JP4822618B2 - Plastic assembly structure - Google Patents

Plastic assembly structure Download PDF

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Publication number
JP4822618B2
JP4822618B2 JP2001199614A JP2001199614A JP4822618B2 JP 4822618 B2 JP4822618 B2 JP 4822618B2 JP 2001199614 A JP2001199614 A JP 2001199614A JP 2001199614 A JP2001199614 A JP 2001199614A JP 4822618 B2 JP4822618 B2 JP 4822618B2
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JP
Japan
Prior art keywords
shelf
plate
back plate
hinge
assembly structure
Prior art date
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Expired - Fee Related
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JP2001199614A
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Japanese (ja)
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JP2003009958A (en
Inventor
奈央人 谷
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Kyoraku Co Ltd
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Kyoraku Co Ltd
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Priority to JP2001199614A priority Critical patent/JP4822618B2/en
Publication of JP2003009958A publication Critical patent/JP2003009958A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、キャビネット、収納家具、机などであって、一対の側板の間に棚板および背板組み付けた構造のプラスチック製組立構造体に関するものである。
【0002】
【従来の技術】
従来、プラスチック製のキャビネットにあっては、天板、底板、左側板、右側板、背板、および棚板などの部材により構成され、その各部材を組付けることによりキャビネットが構成される。
【0003】
【発明が解決しようとする課題】
従来この種のキャビネットにあっては、各部材はそれぞれ別体で構成されており、キャビネットを構成するための部品点数が甚だ多いものとなっており、成形工数さらにはキャビネットの組立てが複雑なものとなっていた。
【0004】
このため、複数の部材を一体に形成し、部品点数を減らすことが考えられるが、例えばキャビネットを構成する棚板および背板を一体に形成する場合には、その組立て形状がほぼ垂直方向に固定されるものであるため、棚板と背板を一体形状に形成した部材は非常に嵩張るものとなってしまう。さらにはこのような垂直方向に配置されたパネル状の部材をブロー成形等の成形方法により、一体に形成した場合にはその形状によりその部材の肉厚を均等に形成するのが困難であり、成形性が低下するなどの問題点がある。
【0005】
そこで、本発明は、棚板に背板薄肉のヒンジを介して一体に連結し、一対の側板間に棚板を背板を展開状態に保持して背面側から差し込んで組み付け、かつヒンジを上方に直角に折り曲げて背板を棚板に対して背板を上方に直角となる状態に保持して一対の側板間に組み付けて構成することにより、一対の側板と天板とで外装体を構成しても、その外装体は前面と後面の両面が開放していて背板を展開状態に保持しているので、それに棚板を背面側から差し込んで棚板の組み付けが容易にでき、しかも棚板の組み付け後ヒンジを上方に直角に折り曲げて棚板に対して背板を上方に直角となる状態に保持したうえ一対の側板間に組み付けるので、棚板の組み付け後に背板の組み付けも容易にできるプラスチック製組立構造体を提供することを目的とするものである。
【0006】
【課題を解決するための手段】
上記目的を達成するための本発明の請求項1に係るプラスチック製組立構造体は、一対の側板の間に棚板および背板組み付けた構造のプラスチック製組立構造体であって、 棚板および背板は、棚板の後端部に背板薄肉のヒンジを介して一体に連結してあるとともに、ヒンジを一方にのみ折り曲げ規制して棚板に対して背板を展開状態に、かつヒンジを上方に直角に折り曲げて棚板に対して背板を上方に直角となる状態にそれぞれ保持する構成とし、一対の側板間に棚板を背板を展開状態に保持して背面側から差し込んで組み付け、次いでヒンジを上方に直角に折り曲げて背板を棚板に対して上方に直角となる状態に保持して一対の側板間に組み付けて構成することを特徴とするものである。
【0007】
また、本発明の請求項2に係るプラスチック製組立構造体は、請求項1記載のものにおいて、棚板の両端および背板の両端にそれぞれ支軸を設け、一対の側板の棚板および背板の上記支軸が対応する部位に凹部を形成して、一対の側板に対する棚板および背板の組み付け構造としたことを特徴とするものである。
【0008】
本発明の請求項3に係るプラスチック製組立構造体は、請求項2記載のものにおいて、棚板および背板の両端に設ける支軸は、少なくとも棚板または背板のヒンジ側の部位と、棚板および背板のそれぞれヒンジ側と反対側の部位に設け、一対の側板には上記支軸に対応する凹部を形成したことを特徴とするものである。
【0009】
本発明の請求項4に係るプラスチック製組立構造体は、請求項1、2または3記載のものにおいて、棚板または背板のヒンジ側には、棚板に対してヒンジを一方にのみ折り曲げ規制する突部を形成したことを特徴とするものである。
【0010】
本発明の請求項5に係るプラスチック製組立構造体は、請求項1、2、3または4記載のものにおいて、棚板および背板は、中空二重壁構造であることを特徴とするものである。
【0011】
【発明の実施の形態】
図1は本発明の一実施の形態に係るプラスチック製組立構造体を例示する棚付きボックスの斜視図、図2は同上分解斜視図、図3は図1のA−A線断面図、図4は棚板および背板の展開状態を示す裏面図、図5は棚板および背板の組み付け状態を示す断面図、図6は棚板および背板のヒンジによる連結部分の詳細構成を示す部分側面図、図7は棚板および背板のブロー成形態様を示す断面図である。なお、図8は他の形態に係るプラスチック製組立構造体を例示する棚付きボックスの斜視図、図9は同上断面図、図10は棚板および背板のヒンジによる連結部分の詳細構成を示す部分側面図である。
【0012】
図1ないし図6において、1は棚付きボックスである。この棚付きボックス1の外装体2は、一対の側板3,3、天板4によって前面、背面および下面が開放した態様をなしている。そして、外装体2には、上下2枚の棚板5,5が組み付けられており、棚板5,5と後述する薄肉のヒンジで一体に連結された背板6,6により背面が閉じた棚付きボックスが構成されている。一対の側板3,3、天板4、棚板5,5および背板6,6は中空二重壁構造のプラスチック製である。
【0013】
上下の2枚の棚板5,5は同構成であり、この棚板5の後端部には背板6が薄肉のヒンジ7を介して一体に連結しており、図示の実施の形態においては、棚板5に対してヒンジ7を一方にのみ折り曲げ規制する突部8が形成されている。
【0014】
棚板5の両端および背板6の両端には、それぞれ支軸9が設けられており、一対の側板3,3の棚板5および背板6の上記支軸9が対応する部位に凹部10を形成してあり、一対の側板3,3に対する棚板5および背板6の組み付け構造としている。棚板5および背板6の両端に設ける支軸9は、少なくとも棚板5または背板6のヒンジ側の部位と、棚板5および背板6のそれぞれヒンジ側と反対側の部位に設けるが、図示の実施の形態では、棚板5の両端のヒンジ側と反対側の部位と、背板6の両端のヒンジ側の部位およびヒンジ側と反対側の部位に設けており、一対の側板3,3の凹部10もそれに対応するように形成されている。中空二重壁構造の棚板5には、その裏面側から補強のための凹リブ11が形成されている。
【0015】
棚板5と、それに薄肉のヒンジ7で一体に連結された背板6は、図7に示すようにブロー成形されるが、薄肉のヒンジ7は金型12,12のヒンジ形成部で圧縮して形成される。
【0016】
一対の側板3,3と天板4により構成された外装体2に、上下2枚の棚板5,5および背板6を組み付けるには、棚板5に対して背板6を展開状態に保持して、外装体2の背面側から棚板5を差し込み、そのヒンジ側と反対側の部位の支軸9を一対の側板3,3の対応する凹部10に嵌合したうえ、次いで背板6をヒンジ7を上方に直角に折り曲げて棚板5に対して上方に直角となる状態に保持して背板6のヒンジ側の支軸9を一対の側壁3,3の対応する凹部10に嵌合し、そのヒンジ側と反対側の部位の支軸9を一対の側壁3,3の対応する凹部に嵌合して、その組立を完了する。棚板5にはそのヒンジ側に、棚板5に対してヒンジ7を一方にのみ折り曲げ規制する突部8が形成されているので、棚板5に対して背板6を反対に曲げることが規制され、組付けを誤るおそれはない。
【0017】
図8ないし図10に示す形態においては、棚板5と背板6を合わせた前後幅が外装体2の前後幅と同じに構成されている。このため、例えば、図8におよび図9に示すように、最上段の棚板5を除いて他の棚板5を背板6を同一平面をなすようにして奥行を広く形成し、最上段の棚板5を違い棚状に奥行を狭くし、かつそれに背板6を立上がり状に形成するなど、種々形態変化に富んだ棚付きボックス1を構成することができる。なお、この実施の形態に係る棚付きボックス1にあっては、外装体2を一対の側壁3,3、天板4のほか底板13によって構成している。
【0018】
【発明の効果】
本発明よれば、棚板に背板薄肉のヒンジを介して一体に連結し、一対の側板間に棚板を背板を展開状態に保持して背面側から差し込んで組み付け、かつヒンジを上方に直角に折り曲げて背板を棚板に対して背板を上方に直角となる状態に保持して一対の側板間に組み付けて構成することにより、一対の側板と天板とで外装体を構成しても、その外装体は前面と後面の両面が開放していて背板を展開状態に保持しているので、それに棚板を背面側から差し込んで棚板の組み付けが容易にでき、しかも棚板の組み付け後ヒンジを上方に直角に折り曲げて棚板に対して背板を上方に直角となる状態に保持したうえ一対の側板間に組み付けるので、棚板の組み付け後に背板の組み付けも容易にできるプラスチック製組立構造体が得られるものである。
【図面の簡単な説明】
【図1】 本発明の一実施の形態に係るプラスチック製組立構造体を例示する棚付きボックスの斜視図である。
【図2】 同上分解斜視図である。
【図3】 図1のA−A線断面図である。
【図4】 棚板および背板の展開状態を示す裏面図である。
【図5】 棚板および背板の組み付け状態を示す断面図である。
【図6】 棚板および背板のヒンジによる連結部分の詳細構成を示す部分側面図である。
【図7】 棚板および背板のブロー成形態様を示す断面図である。
【図8】 他の形態に係るプラスチック製組立構造体を例示する棚付きボックスの斜視図である。
【図9】 同上断面図である。
【図10】 棚板および背板のヒンジによる連結部分の詳細構成を示す部分側面図である。
【符号の説明】
1 棚付きボックス
2 外装体
3,3 一対の側板
4 天板
5 棚板
6 背板
7 ヒンジ
8 突部
9 支軸
10 凹部
11 凹リブ
12,12 金型
13 底板
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a plastic assembly structure having a structure in which a shelf plate and a back plate are assembled between a pair of side plates, such as a cabinet, storage furniture, and a desk.
[0002]
[Prior art]
Conventionally, a plastic cabinet is constituted by members such as a top plate, a bottom plate, a left side plate, a right side plate, a back plate, and a shelf plate, and the cabinet is constituted by assembling the respective members.
[0003]
[Problems to be solved by the invention]
Conventionally, in this type of cabinet, each member is configured separately, and the number of parts for configuring the cabinet is very large, and the number of molding steps and the assembly of the cabinet are complicated It was.
[0004]
For this reason, it may be possible to reduce the number of parts by forming a plurality of members in one piece. For example, when the shelf and back plate constituting the cabinet are formed integrally, the assembly shape is fixed in a substantially vertical direction. Therefore, the member in which the shelf board and the back board are integrally formed becomes very bulky. Furthermore, when the panel-like members arranged in such a vertical direction are integrally formed by a molding method such as blow molding, it is difficult to uniformly form the thickness of the members depending on the shape. There are problems such as reduced moldability.
[0005]
Therefore, the present invention connects the back plate to the shelf plate integrally through a thin hinge , holds the shelf plate between the pair of side plates in an unfolded state, inserts it from the back side , and assembles the hinge. By folding the back plate at a right angle and holding the back plate at a right angle upward with respect to the shelf plate and assembling between the pair of side plates, the exterior body is composed of the pair of side plates and the top plate. be constituted, its exterior body can be easily assembled shelves insert Runode holds the back plate have open at both sides of the front and back in the deployed state, it the shelf plate from the rear side, moreover Runode assembled between shelves assembled pair of after having held in the right angle back plate upward relative to the shelf plate by bending at a right angle to the hinge upwards to the rear plate, the back plate after assembly of the shelves To provide a plastic assembly structure that can be easily assembled. The it is an object of the present invention.
[0006]
[Means for Solving the Problems]
Plastic assembly structure according to claim 1 of the present invention for achieving the above object is a plastic assembly structure of the structure assembled shelf plate and back plate between the pair of side plates, shelves and back plate, shelves the back plate to the rear end portion integrally connected to via a thin hinge tare Rutotomoni, the back plate in the deployed state for one only bending regulations to shelves hinge, and The hinge is bent upward at a right angle so that the back plate is held at a right angle upward with respect to the shelf plate. The shelf plate is held between the pair of side plates and the back plate is unfolded and inserted from the back side. in assembly, and then it is characterized in that the back plate by bending at right angles to hinge upwardly and held in at right angles upwardly with respect to the shelf plate constituting assembled between the pair of side plates.
[0007]
A plastic assembly structure according to a second aspect of the present invention is the plastic assembly structure according to the first aspect, wherein support shafts are provided at both ends of the shelf plate and both ends of the back plate, respectively, and the shelf plate and the back plate of the pair of side plates. A concave portion is formed in a portion corresponding to the above-mentioned support shaft, and the shelf plate and the back plate are assembled to the pair of side plates.
[0008]
The plastic assembly structure according to claim 3 of the present invention is the plastic assembly structure according to claim 2, wherein the support shafts provided at both ends of the shelf plate and the back plate are at least a portion on the hinge side of the shelf plate or the back plate, and the shelf. Each of the plate and the back plate is provided on the opposite side of the hinge side, and a pair of side plates is formed with a recess corresponding to the support shaft.
[0009]
A plastic assembly structure according to a fourth aspect of the present invention is the plastic assembly structure according to the first, second, or third aspect, wherein the hinge side of the shelf board or the back board is restricted to folding the hinge to one side with respect to the shelf board. This is characterized in that a protruding portion is formed.
[0010]
A plastic assembly structure according to a fifth aspect of the present invention is the plastic assembly structure according to the first, second, third or fourth aspect, wherein the shelf board and the back board have a hollow double wall structure. is there.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
1 is a perspective view of a box with shelves illustrating a plastic assembly structure according to an embodiment of the present invention, FIG. 2 is an exploded perspective view of the same, and FIG. 3 is a sectional view taken along line AA in FIG. Is a rear view showing the unfolded state of the shelf board and the back board, FIG. 5 is a cross-sectional view showing the assembled state of the shelf board and the back board, and FIG. 6 is a partial side view showing the detailed configuration of the connecting part by the hinges of the shelf board and the back board FIGS. 7 and 7 are cross-sectional views showing a blow molding mode of the shelf board and the back board. Incidentally, FIG. 8 shows a perspective view of a shelf with boxes illustrating the plastic assembly structure according to another embodiment, FIG. 9 is Id sectional view, FIG. 10 is a detailed configuration of the connecting portion by the hinge of the shelf plate and the rear plate It is a partial side view.
[0012]
1 to 6, reference numeral 1 denotes a shelf box. The exterior body 2 of the shelf-equipped box 1 has a form in which the front surface, the back surface, and the bottom surface are opened by the pair of side plates 3 and 3 and the top plate 4. And the upper and lower two shelf boards 5 and 5 are assembled | attached to the exterior body 2, and the back was closed by the back boards 6 and 6 integrally connected with the shelf boards 5 and 5 and the thin hinge mentioned later. A box with shelves is configured. The pair of side plates 3, 3, the top plate 4, the shelf plates 5, 5 and the back plates 6, 6 are made of plastic having a hollow double wall structure.
[0013]
The two upper and lower shelf plates 5 and 5 have the same configuration, and a back plate 6 is integrally connected to the rear end portion of the shelf plate 5 via a thin hinge 7, and in the illustrated embodiment, Is formed with a protrusion 8 that restricts bending of the hinge 7 only to one side with respect to the shelf plate 5.
[0014]
Support shafts 9 are respectively provided at both ends of the shelf plate 5 and the back plate 6, and the recesses 10 are formed in portions corresponding to the shelf plates 5 of the pair of side plates 3 and 3 and the support shaft 9 of the back plate 6. And has a structure in which the shelf board 5 and the back board 6 are assembled to the pair of side plates 3 and 3. The support shafts 9 provided at both ends of the shelf plate 5 and the back plate 6 are provided at least at the hinge side portion of the shelf plate 5 or the back plate 6 and at the portions on the opposite side of the hinge side of the shelf plate 5 and the back plate 6. In the illustrated embodiment, the shelves 5 are provided at the opposite ends of the shelf 5 on the hinge side, at the opposite ends of the back plate 6 on the hinge side, and on the opposite side of the hinge side. , 3 are also formed so as to correspond thereto. On the shelf board 5 of the hollow double wall structure, a concave rib 11 for reinforcement is formed from the back side.
[0015]
The shelf plate 5 and the back plate 6 integrally connected thereto by the thin-walled hinge 7 are blow-molded as shown in FIG. 7, but the thin-walled hinge 7 is compressed by the hinge forming portions of the molds 12 and 12. Formed.
[0016]
In order to assemble the upper and lower shelf plates 5, 5 and the back plate 6 to the exterior body 2 constituted by the pair of side plates 3, 3 and the top plate 4, the back plate 6 is in an unfolded state with respect to the shelf plate 5. The shelf plate 5 is inserted from the back side of the exterior body 2 and the support shaft 9 on the opposite side of the hinge side is fitted into the corresponding recess 10 of the pair of side plates 3 and 3, and then the back plate 6 a corresponding recess 10 of the hinge side of the support shaft 9 a pair of side walls 3, 3 of the back plate 6 to hold the state at right angles upwardly with respect to the shelf plate 5 bent at a right angle to the hinge 7 upwards And the supporting shaft 9 on the opposite side of the hinge side is fitted into the corresponding recesses of the pair of side walls 3 and 3 to complete the assembly. Since the shelf plate 5 is provided with a projection 8 on the hinge side for restricting the hinge 7 to be folded only in one direction with respect to the shelf plate 5, the back plate 6 can be bent opposite to the shelf plate 5. It is regulated and there is no risk of incorrect assembly.
[0017]
In the form shown in FIGS. 8 to 10, the front-rear width of the shelf board 5 and the back board 6 is configured to be the same as the front-rear width of the exterior body 2. Therefore, for example, as shown in FIG. 8 and FIG. 9, except for the uppermost shelf 5, the other shelf 5 is formed to have a wide depth so that the back plate 6 is flush with the uppermost shelf. It is possible to construct a box 1 with shelves that is rich in various forms such as different shelf boards 5 and narrowing the depth into a shelf shape and forming a back plate 6 in a rising shape. In the shelf-equipped box 1 according to this embodiment, the exterior body 2 is constituted by a pair of side walls 3 and 3, a top plate 4 and a bottom plate 13.
[0018]
【The invention's effect】
According the present invention, integrally connected to the back plate on the shelf plate through a thin hinge, assembly is inserted from the rear side holding the shelf board between a pair of side plates of the back plate in the deployed state, and a hinge upwards The exterior body is composed of a pair of side plates and a top plate by folding the back plate at a right angle and holding the back plate at a right angle upward with respect to the shelf plate and assembling between the pair of side plates. also, the exterior body can be easily assembled shelves insert Runode holds the back plate have open at both sides of the front and back in the deployed state, it the shelf plate from the rear side, moreover shelf assembled Runode assembled between side plates assembled pair of after having held in the right angle back plate upward relative to the shelf plate by bending at a right angle to the hinge upwardly after the plate, after assembly of the shelves back plate It is possible to obtain a plastic assembly structure that can be easily That.
[Brief description of the drawings]
FIG. 1 is a perspective view of a shelf box illustrating a plastic assembly structure according to an embodiment of the invention.
FIG. 2 is an exploded perspective view of the above.
FIG. 3 is a cross-sectional view taken along line AA in FIG.
FIG. 4 is a rear view showing a developed state of the shelf board and the back board.
FIG. 5 is a cross-sectional view showing an assembled state of a shelf board and a back board.
FIG. 6 is a partial side view showing a detailed configuration of a connecting portion by a hinge of a shelf board and a back board.
FIG. 7 is a cross-sectional view showing a blow molding mode of a shelf board and a back board.
FIG. 8 is a perspective view of a box with shelves illustrating a plastic assembly structure according to another embodiment.
FIG. 9 is a cross-sectional view of the above.
FIG. 10 is a partial side view showing a detailed configuration of a connecting portion by a hinge of a shelf board and a back board.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Box with shelf 2 Exterior body 3,3 A pair of side plate 4 Top plate 5 Shelf plate 6 Back plate 7 Hinge 8 Protrusion 9 Support shaft 10 Recess 11 Recess rib 12, 12 Mold 13 Bottom plate

Claims (5)

一対の側板の間に棚板および背板組み付けた構造のプラスチック製組立構造体であって、
棚板および背板は、棚板の後端部に背板薄肉のヒンジを介して一体に連結してあるとともに、ヒンジを一方にのみ折り曲げ規制して棚板に対して背板を展開状態に、かつヒンジを上方に直角に折り曲げて棚板に対して背板を上方に直角となる状態にそれぞれ保持する構成とし、
一対の側板間に棚板を背板を展開状態に保持して背面側から差し込んで組み付け、次いでヒンジを上方に直角に折り曲げて背板を棚板に対して上方に直角となる状態に保持して一対の側板間に組み付けて構成する
ことを特徴とするプラスチック製組立構造体。
A plastic assembly structure having a structure in which a shelf plate and a back plate are assembled between a pair of side plates,
Shelf and back plate may expand back plate against shelves to regulate bent only in one of the back plate to the rear end portion integrally connected to via a thin hinge tare Rutotomoni, the hinge shelf And a state in which the hinge is bent at a right angle and the back plate is held at a right angle with respect to the shelf board.
Assembled by inserting the key bed between a pair of side plates and back plate from the back side to hold the expanded state and then hold the back plate by bending at right angles to hinge upwardly to a state where the right angle upwardly relative to the shelf plate A plastic assembly structure characterized by being assembled between a pair of side plates.
棚板の両端および背板の両端にそれぞれ支軸を設け、一対の側板の棚板および背板の上記支軸が対応する部位に凹部を形成して、一対の側板に対する棚板および背板の組み付け構造としたことを特徴とする請求項1記載のプラスチック製組立構造体。  Support shafts are provided at both ends of the shelf plate and both ends of the back plate, respectively, and a recess is formed in a part corresponding to the support shaft of the pair of side plates and the back plate. The plastic assembly structure according to claim 1, wherein the assembly structure is an assembly structure. 棚板および背板の両端に設ける支軸は、少なくとも棚板または背板のヒンジ側の部位と、棚板および背板のそれぞれヒンジ側と反対側の部位に設け、一対の側板には上記支軸に対応する凹部を形成したことを特徴とする請求項2記載のプラスチック製組立構造体。  The support shafts provided at both ends of the shelf plate and the back plate are provided at least on the hinge side portion of the shelf plate or the back plate and on the opposite side of the hinge side of the shelf plate and the back plate. 3. A plastic assembly structure according to claim 2, wherein a recess corresponding to the shaft is formed. 棚板または背板のヒンジ側には、棚板に対してヒンジを一方にのみ折り曲げ規制する突部を形成したことを特徴とする請求項1、2または3記載のプラスチック製組立構造体。  4. The plastic assembly structure according to claim 1, wherein a protrusion for restricting bending of the hinge to only one side of the shelf board is formed on the hinge side of the shelf board or the back board. 棚板および背板は、中空二重壁構造であることを特徴とする請求項1、2、3または4記載のプラスチック製組立構造体。  5. The plastic assembly structure according to claim 1, wherein the shelf board and the back board have a hollow double wall structure.
JP2001199614A 2001-06-29 2001-06-29 Plastic assembly structure Expired - Fee Related JP4822618B2 (en)

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JP7502605B2 (en) 2020-03-30 2024-06-19 キョーラク株式会社 Molded Structure

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JPH0568827U (en) * 1991-03-27 1993-09-17 木村新株式会社 Prefabricated box
US5368380A (en) * 1993-01-08 1994-11-29 Rubbermaid Incorporated Cabinet assembly
JP3531976B2 (en) * 1994-06-28 2004-05-31 三甲株式会社 Compartment shelf
JPH1120849A (en) * 1997-07-02 1999-01-26 Inoac Corp Housing lid
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