JP4861849B2 - Method for producing platinum catalyst supported on carbon nanotubes by chemical vapor deposition - Google Patents
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 title claims description 90
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims description 84
- 239000002041 carbon nanotube Substances 0.000 title claims description 76
- 229910021393 carbon nanotube Inorganic materials 0.000 title claims description 76
- 239000003054 catalyst Substances 0.000 title claims description 53
- 229910052697 platinum Inorganic materials 0.000 title claims description 45
- 238000004519 manufacturing process Methods 0.000 title claims description 35
- 238000005229 chemical vapour deposition Methods 0.000 title claims description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 25
- 229910052757 nitrogen Inorganic materials 0.000 claims description 14
- 239000002243 precursor Substances 0.000 claims description 14
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 12
- 239000006200 vaporizer Substances 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 10
- 239000001301 oxygen Substances 0.000 claims description 10
- 229910052760 oxygen Inorganic materials 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 239000000243 solution Substances 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 7
- 229910052739 hydrogen Inorganic materials 0.000 claims description 7
- 230000008016 vaporization Effects 0.000 claims description 7
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 229910017604 nitric acid Inorganic materials 0.000 claims description 6
- 238000009834 vaporization Methods 0.000 claims description 6
- 239000012298 atmosphere Substances 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 239000011259 mixed solution Substances 0.000 claims description 4
- DODHYCGLWKOXCD-UHFFFAOYSA-N C[Pt](C1(C=CC=C1)C)(C)C Chemical compound C[Pt](C1(C=CC=C1)C)(C)C DODHYCGLWKOXCD-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 239000012495 reaction gas Substances 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 238000011068 loading method Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- 239000000446 fuel Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical compound C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 229910003472 fullerene Inorganic materials 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 2
- 238000010306 acid treatment Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007772 electrode material Substances 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000002134 carbon nanofiber Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000002048 multi walled nanotube Substances 0.000 description 1
- 239000002088 nanocapsule Substances 0.000 description 1
- 239000011943 nanocatalyst Substances 0.000 description 1
- 239000002116 nanohorn Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- ZODDGFAZWTZOSI-UHFFFAOYSA-N nitric acid;sulfuric acid Chemical compound O[N+]([O-])=O.OS(O)(=O)=O ZODDGFAZWTZOSI-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- CLSUSRZJUQMOHH-UHFFFAOYSA-L platinum dichloride Chemical compound Cl[Pt]Cl CLSUSRZJUQMOHH-UHFFFAOYSA-L 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006057 reforming reaction Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- -1 that is Chemical compound 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/02—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/448—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
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- H01L21/205—
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/20—Carbon compounds, e.g. carbon nanotubes or fullerenes
- H10K85/221—Carbon nanotubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Nanotechnology (AREA)
- Catalysts (AREA)
- Carbon And Carbon Compounds (AREA)
- Inert Electrodes (AREA)
Description
本発明は、カーボンナノチューブに担持された白金ナノ触媒の製造方法に関するもので、具体的には酸処理により表面に酸化基を有するカーボンナノチューブの表面に気化した白金前駆体を流し、化学気相蒸着法によってカーボンナノチューブの酸化基に選択的に白金が担持され、優れた触媒活性を有する化学気相蒸着法によるカーボンナノチューブ担持白金触媒の製造方法に関するものである。 The present invention relates to a method for producing a platinum nanocatalyst supported on carbon nanotubes. Specifically, chemical vapor deposition is performed by flowing a platinum precursor vaporized on the surface of a carbon nanotube having an oxidizing group on the surface by acid treatment. The present invention relates to a method for producing a carbon nanotube-supported platinum catalyst by a chemical vapor deposition method in which platinum is selectively supported on an oxidized group of a carbon nanotube by a method and has excellent catalytic activity.
カーボンナノチューブは、優れた電気伝導度、比表面積、水素貯蔵性を有するため、触媒担体として使用が期待され、特に燃料電池の電極としての使用が望ましい。しかし、いまだに、カーボンナノチューブに関する研究は主に合成方法に対してなされており、その応用に関する研究は非常に不足している。カーボンナノチューブは独特な表面構造を有するので、金属粒子を担持する場合、粒子同士の凝集を防止できる長所がある。 Since carbon nanotubes have excellent electrical conductivity, specific surface area, and hydrogen storage property, they are expected to be used as catalyst carriers, and are particularly desirable as fuel cell electrodes. However, research on carbon nanotubes is still mainly conducted on synthetic methods, and research on their application is very short. Since carbon nanotubes have a unique surface structure, when carrying metal particles, there is an advantage that aggregation of particles can be prevented.
白金触媒は、様々な水素化反応や改質反応などに広範囲に使用され、他の金属触媒に比べて優れた活性を有しているにも係わらず、製造コストが高いという問題がある。よって、この問題を解決するためには、触媒活性サイトである白金粒子のサイズをナノ規模に最小化し最少の金属量を使用して触媒活性サイトの数を最大化するのが重要である。そのためには、触媒の支持体として使用する担体の表面積が広い上、担体表面で触媒粒子が凝集されてはいけない。 The platinum catalyst is widely used in various hydrogenation reactions and reforming reactions, and has a problem that the production cost is high although it has an excellent activity as compared with other metal catalysts. Therefore, in order to solve this problem, it is important to maximize the number of catalytically active sites by minimizing the size of platinum particles that are catalytically active sites to the nanoscale and using the minimum amount of metal. For this purpose, the carrier used as the catalyst support has a large surface area and the catalyst particles should not aggregate on the carrier surface.
現在、大体の白金触媒の製造工程においては含浸法を使用しており、製造コストの節減と性能向上を同時に達成するためにはナノ規模の金属粒子を高分散で担持することがキーポイントである。カーボンナノチューブの燃料電池電極としての応用に係わる文献を下記する。 Currently, the impregnation method is used in the production process of most platinum catalysts, and the key point is to support nanoscale metal particles with high dispersion in order to achieve reduction in production cost and performance improvement at the same time. . The following documents relate to the application of carbon nanotubes as fuel cell electrodes.
特許文献1は、カーボンナノチューブを高分子燃料電池及び直接メタノール燃料電池の電極材料として使用する方法が提示されているが、カーボンナノチューブはパウダーまたはインキ状で高分子膜の材料として使用するか、電極と電解質膜の間に挟まれて膜−電極複合体を形成した。 Patent Document 1 proposes a method of using a carbon nanotube as an electrode material for a polymer fuel cell and a direct methanol fuel cell. However, the carbon nanotube is used as a material for a polymer film in the form of powder or ink, or an electrode. And an electrolyte membrane to form a membrane-electrode complex.
特許文献2は、多様な形態のカーボン、即ち、フラーレン、カーボンナノチューブ、カーボンナノホーン、カーボンナノ繊維、それから金属が含まれたフラーレンを使用して燃料電池電極を製作することによって白金触媒を使用しないか、或は、使用量を減少できる方法を提示した。
特許文献3には、多様なカーボン材料、即ち、フラーレン、金属含有フラーレン、マルチウォールカーボンナノチューブ、ナノガラス繊維、カーボンナノカプセルなどを使用して燃料電池の電極を製作することによって白金を使用しないか使用量を減少する方法を提示した。
In
上述のようにカーボンナノチューブを燃料電池の電極として使用する様々な試みがあったが、カーボンナノチューブに金属をナノ規模で効率よく担持するための方法として、化学気相蒸着法を使用した例は皆無である。
本発明の目的は、燃料電池の電極材料として使用するための白金担持カーボンナノチューブ触媒を製造することで、燃料電池の電極性能を向上させるために白金粒子をナノ規模で高分散状態で担持する方法を提供する。 An object of the present invention is to produce a platinum-supported carbon nanotube catalyst for use as an electrode material of a fuel cell, thereby supporting platinum particles in a highly dispersed state on a nano scale in order to improve the electrode performance of the fuel cell. I will provide a.
上記の目的を達成するための本発明の化学気相蒸着法によるカーボンナノチューブ担持白金触媒の製造方法は、カーボンナノチューブを熱処理してから塩酸溶液と硫酸−硝酸の混合溶液で処理して不純物を除去し、カーボンナノチューブの表面に酸化基を置換する前処理段階と、白金前駆体としてメチルトリメチルシクロペンタジエニル白金を使用し、これを気化器に入れてから60〜80oCで加熱して気化させる気化段階と、反応器の内部にはカーボンナノチューブを設置し、気化器を通した60〜80oCで予熱された窒素と追加の酸素を同時に流しながら反応器の温度を上昇させてカーボンナノチューブの表面に白金粒子が担持される担持段階とを含む。 In order to achieve the above object, the method for producing a platinum catalyst supported on carbon nanotubes by chemical vapor deposition according to the present invention removes impurities by treating the carbon nanotubes with heat and then treating with a mixed solution of hydrochloric acid solution and sulfuric acid-nitric acid. The pretreatment step of substituting the oxidized group on the surface of the carbon nanotube, and methyltrimethylcyclopentadienylplatinum as a platinum precursor are used, and after heating in a vaporizer, heating at 60 to 80 ° C. for vaporization A carbon nanotube is installed in the reactor, and the temperature of the reactor is increased while simultaneously flowing nitrogen and additional oxygen preheated at 60 to 80 ° C. through the vaporizer to increase the temperature of the reactor. And a supporting stage in which platinum particles are supported on the surface.
前記気化段階において気化した前駆体は60〜80oCで加熱された連結管を通じて前処理したカーボンナノチューブが設置された反応器に到達する注入段階が追加されうる。 An injection step may be added in which the precursor vaporized in the vaporization step reaches a reactor in which pretreated carbon nanotubes are installed through a connection tube heated at 60 to 80 ° C.
更に、前記前処理段階において、カーボンナノチューブの精製及び表面構造改善のために大気下で30〜120分間350〜500oCで加熱し、続いて6Mの塩酸溶液で20〜30時間処理し洗浄及び乾燥してから、最後に混合酸溶液(14M、50mlの硝酸と98%、50mlの硫酸)にカーボンナノチューブを浸し50〜70oCで還流させながら5〜360分間前処理することを特徴とする。 Further, in the pretreatment step, the carbon nanotubes are heated at 350 to 500 ° C. for 30 to 120 minutes in the atmosphere for purification and surface structure improvement, followed by treatment with 6 M hydrochloric acid solution for 20 to 30 hours, washing and After drying, the carbon nanotubes are immersed in a mixed acid solution (14 M, 50 ml of nitric acid and 98%, 50 ml of sulfuric acid) and pretreated for 5 to 360 minutes while refluxing at 50 to 70 ° C. .
更に、前記担持段階における反応器の温度は80〜240oC、反応ガスは、窒素、窒素と酸素、窒素と水素で変化させ、5〜10Torrの圧力で行うことを特徴とする。 Further, the temperature of the reactor in the loading step is 80 to 240 ° C., and the reaction gas is changed between nitrogen, nitrogen and oxygen, and nitrogen and hydrogen, and the reaction is performed at a pressure of 5 to 10 Torr.
各段階をより具体的に説明する。 Each stage will be described more specifically.
本発明の化学気相蒸着法によるカーボンナノチューブ担持白金触媒の製造方法は、前処理段階、気化段階、注入段階、担持段階からなる。 The method for producing a platinum catalyst supported on carbon nanotubes by the chemical vapor deposition method of the present invention comprises a pretreatment stage, a vaporization stage, an injection stage, and a support stage.
前処理段階は、カーボンナノチューブの不純物を除去し表面構造を改善する段階である。カーボンナノチューブの製造過程において、残存するカーボン系不純物の除去のために、350〜500oC、大気下で30〜120分間加熱する。続いて、6Mの塩酸溶液で20〜30時間処理して製造過程で添加された触媒金属を除去する。これを蒸溜水で充分に洗浄した後に濾過して110oCのオーブンで12時間乾燥する。最後にカーボンナノチューブ表面構造の改善のために、硝酸(14M、50ml)と硫酸(98%、50ml)の混合溶液にカーボンナノチューブを浸し50〜70oCで還流させながら5〜360分間処理する。結果的に得られたカーボンナノチューブは、蒸溜水を使用して充分に洗浄してから濾過し、110oCで12時間乾燥して最終的に触媒支持体として使用するカーボンナノチューブを製造する。この過程において硝酸と硫酸の混合酸で処理する時間は、カーボンナノチューブの形態により決定するが、即ち、ウォールの厚さが2−3nm程度の薄いカーボンナノチューブである場合は、5分処理のみでも表面構造が変化し、一方、ウォールの厚さが数十nmである場合は約6時間処理するのが表面構造の改善に適する。 The pretreatment step is a step of removing impurities from the carbon nanotube and improving the surface structure. In the production process of carbon nanotubes, in order to remove remaining carbon impurities, heating is performed at 350 to 500 ° C. in the atmosphere for 30 to 120 minutes. Subsequently, the catalyst metal added in the production process is removed by treatment with a 6M hydrochloric acid solution for 20 to 30 hours. This is thoroughly washed with distilled water, filtered, and dried in an oven at 110 ° C. for 12 hours. Finally, in order to improve the surface structure of the carbon nanotube, the carbon nanotube is immersed in a mixed solution of nitric acid (14M, 50 ml) and sulfuric acid (98%, 50 ml) and treated for 5 to 360 minutes while refluxing at 50 to 70 ° C. The resulting carbon nanotubes are thoroughly washed using distilled water, filtered, and dried at 110 ° C. for 12 hours to finally produce carbon nanotubes to be used as a catalyst support. In this process, the time of treatment with the mixed acid of nitric acid and sulfuric acid is determined by the shape of the carbon nanotubes. That is, in the case of thin carbon nanotubes with a wall thickness of about 2-3 nm, the surface can be treated even with only 5 minutes treatment. When the structure changes, and the wall thickness is several tens of nanometers, treatment for about 6 hours is suitable for improving the surface structure.
気化段階は白金前駆体を気化する段階であって、白金前駆体としてはメチルトリメチルシクロペンタジエニル白金を使用するが、空気中では変質の恐れがあるので窒素雰囲気で気化器に移す。白金前駆体を気化器に入れてから60〜80oCで加熱して気化させる。 The vaporization step is a step of vaporizing a platinum precursor, and methyltrimethylcyclopentadienylplatinum is used as the platinum precursor. However, since there is a possibility of alteration in air, it is transferred to a vaporizer in a nitrogen atmosphere. The platinum precursor was heated in a vaporizer to put 60-80 from o C to evaporate.
注入段階は、気化段階で気化した前駆体を反応器まで移動する段階であって、60〜80oCで予熱した窒素(20sccm)を気化器に通過させて、60〜80oCで加熱された連結管を通じて前処理したカーボンナノチューブが設置された反応器に到達させる段階である。 The injection stage is a stage in which the precursor vaporized in the vaporization stage is transferred to the reactor, and nitrogen (20 sccm) preheated at 60 to 80 ° C. is passed through the vaporizer and heated at 60 to 80 ° C. In this step, the pre-treated carbon nanotubes are made to reach the reactor provided through the connecting pipe.
担持段階は、化学気相蒸着が生じる段階であって、反応器の内部にはカーボンナノチューブを設置し、気化器を通して白金前駆体が含められた窒素と追加的に酸素(20%酸素/ヘリウム、20sccm)を同時に流す。この際、反応器の温度を上昇させることでカーボンナノチューブの表面で白金前駆体の化学反応により白金粒子を担持させる。この時、反応器の温度を80〜240oCまで変化させ、温度上昇に伴い白金粒子の担持性状が著しく異なる。反応器内部の圧力は、真空パンプを使用して6−10Torrに維持する。 The supporting stage is a stage where chemical vapor deposition occurs, in which carbon nanotubes are placed inside the reactor, and a platinum precursor is contained through a vaporizer and additionally oxygen (20% oxygen / helium, 20 sccm) simultaneously. At this time, platinum particles are supported on the surface of the carbon nanotubes by a chemical reaction of the platinum precursor by raising the temperature of the reactor. At this time, the temperature of the reactor is changed from 80 to 240 ° C., and the support properties of the platinum particles are significantly different as the temperature rises. The pressure inside the reactor is maintained at 6-10 Torr using a vacuum pump.
前記工程により製造された触媒は、酸処理により生成された表面のディフェクトに選択的に白金粒子が担持され、白金ナノ粒子が高分散で担持された触媒の製造ができるので、従来の含浸技術により製造された触媒に比べて優れた触媒活性を有する。 The catalyst produced by the above process can selectively produce platinum particles supported on surface defects produced by acid treatment, and can produce a catalyst in which platinum nanoparticles are supported in a highly dispersed state. Excellent catalytic activity compared to the produced catalyst.
本発明によると、化学気相蒸着法により製造された白金担持カーボンナノチューブ触媒は、既存の沈殿法により製造された触媒より単位質量当たり触媒活性サイトが約10倍以上多い。化学気相蒸着法により製造した触媒の白金粒子サイズは約1−2ナノメートルで形成され、これは既存の方法による触媒より非常に小さい。結果的に単位質量当たり触媒活性サイトの数を増加する化学気相蒸着法を使用することによって、白金触媒の製造コストを節減しながら触媒活性を更に増加させることができる。 According to the present invention, the platinum-supported carbon nanotube catalyst produced by the chemical vapor deposition method has about 10 times more catalytic active sites per unit mass than the catalyst produced by the existing precipitation method. Catalysts produced by chemical vapor deposition have a platinum particle size of about 1-2 nanometers, which is much smaller than catalysts by existing methods. As a result, by using the chemical vapor deposition method that increases the number of catalytically active sites per unit mass, the catalytic activity can be further increased while reducing the production cost of the platinum catalyst.
本発明の構成は、下記の実施例により更に具体的になり、比較例によりその効果が立証されうる。 The configuration of the present invention will be more specific by the following examples, and the effects can be verified by comparative examples.
A。カーボンナノチューブの前処理
カーボンナノチューブの製造過程において残存するカーボン系不純物の除去のために470oC、大気下で50分間熱処理する。引き続き、残存する触媒不純物の除去のために6Mの塩酸溶液で24時間処理し、蒸溜水で洗浄して濾過した後110oCで12時間乾燥する。回収したサンプルは再び硝酸(14M、50ml)と硫酸(98%、50ml)の混合溶液に浸し、60oCで加熱しながら5〜360分間処理した。これを蒸溜水で充分に洗浄し濾過させてから、110oCで12時間乾燥して最終的に触媒支持体として使用されるカーボンナノチューブを製造した。
A. Pretreatment of carbon nanotubes Heat treatment is performed at 470 ° C. for 50 minutes in the atmosphere to remove carbon-based impurities remaining in the process of producing carbon nanotubes. Subsequently, in order to remove the remaining catalyst impurities, it is treated with a 6M hydrochloric acid solution for 24 hours, washed with distilled water, filtered, and dried at 110 ° C. for 12 hours. The collected sample was again immersed in a mixed solution of nitric acid (14M, 50 ml) and sulfuric acid (98%, 50 ml), and treated for 5 to 360 minutes while heating at 60 ° C. This was thoroughly washed with distilled water and filtered, and then dried at 110 ° C. for 12 hours to finally produce carbon nanotubes used as a catalyst support.
B。白金担持カーボンナノチューブ触媒の製造
白金前駆体1gを気化器に入れ70oCで加熱する。これと同時に70oCで予熱された窒素(20sccm)を気化器に流し、これは再び70oCで加熱した連結管を通して反応器に到達した。反応器には白金前駆体を含む窒素以外に酸素(20%酸素/ヘリウム、20sccm)を追加に流す。反応器の温度は140oC、圧力は6−10Torrに維持しながら化学気相蒸着を施す。
B. Production of platinum-supported carbon nanotube catalyst 1 g of a platinum precursor is placed in a vaporizer and heated at 70 ° C. At the same time, nitrogen (20 sccm) preheated at 70 ° C. was passed through the vaporizer, which again reached the reactor through a connecting tube heated at 70 ° C. In addition to the nitrogen containing platinum precursor, oxygen (20% oxygen / helium, 20 sccm) is additionally supplied to the reactor. Chemical vapor deposition is performed while maintaining the temperature of the reactor at 140 ° C. and the pressure at 6-10 Torr.
(比較例1)
従来の触媒製造方法である沈殿法により触媒を製造する。
A.カーボンナノチューブの前処理
実施例1におけるA過程と同一方法で処理した。
B.白金担持カーボンナノチューブ触媒の製造
白金前駆体として塩化白金0.26gを蒸溜水50mlに溶解し、ここに1gのカーボンナノチューブを添加する。これを90分間超音波処理して濾過した後、120oC空気下で12時間乾燥し、450oCで4時間燒成した。
(Comparative Example 1)
A catalyst is produced by a precipitation method which is a conventional catalyst production method.
A. Pretreatment of carbon nanotubes The carbon nanotubes were treated in the same manner as in step A in Example 1.
B. Production of platinum-supported carbon nanotube catalyst 0.26 g of platinum chloride as a platinum precursor is dissolved in 50 ml of distilled water, and 1 g of carbon nanotubes is added thereto. This was sonicated for 90 minutes, filtered, dried under 120 ° C. air for 12 hours, and aged at 450 ° C. for 4 hours.
化学気相蒸着法による触媒の製造において反応器内部に窒素と水素を流した。
A.カーボンナノチューブの前処理
実施例1におけるA過程と同一方法で処理した。
B.白金担持カーボンナノチューブ触媒の製造
反応器内部に追加に酸素の代わりに水素(5%水素/アルゴン、20sccm)を流すのを除いては実施例1におけるB過程と同一方法で実施した。
Nitrogen and hydrogen were allowed to flow inside the reactor in the production of the catalyst by chemical vapor deposition.
A. Pretreatment of carbon nanotubes The carbon nanotubes were treated in the same manner as in step A in Example 1.
B. Production of platinum-supported carbon nanotube catalyst The same procedure as in Step B in Example 1 was conducted except that hydrogen (5% hydrogen / argon, 20 sccm) was additionally flowed into the reactor instead of oxygen.
化学気相蒸着法による触媒の製造において反応器内部に窒素のみを流した。
A.カーボンナノチューブの前処理
実施例1におけるA過程と同一方法で処理した。
B.白金担持カーボンナノチューブ触媒の製造
反応器内部に追加に酸素の代わりに気化器を通した窒素のみを流すことを除いては実施例1におけるB過程と同一方法で施した。
In the production of the catalyst by chemical vapor deposition, only nitrogen was allowed to flow inside the reactor.
A. Pretreatment of carbon nanotubes The carbon nanotubes were treated in the same manner as in step A in Example 1.
B. Production of platinum-supported carbon nanotube catalyst The reaction was performed in the same manner as in step B in Example 1, except that only nitrogen that passed through a vaporizer was allowed to flow inside the reactor instead of oxygen.
化学気相蒸着法による触媒製造において反応器の温度を80oCにした。
A.カーボンナノチューブの前処理
実施例1におけるA過程と同一方法で処理した。
B.白金担持カーボンナノチューブ触媒の製造
反応器の温度を80oCにすることを除いては実施例1におけるB過程と同一方法で施した。
In the catalyst production by chemical vapor deposition, the temperature of the reactor was 80 ° C.
A. Pretreatment of carbon nanotubes The carbon nanotubes were treated in the same manner as in step A in Example 1.
B. Production of platinum-supported carbon nanotube catalyst The same procedure as in step B in Example 1 was conducted except that the temperature of the reactor was 80 ° C.
化学気相蒸着法による触媒製造において反応器の温度を100oCにした。
A.カーボンナノチューブの前処理
実施例1におけるA過程と同一方法で処理した。
B.白金担持カーボンナノチューブ触媒の製造
反応器の温度を100oCにすることを除いては実施例1におけるB過程と同一方法で施した。
In the catalyst production by chemical vapor deposition, the temperature of the reactor was set to 100 ° C.
A. Pretreatment of carbon nanotubes The carbon nanotubes were treated in the same manner as in step A in Example 1.
B. Production of platinum-supported carbon nanotube catalyst The same procedure as in step B in Example 1 was conducted except that the temperature of the reactor was 100 ° C.
化学気相蒸着法による触媒製造において反応器の温度を170oCにした。
A.カーボンナノチューブの前処理
実施例1におけるA過程と同一方法で処理した。
B.白金担持カーボンナノチューブ触媒の製造
反応器の温度を170oCにすることを除いては実施例1におけるB過程と同一方法で施した。
In the catalyst production by chemical vapor deposition, the temperature of the reactor was set to 170 ° C.
A. Pretreatment of carbon nanotubes The carbon nanotubes were treated in the same manner as in step A in Example 1.
B. Production of platinum-supported carbon nanotube catalyst The same procedure as in step B in Example 1 was conducted except that the temperature of the reactor was set to 170 ° C.
化学気相蒸着法による触媒製造において反応器の温度を200oCにした。
A.カーボンナノチューブの前処理
実施例1におけるA過程と同一方法で処理した。
B.白金担持カーボンナノチューブ触媒の製造
反応器の温度を200oCにすることを除いては実施例1におけるB過程と同一方法で施した。
The temperature of the reactor was set to 200 ° C. in the production of the catalyst by chemical vapor deposition.
A. Pretreatment of carbon nanotubes The carbon nanotubes were treated in the same manner as in step A in Example 1.
B. Production of platinum-supported carbon nanotube catalyst The same procedure as in step B in Example 1 was conducted except that the temperature of the reactor was 200 ° C.
化学気相蒸着法による触媒製造において反応器の温度を240oCにした。
A.カーボンナノチューブの前処理
実施例1におけるA過程と同一方法で処理した。
B.白金担持カーボンナノチューブ触媒の製造
反応器の温度を240oCにすることを除いては実施例1におけるB過程と同一方法で施した。
In the catalyst production by chemical vapor deposition, the temperature of the reactor was 240 ° C.
A. Pretreatment of carbon nanotubes The carbon nanotubes were treated in the same manner as in step A in Example 1.
B. Production of platinum-supported carbon nanotube catalyst The same procedure as in step B in Example 1 was conducted except that the temperature of the reactor was 240 ° C.
A.実験
実施例1−3で製造された白金担持カーボンナノチューブの白金含量を測定した。
B.結果
反応器の反応ガスを変化しながらカーボンナノチューブの表面に担持された白金の含量を測定し、その結果を図2に示した。
実施例1において窒素と酸素を同時に流した場合に白金含量が最高であって、実施例2において水素を同時に流した場合には担持量が多少減少した。実施例3のように窒素のみを流した場合も実施例1の場合より白金担持量が減少した。
A. Experiment The platinum content of the platinum-supported carbon nanotubes produced in Example 1-3 was measured.
B. While changing the results reactor of the reaction gas was measured content of platinum supported on the surface of the carbon nanotubes, and the results are shown in Figure 2.
In Example 1, the platinum content was the highest when nitrogen and oxygen were simultaneously flowed, and when the hydrogen was simultaneously flowed in Example 2, the supported amount was slightly reduced. Even when only nitrogen was passed as in Example 3, the amount of platinum supported was reduced as compared with Example 1.
A.実験
実施例1、4−8で製造された白金担持カーボンナノチューブの白金含量を測定した。
B.結果
反応器の温度を低くは80oC(実施例4)から高くは240oC(実施例8)まで変化させながら白金含量を測定して結果を図1に示した。結果的に、反応器の温度が140oC(実施例1)に維持される場合、白金含量が最高であって、これより低いか高い場合には白金含量が減少した。
A. Experiment The platinum content of the platinum-supported carbon nanotubes produced in Examples 1 and 4-8 was measured.
B. The results reactor temperature below showed the results by measuring the platinum content while high changing to 240OC (Example 8) from 800C (Example 4) in FIG. As a result, the platinum content was highest when the reactor temperature was maintained at 140 ° C (Example 1), and decreased below or above this.
A.実験
実施例1と比較例1で製造された白金担持カーボンナノチューブの単位質量当たりCO吸着量を測定した。
B.結果
化学気相蒸着法により製造した触媒(実施例1)と従来の触媒製造方法である沈殿法により製造された触媒(比較例1)の単位質量当たりCO吸着量を測定して図3に示した。COは白金の触媒活性サイトにのみ選択的に吸着されるものと知られている。結果的に、実施例1の場合は比較例1に比べて約10倍高いCO吸着量を示した。
A. Experiment The CO adsorption amount per unit mass of the platinum-supported carbon nanotubes produced in Example 1 and Comparative Example 1 was measured.
B. Results CO adsorption amount per unit mass of the catalyst produced by chemical vapor deposition (Example 1) and the catalyst produced by the precipitation method (Comparative Example 1), which is a conventional catalyst production method, was measured and shown in FIG. It was. It is known that CO is selectively adsorbed only at the catalytically active sites of platinum. As a result, in the case of Example 1, the CO adsorption amount was about 10 times higher than that of Comparative Example 1.
以上、添付された図面を参照しながら本発明の実施例を説明したが、本発明が属する技術分野で当業者は、本発明がその技術的思想や必須な特徴を変更せず、他の具体的な形で実施されうるということを理解できるであろう。したがって、前述した実施例はあらゆる面で例示的なものであり、限定的でないということを理解せねばならない。 Although the embodiments of the present invention have been described above with reference to the accompanying drawings, those skilled in the art to which the present invention pertains do not alter the technical idea or essential features of the present invention, It will be understood that it can be implemented in a general way. Accordingly, it should be understood that the above-described embodiments are illustrative in all aspects and not limiting.
Claims (4)
白金前駆体としては、メチルトリメチルシクロペンタジエニル白金を使用し、これを気化器に入れて60〜80oCで加熱し気化させる気化段階と、
反応器の内部にはカーボンナノチューブを設置し、気化器を通した60〜80oCで予熱された、窒素、窒素と酸素の混合物、および、窒素と水素の混合物から選択される反応ガスを流しながら反応器の温度を上昇させて、カーボンナノチューブの表面に白金粒子が担持される担持段階とを含めてなることを特徴とする化学気相蒸着法によるカーボンナノチューブ担持白金触媒の製造方法。 The carbon nanotube is heat treated, then treated with a hydrochloric acid solution , and then treated with a mixed solution of sulfuric acid and nitric acid to remove impurities, and a pretreatment step of replacing the oxidized group on the surface of the carbon nanotube;
As the platinum precursor, methyltrimethylcyclopentadienylplatinum is used, which is put in a vaporizer and heated at 60 to 80 ° C. to vaporize,
Carbon nanotubes are installed inside the reactor , and a reaction gas selected from nitrogen, a mixture of nitrogen and oxygen, and a mixture of nitrogen and hydrogen , preheated at 60 to 80 ° C. through a vaporizer, is allowed to flow. A method for producing a platinum catalyst carrying carbon nanotubes by chemical vapor deposition, comprising a step of raising the temperature of the reactor while supporting a platinum particle on the surface of carbon nanotubes.
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