JP4826038B2 - Conveying device in onion stem and leaf processing machine - Google Patents

Conveying device in onion stem and leaf processing machine Download PDF

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Publication number
JP4826038B2
JP4826038B2 JP2001232089A JP2001232089A JP4826038B2 JP 4826038 B2 JP4826038 B2 JP 4826038B2 JP 2001232089 A JP2001232089 A JP 2001232089A JP 2001232089 A JP2001232089 A JP 2001232089A JP 4826038 B2 JP4826038 B2 JP 4826038B2
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conveyor
onion
container
detection arm
product
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JP2003038153A (en
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洋一 金井
三男 吉久
祐治 清野
匡晃 近江
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Iseki and Co Ltd
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Iseki and Co Ltd
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Description

【0001】
【発明の属する技術分野】
この発明は、収穫された玉葱の茎葉を切断除去する茎葉処理機等における搬送装置に関する。
【0002】
【従来の技術】
従来、特開平11−89372号公報に示されるような、定置型玉葱収穫装置があり、茎葉付き玉葱を損傷させずに茎葉処理装置に所定量ずつ自動的に移送する目的で、搬送経路上に溜まる玉葱群の頂部を検出し、所定量を検出すると搬入コンベアの作動を停止制御する構成がある。
【0003】
【発明が解決しようとする課題】
上記形態においては、搬入コンベアを停止するか又は運転するかの選択によるから、精度の高い制御をなし得ない。なんとなれば搬入コンベアは運転・停止を繰り返すばかりで溜まり量を均一化し得ない。
【0004】
本発明は、玉葱の茎葉処理機等において、茎葉の部分を付随した玉葱の搬送において常時一定量を供給することを目的とする。
【0005】
【課題を解決するための手段】
上記課題を解決するために、本発明は次のような技術的手段を講じた。
すなわち、請求項1に係る発明は、変速装置(9)を介して駆動され原料ホッパ(7)から玉葱を順次取り出して搬送する原料コンベア(8)の終端側に上昇コンベア(11)を立設し、原料コンベア(8)から上昇コンベア(11)への引継ぎ部に被選別物の溜り状態を検出する検出手段(65)を設け、この検出結果に基づいて上記変速装置(9)を変速制御する玉葱の茎葉処理機等における搬送装置において、該検出手段(65)による検出アーム(65b)の変位を変速装置(9)を変速連動する操作部材(68)に伝達可能に構成すると共に、上記検出アーム(65b)の変位に対する操作部材(68)の操作量との関係を変更する感度調節手段を設けたことを特徴とする玉葱の茎葉処理機等における搬送装置の構成とする。
【0006】
この構成によると、原料コンベア(8)から上昇コンベア(11)への引継ぎ部の玉葱溜まり状態を検出手段(65)で検出し、この検出手段(65)の検出結果に合わせて操作部材(68)が変速装置(9)を変速連動させて原料コンベア(8)の速度を変更する構成となるので玉葱が過剰供給状態にあるときは原料コンベア(8)の速度を低下させ、標準量以下のときは原料コンベア(8)の速度を増すことができるので、上昇コンベア(11)への玉葱の供給量定する。
また、検出手段(60)の検出アーム(65b)の変位に対する操作部材(68)の操作量との関係を変更する感度調節手段(73)を設けたことにより、検出アーム(65b)の回動角度が一定であっても、操作部材(68)の操作量を大小に設定変更することができるので、玉葱の溜まり量の変化に対応する原料コンベア(8)の速度の変更程度を任意に変更設定することができる。
【0007】
また、請求項2に係る発明は、前記検出手段(65)による検出アーム(65b)の変位を変速装置を変速連動する操作部材(68)に伝達可能に構成すると共に、上記検出アーム(65b)を連動する手動レバー(71)を設けたことを特徴とする請求項1に記載の玉葱の茎葉処理機等における搬送装置の構成とする。
【0008】
これによって、検出アーム(65b)の変位を手動レバー(71)によって変更操作することができるので、変速制御手段の兼用化がはかられる
【0009】
【0010】
【発明の効果】
よって、請求項1に記載の発明によると、上昇コンベア(11)の供給量を安定化させることができるので、後工程の茎葉切断処理作業等を精度良く行なうことができる。
また、被搬送物としての茎葉部分を付した玉葱の状態を観て溜まり量に見合う原料コンベア(8)速度の変更量を設定することができるので、上記供給の安定性が向上る。
【0011】
更に、請求項に記載の発明によると、請求項1記載の発明の効果に加えて、検出アーム(65b)に直接手動レバー(71)の操作を伝達するから、以後の変速装置(9)への変速制御手段の兼用化が図れて構成を簡単化することができる。
【0012】
【発明の実施の形態】
この発明の実施の一形態を図面に基づき説明する。茎葉処理部や選別部等を搭載する機枠1は、前後に長い左右のフレーム部材とこれを途中数箇所で左右連結したラダーフレームとなし、後部側を左右の空気タイヤ式接地輪2,2で支持し、前部側を昇降調整自在のスタンド部材3で支持する構成である。
【0013】
上記機枠1の前端部には、ダンパー用支柱4を立設し、原料コンテナ台5の縦枠5a上端部を枢着して、原料コンテナ6を受ける受枠5bと共に油圧シリンダ機構16の伸縮に伴い上下回動して該コンテナ6を反転しうる構成である。7は原料コンテナ6の反転によって供給される玉葱を受ける原料ホッパで、シュート形態に設けられ、下端排出側に原料コンベア8をのぞませる構成である。即ち、左右に幅広で係合ラグ8a,8a…を所定間隔に形成したベルトコンベア形態の該原料コンベア8を、前端下部から後方上方にやや傾斜させて設け、このコンベア8の上部側搬送面の始端側から中間部上に上記原料ホッパ7を位置させ、該原料ホッパ7の玉葱を係合ラグ8a,8a…で係合しながら引き出し搬送しうる構成である。なお、この原料コンベア8は、傾斜下端側に設ける被動プーリ8bを無段変速装置9によって搬送速度を変更可能に駆動すべく連動する構成であり、該無段変速装置9は静油圧式(HST)とし、前記ダンパー用支柱4と原料ホッパ7の傾斜案内面とで形成される死空間を利用して機枠1に搭載せるエンジン10で駆動される。
【0014】
上記原料コンベア8の搬送終端側は第1の上昇コンベア11にのぞませ、搬送される玉葱をこの上昇コンベア11のバケット11a,11a…に移し換える構成である。この上昇コンベア11は、略垂直方向の搬送面と水平方向の短い搬送面を形成すべくなし、この水平搬送面の終端部には中間コンベア12をのぞませ、玉葱は第1上昇コンベア11からこの中間コンベア12面に供給しうる構成である。
【0015】
上記中間コンベア12は、前後のプーリ間にベルトコンベアを掛け回す構成で、その移送方向が第1上昇コンベア11の水平方向の搬送面とは逆方向に移送すべく駆動ローラに動力伝達し得る構成とし、その排出側には案内シュート13を配設して茎葉の付いた玉葱を茎葉処理部14に供給すべく構成している。15は上記第1上昇コンベア11、中間コンベア12、及び後記上昇コンベアを駆動するモータである。
【0016】
上記中間コンベア12の下方には、外周に螺旋条20aを巻き掛ける駆動ローラ20と、螺旋条を構成しない被動ローラ21の一対を複数組設けた茎葉処理部14を構成している。駆動ローラ20と被動ローラ21とは交互に配置されるが、このうち駆動ローラ20には図外スプロケットが設けられかつチェンが巻きかけられて、回転連動しうる構成である。一方被動ローラ21は圧接駆動ローラ20への圧接によって駆動ローラ20とは反対方向に回転連動するものである。これらローラ20,21は図5,図6に示すように、フレーム部22に対して前後に揺動自在なアーム23,23…の上端部に回転自在に設けられ、かつ茎葉処理の一対をなすローラ群とは異なる隣接のアーム同士をロッド24,24…で連結している。更に両端部のアーム23aは、前後の油圧シリンダ機構25,25のピストン25a,25aの押圧を受ける構成で、一対の駆動・被動ローラ20,21を圧接すべく構成してある。なお、この油圧シリンダ機構25への圧油の供給は、駆動ローラ20を駆動する油圧モータ26の正転時に高圧となる回路27から分岐し、減圧弁28を介して行なわれる構成である。なお、油圧モータ26を逆転連動させて噛み込み状態を緊急に回避する構成である。このときには、逆転用作動油供給回路29が高圧になるが、上記回路27は低圧であるから作動油の油圧シリンダ機構25への供給は中断し、駆動ローラ20と被動ローラ21との圧接状態は解除される構成である。上記駆動ローラ20と被動ローラ21とは互いに逆方向に回転するため、これらの間に進入する玉葱は、螺旋条20aによって引き込まれながらその茎葉部分が下側に引き出され終には螺旋条20aと対向する被動ローラ21面にて強制的に切断される。なお図例では螺旋条を駆動ローラ20側のみに構成したが、被動ローラ21側でも良く、また両ローラ20,21に構成してもよい。
【0017】
上記複数組の駆動ローラ20と被動ローラ21の下方には切断茎葉を受けて排草する茎葉排出装置30を構成している。すなわち、漏斗部材31とこの漏斗部材31の下面に接続する排風ファン胴32からなり、このファン胴32に内蔵する排風ファン33は油圧モータ37に連動する縦軸34周りに回転駆動され、ファン胴32に接続する排出筒35にて分離した茎葉部分を集めて排出する構成である。なお漏斗部材31の下端部に形成するフランジ部31aと排風ファン胴32に形成するフランジ部32aを接合固着するが、いずれか一方に長孔36を形成し、排出筒35向きを縦軸回りに変更調整できる構成としている。
【0018】
上記茎葉処理部14の終端部は機枠1後端部付近に相当し、茎葉処理された玉葱は、この後端部に立設した第2の上昇コンベア40の搬送始端部に向けシュート40bを介して供給される構成である。この第2の上昇コンベア40は前記第1の上昇コンベア11と同形態のバケット40a,40a…を備え、機枠1上方の選別部40始端側に供給すべく構成している。即ち、この上昇コンベア40の搬送上部を垂直姿勢から斜めに経路を変更すべく構成し、この経路変更箇所で玉葱はバケット40aから脱し、シュート40bを介して選別部41始端の小玉抜き部42に移される。この小玉抜き部42は、左右方向の軸42aに所定間隔をおいてディスク42b,42b…を配設してなり、小玉の玉葱はディスク42b,42b…間隙から下方に落下し、標準玉径の玉葱は落下せずディスク42b端面に沿って後続の選別コンベア43に移行し得て両者は分離選別される。
【0019】
なお、小玉抜き部42の下方には小玉シュート44を有し、機体1一側において地面に設置する小玉収納コンテナ45に収納される構成である。該小玉シュート44は基部を機枠1に着脱自在に設けられ、非作業時は取り外しておくことができる。
【0020】
前記選別コンベア43は、ローラコンベア形態であり、標準玉径の玉葱を転動しながら終端側に向けて搬送し得る構成である。この選別コンベア43の両側に位置すべくステップ46,46を備え、このステップ46,46にて作業員が選別コンベア43で順次送られてくる玉葱の外観を目視検査し、傷、くされなどの外品を選り出し、選別コンベア43脇の外品受けボックス47,47に投入できる構成としている。なお、各外品受けボックス47,47には、案内シュート48,48を介して外品コンベア49に連通する。この外品コンベア49はベルトコンベア形態で、外品玉葱を上記小玉収納コンテナ45とは反対側の機枠1他側において地面に設置する外品収納コンテナ50に向けて移送するよう構成している。この外品コンベア49の先端側には、落下緩衝ゲート59を着脱自在に構成し、所定重量に溜まると受け体が図外バネに抗して回動し玉葱を下方落下させ、コンテナ50への落下の際の衝撃を緩和する構成としている。また、外品コンベア49は先端側49aが本体側49b部分に対して支点軸49c中心に折り畳み可能に設けられていて、不使用時は左右幅を短縮できる構成である。
【0021】
一方選別コンベア43搬送途中に目視判定によって良品とされた玉葱は、製品コンベア51に受けられる構成である。この製品コンベア51は、ベルトコンベア形態であり、油圧モータ52によって駆動されるが、操作レバー53の切替操作に基づいて正・逆転連動に切り替わる構成である。
【0022】
また、この製品コンベア51は機枠1の支持機構により左右に往復移動自在に設けられ、電動モータ55の正・逆転スイッチ56の選択的設定に伴ってスイッチ56作動時間だけ所望の方向に移動しうる。製品コンベア51の左右各終端側には製品コンテナ57,57を待機させる構成で、図13に示すように、機枠1にコンテナ台支柱58を当該機枠1との枢着点回りに側方に回動し得るよう立設し、外方への傾き角は左右のコンテナ台支柱58を相互に連結する伸縮部材(図例ではターンバックルとしている)60にて設定できる構成である。なお、伸縮部材60で位置決めした後、支柱支持ステー61の基部を締付け固定することにより、コンテナ台支柱58を剛体的に固定できる。コンテナ台支柱58の上端部にコンテナ台62の縦枠部62a上部を回動可能に支持されるが、この縦枠62aに対して、コンテナ57を載せる載枠62bを支持ピン62cで連結し、近傍の締付具挿入孔62d,62dをもってL型に張り出す作業姿勢(図13)と両者が重合する収容姿勢(図14)とに切り替え固定する構成である。63はコンテナ台62を任意角度に傾斜させるチルト用油圧シリンダである。
【0023】
上記製品コンベア51は、先端側一方51aが本体部51bに対して支点軸54中心に上方に回動し折り畳み可能に設けられ、上記の左右移動の構成と相俟って左右幅を短縮しうる構成である。次いで、前記原料コンベア8の変速制御機構について説明する。原料コンベア8の終端部から第1の上昇コンベア11への引継ぎ部の原料、即ち玉葱の量を検出すべく検出手段65を設け、この検出結果を前記HST9のトラニオン軸66にフィードバックし原料コンベア8の移動速度を高低に変速しようとする構成である。このうち検出手段65は、前端に検出ローラ65aを遊転自在に支持した検出アーム65bを適宜機枠1の延長部材に軸67によって支持する一方、一端がトラニオン軸66に連動連結される操作ロッド68の他端を摺動軸69に連結するとともに、該摺動軸69を挿通する筒状体70が上記検出アーム65bと一体に軸67に支持されるよう構成したものであるから、検出アーム65bの上下動は操作ロッド68の往復動に変換され、トラニオン軸66を正逆回転連動しうる。
【0024】
上記検出アーム65bの基端側に連動アーム65cを設け、この連動アーム65cと手動レバー71とをロッド72で連結し、手元操作によってHST出力を変更することができ、あわせて図例の「切り」位置操作するとHST出力のない状態、つまりコンベア8停止状態を選択できる構成である。なお、73は感度調節レバーで、上記摺動軸69の筒状体70に対する相対位置を変更することにより、検出アーム65bの回転角度に伴うトラニオン軸66の回転角度を調整し得るものであり、連動ワイヤ74をバネ75に抗して矢印イ方向に回動操作すると軸67支点と操作ロッド68の連結部との距離ロが短縮されてトラニオン軸66への変位量を小ならしめて原料コンベア8の変速幅を小とさせる。逆イ方向に操作すると、バネ75によって距離ロが拡大し、同じ検出アーム65bの動き代であってもトラニオン軸66の変位量を大となす。なお、検出アーム65bが上昇すると、操作ロッド68を引き原料コンベア8速度を低下し、逆に検出アーム65bが下降すると原料コンベア8速度を増すよう構成している。
【0025】
選別コンベア43の一側には操作部76を設け、上記正・逆転スイッチ56、手動レバー71、感度調節レバー73のほか、原料コンテナ台5を昇降する昇降レバー77、左右の製品コンテナ台62を昇降する昇降レバー78,78、を備えている。また、各コンベアを駆動し又は正・逆回転連動する切替レバーを備え、81は第1及び第2上昇コンベア11,40、外品コンベア49、及び選別コンベア43を連動する切替レバー、82は製品コンベア51を正・逆連動する切替レバー、83は茎葉処理部14の駆動ローラ20を正・逆連動する切替レバーである。なお、排風ファン33は専用の切替レバーを有しないでエンジン10の起動とともに油圧モータ37へ作動油が供給される構成(図7)でも良いが、別途切替レバー84を設けて任意に入り切りすべく手元操作可能に設けるもよい(図14)。この操作部76における操作レバー類の操作ボックス85における配置構成は、図16に示すように、作業中比較的操作頻度の高い製品コンベア用の正逆切替による「左出し」又は「右出し」設定の切替レバー82を最も上位にして左右方向操作可能に配置し、次いで作業中に操作の必要なコンテナ関係の上げ、下げ操作用昇降レバー77,78を配置する。作業、非作業の切替に伴い操作する選別コンベア43の切替レバー81、茎葉処理部の切替レバー83等はまとめて下位側に配置する。更に手動レバー71は操作ボックス85の左側部に、感度調節レバー73を右側部に配置し夫々前後方向に回動操作しうる。このように操作頻度の多少に応じて同類を近接配置することにより集中操作による誤操作を防止できる構成としている。なお、86はキースイッチ挿入孔、87はエンジン回転計、88はスロットルレバーである。
【0026】
上例の作用について説明する。機枠1をトラクタによって牽引し作業位置にて定置し、エンジン10を駆動し、回転各部を駆動しながら作業を開始する。玉葱収穫機からの収穫玉葱は茎葉部分の付いた状態で収容されているが、このコンテナ6を原料コンテナ台5に載せ原料ホッパ7に移すと、HST9の出力を受けて駆動される原料コンベア8の作用によって順次取出され、第1上昇コンベア11に向け搬送される。この上昇コンベア11で掻き揚げられた茎葉付き玉葱は、その上端から中間コンベア12上面に落下して逆向きに移送されその終端から茎葉処理部14の駆動ローラ20、被動ローラ21からなる茎葉切断搬送部に移される。これらローラ20,21に至る間、中間コンベア12は玉葱を反転させたり、転動させたりできるので、姿勢の変化が生じ易く、停滞や偏りのある搬送状態を回避できる。
【0027】
なお、上昇コンベア11の始端側では、検出手段65としての検出ローラ65aが玉葱の上面に接して検出アーム65bを回動し、過剰の時は原料コンベア8の速度を遅くし、逆に少ない時はこれを速くすることができ、従来作業者の操作に委ねられていたために、適度の速度が得難いものであったが、このように構成すると、自動的にコンベア8搬送速度の制御が可能となって、作業者は選別作業に専念できる。
【0028】
茎葉処理部14において、上記駆動ローラ20と被動ローラ21とは互いに逆方向に回転するため、これらの間に進入する玉葱は、螺旋条20aによってその茎葉部分が引き込まれながらその茎葉部分が下側に引き出され終には螺旋条20aと対向する被動ローラ21面にて強制的に切断される。切断された茎葉部分は、漏斗部材31で受けられ、更に落下して、排風ファン33の作用によって機外適所に排出される。なお、排出筒35の向きを変更することができるため、屋外作業にあたっては、風向きにより排出しようとする茎葉が押し戻されることとなる不便があったが、排風ファン胴32を適宜に回動して漏斗部材31に固定することにより、この不便を解消できる。
【0029】
茎葉切断処理された玉葱は、ローラ20,21終端部より第2上昇コンベア40に受け継がれ上昇する。その上端からシュート40bを経て小玉抜き部42に至るものである。ここでは、予め設定した左右間隔に配置したディスク42b,42bの当該間隔部から落下する玉径の玉葱は、小玉シュート44を経て小玉収納コンテナ45に回収されるものである。
【0030】
標準玉径の玉葱は、ディスク42b,42b…間から落下することなくこれを越えて選別コンベア43始端部に至る。ここでは、ローラコンベア面を転動しながら終端部側に移送される間に、左右に待機する作業者によって外観品位が目視判定され、傷、くされ等の外品は作業者によって選り分けられ、外品受けボックス47に投入される。外品玉葱はその後外品シュート48、外品コンベア49を経て外品収納コンテナ50に収容される。
【0031】
上記選別コンベア43の終端部に至った良品玉葱は、製品コンベア51によって横送りされ、機枠1左右に待機する製品コンテナ57に収容するものである。即ち、伸縮部材60を伸ばしてコンテナ台支柱58を外方に傾け、支柱支持ステー61で固定すると共に、コンテナ台62を装着し、製品コンテナ57を傾けて待機させる。製品コンベア51は正・逆転に切り替えられる構成であり、先ず右側搬送に設定すると、コンベア51は載せ面が右側移動し、右側で待機する製品コンテナ57に供給される。製品コンベア51は左右に移動できる構成であるから、製品コンテナ57内への滞積状況を監視しながら徐々にその落下位置を移動して万弁なく滞積するよう調整することができる。右側の製品コンテナ57への充填が完了すると、製品コンベア51の駆動を反転し、左側に移動すべくなし、同様に左側に待機する製品コンテナ57に供給するものである。その間に満杯となっている製品コンテナ57は、コンテナ台62から適宜の場所に移される。
【0032】
上記実施の形態では、変速装置として無段変速装置(HST)9を用いたが、有段変速装置でもよく、また可変速の電動モータ、油圧モータでもよい。また、検出手段65として、検出ロール65aに空気入りタイヤ状の回転体を用いたから、滞積する玉葱の上面に接しても玉葱を損傷させることがなく有利であるが、これに代えて別な接触部材で構成してもよく、更に非接触型でもよい。
【図面の簡単な説明】
【図1】 茎葉処理機の側面図
【図2】 茎葉処理機の背面図
【図3】 茎葉処理機の平面図
【図4】 供給搬送部の拡大側面図
【図5】 茎葉部分切断部の平面図
【図6】 茎葉部分切断部の側面図
【図7】 油圧回路図
【図8】 排風ファン胴の平面図
【図9】 排風ファン胴の側面図
【図10】 選別コンベアの側面図
【図11】 製品コンベアの平面図
【図12】 製品コンベアの背面図
【図13】 製品コンテナ台の背面図
【図14】 (イ)(ロ)は製品コンテナ台の折畳収容状態を示す背面図
【図15】 操作レバーの側面図
【図16】 操作レバーの正面図
【符号の説明】
1 機枠
5 原料コンテナ台
7 原料ホッパ
8 原料コンベア
9 無段変速装置(HST)
11 第1上昇コンベア
65 検出手段
65a 検出ローラ
65b 検出アーム
65c 連動アーム
66 トラニオン軸
67 軸
68 操作ロッド(操作手段)
71 手動レバー
72 ロッド
73 感度調節レバー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a conveying device in a foliage processing machine or the like that cuts and removes the foliage of harvested onions.
[0002]
[Prior art]
Conventionally, there is a stationary onion harvesting device as shown in Japanese Patent Application Laid-Open No. 11-89372, and on the transport path for the purpose of automatically transferring the onion with a foliage to a foliage processing device automatically by a predetermined amount without damaging the onion. There is a configuration in which the top of the accumulated onion group is detected, and when a predetermined amount is detected, the operation of the carry-in conveyor is stopped.
[0003]
[Problems to be solved by the invention]
In the said form, since it depends on selection of whether a carrying-in conveyor is stopped or drive | operated, highly accurate control cannot be performed. In any case, the carry-in conveyor simply repeats operation and stop, and the amount of accumulation cannot be made uniform.
[0004]
An object of the present invention is to supply a constant amount at all times during the transportation of onions accompanied by a stem and leaf part in an onion stem and leaves processing machine or the like.
[0005]
[Means for Solving the Problems]
In order to solve the above problems, the present invention has taken the following technical means.
That is, in the invention according to claim 1, the ascending conveyor (11) is erected on the terminal side of the material conveyor (8) that is driven via the transmission (9) and sequentially takes out the onion from the material hopper (7) and conveys it. And a detecting means (65) for detecting the accumulation state of the objects to be sorted is provided at the transfer portion from the material conveyor (8) to the ascending conveyor (11), and the transmission (9) is controlled to shift based on the detection result. to the conveying apparatus in the foliar treatment machine or the like of the onions, as well as configured to transmit the displacement of the detection arm (65b) by said detecting means (65) to the operating member shifting device (9) to shift interlock (68), the It is set as the structure of the conveying apparatus in the onion foliage processing machine etc. which provided the sensitivity adjustment means which changes the relationship with the operation amount of the operation member (68) with respect to the displacement of a detection arm (65b) .
[0006]
According to this configuration, the detection means (65) detects the onion accumulation state of the takeover portion from the raw material conveyor (8) to the ascending conveyor (11) , and the operation member (68) according to the detection result of the detection means (65). ) Is configured to change the speed of the raw material conveyor (8) by interlocking the transmission (9), so when the onion is in an excessive supply state, the speed of the raw material conveyor (8) is reduced to below the standard amount. because when the can increase the rate of the raw material conveyor (8), the supply amount of the onion to increase conveyor (11) Ru cheap Teisu.
Further, by providing the sensitivity adjusting means (73) for changing the relationship between the operation amount of the operation member (68) with respect to the displacement of the detection arm (65b) of the detection means (60), the detection arm (65b) is rotated. Even if the angle is constant, the amount of operation of the operation member (68) can be set to a larger or smaller value, so the degree of change in the speed of the material conveyor (8) corresponding to the change in the amount of onion storage can be changed arbitrarily. Can be set.
[0007]
The invention according to claim 2, as well as configured to transmit the displacement of the detection arm (65b) by said detecting means (65) to the operating member of the transmission to shift interlock (68), the detecting arm (65b) A manual lever (71) that interlocks with each other is provided , and the conveying device in the onion foliage processing machine or the like according to claim 1 is used.
[0008]
Accordingly, the displacement of the detection arm (65b) can be changed by the manual lever (71), so that the shift control means can be shared .
[0009]
[0010]
【The invention's effect】
Therefore, according to the invention described in claim 1, can be carried out Runode can Rukoto stabilize the supply amount of increase conveyor (11), the foliage disconnection processing operations such as the post-process accurately.
Also, it meets amount reservoir watching the state of the onion marked with foliage part material conveyor (8) can be set change amount of the speed Runode, stability of the supply increase as the transported object.
[0011]
Furthermore, according to the invention described in claim 2 , in addition to the effect of the invention described in claim 1 , since the operation of the manual lever (71) is directly transmitted to the detection arm (65b) , the subsequent transmission (9) it is possible to simplify the configuration Hakare is combined of the shift control means to.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to the drawings. The machine frame 1 on which the foliage processing unit, the sorting unit, and the like are mounted includes a left and right frame member that is long in the front and back and a ladder frame that is connected to the left and right at several points in the middle. And the front side is supported by a stand member 3 that can be adjusted up and down.
[0013]
A damper support column 4 is erected at the front end portion of the machine frame 1, and an upper end portion of the vertical frame 5 a of the raw material container base 5 is pivoted to extend and contract the hydraulic cylinder mechanism 16 together with the receiving frame 5 b that receives the raw material container 6. Accordingly, the container 6 can be inverted by rotating up and down. 7 is a raw material hopper which receives the onion supplied by the reversal of the raw material container 6, is provided in a chute form, and has a configuration in which the raw material conveyor 8 is seen on the lower end discharge side. That is, the material conveyor 8 in the form of a belt conveyor having a wide width on the right and left and formed with engaging lugs 8a, 8a... At a predetermined interval is provided to be slightly inclined rearward and upward from the lower end of the front end. The raw material hopper 7 is positioned on the intermediate portion from the start end side, and the onion of the raw material hopper 7 can be pulled out and conveyed while being engaged by the engagement lugs 8a, 8a. The raw material conveyor 8 is configured to be interlocked so that the driven pulley 8b provided on the inclined lower end side is driven by the continuously variable transmission 9 so that the conveyance speed can be changed. The continuously variable transmission 9 is a hydrostatic type (HST). ), And is driven by an engine 10 mounted on the machine frame 1 using a dead space formed by the damper support 4 and the inclined guide surface of the raw material hopper 7.
[0014]
The conveying conveyor terminal side of the raw material conveyor 8 is placed on the first ascending conveyor 11, and the conveyed onion is transferred to the buckets 11 a, 11 a. The ascending conveyor 11 should be formed with a substantially vertical conveying surface and a short horizontal conveying surface, and the intermediate conveyor 12 is seen at the end of the horizontal conveying surface. It is the structure which can be supplied to this intermediate conveyor 12 surface.
[0015]
The intermediate conveyor 12 has a configuration in which a belt conveyor is hung between front and rear pulleys, and the transfer direction of the intermediate conveyor 12 can transmit power to a drive roller so as to transfer in the direction opposite to the horizontal conveyance surface of the first ascending conveyor 11. In addition, a guide chute 13 is provided on the discharge side to supply the onion with foliage to the foliage treatment unit 14. A motor 15 drives the first ascending conveyor 11, the intermediate conveyor 12, and the ascending conveyor described later.
[0016]
Below the intermediate conveyor 12, a foliage processing unit 14 is provided in which a plurality of pairs of a driving roller 20 that wraps a spiral strip 20 a around the outer periphery and a driven roller 21 that does not configure the spiral strip are provided. The driving roller 20 and the driven roller 21 are alternately arranged. Of these, the driving roller 20 is provided with a sprocket (not shown) and is wound around a chain so that the driving roller 20 and the driven roller 21 can be linked to each other. On the other hand, the driven roller 21 is rotationally interlocked in the opposite direction to the driving roller 20 by the pressure contact with the pressure driving roller 20. As shown in FIGS. 5 and 6, these rollers 20 and 21 are rotatably provided at the upper ends of arms 23, 23... Swingable back and forth with respect to the frame portion 22, and form a pair of foliage treatment. The adjacent arms different from the roller group are connected by rods 24, 24. Further, the arms 23a at both ends are configured to receive the pressure of the pistons 25a and 25a of the front and rear hydraulic cylinder mechanisms 25 and 25, and are configured to press-contact the pair of driving and driven rollers 20 and 21. The supply of the pressure oil to the hydraulic cylinder mechanism 25 branches from a circuit 27 that becomes a high pressure during the normal rotation of the hydraulic motor 26 that drives the drive roller 20, and is performed via a pressure reducing valve 28. Note that the biting state is urgently avoided by linking the hydraulic motor 26 in reverse. At this time, the hydraulic oil supply circuit 29 for reverse rotation becomes high pressure, but since the circuit 27 is low pressure, supply of hydraulic oil to the hydraulic cylinder mechanism 25 is interrupted, and the pressure contact state between the driving roller 20 and the driven roller 21 is This is a configuration to be released. Since the driving roller 20 and the driven roller 21 rotate in directions opposite to each other, the onion entering between them is pulled down by the spiral strip 20a and its stem and leaf portion is pulled down, and finally the spiral strip 20a. It is forcibly cut at the surface of the opposed driven roller 21. In the illustrated example, the spiral strip is configured only on the driving roller 20 side, but may be configured on the driven roller 21 side, or may be configured on both the rollers 20 and 21.
[0017]
Below the plurality of sets of driving rollers 20 and driven rollers 21, a foliage discharging device 30 that receives cut foliage and weeds is configured. That is, it comprises a funnel member 31 and an exhaust fan body 32 connected to the lower surface of the funnel member 31, and the exhaust fan 33 built in the fan body 32 is rotationally driven around a vertical axis 34 that is linked to a hydraulic motor 37. In this configuration, the stems and leaves separated by the discharge cylinder 35 connected to the fan body 32 are collected and discharged. The flange portion 31a formed at the lower end portion of the funnel member 31 and the flange portion 32a formed at the exhaust fan body 32 are joined and fixed, but a long hole 36 is formed in one of them and the discharge tube 35 is rotated around the vertical axis. It can be changed and adjusted.
[0018]
The end portion of the foliage processing unit 14 corresponds to the vicinity of the rear end portion of the machine frame 1, and the onion subjected to the foliage treatment has a chute 40b directed toward the conveyance start end portion of the second ascending conveyor 40 standing on the rear end portion. It is the structure supplied via this. The second ascending conveyor 40 includes buckets 40a, 40a,... Having the same form as the first ascending conveyor 11, and is configured to be supplied to the start side of the sorting unit 40 above the machine frame 1. That is, the transport upper part of the ascending conveyor 40 is configured to change the path obliquely from the vertical posture, and the onion is removed from the bucket 40a at the path change point, and is moved to the small ball removing part 42 at the start of the selection part 41 through the chute 40b. Moved. The small ball removing portion 42 is formed by disposing disks 42b, 42b,... At a predetermined interval on a left and right axis 42a, and the small balls fall down from the disks 42b, 42b,. The onion does not fall and can move to the subsequent sorting conveyor 43 along the end face of the disk 42b, and both are separated and sorted.
[0019]
A small ball chute 44 is provided below the small ball removing portion 42 and is stored in a small ball storage container 45 installed on the ground on one side of the machine body 1. The base of the small ball chute 44 is detachably attached to the machine casing 1 and can be removed when not working.
[0020]
The sorting conveyor 43 is in the form of a roller conveyor, and is configured to be able to convey a standard ball diameter ball toward the end side while rolling. Steps 46 and 46 are provided so as to be positioned on both sides of the sorting conveyor 43, and in this step 46 and 46, an operator visually inspects the appearance of the onion sequentially sent by the sorting conveyor 43, so that it is scratched or damaged. The configuration is such that an external product can be selected and put into the external product receiving boxes 47 and 47 beside the sorting conveyor 43. The external product receiving boxes 47 and 47 communicate with an external product conveyor 49 via guide chutes 48 and 48. This external product conveyor 49 is in the form of a belt conveyor, and is configured to transfer the external product onion toward the external product storage container 50 installed on the ground on the other side of the machine frame 1 opposite to the small ball storage container 45. . A drop buffer gate 59 is configured to be detachable at the front end side of the external product conveyor 49. When a predetermined weight is accumulated, the receiving body rotates against an unillustrated spring to drop the onion downward, and to the container 50. It is configured to mitigate the impact when falling. Further, the external product conveyor 49 is provided such that the front end side 49a can be folded around the fulcrum shaft 49c with respect to the main body side 49b portion, and the left and right width can be shortened when not in use.
[0021]
On the other hand, the onion, which has been determined to be non-defective by visual determination during the conveyance of the sorting conveyor 43, is received by the product conveyor 51. The product conveyor 51 is in the form of a belt conveyor, and is driven by a hydraulic motor 52. The product conveyor 51 is switched to forward / reverse interlocking based on the switching operation of the operation lever 53.
[0022]
Further, the product conveyor 51 is provided so as to be reciprocally movable left and right by the support mechanism of the machine frame 1 and moves in a desired direction only for the operation time of the switch 56 according to the selective setting of the forward / reverse switch 56 of the electric motor 55. sell. The product containers 57 and 57 are placed on standby at the left and right end sides of the product conveyor 51. As shown in FIG. 13, the container stand column 58 is placed on the machine frame 1 around the pivot point of the machine frame 1 as shown in FIG. The inclination angle to the outside can be set by an elastic member 60 (which is a turnbuckle in the illustrated example) that connects the left and right container base columns 58 to each other. In addition, after positioning by the expansion-contraction member 60, the container stand column 58 can be fixed rigidly by fastening and fixing the base of the column support stay 61. The upper part of the container base column 58 is rotatably supported on the upper part of the vertical frame part 62a of the container base 62, and a mounting frame 62b on which the container 57 is placed is connected to the vertical frame 62a by a support pin 62c. It is configured to be switched and fixed between a working posture (FIG. 13) projecting into an L shape with the adjacent fastener insertion holes 62d and 62d and a housing posture (FIG. 14) where both overlap. Reference numeral 63 denotes a hydraulic cylinder for tilting that tilts the container table 62 at an arbitrary angle.
[0023]
The product conveyor 51 is provided such that one end 51a of the front end side is pivoted upward with respect to the main body 51b around the fulcrum shaft 54 and can be folded, and the right and left width can be shortened in combination with the left and right movement configuration. It is a configuration. Next, the shift control mechanism of the material conveyor 8 will be described. Detection means 65 is provided to detect the amount of raw material, that is, the amount of onion from the terminal portion of the raw material conveyor 8 to the first ascending conveyor 11, and the detection result is fed back to the trunnion shaft 66 of the HST 9 to feed the raw material conveyor 8 It is the structure which tries to change the moving speed of this to high and low. Among these, the detection means 65 is an operation rod whose one end is linked to the trunnion shaft 66 while the detection arm 65b having a detection roller 65a supported at its front end is supported by a shaft 67 on an extension member of the machine frame 1 as appropriate. The other end of 68 is connected to the slide shaft 69, and the cylindrical body 70 through which the slide shaft 69 is inserted is supported by the shaft 67 integrally with the detection arm 65b. The up-and-down movement of 65b is converted into the reciprocating movement of the operating rod 68, and the trunnion shaft 66 can be linked to forward and reverse rotation.
[0024]
An interlocking arm 65c is provided on the base end side of the detection arm 65b, the interlocking arm 65c and the manual lever 71 are connected by a rod 72, and the HST output can be changed by hand operation. When the position is operated, a state where there is no HST output, that is, a state where the conveyor 8 is stopped can be selected. Reference numeral 73 denotes a sensitivity adjustment lever, which can adjust the rotation angle of the trunnion shaft 66 according to the rotation angle of the detection arm 65b by changing the relative position of the sliding shaft 69 with respect to the cylindrical body 70. When the interlocking wire 74 is rotated in the direction of the arrow B against the spring 75, the distance between the shaft 67 fulcrum and the connecting portion of the operating rod 68 is shortened, and the amount of displacement to the trunnion shaft 66 is reduced to reduce the material conveyor 8. The shift width of is made small. When operated in the reverse direction, the distance 75 is increased by the spring 75, and the displacement amount of the trunnion shaft 66 is increased even with the same movement of the detection arm 65b. When the detection arm 65b is raised, the operation rod 68 is pulled to lower the speed of the raw material conveyor 8, and conversely, when the detection arm 65b is lowered, the speed of the raw material conveyor 8 is increased.
[0025]
An operation unit 76 is provided on one side of the sorting conveyor 43. In addition to the forward / reverse switch 56, the manual lever 71, and the sensitivity adjustment lever 73, an elevating lever 77 for raising and lowering the raw material container table 5 and left and right product container tables 62 Elevating levers 78 and 78 that move up and down are provided. In addition, a switching lever that drives each conveyor or interlocks with forward / reverse rotation is provided, 81 is a switching lever that interlocks the first and second ascending conveyors 11 and 40, the external article conveyor 49, and the sorting conveyor 43, and 82 is a product. A switching lever 83 that links the conveyor 51 forward and backward, and 83 is a switching lever that links the drive roller 20 of the foliage processing unit 14 forward and backward. The exhaust fan 33 may have a configuration (FIG. 7) in which hydraulic oil is supplied to the hydraulic motor 37 when the engine 10 is started without having a dedicated switching lever. However, a separate switching lever 84 is provided to arbitrarily enter and exit. It may be provided so that it can be operated at hand (FIG. 14). As shown in FIG. 16, the arrangement configuration of the operation levers in the operation box 85 in the operation unit 76 is set to “left out” or “right out” by forward / reverse switching for a product conveyor that is relatively frequently operated during work. The switch lever 82 is placed at the highest position so that it can be operated in the left-right direction, and then the raising and lowering levers 77 and 78 for the container-related raising and lowering operations that need to be operated during work are arranged. The switching lever 81 of the sorting conveyor 43 and the switching lever 83 of the foliage processing unit that are operated in accordance with switching between work and non-work are collectively arranged on the lower side. Further, the manual lever 71 is arranged on the left side of the operation box 85 and the sensitivity adjustment lever 73 is arranged on the right side, and can be rotated in the front-rear direction. As described above, the similar components are arranged close to each other according to the frequency of the operation so that erroneous operation due to the concentrated operation can be prevented. In addition, 86 is a key switch insertion hole, 87 is an engine tachometer, and 88 is a throttle lever.
[0026]
The operation of the above example will be described. The machine frame 1 is pulled by the tractor and placed at the work position, the engine 10 is driven, and the work is started while the rotating parts are driven. The harvested onion from the onion harvester is accommodated with a stem and leaf portion attached. However, when this container 6 is placed on the raw material container stand 5 and transferred to the raw material hopper 7, the raw material conveyor 8 driven by the output of the HST 9 is used. Are sequentially taken out by the action of the above and conveyed toward the first raising conveyor 11. The onion with foliage scraped up by the ascending conveyor 11 falls from the upper end to the upper surface of the intermediate conveyor 12 and is transferred in the opposite direction. Moved to the department. Since the intermediate conveyor 12 can reverse or roll the onion while reaching the rollers 20 and 21, the posture is likely to change, and a stagnation or biased conveyance state can be avoided.
[0027]
On the start end side of the lifting conveyor 11, the detection roller 65a as the detecting means 65 contacts the upper surface of the onion and rotates the detection arm 65b. However, it has been difficult to obtain an appropriate speed because it has been left to the operator's operation in the past, but with this configuration, it is possible to automatically control the conveyor 8 conveyance speed. Thus, the worker can concentrate on the sorting work.
[0028]
In the foliage processing unit 14, the driving roller 20 and the driven roller 21 rotate in directions opposite to each other, so that the onion entering between them is pulled down by the spiral strip 20a while the foliage portion is on the lower side. Finally, it is forcibly cut at the surface of the driven roller 21 facing the spiral strip 20a. The cut foliage portion is received by the funnel member 31, further falls, and is discharged to an appropriate place outside the apparatus by the action of the exhaust fan 33. In addition, since the direction of the discharge cylinder 35 can be changed, there is an inconvenience that the leaves and leaves to be discharged are pushed back depending on the wind direction in outdoor work. However, the exhaust fan body 32 is appropriately rotated. By fixing to the funnel member 31, this inconvenience can be solved.
[0029]
The onion that has been subjected to the foliage cutting process is inherited by the second ascending conveyor 40 from the end portions of the rollers 20 and 21 and rises. From the upper end, the chute 40b is passed to the small ball removal portion 42. Here, the balls having the ball diameter falling from the space portions of the disks 42b and 42b arranged at the preset left and right intervals are collected in the small ball storage container 45 through the small ball chute 44.
[0030]
The standard ball diameter of the ball reaches the start end of the sorting conveyor 43 without dropping from between the disks 42b, 42b. Here, while being transferred to the terminal end side while rolling on the roller conveyor surface, the appearance quality is visually judged by the worker waiting on the left and right, and external items such as scratches and combs are selected by the worker, It is put into the external product receiving box 47. The external product onion is then stored in the external product storage container 50 via the external product chute 48 and the external product conveyor 49.
[0031]
The non-defective onion that has reached the end of the sorting conveyor 43 is laterally fed by the product conveyor 51 and accommodated in a product container 57 that waits on the left and right sides of the machine frame 1. That is, the expansion / contraction member 60 is extended and the container stand column 58 is tilted outward and fixed by the column support stay 61, the container stand 62 is mounted, and the product container 57 is tilted to stand by. The product conveyor 51 is configured to be switched between forward and reverse. First, when the right side conveyance is set, the conveyor 51 moves to the right side and is supplied to the product container 57 waiting on the right side. Since the product conveyor 51 is configured to move left and right, it can be adjusted so that the dropping position is gradually moved and accumulated without any trouble while monitoring the accumulation state in the product container 57. When the filling of the right product container 57 is completed, the drive of the product conveyor 51 is reversed to move to the left side. Similarly, the product container 57 is supplied to the product container 57 waiting on the left side. In the meantime, the full product container 57 is moved from the container stand 62 to an appropriate place.
[0032]
In the above embodiment, the continuously variable transmission (HST) 9 is used as the transmission, but it may be a stepped transmission, a variable speed electric motor, or a hydraulic motor. Further, since a pneumatic tire-like rotating body is used as the detection roll 65a as the detection means 65, it is advantageous that the onion is not damaged even if it contacts the upper surface of the accumulated onion. A contact member may be used, and a non-contact type may also be used.
[Brief description of the drawings]
[Fig. 1] Side view of the foliage processing machine [Fig. 2] Rear view of the foliage processing machine [Fig. 3] Plan view of the foliage processing machine [Fig. 4] Enlarged side view of the feeding and conveying unit [Fig. Plan view [Fig. 6] Side view of the foliage cutting part [Fig. 7] Hydraulic circuit diagram [Fig. 8] Plan view of the exhaust fan drum [Fig. 9] Side view of the exhaust fan drum [Fig. 10] Side of the sorting conveyor [Fig. 11] Plan view of the product conveyor [Fig. 12] Rear view of the product conveyor [Fig. 13] Rear view of the product container table [Fig. 14] (a) and (b) show the folded state of the product container table Rear view [Fig. 15] Side view of operation lever [Fig. 16] Front view of operation lever [Explanation of symbols]
1 Machine frame 5 Material container stand 7 Material hopper 8 Material conveyor 9 Continuously variable transmission (HST)
11 First rising conveyor 65 Detection means 65a Detection roller 65b Detection arm 65c Interlocking arm 66 Trunnion shaft 67 Axis 68 Operation rod (operation means)
71 Manual lever 72 Rod 73 Sensitivity adjustment lever

Claims (2)

変速装置(9)を介して駆動され原料ホッパ(7)から玉葱を順次取り出して搬送する原料コンベア(8)の終端側に上昇コンベア(11)を立設し、原料コンベア(8)から上昇コンベア(11)への引継ぎ部に被選別物の溜り状態を検出する検出手段(65)を設け、この検出結果に基づいて上記変速装置(9)を変速制御する玉葱の茎葉処理機等における搬送装置において、
検出手段(65)による検出アーム(65b)の変位を変速装置(9)を変速連動する操作部材(68)に伝達可能に構成すると共に、上記検出アーム(65b)の変位に対する操作部材(68)の操作量との関係を変更する感度調節手段を設けたことを特徴とする玉葱の茎葉処理機等における搬送装置。
An ascending conveyor (11) is erected on the terminal end side of the material conveyor (8) which is driven through the transmission (9) and sequentially takes out the onion from the material hopper (7) and conveys it, and the ascending conveyor from the material conveyor (8). (11) is provided with a detecting means (65) for detecting the accumulation state of the object to be sorted, and the conveying device in the onion foliage processing machine or the like for controlling the transmission (9) based on the detection result. In
Thereby configured to transmit the displacement of the detection arm (65b) by said detecting means (65) to the operating member shifting device (9) to shift interlock (68), the operation for the displacement of the detection arm (65b) members (68 ) of an operation amount and a conveying device in the foliar treatment machine or the like of the onion, characterized in that the provided sensitivity control means for varying the relationship.
前記検出手段(65)による検出アーム(65b)の変位を変速装置を変速連動する操作部材(68)に伝達可能に構成すると共に、上記検出アーム(65b)を連動する手動レバー(71)を設けたことを特徴とする請求項1に記載の玉葱の茎葉処理機等における搬送装置。 Thereby configured to transmit the displacement of the detection arm (65b) by said detecting means (65) to the operating member of the transmission to shift interlock (68), provided the manual lever (71) for interlocking said detection arm (65b) The conveying apparatus in the onion foliage processing machine etc. of Claim 1 characterized by the above-mentioned.
JP2001232089A 2001-07-31 2001-07-31 Conveying device in onion stem and leaf processing machine Expired - Fee Related JP4826038B2 (en)

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JP5179888B2 (en) * 2008-01-16 2013-04-10 松山株式会社 Onion processing equipment

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JP2781340B2 (en) * 1994-06-28 1998-07-30 株式会社マツオ Quantitative feeding device for sugar cane long stem
JPH1156323A (en) * 1997-08-26 1999-03-02 Chiyoda Kiko Kk Device for preparing onion
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