネート樹脂、スチレン樹脂、塩化ビニル樹脂等が挙げられる。なかでも、オレフィン系樹脂は、環境対応型である点で、好ましい樹脂の一つである。さらに、エンボス粘着フィルムの透明熱可塑性樹脂フィルム共々、オレフィン系樹脂を用いるのがより好ましい。なお、基材フィルムの厚さは用途に応じた厚さとすれば良く、特に制限は無いが、例えば20μm〜500μm程度である。また、基材フィルム中には、必要に応じ適宜、公知の各種添加剤が添加される。   The base film is a film using a resin film because a resin-made embossed decorative sheet is produced, and a thermoplastic resin is used as the resin. The thermoplastic resin is not particularly limited and may be appropriately selected according to the application. Examples thereof include olefin resins, polyester resins, acrylic resins, polycarbonate resins, styrene resins, and vinyl chloride resins. . Especially, an olefin resin is one of the preferable resins in that it is environmentally friendly. Furthermore, it is more preferable to use an olefin resin together with the transparent thermoplastic resin film of the embossed adhesive film. In addition, what is necessary is just to let the thickness of a base film be the thickness according to a use, and there is no restriction | limiting in particular, For example, it is about 20 micrometers-500 micrometers. Moreover, well-known various additives are suitably added in a base film as needed.

なお、インク受容層としては、公知のインクジェット印刷用フィルム等として従来公知のものを適宜採用すれば良い。例えば、シリカ、炭酸カルシウム等の充填剤を、アクリル樹脂、ポリエステル樹脂、ウレタン樹脂等による熱可塑性樹脂や熱硬化性樹脂等を用いた樹脂バインダー中に、分散させた塗液を塗工形成すれば良い。充填剤添加によって、通常、多孔質で不透明な塗膜がインク受容層として形成される。   In addition, what is necessary is just to employ | adopt a conventionally well-known thing suitably as a well-known inkjet printing film etc. as an ink receiving layer. For example, if a coating solution in which a filler such as silica or calcium carbonate is dispersed in a resin binder using a thermoplastic resin or a thermosetting resin such as an acrylic resin, a polyester resin, or a urethane resin, is formed. good. By adding the filler, a porous and opaque coating film is usually formed as an ink receiving layer.

インク受容層を設ける場合も含めて、基材フィルムは、無着色或いは着色、透明(含む半透明)或いは不透明、いずれでも良い。但し、エンボス化粧シートの被着体を隠蔽する点ては不透明が好ましい。また、従来の一般的な化粧シートでは、その基材シートは木目柄の柄印刷層を設ける場合、茶色等と着色するのが普通であり、本発明の基材フィルムの場合もこの様に着色しても良い。但し、本発明では、少量生産用途を考慮した汎用性の点で、着色の場合は白色が好ましい。白色ならば木目柄や石目柄等でも、共通使用できる。また、それも、隠蔽性が必要の場合は白色不透明とする(白色透明は半透明である)。この様な基材フィルムの構成の1具体例として、白色不透明の樹脂フィルムに白色不透明のインク受容層を積層した構成が挙げられる。もちろん、基材フィルム全体として不透明とする場合に、インク受容層を不透明として、それで全体としての不透明性が十分であれば、基材フィルムは透明で良い。   Including the case where an ink receiving layer is provided, the substrate film may be either non-colored or colored, transparent (including translucent) or opaque. However, it is preferable that the embossed decorative sheet is covered with an opaque material in order to conceal the adherend. Further, in a conventional general decorative sheet, the base sheet is usually colored brown or the like when providing a woodgrain pattern print layer, and the base film of the present invention is also colored in this way. You may do it. However, in the present invention, white is preferable in the case of coloring from the viewpoint of versatility in consideration of small-volume production applications. If it is white, it can be used in common with wood grain patterns and stone patterns. Moreover, it is also made white opaque when concealability is required (white transparent is translucent). One specific example of the structure of such a base film is a structure in which a white opaque resin film is laminated with a white opaque resin film. Of course, when the entire base film is opaque, the base film may be transparent as long as the ink receiving layer is opaque and the overall opacity is sufficient.

また、インクジェット印刷で用いるインクジェットインキとしては、水性型インキ、有機溶剤型インキ、いずれでも良い。但し、有機溶剤型の方が乾燥性の点で有利だが、水性の方が環境面で有利であり、用途に応じたものを適宜採用すれば良い。
なお、インクジェット印刷法で柄印刷層を形成する際、基材フィルムは連続帯状フィルムでも枚葉状フィルムでもどちらでも良い。該印刷には、市販の工業用大型インクジェットプリンタを使用しても良く、また、印刷サイズが小さければ、パーソナルコンピュータ用途のインクジェットプリンタの使用も可能である。
また、基材フィルムはインクジェットプリンタに連続帯状フィルムのロールとして装填し、印刷後、連続帯状の印刷フィルムをロールとして巻き取ったり、機上で枚葉状の印刷フィルムに切断したり、する等しても良い。
In addition, the ink-jet ink used in ink-jet printing may be either water-based ink or organic solvent-type ink. However, the organic solvent type is more advantageous in terms of drying properties, but the aqueous solution is more advantageous in terms of the environment.
In addition, when forming a pattern printing layer with an inkjet printing method, a base film may be either a continuous strip film or a sheet-like film. For the printing, a commercially available industrial large-sized ink jet printer may be used. If the print size is small, an ink jet printer for personal computers can be used.
In addition, the base film is loaded into the ink jet printer as a roll of continuous belt-like film, and after printing, the continuous belt-like print film is wound up as a roll, cut into a sheet-like print film on the machine, etc. Also good.

〔エンボス粘着フィルムと印刷フィルムとのラミネート〕
両フィルム同士をラミネートして接着積層するには、エンボス粘着フィルムの粘着剤層によって接着し積層する。ラミネート方法は特に限定はないが、上記粘着剤層を内側にして重ねた両フィルムに対して、片側からラミネートローラで加圧するか、両側から一対のラミネートローラで加圧する等してラミネートすればよい。この際、ラミネートローラ部分に供給する両フィルムは、両方とも連続帯状フィルム、片方は連続帯状フィルムでもう片方は枚葉状フィルム、両方とも枚葉状フィルム、のいずれでも良い。
なお、インクジェットプリンタ自体にラミネートローラを設置し内在させれば、インクジェット印刷とラミネートを連続してインラインで行える点で好ましい。もろちん、オフラインで印刷とラミネートとを行っても良い。これらは、利用できる設備等を勘案して選択すれば良い。もちろん、ラミネートはラミネータ等の装置でも、手作業でも良い。
[Lamination of embossed adhesive film and printing film]
In order to laminate both films by adhesive lamination, the films are adhered and laminated by the adhesive layer of the embossed adhesive film. The laminating method is not particularly limited, and it may be laminated by pressing with a laminating roller from one side or pressing with a pair of laminating rollers from both sides with respect to both films laminated with the adhesive layer inside. . At this time, both films supplied to the laminating roller portion may be either a continuous strip film, one is a continuous strip film, the other is a single sheet film, and both are single sheet films.
Note that it is preferable to install a laminating roller in the ink jet printer itself so that ink jet printing and laminating can be continuously performed in-line. Of course, printing and laminating may be performed offline. These may be selected in consideration of available facilities. Of course, laminating may be performed by an apparatus such as a laminator or by manual work.

〔その他の、層或いは手順〕
本発明では、上記で一部説明したが、従来公知の各種の層及び手順を、本発明の趣旨を逸脱しない範囲内で、用途に応じて適宜追加しても良い。例えば、プライマー層、表面塗装膜等である。また、表面塗装膜は、エンボス化粧シートを他の被着体に積層後、或いは積層前に、該エンボス化粧シートの表面に、スプレー塗装等の公知の塗工法によって形成することができる。
[Other layers or procedures]
In the present invention, a part of the description has been given above, but various conventionally known layers and procedures may be appropriately added according to the application within the scope of the present invention. For example, a primer layer and a surface coating film. The surface coating film can be formed on the surface of the embossed decorative sheet by a known coating method such as spray coating after the embossed decorative sheet is laminated on another adherend or before the lamination.

〔用途〕
本発明によるエンボス化粧シートの用途は、建材用途、その他の用途等、特に制限は無いが、特に、プレゼンテーション用、試作用、1品生産用等の少量生産用途が好適である。例えば、ドア、間仕切り等の建具、壁、床、天井等の住宅部材、キッチン扉、クローゼット扉等の家具、什器等であり、なかでも、大サイズが可能の点で、例えばドア等は好適な用途である。
[Use]
The use of the embossed decorative sheet according to the present invention is not particularly limited, such as for building materials and other uses, but is particularly suitable for low-volume production such as for presentation, trial production, and one-piece production. For example, doors, partitions and other fittings, walls, floors, ceilings, and other housing parts, kitchen doors, closet doors, and other furniture, furniture, etc. It is a use.

以下、実施例により本発明を更に具体的に説明する。   Hereinafter, the present invention will be described more specifically with reference to examples.

〔実施例1〕
(1)エンボス粘着フィルムの作製:
図2(A)の断面図の様なエンボス粘着フィルム10を予め作製した。透明熱可塑性樹脂フィルム1として厚さ80μmの連続帯状の透明ポリプロピレン系フィルムを用い、この透明熱可塑性樹脂フィルム1を、加熱ドラム上で120℃に加熱後、エンボス直前のフィルム温度をヒーターで160℃迄加熱し、エンボスロールを用いてエンボス後、フィルムを冷却して、その表面に木目導管を表現した凹凸模様2を連続的にエンボス加工した。
更に、凹凸模様を形成した表面をコロナ処理で易接着化後、下記組成の2液硬化型ウレタン樹脂系の表面処理剤をグラビア印刷で全面ベタ印刷して、低艶でリコート性とした表面樹脂層4を設けた。
[Example 1]
(1) Production of embossed adhesive film:
An embossed adhesive film 10 as shown in the cross-sectional view of FIG. As the transparent thermoplastic resin film 1, a continuous polypropylene transparent film having a thickness of 80 μm was used. After heating the transparent thermoplastic resin film 1 to 120 ° C. on a heating drum, the film temperature just before embossing was 160 ° C. with a heater. The film was cooled after being embossed using an embossing roll, and the concavo-convex pattern 2 expressing the wood grain conduit was continuously embossed on the surface.
Furthermore, the surface resin on which the concavo-convex pattern is formed is easily adhered by corona treatment, and then a two-component curable urethane resin-based surface treatment agent having the following composition is solid-printed on the entire surface by gravure printing to make it low-gloss and recoatable. Layer 4 was provided.

<表面処理剤>
主剤樹脂:アクリルポリオール 15質量部
硬化剤:HMDI(ヘキサメチレンジイソシアネート) 5質量部
艶消剤:シリカ 4質量部
ワックス 2質量部
溶剤 89質量部
<Surface treatment agent>
Main resin: Acrylic polyol 15 parts by weight Curing agent: HMDI (hexamethylene diisocyanate) 5 parts by weight Matting agent: Silica 4 parts by weight Wax 2 parts by weight Solvent 89 parts by weight

次いで、凹凸模様及び表面樹脂層が形成された透明熱可塑性樹脂フィルムの裏面に、透明ポリプロピレン系フィルムからなる剥離フィルム5の剥離面に、アクリル樹脂系粘着剤を塗布して厚さ30μmの粘着剤層3を形成した連続帯状の粘着フィルムを、その粘着剤層面で接着積層して、剥離フィルム5付きで連続帯状のエンボス粘着フィルム10を作製した。   Next, an acrylic resin-based adhesive is applied to the release surface of the release film 5 made of a transparent polypropylene-based film on the back surface of the transparent thermoplastic resin film on which the concavo-convex pattern and the surface resin layer are formed. The continuous strip-shaped pressure-sensitive adhesive film on which the layer 3 was formed was adhered and laminated on the surface of the pressure-sensitive adhesive layer to prepare a continuous strip-shaped embossed pressure-sensitive adhesive film 10 with the release film 5.

なお、前記エンボス加工の凹凸模様は、板目の木目導管形状と、柾目の木目導管形状との、二種類のエンボスロールを用いて、板目の凹凸模様のエンボス粘着フィルムと、柾目の凹凸模様のエンボス粘着フィルムの、都合2種類のフィルムを作製した。なお、これらエンボス粘着フィルムは、柾用用、板目用として、各々柄印刷層の異なる木目意匠間で共通利用する事を考えたものである。   The embossed concavo-convex pattern includes two types of embossing rolls, a grained grain conduit shape and a grained grain conduit shape, and an embossed adhesive film having a grained concavo-convex pattern; Two types of films of the embossed adhesive film were prepared. These embossed pressure-sensitive adhesive films are intended for common use among wood grain designs with different pattern printing layers, for glazing and board.

(2)印刷フィルムの作製:
先ず、連続帯状で熱可塑性樹脂からなる基材フィルム6として、着色剤(酸化チタン)を10質量%添加することで白色不透明に着色した連続帯状のポリプロピレン系樹脂フィルム(厚み80μm)を用意した。この樹脂フィルムの表側とする表面及び裏側とする裏面にコロナ処理を施した後、裏面に2液硬化型ウレタン系樹脂を用いた易接着層を形成し、次いで表面に2液硬化型ウレタン樹脂を用いた易接着層を形成し、次いで下記組成の白色不透明なインク受容層を、希釈溶剤(酢酸エチル/メチルイソブチルケトン=質量比1/1)を用いた塗液をグラビア塗工で全面に塗工して形成して、基材フィルムを作製した。
(2) Production of printing film:
First, as a base film 6 made of a thermoplastic resin in a continuous belt shape, a continuous belt-shaped polypropylene resin film (thickness 80 μm) colored white and opaque by adding 10% by mass of a colorant (titanium oxide) was prepared. After the corona treatment is applied to the front side and the back side of the resin film, an easy-adhesion layer using a two-component curable urethane resin is formed on the back side, and then a two-component curable urethane resin is formed on the surface. After forming the easy-adhesion layer used, a white opaque ink-receiving layer having the following composition was coated on the entire surface by gravure coating using a diluent (ethyl acetate / methyl isobutyl ketone = mass ratio 1/1). A base film was prepared by processing.

<インク受容層>
2液硬化型ウレタン系樹脂 100質量部
硝化綿 20質量部
シリカ(平均粒径2μm) 100質量部
<Ink receiving layer>
Two-part curable urethane-based resin 100 parts by mass Nitrified cotton 20 parts by mass Silica (average particle size 2 μm) 100 parts by mass

次に、画像処理コンピュータ上で、本機グラビア版用の分版画像データをもとに、各版の色調を再現可能な、混色プロファイルデータより抽出したインキ色を選定し、モニター画面上でその合成画像を確認後、該インキ色を用いたインクジェット印刷法で多色印刷した。印刷は、ロールから巻き出した連続帯状で1m幅の基材フィルムのインク受容層面に、柄長さ2mの柄印刷層をインクジェット印刷で形成した後、幅方向に切断して2m長の柄を持つ枚葉状の印刷フィルムを作製した。
なお、インクジェット印刷は、大型インクジェットプリンタ(ローランド ディー.ジー.株式会社製)を用い、インクジェットインキには水性インキを用いた。
Next, on the image processing computer, based on the color separation image data for this machine gravure plate, select the ink color extracted from the color mixture profile data that can reproduce the color tone of each plate, and on the monitor screen After confirming the synthesized image, multicolor printing was performed by an ink jet printing method using the ink color. For printing, after forming a 2 m long pattern printing layer on the ink receiving layer surface of a 1 m wide base film unwound from a roll by inkjet printing, the pattern is cut in the width direction to have a 2 m long pattern. A sheet-like printed film was produced.
Inkjet printing used a large inkjet printer (Roland DG Co., Ltd.), and water-based ink was used as inkjet ink.

(3)ラミネート:
次に、前記エンボス粘着フィルムを、その剥離フィルムを剥がしてその粘着剤層で、上記枚葉状の印刷フィルムの柄印刷層面に、常温でロールプレスラミネートして、最終的に枚葉状のエンボス化粧シートを作製した。作製したエンボス化粧シートは二種類あり、凹凸模様が板目のものと柾目のものであり、柄意匠のサイズは各々縦2m、横1mのサイズである。
(3) Lamination:
Next, the embossed adhesive film is peeled off the release film, and the pressure-sensitive adhesive layer is roll-press laminated at the room temperature on the pattern printed layer surface of the sheet-like printed film, and finally the sheet-like embossed decorative sheet Was made. There are two types of the embossed decorative sheets produced, and the concavo-convex patterns are those of a plate and a grid, and the size of the pattern design is 2 m in length and 1 m in width, respectively.

(4)プレゼンテーション用のドアの製作:
上記の様にして製造した所望のエンボス化粧シートを用いて、プレゼンテーション用の縦約2m横約1mサイズのドアを作製した。具体的には、板目の凹凸模様のエンボス化粧シートを合板に接着剤を用いて手貼りして、ドアの鏡板を作製し、柾目の凹凸模様のエンボス化粧シートを合板に接着剤を用いて手貼りして、ドアの枠材を作製した。次に、これら鏡板及び枠材を組み合わせて合体して、実物サイズの実際のドアを作製した。更に表面の艶を高める為に、作製したドアの表面に、透明樹脂塗料をスプレー塗装(リコート)して、高艶の表面樹脂層(表面塗装膜)を形成して、プレゼンテーション用に用いるドア見本とした。
(4) Production of presentation doors:
Using the desired embossed decorative sheet produced as described above, a door having a size of about 2 m in length and about 1 m in width was prepared for presentation. Specifically, the embossed decorative sheet having a grain pattern is manually attached to the plywood using an adhesive to produce a door end panel, and the embossed decorative sheet having a pattern having a square pattern is applied to the plywood using an adhesive. A door frame was made by hand pasting. Next, these end plates and frame members were combined and combined to produce an actual size actual door. In order to further increase the gloss of the surface, spray coating (recoating) a transparent resin paint on the surface of the door produced to form a high gloss surface resin layer (surface coating film), and a door sample used for presentations It was.

本発明により製造されたエンボス化粧シートの1形態例を示す断面図。Sectional view showing one embodiment of an embossed decorative sheet manufactured Ri by the present invention. 本発明により製造されたエンボス化粧シートの別の1形態例と、それに用いるエンボス粘着フィルム及び印刷フィルムの例示と、本発明による製造方法を概念的に説明する断面図。And another 1 embodiment of an embossed decorative sheet Ri produced by the present invention, cross-sectional view conceptually explaining examples and the production method according to the invention of the embossed adhesive film and printed film used therefor.

符号の説明Explanation of symbols

1 透明熱可塑性樹脂フィルム
2 凹凸模様
3 粘着剤層
4 表面樹脂層
5 剥離フィルム
6 基材フィルム
7 柄印刷層
10 エンボス粘着フィルム
20 印刷フィルム
30 エンボス化粧シート

DESCRIPTION OF SYMBOLS 1 Transparent thermoplastic resin film 2 Uneven pattern 3 Adhesive layer 4 Surface resin layer 5 Release film 6 Base film 7 Pattern printing layer 10 Embossed adhesive film 20 Print film 30 Embossed decorative sheet

Claims (4)

予め、透明熱可塑性樹脂フィルムの表側とする表面にエンボスロールを用いたエンボス加工で凹凸模様を設け、他方の裏面には少なくとも粘着剤層を設けたエンボス粘着フィルムを作製しておき、
前記エンボス粘着フィルムを、両面に2液硬化型ウレタン樹脂からなる易接着層を有し、該易接着層上に熱硬化性樹脂バインダー及び硝化綿を含有するインク受容層を備えた熱可塑性樹脂からなる基材フィルム上にインクジェット印刷法で柄印刷層を設けて作製した印刷フィルムの該柄印刷層側の面に前記粘着剤層で接着積層する、エンボス化粧シートの製造方法。
In advance, an embossed adhesive film with an embossed pattern using an embossing roll on the front surface of the transparent thermoplastic resin film is provided, and an embossed adhesive film with at least an adhesive layer is prepared on the other back surface.
The embossed adhesive film is made of a thermoplastic resin having an easy-adhesion layer made of a two-component curable urethane resin on both sides, and an ink-receiving layer containing a thermosetting resin binder and nitrified cotton on the easy-adhesion layer. The manufacturing method of the embossing decorative sheet which adhere | attaches and laminates | stacks the said adhesive layer on the surface at the side of this pattern printing layer of the printing film produced by providing the pattern printing layer with the inkjet printing method on the base film which becomes.
透明熱可塑性樹脂フィルム及び基材フィルムが共に、オレフィン系樹脂からなる請求項1に記載のエンボス化粧シートの製造方法。 The method for producing an embossed decorative sheet according to claim 1, wherein both the transparent thermoplastic resin film and the base film are made of an olefin resin . エンボス粘着フィルムとして、更に透明熱可塑性樹脂フィルムの表面にリコート性の表面樹脂層を設けたフィルムを用いる、請求項1又は2記載のエンボス化粧シートの製造方法。 The method for producing an embossed decorative sheet according to claim 1 or 2 , wherein a film in which a recoatable surface resin layer is further provided on the surface of the transparent thermoplastic resin film is used as the embossed adhesive film . 前記熱可塑性樹脂からなる基材フィルム上にインクジェット印刷法で柄印刷層を設けた後、枚葉状に切断して枚葉状印刷フィルムを作製し、前記枚葉状印刷フィルムの該柄印刷層側の面に前記エンボス粘着フィルムの前記粘着剤層で接着積層することを特徴とする請求項1〜3のいずれかに記載のエンボス化粧シートの製造方法。 After providing a pattern printing layer on the base film made of the thermoplastic resin by an ink jet printing method, a sheet-like printing film is prepared by cutting into a sheet, and the surface on the pattern printing layer side of the sheet-like printing film The method for producing an embossed decorative sheet according to any one of claims 1 to 3 , wherein the embossed adhesive film is bonded and laminated with the pressure-sensitive adhesive layer of the embossed adhesive film .
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