JP4855375B2 - Box closing structure, closing method, and box - Google Patents

Box closing structure, closing method, and box Download PDF

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JP4855375B2
JP4855375B2 JP2007310476A JP2007310476A JP4855375B2 JP 4855375 B2 JP4855375 B2 JP 4855375B2 JP 2007310476 A JP2007310476 A JP 2007310476A JP 2007310476 A JP2007310476 A JP 2007310476A JP 4855375 B2 JP4855375 B2 JP 4855375B2
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housing
screw
box
seat
decorative panel
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JP2009133421A (en
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泰洋 野村
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Stanley Electric Co Ltd
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本発明は、箱体、特に電子機器を納める樹脂製ハウジングの閉塞構造に関するものである。 The present invention relates to a closing structure of a resin housing for housing a box, particularly an electronic device.

電子機器の格納を行う樹脂製箱体の閉塞構造には、立て爪とフックを用いた構造が多く採用されている。 A structure using a standing claw and a hook is often used as a resin box closing structure for storing electronic equipment.

しかしフック構造による固定構造は、例えば車載機器など振動の大きい環境では、振動によりフックが外れるなどの不具合が発生するため推奨されない。 However, the fixing structure using the hook structure is not recommended in an environment with high vibration such as an in-vehicle device because a problem such as the hook being detached due to vibration occurs.

この問題に対して、箱体の開口を、別体の蓋により閉塞し、ネジ止めにより固定する構成を、次の特許公報が開示している。
特開平05−018407号公報
For this problem, the following patent publication discloses a configuration in which the opening of the box is closed by a separate lid and fixed by screwing.
Japanese Patent Laid-Open No. 05-018407

特許文献1によれば、箱体内部に機器を挿入、設置した後蓋を嵌め、ネジにより固定を行うことで蓋体を強固に固定することが可能となり、例えば車載機器への適用に適する構成とすることができる。 According to Patent Document 1, it is possible to firmly fix a lid by inserting and installing a device inside a box and then fixing with a screw, for example, a configuration suitable for application to an on-vehicle device. It can be.

ところがこの方法によれば、機器の設置、蓋の設置の後、箱体を回転させネジ止め部を作業者側に向けてネジ止めを行う作業が繰り返し発生し、工数増を招く。 However, according to this method, after the installation of the device and the lid, the operation of rotating the box body and screwing the screwing portion toward the worker side repeatedly occurs, resulting in an increase in the number of steps.

また、作業中の回転を行わないよう製品正面からネジ止めを行う構成とすると、ネジが正面から観視されることで商品性を損なうものとなる。 Moreover, if it is set as the structure which screws from the product front so that rotation in operation | work may not be performed, a commercial property will be impaired by seeing a screw from the front.

製品正面からのネジ止めに付いては、ネジを隠蔽できる化粧パネルを貼付することでこの問題は回避できる、この手法は液晶表示パネルを供えた電子機器の製造において多く採用される構成である。 This problem can be avoided by attaching a decorative panel that can conceal the screw when screwing from the front of the product. This method is a structure that is often used in the manufacture of electronic devices provided with a liquid crystal display panel.

この場合、液晶表示部は透過とし、液晶表示部以外は非透過とされた化粧パネルが採用される。 In this case, a decorative panel is adopted in which the liquid crystal display unit is transmissive and the portions other than the liquid crystal display unit are non-transmissive.

ところで、ネジ締めを行った後に化粧パネルを貼り付けると言う工程は、ともすると工程管理の不備からネジ締め前の半製品に対して化粧パネルを貼付するという不良製品の生産を行ってしまうことがある。また、ネジの締め込みが不十分である製品の生産を行ってしまうこともある。 By the way, the process of attaching the decorative panel after screw tightening may produce a defective product by attaching the decorative panel to the semi-finished product before screw tightening due to inadequate process control. is there. In addition, products with insufficiently tightened screws may be produced.

この場合、出荷当初はフック構造が機能することで一見正常品であるかのような半製品の流出を許し、市場においてパネルが外れる等の不良、故障の発生を招く。市場で発生した不良品に対する対処は工程内の不良品への対処と比べ比較にならないほど多額の対策費を要するものとなる。 In this case, the function of the hook structure at the beginning of shipment allows a semi-finished product to flow out as if it is a normal product, and causes a failure or failure such as a panel coming off in the market. Dealing with defective products generated in the market requires a large amount of countermeasure costs compared to dealing with defective products in the process.

本発明により、化粧パネルの貼付後においても、ネジ止の確実な実施を可視化し不良品の流出を防ぐことのでき、不良品の検出の容易化から不良品流出の頻度を低減し、もって製品価格の低減に貢献するものである。 According to the present invention, even after the decorative panel is pasted, the reliable implementation of screwing can be visualized and the outflow of defective products can be prevented, and the frequency of outflow of defective products can be reduced by facilitating the detection of defective products, It contributes to price reduction.

本発明は、化粧パネルの貼付後においても、ネジ止めの確実な実施を可視化し、不良品の流出を防ぐことのできる箱体構造を提案するものである。 The present invention proposes a box structure that can visualize the reliable implementation of screwing even after application of a decorative panel and prevent the outflow of defective products.

本発明の第一の視点によれば、開口部を備え、内部に機器を内蔵設置する第1のハウジングと、前記開口部正面方向からネジで固定し第1のハウジングの少なくとも一部を閉塞する第2のハウジングと、前記第2のハウジングに外面から取り付け、前記ネジを覆う化粧パネルを備えた箱体であって、前記第1と第2のハウジングには、相互に仮止めを行うよう立て爪と立て爪受容部のいずれかをそれぞれ備え、前記第2のハウジングには、前記ネジが前記第2のハウジング表面に突出しないよう座刳りが形成されるとともに、座刳り裏面には所定の角度の稜線を備えた略円錐台状の凸状突起を有し、前記第1のハウジングには、前記第2のハウジングの前記略円錐台状の凸状突起と略一致する形状で受容する凹部を備え、前記仮止めの時点において前記凸部と前記凹部の間に所定の間隔が設けられており、前記ネジの締結により前記間隔を0とすることで生じる応力により、少なくともひとつの前記仮止めの立て爪受容部が設置位置より外側に浮き上がることで、化粧パネル貼付後においてもネジ締結の有無が判定可能とされた箱体の閉塞方法が提供される According to a first aspect of the present invention, there is provided a first housing having an opening and having a device built therein, and is fixed with screws from the front of the opening to close at least a part of the first housing. A box having a second housing and a decorative panel attached to the second housing from the outer surface and covering the screws, wherein the first and second housings are temporarily fixed to each other. Each of the second housing includes a claw and a standing claw receiving portion, and the second housing is formed with a seat so that the screw does not protrude from the surface of the second housing. A convex portion having a substantially truncated cone shape having a ridge line, and a concave portion for receiving the first housing in a shape substantially matching the substantially convex shape of the truncated cone shape of the second housing. At the time of the temporary fixing And a predetermined interval is provided between the convex portion and the concave portion, and at least one standing nail receiving portion of the temporary fixing is installed by a stress generated by setting the interval to 0 by fastening the screw. A box closing method is provided in which the presence or absence of screw fastening can be determined even after the decorative panel is pasted by floating upward.

本発明の第二の視点によれば、開口部を備え、内部に機器を内蔵設置する第1のハウジングと、前記開口部正面方向からネジで固定し第1のハウジングの少なくとも一部を閉塞する第2のハウジングと、前記第2のハウジングに外面から取り付け、前記ネジを覆う化粧パネルを備える箱体であって、前記第1と第2のハウジングには、相互に仮止めを行うよう立て爪と立て爪受容部のいずれかをそれぞれ備え、前記第2のハウジングには、前記ネジが前記第2のハウジング表面に突出しないよう座刳りが形成されるとともに、座刳り裏面には略円錐台状の凸状突起を有し、前記第1のハウジングには、前記第2のハウジングの前記略円錐台状の凸状突起と略一致する形状で受容する凹部を備え、前記仮止めの時点において前記凸部と前記凹部の間に所定の間隔が設けられていることを特長とする箱体が提供される According to a second aspect of the present invention, a first housing having an opening and having a device installed therein is fixed with a screw from the front of the opening to close at least a part of the first housing. A box having a second housing and a decorative panel that is attached to the second housing from the outer surface and covers the screw, and the first and second housings have a nail so as to temporarily fix each other. And the second housing is formed with a countersink so that the screw does not protrude from the surface of the second housing, and a substantially frustoconical shape on the back of the countersink The first housing has a recess that receives the convex projection substantially in the shape of the truncated cone of the second housing, and at the time of the temporary fixing, Convex part and concave part Box body which features are provided that a predetermined distance is provided between

本発明の第三の視点によれば、前記所定の間隔が、略0.3mmであることを特徴とする箱体が提供される。 According to a third aspect of the present invention, there is provided a box characterized in that the predetermined interval is approximately 0.3 mm.

本発明により、化粧パネルの貼付後においても、ネジ止の確実な実施を可視化し不良品の流出を防ぐことのでき、不良品の検出の容易化から不良品流出の頻度を低減し、もって製品価格の低減に貢献するものである。 According to the present invention, even after the decorative panel is pasted, the reliable implementation of screwing can be visualized and the outflow of defective products can be prevented, and the frequency of outflow of defective products can be reduced by facilitating the detection of defective products, It contributes to price reduction.

本願発明の構成は、次のようになっている。 The configuration of the present invention is as follows.

本発明の一実施形態に係る電子機器用箱体は、互いに立て爪とフックにて嵌合を行うハウジング1とハウジング2とを有する。このうちハウジング1には立て爪が、ハウジング2にはフックが互いに対応する位置、形状で備えられている。 An electronic device box according to an embodiment of the present invention includes a housing 1 and a housing 2 that are fitted to each other by a standing claw and a hook. Among them, the housing 1 is provided with standing claws, and the housing 2 is provided with hooks at positions and shapes corresponding to each other.

所定の電子機器、例えばバックライトユニットとLCD、およびLCD制御装置を格納したハウジング1に対して蓋状にハウジング2を嵌合する。この際、ハウジング1に設けた立て爪とハウジング2に設けたフックにより、ハウジング1および2は仮止めされる。 A housing 2 is fitted in a lid shape to a housing 1 in which predetermined electronic devices, for example, a backlight unit, an LCD, and an LCD control device are stored. At this time, the housings 1 and 2 are temporarily fixed by the standing claws provided in the housing 1 and the hooks provided in the housing 2.

本実施例において、ハウジング1とハウジング2が嵌合合体した際の大きさは概ね180mm×60mm×60mm程度の大きさであり、概ね180mm×60mmの面の一方に液晶表示素子が表示可能に取り付けられるものとなっている。 In this embodiment, when the housing 1 and the housing 2 are fitted and combined, the size is approximately 180 mm × 60 mm × 60 mm, and the liquid crystal display element is attached to one of the surfaces of approximately 180 mm × 60 mm so that display is possible. It is supposed to be

ハウジング1および2を締結するネジは、化粧パネルが液晶表示素子が観察され、また化粧パネルの取り付けられる面の、短手方向、前記の略60mm方向の中心に位置している。 The screw that fastens the housings 1 and 2 is located in the center of the surface in the short direction, the approximately 60 mm direction, of the surface on which the liquid crystal display element is observed and the decorative panel is attached.

本実施例の場合、図4のように、フック11およびフック12に対し、それぞれ対応した立て爪がかかることにより仮止めされる。 In the case of the present embodiment, as shown in FIG. 4, the hooks 11 and 12 are temporarily fixed by the corresponding standing claws.

ハウジングの肉厚は主要部において1.5mm、立て爪の高さは1.4mmとして形成されている。 The thickness of the housing is 1.5 mm at the main part, and the height of the standing claws is 1.4 mm.

ハウジング2のネジ固定部には、締結後にネジが表面に突出しないよう座刳りが設けられており、座刳りの裏面は略円錐台状の凸部が形成されている。 The screw fixing portion of the housing 2 is provided with a seat so that the screw does not protrude to the surface after fastening, and a substantially frustoconical convex portion is formed on the back surface of the seat.

ハウジング1には、前記ハウジング2に設けられた略円錐台状の凸部を受容する凹形状を備えている。 The housing 1 is provided with a concave shape that receives a substantially frustoconical convex portion provided in the housing 2.

前記凸部及び凹部の稜線の角度は、ネジの軸を0°としたとき30°程度の角度を成すよう形成され、凸部と凹部で角度が一致するよう形成されている。 The angle of the ridge line of the convex part and the concave part is formed so as to form an angle of about 30 degrees when the screw axis is 0 degree, and the convex part and the concave part have the same angle.

この角度は、あまり大きいと後に記載する原理の仮説には当てはまらなくなるため、45°程度までが有効な範囲であると思われる。 If this angle is too large, it does not apply to the hypothesis of the principle described later, so it seems that the effective range is up to about 45 °.

ここで、前記凸形状と前記凹形状は、ハウジング1および2が立て爪とフックにより仮止めされた際に、前記稜線を備えた側面同士が接触することで、ハウジング1とハウジング2の接近が所定の寸法までに規制される。 Here, when the housings 1 and 2 are temporarily fixed by the standing claws and the hooks, the convex shape and the concave shape are such that the side surfaces provided with the ridge lines come into contact with each other, so that the housing 1 and the housing 2 can approach each other. Regulated to a predetermined size.

ハウジング1とハウジング2の接近が規制されることより、前記凸部上部および前記凹部底部の間に所定寸法の隙間が生ずることになる。 Since the approach between the housing 1 and the housing 2 is restricted, a gap having a predetermined dimension is generated between the upper part of the convex part and the bottom part of the concave part.

次に、ハウジング2に設けられたネジ締結用の座刳り部分を介し、ハウジング2をハウジング1にネジによる締結を行う。 Next, the housing 2 is fastened to the housing 1 with screws through a screw fastening portion provided in the housing 2.

仮止め時には、前記凸部上部および前記凹部底部の間には所定の寸法、例えば0.3mmの隙間が存在するが、ネジの締結はこの隙間が0になるまで実施される。 At the time of temporary fixing, there is a gap of a predetermined size, for example, 0.3 mm, between the upper part of the convex part and the bottom part of the concave part, but the screws are tightened until the gap becomes zero.

すると、ネジによる締結の結果、ハウジング2の座刳り下面の略円錐台形状の凸部、およびハウジング1に設けられた略円錐台形状受容部の凹部を介して、ハウジング2に対し、ネジを中心とする引っ張り応力が発生する。 Then, as a result of fastening with the screw, the screw is centered with respect to the housing 2 through the substantially frustoconical convex portion on the lower surface of the seat 2 and the concave portion of the substantially frustoconical receiving portion provided in the housing 1. A tensile stress is generated.

引っ張り応力によりハウジング2は、ハウジング1の角部13を支点とした梃子の原理でハウジング2のフックを備えた先端部分をハウジング1から持ち上げる効果を生ずるものと本願発明者は仮説を立てた。 The inventor of the present invention hypothesized that the housing 2 has an effect of lifting the tip portion provided with the hook of the housing 2 from the housing 1 by the principle of the lever with the corner portion 13 of the housing 1 as a fulcrum by the tensile stress.

この効果が最も大きく現れるのはハウジング1の角部10から遠い位置、図1におけるフック11部である。一方、この現象が大きく現れない図1におけるフック12部においては、ハウジング2が持ち上がる効果は確認されなかった。 This effect appears most significantly at a position far from the corner 10 of the housing 1, that is, at the hook 11 in FIG. On the other hand, the effect of lifting the housing 2 was not confirmed in the hook 12 portion in FIG.

座刳り直下凸部と凹部の仮止め時隙間寸法を0.3mmとしたとき、この現象によるハウジング2端部のフック11の持ち上がり寸法は立て爪の高さを越えることが無く、仮止めの機能が損なわれることはなかった。 When the clearance dimension between the convex part directly below the seating and the concave part is 0.3 mm, the lifting dimension of the hook 11 at the end of the housing 2 due to this phenomenon does not exceed the height of the standing claw, and the function of temporary fixing Was not compromised.

工程精度を考慮すると、本隙間寸法は0.3mm±10%程度の範囲が有効であると考えられる。また、前記凸部及び凹部の稜線角度は、角度が大きすぎたり小さすぎたりすると効果的にハウジング2の引っ張りを行うことができないため30°〜45°程度の角度が適当であると思われる。 In consideration of process accuracy, it is considered that this gap dimension is effective in a range of about 0.3 mm ± 10%. Further, the ridge line angle of the convex portion and the concave portion is considered to be an appropriate angle of about 30 ° to 45 ° because the housing 2 cannot be effectively pulled if the angle is too large or too small.

上記実施形態においては、説明を簡易に行うため使用するネジを丸ネジと想定した説明を行っているが、適正な座刳り形状、および前記の略円錐台形状の凸部および凹部が形成されるのであれば、丸ネジ以外の平ネジ、角ネジなど、または前記ハウジング1の凹部底面内側にナットを備えたり、ハウジング1の凹部底面にナットをインサート成型などしてボルトによる締結を行う構成とする場合においても本願発明の効果は有効である事は当業者にとって明らかであろう。 In the above embodiment, the description is made assuming that the screw to be used is a round screw in order to simplify the description. However, an appropriate countersink shape, and the convex portion and the concave portion of the substantially truncated cone shape are formed. If this is the case, a flat screw other than a round screw, a square screw, or the like, or a nut is provided inside the bottom surface of the recess of the housing 1, or a nut is inserted into the bottom surface of the recess of the housing 1 to be fastened with bolts. It will be apparent to those skilled in the art that the effects of the present invention are effective even in such cases.

上記実施例においては、フック11はハウジング1の角部10に対して概ね60mm程度の距離を備えたものであったが、箱体の大きさがさらに大きい場合、持ち上がり量が増大することが考えられる。 In the above embodiment, the hook 11 has a distance of about 60 mm with respect to the corner portion 10 of the housing 1. However, when the size of the box is larger, it is considered that the lifting amount increases. It is done.

そのため、角部とフックの距離に応じてハウジング1に設ける立て爪の高さを設定することが肝要である。 For this reason, it is important to set the height of the standing claws provided in the housing 1 according to the distance between the corner and the hook.

他の条件が同じであれば持ち上がり高さは角部とフックの距離に比例関係にあると思われるので、例えば100mm程度の距離の場合、立て爪は本実施例の1.6〜1.7倍の大きさとすることで仮止め機能を損なわない構成とすることができると考えられる。 If the other conditions are the same, the lifting height is considered to be proportional to the distance between the corner and the hook. Therefore, for example, when the distance is about 100 mm, the standing nail is 1.6 to 1.7 of the present embodiment. It is considered that a structure that does not impair the temporary fixing function can be obtained by setting the double size.

本願発明のハウジングは、バックライトを備えた液晶表示装置の収納に用いられることを想定するものであるが、これに限定されるものではなく、各種電子機器等を格納する容器に適用可能である事は当業者にとって容易に理解されるであろう。 The housing of the present invention is assumed to be used for housing a liquid crystal display device having a backlight, but is not limited to this, and can be applied to containers for storing various electronic devices and the like. This will be readily understood by those skilled in the art.

本願発明品の一実施形態の分解図である。It is an exploded view of one embodiment of the product of the present invention. ネジ締結前の隙間の様子を示す模式図である。It is a schematic diagram which shows the mode of the clearance gap before screw fastening. ネジ締結後の隙間の様子を示す模式図である。It is a schematic diagram which shows the mode of the clearance gap after screw fastening. ネジ締結前のハウジング変形模式図である。It is a housing deformation | transformation schematic diagram before screw fastening. ネジ締結後のハウジング変形模式図である。It is a housing deformation | transformation schematic diagram after screw fastening.

符号の説明Explanation of symbols

1 ハウジング1
2 ハウジング2
10 箱体
11 フック1
12 フック2
13 ハウジング1角部
1 Housing 1
2 Housing 2
10 box 11 hook 1
12 Hook 2
13 Corner of housing

Claims (3)

開口部を備え、内部に機器を内蔵設置する第1のハウジングと、前記開口部正面方向からネジで固定し第1のハウジングの少なくとも一部を閉塞する第2のハウジングと、前記第2のハウジングに外面から取り付け、前記ネジを覆う化粧パネルを備えた箱体であって、
前記第1と第2のハウジングには、相互に仮止めを行うよう立て爪と立て爪受容部のいずれかをそれぞれ備え、
前記第2のハウジングには、前記ネジが前記第2のハウジング表面に突出しないよう座刳りが形成されるとともに、座刳り裏面には所定の角度の稜線を備えた略円錐台状の凸状突起を有し、
前記第1のハウジングには、前記第2のハウジングの前記略円錐台状の凸状突起と略一致する形状で受容する凹部を備え、
前記仮止めの時点において前記凸部と前記凹部の間に所定の間隔が設けられており、
前記ネジの締結により生じる応力により、少なくともひとつの前記仮止めの立て爪受容部が設置位置より外側に浮き上がることで、化粧パネル貼付後においてもネジ締結の有無が判定可能とされた箱体の閉塞方法。
A first housing having an opening therein and having a device built therein; a second housing fixed with a screw from the front of the opening to close at least a part of the first housing; and the second housing A box provided with a decorative panel that covers the screws,
The first and second housings are each provided with either a raised nail or a raised nail receiving portion to temporarily fix each other,
The second housing is formed with a seat so that the screw does not protrude from the surface of the second housing, and a substantially frustoconical convex protrusion having a ridge line of a predetermined angle on the back surface of the seat. Have
The first housing includes a concave portion that is received in a shape substantially coinciding with the substantially frustoconical convex protrusion of the second housing;
A predetermined interval is provided between the convex portion and the concave portion at the time of the temporary fixing,
Due to the stress generated by the fastening of the screw, at least one of the temporarily fixed standing nail receiving portions floats outward from the installation position, so that it is possible to determine whether the screw is fastened even after the decorative panel is pasted. Method.
開口部を備え、内部に機器を内蔵設置する第1のハウジングと、前記開口部正面方向からネジで固定し第1のハウジングの少なくとも一部を閉塞する第2のハウジングと、前記第2のハウジングに外面から取り付け、前記ネジを覆う化粧パネルを備える箱体であって、
前記第1と第2のハウジングには、相互に仮止めを行うよう立て爪と立て爪受容部のいずれかをそれぞれ備え、
前記第2のハウジングには、前記ネジが前記第2のハウジング表面に突出しないよう座刳りが形成されるとともに、座刳り裏面には略円錐台状の凸状突起を有し、
前記第1のハウジングには、前記第2のハウジングの前記略円錐台状の凸状突起と略一致する形状で受容する凹部を備え、
前記仮止めの時点において前記凸部と前記凹部の間に所定の間隔が設けられていることを特長とする箱体。
A first housing having an opening therein and having a device built therein; a second housing fixed with a screw from the front of the opening to close at least a part of the first housing; and the second housing A box provided with a decorative panel that covers the screws,
The first and second housings are each provided with either a raised nail or a raised nail receiving portion to temporarily fix each other,
The second housing is formed with a seat so that the screw does not protrude from the surface of the second housing, and has a substantially frustoconical convex protrusion on the back surface of the seat.
The first housing includes a concave portion that is received in a shape substantially coinciding with the substantially frustoconical convex protrusion of the second housing;
A box having a predetermined distance between the convex portion and the concave portion at the time of the temporary fixing.
前記所定の間隔が、略0.3mmであることを特徴とする請求項2に記載の箱体。 The box according to claim 2, wherein the predetermined interval is approximately 0.3 mm.
JP2007310476A 2007-11-30 2007-11-30 Box closing structure, closing method, and box Expired - Fee Related JP4855375B2 (en)

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