JP4887095B2 - Gas generator and manufacturing method thereof - Google Patents

Gas generator and manufacturing method thereof Download PDF

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JP4887095B2
JP4887095B2 JP2006218529A JP2006218529A JP4887095B2 JP 4887095 B2 JP4887095 B2 JP 4887095B2 JP 2006218529 A JP2006218529 A JP 2006218529A JP 2006218529 A JP2006218529 A JP 2006218529A JP 4887095 B2 JP4887095 B2 JP 4887095B2
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cup member
igniter
generating agent
cup
gas generating
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JP2008036609A (en
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万濫 加藤
篤 三鍋
正之 上田
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Daicel Corp
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本発明は、シートベルトリトラクタ用として適したガス発生器とその製造方法に関する。   The present invention relates to a gas generator suitable for a seat belt retractor and a manufacturing method thereof.

シートベルトリトラクタ用のガス発生器では、点火器に接触させてガス発生剤を配置するが、使用するガス発生剤の量は少なく、カップに収容された状態で点火器に接触されている。   In the gas generator for the seat belt retractor, the gas generating agent is disposed in contact with the igniter. However, the amount of the gas generating agent to be used is small and is in contact with the igniter while being accommodated in the cup.

点火器は点火器カラーに取り付けられ、その点火器カラーに対してカップが取り付けられている。点火器の作動部には着火薬が配置され、カバーで覆われているが、点火器カラーから作動部が突起した状態となる。よって、ガス発生剤が充填されたカップを点火器カラーに取り付ける際には、突起した作動部をガス発生剤に向かって押し込むようにして取り付けることになる。このため、前記作動部とガス発生剤の接触により、ガス発生剤が粉砕されたり、変形破壊されたりして、ガス発生器の性能が変化する可能性がある。   The igniter is attached to the igniter collar, and a cup is attached to the igniter collar. An igniting agent is disposed on the working part of the igniter and is covered with a cover, but the working part protrudes from the igniter collar. Therefore, when the cup filled with the gas generating agent is attached to the igniter collar, the protruding operating portion is attached so as to be pushed toward the gas generating agent. For this reason, there is a possibility that the performance of the gas generator may change due to the gas generating agent being crushed or deformed and broken due to the contact between the operating part and the gas generating agent.

特許文献1には、シートベルト装置に使用できるガス発生器が開示されており、図16〜図21には、図15で示すガス発生器の組立方法が示されている。図15で示すガス発生器では、カップ40内にガス発生剤成型体50が充填されている。このガス発生器は、カップ40の底板部42を下にして、燃焼制御部材30をカップ40内部に挿入する(図18);その状態で、カップ40と燃焼制御部材30との隙間からシュート治具150を用いて成型体50を充填する(図19);所定量の成型体50を充填し終わった後は、シュート治具150を取り除き(図20)、イグナイタ組立体を被せる(図21)との工程を経て組み立てられる。   Patent Document 1 discloses a gas generator that can be used in a seat belt device, and FIGS. 16 to 21 show a method of assembling the gas generator shown in FIG. In the gas generator shown in FIG. 15, the gas generating agent molded body 50 is filled in the cup 40. This gas generator inserts the combustion control member 30 into the cup 40 with the bottom plate portion 42 of the cup 40 down (FIG. 18); in this state, the chute is cured from the gap between the cup 40 and the combustion control member 30. Filling the molded body 50 with the tool 150 (FIG. 19); After filling a predetermined amount of the molded body 50, the chute jig 150 is removed (FIG. 20) and the igniter assembly is covered (FIG. 21). It is assembled through the process.

この組立方法であると、シュート治具150を用意することが必要となり、更にカップ40内部に成型体50を充填する際に、カップ開口端部と燃焼制御部材30との隙間にガス発生剤を充填することになるため充填しにくい。また、燃焼制御部材30は下端になるほど径が小さくなるため(図19参照)、カップ40奥(底部分)に均一に成型体50が入ったかどうかが確認し辛い。
特開2006−136861号公報
In this assembly method, it is necessary to prepare the chute jig 150, and when filling the molded body 50 into the cup 40, the gas generating agent is placed in the gap between the cup opening end and the combustion control member 30. Filling is difficult because it will fill. Moreover, since the diameter of the combustion control member 30 becomes smaller as it goes to the lower end (see FIG. 19), it is difficult to confirm whether or not the molded body 50 has entered the back (bottom part) of the cup 40 uniformly.
JP 2006-136861 A

本発明では、構造が単純で組み立てやすいガス発生器とその製造方法を提供することを課題とする。   It is an object of the present invention to provide a gas generator having a simple structure and easy to assemble and a method for manufacturing the same.

〔請求項1〕
請求項1の発明は、課題の解決手段として、
着火部を有する点火器が点火器カラーに固定された点火器組立体と、ガス発生剤が収容されたガス発生剤収容室を有し、前記着火部が前記ガス発生剤収容室内に突き出されるように位置しているガス発生器であって、
前記ガス発生剤収容室が、カップ部材と筒状部材の組み合わせを含むものであり、
前記カップ部材と前記筒状部材が、前記カップ部材の内周面と前記筒状部材の外周面が接触乃至は近接された状態で、かつ前記カップ部材の底面と前記筒状部材の上端側開口部が接触乃至は近接された状態で組み合わされ、前記カップ部材の開口部が前記点火器カラーに固定されているものである、ガス発生器を提供する。
[Claim 1]
The invention of claim 1 is a solution to the problem.
An igniter assembly in which an igniter having an ignition part is fixed to an igniter collar, and a gas generating agent storage chamber in which a gas generating agent is stored. The ignition part protrudes into the gas generating agent storing chamber. A gas generator located so that
The gas generating agent storage chamber includes a combination of a cup member and a cylindrical member,
The cup member and the cylindrical member are in a state in which the inner peripheral surface of the cup member and the outer peripheral surface of the cylindrical member are in contact with or close to each other, and the bottom surface of the cup member and the upper end side opening of the cylindrical member Provided is a gas generator in which the parts are combined in contact or close to each other, and the opening of the cup member is fixed to the igniter collar.

カップ部材と共に筒状部材を用いてガス発生剤収容室の周面と天井面を形成する場合、まず筒状部材を配置することで、天井面が開口した状態のガス発生剤収容室が形成され、その上にカップ部材を被せることにより、密閉された状態のガス発生剤収容室が形成される。そして、前記したように、ガス発生剤収容室の天井面が開口されている状態でガス発生剤を充填すると、特許文献1で用いているような特別なシュート治具は必要なく、充填作業も容易であり、更に充填作業時にガス発生剤が着火部で押されることがないため、ガス発生剤が粉砕されたり、変形破壊されたりすることがない。   When the cylindrical member is used together with the cup member to form the peripheral surface and the ceiling surface of the gas generating agent storage chamber, the gas generating agent storage chamber with the ceiling surface opened is formed by first arranging the cylindrical member. The gas generating agent storage chamber in a sealed state is formed by covering the cup member thereon. As described above, when the gas generating agent is filled in a state where the ceiling surface of the gas generating agent accommodation chamber is opened, a special chute jig as used in Patent Document 1 is not necessary, and the filling operation is also performed. It is easy, and since the gas generating agent is not pushed by the ignition part during the filling operation, the gas generating agent is not crushed or deformed and destroyed.

また、カップ部材と筒状部材の高さを予め同一程度に設定しておくことで、筒状部材の上端側の開口部周縁までガス発生剤を充填すれば、カップ部材を被せた後の底面側に空隙が生じることもなくなる。前記したような空隙が生じた場合、充填したガス発生剤が外部振動を受けて動き、粉砕されたり、異音発生の原因となるが、そのような問題も防止される。なお、筒状部材の高さは、ガス発生剤の充填量に応じて調整しておくことが望ましい。   Further, by setting the height of the cup member and the cylindrical member to the same extent in advance, if the gas generating agent is filled up to the peripheral edge of the opening on the upper end side of the cylindrical member, the bottom surface after the cup member is covered There is no gap on the side. In the case where such a gap is generated, the filled gas generating agent is moved by external vibration and is crushed or abnormal noise is generated, but such a problem is also prevented. The height of the cylindrical member is preferably adjusted according to the filling amount of the gas generating agent.

筒状部材は一時的にガス発生剤を充填できる空間が確保できる程度の強度を有していればよいので、厚みも薄くすることができる。このため、カップ部材を被せて二重壁構造にした場合でも、外径はカップ部材のみの場合と比べても殆ど変わらない程度にすることができる。   Since the cylindrical member only needs to have a strength that can secure a space in which the gas generating agent can be temporarily filled, the thickness can be reduced. For this reason, even when the cup member is covered to form a double wall structure, the outer diameter can be made almost the same as that of the cup member alone.

カップ部材と筒状部材は、相互に接触した状態でもよいし、僅かな隙間を開けた状態であってもよいが、カップ部材と筒状部材が接触状態にある方が小型化の点で好ましく、更にカップ部材の底面と筒状部材の上端側の開口部が接触された状態であると、前記底面で筒状部材が下方に押された状態で固定できるため好ましい。   The cup member and the cylindrical member may be in a state where they are in contact with each other, or may be in a state where a slight gap is opened, but it is preferable in terms of miniaturization that the cup member and the cylindrical member are in a contact state. Further, it is preferable that the bottom surface of the cup member and the opening on the upper end side of the cylindrical member are in contact with each other because the cylindrical member can be fixed while being pressed downward on the bottom surface.

なお、カップ部材はアルミニウム、ステンレス等の金属製の公知のものを用いることができ、点火器組立体の作動により全体が破壊されるもの、周面又は底面のみが破壊されるもの、特定部位(例えば、閉塞された穴、予め形成された脆弱部)において破壊されるもののいずれでもよい。   In addition, the well-known thing made from metals, such as aluminum and stainless steel, can be used for a cup member, The thing by which the whole is destroyed by the action | operation of an igniter assembly, the thing by which only a surrounding surface or a bottom is destroyed, a specific part ( For example, it may be any one that is destroyed in a closed hole or a pre-formed fragile portion.

〔請求項2〕
請求項2の発明は、課題の他の解決手段として、前記筒状部材が、前記点火器組立体の作動により、燃焼、変形、破裂又は溶融するものである、請求項1記載のガス発生器を提供する。
[Claim 2]
According to a second aspect of the present invention, there is provided the gas generator according to the first aspect, wherein the cylindrical member is combusted, deformed, ruptured or melted by the operation of the igniter assembly. I will provide a.

上記のとおり、筒状部材を燃焼、変形、破裂(破壊や破断も含む)又は溶融するものにすることで、ガス発生剤が燃焼して発生した燃焼ガスがカップ部材を破って放出することが阻害されることがない。なお、筒状部材自体をガス発生剤等のガス発生源で形成し、前記点火器組立体により着火させて発生した燃焼ガスを利用できるようにすることもできる。   As described above, by making the cylindrical member burn, deform, rupture (including breakage and rupture) or melt, the combustion gas generated by burning the gas generating agent may break the cup member and release it. There is no hindrance. The cylindrical member itself may be formed of a gas generation source such as a gas generating agent, and the combustion gas generated by being ignited by the igniter assembly may be used.

筒状部材は、厚さ50μm程度のアルミニウム箔、前記アルミニウム箔と同程度の強度を有する樹脂からなるものを用いることができる。   The cylindrical member may be made of an aluminum foil having a thickness of about 50 μm and a resin having a strength comparable to that of the aluminum foil.

〔請求項3〕
請求項3の発明は、課題の他の解決手段として、前記筒状部材が、周面に多数の穴を有しており、前記穴径が前記ガス発生剤よりも小さなものである、請求項1又は2記載のガス発生器を提供する。
[Claim 3]
According to a third aspect of the present invention, as the other means for solving the problem, the cylindrical member has a large number of holes on a peripheral surface, and the hole diameter is smaller than the gas generating agent. A gas generator according to 1 or 2 is provided.

筒状部材を周面に多数の穴を有するものにした場合、点火器組立体の作動によりガス発生剤が燃焼してガスが発生したとき、前記ガスは、前記穴を通り、カップ部材を破壊して放出される。このため、筒状部材を周面に多数の穴を有するものにした場合は、筒状部材は点火器組立体の作動によっても燃焼、変形、破裂又は溶融しないものにすることができるが、点火器組立体の作動により、燃焼、変形、破裂又は溶融するものにしてもよい。   When the cylindrical member has a large number of holes on the peripheral surface, when the gas generating agent burns by the operation of the igniter assembly and gas is generated, the gas passes through the holes and destroys the cup member. And released. For this reason, when the cylindrical member has a large number of holes on the peripheral surface, the cylindrical member can be made not to be burned, deformed, ruptured or melted by the operation of the igniter assembly. It may be burned, deformed, ruptured or melted by operation of the vessel assembly.

〔請求項4〕
請求項4の発明は、他の課題の解決手段として、
請求項1〜3のいずれかに記載のガス発生器の製造方法であって、
点火器を包囲するように筒状部材を被せる工程、
前記筒状部材の上端開口部からガス発生剤を充填する工程、
前記筒状部材にカップ部材を被せ、前記カップ部材の開口部周縁を点火器カラーに固定する工程、
を有するガス発生器の製造方法を提供する。
[Claim 4]
The invention of claim 4 is a means for solving other problems.
It is a manufacturing method of the gas generator in any one of Claims 1-3,
Covering the tubular member so as to surround the igniter;
Filling the gas generating agent from the upper end opening of the tubular member;
Covering the cylindrical member with a cup member, and fixing the periphery of the opening of the cup member to an igniter collar;
The manufacturing method of the gas generator which has this is provided.

点火器を包囲するように筒状部材を被せることで、天井面(上端側開口部)が開いた状態のガス発生剤収容室が形成されることになり、前記した開口部分から容易にガス発生剤を充填することができる。このため、ガス発生剤の充填作業が容易であり、作業状態の確認も容易である。   By covering the igniter so as to surround the igniter, a gas generating agent storage chamber having an open ceiling surface (upper end opening) is formed, and gas is easily generated from the opening. The agent can be filled. For this reason, the filling operation of the gas generating agent is easy, and it is easy to check the working state.

次の工程にて、筒状部材にカップ部材を被せて、開口している天井面をカップ部材底面で塞ぎ、カップ部材の開口部周縁を点火器カラーに固定することにより、密閉状態のガス発生剤収容室内にガス発生剤が充填された状態になる。   In the next step, cover the cylindrical member with a cup member, close the open ceiling surface with the bottom surface of the cup member, and fix the periphery of the opening of the cup member to the igniter collar, thereby generating gas in a sealed state The agent generating chamber is filled with the gas generating agent.

〔請求項5〕
請求項5の発明は、他の課題の他の解決手段として、前記点火器を包囲するように筒状部材を被せる工程において、前記筒状部材の下端側の開口部周縁を点火器カラーが有する環状溝に嵌め込み、更に次工程において、前記環状溝に前記カップ部材の開口部側を嵌め込んだ後、前記開口部側を固定する、請求項4記載のガス発生器の製造方法を提供する。
[Claim 5]
According to a fifth aspect of the present invention, as another means for solving another problem, in the step of covering the tubular member so as to surround the igniter, the igniter collar has an opening peripheral edge on the lower end side of the tubular member. The manufacturing method of the gas generator according to claim 4, wherein the opening side of the cup member is fitted into the annular groove and then the opening side is fixed in the next step.

このように予め形成された環状溝に筒状部材とカップ部材の開口部側を一緒に嵌め込めば、位置決め及び固定が容易であり、作業が簡略化される。なお、カップ部材の開口部側にフランジを形成し、前記フランジを環状溝に嵌め込むことで、より固定強度が高められる。   If the cylindrical member and the opening side of the cup member are fitted together in the annular groove formed in advance in this way, positioning and fixing are easy, and the operation is simplified. The fixing strength is further increased by forming a flange on the opening side of the cup member and fitting the flange into the annular groove.

〔請求項6〕
請求項6の発明は、他の課題の他の解決手段として、前記筒状部材にカップ部材を被せる工程において、前記カップ部材の内周面と前記筒状部材の外周面が接触され、かつ前記カップ部材の底面と前記筒状部材の上端側開口部が接触されるようにする、請求項4又は5記載のガス発生器の製造方法を提供する。
[Claim 6]
According to a sixth aspect of the present invention, as another means for solving another problem, in the step of covering the cylindrical member with the cup member, the inner peripheral surface of the cup member and the outer peripheral surface of the cylindrical member are in contact with each other, and The manufacturing method of the gas generator of Claim 4 or 5 made to contact the bottom face of a cup member and the upper end side opening part of the said cylindrical member.

上記のとおりにカップ部材と筒状部材が接触された状態にすることで、全体の容積をより小さくすることができ、カップ部材の底面で筒状部材を上から押さえることになるため、筒状部材の固定強度が高められる。   Since the cup member and the cylindrical member are brought into contact with each other as described above, the overall volume can be further reduced, and the cylindrical member is pressed from above by the bottom surface of the cup member. The fixing strength of the member is increased.

〔請求項7〕
請求項7の発明は、課題の解決手段として、
着火部を有する点火器が点火器カラーに固定された点火器組立体と、ガス発生剤が収容されたガス発生剤収容室を有し、前記着火部が前記ガス発生剤収容室内に突き出されるように位置しているガス発生器であって、
前記ガス発生剤収容室が、第1カップ部材と第2カップ部材の組み合わせを含むものであり、
前記第1カップ部材と前記第2カップ部材が、前記第1カップ部材が、凹部を有する底面側が前記点火器側になるように配置され、前記第2カップ部材が前記第1カップ部材に被せられており、
前記第2カップ部材の内周面と前記第1カップ部材の外周面が接触乃至は近接された状態で、かつ前記第2カップ部材の底面と前記第1カップ部材の上端側開口部が接触乃至は近接された状態で組み合わされ、前記第2カップ部材の開口部が前記点火器カラーに固定されているものである、ガス発生器を提供する。
[Claim 7]
The invention of claim 7 is a solution to the problem.
An igniter assembly in which an igniter having an ignition part is fixed to an igniter collar, and a gas generating agent storage chamber in which a gas generating agent is stored. The ignition part protrudes into the gas generating agent storing chamber. A gas generator located so that
The gas generating agent containing chamber includes a combination of a first cup member and a second cup member,
The first cup member and the second cup member are arranged so that the first cup member has a bottom surface side having a recess on the igniter side, and the second cup member is covered with the first cup member. And
The inner peripheral surface of the second cup member and the outer peripheral surface of the first cup member are in contact with or close to each other, and the bottom surface of the second cup member and the upper end side opening of the first cup member are in contact with each other. Are combined in close proximity to each other, and an opening of the second cup member is fixed to the igniter collar.

第1カップ部材と共に第2カップ部材を用いてガス発生剤収容室の周面と天井面を形成する場合、まず、好ましくは点火器組立体の少なくとも着火部を含む部分の外形と同形状の凹部を底面に有する第1カップ部材を、底面側から点火器に被せて配置することで、天井面が開口した状態のガス発生剤収容室が形成され、その上に第2カップ部材を被せることにより、密閉された状態のガス発生剤収容室が形成される。そして、前記したように、ガス発生剤収容室の天井面が開口されている状態でガス発生剤を充填すると、特許文献1で用いているような特別なシュート治具は必要なく、充填作業も容易であり、更に充填作業時にガス発生剤が着火部で押されることがないため、ガス発生剤が粉砕されることがない。   When using the second cup member together with the first cup member to form the peripheral surface and ceiling surface of the gas generating agent storage chamber, first, preferably a recess having the same shape as the outer shape of at least the ignition part of the igniter assembly By placing the first cup member having the bottom surface on the igniter from the bottom surface side, a gas generating agent containing chamber with the ceiling surface opened is formed, and the second cup member is covered thereon. A gas generating agent storage chamber in a sealed state is formed. As described above, when the gas generating agent is filled in a state where the ceiling surface of the gas generating agent accommodation chamber is opened, a special chute jig as used in Patent Document 1 is not necessary, and the filling operation is also performed. Further, the gas generating agent is not pushed by the ignition portion during the filling operation, and therefore the gas generating agent is not crushed.

また、第2カップ部材と第1カップ部材の高さを予め同一程度に設定しておくことで、第1カップ部材の上端側の開口部周縁までガス発生剤を充填すれば、第2カップ部材を被せた後の底面側に空隙が生じることもなくなる。前記したような空隙が生じた場合、充填したガス発生剤が外部振動を受けて動き、粉砕されたり、異音発生の原因となるが、そのような問題も防止される。なお、第1カップ部材の高さは、ガス発生剤の充填量に応じて調整しておくことが望ましい。   Moreover, if the gas generating agent is filled up to the peripheral edge of the opening on the upper end side of the first cup member by setting the heights of the second cup member and the first cup member to the same extent in advance, the second cup member No voids are generated on the bottom side after covering. In the case where such a gap is generated, the filled gas generating agent is moved by external vibration and is crushed or abnormal noise is generated, but such a problem is also prevented. The height of the first cup member is preferably adjusted according to the filling amount of the gas generating agent.

第1カップ部材は、底面において、被せようとする点火器組立体の少なくとも着火部を含む部分の外形と一致又は近似した凹部を有するものである。第1カップ部材の底面側を点火器組立体に嵌め込んだ後にガス発生剤を充填する作業があるため、第1カップ部材底面の凹部は、第1カップ部材を点火器組立体に嵌め込んだときに、ガス発生剤の充填作業性を損なわない程度に第1カップ部材を静止させることができる程度の形状及び深さであればよい。   The first cup member has a concave portion that matches or approximates the outer shape of the portion including at least the ignition portion of the igniter assembly to be covered on the bottom surface. Since there is an operation of filling the gas generating agent after fitting the bottom face side of the first cup member into the igniter assembly, the recess on the bottom face of the first cup member is fitted into the igniter assembly. In some cases, the shape and depth may be such that the first cup member can be stationary so as not to impair the filling workability of the gas generating agent.

また第1カップ部材は、一時的にガス発生剤を充填できる空間が確保できる程度の強度を有していればよいので、厚みも薄くすることができる。このため、第2カップ部材を被せて二重壁構造にした場合でも、外径は第2カップ部材のみの場合と比べても殆ど変わらない程度にすることができる。   Moreover, since the 1st cup member should just have the intensity | strength which can ensure the space which can be temporarily filled with a gas generating agent, thickness can also be made thin. For this reason, even when the second cup member is covered to form a double wall structure, the outer diameter can be made almost the same as that of the second cup member alone.

第2カップ部材と第1カップ部材は、相互に接触した状態でもよいし、僅かな隙間を開けた状態であってもよいが、第2カップ部材と第1カップ部材が接触状態にある方が小型化の点で好ましく、更に第2カップ部材の底面と第1カップ部材の上端側の開口部が接触された状態であると、前記底面で第1カップ部材が下方に押された状態で固定できるため好ましい。   The second cup member and the first cup member may be in contact with each other or may be in a state where a slight gap is opened, but the second cup member and the first cup member are in contact with each other. It is preferable in terms of downsizing, and when the bottom surface of the second cup member and the opening on the upper end side of the first cup member are in contact with each other, the first cup member is fixed in a state of being pressed downward on the bottom surface. This is preferable because it is possible.

なお、第2カップ部材は、アルミニウム、ステンレス等の金属製の公知のものを用いることができ、点火器組立体の作動により全体が破壊されるもの、周面又は底面のみが破壊されるもの、特定部位(例えば、閉塞された穴、予め形成された脆弱部)において破壊されるもののいずれでもよい。   The second cup member may be a known metal made of aluminum, stainless steel, or the like, and the whole is destroyed by the operation of the igniter assembly, only the peripheral surface or the bottom is destroyed, Any of those broken at a specific site (for example, a closed hole or a weakened portion formed in advance) may be used.

〔請求項8〕
請求項8の発明は、課題の他の解決手段として、前記第1カップ部材が、前記点火器組立体の作動により、燃焼、変形、破裂又は溶融するものである、請求項7記載のガス発生器を提供する。
[Claim 8]
According to an eighth aspect of the present invention, as another means for solving the problem, the first cup member is combusted, deformed, ruptured or melted by the operation of the igniter assembly. Provide a bowl.

上記のとおり、第1カップ部材を燃焼、変形、破裂(破壊や破断も含む)又は溶融するものにすることで、ガス発生剤が燃焼して発生した燃焼ガスがカップ部材を破って放出することが阻害されることがない。なお、第1カップ部材自体をガス発生剤等のガス発生源で形成し、前記点火器組立体により着火させて発生した燃焼ガスを利用できるようにすることもできる。   As described above, by burning, deforming, rupturing (including breaking and breaking) or melting the first cup member, the combustion gas generated by burning the gas generating agent breaks and releases the cup member. Is not inhibited. The first cup member itself may be formed of a gas generating source such as a gas generating agent, and the combustion gas generated by being ignited by the igniter assembly may be used.

第1カップ部材は、厚さ50μm程度のアルミニウム箔、前記アルミニウム箔と同程度の強度を有する樹脂からなるものを用いることができる。   As the first cup member, an aluminum foil having a thickness of about 50 μm and a resin made of a resin having the same strength as the aluminum foil can be used.

〔請求項9〕
請求項9の発明は、課題の他の解決手段として、前記第1カップ部材が、周面に多数の穴を有しており、前記穴径が前記ガス発生剤よりも小さなものである、請求項7又は8記載のガス発生器を提供する。
[Claim 9]
According to a ninth aspect of the present invention, as another means for solving the problem, the first cup member has a large number of holes on a peripheral surface, and the hole diameter is smaller than the gas generating agent. Item 7. A gas generator according to Item 7 or 8 is provided.

第1カップ部材を周面に多数の穴を有するものにした場合、点火器組立体の作動によりガス発生剤が燃焼してガスが発生したとき、前記ガスは、前記穴を通り、第2カップ部材を破壊して放出される。このため、第1カップ部材を周面に多数の穴を有するものにした場合は、第1カップ部材は点火器組立体の作動によっても燃焼、変形又は溶融しないものにすることができるが、点火器組立体の作動により、燃焼、変形又は溶融するものにしてもよい。   When the first cup member has a large number of holes on the peripheral surface, when the gas generating agent is burned by the operation of the igniter assembly and gas is generated, the gas passes through the holes and passes through the second cup. The member is destroyed and released. For this reason, when the first cup member has a large number of holes on the peripheral surface, the first cup member can be prevented from burning, deforming or melting even by the operation of the igniter assembly. It may be burned, deformed or melted by the operation of the vessel assembly.

〔請求項10〕
請求項10の発明は、課題の他の解決手段として、
請求項7〜9のいずれかに記載のガス発生器の製造方法であって、
点火器を包囲するように、底面に凹部を有する第1カップ部材の底面側を点火器上に被せる工程、
前記第1カップ部材の上端開口部からガス発生剤を充填する工程、
前記第1カップ部材に第2カップ部材を被せ、前記第2カップ部材の開口部周縁を点火器カラーに固定する工程、
を有するガス発生器の製造方法を提供する。
[Claim 10]
The invention of claim 10 is another means for solving the problems,
It is a manufacturing method of the gas generator in any one of Claims 7-9,
Covering the igniter with the bottom side of the first cup member having a recess on the bottom surface so as to surround the igniter;
Filling the gas generating agent from the upper end opening of the first cup member;
Covering the first cup member with a second cup member and fixing the periphery of the opening of the second cup member to the igniter collar;
The manufacturing method of the gas generator which has this is provided.

点火器を包囲するように第1カップ部材の底面側を点火器上に被せることで、天井面(上端側開口部)が開いた状態のガス発生剤収容室が形成されることになり、前記した開口部分から容易にガス発生剤を充填することができる。このため、ガス発生剤の充填作業が容易であり、作業状態の確認も容易である。なお、予め底面に凹部を有する第1カップ部材内にガス発生剤を充填したものを、点火器に被せる工程を含む製造方法でもよい。   By covering the bottom surface side of the first cup member on the igniter so as to surround the igniter, a gas generating agent storage chamber in which the ceiling surface (upper end side opening) is opened is formed, The gas generating agent can be easily filled from the opened portion. For this reason, the filling operation of the gas generating agent is easy, and it is easy to check the working state. In addition, the manufacturing method including the process which covers what filled the gas generating agent in the 1st cup member which has a recessed part in the bottom face previously on an igniter may be sufficient.

次の工程にて、第1カップ部材に第2カップ部材を被せて、開口している天井面を第2カップ部材底面で塞ぎ、第2カップ部材の開口部周縁を点火器カラーに固定することにより、密閉状態のガス発生剤収容室内にガス発生剤が充填された状態になる。   In the next step, covering the first cup member with the second cup member, closing the open ceiling surface with the bottom surface of the second cup member, and fixing the periphery of the opening of the second cup member to the igniter collar As a result, the gas generating agent is filled in the sealed gas generating agent storage chamber.

〔請求項11〕
請求項11の発明は、課題の他の解決手段として、前記点火器カラーが有する環状溝に前記第2カップ部材の開口部側を嵌め込んだ後、前記開口部側を固定する、請求項10記載のガス発生器の製造方法を提供する。
[Claim 11]
In another aspect of the invention, the opening side of the second cup member is fitted into the annular groove of the igniter collar, and then the opening side is fixed. A method of manufacturing the described gas generator is provided.

このように予め形成された環状溝に第2カップ部材の開口部側を嵌め込めば、位置決め及び固定が容易であり、作業が簡略化される。なお、第2カップ部材の開口部側にフランジを形成し、前記フランジを環状溝に嵌め込むことで、より固定強度が高められる。   If the opening side of the second cup member is fitted in the annular groove formed in advance in this way, positioning and fixing are easy, and the operation is simplified. In addition, the fixing strength is further increased by forming a flange on the opening side of the second cup member and fitting the flange into the annular groove.

〔請求項12〕
請求項12の発明は、課題の他の解決手段として、前記第1カップ部材に前記第2カップ部材を被せる工程において、前記第2カップ部材の内周面と第1カップ部材の外周面が接触され、かつ前記第2カップ部材の底面と前記第1カップ部材の上端側開口部が接触されるようにする、請求項10又は11記載のガス発生器の製造方法を提供する。
[Claim 12]
According to a twelfth aspect of the present invention, as another means for solving the problem, in the step of covering the first cup member with the second cup member, the inner peripheral surface of the second cup member and the outer peripheral surface of the first cup member are in contact with each other. The manufacturing method of the gas generator of Claim 10 or 11 which is made to contact the bottom face of the said 2nd cup member, and the upper end side opening part of the said 1st cup member.

上記のとおりに第2カップ部材と第1カップ部材が接触された状態にすることで、全体の容積をより小さくすることができ、第2カップ部材の底面で第1カップ部材を上から押さえることになるため、第1カップ部材の固定強度が高められる。   By bringing the second cup member and the first cup member into contact with each other as described above, the overall volume can be further reduced, and the first cup member can be pressed from above on the bottom surface of the second cup member. Therefore, the fixing strength of the first cup member is increased.

本発明のガス発生器は、ガス発生剤の充填作業を含む組立作業が容易であり、組立作業途中にて、ガス発生剤が粉砕、破壊、変形したりすることがない。   The gas generator according to the present invention is easy to assemble including a filling operation of the gas generating agent, and the gas generating agent is not crushed, broken or deformed during the assembling operation.

<第1のガス発生器>
図1は、本発明のガス発生器10を示す縦断面図で、シートベルトリトラクタに使用されるガス発生器を示したものである。ガス発生器10は、点火器組立体20とガス発生剤収容室40との組み合わせからなるものである。
<First gas generator>
FIG. 1 is a longitudinal sectional view showing a gas generator 10 of the present invention, and shows a gas generator used for a seat belt retractor. The gas generator 10 includes a combination of an igniter assembly 20 and a gas generating agent storage chamber 40.

点火器組立体20は、電気式の点火器21が点火器カラー31に固定されてなるものである。点火器21は、アイレット22で一体化された一対の導電性ピン23を有しており、導電性ピン23同士は、ブリッジワイヤ24で電気的に導電可能なものである。一対の導電性ピン23の一部は、樹脂からなる成形部材25で包囲されている。アイレット22は、成形部材25から、その一端面(ブリッジワイヤ24側)が露出された状態である。   The igniter assembly 20 is obtained by fixing an electric igniter 21 to an igniter collar 31. The igniter 21 has a pair of conductive pins 23 integrated with an eyelet 22, and the conductive pins 23 can be electrically connected by a bridge wire 24. A part of the pair of conductive pins 23 is surrounded by a molding member 25 made of resin. The eyelet 22 is in a state in which one end face (bridge wire 24 side) is exposed from the molding member 25.

成形部材25上には、アイレット22を包囲するようにして筒状のチャージホルダー26が取り付けられており、内部にはキャビティ27が形成され、着火薬28が充填されている。キャビティ27は、蓋部材29によって閉塞されている。   A cylindrical charge holder 26 is attached on the molding member 25 so as to surround the eyelet 22, and a cavity 27 is formed inside and filled with an ignition powder 28. The cavity 27 is closed by a lid member 29.

点火器21は、金属製の点火器カラー31に取り付けられている。図1では、点火器カラー31に形成された環状部分32をかしめて成形部材25を保持することで、点火器21が固定されている。   The igniter 21 is attached to a metal igniter collar 31. In FIG. 1, the igniter 21 is fixed by caulking the annular portion 32 formed in the igniter collar 31 to hold the molding member 25.

点火器カラー31に形成された環状溝33には、カップ部材41の開口部に形成されたフランジ42が嵌め込まれている。カップ部材41の内部には、筒状部材43が配置されている。筒状部材43は、下端部は環状溝33に嵌め込まれ、上端部はカップ部材41の天井面に当接されており、外周面はカップ部材41の内周面と接触している。カップ部材41と筒状部材43は、環状溝33の周壁33aをかしめることで共に固定されている。   A flange 42 formed at the opening of the cup member 41 is fitted into the annular groove 33 formed in the igniter collar 31. A cylindrical member 43 is disposed inside the cup member 41. The cylindrical member 43 has a lower end fitted in the annular groove 33, an upper end is in contact with the ceiling surface of the cup member 41, and an outer peripheral surface is in contact with the inner peripheral surface of the cup member 41. The cup member 41 and the cylindrical member 43 are fixed together by caulking the peripheral wall 33a of the annular groove 33.

カップ部材41と筒状部材43内の空間がガス発生剤収容室40となっており、所要量のガス発生剤44が充填されている。   A space in the cup member 41 and the cylindrical member 43 serves as a gas generating agent storage chamber 40 and is filled with a required amount of the gas generating agent 44.

筒状部材43は、点火器21の作動によりガス発生剤44が着火燃焼して発生した高温ガスによって、容易に燃焼、変形又は溶融するものが好ましく、厚さ50μm程度のアルミニウム箔や同程度の強度を有する樹脂(ナイロン6−12、ナイロン6−6等)製のものを用いることができる。但し、カップ部材41の底面に脆弱部(溝、傷、厚みの薄い部分等)を形成したり、金属箔で閉塞された孔を形成したりして、前記高温ガスの圧力により底面を開裂させ、そこから高温ガスを放出させる構造である場合には、筒状部材43は、点火器21の作動による火炎、ガス等によって燃焼、変形又は溶融しないものでもよい。   The cylindrical member 43 is preferably one that easily burns, deforms or melts by the high temperature gas generated by the ignition and combustion of the gas generating agent 44 by the operation of the igniter 21, and is approximately 50 μm thick aluminum foil or the like. A resin made of a strong resin (nylon 6-12, nylon 6-6, etc.) can be used. However, a weak part (groove, scratch, thin part, etc.) is formed on the bottom surface of the cup member 41, or a hole closed with a metal foil is formed, and the bottom surface is cleaved by the pressure of the high-temperature gas. In the case of a structure for discharging a high-temperature gas therefrom, the cylindrical member 43 may not be burned, deformed or melted by a flame, gas, or the like generated by the operation of the igniter 21.

また、カップ部材41の周面に脆弱部(溝、傷、厚みの薄い部分等)を形成したり、金属箔で閉塞された孔を形成したりして、前記高温ガスの圧力により周面を開裂させ、そこから高温ガスを放出させる構造である場合には、筒状部材43は、周面に複数の穴(ガス発生剤44の最小径部分よりも小さな径の穴)を有するものや、周面に脆弱部を有するものでもよい。   Moreover, a weak part (a groove, a scratch, a thin part, etc.) is formed on the peripheral surface of the cup member 41, or a hole closed with a metal foil is formed, and the peripheral surface is made by the pressure of the high-temperature gas. In the case of a structure that is cleaved and releases high temperature gas therefrom, the cylindrical member 43 has a plurality of holes on the peripheral surface (holes with a diameter smaller than the minimum diameter portion of the gas generating agent 44), The peripheral surface may have a fragile portion.

次に、図1に示すガス発生器10の動作を説明する。なお、カップ部材41は、作動時において底面が破壊されるものである。   Next, the operation of the gas generator 10 shown in FIG. 1 will be described. In addition, the bottom surface of the cup member 41 is destroyed during operation.

導電性ピン23に着火電流が伝わることにより点火器21が作動し、着火薬28の燃焼により火炎・ガス等を発生させる。これら火炎等は、ガス発生剤収容室40内のガス発生剤44を着火・燃焼させ、作動用ガスを発生させる。この作動用ガスは、カップ部材41の天井面を破って、上方向に放出される。このため、筒状部材43は、そのままの状態で残存していても作動上の問題はない。   When the ignition current is transmitted to the conductive pin 23, the igniter 21 is activated, and flame, gas, etc. are generated by the combustion of the ignition powder 28. These flames ignite and burn the gas generating agent 44 in the gas generating agent storage chamber 40 to generate a working gas. This working gas breaks the ceiling surface of the cup member 41 and is released upward. For this reason, there is no problem in operation even if the cylindrical member 43 remains as it is.

<第1のガス発生器の製造方法>
次に、図2(A)、(B)、(C)により、図1で示すガス発生器の製造方法を説明する。図2は、製造工程を示す縦断面図である。
<The manufacturing method of the 1st gas generator>
Next, a method for manufacturing the gas generator shown in FIG. 1 will be described with reference to FIGS. 2 (A), 2 (B), and 2 (C). FIG. 2 is a longitudinal sectional view showing the manufacturing process.

図2(A)に示すように、点火器組立体20の成形部材25の外周面に接するようにして筒状部材43を被せて行き、開口部周縁を環状溝33に当接させる。この工程により、チャージホルダ26は筒状部材43で包囲される。   As shown in FIG. 2A, the cylindrical member 43 is placed so as to contact the outer peripheral surface of the molding member 25 of the igniter assembly 20, and the periphery of the opening is brought into contact with the annular groove 33. Through this step, the charge holder 26 is surrounded by the cylindrical member 43.

次に、図2(B)に示すように、筒状部材43の上端開口部からガス発生剤44を充填する。筒状部材43の高さは、ガス発生剤44の充填量に応じて調整しておき、上端側の開口部周縁43aまで充填されるように調整しておくことが好ましい。このようにすることで、図2(C)で示す次工程にて、筒状部材43にカップ部材41を被せたとき、筒状部材41内に充填されたガス発生剤44とカップ部材底面41aとの間に隙間が生じることがなくなる。   Next, as shown in FIG. 2B, the gas generating agent 44 is filled from the upper end opening of the cylindrical member 43. It is preferable to adjust the height of the cylindrical member 43 according to the filling amount of the gas generating agent 44 so as to be filled up to the opening peripheral edge 43a on the upper end side. By doing in this way, when the cup member 41 is covered on the cylindrical member 43 in the next step shown in FIG. 2C, the gas generating agent 44 filled in the cylindrical member 41 and the cup member bottom surface 41a. There is no gap between the two.

次に、図2(C)に示すように、筒状部材43にカップ部材41を被せ、カップ部材41のフランジ42を環状溝33に嵌め込む。このとき、カップ部材41の内周面と筒状部材43の外周面が接触し、かつカップ部材底面41aと筒状部材43の上端側の開口部周縁43aが接触するようにする。このようにすることで、筒状部材43がカップ部材底面41aと環状溝33で上下から押圧されるので、筒状部材43が強く固定される。   Next, as shown in FIG. 2C, the cup member 41 is put on the cylindrical member 43, and the flange 42 of the cup member 41 is fitted into the annular groove 33. At this time, the inner peripheral surface of the cup member 41 and the outer peripheral surface of the cylindrical member 43 are in contact with each other, and the cup member bottom surface 41 a and the opening peripheral edge 43 a on the upper end side of the cylindrical member 43 are in contact with each other. By doing in this way, since the cylindrical member 43 is pressed from the upper and lower sides with the cup member bottom face 41a and the annular groove 33, the cylindrical member 43 is firmly fixed.

その後、環状溝の周壁33aをかしめて、フランジ42を固定する。このようにすることで、カップ部材41が固定されると共に、カップ部材41の周面が筒状部材43の周面を押圧するため、筒状部材43の固定強度も高められる。   Thereafter, the flange 42 is fixed by caulking the circumferential wall 33a of the annular groove. By doing in this way, while the cup member 41 is fixed, since the surrounding surface of the cup member 41 presses the surrounding surface of the cylindrical member 43, the fixing strength of the cylindrical member 43 is also raised.

本発明の製造方法によれば、従来技術のように、着火部とガス発生剤が強く接触することがないため、製造途中にガス発生剤が粉砕されることがない。また、ガス発生剤44は筒状部材43の上端側の開口部から充填できるので、充填作業自体が容易であり、充填状態の確認も容易である。更に、ガス発生剤の充填量に応じて筒状部材の高さを調整し、筒状部材の高さに応じてカップ部材の高さを調整しておくことにより、カップ部材を被せたとき、カップ部材底面と充填されたガス発生剤との間に、ガス発生剤が移動するような間隙を生じさせることがなくなる。   According to the manufacturing method of the present invention, unlike the prior art, the ignition part and the gas generating agent do not come into strong contact with each other, so that the gas generating agent is not crushed during the manufacturing. Further, since the gas generating agent 44 can be filled from the opening on the upper end side of the cylindrical member 43, the filling operation itself is easy and the filling state can be easily confirmed. Furthermore, when the cup member is covered by adjusting the height of the cylindrical member according to the filling amount of the gas generating agent and adjusting the height of the cup member according to the height of the cylindrical member, It is no longer possible to create a gap in which the gas generating agent moves between the bottom surface of the cup member and the filled gas generating agent.

<第2のガス発生器及びその製造方法>
図3は、本発明の別実施形態であるガス発生器100を示す縦断面図で、シートベルトリトラクタに使用されるガス発生器を示したものであり、図4は、図3で示すガス発生器の製造工程を示す縦断面図である。
<Second gas generator and manufacturing method thereof>
FIG. 3 is a longitudinal sectional view showing a gas generator 100 according to another embodiment of the present invention, which shows a gas generator used in a seat belt retractor, and FIG. 4 is a gas generator shown in FIG. It is a longitudinal cross-sectional view which shows the manufacturing process of a container.

図3に示すガス発生器100は、図1に示す筒状部材43の代わりに第1カップ部材111を用いたほかは、図1に示すガス発生器10と同一構造である。図1と同一番号は、同じ構成要素であることを意味し、図1のカップ部材41と図3の第2カップ部材41は名称のみが異なるものである。   The gas generator 100 shown in FIG. 3 has the same structure as the gas generator 10 shown in FIG. 1 except that the first cup member 111 is used instead of the cylindrical member 43 shown in FIG. The same number as FIG. 1 means that it is the same component, and the cup member 41 of FIG. 1 and the 2nd cup member 41 of FIG. 3 differ only in a name.

第1カップ部材111は、底面側に凹部112を有しており、凹部112は、チャージホルダ26と蓋部材29に接触して、成形部材25とかしめられた環状部分32に接触乃至は近接した状態で被せられるような形状である。第2カップ部材41と第1カップ部材111内の空間がガス発生剤収容室40となっており、所要量のガス発生剤44が充填されている。   The first cup member 111 has a concave portion 112 on the bottom surface side, and the concave portion 112 is in contact with or close to the annular portion 32 crimped to the molding member 25 by contacting the charge holder 26 and the lid member 29. It is a shape that can be covered in a state. A space in the second cup member 41 and the first cup member 111 serves as a gas generating agent storage chamber 40 and is filled with a required amount of the gas generating agent 44.

第1カップ部材111は、点火器21の作動によりガス発生剤44が着火燃焼して発生した高温ガスによって、容易に燃焼、変形又は溶融するものが好ましく、厚さ50μm程度のアルミニウム箔や同程度の強度を有する樹脂(ナイロン6−12、ナイロン6−6等)製のものを用いることができる。   The first cup member 111 is preferably one that easily burns, deforms or melts by the high temperature gas generated by the ignition and combustion of the gas generating agent 44 by the operation of the igniter 21, and is approximately the same as an aluminum foil having a thickness of about 50 μm. Those made of a resin having the following strength (nylon 6-12, nylon 6-6, etc.) can be used.

次に、製造方法について説明する。図4(A)に示すように、点火器組立体20に上方から第1カップ部材111の凹部112を被せる。その後、図4(B)に示すように、第1カップ部材111の開口部からガス発生剤44を充填する。第1カップ部材111の高さは、ガス発生剤44の充填量に応じて調整しておき、上端側の開口部周縁113まで充填されるように調整しておくことが好ましい。このようにすることで、図4(C)で示す次工程にて、第1カップ部材111に第2カップ部材41を被せたとき、第1カップ部材111内に充填されたガス発生剤44と第2カップ部材底面41aとの間に隙間が生じることがなくなる。   Next, a manufacturing method will be described. As shown in FIG. 4A, the igniter assembly 20 is covered with the recess 112 of the first cup member 111 from above. Thereafter, as shown in FIG. 4B, the gas generating agent 44 is filled from the opening of the first cup member 111. It is preferable that the height of the first cup member 111 is adjusted according to the filling amount of the gas generating agent 44 so as to be filled up to the opening peripheral edge 113 on the upper end side. In this way, when the second cup member 41 is put on the first cup member 111 in the next step shown in FIG. 4C, the gas generating agent 44 filled in the first cup member 111 and No gap is generated between the second cup member bottom surface 41a.

その後、図4(C)に示すように第1カップ部材111に第2カップ部材41を被せ、第2カップ部材41のフランジ42を環状溝33に嵌め込む。このとき、第2カップ部材41の内周面と第1カップ部材111の外周面が接触し、かつ第2カップ部材底面41aと第1カップ部材111の上端側の開口部周縁113が接触するようにする。このようにすることで、第1カップ部材111が第2カップ部材底面41aと蓋部材29で上下から押圧されるので、第1カップ部材111が強く固定される。   Thereafter, as shown in FIG. 4C, the first cup member 111 is covered with the second cup member 41, and the flange 42 of the second cup member 41 is fitted into the annular groove 33. At this time, the inner peripheral surface of the second cup member 41 and the outer peripheral surface of the first cup member 111 are in contact with each other, and the second cup member bottom surface 41a and the opening peripheral edge 113 on the upper end side of the first cup member 111 are in contact with each other. To. By doing in this way, since the 1st cup member 111 is pressed from the upper and lower sides with the 2nd cup member bottom face 41a and the cover member 29, the 1st cup member 111 is fixed firmly.

その後、環状溝の周壁33aをかしめて、フランジ42を固定する。このようにすることで、第2カップ部材41が固定されると共に、第2カップ部材41の周面が第1カップ部材111の周面を押圧するため、第1カップ部材111の固定強度も高められる。   Thereafter, the flange 42 is fixed by caulking the circumferential wall 33a of the annular groove. By doing in this way, while the 2nd cup member 41 is fixed, since the surrounding surface of the 2nd cup member 41 presses the surrounding surface of the 1st cup member 111, the fixation strength of the 1st cup member 111 is also raised. It is done.

なお、図4(A)、(B)で示す工程において、予め所要量のガス発生剤44を充填した第1カップ部材111を点火器組立体20に被せた後、図4(C)で示す組立工程に移行してもよい。   4 (A) and 4 (B), after the first cup member 111 previously filled with a required amount of the gas generating agent 44 is placed on the igniter assembly 20, the process shown in FIG. 4 (C) is performed. You may transfer to an assembly process.

本発明のガス発生器の縦断面図。The longitudinal cross-sectional view of the gas generator of this invention. 図1のガス発生器の製造工程を説明するための縦断面図。The longitudinal cross-sectional view for demonstrating the manufacturing process of the gas generator of FIG. 本発明の他実施形態のガス発生器の縦断面図。The longitudinal cross-sectional view of the gas generator of other embodiment of this invention. 図3のガス発生器の製造工程を説明するための縦断面図。FIG. 4 is a longitudinal sectional view for explaining a manufacturing process of the gas generator of FIG. 3.

符号の説明Explanation of symbols

10 ガス発生器
20 点火器組立体
21 点火器
26 チャージホルダ
31 点火器カラー
41 カップ部材
42 フランジ
43 筒状部材
44 ガス発生剤

DESCRIPTION OF SYMBOLS 10 Gas generator 20 Igniter assembly 21 Igniter 26 Charge holder 31 Igniter collar 41 Cup member 42 Flange 43 Cylindrical member 44 Gas generating agent

Claims (11)

着火部を有する点火器が点火器カラーに固定された点火器組立体と、ガス発生剤が収容されたガス発生剤収容室を有し、前記着火部が前記ガス発生剤収容室内に突き出されるように位置しているガス発生器であって、
前記ガス発生剤収容室が、カップ部材と筒状部材の組み合わせを含むものであり、
前記筒状部材が、周面に多数の穴を有しており、前記穴径が前記ガス発生剤よりも小さなものであり、
前記カップ部材と前記筒状部材が、前記カップ部材の内周面と前記筒状部材の外周面が接触乃至は近接された状態で、かつ前記カップ部材の底面と前記筒状部材の上端側開口部が接触乃至は近接された状態で組み合わされ、前記カップ部材の開口部が前記点火器カラーに固定されているものである、ガス発生器。
An igniter assembly in which an igniter having an ignition part is fixed to an igniter collar, and a gas generating agent storage chamber in which a gas generating agent is stored. The ignition part protrudes into the gas generating agent storing chamber. A gas generator located so that
The gas generating agent storage chamber includes a combination of a cup member and a cylindrical member,
The cylindrical member has a large number of holes on the peripheral surface, and the hole diameter is smaller than the gas generating agent,
The cup member and the cylindrical member are in a state in which the inner peripheral surface of the cup member and the outer peripheral surface of the cylindrical member are in contact with or close to each other, and the bottom surface of the cup member and the upper end side opening of the cylindrical member A gas generator in which the parts are combined in contact with each other or close to each other, and the opening of the cup member is fixed to the igniter collar.
前記筒状部材が、前記点火器組立体の作動により、燃焼、変形、破裂又は溶融するものである、請求項1記載のガス発生器。   The gas generator according to claim 1, wherein the cylindrical member is combusted, deformed, ruptured or melted by the operation of the igniter assembly. 請求項1又は2記載のガス発生器の製造方法であって、
点火器を包囲するように筒状部材を被せる工程、
前記筒状部材の上端開口部からガス発生剤を充填する工程、
前記筒状部材にカップ部材を被せ、前記カップ部材の開口部周縁を点火器カラーに固定する工程、
を有するガス発生器の製造方法。
A method for producing a gas generator according to claim 1 or 2 ,
Covering the tubular member so as to surround the igniter;
Filling the gas generating agent from the upper end opening of the tubular member;
Covering the cylindrical member with a cup member, and fixing the periphery of the opening of the cup member to an igniter collar;
The manufacturing method of the gas generator which has this.
前記点火器を包囲するように筒状部材を被せる工程において、前記筒状部材の下端側の開口部周縁を点火器カラーが有する環状溝に嵌め込み、更に次工程において、前記環状溝に前記カップ部材の開口部側を嵌め込んだ後、前記開口部側を固定する、請求項記載のガス発生器の製造方法。 In the step of covering the igniter so as to surround the igniter, the peripheral edge of the opening on the lower end side of the cylindrical member is fitted into the annular groove of the igniter collar, and in the next step, the cup member is inserted into the annular groove. The manufacturing method of the gas generator of Claim 3 which fixes the said opening part side, after inserting the opening part side. 前記筒状部材にカップ部材を被せる工程において、前記カップ部材の内周面と前記筒状部材の外周面が接触され、かつ前記カップ部材の底面と前記筒状部材の上端側開口部が接触されるようにする、請求項3又は4記載のガス発生器の製造方法。 In the step of covering the cylindrical member with the cup member, the inner peripheral surface of the cup member and the outer peripheral surface of the cylindrical member are in contact with each other, and the bottom surface of the cup member and the upper end side opening of the cylindrical member are in contact with each other. The method for producing a gas generator according to claim 3 or 4 , wherein the gas generator is manufactured. 着火部を有する点火器が点火器カラーに固定された点火器組立体と、ガス発生剤が収容されたガス発生剤収容室を有し、前記着火部が前記ガス発生剤収容室内に突き出されるように位置しているガス発生器であって、
前記ガス発生剤収容室が、第1カップ部材と第2カップ部材の組み合わせを含むものであり、
前記第1カップ部材と前記第2カップ部材が、前記第1カップ部材が、前記着火部の外形と同形状の凹部を有する底面側が前記点火器側になるように凹部が前記着火部に被せられて配置され、前記第2カップ部材が前記第1カップ部材に被せられており、
前記第2カップ部材の内周面と前記第1カップ部材の外周面が接触乃至は近接された状態で、かつ前記第2カップ部材の底面と前記第1カップ部材の上端側開口部が接触乃至は近接された状態で組み合わされ、前記第2カップ部材の開口部が前記点火器カラーに固定されているものである、ガス発生器。
An igniter assembly in which an igniter having an ignition part is fixed to an igniter collar, and a gas generating agent storage chamber in which a gas generating agent is stored. The ignition part protrudes into the gas generating agent storing chamber. A gas generator located so that
The gas generating agent containing chamber includes a combination of a first cup member and a second cup member,
The first cup member and the second cup member are covered with the recess so that the first cup member has a recess having the same shape as the outer shape of the igniter, and the bottom side is the igniter side. disposed Te, the second cup member is placed over the said first cup member,
The inner peripheral surface of the second cup member and the outer peripheral surface of the first cup member are in contact with or close to each other, and the bottom surface of the second cup member and the upper end side opening of the first cup member are in contact with each other. Are combined in a state of being close to each other, and the opening of the second cup member is fixed to the igniter collar.
前記第1カップ部材が、前記点火器組立体の作動により、燃焼、変形、破裂又は溶融するものである、請求項記載のガス発生器。 The gas generator according to claim 6 , wherein the first cup member is combusted, deformed, ruptured or melted by operation of the igniter assembly. 前記第1カップ部材が、周面に多数の穴を有しており、前記穴径が前記ガス発生剤よりも小さなものである、請求項6又は7記載のガス発生器。 The gas generator according to claim 6 or 7 , wherein the first cup member has a large number of holes on a peripheral surface, and the hole diameter is smaller than the gas generating agent. 請求項6〜8のいずれか1項に記載のガス発生器の製造方法であって、
点火器を包囲するように、底面に凹部を有する第1カップ部材の底面側を点火器上に被せる工程、
前記第1カップ部材の上端開口部からガス発生剤を充填する工程、
前記第1カップ部材に第2カップ部材を被せ、前記第2カップ部材の開口部周縁を点火器カラーに固定する工程、
を有するガス発生器の製造方法。
A method of manufacturing a gas generator according to any one of claims 6-8,
Covering the igniter with the bottom side of the first cup member having a recess on the bottom surface so as to surround the igniter;
Filling the gas generating agent from the upper end opening of the first cup member;
Covering the first cup member with a second cup member and fixing the periphery of the opening of the second cup member to the igniter collar;
The manufacturing method of the gas generator which has this.
前記点火器カラーが有する環状溝に前記第2カップ部材の開口部側を嵌め込んだ後、前記開口部側を固定する、請求項記載のガス発生器の製造方法。 The manufacturing method of the gas generator of Claim 9 which fixes the said opening part side, after fitting the opening part side of the said 2nd cup member in the annular groove which the said igniter collar has. 前記第1カップ部材に前記第2カップ部材を被せる工程において、前記第2カップ部材の内周面と第1カップ部材の外周面が接触され、かつ前記第2カップ部材の底面と前記第1カップ部材の上端側開口部が接触されるようにする、請求項9又は10記載のガス発生器の製造方法。 In the step of covering the first cup member with the second cup member, the inner peripheral surface of the second cup member and the outer peripheral surface of the first cup member are in contact, and the bottom surface of the second cup member and the first cup The manufacturing method of the gas generator of Claim 9 or 10 made to contact the upper end side opening part of a member.
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