JP4884938B2 - Continuous steaming material cooling device - Google Patents
Continuous steaming material cooling device Download PDFInfo
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- JP4884938B2 JP4884938B2 JP2006319529A JP2006319529A JP4884938B2 JP 4884938 B2 JP4884938 B2 JP 4884938B2 JP 2006319529 A JP2006319529 A JP 2006319529A JP 2006319529 A JP2006319529 A JP 2006319529A JP 4884938 B2 JP4884938 B2 JP 4884938B2
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- raw material
- cooling water
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- laminated
- jet pipe
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- 238000001816 cooling Methods 0.000 title claims description 19
- 238000010025 steaming Methods 0.000 title claims description 13
- 239000000463 material Substances 0.000 title description 2
- 239000002994 raw material Substances 0.000 claims description 41
- 239000000498 cooling water Substances 0.000 claims description 17
- 238000010411 cooking Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000009834 vaporization Methods 0.000 claims description 5
- 230000008016 vaporization Effects 0.000 claims description 5
- 238000005192 partition Methods 0.000 description 19
- 230000007704 transition Effects 0.000 description 9
- 244000017020 Ipomoea batatas Species 0.000 description 5
- 235000002678 Ipomoea batatas Nutrition 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 5
- 235000020083 shōchū Nutrition 0.000 description 4
- 238000000855 fermentation Methods 0.000 description 3
- 230000004151 fermentation Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 235000009508 confectionery Nutrition 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000002648 laminated material Substances 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Commercial Cooking Devices (AREA)
- Alcoholic Beverages (AREA)
Description
本発明は甘藷等の焼酎醸造用原料を常法により連続的に蒸煮し、引続いてこれを冷却する装置に関するものである。 The present invention relates to an apparatus for continuously steaming a shochu brewing material such as sweet potato in a conventional manner and subsequently cooling it.
従来、機函内に蒸煮室及び冷却室を調圧室から流下するエアカーテンによって区画し、1個の通気性可動床によって始端部から終端部に間歇移動し、終端開口部から蒸煮冷却された原料甘藷粒子を機外に排出し、連続蒸煮処理する装置が開発された(例えば特許文献1)。 Conventionally, the cooking chamber and the cooling chamber in the machine box are partitioned by an air curtain that flows down from the pressure adjustment chamber, and is moved intermittently from the start end to the end by a single breathable movable floor, and is steamed and cooled from the end opening. A device for discharging raw sweet potato particles out of the machine and performing continuous steaming has been developed (for example, Patent Document 1).
上記蒸煮室では積層された原料を通過した余蒸気はブロワにより下部の排出路からドレンを経て機外に排出され、 In the steaming chamber, the surplus steam that has passed through the stacked raw materials is discharged from the lower discharge path through the drain by the blower to the outside of the machine.
その後天井側に別に設けた冷風管から噴出する冷気によって該α化甘藷粒子を適温に冷却した。 Thereafter, the pregelatinized sweet potato particles were cooled to an appropriate temperature by cold air blown from a cold air pipe provided separately on the ceiling side.
従って蒸気室では、蒸煮開始部附近では冷凍原料の温度が低いため蒸気は熱水となって機外に排出されるが解凍完了部附近では蒸気のまま機外に排出されるためバッチ式の蒸煮装置と比較して多量の蒸気ロスが発生した。 Therefore, in the steam chamber, the temperature of the frozen raw material is low near the steaming start section, so the steam is discharged as hot water and discharged outside the apparatus. A large amount of steam loss occurred compared to the device.
又冷却部では送風又は吸引による空冷であったため外気温度の高い夏場や焼酎仕込みにおける低温発酵が求められる場合等では蒸煮原料の冷却に時間が掛っていた。 In addition, since the cooling unit was air-cooled by air blowing or suction, it took time to cool the steamed raw material in summertime when the outside air temperature was high or when low-temperature fermentation was required in shochu preparation.
本発明は甘藷等の原料を蒸煮後冷却の速い連続蒸煮原料冷却装置を得ることを目的とする。 An object of this invention is to obtain the continuous steaming raw material cooling device with quick cooling after steaming raw materials, such as sweet potato.
上記の目的を達成するため本発明は
機函内を移動する通気性コンベア上に積層原料を支持し、該原料の上部に蒸気噴出管を配管して蒸煮室を形成し、該蒸煮室の後方に冷却水噴出管を積層原料の上方に設け、該噴出管から噴出する冷却水を該原料に供給し、かつ該冷却水噴出管の上部を大気に連通させて、上記冷却水の付着した上記積層原料に、冷却水の集水部に設けた冷却空気排出用吸引ブロワにより、送風可能となし、該原料に付着した上記冷却水を気化させ、気化潜熱を大気に奪うように形成した連続蒸煮原料冷却装置、
によって構成される。
In order to achieve the above object, the present invention supports a laminated raw material on a breathable conveyor that moves in the machine box, and forms a cooking chamber by piping a steam jet pipe on the upper portion of the raw material. The cooling water jet pipe is provided above the laminated raw material, the cooling water jetted from the jet pipe is supplied to the raw material, and the upper part of the cooling water jet pipe is connected to the atmosphere so that the cooling water adheres to the raw material. Continuous steaming formed so that the laminated raw material can be blown by the cooling air discharge suction blower provided in the cooling water collecting part, the cooling water adhering to the raw material is vaporized, and the latent heat of vaporization is taken to the atmosphere. Raw material cooling device,
Consists of.
従って、通気性コンベアの上側移行部上の積層原料(甘藷粒子)が蒸煮室を通過した後、後部にある冷却部では冷却水噴出部から噴出するミスト又はシャワーが積層蒸煮原料を上から下に通過し、附着水は蒸発気化し、気化潜熱が大気に奪われるから上記積層原料は短時間に冷却する。 Therefore, after the laminated raw material (sweet candy particles) on the upper transition part of the breathable conveyor has passed through the cooking chamber, the mist or shower that is ejected from the cooling water jetting part moves the laminated steamed raw material from top to bottom in the cooling part at the rear. Passing water evaporates and the adhering water evaporates, and the latent heat of vaporization is taken to the atmosphere, so the laminated material is cooled in a short time.
本発明は上述のように構成したので
蒸煮室で蒸煮された積層原料が冷却部で気化潜熱が奪われて、外気温度の高い夏場や焼酎仕込みにおける低温発酵が求められる場合でも短時間で冷却を行うことのできる連続蒸煮原料の冷却装置が得られる効果がある。
Since the present invention is configured as described above, even if the laminated raw material cooked in the steaming room is deprived of the latent heat of vaporization in the cooling section, it can be cooled in a short time even when low temperature fermentation is required in the summer or when shochu is charged. There is an effect of obtaining a continuous steaming raw material cooling device that can be performed.
床面19に機枠1を介して前後方向に長い水平機函2を設ける。
A
該機函2の中程水準には長手方向に水平レール3,3を設け、該レール3,3上には通気性コンベア4の前後端スプロケット20,20間のレール3,3上を摺動する上側移行部4’を支持する。このコンベア4は上記レール3,3上を摺動する無端チェン3’,3’に相互間隙tを介して架設したプレート4”によって形成される(図7〜図8)。
In the middle level of the
機函2の直立前端板2’の内側には上記上側移行部4’の前端部上方に原料投入口17を開口し、その内部隔壁5(第1隔壁)に往復回動直立軸18’を枢支し、該軸18’の下端に往復水平回動腕18”を設けて供給冷凍原料の上面均し機18を形成する(図3にその状態を示す)。
A raw
上記内部隔壁5(第1隔壁)及び上記水平回動腕18”の下端は均された積層原料10の上面10’に近接し、同一水準に下端を揃えた複数(13個)の隔壁5,5,5・・・を機函2の内側壁2a,2a間に上記前後方向と直角に設ける。
The lower ends of the inner partition wall 5 (first partition wall) and the horizontal rotating
上記内部隔壁5(第1間隔)と第2隔壁5との間にエア吸引室9を設け、最終隔壁5(第13隔壁)とその前の第12隔壁5との間に空室9aを形成し、前部のエア吸引室9に大気への吸引ブロワ9’(図2)を接続し、後部の空室9aの上端を密閉し、該空室9aの両側空間9c,9cを上側移行部4’の下方空室12に連通させる。
An
又上記第2隔壁5と第3隔壁5との間及び後部の第12隔壁5と第11隔壁5との間に前後のエア押込み室即ち調圧室8,8を形成し、該調圧室8,8のそれぞれ上端開口部8’,8’を上方に突出し、該開口部8’,8’にそれぞれ調圧用押込ブロア8”を接続し、該室8,8内の空気を下向に押込む。
Further, front and rear air pushing chambers, that is,
このようにした調圧室8,8の下端開口部に対応する位置に空気排出函8a,8aを設け、上記調圧室8,8内の空気を積層原料10を通過して機函2の両外側に上記排出函8a,8aの両端開口部8b,8bから排出し、積層原料10内にエアカーテンを形成することができ、後部のエアカーテンの一部エアを上記空室9aから両側空間9c,9cを経て下方空室12に吸引することができる(図6)。
Air discharge boxes 8a and 8a are provided at positions corresponding to the lower end openings of the
前後の上記調圧室8,8の中間には7個の隔壁5を等間隔に設けてこれらの隔壁5,5・・・によって8個の蒸煮室7,7・・・を形成し、各蒸煮室7,7・・・内には蒸気噴出管6をそれぞれ配管し、各蒸煮室7,7・・・にそれぞれ蒸気を供給する。
Seven
前部の上記エア吸引室9は後部の調圧室8と上記上側移行部4’の下方空室12で連通させる。
The
従って前部のエア吸引室9の上記大気への吸引ブロワ9’(図2)から空気を吸引し、上記下方空室12内を負圧となして各蒸煮室7,7・・・から積層原料10を通過して下方空室12内に入った余蒸気を前部のエア吸引室9内に強制移行させ上記吸引ブロワ9’(図2)によって大気に排出することができる。
Accordingly, air is sucked from the
そして上記隔壁5,5・・・(第1〜第13隔壁)の下縁にそれぞれ上記コンベア4の上側移行部4’上に供給された積層原料10の上面10’に圧接する合成ゴム等による弾性板11を設け、圧接によって8個の蒸気蒸煮室7,7・・・を互に独立させ、
And by the synthetic rubber etc. which press-contacts the upper surface 10 'of the lamination | stacking
それによって、噴出蒸気を積層原料10を通過してそれぞれ下方空室12内に進入させることができる。
Thereby, the jetted steam can pass through the laminated
ところで後方の第13隔壁5の後方では機函2の天井部を除去して大気に連通させ、積層原料10の上方の冷却水噴出管14を設け、冷却水14’を噴出させて冷却部13を形成する。
By the way, behind the rear
上記冷却部13における上記上側移行部4’の下部には冷却水の集水部15を5個並設し、これらの集水部15,15・・・のそれぞれ側面に気化潜熱による冷却空気排出用吸引ブロワ15”を設け、該集水部15を経て余剰ミストを機外に排出し、これらの集水部15,15・・・の下端を洗浄水配管21に接続し、凝縮水を該配管21の後端から排出する。
Five cooling
又前方の下方空室12の底板を緩傾斜15’に傾斜させ、緩傾斜15’,15’の下端を上記洗浄水配管21の延長部に接続し、切換弁22を介して緩傾斜15’のドレン管23に接続し、切換弁22を操作して上記緩傾斜15’のドレンを排水することができる。
Further, the bottom plate of the front lower
尚図中24は原料均し装置18の駆動用電動機、25は原料排出口、26は通気性コンベア4の駆動用原動機、27は冷却部13の上部被覆金網である。
In the figure, 24 is an electric motor for driving the raw
本発明は焼酎原料の甘藷を連続的に蒸煮してα化し、引続いて効率よく冷却して5〜6m/mに粉砕、加水して仕込み原料となし、引続いてポンプ輸送により醗酵仕込みタンク内に連続投入し得るものである。 In the present invention, the sweet potato as a raw material for shochu is continuously steamed and converted to α, then efficiently cooled, pulverized to 5 to 6 m / m, added to the raw material, and then pumped to the fermentation preparation tank. Can be continuously fed into the inside.
1 機枠
2 機函
3 水平レール
4 通気性コンベア
4’ 上側移行部
5 隔壁
6 蒸気噴出管
7 蒸煮室
8 調圧室
9 エア吸引室
10 積層原料
10’ 上面
11 弾性板
12 下方空室
13 冷却部
14 冷却水噴出管
14’ 冷却水
15 集水部
15’ 緩傾斜
16,16’ 連管
17 原料投入口
18 原料均し装置
DESCRIPTION OF
Claims (1)
該蒸煮室の後方に冷却水噴出管を積層原料の上方に設け、該噴出管から噴出する冷却水を該原料に供給し、かつ該冷却水噴出管の上部を大気に連通させて、上記冷却水の付着した上記積層原料に、冷却水の集水部に設けた冷却空気排出用吸引ブロワにより、送風可能となし、該原料に付着した上記冷却水を気化させ、気化潜熱を大気に奪うように形成した連続蒸煮原料冷却装置。 Supporting the laminated raw material on a breathable conveyor moving in the machine box, piping a steam jet pipe on the upper part of the raw material to form a cooking chamber,
A cooling water jet pipe is provided above the laminated raw material behind the cooking chamber, the cooling water jetted from the jet pipe is supplied to the raw material, and the upper part of the cooling water jet pipe is connected to the atmosphere to The laminated raw material to which water is attached can be blown by the cooling air discharge suction blower provided in the cooling water collecting part, so that the cooling water attached to the raw material is vaporized and the latent heat of vaporization is taken to the atmosphere. Continuous steaming raw material cooling device formed in.
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JP4884938B2 true JP4884938B2 (en) | 2012-02-29 |
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JP5801563B2 (en) * | 2011-01-28 | 2015-10-28 | 株式会社フジワラテクノアート | Drain discharge device for continuous pressure steaming device and drain discharge method for continuous pressure steaming device |
CN103305374B (en) * | 2013-06-28 | 2014-09-03 | 贵州航天天马机电科技有限公司 | Distilled grain spreading and roughing mechanism |
CN107616690A (en) * | 2017-05-16 | 2018-01-23 | 合肥人和节能环保设备制造有限公司 | A kind of intelligent rice is cooked a meal meal cabinet connector assemble method |
CN108844272A (en) * | 2018-06-29 | 2018-11-20 | 利辛县眼病防治所 | A kind of cooling equipment of aluminum products atomization |
CN108917252A (en) * | 2018-06-29 | 2018-11-30 | 利辛县眼病防治所 | A kind of auto-cool system for aluminum products production line |
CN113915951A (en) * | 2021-08-27 | 2022-01-11 | 杭州领顺实业有限公司 | Grain spreading and drying system and method |
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JPS5824200U (en) * | 1981-08-12 | 1983-02-15 | 藤原醸機産業株式会社 | Continuous steaming and cooling equipment for sweet potatoes |
JPS6230600U (en) * | 1985-08-07 | 1987-02-24 | ||
JP4525950B2 (en) | 1998-11-18 | 2010-08-18 | 高砂熱学工業株式会社 | Cooling method for fruits and vegetables |
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