JP4882415B2 - ERW pipe seam heat treatment equipment - Google Patents

ERW pipe seam heat treatment equipment Download PDF

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JP4882415B2
JP4882415B2 JP2006047998A JP2006047998A JP4882415B2 JP 4882415 B2 JP4882415 B2 JP 4882415B2 JP 2006047998 A JP2006047998 A JP 2006047998A JP 2006047998 A JP2006047998 A JP 2006047998A JP 4882415 B2 JP4882415 B2 JP 4882415B2
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seam
pipe
circumferential direction
induction heating
heat treatment
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JP2007222913A (en
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信作 小久保
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JFE Steel Corp
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本発明は、電縫管のシーム部を熱処理するためのシーム熱処理設備に関するものである。   The present invention relates to a seam heat treatment facility for heat treating a seam portion of an electric resistance welded tube.

図4は従来の電縫管製造ラインにおける設備構成の一例を示した図である(例えば、特許文献1参照。)。この図4において、コイル状に巻回された鋼帯1が、アンコイラー11で巻き戻され、成形ロール群12を順次経るうちに次第に断面円形状に成形され、その後、高周波加熱装置13により板縁部を溶融状態にまで加熱され、スクイズロール14によって溶着接合されて素管2となる。そして、素管2は、その後ビード切削機15、シーム部誘導加熱装置16、冷却装置17を経てサイジングロール群18を通過し、切断機19によって定尺に切断され、所望の特性を有する電縫管3となる。   FIG. 4 is a view showing an example of the equipment configuration in a conventional ERW pipe manufacturing line (for example, see Patent Document 1). In FIG. 4, the steel strip 1 wound in a coil shape is rewound by an uncoiler 11 and gradually formed into a circular cross section while passing through a forming roll group 12, and then a plate edge by a high frequency heating device 13. The part is heated to a molten state, and is welded and joined by the squeeze roll 14 to form the element tube 2. Then, the blank 2 passes through a sizing roll group 18 via a bead cutting machine 15, a seam induction heating device 16, and a cooling device 17, and is cut to a regular size by a cutting machine 19 and has the desired characteristics. Tube 3 is formed.

その際に、電縫管3の肉厚、規格グレード、用途等に基づいて、図5(a)に示すように、素管2の溶接シーム部4をシーム部誘導加熱装置16によって所定の加熱条件で昇温した後、冷却装置17によって所定の冷却条件で急冷する。これによって、溶接シーム部4の材質特性が整えられる。
特開平10−140251号公報
At that time, based on the wall thickness, standard grade, application, etc. of the electric resistance welded tube 3, as shown in FIG. 5 (a), the welded seam portion 4 of the base tube 2 is heated to a predetermined temperature by the seam portion induction heating device 16. After raising the temperature under conditions, the cooling device 17 is rapidly cooled under predetermined cooling conditions. Thereby, the material characteristic of the weld seam part 4 is adjusted.
Japanese Patent Laid-Open No. 10-140251

ところで、素管2は切断機19まで連続しており、シーム部4が管周方向へ捩れることがある。このようなシーム捩れが生じた状態でシーム部誘導加熱装置16によって加熱すると、図5(b)に示すように、シーム部4がシーム部誘導加熱装置16の誘導加熱領域5から外れてしまって、シーム部4の熱処理が適切に行なわれなくなる。その結果、所望の材質特性が得られず、電縫管3の品質不良を招くことになる。   By the way, the raw tube 2 continues to the cutting machine 19, and the seam portion 4 may be twisted in the tube circumferential direction. When heating is performed by the seam induction heating device 16 in such a seam twisted state, the seam portion 4 is detached from the induction heating region 5 of the seam induction heating device 16 as shown in FIG. The heat treatment of the seam portion 4 is not properly performed. As a result, desired material characteristics cannot be obtained, leading to poor quality of the ERW pipe 3.

本発明は、上記のような問題を解決するためになされたものであり、電縫管製造ラインにおいて、シーム捩れが生じるような場合でも、溶接シーム部を適切に熱処理することができる電縫管のシーム熱処理設備を提供することを目的とするものである。   The present invention has been made in order to solve the above-described problems, and even in the case where seam twisting occurs in an electric resistance welded tube production line, the electric resistance welded tube capable of appropriately heat-treating the welded seam portion. It aims to provide a seam heat treatment facility.

上記課題を解決するために、本発明は以下の特徴を有する。   In order to solve the above problems, the present invention has the following features.

[1]電縫管製造ラインにおいて、溶接された管のシーム部を熱処理する設備であって、管周方向に移動可能なシーム部誘導加熱装置と、該シーム部誘導加熱装置の下流側に配置された冷却装置と、該冷却装置の下流側に配置され、管軸を中心にして管を転回することでシーム捩れを矯正するシーム捩れ矯正装置と、該シーム捩れ矯正装置の入側にシームの管周方向の位置を観測するシーム検出器とを備えてなることを特徴とする電縫管のシーム熱処理設備。
[2]前記[1]に記載の電縫管のシーム熱処理設備を用いた電縫管のシーム熱処理方法であって、前記シーム検出器で観測したシームの管周方向位置が管の真上から管周方向に所定の角度範囲内である場合には、前記シーム部誘導加熱装置の誘導子を管周方向に移動させて、誘導加熱領域をシームの位置に合わせるようにし、前記シーム検出器で観測したシームの管周方向位置が管の真上から管周方向に所定の角度範囲外である場合には、前記シーム捩れ矯正装置によりシームの管周方向位置を前記所定の範囲内に矯正してから、前記シーム誘導加熱装置の誘導子を管周方向に移動させて、誘導加熱領域をシームの位置に合わせるようにすることを特徴とする電縫管のシーム熱処理方法。
[1] A facility for heat-treating a seam portion of a welded pipe in an ERW pipe production line, which is arranged on the downstream side of the seam part induction heating device that is movable in the pipe circumferential direction. A cooling device arranged on the downstream side of the cooling device, a seam twist correcting device that corrects seam twist by turning the tube around the tube axis , and a seam on the inlet side of the seam twist correcting device. A seam heat treatment facility for an ERW pipe, comprising a seam detector for observing a position in the pipe circumferential direction .
[2] A seam heat treatment method for an electric resistance welded pipe using the seam heat treatment equipment for an electric resistance welded pipe according to [1], wherein the position of the seam in the pipe circumferential direction observed by the seam detector is from above the pipe. When the angle is within a predetermined angle range in the pipe circumferential direction, the induction heater is moved in the pipe circumferential direction so that the induction heating area is aligned with the position of the seam. When the observed circumferential position of the seam is outside the predetermined angular range from directly above the pipe in the circumferential direction, the seam twist correcting device corrects the circumferential position of the seam within the predetermined range. A seam heat treatment method for an electric resistance welded tube characterized in that the induction heating region is aligned with the position of the seam by moving the inductor of the seam induction heating device in the pipe circumferential direction.

本発明においては、管周方向に移動可能なシーム部誘導加熱装置と、水冷後の管を管軸を中心にして転回することでシーム捩れを矯正するシーム捩れ矯正装置を備えているので、それらを組み合わせることによって、シーム捩れが生じるような場合でも、溶接シーム部を適切に熱処理することができる。その結果、良好な品質の電縫管を安定して製造することが可能となる。   In the present invention, since a seam induction heating device that can move in the pipe circumferential direction and a seam twist correction device that corrects the seam twist by turning the water-cooled tube around the tube axis are provided. By combining these, even if seam twisting occurs, the weld seam can be appropriately heat-treated. As a result, it is possible to stably manufacture a good quality electric sewing tube.

本発明の一実施形態を図面に基づいて説明する。   An embodiment of the present invention will be described with reference to the drawings.

図1は本発明の一実施形態における電縫管製造ラインの設備構成を示した図である。図1において、コイル状に巻回された鋼帯1が、アンコイラー11で巻き戻され、成形ロール群12を順次経るうちに次第に断面円形状に成形され、その後、高周波加熱装置13により板縁部を溶融状態にまで加熱され、スクイズロール14によって溶着接合されて素管2となる。そして、素管2は、その後ビード切削機15、シーム熱処理設備21を経てサイジングロール群18を通過し、切断機19によって定尺に切断され、所望特性を有する電縫管3となる。   FIG. 1 is a diagram showing an equipment configuration of an ERW pipe production line according to an embodiment of the present invention. In FIG. 1, a steel strip 1 wound in a coil shape is rewound by an uncoiler 11, and gradually formed into a circular cross section while passing through a forming roll group 12, and then a plate edge portion by a high-frequency heating device 13. Is heated to a molten state, and is welded and joined by the squeeze roll 14 to form the element tube 2. The base tube 2 then passes through the sizing roll group 18 via the bead cutting machine 15 and the seam heat treatment equipment 21, and is cut to a regular size by the cutting machine 19, thereby forming the ERW pipe 3 having desired characteristics.

そして、この実施形態においては、シーム熱処理設備21が、素管2のシーム部4を所定の加熱条件で昇温するためのシーム部誘導加熱装置16と、加熱されたシーム部4を所定の冷却条件で急冷するための冷却装置17と、冷却装置17を通過した素管2の管軸を中心にして転回することでシーム捩れを矯正するシーム捩れ矯正装置20とから構成されている。   In this embodiment, the seam heat treatment equipment 21 has a seam part induction heating device 16 for raising the temperature of the seam part 4 of the base tube 2 under a predetermined heating condition, and a predetermined cooling of the heated seam part 4. It comprises a cooling device 17 for rapid cooling under conditions, and a seam twist correction device 20 that corrects seam twist by turning around the tube axis of the raw tube 2 that has passed through the cooling device 17.

ここで、シーム部誘導加熱装置16は、図2(a)に示すように、その誘導子16aが素管2の真上から管周方向に±θの角度範囲で移動可能になっていて、シーム捩れが生じた場合に、図2(b)に示すように、その捩れ方向に移動することで、誘導加熱領域5にシーム部4が位置するようにする。   Here, as shown in FIG. 2 (a), the seam portion induction heating device 16 is configured such that the inductor 16a is movable in an angular range of ± θ in the tube circumferential direction from directly above the raw tube 2. When the seam twist occurs, the seam portion 4 is positioned in the induction heating region 5 by moving in the twist direction as shown in FIG.

なお、誘導子16aの管周方向への可動角度範囲をあまり大きくすると、装置が大掛かりになるので、可動角度範囲θは30°程度とするのが好ましい。   Note that if the movable angle range of the inductor 16a in the tube circumferential direction is too large, the apparatus becomes large, so the movable angle range θ is preferably about 30 °.

また、シーム捩れ矯正装置20は、図3に示すように、素管2を左右で挟み、一方が素管2のパスライン高さに固定され、他方が高さを上下に移動自在な一対の鼓状ロール20a、20bを備えたものである。これにより、上下移動自在なロール20bの高さ位置を上方へ移動させれば、素管2は管軸を中心にAの矢印方向に転回され、下方へ移動させれば、Bの矢印方向に転回されるようになっている。   In addition, as shown in FIG. 3, the seam twist correction device 20 sandwiches the raw tube 2 from side to side, one is fixed to the pass line height of the raw tube 2, and the other is a pair of movable heights up and down. The drum-shaped rolls 20a and 20b are provided. Thereby, if the height position of the vertically movable roll 20b is moved upward, the raw tube 2 is turned around the tube axis in the arrow A direction, and if moved downward, it is moved in the arrow B direction. It has come to be turned.

なお、シーム捩れ矯正装置20を冷却装置17の下流側に配置しているのは、シーム部誘導加熱装置16での加熱直後は素管2が変形しやすいためにシーム捩れ矯正装置20による捩れ矯正効果がほとんど得られないのに対して、冷却装置17で冷却した後は素管2が常温になり変形しにくくなっているのでシーム捩れ矯正装置20による捩れ矯正効果が得られやすいからである。   The seam twist correction device 20 is arranged on the downstream side of the cooling device 17 because the raw tube 2 is likely to be deformed immediately after heating by the seam induction heating device 16, so that the twist correction by the seam twist correction device 20 is performed. This is because almost no effect can be obtained, but after the cooling by the cooling device 17, the raw tube 2 becomes room temperature and is not easily deformed, so that the twist correction effect by the seam twist correction device 20 is easily obtained.

そして、上記のシーム熱処理設備21においては、シーム部誘導加熱装置16の出側と、シーム捩れ矯正装置20の入側において、シーム検出器またはオペレータの目視によってシーム4の管周方向の位置を観測し、その観測結果からシーム捩れが発生していると判断された場合には、シーム部誘導加熱装置16あるいはシーム捩れ矯正装置20を以下のように作動させる。   In the seam heat treatment equipment 21 described above, the position of the seam 4 in the pipe circumferential direction is visually observed by the seam detector or the operator on the exit side of the seam induction heating device 16 and the entrance side of the seam twist correction device 20. If it is determined from the observation results that seam twist has occurred, the seam induction heating device 16 or the seam twist correction device 20 is operated as follows.

まず、シーム捩れ矯正装置20入側でのシーム4の管周方向位置が素管2の真上から管周方向に±θの角度範囲内(例えば、±30°の範囲内)である場合には、シーム部誘導加熱装置16の誘導子16aを管周方向に移動させて、誘導加熱領域5をシーム4の位置に合わせるようにする。   First, when the pipe circumferential direction position of the seam 4 on the inlet side of the seam twist correcting device 20 is within an angle range of ± θ (for example, within a range of ± 30 °) from right above the raw tube 2 to the pipe circumferential direction. Moves the inductor 16 a of the seam induction heating device 16 in the pipe circumferential direction so that the induction heating region 5 is aligned with the position of the seam 4.

一方、シーム捩れ矯正装置20入側でのシーム4の管周方向位置が素管2の真上から管周方向に±θの角度範囲外(例えば、±30°の範囲外)である場合には、シーム捩れ矯正装置20によってシーム4の管周方向位置を±θの角度範囲内(例えば、±30°の範囲内)に矯正してから、シーム部誘導加熱装置16の誘導子16aを管周方向に移動させて、誘導加熱領域5をシーム4の位置に合わせるようにする。   On the other hand, when the pipe circumferential direction position of the seam 4 on the inlet side of the seam twist correction device 20 is outside the angle range of ± θ (for example, outside the range of ± 30 °) in the pipe circumferential direction from directly above the raw tube 2. After the seam twist correction device 20 corrects the circumferential position of the seam 4 within an angle range of ± θ (for example, within ± 30 °), the inductor 16a of the seam portion induction heating device 16 is piped. The induction heating area 5 is adjusted to the position of the seam 4 by moving in the circumferential direction.

このようにして、この実施形態においては、管周方向に移動可能なシーム部誘導加熱装置16と、水冷後の素管2を管軸を中心にして転回することでシーム捩れを矯正するシーム捩れ矯正装置20とを備えているので、それらを組み合わせることによって、シーム捩れが生じるような場合でも、シーム部4を適切に熱処理することができる。その結果、良好な品質の電縫管を安定して製造することが可能となる。   Thus, in this embodiment, the seam twist induction which corrects seam twist by rotating the seam part induction heating device 16 movable in the pipe circumferential direction and the raw tube 2 after water cooling around the pipe axis. Since the straightening device 20 is provided, the seam portion 4 can be appropriately heat-treated by combining them even when seam twisting occurs. As a result, it is possible to stably manufacture a good quality electric sewing tube.

本発明の一実施形態における電縫管製造ラインの設備構成を示す図である。It is a figure which shows the installation structure of the ERW pipe manufacturing line in one Embodiment of this invention. 本発明の一実施形態におけるシーム部誘導加熱装置の説明図である。It is explanatory drawing of the seam part induction heating apparatus in one Embodiment of this invention. 本発明の一実施形態におけるシーム捩れ矯正装置の説明図である。It is explanatory drawing of the seam twist correction apparatus in one Embodiment of this invention. 従来の電縫管製造ラインの設備構成の一例を示す図である。It is a figure which shows an example of the equipment structure of the conventional ERW pipe manufacturing line. 従来のシーム部誘導加熱装置の説明図である。It is explanatory drawing of the conventional seam part induction heating apparatus.

符号の説明Explanation of symbols

1 鋼帯
2 素管
3 電縫管
4 溶接ビード部
5 誘導加熱領域
11 アンコイラー
12 成形ロール群
13 高周波加熱装置
14 スクイズロール
15 ビード切削機
16 シーム部誘導加熱装置
16a 誘導子
17 冷却装置
18 サイジングロール群
19 切断機
20 シーム捩れ矯正装置
20a 上下位置固定のロール
20b 上下位置可動のロール
21 シーム熱処理設備
DESCRIPTION OF SYMBOLS 1 Steel strip 2 Element pipe 3 Electric sewing pipe 4 Weld bead part 5 Induction heating area | region 11 Decoiler 12 Forming roll group 13 High frequency heating apparatus 14 Squeeze roll 15 Bead cutting machine 16 Seam part induction heating apparatus 16a Inductor 17 Cooling apparatus 18 Sizing roll Group 19 Cutting machine 20 Seam twist correction device 20a Roll with fixed vertical position 20b Roll with movable vertical position 21 Seam heat treatment equipment

Claims (2)

電縫管製造ラインにおいて、溶接された管のシーム部を熱処理する設備であって、管周方向に移動可能なシーム部誘導加熱装置と、該シーム部誘導加熱装置の下流側に配置された冷却装置と、該冷却装置の下流側に配置され、管軸を中心にして管を転回することでシーム捩れを矯正するシーム捩れ矯正装置と、該シーム捩れ矯正装置の入側にシームの管周方向の位置を観測するシーム検出器とを備えてなることを特徴とする電縫管のシーム熱処理設備。 In an ERW pipe manufacturing line, a facility for heat-treating a seam part of a welded pipe, a seam part induction heating device movable in the pipe circumferential direction, and cooling disposed downstream of the seam part induction heating device A seam twist correcting device disposed downstream of the cooling device and rotating the tube around the tube axis to correct the seam twist , and the seam pipe circumferential direction on the inlet side of the seam twist correcting device A seam heat treatment facility for an ERW pipe, comprising a seam detector for observing the position of the seam . 請求項1に記載の電縫管のシーム熱処理設備を用いた電縫管のシーム熱処理方法であって、前記シーム検出器で観測したシームの管周方向位置が管の真上から管周方向に所定の角度範囲内である場合には、前記シーム部誘導加熱装置の誘導子を管周方向に移動させて、誘導加熱領域をシームの位置に合わせるようにし、前記シーム検出器で観測したシームの管周方向位置が管の真上から管周方向に所定の角度範囲外である場合には、前記シーム捩れ矯正装置によりシームの管周方向位置を前記所定の範囲内に矯正してから、前記シーム誘導加熱装置の誘導子を管周方向に移動させて、誘導加熱領域をシームの位置に合わせるようにすることを特徴とする電縫管のシーム熱処理方法。   A seam heat treatment method for an electric resistance welded pipe using the seam heat treatment equipment for an electric resistance welded pipe according to claim 1, wherein the position of the seam in the pipe circumferential direction observed by the seam detector extends from directly above the pipe to the pipe circumferential direction. When the angle is within a predetermined angle range, the inductor of the seam induction heating device is moved in the pipe circumferential direction so that the induction heating region is aligned with the position of the seam, and the seam observed by the seam detector is detected. When the pipe circumferential direction position is outside the predetermined angular range in the pipe circumferential direction from directly above the pipe, the seam twist correcting device corrects the pipe circumferential direction position within the predetermined range, and A seam heat treatment method for an electric resistance welded tube characterized by moving an inductor of a seam induction heating device in a pipe circumferential direction so that an induction heating region is aligned with a seam position.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368603A (en) * 2014-10-24 2015-02-25 浙江久德不锈钢型材有限公司 Steel pipe forming device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08932B2 (en) * 1987-02-05 1996-01-10 株式会社明電舎 Position control method for heat treatment equipment for ERW pipe seam welds
JPH05317956A (en) * 1992-05-15 1993-12-03 Sumitomo Metal Ind Ltd Method and device for correcting seam distortion of welded tube

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368603A (en) * 2014-10-24 2015-02-25 浙江久德不锈钢型材有限公司 Steel pipe forming device

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