JP4886275B2 - Aluminum foil molding container - Google Patents

Aluminum foil molding container Download PDF

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JP4886275B2
JP4886275B2 JP2005325909A JP2005325909A JP4886275B2 JP 4886275 B2 JP4886275 B2 JP 4886275B2 JP 2005325909 A JP2005325909 A JP 2005325909A JP 2005325909 A JP2005325909 A JP 2005325909A JP 4886275 B2 JP4886275 B2 JP 4886275B2
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aluminum foil
rising
flange
width
rim
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JP2007131322A (en
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隆昌 篠原
久雄 西川
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Toyo Aluminium Ekco Products Co Ltd
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Toyo Aluminium Ekco Products Co Ltd
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Description

この発明は、フランジの周縁に立ち上がりリムを設け、立ち上がりリムの上縁に縁取り処理を施したアルミニウム箔成形容器に関する。   The present invention relates to an aluminum foil molded container in which a rising rim is provided on the peripheral edge of a flange and an upper edge of the rising rim is trimmed.

フランジの周縁に立ち上がりリムが設けられたアルミニウム箔成形容器が従来から市販されている。このような容器は、ケーキ、パイ等の内容物を充填し、フランジに蓋を載せた後、立ち上がりリムを蓋の周縁に向かってかしめて倒すことにより、立ち上がりリムとフランジとで蓋を挟持して封緘し、利用に供される。   Conventionally, an aluminum foil molded container having a rising rim provided on the periphery of the flange is commercially available. Such a container is filled with contents such as cake, pie, etc., put the lid on the flange, and then squeeze the rising rim toward the periphery of the lid, so that the lid is sandwiched between the rising rim and the flange. And sealed for use.

図4(a)(b)に、このような従来のアルミニウム箔成形容器の一例を示す。図示のように、このアルミニウム箔成形容器200は、円形の底壁210と、底壁210周縁から立ち上がり、開放端に向かってテーパ状に広がる周壁220と、周壁220上縁から水平に張り出すフランジ230と、フランジ230周縁から立ち上がる立ち上がりリム240とからなる。   An example of such a conventional aluminum foil molding container is shown in FIGS. As shown in the figure, this aluminum foil molded container 200 includes a circular bottom wall 210, a peripheral wall 220 that rises from the periphery of the bottom wall 210 and extends in a tapered shape toward the open end, and a flange that projects horizontally from the upper edge of the peripheral wall 220. 230 and a rising rim 240 that rises from the periphery of the flange 230.

より詳しくは、立ち上がりリム240は、図4(b)のように、フランジ230周縁から垂直に立ち上がる垂直部241と、垂直部241上縁から折り返された縁取り部242とからなっている。このような縁取り処理が施されているのは、容器の縁を補強するとともに、アルミニウム箔の切断面に手が触れて傷つかないようにするためである。   More specifically, as shown in FIG. 4B, the rising rim 240 includes a vertical portion 241 that rises vertically from the periphery of the flange 230 and an edge portion 242 that is folded back from the upper edge of the vertical portion 241. The reason for this edging treatment is to reinforce the rim of the container and prevent the hand from touching the cut surface of the aluminum foil.

従来汎用されているこの容器200は、立ち上がりリム240がフランジ230周縁から垂直に立ち上がっていることに起因して、以下のような欠点を有する。
すなわち、図5のように、複数を上下に積み重ねる(スタッキングする)際に、垂直に屹立した上下の立ち上がりリム240相互が干渉し合い、嵩高になってしまうため、運搬、保管、梱包のコストが高く無駄が多い。同様に、立ち上がりリム240相互の干渉によりスタッキングが正確に行われないために、不安定であり、自動機による取り扱いに支障が生じる。
The container 200 that has been widely used conventionally has the following drawbacks due to the rising rim 240 rising vertically from the periphery of the flange 230.
That is, as shown in FIG. 5, when stacking a plurality vertically (stacking), the vertically rising rims 240 vertically raised interfere with each other and become bulky. High and wasteful. Similarly, since stacking is not accurately performed due to interference between the rising rims 240, the stacking is unstable, and the handling by the automatic machine is hindered.

一方、本発明者は、特許文献1に記載されているように、辺部とコーナ部とからなる立ち上がりリムがフランジ周縁に設けられた、底壁が方形等のアルミニウム箔成形容器について、前記コーナ部をフランジ周縁から開放端に向かって広がるテーパ形状とする技術を先に開示している。   On the other hand, as described in Patent Document 1, the present inventor is concerned with the above-described corners of an aluminum foil molded container having a square bottom wall or the like, in which a rising rim composed of a side part and a corner part is provided at the periphery of the flange. The technique which makes a taper shape which expands a part toward an open end from a flange periphery is disclosed previously.

この技術を、図4に示した立ち上がりリム240に縁取り処理を施した容器200にそのまま転用し、立ち上がりリム240全体をテーパ状に形成することで、上述したスタッキング状態における立ち上がりリム240相互の干渉を抑えて、嵩が高くなる問題を解消し、同時に自動機における取り扱いの利便性を向上させることは、理論上は可能である。
実開平5−44815号公報
This technique is directly applied to the container 200 in which the rising rim 240 shown in FIG. 4 is trimmed, and the entire rising rim 240 is formed into a tapered shape, thereby preventing the interference between the rising rims 240 in the stacking state described above. It is theoretically possible to suppress the problem of increasing the bulk and to improve the convenience of handling in an automatic machine at the same time.
Japanese Utility Model Publication No. 5-44815

しかし、実際に製造する場合には、上記縁取り部と、縁取り部と縁取り部と連続して対向する部分とをテーパ状に金型成形しようとすると、縁取り部を成形する際の成形圧力で上下方向に潰れたり、折れ曲がったりすることが多く、安定して正確な成形を行うことが困難である。
そして、このようなテーパ部分の形状のばらつきにより、逆にスタッキング状態の不安定さに拍車を掛けてしまう恐れがある。
However, in actual manufacturing, if it is attempted to mold the edge part and the edge part and the part that is continuously opposed to the edge part in a taper shape, the molding pressure at the time of forming the edge part increases and decreases. It is often crushed in the direction or bent, and it is difficult to perform stable and accurate molding.
Then, due to the variation in the shape of the tapered portion, there is a risk that the instability of the stacking state may be spurred.

一方、上述した部分をテーパ状に安定してかしめ成形できるように、成形圧力等を調節した特別の装置を導入するとなると、容器の製造コストが高騰してしまう。   On the other hand, if a special apparatus in which the molding pressure or the like is adjusted so that the above-described portion can be stably caulked and formed, the manufacturing cost of the container increases.

そこで、この発明の解決すべき課題は、フランジ周縁から立ち上がる立ち上がりリムが設けられ、その立ち上がりリムの上縁が折り返されて縁取り処理が施されたアルミニウム箔成形容器について、縁取り部と、縁取り部と連続して対向する立ち上がりリムとが重なりあう部分の安定した成形性に留意しつつ、安価にして、スタッキング状態における嵩の増加およびこれに伴う梱包や輸送や保管のコストを抑え、自動機による取り扱いを容易にすることである。   Therefore, the problem to be solved by the present invention is an aluminum foil molded container provided with a rising rim that rises from the peripheral edge of the flange, and the upper edge of the rising rim is folded and subjected to the edging process. While paying attention to the stable formability of the overlapping parts of the rising rims that face each other continuously, handle it with an automatic machine at a low cost, suppressing the increase in bulk in the stacking state and the cost of packing, transportation and storage To make it easier.

上記した課題を解決するため、この発明は、フランジ周縁から立ち上がる立ち上がりリムを有し、立ち上がりリムの上縁を折り返して縁取り部としたアルミニウム箔成形容器において、立ち上がりリムの少なくとも一部を開放端に向かって広がるテーパ部とし、立ち上がりリムの縁取り部と連続して対向する部分を、フランジに対して垂直な一の垂直部としたのである。   In order to solve the above-described problems, the present invention provides an aluminum foil molded container having a rising rim that rises from the peripheral edge of the flange, and has an upper edge of the rising rim folded back to form an edge portion. The taper portion that widens toward the top and the portion that continuously faces the edge portion of the rising rim is a single vertical portion that is perpendicular to the flange.

このように、立ち上がりリムの縁取り部と重なり合わない部分の少なくとも一部をテーパ状に形成すると、容器を重ね合わせた際に上下の立ち上がりリムの干渉を抑えることができる。そのため、立ち上がりリム全体が垂直な場合と比較して嵩の増加を抑えることができる。また、スタッキング状態を安定させるため、自動機による取り扱いが容易となる。   Thus, if at least a part of the portion that does not overlap with the edge portion of the rising rim is formed in a tapered shape, interference between the upper and lower rising rims can be suppressed when the containers are overlapped. Therefore, an increase in bulk can be suppressed as compared with a case where the entire rising rim is vertical. Moreover, since the stacking state is stabilized, handling by an automatic machine becomes easy.

そして、テーパ状に成形することの困難な、縁取り部とこれに連続して対向する立ち上がりリムとが重なり合う部分を垂直に形成することにより、この部分の安定した成形を安価にして可能ならしめる。   Then, by forming a vertical portion where the edge portion and the rising rim that continuously faces the edge portion, which are difficult to be formed into a tapered shape, are formed vertically, it is possible to make this portion stable and inexpensive.

上記した場合において、さらに立ち上がりリムのフランジ周縁に連続する直上部分を、フランジに対して垂直に立ち上がる他の垂直部とすると、この他の垂直部が容器成形時における上下からの荷重を受け支えるため、一層安定した容器の成形が可能となる。   In the above case, if the part directly above the peripheral edge of the flange of the rising rim is another vertical part that rises perpendicular to the flange, this other vertical part supports the load from above and below during container molding. This makes it possible to form a more stable container.

寸法関係については、縁取り部の幅(E)と、他の垂直部の幅(V)とを、1×E≦V≦1.8×Eの関係を満たすように形成し、縁取り部の幅(E)と、一の垂直部の幅(V)とを、1×E≦V≦1.5×Eの関係を満たすように形成すると、特に安定した成形が可能となる。
同様に、テーパ部の幅(T)と、立ち上がりリム全体の幅(R)を0.2×R≦T≦0.5×Rの関係を満たすように形成するとよい。なお、本願における幅とは、フランジに対して垂直方向における長さのことを言う。
As for the dimensional relationship, the width (E) of the edge portion and the width (V 1 ) of the other vertical portion are formed so as to satisfy the relationship of 1 × E ≦ V 1 ≦ 1.8 × E, and the edge portion If the width (E) and the width (V 2 ) of one vertical portion are formed so as to satisfy the relationship of 1 × E ≦ V 2 ≦ 1.5 × E, particularly stable molding becomes possible.
Similarly, the width (T) of the tapered portion and the width (R) of the entire rising rim may be formed so as to satisfy the relationship of 0.2 × R ≦ T ≦ 0.5 × R. In addition, the width | variety in this application means the length in a perpendicular direction with respect to a flange.

また、テーパ部については、傾斜が急すぎると、成形が困難である一方、傾斜がゆるすぎると、スタッキング状態における上下の容器の立ち上がりリムの干渉の大幅な改善は期待できない。そこで、テーパ部と、フランジに対する垂直線とのなす角度をαとするとき、5°≦α≦20°とするのが適当であり、さらには、10°≦α≦15°とするのがより適当である。   In addition, when the inclination is too steep, it is difficult to form the taper portion. On the other hand, when the inclination is too loose, a significant improvement in the interference between the rising rims of the upper and lower containers in the stacking state cannot be expected. Therefore, when the angle between the taper portion and the perpendicular to the flange is α, it is appropriate that 5 ° ≦ α ≦ 20 °, and more preferably 10 ° ≦ α ≦ 15 °. Is appropriate.

この発明の容器は、立ち上がりリムの少なくとも一部をテーパ状に形成したため、スタッキングした際に、嵩が低く抑えられ、それに伴い、梱包、輸送、保管のコストも抑えられ、自動機による取り扱いも容易になるという効果を有する。   The container according to the present invention has a tapered rim and at least a part thereof is tapered. Therefore, when stacking, the bulk is suppressed to a low level, and the packing, transportation, and storage costs are reduced, and handling by an automatic machine is easy. It has the effect of becoming.

以下、図面を参照しつつ、この発明の実施形態について説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1(a)、(b)のように、実施形態にかかるアルミニウム箔成形容器100は、円形の底壁110と、底壁110周縁から開口に向かいテーパ状に広がりながら立ち上がる周壁120と、周壁120上縁から水平に張り出すフランジ130と、フランジ130周縁から立ち上がる立ち上がりリム140とからなる。   As shown in FIGS. 1 (a) and 1 (b), an aluminum foil molded container 100 according to the embodiment includes a circular bottom wall 110, a peripheral wall 120 that rises from the periphery of the bottom wall 110 toward the opening, and expands in a tapered shape, and a peripheral wall 120 comprises a flange 130 that projects horizontally from the upper edge, and a rising rim 140 that rises from the periphery of the flange 130.

より詳しくは、立ち上がりリム140は、図1(b)のように、フランジ130周縁から垂直に立ち上がる第一の垂直部141と、第一の垂直部141上縁から開放端に向かいテーパ状に広がりながら立ち上がるテーパ部142と、テーパ部142上縁から垂直に立ち上がる第二の垂直部143と、第二の垂直部143上縁から折り返されて垂下する縁取り部144とからなる。   More specifically, as shown in FIG. 1B, the rising rim 140 extends in a taper shape from the upper edge of the first vertical portion 141 toward the open end, and the first vertical portion 141 rising vertically from the periphery of the flange 130. However, the taper portion 142 rises, the second vertical portion 143 rises vertically from the upper edge of the taper portion 142, and the edge portion 144 that folds down and hangs down from the upper edge of the second vertical portion 143.

このアルミニウム箔成形容器100は、プレス金型成形により成形されるが、縁取り部144と、対向する第二の垂直部143とが重なり合う部分が垂直であるため、縁取り成形時の荷重に十分耐えられる構造となっており、上下方向に潰れたり、折れ曲がったりすることがない。特にこの容器100のように、第一の垂直部141があると、上下からの荷重に一層強い構造となるため、さらに正確に均一な成形が可能となる。   This aluminum foil molded container 100 is molded by press die molding. However, the portion where the rim portion 144 and the opposing second vertical portion 143 overlap is vertical, so that it can sufficiently withstand the load during rim molding. It has a structure and does not collapse or bend in the vertical direction. In particular, as in the case of the container 100, the first vertical portion 141 has a structure that is more resistant to loads from above and below, so that more accurate and uniform molding is possible.

図2のように、この容器100複数を上下に重ね合わせると、上述したように立ち上がりリム140にテーパ部142が設けられているため、立ち上がりリム140同士の干渉が抑えられ、図5に示す従来の容器200の場合と比較すると一目瞭然であるように、スタッキング状態における嵩が格段に低くなる。また、上下容器100が正確に嵌まり合うため、安定したスタッキングが可能となり、自動機による取り扱いに支障が生じにくい。   As shown in FIG. 2, when the plurality of containers 100 are stacked one above the other, since the rising rim 140 is provided with the tapered portion 142 as described above, interference between the rising rims 140 can be suppressed, and the conventional structure shown in FIG. As is obvious from the case of the container 200, the bulk in the stacking state is significantly reduced. In addition, since the upper and lower containers 100 fit correctly, stable stacking is possible, and it is difficult for handling by an automatic machine to occur.

なお、縁取り成形の容易性とスタッキング状態の改善性の両面を考慮して、テーパ部142の傾斜の度合いは調整されており、図3(a)のように、テーパ部142と、フランジ130に対する垂直線とのなす角度をαとするとき、5°≦α≦20°となるように形成されている。   The degree of inclination of the tapered portion 142 is adjusted in consideration of both the ease of edge forming and the improvement of the stacking state. As shown in FIG. When the angle formed with the vertical line is α, it is formed so that 5 ° ≦ α ≦ 20 °.

また、同様の理由から、立ち上がりリム140のそれぞれの部位141,142,143,144相互の寸法関係が調整されており、図3(b)のように、立ち上がりリム140全体の幅をR、第一の垂直部141の幅をV、テーパ部142の幅をT、第二の垂直部143の幅をV、縁取り部144の幅をEとするとき、1×E≦V≦1.8×Eおよび1×E≦V≦1.5×Eおよび0.2×R≦T≦0.5×Rを満足するように形成されている。 For the same reason, the mutual dimensional relationship between the respective portions 141, 142, 143, and 144 of the rising rim 140 is adjusted. As shown in FIG. When the width of one vertical portion 141 is V 1 , the width of the tapered portion 142 is T, the width of the second vertical portion 143 is V 2 , and the width of the edge portion 144 is E, 1 × E ≦ V 1 ≦ 1 .8 × E and 1 × E ≦ V 2 ≦ 1.5 × E and 0.2 × R ≦ T ≦ 0.5 × R.

(a)は実施形態のアルミニウム箔成形容器の斜視図、(b)はその縦断面図(A) is a perspective view of the aluminum foil molding container of embodiment, (b) is the longitudinal cross-sectional view 実施形態のアルミニウム箔成形容器をスタッキングした正面図Front view of stacking aluminum foil molded container of embodiment (a)は立ち上がりリムのテーパ部の傾斜角を示す図、(b)は立ち上がりリムの各部位の寸法関係を示す図(A) is a figure which shows the inclination angle of the taper part of a rising rim, (b) is a figure which shows the dimensional relationship of each site | part of a rising rim. (a)は従来のアルミニウム箔成形容器の一例を示す斜視図、(b)はその縦断面図(A) is a perspective view which shows an example of the conventional aluminum foil shaping | molding container, (b) is the longitudinal cross-sectional view. 従来のアルミニウム箔成形容器をスタッキングした正面図Front view of stacking conventional aluminum foil molded containers

符号の説明Explanation of symbols

100 実施形態のアルミニウム箔成形容器
110 底壁
120 周壁
130 フランジ
140 立ち上がりリム
141 第一の垂直部
142 テーパ部
143 第二の垂直部
144 縁取り部
200 従来のアルミニウム箔成形容器
210 底壁
220 周壁
230 フランジ
240 立ち上がりリム
241 垂直部
242 縁取り部
R 立ち上がりリム全体の幅
第一の垂直部の幅
T テーパ部の幅
第二の垂直部の幅
E 縁取り部の幅
α テーパ部とフランジに対する垂直線とのなす角
100 Aluminum Foil Molding Container 110 According to Embodiment 110 Bottom Wall 120 Perimeter Wall 130 Flange 140 Standing Rim 141 First Vertical Portion 142 Tapered Portion 143 Second Vertical Portion 144 Edged Portion 200 Conventional Aluminum Foil Molding Container 210 Bottom Wall 220 Perimeter Wall 230 Flange 240 Rising rim 241 Vertical portion 242 Edge R R Overall width of rising rim V 1 Width of first vertical portion T Taper width V 2 Width of second vertical portion E Edge width α Vertical to taper and flange Angle with line

Claims (5)

フランジ周縁から立ち上がる立ち上がりリムを有し、立ち上がりリムの上縁を折り返して縁取り部としたアルミニウム箔成形容器において、
立ち上がりリムの少なくとも一部を開放端に向かって広がるテーパ部として、前記容器を積み重ねた際の上下の立ち上がりリム同士の干渉を抑制するとともに、
立ち上がりリムの縁取り部と連続して対向する部分を、フランジに対して垂直な一の垂直部とし、立ち上がりリムのフランジ周縁に連続する直上部分を、フランジに対して垂直に立ち上がる他の垂直部として、前記縁取り部をかしめ成形する際の立ち上がりリムの成形性を安定させたことを特徴とするアルミニウム箔成形容器。
In an aluminum foil molded container having a rising rim that rises from the periphery of the flange, and folding the upper edge of the rising rim into an edge portion,
As a tapered portion that spreads at least a part of the rising rim toward the open end, suppressing interference between the upper and lower rising rims when the containers are stacked,
The part that continuously faces the edge of the rising rim is one vertical part perpendicular to the flange, and the part immediately above the peripheral edge of the flange of the rising rim is another vertical part that rises perpendicular to the flange. An aluminum foil molding container characterized by stabilizing the formability of the rising rim when caulking and forming the edge portion .
上記縁取り部の幅(E)と、上記他の垂直部の幅(V)との関係が以下の式を満足するように形成された請求項1に記載のアルミニウム箔成形容器。
1×E≦V≦1.8×E
The trimmed part of the width (E), the other vertical portion of the width (V 1) and the aluminum foil forming container described in claim 1 which is formed so as to satisfy the following equation relationship.
1 × E ≦ V 1 ≦ 1.8 × E
上記縁取り部の幅(E)と、上記一の垂直部の幅(V)との関係が以下の式を満足するように形成された請求項1または2に記載のアルミニウム箔成形容器。
1×E≦V≦1.5×E
The edging portion of the width (E), an aluminum foil molded container according to claim 1 or 2 relationship is formed so as to satisfy the following equation with the one of the vertical portion of the width (V 2).
1 × E ≦ V 2 ≦ 1.5 × E
上記テーパ部の幅(T)と、上記立ち上がりリム全体の幅(R)との関係が以下の式を満足するように形成された請求項1から3のいずれかに記載のアルミニウム箔成形容器。
0.2×R≦T≦0.5×R
The aluminum foil molded container according to any one of claims 1 to 3 , wherein a relationship between a width (T) of the tapered portion and a width (R) of the entire rising rim satisfies the following expression.
0.2 × R ≦ T ≦ 0.5 × R
上記テーパ部と、フランジに対する垂直線とのなす角度(α)が以下の条件を満足するように形成された請求項1から4のいずれかに記載のアルミニウム箔成形容器。
5°≦α≦20°
The aluminum foil molded container according to any one of claims 1 to 4, wherein an angle (α) formed between the tapered portion and a vertical line with respect to the flange satisfies the following condition.
5 ° ≦ α ≦ 20 °
JP2005325909A 2005-11-10 2005-11-10 Aluminum foil molding container Expired - Fee Related JP4886275B2 (en)

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JPS6037533B2 (en) * 1979-04-19 1985-08-27 松下電器産業株式会社 Video tape recorder operating status display device
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JPS5833460A (en) * 1981-08-24 1983-02-26 アイカ工業株式会社 Execution foundation material
JPS60171831A (en) * 1984-02-16 1985-09-05 Fujitsu Ltd Cross modulation compensating device
JPH01126915A (en) * 1987-11-12 1989-05-19 Matsushita Electric Ind Co Ltd Unit furniture
JP2003335316A (en) * 2002-05-15 2003-11-25 Sadami Ito Vertically-corrugated paper-made container and production method therefor
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