JP4813585B2 - Insulated outer wall structure - Google Patents

Insulated outer wall structure Download PDF

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JP4813585B2
JP4813585B2 JP2009181006A JP2009181006A JP4813585B2 JP 4813585 B2 JP4813585 B2 JP 4813585B2 JP 2009181006 A JP2009181006 A JP 2009181006A JP 2009181006 A JP2009181006 A JP 2009181006A JP 4813585 B2 JP4813585 B2 JP 4813585B2
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heat insulating
wall
insulating material
panel
frame
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JP2009257083A (en
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衛 津山
兼二 小林
義彦 増永
幸喜 津田
建二 広沢
秀一 高橋
勇治 井田
信秋 井上
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Daiwa House Industry Co Ltd
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本発明は、断熱外壁パネル及び断熱外壁構造に関する。   The present invention relates to a heat insulating outer wall panel and a heat insulating outer wall structure.

外壁材の背面部にパネルフレームが取り付けられると共に、パネルフレームに囲まれた内部にグラスウール等の繊維系断熱材が詰め込まれた内断熱式の外壁パネルは、従来よりよく知られている。   2. Description of the Related Art An inner heat insulation type outer wall panel in which a panel frame is attached to the back surface portion of an outer wall material and a fiber-based heat insulating material such as glass wool is packed inside the panel frame is well known.

特開平10−280576号公報JP-A-10-280576 特開2000−45412号公報JP 2000-45412 A

しかしながら、この外壁パネルでは、内部結露を生じやすい、ヒートブリッジによって室温が変動しやすい、パネル間の目地を湿式でコーキングしなければならないなどの不利な面を有していた。   However, this outer wall panel has disadvantages such as that internal condensation tends to occur, the room temperature tends to fluctuate due to a heat bridge, and the joints between the panels must be wet-coked.

本発明は、このような背景において、内部結露を生じにくく、ヒートブリッジを少なくして室温変動を小さく抑えることができ、パネル間を乾式目地材でシールすることができ、更に多くの利点を有する断熱外壁パネル及び断熱外壁構造を提供することを課題とする。   In such a background, the present invention is less likely to cause internal dew condensation, can reduce heat bridges to suppress room temperature fluctuation, can be sealed between panels with a dry joint material, and has many advantages. It is an object to provide a heat insulating outer wall panel and a heat insulating outer wall structure.

上記の課題は、パネルフレームの屋外側に板状の外断熱材が重ねられ、その外側に外壁材が備えられていることを特徴とする断熱外壁パネルによって解決される。   Said subject is solved by the heat insulation outer wall panel characterized by the plate-shaped outer heat insulating material being piled up on the outdoor side of a panel frame, and the outer wall material being provided in the outer side.

この断熱外壁パネルは、パネルフレームの屋外側に板状の外断熱材が重ねられた、いわゆる外断熱外壁パネルに構成されているものであるから、内部結露を生じにくい。しかも、外壁パネル間を外断熱材で断熱することもでき、ヒートブリッジを防いで室温変動を小さく抑えることができる。また、隣り合う外壁パネル間の目地の深さ寸法が外断熱材によって大きく確保され、乾式目地材で外壁パネル間をシールすることもできて、目地の防水施工の作業性向上を図ることが可能となる。   This heat insulating outer wall panel is configured as a so-called outer heat insulating outer wall panel in which a plate-like outer heat insulating material is stacked on the outdoor side of the panel frame, and therefore, internal condensation is unlikely to occur. In addition, it is possible to insulate between the outer wall panels with an outer heat insulating material, thereby preventing a heat bridge and suppressing a change in room temperature to be small. In addition, the depth of the joint between the adjacent outer wall panels is greatly secured by the outer heat insulating material, and the outer wall panels can be sealed with the dry joint material, so that the workability of the waterproof construction of the joint can be improved. It becomes.

のみならず、外断熱材を外壁パネルのパネルフレームに重ねるようにして外壁パネルに備えさせているから、外断熱材をパネルフレームで補強することができ、そのため、外断熱材から専用の補強枠材を排除することができて、外壁構造を簡素化することができる。即ち、外壁パネルと外断熱パネルとを別々のパネルに構成する場合には、外断熱材には、これを補強する専用枠材が必要であるが、外壁パネルに予め外断熱材を組み込むパネル構成とすることで、外断熱材に専用の枠材を排除することができ、外壁構造を簡素な構造にすることができる。   Not only that, the outer wall panel is provided with the outer heat insulating material so as to overlap the panel frame of the outer wall panel. Therefore, the outer heat insulating material can be reinforced with the panel frame. The material can be eliminated, and the outer wall structure can be simplified. In other words, when the outer wall panel and the outer heat insulating panel are configured as separate panels, the outer heat insulating material requires a special frame material to reinforce this, but the panel structure in which the outer heat insulating material is pre-installed in the outer wall panel By doing so, a frame material dedicated to the outer heat insulating material can be eliminated, and the outer wall structure can be made a simple structure.

外断熱材としては、例えば、ポリプロピレンフォーム、ポリスチレンフォーム、発泡ポリウレタン等の発泡樹脂、あるいは、これらにフェノール、イソシアヌレートなどの有機材料、ハロゲン等をブレンドして耐火性能を高めたもの、あるいは、耐火性能に優れた無機系の発泡材などが用いられる。また、外断熱材として、ポリプロピレンフォームなどの止水性を有するものを用いることにより、外断熱材それ自体でパネル内への雨水等の侵入を防ぐことが可能となる。   As an external heat insulating material, for example, a foamed resin such as polypropylene foam, polystyrene foam, and foamed polyurethane, or an organic material such as phenol or isocyanurate, a halogen blended with these, or a fireproof performance is improved. An inorganic foam material having excellent performance is used. In addition, by using a water-resistant material such as polypropylene foam as the outer heat insulating material, it is possible to prevent rainwater and the like from entering the panel with the outer heat insulating material itself.

パネルフレームに囲まれた内部に内断熱材が備えられている場合は、この内断熱材と外断熱材とで断熱性能を高めることができるのみならず、内断熱材を内部結露で濡らしてしまうのを防ぐことができる。しかも、内断熱材の使用により、外断熱材の厚さ寸法を小さくすることができ、建物外への外断熱材の突出を小さく抑えることができる。加えて、室内の冷暖房の立ち上がりを速くすることができる。内断熱材としては、グラスウール、ロックウール等の繊維系断熱材が用いられてもよいし、発泡ウレタンなどの発泡樹脂が用いられてもよい。   When the inner heat insulating material is provided inside the panel frame, the inner heat insulating material and the outer heat insulating material can not only improve the heat insulating performance but also wet the inner heat insulating material with internal condensation. Can be prevented. Moreover, by using the inner heat insulating material, the thickness dimension of the outer heat insulating material can be reduced, and the protrusion of the outer heat insulating material to the outside of the building can be suppressed to be small. In addition, the start-up of indoor air conditioning can be accelerated. As the inner heat insulating material, a fiber heat insulating material such as glass wool or rock wool may be used, or a foamed resin such as urethane foam may be used.

外断熱材の外面部に通気層を形成する凹所が形成されている場合は、外断熱材と外壁材との間に通気層を形成することができる。のみならず、外断熱材の内面側はパネルフレームで支えられて補強されているから、外断熱材の外面側に補強枠を備えさせる必要がなく、そのため、外断熱材の外面側に直接通気用の凹所を形成することができ、外断熱材と外壁材との間に通気層を有する外壁パネルを簡素な構造で実現することができる。しかも、予めこの凹所の形成された外断熱材を用いて外壁パネルを製作することにより、外壁パネルの製作を容易に行うことができる。   In the case where a recess for forming a ventilation layer is formed in the outer surface portion of the outer heat insulating material, it is possible to form a gas permeable layer between the outer heat insulating material and the outer wall material. Not only that, the inner surface side of the outer heat insulating material is supported and reinforced by the panel frame, so there is no need to provide a reinforcing frame on the outer surface side of the outer heat insulating material. Therefore, an outer wall panel having a ventilation layer between the outer heat insulating material and the outer wall material can be realized with a simple structure. Moreover, the outer wall panel can be easily manufactured by manufacturing the outer wall panel using the outer heat insulating material in which the recess is formed in advance.

外断熱材が発泡樹脂からなり、その内部に耐熱性を有するスペーサーが埋め込まれており、外壁材が、このスペーサーを通じてパネルフレームに連結されている場合は、火災などで外断熱材が焼失しても、外壁材の脱落を防ぐことができる。   If the outer heat insulating material is made of foamed resin and a heat-resistant spacer is embedded inside, and the outer wall material is connected to the panel frame through this spacer, the outer heat insulating material will burn out due to a fire, etc. However, it is possible to prevent the outer wall material from falling off.

建物躯体の柱の両側に上記の断熱外壁パネルがパネルフレームで柱を両側から挟むように取り付けられ、各外壁パネルの外断熱材は柱の前面側に張り出して所定の間隔をおいて対向し、この対向面間に乾式目地材が嵌め込まれている断熱外壁構造の場合は、このように、乾式目地材で目地をシールすることができ、目地の施工を能率良く行うことができる。   The above-mentioned heat insulation outer wall panels are attached to both sides of the pillars of the building frame so that the pillars are sandwiched from both sides by the panel frame. In the case of the heat insulating outer wall structure in which the dry joint material is fitted between the facing surfaces, the joint can be sealed with the dry joint material in this way, and the joint can be efficiently constructed.

本発明は、以上のとおりのものであるから、内部結露を生じにくく、ヒートブリッジを少なくして室温変動を小さく抑えることができ、パネル間を乾式目地材でシールすることができるのみならず、その他、種々有利な効果を発揮することができる。   Since the present invention is as described above, internal condensation is unlikely to occur, the heat bridge can be reduced to reduce room temperature fluctuation, and not only can the panel be sealed with a dry joint material, In addition, various advantageous effects can be exhibited.

実施形態の外壁パネルを示すもので、図(イ)は断面平面図、図(ロ)は図(イ)のI−I線断面図である。The external wall panel of embodiment is shown, A figure (A) is a cross-sectional top view, A figure (B) is II sectional view taken on the line of FIG. 同外壁パネルの分解斜視図である。It is a disassembled perspective view of the same outer wall panel. 外壁パネルを建物に取り付ける前の状態を示す断面平面図である。It is a cross-sectional top view which shows the state before attaching an outer wall panel to a building. 図(イ)は外壁パネルを取り付けた状態を示す断面平面図、図(ロ)は柱部分を拡大した断面平面図である。FIG. 1A is a sectional plan view showing a state where an outer wall panel is attached, and FIG.

次に、本発明の実施形態を図面に基づいて説明する。   Next, embodiments of the present invention will be described with reference to the drawings.

図1及び図2に示す実施形態の断熱外壁パネル1において、2はパネルフレーム、3は外断熱材、4は外壁材としての外壁面材、5は内断熱材である。   In the heat insulating outer wall panel 1 of the embodiment shown in FIGS. 1 and 2, 2 is a panel frame, 3 is an outer heat insulating material, 4 is an outer wall surface material as an outer wall material, and 5 is an inner heat insulating material.

パネルフレーム2は、上下左右の鋼製溝形材を開口側を内向きにして方形環状に組んだもので、このパネルフレーム2に囲まれた内部には内断熱材5が備えられている。内断熱材5は、例えばグラスウールなどからなる。   The panel frame 2 is formed by assembling upper, lower, left and right steel channel shapes in a square ring shape with the opening side facing inward, and an inner heat insulating material 5 is provided inside the panel frame 2. The inner heat insulating material 5 is made of, for example, glass wool.

そして、このパネルフレーム2の屋外側に、板状の外断熱材3が重ねられて取り付けられている。外断熱材3は、例えば、断熱性、剛性、止水・防水性のいずれにも優れた、例えばポリプロピレンフォームなどの発泡樹脂成形品からなる。このように、外断熱材3を外壁パネル1のパネルフレーム2に重ねるようにして取り付ける構成とすることによって、外断熱材3をこのパネルフレーム2で補強することができ、外断熱材3から専用の補強枠材を排除して、外壁構造を図3に示すように簡素なものにすることができる。   And the plate-shaped outer heat insulating material 3 is piled up and attached to the outdoor side of this panel frame 2. FIG. The outer heat insulating material 3 is made of, for example, a foamed resin molded product, such as polypropylene foam, which is excellent in all of heat insulating properties, rigidity, water stop / waterproof properties. Thus, by setting it as the structure which attaches the outer heat insulating material 3 so that it may overlap with the panel frame 2 of the outer wall panel 1, the outer heat insulating material 3 can be reinforced with this panel frame 2, and it is exclusive from the outer heat insulating material 3. Thus, the outer wall structure can be simplified as shown in FIG.

この外断熱材3は、図1(イ)に示すように、その左右両側部がパネルフレーム2よりも側方に突出するように備えられており、この突出部分が、図3及び図4に示すように、建物躯体の柱6の前面側に張り出すようになされている。
また、外断熱材3の側面には、例えば図示面に示すように上下方向に延びる凹条7,7などによる凹凸が形成されている。この凹凸は、乾式目地材を係合させるものであり、外断熱材3の側面部に直接に形成されている。
As shown in FIG. 1 (a), the outer heat insulating material 3 is provided such that its left and right side portions protrude laterally from the panel frame 2, and this protruding portion is shown in FIG. 3 and FIG. As shown, it projects over the front side of the pillar 6 of the building frame.
Further, on the side surface of the outer heat insulating material 3, for example, as shown in the drawing surface, irregularities such as recesses 7 and 7 extending in the vertical direction are formed. The unevenness is for engaging the dry joint material and is formed directly on the side surface portion of the outer heat insulating material 3.

更に、この外断熱材3の外面部には、縦向きの延びる凹所8が横方向に複数列設されており、外壁面材4を外断熱材3の外面部に沿わせるように取り付けた状態で、外断熱材3と外壁面材4との間に通気層9…が形成されるようになされている。この通気部形成用の凹所8は、外断熱材3に直接形成されており、例えば外断熱材3を成形するときに同時成形で形成されたものであってよい。   Further, a plurality of vertically extending recesses 8 are arranged in the lateral direction on the outer surface portion of the outer heat insulating material 3, and the outer wall surface material 4 is attached so as to be along the outer surface portion of the outer heat insulating material 3. In the state, a ventilation layer 9 is formed between the outer heat insulating material 3 and the outer wall surface material 4. The recess 8 for forming the ventilation portion is formed directly in the outer heat insulating material 3, and may be formed by, for example, simultaneous molding when the outer heat insulating material 3 is formed.

そして、この外断熱材3の外面側に外壁面材4が備えられている。この外壁面材4は、次のようにして取り付けられている。即ち、外断熱材3には、金属や樹脂などによる筒状あるいはリング状の耐熱スペーサー10が埋込み状態に備えられていて、ビスなどの取付け金具11が、このスペーサー10に通され、このスペーサー10を介してパネルフレーム2に取り付けられており、外壁面材4とパネルフレーム2とは、外断熱材3がなくとも、このスペーサー10を介して取付け金具11によって適正な取付け状態を維持しうるようになされている。これにより、火災によって外断熱材3が万一焼失しても、外壁面材4が建物から脱落してしまうのを防ぐことができる。   An outer wall surface material 4 is provided on the outer surface side of the outer heat insulating material 3. The outer wall surface material 4 is attached as follows. In other words, a cylindrical or ring-shaped heat-resistant spacer 10 made of metal or resin is embedded in the outer heat insulating material 3, and a mounting bracket 11 such as a screw is passed through the spacer 10. The outer wall surface material 4 and the panel frame 2 can be maintained in the proper mounting state by the mounting bracket 11 via the spacer 10 without the outer heat insulating material 3. Has been made. Thereby, even if the outer heat insulating material 3 should be burned down by a fire, it can prevent that the outer wall surface material 4 falls off from a building.

上記の外壁パネル1は、図3及び図4に示すように、建物躯体の柱6の両側に、パネルフレーム2,2で柱6を両側から挟むように取り付けられる。これにより、図4(ロ)に示すように、各外壁パネル1,1の外断熱材3,3は、柱6の前面側に張り出し、所定の目地幅間隔をおいて対向する。外断熱材3,3が柱6の前面側に張り出すことで、ヒートブリッジが抑えられる。そして、この対向面間に乾式目地材12が嵌め込まれ、外壁パネル1,1間がシールされている。乾式目地材12には、目地幅の変動に追従する弾力性あるゴム状のものを用いるとよい。このように、外断熱材3を組み込んだ外壁パネル1とすることにより、目地13の深さ寸法をある程度大きくすることができ、目地13のシーリングに乾式目地材12を使用することができるようになり、目地の施工を能率良く行うことができるようになる。特に、外断熱材3の側面に形成した凹条7などによる凹凸との係合作用で乾式目地材12をしっかりと目地13内に保持することができる。この凹条7などによる凹凸は発泡樹脂製外断熱材3の側面に形成すればよいから、その形成も容易である。   As shown in FIGS. 3 and 4, the outer wall panel 1 is attached to both sides of the pillar 6 of the building frame so that the pillar 6 is sandwiched from both sides by the panel frames 2 and 2. As a result, as shown in FIG. 4B, the outer heat insulating materials 3 and 3 of the respective outer wall panels 1 and 1 project to the front side of the column 6 and face each other with a predetermined joint width interval. Heat bridge is suppressed by the outer heat insulating materials 3 and 3 projecting to the front side of the column 6. Then, a dry joint material 12 is fitted between the opposing surfaces, and the space between the outer wall panels 1 and 1 is sealed. As the dry joint material 12, it is preferable to use an elastic rubber material that follows the joint width variation. Thus, by setting it as the outer wall panel 1 incorporating the outer heat insulating material 3, the depth dimension of the joint 13 can be enlarged to some extent, and the dry joint material 12 can be used for sealing the joint 13. Thus, the joint construction can be performed efficiently. In particular, the dry joint material 12 can be firmly held in the joint 13 by the engaging action of the concave and convex portions formed on the side surface of the outer heat insulating material 3 and the like. Since the concave and convex portions due to the concave stripes 7 and the like may be formed on the side surface of the foamed resin outer heat insulating material 3, it can be easily formed.

以上に、本発明の実施形態を示したが、本発明はこれに限られるものではなく、発明思想を逸脱しない範囲で、各種の変更が可能である。例えば、板状の外断熱材は、一枚物であってもよいし、上下方向及び/又は左右方向に断熱材を複数組んで構成されたものであってもよい。   Although the embodiment of the present invention has been described above, the present invention is not limited to this, and various modifications can be made without departing from the spirit of the invention. For example, the plate-like outer heat insulating material may be a single piece, or may be configured by combining a plurality of heat insulating materials in the vertical direction and / or the horizontal direction.

1…断熱外壁パネル
2…パネルフレーム
3…外断熱材
4…外壁材
5…内断熱材
6…柱
8…通気層形成用凹所
9…通気層
10…耐熱スペーサー
11…ビス
12…乾式目地材
DESCRIPTION OF SYMBOLS 1 ... Heat insulation outer wall panel 2 ... Panel frame 3 ... Outer heat insulating material 4 ... Outer wall material 5 ... Inner heat insulating material 6 ... Pillar 8 ... Recess for ventilation layer formation 9 ... Vent layer 10 ... Heat-resistant spacer 11 ... Screw 12 ... Dry joint material

Claims (1)

パネルフレームの屋外側に板状の外断熱材が重ねられ、その外側に外壁面材が備えられている断熱外壁パネルであって、前記外断熱材は発泡樹脂からなり、その内部に耐熱性を有する筒状又はリング状のスペーサーが埋込み状態に備えられ、前記外壁面材が、該外壁面材の外面側から前記スペーサーの中心孔を通じてパネルフレームに打たれたビスによって取り付けられている断熱外壁パネルが備えられ、
該断熱外壁パネルが、建物躯体の柱の両側に、パネルフレームで柱を両側から挟むように取り付けられ、各外壁パネルの外断熱材は柱の前面側に張り出して所定の間隔をおいて側面部同士が対向すると共に、これら対向する側面部にはそれぞれ上下方向に延びる凹条が設けられ、この対向面間に乾式目地材が前記凹条と係合するように嵌め込まれていることを特徴とする断熱外壁構造。
A heat insulating outer wall panel in which a plate-like outer heat insulating material is stacked on the outdoor side of the panel frame, and an outer wall surface material is provided on the outer side thereof. A heat-insulated outer wall panel in which a cylindrical or ring-shaped spacer is provided in an embedded state, and the outer wall surface material is attached by screws struck to a panel frame from the outer surface side of the outer wall surface material through the center hole of the spacer Is provided,
The heat insulating outer wall panels are attached to both sides of the pillars of the building frame so that the pillars are sandwiched from both sides by the panel frame, and the outer heat insulating material of each outer wall panel protrudes to the front side of the pillars and has a side portion at a predetermined interval. While facing each other, a concave line extending in the vertical direction is provided on each of the opposed side surface portions, and a dry joint material is fitted between the opposed surfaces so as to engage with the concave line. Heat insulation outer wall structure.
JP2009181006A 2009-08-03 2009-08-03 Insulated outer wall structure Expired - Fee Related JP4813585B2 (en)

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JP6599141B2 (en) * 2015-06-29 2019-10-30 旭化成ホームズ株式会社 Crush prevention device and composite panel
CN110939209A (en) * 2019-11-12 2020-03-31 安徽国天节能科技有限公司 Refrigeration house plate convenient to install

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CN105369910A (en) * 2015-09-30 2016-03-02 江苏卧牛山保温防水技术有限公司 Heat bridge cutoff internal thermal insulation system and construction method thereof

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