JP4868444B2 - Electromagnetic flow meter - Google Patents

Electromagnetic flow meter Download PDF

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JP4868444B2
JP4868444B2 JP2006126650A JP2006126650A JP4868444B2 JP 4868444 B2 JP4868444 B2 JP 4868444B2 JP 2006126650 A JP2006126650 A JP 2006126650A JP 2006126650 A JP2006126650 A JP 2006126650A JP 4868444 B2 JP4868444 B2 JP 4868444B2
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pair
detection electrodes
electrode
electromagnetic
measurement tube
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JP2007298398A (en
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森  和久
元吾 都筑
久生 伊藤
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Aichi Tokei Denki Co Ltd
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Aichi Tokei Denki Co Ltd
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Description

本発明は、液体が流れる計測管の周壁に貫通形成した1対の電極挿通孔に1対の検知電極をそれぞれ挿通して、両検知電極の間に発生した電位差に基づき、液体の流量を検出する電磁流量計に関する。   The present invention detects a liquid flow rate based on a potential difference generated between a pair of detection electrodes by inserting a pair of detection electrodes into a pair of electrode insertion holes formed in a peripheral wall of a measurement tube through which the liquid flows. It relates to an electromagnetic flow meter.

図13に示した従来の電磁流量計において、1対の検知電極1,1は、計測管2の周壁を互いに相反する方向から貫通するように取り付けられていた(例えば、特許文献1参照)。
特開平9−178522号公報(第2図)
In the conventional electromagnetic flow meter shown in FIG. 13, the pair of detection electrodes 1, 1 are attached so as to penetrate the peripheral walls of the measurement tube 2 from opposite directions (see, for example, Patent Document 1).
JP-A-9-178522 (FIG. 2)

ところが、上記した従来の電磁流量計では、1対の検知電極1,1を計測管2に対して相反する二方向から組み付けねばならず、さらに、検知電極1,1と回路基板(図示せず)との間はリード線3,3で接続する必要がある為、組立ての作業性が悪かった。   However, in the conventional electromagnetic flow meter described above, the pair of detection electrodes 1 and 1 must be assembled from two opposite directions with respect to the measurement tube 2, and the detection electrodes 1 and 1 and a circuit board (not shown). ), It was necessary to connect with lead wires 3 and 3, so the assembly workability was poor.

本発明は、上記事情に鑑みてなされたもので、組立ての作業性を向上させることが可能な電磁流量計の提供を目的とする。   The present invention has been made in view of the above circumstances, and an object thereof is to provide an electromagnetic flow meter capable of improving the workability of assembly.

上記目的を達成するためになされた請求項1の発明に係る電磁流量計は、液体が流れる計測管の周壁に貫通形成した1対の電極挿通孔に1対の検知電極をそれぞれ挿通して、計測管内で1対の検知電極を液体の流れ方向と略直交する方向に対向配置し、電磁コイルにて液体に磁束を付与して両検知電極の間に発生した電位差に基づき、液体の流量を検出する電磁流量計において、1対の検知電極は、直線状をなし、1対の電極挿通孔は、1対の検知電極が互いに平行に延びかつ計測管から同一方向に向かって突出した状態に保持するように形成され、計測管の側部には、1対の検知電極のうち計測管から突出した部分が共に貫通すると共に、それら検知電極が導通接続された電気回路を有する回路基板が備えられ、計測管と一体に設けられ、回路基板及び計測管の途中部分を内部に収容しかつ計測管の両端部が外面から突出したケース部を備え、ケース部には、電極挿通孔の開口と同じ側に基板組付開口が形成されると共に、その基板組付開口を閉じる第1蓋体が設けられ、ケース部の基板組付開口側には、回路基板と計測管との間に配置され、1対の検知電極のうち計測管から突出した部分が共に貫通すると共に、回路基板を保持した保持部材が収容され、保持部材は、計測管の途中部分に係止されたところに特徴を有する。 The electromagnetic flowmeter according to the invention of claim 1 made to achieve the above object includes inserting a pair of detection electrodes into a pair of electrode insertion holes formed in a peripheral wall of a measurement tube through which a liquid flows, A pair of detection electrodes are arranged opposite to each other in a direction substantially perpendicular to the flow direction of the liquid in the measurement tube, and the flow rate of the liquid is determined based on the potential difference generated between the two detection electrodes by applying magnetic flux to the liquid with an electromagnetic coil. In the electromagnetic flow meter to be detected, the pair of detection electrodes are linear, and the pair of electrode insertion holes are in a state where the pair of detection electrodes extend in parallel to each other and protrude from the measuring tube in the same direction. A circuit board having an electric circuit in which a part protruding from the measurement tube of the pair of detection electrodes penetrates and the detection electrodes are conductively connected is provided at the side portion of the measurement tube. is provided integrally with the measuring tube, The case board is provided with a case part that accommodates the middle part of the road board and the measurement tube inside, and both ends of the measurement tube protrude from the outer surface, and the board assembly opening is formed on the same side as the opening of the electrode insertion hole. And a first lid for closing the substrate assembly opening is provided, and the substrate assembly opening side of the case portion is disposed between the circuit board and the measurement tube, and the measurement tube of the pair of detection electrodes. The portions projecting from each other pass through, and a holding member holding the circuit board is accommodated, and the holding member is characterized in that it is locked to an intermediate portion of the measuring tube .

請求項2の発明は、請求項1に記載の電磁流量計において、計測管の内面には、1対の電極挿通孔と同軸上に、1対の検知電極の先端が嵌合されて位置決めされる1対の凹部が形成されたところに特徴を有する。   According to a second aspect of the present invention, in the electromagnetic flowmeter according to the first aspect, the tip of the pair of detection electrodes is fitted and positioned coaxially with the pair of electrode insertion holes on the inner surface of the measurement tube. It is characterized in that a pair of recesses are formed.

請求項3の発明は、請求項1又は2に記載の電磁流量計において、計測管の途中部分に、互いに平行になった1対の平坦内面を有した計測部を設けると共に、各平坦内面に、それぞれ電極収容溝を形成してそれら電極収容溝の延長上に1対の電極挿通孔を配置し、各検知電極の一部を電極収容溝に収容したところに特徴を有する。   According to a third aspect of the present invention, in the electromagnetic flowmeter according to the first or second aspect, a measuring portion having a pair of flat inner surfaces parallel to each other is provided in the middle portion of the measuring tube, and each flat inner surface is provided. Each electrode housing groove is formed, a pair of electrode insertion holes are arranged on the extension of the electrode housing grooves, and a part of each detection electrode is housed in the electrode housing groove.

請求項の発明は、請求項1乃至3の何れかに記載の電磁流量計において、各検知電極の途中に、段差状又はフランジ状になったOリング押圧部を設けて、Oリングを検知電極に挿通し、各電極挿通孔には、Oリング及びOリング押圧部が共に挿入される大径部と、その大径部の奥側に配置されて、OリングをOリング押圧部との間で挟持した小径部とが備えられたところに特徴を有する。 According to a fourth aspect of the present invention, in the electromagnetic flowmeter according to any one of the first to third aspects, an O-ring pressing portion having a stepped shape or a flange shape is provided in the middle of each detection electrode to detect the O-ring. Each electrode insertion hole has a large-diameter portion into which the O-ring and the O-ring pressing portion are inserted, and is disposed behind the large-diameter portion, and the O-ring is connected to the O-ring pressing portion. It is characterized in that it has a small-diameter portion sandwiched between them.

請求項の発明は、請求項に記載の電磁流量計において、Oリング押圧部は、フランジ状をなし、保持部材は、電極挿通孔の大径部と検知電極との間に挿通されてOリング押圧部に突き当てられると共に、検知電極のうち計測管から突出した部分が貫通した押圧筒部を有したところに特徴を有する。 According to a fifth aspect of the present invention, in the electromagnetic flowmeter according to the fourth aspect , the O-ring pressing portion has a flange shape, and the holding member is inserted between the large diameter portion of the electrode insertion hole and the detection electrode. It has a feature in that it has a pressing cylinder portion that is abutted against the O-ring pressing portion and through which a portion protruding from the measuring tube of the detection electrode penetrates.

請求項の発明は、請求項乃至の何れかに記載の電磁流量計において、保持部材は、計測管に向かって延びて、保持部材がケース部内に収容される過程で、計測管の外面に当接して弾性変形し、保持部材がケース部に収容されたところで復元して計測管の外面に係止する複数の係止可撓片を備えたところに特徴を有する。 According to a sixth aspect of the present invention, in the electromagnetic flowmeter according to any one of the first to fifth aspects, the holding member extends toward the measuring tube, and the holding member is accommodated in the case portion. It has a feature in that it includes a plurality of locking flexible pieces that come into contact with the outer surface and elastically deform and are restored when the holding member is accommodated in the case portion and locked to the outer surface of the measuring tube.

請求項の発明は、請求項乃至の何れかに記載の電磁流量計において、ケース部の内部には、回路基板と反対側に電磁コイルが配置され、ケース部のうち基板組付開口と反対側にはコイル組付開口が形成されると共に、そのコイル組付開口が第2蓋体で閉じられたところに特徴を有する。 According to a seventh aspect of the present invention, in the electromagnetic flowmeter according to any one of the first to sixth aspects, an electromagnetic coil is disposed inside the case portion on the side opposite to the circuit board, and the substrate assembly opening in the case portion. A coil assembly opening is formed on the opposite side of the coil, and the coil assembly opening is characterized by being closed by the second lid.

請求項の発明は、請求項乃至の何れかに記載の電磁流量計において、ケース部の内部には、回路基板と同一側に電磁コイルが配置されたところに特徴を有する。 The invention according to claim 8 is characterized in that, in the electromagnetic flow meter according to any one of claims 1 to 6 , an electromagnetic coil is disposed on the same side as the circuit board inside the case portion.

請求項の発明は、請求項1乃至の何れかに記載の電磁流量計において、磁気回路を励磁する電磁コイルに間欠的で、毎回瞬間的でかつ交互に方向が反対の励磁電流を流し、励磁電流が流れない間に磁気回路が保つ残留磁束と液体の流れとに起因して検知電極間に生ずる電位差に基づき、流量を算定するようにしたところに特徴を有する。 According to a ninth aspect of the present invention, in the electromagnetic flowmeter according to any one of the first to eighth aspects, an excitation current that is intermittent, instantaneous and alternately opposite in direction is passed through the electromagnetic coil that excites the magnetic circuit. The flow rate is calculated based on the potential difference generated between the detection electrodes due to the residual magnetic flux maintained by the magnetic circuit while the exciting current does not flow and the flow of the liquid.

請求項10の発明は、請求項に記載の電磁流量計において、磁気回路の途中に半硬質磁性材料を設けたところに特徴を有する。 The invention of claim 10 is characterized in that in the electromagnetic flow meter of claim 9 , a semi-hard magnetic material is provided in the middle of the magnetic circuit.

[請求項1発明]
上記のように構成した請求項1に係る電磁流量計によれば、1対の検知電極を計測管に貫通形成された電極挿通孔に対して同一方向から挿入することができ、さらに、回路基板と検知電極との間を、リード線を用いることなく直接、導通接続することができるから、組立ての作業性が向上する。しかも、1対の検知電極は同方向に突出させることができるから、相反する方向に突出したものに比べてコンパクト化が図られる。
また、ケース部には、電極挿通孔の開口と同じ側に基板組付開口が形成されており、回路基板を保持する保持部材を取り付ける際及び回路基板をケース部に収容する際に、検知電極と同じ側から挿入することができるから、作業性に優れる。さらに、基板組付開口が第1蓋体で覆われるから回路基板を保護することができる。
[Invention of Claim 1]
According to the electromagnetic flow meter according to claim 1 configured as described above, a pair of detection electrodes can be inserted from the same direction into an electrode insertion hole formed through the measurement tube. As a result, the assembly workability is improved. In addition, since the pair of detection electrodes can protrude in the same direction, the size of the detection electrodes can be reduced as compared with the case where the detection electrodes protrude in opposite directions.
Also, the case portion has a board assembly opening formed on the same side as the opening of the electrode insertion hole, and when the holding member for holding the circuit board is attached and when the circuit board is accommodated in the case section, the detection electrode Since it can be inserted from the same side, it is excellent in workability. Furthermore, since the board assembly opening is covered with the first lid, the circuit board can be protected.

[請求項2の発明]
請求項2の発明によれば、1対の検知電極を電極挿通孔に挿入すると、その先端が計測管の内面に形成された1対の凹部に嵌合する。これにより検知電極が互いに平行に延びかつ計測管から同一方向に向かって突出した状態に位置決め及び保持することができる。
[Invention of claim 2]
According to the invention of claim 2, when the pair of detection electrodes are inserted into the electrode insertion holes, the tips thereof are fitted into the pair of recesses formed on the inner surface of the measurement tube. As a result, the detection electrodes can be positioned and held in a state where they extend in parallel with each other and protrude from the measuring tube in the same direction.

[請求項3の発明]
請求項3の発明によれば、計測管内を流れる液体は、検知電極の表面近傍をスムーズに流れるから安定して計測を行うことができる。
[Invention of claim 3]
According to the third aspect of the invention, the liquid flowing in the measurement tube smoothly flows in the vicinity of the surface of the detection electrode, so that stable measurement can be performed.

[請求項の発明]
請求項の構成によれば、Oリングが電極挿通孔の内部で検知電極の軸方向又は周方向で押し潰されるので、電極挿通孔からの液漏れを防ぐことができる。
[Invention of claim 4 ]
According to the configuration of the fourth aspect , since the O-ring is crushed in the axial direction or circumferential direction of the detection electrode inside the electrode insertion hole, it is possible to prevent liquid leakage from the electrode insertion hole.

[請求項の発明]
請求項の発明によれば、保持部材に形成された押圧筒部が、電極挿通孔の大径部と検知電極との間に挿通されてOリング押圧部に突き当てられるから、電極挿通孔に対して検知電極を抜け止めすることができる。
[Invention of claim 5 ]
According to the invention of claim 5 , since the pressing cylinder part formed in the holding member is inserted between the large diameter part of the electrode insertion hole and the detection electrode and is abutted against the O-ring pressing part, the electrode insertion hole In contrast, the detection electrode can be prevented from coming off.

[請求項の発明]
請求項の発明によれば、保持部材を基板組付開口から挿入して押し込めば、複数の係止可撓片が計測管の外面に係止して保持部材が組み付けられるから、作業性に優れる。
[Invention of claim 6 ]
According to the invention of claim 6 , when the holding member is inserted through the board assembly opening and pushed in, the plurality of locking flexible pieces are locked to the outer surface of the measuring tube and the holding member is assembled. Excellent.

[請求項の発明]
請求項の発明によれば、ケース部のうち、基板組付開口と反対側に開口したコイル組付開口から電磁コイルを組み付けることができる。また、コイル組付開口を第2蓋体で閉じれば、ケース部内への異物の侵入を防止できる。
[Invention of Claim 7 ]
According to invention of Claim 7, an electromagnetic coil can be assembled | attached from the coil assembly opening opened to the opposite side to the board | substrate assembly opening among the case parts. Moreover, if the coil assembly opening is closed by the second lid, it is possible to prevent foreign matter from entering the case portion.

[請求項の発明]
請求項の発明によれば、電磁コイルを、1対の検知電極及び回路基板と同様に、基板組付開口からケース部内に組み付けることができ、組立て作業性が向上する。
[Invention of Claim 8 ]
According to the eighth aspect of the present invention, the electromagnetic coil can be assembled into the case portion from the substrate assembly opening in the same manner as the pair of detection electrodes and the circuit board, and the assembly workability is improved.

[請求項及び10の発明]
請求項の発明によれば、励磁電流が間欠的かつ瞬間的に流れるから電力消費を極めて少なくすることができる。また、磁気回路の途中には半硬質磁性材料を設けることが好ましい(請求項10の発明)。
[Inventions of Claims 9 and 10 ]
According to the invention of claim 9 , since the exciting current flows intermittently and instantaneously, the power consumption can be extremely reduced. Moreover, it is preferable to provide a semi-hard magnetic material in the middle of the magnetic circuit (invention of claim 10 ).

[第1実施形態]
以下、本発明の第1実施形態を図1〜図6に基づいて説明する。本発明の電磁流量計10は、略長円形の容器構造をなしたケース部11を備え、その長手方向(図3における左右方向)で対向した壁部を計測管20が貫通した構造をなしている。計測管20のうちケース部11の外面から相反する方向に突出した両端部20A,20Bの外周面には、電磁流量計10を図示しない配管(例えば、水道管や薬液配管等)に連結するための雄ネジ部21,21が形成されている。そして電磁流量計10が配管に接続されることで、配管を流れる液体(水道水や薬液)が計測管20を通過して、その液体の流量が計測される。ここで、ケース部11及び計測管20は、絶縁性樹脂により一体形成されている。
[First Embodiment]
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS. The electromagnetic flow meter 10 of the present invention includes a case portion 11 having a substantially oval container structure, and has a structure in which a measuring tube 20 penetrates a wall portion facing in the longitudinal direction (left-right direction in FIG. 3). Yes. In order to connect the electromagnetic flow meter 10 to a pipe (for example, a water pipe, a chemical liquid pipe, etc.) not shown on the outer peripheral surfaces of both end portions 20A, 20B protruding in the opposite direction from the outer surface of the case portion 11 in the measurement tube 20. Male screw portions 21 and 21 are formed. Then, the electromagnetic flow meter 10 is connected to the pipe, so that the liquid (tap water or chemical) flowing through the pipe passes through the measurement pipe 20 and the flow rate of the liquid is measured. Here, the case part 11 and the measuring tube 20 are integrally formed of an insulating resin.

図2に示すようにケース部11は、計測管20の軸方向に直交する方向で対面した二面が開放しており、それら各開口11A,11Bがそれぞれ第1蓋体12及び第2蓋体13によって閉じられている。また、図5に示すようにケース部11の各開口11A,11Bの周縁部には、それぞれシール溝14,14が形成されており、これらシール溝14,14に嵌め込まれた図示しないシール部材が各蓋体12,13の周縁部で潰されてケース部11の内側が密閉状態にされている。なお、ケース部11の内側に後述する種々の部品を収容してそれら部品の周りに樹脂をモールドしてもよい。   As shown in FIG. 2, the case portion 11 has two open surfaces that face each other in a direction orthogonal to the axial direction of the measurement tube 20, and the openings 11 </ b> A and 11 </ b> B are respectively provided with the first lid 12 and the second lid. 13 is closed. Further, as shown in FIG. 5, seal grooves 14 and 14 are formed in the peripheral portions of the openings 11 </ b> A and 11 </ b> B of the case portion 11, respectively, and a seal member (not shown) fitted in the seal grooves 14 and 14 is provided. The inside of the case part 11 is sealed by being crushed at the peripheral parts of the lids 12 and 13. Various parts to be described later may be accommodated inside the case part 11 and resin may be molded around these parts.

以下、説明の便宜上、本実施形態では、計測管20が水平方向(図3の左右方向)に延びかつケース部11の各開口11A,11Bが上下方向に並んで配置されているものとするが、勿論、これに限るものではない。   Hereinafter, for convenience of explanation, in the present embodiment, it is assumed that the measurement tube 20 extends in the horizontal direction (left and right direction in FIG. 3) and the openings 11A and 11B of the case portion 11 are arranged side by side in the vertical direction. Of course, this is not a limitation.

図3に示すように、計測管20のうちケース部11内に収容された中央部分は、両端部20A,20Bに比べて流路断面積が狭くなっている。詳細には、計測管20の軸方向における中央部には、計測管20のうちで流路断面積が最小となった計測部26が備えられている。図4に示すように、計測部26における流路の断面形状は、幅方向(図4の左右方向)に比べて上下方向の寸法が小さくなった扁平矩形状をなしている。この計測部26に、後述する1対の検知電極40,40が幅方向で対向配置されている。   As shown in FIG. 3, the central portion of the measuring tube 20 housed in the case portion 11 has a smaller channel cross-sectional area than both end portions 20A and 20B. Specifically, a measurement unit 26 having a minimum flow path cross-sectional area in the measurement tube 20 is provided in the central portion of the measurement tube 20 in the axial direction. As shown in FIG. 4, the cross-sectional shape of the flow path in the measurement unit 26 is a flat rectangular shape whose dimension in the vertical direction is smaller than that in the width direction (the horizontal direction in FIG. 4). A pair of detection electrodes 40, 40 to be described later is disposed opposite to the measurement unit 26 in the width direction.

また、計測管20のうち計測部26より上流側には、計測管20の上流側の端部20Aから計測部26に向かうに従って流路断面積が徐々に小さくなるように窄んだ収縮部27が備えられ、計測部26より下流側には、計測部26から下流側の端部20Bに向かうに従って流路断面積が徐々に大きくなった拡大部28が備えられている。   Further, on the upstream side of the measurement unit 26 in the measurement tube 20, a contraction unit 27 that is narrowed so that the flow path cross-sectional area gradually decreases from the upstream end 20 </ b> A of the measurement tube 20 toward the measurement unit 26. And an enlarged portion 28 having a channel cross-sectional area that gradually increases from the measurement unit 26 toward the downstream end 20B.

図4に示すように、ケース部11のうち計測管20の下方領域には、電磁コイル72が収容されており、電磁コイル72を貫通した軸状コア71の先端部が図示しない固定用部品により計測管20、詳細には計測部26の下面に突き当てられた状態に固定されている。この電磁コイル72により計測部26内を通過する液体に磁束が付与され、このとき、1対の検知電極40,40間に発生した電位差に基づいて液体の流量が計測される。   As shown in FIG. 4, an electromagnetic coil 72 is accommodated in a region below the measurement tube 20 in the case portion 11, and the tip of the shaft-like core 71 that penetrates the electromagnetic coil 72 is formed by a fixing component (not shown). The measurement tube 20, specifically, is fixed in a state of being abutted against the lower surface of the measurement unit 26. A magnetic flux is applied to the liquid passing through the measuring unit 26 by the electromagnetic coil 72, and at this time, the flow rate of the liquid is measured based on a potential difference generated between the pair of detection electrodes 40 and 40.

ケース部11の下面開口11Bは、上記した電磁コイル72をケース部11内に収容した状態で第2蓋体13により閉じられている。図2に示すように第2蓋体13は、下面開口11Bに対応して略長円形状をなしており、その内面(上面)からは、ケース部11内に向かって複数(例えば4つ)の円筒ボス16が起立している。これら円筒ボス16は上方に開放しており、ケース部11の内壁面から突出した複数のボス受容筒部17(図5を参照)に下面側から嵌合している。そして、ケース部11の上面開口11A(本発明の「基板組付開口」に相当する)から各ボス受容筒部17に挿通された図示しないネジ部品が各円筒ボス16の軸心部に螺合して、第2蓋体13が下面開口11Bを閉じた状態に組付けられている。   The lower surface opening 11 </ b> B of the case portion 11 is closed by the second lid 13 in a state where the above-described electromagnetic coil 72 is accommodated in the case portion 11. As shown in FIG. 2, the second lid body 13 has a substantially oval shape corresponding to the lower surface opening 11 </ b> B, and a plurality (for example, four) of the second lid body 13 from the inner surface (upper surface) toward the inside of the case portion 11. The cylindrical boss 16 stands upright. These cylindrical bosses 16 are opened upward and are fitted to a plurality of boss receiving cylinder portions 17 (see FIG. 5) protruding from the inner wall surface of the case portion 11 from the lower surface side. Then, a screw component (not shown) inserted into each boss receiving cylinder portion 17 from the upper surface opening 11A (corresponding to the “substrate assembly opening” of the present invention) of the case portion 11 is screwed into the axial center portion of each cylindrical boss 16. And the 2nd cover 13 is assembled | attached in the state which closed the lower surface opening 11B.

ところで、計測管20に対する1対の検知電極40,40の組付け構造は以下のようである。図4に示すように計測管20のうち計測部26の上面からは、1対の電極支持ボス29,29が直立している。これら電極支持ボス29,29は、計測部26の幅方向(図4の左右方向)に並んで形成されており、それら電極支持ボス29,29の外周面同士がリブ壁29Rで繋がっている(図5を参照)。   Incidentally, the assembly structure of the pair of detection electrodes 40, 40 with respect to the measurement tube 20 is as follows. As shown in FIG. 4, a pair of electrode support bosses 29, 29 stand upright from the upper surface of the measurement unit 26 in the measurement tube 20. These electrode support bosses 29 and 29 are formed side by side in the width direction of the measuring section 26 (left and right direction in FIG. 4), and the outer peripheral surfaces of the electrode support bosses 29 and 29 are connected by a rib wall 29R ( (See FIG. 5).

各電極支持ボス29の軸心部には、それぞれ電極挿通孔30が形成されている。電極挿通孔30は、計測部26の上壁を貫通して上下方向に延びており上面開口11A側に開口している。   An electrode insertion hole 30 is formed in the axial center of each electrode support boss 29. The electrode insertion hole 30 penetrates the upper wall of the measurement unit 26 and extends in the vertical direction, and opens on the upper surface opening 11A side.

詳細には各電極挿通孔30は、開口側に形成された大径部30Aと、大径部30Aの奥側(図4における下方)に配置されて段付き状に縮径した小径部30Bとを備えている。そして検知電極40,40は、各電極挿通孔30,30の開口から差し込まれて、先端部分が計測部26内の流路に配置されている。ここで、各電極挿通孔30,30の開口縁は上方に向かってテーパー状に拡径しているから、検知電極40,40を差し込み易くなっている。   Specifically, each electrode insertion hole 30 includes a large-diameter portion 30A formed on the opening side, and a small-diameter portion 30B disposed on the back side (downward in FIG. 4) of the large-diameter portion 30A and reduced in a stepped shape. It has. And the detection electrodes 40 and 40 are inserted from the opening of each electrode insertion hole 30 and 30, and the front-end | tip part is arrange | positioned in the flow path in the measurement part 26. FIG. Here, since the opening edge of each electrode insertion hole 30 and 30 is tapering upward toward the upper side, the detection electrodes 40 and 40 can be easily inserted.

各検知電極40,40は、全体として断面円形の丸棒状をなしている。詳細には、検知電極40の先端は先細りとなっており、基端には段付き状に縮径した端子部41が形成されている。さらに検知電極40の軸方向の中間部分には、フランジ状のOリング押圧部42が形成されている。Oリング押圧部42の上面には次述する保持ベース50(本発明の「保持部材」に相当する)の押圧筒部58が突き当てられており、これにより各検知電極40,40の電極挿通孔30,30からの抜け止めが図られている。なお、検知電極40,40は、耐食性に優れたステンレス、ハステロイ、モネル、チタン、タンタル、白金等で構成されている。   Each of the detection electrodes 40, 40 has a round bar shape with a circular cross section as a whole. Specifically, the tip of the detection electrode 40 is tapered, and a terminal portion 41 having a stepped diameter is formed at the base end. Further, a flange-shaped O-ring pressing portion 42 is formed at an intermediate portion in the axial direction of the detection electrode 40. A pressing cylinder portion 58 of a holding base 50 (corresponding to a “holding member” of the present invention) described below is abutted against the upper surface of the O-ring pressing portion 42, and thereby the electrode insertion of each detection electrode 40, 40 is performed. The holes 30 and 30 are prevented from coming off. The detection electrodes 40, 40 are made of stainless steel, hastelloy, monel, titanium, tantalum, platinum or the like having excellent corrosion resistance.

図4に示すように、各検知電極40の途中部分にはOリング43が挿通されており、そのOリング43がOリング押圧部42の下面に宛がわれている。Oリング43は電極挿通孔30の大径部30Aの内周面と検知電極40の外周面との間で周方向から押し潰されている。ここで、保持ベース50の押圧筒部58によりOリング押圧部42を下方に押しつけて、Oリング43を電極挿通孔30,30の段差面30C,30Cとの間で押し潰すようにしてもよい。このOリング43,43により、電極挿通孔30,30からの液漏れが防止されている。   As shown in FIG. 4, an O-ring 43 is inserted in the middle of each detection electrode 40, and the O-ring 43 is addressed to the lower surface of the O-ring pressing portion 42. The O-ring 43 is crushed from the circumferential direction between the inner peripheral surface of the large-diameter portion 30 </ b> A of the electrode insertion hole 30 and the outer peripheral surface of the detection electrode 40. Here, the O-ring pressing portion 42 may be pressed downward by the pressing cylinder portion 58 of the holding base 50, and the O-ring 43 may be crushed between the step surfaces 30 </ b> C and 30 </ b> C of the electrode insertion holes 30 and 30. . The O-rings 43 and 43 prevent liquid leakage from the electrode insertion holes 30 and 30.

ここで図6に示すように、計測部26の内面のうち、幅方向で対向した1対の平坦内面26A,26Aには、それぞれ電極収容溝26B,26Bが形成されている。これら電極収容溝26Bは、電極挿通孔30,30の延長線上に設けられて断面半円形をなしている。電極収容溝26B,26Bには、各検知電極40,40の円弧壁の約半周分が受容されており、残りの約半周分が計測部26の流路内に露出して液体と接触可能となっている。このような構成とすることで、検知電極40,40の表面近傍において液体の流れが乱されずにスムーズに流れるようになり、安定した流量計測を行うことが可能となる。   Here, as shown in FIG. 6, among the inner surface of the measurement unit 26, a pair of flat inner surfaces 26 </ b> A and 26 </ b> A opposed in the width direction are formed with electrode receiving grooves 26 </ b> B and 26 </ b> B, respectively. These electrode housing grooves 26B are provided on the extension lines of the electrode insertion holes 30 and 30 and have a semicircular cross section. The electrode housing grooves 26B and 26B receive about a half circumference of the arc wall of each of the detection electrodes 40 and 40, and the remaining half circumference is exposed in the flow path of the measuring unit 26 and can be in contact with the liquid. It has become. By adopting such a configuration, the flow of the liquid flows smoothly without being disturbed in the vicinity of the surfaces of the detection electrodes 40, 40, and stable flow rate measurement can be performed.

さらに、計測部26の内面底部で電極挿通孔30,30及び電極収容溝26B,26Bの同軸線上には1対の凹部26C,26Cが形成され、ここに各検知電極40,40の先端が嵌合している。これにより、1対の検知電極40,40が計測部26の幅方向、即ち、計測部26を流れる液体の流れ方向と直交する方向で互いに平行に並びかつ、基端側が計測部26の上方に突出した状態に位置決めされている。   Further, a pair of recesses 26C and 26C are formed on the coaxial line of the electrode insertion holes 30 and 30 and the electrode receiving grooves 26B and 26B at the bottom of the inner surface of the measuring unit 26, and the tips of the detection electrodes 40 and 40 are fitted therein. Match. Accordingly, the pair of detection electrodes 40, 40 are arranged in parallel with each other in the width direction of the measurement unit 26, that is, in the direction orthogonal to the flow direction of the liquid flowing through the measurement unit 26, and the base end side is above the measurement unit 26. It is positioned in a protruding state.

図4に示すように、ケース部11のうち計測管20の上側領域には保持ベース50が収容されている。保持ベース50は例えば樹脂で構成されており、計測管20の外面に重ねて取り付けられている。図2に示すように保持ベース50は、計測管20の軸方向に長くなった略矩形状の基板受容台51を備え、その基板受容台51のうち短手方向の両側辺から複数の係止可撓片52,52が計測管20に向かって延びた構造をなす。係止可撓片52は、基板受容台51に対して直交した帯板部52Aの先端に矢尻状の係止爪部52Bを備えてなる。これら複数の係止可撓片52,52が、計測管20の外面に突出した複数の係止突部31,31(図4及び図5を参照)にそれぞれ係止して、保持ベース50が計測管20の外面に係止されている。   As shown in FIG. 4, a holding base 50 is accommodated in an upper region of the measurement tube 20 in the case portion 11. The holding base 50 is made of, for example, resin, and is attached to the outer surface of the measuring tube 20 in an overlapping manner. As shown in FIG. 2, the holding base 50 includes a substantially rectangular substrate receiving base 51 that is elongated in the axial direction of the measuring tube 20, and a plurality of latches are formed from both sides of the substrate receiving base 51 in the short direction. The flexible pieces 52, 52 have a structure extending toward the measuring tube 20. The locking flexible piece 52 is provided with an arrowhead-shaped locking claw portion 52B at the tip of a band plate portion 52A orthogonal to the substrate receiving base 51. The plurality of locking flexible pieces 52 and 52 are respectively locked to the plurality of locking protrusions 31 and 31 (see FIGS. 4 and 5) protruding from the outer surface of the measuring tube 20, so that the holding base 50 is The outer surface of the measuring tube 20 is locked.

基板受容台51のうち長手方向における中央部には、1対の電極保持孔53,53が形成されている。これら電極保持孔53,53は基板受容台51の短手方向に並んで配置されており、ここに計測管20から上方に突出した各検知電極40,40が貫通している(図4を参照)。   A pair of electrode holding holes 53 and 53 are formed in the central portion of the substrate receiving base 51 in the longitudinal direction. These electrode holding holes 53, 53 are arranged side by side in the short direction of the substrate receiving table 51, and the detection electrodes 40, 40 projecting upward from the measuring tube 20 pass therethrough (see FIG. 4). ).

基板受容台51のうち、各電極保持孔53,53の開口縁からは、各電極支持ボス29,29に向かって円筒状の押圧筒部58,58が突出している。これら押圧筒部58,58は、各電極挿通孔30の大径部30Aと検知電極40との間に挿通されて、各検知電極40のOリング押圧部42に突き当てられている。   In the substrate receiving table 51, cylindrical pressing cylinder portions 58, 58 protrude from the opening edges of the electrode holding holes 53, 53 toward the electrode support bosses 29, 29. These pressing cylinder portions 58 and 58 are inserted between the large diameter portion 30 </ b> A of each electrode insertion hole 30 and the detection electrode 40 and are abutted against the O-ring pressing portion 42 of each detection electrode 40.

保持ベース50のうち基板受容台51の上面には、図示しない電気回路を有した回路基板60が重ねて保持されている。回路基板60は、保持ベース50の短手方向の両側辺に形成された複数のリブ壁57,57上に載置されており、基板受容台51の上面から浮いた状態に保持されている。   A circuit board 60 having an electric circuit (not shown) is superposed and held on the upper surface of the board receiving base 51 of the holding base 50. The circuit board 60 is placed on a plurality of rib walls 57, 57 formed on both sides of the holding base 50 in the short direction, and is held in a state of floating from the upper surface of the board receiving table 51.

回路基板60は計測管20の軸方向に長くなった略矩形状をなしており、その長手方向における中央部には1対の端子孔61,61が貫通形成されている。これら端子孔61,61は、回路基板60の短手方向に並んで形成されており、ここに1対の検知電極40,40の端子部41,41がそれぞれ貫通している。端子部41,41は、回路基板60に例えば半田付けされている。   The circuit board 60 has a substantially rectangular shape that is elongated in the axial direction of the measuring tube 20, and a pair of terminal holes 61, 61 are formed through the center in the longitudinal direction. These terminal holes 61 and 61 are formed side by side in the short direction of the circuit board 60, and the terminal portions 41 and 41 of the pair of detection electrodes 40 and 40 pass through the terminal holes 61 and 61, respectively. The terminal portions 41 and 41 are soldered to the circuit board 60, for example.

ケース部11の上面開口11Aは、上記した1対の検知電極40,40、保持ベース50及び回路基板60をケース部11内に収容した状態で、第1蓋体12によって閉じられている。第1蓋体12は上面開口11Aに対応して略矩形状をなしている。そして第1蓋体12の周壁部をケース部11の上面開口11Aの縁部に宛がった状態で、ケース部11の四隅を貫通した雄ネジ部品(図示せず)により第1蓋体12がケース部11の上面開口11Aを閉じた状態に組み付けられている。   The upper surface opening 11 </ b> A of the case portion 11 is closed by the first lid 12 in a state where the pair of detection electrodes 40, 40, the holding base 50 and the circuit board 60 are accommodated in the case portion 11. The first lid 12 has a substantially rectangular shape corresponding to the upper surface opening 11A. Then, with the peripheral wall portion of the first lid 12 being directed to the edge of the upper surface opening 11A of the case portion 11, the first lid 12 is formed by male screw parts (not shown) penetrating the four corners of the case portion 11. Is assembled in a state in which the upper surface opening 11A of the case portion 11 is closed.

電磁流量計10の構成の説明は以上である。ところで、この電磁流量計10は以下の手順により組み立てられる。   The description of the configuration of the electromagnetic flow meter 10 has been described above. By the way, this electromagnetic flow meter 10 is assembled by the following procedure.

まず、電磁コイル72をケース部11の下面開口11Bから挿入して、図示しない固定用部品により軸状コア71を計測部26の下面に突き当てた状態に固定する。そして、第2蓋体13を下面開口11Bに宛がってネジ止めし、下面開口11Bを閉じる。   First, the electromagnetic coil 72 is inserted from the lower surface opening 11 </ b> B of the case portion 11, and the shaft-like core 71 is fixed to the lower surface of the measuring unit 26 by a fixing component (not shown). Then, the second lid 13 is screwed to the lower surface opening 11B, and the lower surface opening 11B is closed.

次に、Oリング43を装着した1対の検知電極40,40を計測管20に取り付ける。即ち、ケース部11の上面開口11Aから、電極挿通孔30,30に検知電極40,40を差し込む。このとき、各検知電極40は、電極挿通孔30及び電極収容溝26Bに案内されて、先端が凹部26Cに嵌合する。これにより、1対の検知電極40,40が、計測部26の幅方向(液体の流れ方向と直交する方向)で互いに平行に対向配置されかつ、端子部41が計測部26の上面から突出した状態に保持される。   Next, a pair of detection electrodes 40, 40 fitted with an O-ring 43 is attached to the measurement tube 20. That is, the detection electrodes 40 and 40 are inserted into the electrode insertion holes 30 and 30 from the upper surface opening 11 </ b> A of the case portion 11. At this time, each detection electrode 40 is guided by the electrode insertion hole 30 and the electrode housing groove 26B, and the tip is fitted into the recess 26C. As a result, the pair of detection electrodes 40, 40 are arranged to face each other in parallel in the width direction of the measurement unit 26 (direction perpendicular to the liquid flow direction), and the terminal unit 41 protrudes from the upper surface of the measurement unit 26. Kept in a state.

次に、保持ベース50をケース部11の上面開口11Aから挿入して計測管20に組付ける。保持ベース50が計測管20に向かって移動する過程で、保持ベース50の下方に延びた係止可撓片52,52が、それぞれ対応する係止突部31,31に当接する。そして保持ベース50が押し込まれると、これら係止可撓片52,52は係止突部31,31に摺接しながら外側に撓み、係止爪部52Bが係止突部31を乗り越えたときに、係止可撓片52,52が復元して、係止爪部52Bと係止突部31とが係止状態となる。これにより、保持ベース50がケース部11内に収容されると共に計測管20の外面に係止される。   Next, the holding base 50 is inserted from the upper surface opening 11 </ b> A of the case portion 11 and assembled to the measurement tube 20. In the process in which the holding base 50 moves toward the measuring tube 20, the locking flexible pieces 52 and 52 extending below the holding base 50 come into contact with the corresponding locking protrusions 31 and 31, respectively. When the holding base 50 is pushed in, the locking flexible pieces 52 and 52 bend outward while being in sliding contact with the locking protrusions 31 and 31, and when the locking claw 52 B gets over the locking protrusion 31. The locking flexible pieces 52 and 52 are restored, and the locking claw portion 52B and the locking projection 31 are locked. As a result, the holding base 50 is accommodated in the case portion 11 and is locked to the outer surface of the measuring tube 20.

ここで、保持ベース50が計測管20に係止されるまでの過程において、計測管20の上方に突出した検知電極40,40は、保持ベース50に形成された電極保持孔53,53にそれぞれ挿通され、保持ベース50が計測管20に係止された時点で、各検知電極40,40に備えた端子部41,41が基板受容台51の上面側に突出する。   Here, in the process until the holding base 50 is locked to the measuring tube 20, the detection electrodes 40, 40 protruding above the measuring tube 20 are respectively inserted into the electrode holding holes 53, 53 formed in the holding base 50. When inserted and the holding base 50 is locked to the measuring tube 20, the terminal portions 41, 41 provided in the detection electrodes 40, 40 protrude to the upper surface side of the substrate receiving table 51.

また、保持ベース50が計測管20に係止されるまでの過程において、基板受容台51の下面から突出した押圧筒部58,58が、電極挿通孔30,30の大径部30A,30Aと検知電極40,40との間に挿入され、保持ベース50が計測管20に係止された時点で、押圧筒部58,58が検知電極40,40のOリング押圧部42,42に突き当たる。これで、検知電極40,40が計測管20に対して抜け止め状態に保持されると共に、大径部30Aの内周面と検知電極40の外周面との間で周方向で押し潰されて、液漏れが防止される。ここで、Oリング43,43は、Oリング押圧部42,42と電極挿通孔30,30の段差面30C,30Cとの間で軸方向に押し潰されていてもよい。   Further, in the process until the holding base 50 is locked to the measuring tube 20, the pressing cylinder portions 58 and 58 protruding from the lower surface of the substrate receiving base 51 are connected to the large diameter portions 30 </ b> A and 30 </ b> A of the electrode insertion holes 30 and 30. When the holding base 50 is inserted between the detection electrodes 40 and 40 and the holding base 50 is locked to the measuring tube 20, the pressing cylinder portions 58 and 58 abut against the O-ring pressing portions 42 and 42 of the detection electrodes 40 and 40. Thus, the detection electrodes 40 and 40 are held in a state of being prevented from being detached from the measuring tube 20 and are crushed in the circumferential direction between the inner peripheral surface of the large-diameter portion 30A and the outer peripheral surface of the detection electrode 40. Liquid leakage is prevented. Here, the O-rings 43, 43 may be crushed in the axial direction between the O-ring pressing portions 42, 42 and the step surfaces 30 </ b> C, 30 </ b> C of the electrode insertion holes 30, 30.

次いで、回路基板60を取り付ける。即ち、ケース部11の上面開口11Aから回路基板60を挿入して、保持ベース50の基板受容台51上に載置する。すると、基板受容台51の上面に突出した各検知電極40,40の端子部41,41が、回路基板60に形成された各端子孔61,61を貫通する。この状態で各端子部41,41を回路基板60に半田付けして導通接続する。なお、端子部41,41には、予備半田を施しておくか、予め半田濡れ性の高い銅やニッケルで表面処理しておくことが好ましい。   Next, the circuit board 60 is attached. That is, the circuit board 60 is inserted from the upper surface opening 11 </ b> A of the case portion 11 and placed on the substrate receiving table 51 of the holding base 50. Then, the terminal portions 41, 41 of the detection electrodes 40, 40 protruding from the upper surface of the substrate receiving table 51 pass through the terminal holes 61, 61 formed in the circuit board 60. In this state, the terminal portions 41 and 41 are soldered to the circuit board 60 to be conductively connected. The terminal portions 41 and 41 are preferably pre-soldered or previously surface-treated with copper or nickel having high solder wettability.

最後に、上面開口11Aに第1蓋体12を宛がってその四隅をネジ止めし、上面開口11Aを閉じると電磁流量計10が完成する。   Finally, when the first lid 12 is placed on the upper surface opening 11A, the four corners thereof are screwed, and the upper surface opening 11A is closed, the electromagnetic flow meter 10 is completed.

上述した手順で組み立てられた電磁流量計10は、水道管や薬液配管の途中に接続される。そして、液体が計測部26を通過する際に1対の検知電極40,40間に発生した電位差に基づいて液体の流量が演算される。   The electromagnetic flow meter 10 assembled in the above-described procedure is connected in the middle of a water pipe or a chemical liquid pipe. Then, the flow rate of the liquid is calculated based on the potential difference generated between the pair of detection electrodes 40 and 40 when the liquid passes through the measurement unit 26.

このように本実施形態の電磁流量計10によれば、1対の検知電極40,40は電極挿通孔30,30に対して同一方向、即ち、ケース部11の上面開口11A側から挿入して組み付けることができ、保持ベース50や回路基板60も、検知電極40,40と同様にケース部11の上面開口11A側から組み付けることができる。さらに、回路基板60と検知電極40,40とをリード線を用いることなく直接、導通接続(半田付け)することができ、その導通接続にかかる作業もケース部11の上面開口11Aを通して行うことができる。これにより電磁流量計10の組み立ての作業性を向上させることができる。しかも、1対の検知電極40,40は同方向(上面開口11A側)に突出させることができるから、相反する方向に突出したものに比べてコンパクト化が図られ、従来より狭い設置スペースにも取り付けることが可能になる。   Thus, according to the electromagnetic flow meter 10 of the present embodiment, the pair of detection electrodes 40, 40 are inserted in the same direction with respect to the electrode insertion holes 30, 30, that is, from the upper surface opening 11A side of the case portion 11. The holding base 50 and the circuit board 60 can also be assembled from the upper surface opening 11 </ b> A side of the case portion 11, similarly to the detection electrodes 40 and 40. Further, the circuit board 60 and the detection electrodes 40 and 40 can be directly conductively connected (soldered) without using lead wires, and the work related to the conductive connection can be performed through the upper surface opening 11A of the case portion 11. it can. Thereby, the workability of the assembly of the electromagnetic flow meter 10 can be improved. In addition, since the pair of detection electrodes 40 and 40 can be projected in the same direction (upper surface opening 11A side), the size of the detection electrodes 40 and 40 can be reduced compared to those projecting in opposite directions, and the installation space can be narrower than the conventional one. It becomes possible to install.

[第2実施形態]
本発明の第2実施形態を図7及び図8に基づいて説明する。本実施形態は、上記第1実施形態の構成に、特公昭59−7930号公報に記載の技術を適用したものである。
図7に示すように、電磁コイル72を貫通した軸状コア71は、継鉄71Aと磁石体71Bとを同軸上に配置してそれらを一体に連結した構造になっている。
[Second Embodiment]
A second embodiment of the present invention will be described with reference to FIGS. In the present embodiment, the technique described in Japanese Patent Publication No. 59-7930 is applied to the configuration of the first embodiment.
As shown in FIG. 7, the shaft-like core 71 penetrating the electromagnetic coil 72 has a structure in which a yoke 71A and a magnet body 71B are arranged coaxially and are connected together.

継鉄71Aは、透磁率が高く残留磁束が小さい高透磁率材料(例えば、電磁軟鉄や珪素鋼板)で構成されており、磁石体71Bは、例えば、半硬質磁性材料(高透磁率を持ち、磁化し易く、ある程度の抗磁力(保磁力)を持つ磁性材料であって、例えば普通鋼)により構成されている。磁石体71Bの外周には電磁コイル72が巻回されており、この電磁コイル72に、図示しない励磁回路が接続されて、間欠的で毎回瞬間的でかつ交互に方向が反対の励磁電流が流されるように構成されている。そして励磁電流が流れない間に磁気回路が保つ残留磁束と液体の流れとに起因して両検知電極40.40間に生ずる電位差に基づき流量を算定する構成となっている。ここで、図7には、電磁コイル72によって励磁される磁気回路が破線で示されており、同図に示すように、磁気回路の一部に半硬質磁性材料からなる磁石体71Bが設けられている。なお、電磁コイル72は比較的太くなっており全抵抗値が小さくなっている。   The yoke 71A is made of a high permeability material (for example, electromagnetic soft iron or silicon steel plate) having a high permeability and a small residual magnetic flux, and the magnet body 71B has, for example, a semi-hard magnetic material (having a high permeability, It is a magnetic material that is easily magnetized and has a certain degree of coercive force (coercive force), and is made of, for example, ordinary steel. An electromagnetic coil 72 is wound around the outer periphery of the magnet body 71B, and an excitation circuit (not shown) is connected to the electromagnetic coil 72 so that an excitation current that is intermittent, instantaneous, and alternately opposite in direction flows. It is configured to be. The flow rate is calculated based on the potential difference generated between the detection electrodes 40.40 due to the residual magnetic flux maintained by the magnetic circuit and the flow of the liquid while the excitation current does not flow. Here, in FIG. 7, the magnetic circuit excited by the electromagnetic coil 72 is indicated by a broken line, and as shown in FIG. 7, a magnet body 71B made of a semi-hard magnetic material is provided in a part of the magnetic circuit. ing. The electromagnetic coil 72 is relatively thick and has a small total resistance value.

さて、電磁コイル72に流れる励磁電流によって磁気回路に生ずる磁界の強さを+Hp、−Hpとするとき、磁極(軸状コア71の上下両端部)間に生じる磁束密度Bは、図8に曲線で示すように変化するが、励磁電流が0になったときには、磁極間のパーミアンスが小さいために磁界の強さが0の点を通り越して図8の点p又はp’の状態で安定する。この状態での残留磁束密度Bは、図8の線分Ob又はOb’で表される。   The magnetic flux density B generated between the magnetic poles (upper and lower ends of the shaft-like core 71) when the strength of the magnetic field generated in the magnetic circuit by the exciting current flowing through the electromagnetic coil 72 is + Hp and -Hp is a curve shown in FIG. However, when the exciting current becomes zero, the permeance between the magnetic poles is small, so that the strength of the magnetic field passes through the point of zero and stabilizes at the point p or p ′ in FIG. The residual magnetic flux density B in this state is represented by a line segment Ob or Ob 'in FIG.

この残留磁束密度を大きく定めるには、磁極間の空隙を狭くしてパーミアンスを大きくするのが得策である。なお、図示しない励磁装置と回路基板60に備えられた流量算定装置(図示せず)とは、共に、発振器(図示せず)のパルスに基づいて所要の信号を生成する制御装置(図示せず)から受けるパルスによって時間的に互いに一定の関係を保って周期的に動作し、その結果所定の作用を行うものである。   In order to increase the residual magnetic flux density, it is a good idea to increase the permeance by narrowing the gap between the magnetic poles. An excitation device (not shown) and a flow rate calculation device (not shown) provided on the circuit board 60 are both a control device (not shown) that generates a required signal based on a pulse of an oscillator (not shown). ) To periodically operate while maintaining a constant relationship with each other in time, and as a result, performs a predetermined action.

本実施形態の電磁流量計によれば、上記第1実施形態と同等の効果を奏すると共に、電磁コイル72には、励磁電流が間欠的かつ瞬間的に流れるから、電力消費を極めて低くすることができる。   According to the electromagnetic flow meter of the present embodiment, the same effect as that of the first embodiment can be obtained, and since the exciting current flows intermittently and instantaneously in the electromagnetic coil 72, the power consumption can be extremely reduced. it can.

[他の実施形態]
本発明は、前記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
[Other Embodiments]
The present invention is not limited to the above-described embodiment. For example, the embodiments described below are also included in the technical scope of the present invention, and various other than the following can be made without departing from the scope of the invention. It can be changed and implemented.

(1)計測部26における流路の断面形状は矩形状に限るものではなく、図9に示すように、互いに平行な平坦内面26A,26Aを備えた長円形でもよい。また、計測管の流路が、計測部に近づくに従って狭くなった構造にしなくてもよく、計測管の軸方向において流路の断面積を一定としてもよい。   (1) The cross-sectional shape of the flow path in the measurement unit 26 is not limited to a rectangular shape, and may be an oval shape having flat inner surfaces 26A and 26A parallel to each other as shown in FIG. In addition, the flow channel of the measurement tube does not have to be narrowed as it approaches the measurement unit, and the cross-sectional area of the flow channel may be constant in the axial direction of the measurement tube.

(2)検知電極40,40は、丸棒状に限るものではなく、角柱状や平板状であってもよい。   (2) The detection electrodes 40, 40 are not limited to a round bar shape, and may be a prismatic shape or a flat plate shape.

(3)検知電極40,40に備えたOリング押圧部58はフランジ状をなしていたが、検知電極40,40を先端部分に対して段付き状に拡径させて、段差面30Cとの間でOリング43,43を押し潰すようにしてもよい。また、図10に示すように、各検知電極40,40の途中部分に環状溝44を形成してここにOリング43,43を嵌合し、電極挿通孔30の内周面との間で押し潰すようにしてもよい。   (3) Although the O-ring pressing portion 58 provided in the detection electrodes 40, 40 has a flange shape, the diameter of the detection electrodes 40, 40 is increased in a stepped manner with respect to the tip portion, and the step surface 30C The O-rings 43 and 43 may be crushed between them. Further, as shown in FIG. 10, an annular groove 44 is formed in the middle part of each detection electrode 40, 40 and O-rings 43, 43 are fitted therein, and between the inner peripheral surface of the electrode insertion hole 30. It may be crushed.

(4)図11に示すように、電磁コイル72は回路基板60と同じ側に配置してもよい。このようにすれば、1対の検知電極40,40、回路基板60及び保持ベース50のみならず、電磁コイル72もケース部11の上面開口11Aから挿入組付け可能になるから、組み立ての作業性が向上する。   (4) As shown in FIG. 11, the electromagnetic coil 72 may be disposed on the same side as the circuit board 60. In this way, not only the pair of detection electrodes 40, 40, the circuit board 60 and the holding base 50, but also the electromagnetic coil 72 can be inserted and assembled from the upper surface opening 11A of the case portion 11. Will improve.

(5)上記第2実施形態では、軸状コア71の上端部に継鉄71A,71Bを備えた構成であったが、以下の構成にしてもよい。図12に示すように、軸状コア71のうち、磁石体71Bの下端部には高透磁率材料よりなる板金製のコイルホルダ73が結合され、このコイルホルダ73が継鉄として備えられている。コイルホルダ73は、軸状コア71の両側方で直角に起立して、計測管20を液体の流れ方向と直交する方向で挟んだ磁路構成壁75,75を備えている。そして、電磁コイル72に電流が流れることで発生した磁束が、1対の磁路構成壁75,75を通過する。このようにすれば、上記第2実施形態の構成に比較して電磁誘導の効率が向上し、消費電力が抑えられる。   (5) In the second embodiment described above, the yokes 71A and 71B are provided at the upper end of the shaft-shaped core 71. However, the following configuration may be used. As shown in FIG. 12, a sheet metal coil holder 73 made of a high magnetic permeability material is coupled to the lower end portion of the magnet body 71B of the shaft-shaped core 71, and this coil holder 73 is provided as a yoke. . The coil holder 73 includes magnetic path forming walls 75 and 75 that stand upright at both sides of the axial core 71 and sandwich the measuring tube 20 in a direction orthogonal to the liquid flow direction. The magnetic flux generated by the current flowing through the electromagnetic coil 72 passes through the pair of magnetic path forming walls 75 and 75. In this way, the efficiency of electromagnetic induction is improved compared to the configuration of the second embodiment, and power consumption is suppressed.

(6)望ましい半硬質磁性材料としては、下記表1に示すものが挙げられる。   (6) Examples of desirable semi-hard magnetic materials include those shown in Table 1 below.

Figure 0004868444
Figure 0004868444

本発明の第1実施形態に係る電磁流量計の斜視図The perspective view of the electromagnetic flowmeter which concerns on 1st Embodiment of this invention. 電磁流量計の分解斜視図Disassembled perspective view of electromagnetic flow meter 電磁流量計の側断面図Side view of electromagnetic flow meter 電磁流量計の正断面図Front view of electromagnetic flow meter ケース部の平面図Top view of the case 計測管の平断面図Cross section of measuring tube 第2実施形態に係る電磁流量計の正断面図Front sectional view of electromagnetic flow meter according to second embodiment 磁石体の残留磁気を説明するためのグラフGraph for explaining the remanence of the magnet body 他の実施形態(1)に係る電磁流量計の正断面図Front sectional view of an electromagnetic flow meter according to another embodiment (1) 他の実施形態(3)に係る電磁流量計の正断面図Front sectional view of an electromagnetic flow meter according to another embodiment (3) 他の実施形態(4)に係る電磁流量計の正断面図Front sectional view of an electromagnetic flow meter according to another embodiment (4) 他の実施形態(5)に係る電磁流量計の正断面図Front sectional view of an electromagnetic flow meter according to another embodiment (5) 従来の電磁流量計の断面図Cross section of a conventional electromagnetic flow meter

符号の説明Explanation of symbols

10 電磁流量計
11 ケース部
11A 上面開口(基板組付開口)
11B 下面開口(コイル組付開口)
12 第1蓋体
13 第2蓋体
20 計測管
26 計測部
26A 平坦内面
26B 電極収容溝
26C 凹部
30 電極挿通孔
30A 大径部
30B 小径部
40 検知電極
42 Oリング押圧部
43 Oリング
50 保持ベース(保持部材)
58 押圧筒部
60 回路基板
71B 磁石体(半硬質磁性材料)
72 電磁コイル
10 Electromagnetic flow meter 11 Case 11A Upper surface opening (Board assembly opening)
11B Bottom opening (Coil assembly opening)
12 First lid 13 Second lid 20 Measuring tube 26 Measuring portion 26A Flat inner surface 26B Electrode receiving groove 26C Recess 30 Electrode insertion hole 30A Large diameter portion 30B Small diameter portion 40 Detection electrode 42 O-ring pressing portion 43 O-ring 50 Holding base (Holding member)
58 Pressing cylinder 60 Circuit board 71B Magnet body (semi-hard magnetic material)
72 Electromagnetic coil

Claims (10)

液体が流れる計測管の周壁に貫通形成した1対の電極挿通孔に1対の検知電極をそれぞれ挿通して、前記計測管内で前記1対の検知電極を前記液体の流れ方向と略直交する方向に対向配置し、電磁コイルにて前記液体に磁束を付与して前記両検知電極の間に発生した電位差に基づき、前記液体の流量を検出する電磁流量計において、
前記1対の検知電極は、直線状をなし、
前記1対の電極挿通孔は、前記1対の検知電極が互いに平行に延びかつ前記計測管から同一方向に向かって突出した状態に保持するように形成され、
前記計測管の側部には、前記1対の検知電極のうち前記計測管から突出した部分が共に貫通すると共に、それら検知電極が導通接続された電気回路を有する回路基板が備えられ
前記計測管と一体に設けられ、前記回路基板及び前記計測管の途中部分を内部に収容しかつ前記計測管の両端部が外面から突出したケース部を備え、
前記ケース部には、前記電極挿通孔の開口と同じ側に基板組付開口が形成されると共に、その基板組付開口を閉じる第1蓋体が設けられ、
前記ケース部の前記基板組付開口側には、前記回路基板と前記計測管との間に配置され、前記1対の検知電極のうち前記計測管から突出した部分が共に貫通すると共に、前記回路基板を保持した保持部材が収容され、
前記保持部材は、前記計測管の途中部分に係止されたことを特徴とする電磁流量計。
A pair of detection electrodes are respectively inserted into a pair of electrode insertion holes formed through the peripheral wall of the measurement tube through which the liquid flows, and the pair of detection electrodes are substantially orthogonal to the flow direction of the liquid in the measurement tube. In an electromagnetic flowmeter that detects the flow rate of the liquid based on a potential difference generated between the two detection electrodes by applying a magnetic flux to the liquid with an electromagnetic coil.
The pair of detection electrodes are linear.
The pair of electrode insertion holes are formed so that the pair of detection electrodes extend in parallel with each other and are protruded from the measuring tube in the same direction,
A side of the measurement tube is provided with a circuit board having an electric circuit through which the portions protruding from the measurement tube of the pair of detection electrodes penetrate, and the detection electrodes are conductively connected ,
Provided integrally with the measurement tube, including a case portion that accommodates the circuit board and the middle portion of the measurement tube inside, and both end portions of the measurement tube protrude from the outer surface,
In the case portion, a substrate assembly opening is formed on the same side as the opening of the electrode insertion hole, and a first lid for closing the substrate assembly opening is provided,
The case assembly is disposed between the circuit board and the measurement tube on the substrate assembly opening side, and a portion of the pair of detection electrodes protruding from the measurement tube penetrates the circuit portion. A holding member holding the substrate is accommodated,
The electromagnetic flow meter according to claim 1, wherein the holding member is locked to an intermediate portion of the measuring tube.
前記計測管の内面には、前記1対の電極挿通孔と同軸上に、前記1対の検知電極の先端が嵌合されて位置決めされる1対の凹部が形成されたこと特徴とする請求項1に記載の電磁流量計。   The pair of recesses, in which the tip ends of the pair of detection electrodes are fitted and positioned on the inner surface of the measurement tube, are coaxial with the pair of electrode insertion holes. The electromagnetic flow meter according to 1. 前記計測管の途中部分に、互いに平行になった1対の平坦内面を有した計測部を設けると共に、前記各平坦内面に、それぞれ電極収容溝を形成してそれら電極収容溝の延長上に前記1対の電極挿通孔を配置し、前記各検知電極の一部を前記電極収容溝に収容したことを特徴とする請求項1又は2に記載の電磁流量計。   A measuring portion having a pair of flat inner surfaces parallel to each other is provided in the middle portion of the measuring tube, and an electrode receiving groove is formed on each of the flat inner surfaces to extend the electrode receiving grooves. The electromagnetic flow meter according to claim 1 or 2, wherein a pair of electrode insertion holes are arranged, and a part of each of the detection electrodes is accommodated in the electrode accommodation groove. 前記各検知電極の途中に、段差状又はフランジ状になったOリング押圧部を設けて、Oリングを前記検知電極に挿通し、In the middle of each of the detection electrodes, a stepped or flanged O-ring pressing part is provided, and an O-ring is inserted through the detection electrode,
前記各電極挿通孔には、前記Oリング及び前記Oリング押圧部が共に挿入される大径部と、その大径部の奥側に配置されて、前記Oリングを前記Oリング押圧部との間で挟持した小径部とが備えられたことを特徴とする請求項1乃至3の何れかに記載の電磁流量計。In each of the electrode insertion holes, a large-diameter portion into which the O-ring and the O-ring pressing portion are inserted together, and a rear side of the large-diameter portion, the O-ring is connected to the O-ring pressing portion. The electromagnetic flowmeter according to any one of claims 1 to 3, further comprising a small-diameter portion sandwiched therebetween.
前記Oリング押圧部は、フランジ状をなし、The O-ring pressing part has a flange shape,
前記保持部材は、前記電極挿通孔の前記大径部と前記検知電極との間に挿通されて前記Oリング押圧部に突き当てられると共に、前記検知電極のうち前記計測管から突出した部分が貫通した押圧筒部を有したことを特徴とする請求項4に記載の電磁流量計。The holding member is inserted between the large-diameter portion of the electrode insertion hole and the detection electrode and is abutted against the O-ring pressing portion, and a portion of the detection electrode protruding from the measurement tube passes therethrough. The electromagnetic flowmeter according to claim 4, further comprising a pressed cylinder portion.
前記保持部材は、前記計測管に向かって延びて、前記保持部材が前記ケース部内に収容される過程で、前記計測管の外面に当接して弾性変形し、前記保持部材が前記ケース部に収容されたところで復元して前記計測管の外面に係止する複数の係止可撓片を備えたことを特徴とする請求項1乃至5の何れかに記載の電磁流量計。The holding member extends toward the measurement tube and elastically deforms by contacting the outer surface of the measurement tube in a process in which the holding member is accommodated in the case portion, and the holding member is accommodated in the case portion. 6. The electromagnetic flow meter according to claim 1, further comprising a plurality of locking flexible pieces that are restored and locked to the outer surface of the measuring tube. 前記ケース部の内部には、前記回路基板と反対側に前記電磁コイルが配置され、Inside the case portion, the electromagnetic coil is disposed on the opposite side of the circuit board,
前記ケース部のうち前記基板組付開口と反対側には前記コイル組付開口が形成されると共に、そのコイル組付開口が第2蓋体で閉じられたことを特徴とする請求項1乃至6の何れかに記載の電磁流量計。The coil assembly opening is formed on the opposite side of the case portion from the substrate assembly opening, and the coil assembly opening is closed by a second lid. The electromagnetic flow meter according to any one of the above.
前記ケース部の内部には、前記回路基板と同一側に前記電磁コイルが配置されたことを特徴とする請求項1乃至6の何れかに記載の電磁流量計。The electromagnetic flowmeter according to claim 1, wherein the electromagnetic coil is disposed on the same side as the circuit board inside the case portion. 磁気回路を励磁する前記電磁コイルに間欠的で、毎回瞬間的でかつ交互に方向が反対の励磁電流を流し、前記励磁電流が流れない間に前記磁気回路が保つ残留磁束と前記液体の流れとに起因して前記検知電極間に生ずる電位差に基づき、流量を算定するようにしたことを特徴とする請求項1乃至8の何れかに記載の電磁流量計。The electromagnetic coil that excites the magnetic circuit is intermittently and instantaneously and every time an exciting current having an opposite direction is alternately flowed, and the residual magnetic flux and the liquid flow that the magnetic circuit maintains while the exciting current does not flow. The electromagnetic flowmeter according to claim 1, wherein the flow rate is calculated based on a potential difference generated between the detection electrodes due to the above. 前記磁気回路の途中に半硬質磁性材料を設けたことを特徴とする請求項9に記載の電磁流量計。The electromagnetic flow meter according to claim 9, wherein a semi-hard magnetic material is provided in the middle of the magnetic circuit.
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IT201800002751A1 (en) * 2018-02-16 2019-08-16 Eltek Spa DETECTION AND / OR CONTROL DEVICE FOR LIQUID-CONDUCTED EQUIPMENT OR SYSTEMS
CN108375398A (en) * 2018-03-05 2018-08-07 杭州云谷科技股份有限公司 A kind of electromagnetic flow meter signal conditioning device
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JP2012132810A (en) * 2010-12-22 2012-07-12 Aichi Tokei Denki Co Ltd Electromagnetic water meter
CN110785637A (en) * 2018-11-29 2020-02-11 深圳市大疆创新科技有限公司 Electromagnetic flow meter and plant protection unmanned aerial vehicle who has this electromagnetic flow meter
WO2020107324A1 (en) * 2018-11-29 2020-06-04 深圳市大疆创新科技有限公司 Electromagnetic flowmeter and plant-protecting unmanned aerial vehicle having same
CN110785637B (en) * 2018-11-29 2020-12-29 深圳市大疆创新科技有限公司 Electromagnetic flow meter and plant protection unmanned aerial vehicle who has this electromagnetic flow meter

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