JP4810554B2 - Powder removing apparatus and granule separation system - Google Patents

Description

  The present invention relates to a powder removing device that separates particles by causing a mixture of air and particles to flow spirally in a vortex chamber, and more particularly, a powder removing device that can efficiently separate particles and powder. And a granule separation system using the same.

  In recent years, resin products have been required to have high quality, and before supplying granules such as pellets as raw materials to various molding machines such as injection molding machines, dust and the like adhering to the granules There is a demand for technology for removing foreign substances. In other words, particles such as pellets are attached with fine particles such as dust that are generated when they collide with each other, and foreign matters such as dust contained in the air. Need to be separated from.

As a prior art aimed at separating minute foreign substances adhering to a granular material from the granular material, there is a “powder removal device” disclosed in Patent Document 1.
JP 2007-50354 A

  However, since the invention disclosed in Patent Document 1 sucks the powder from the upper part of the apparatus and sucks air from a position having the same diameter as the air inlet, the flow of the air-fuel mixture is a spiral whose longitudinal direction is the mainstream. It becomes a shape. Accordingly, there is room for improvement in that sufficient rotation cannot be obtained, the residence time on the filter surface is shortened, and it is difficult to increase the separation efficiency of powder and fibrous contaminants.

  The present invention has been made in view of such problems, and the residence time on the filter surface of the air-fuel mixture containing powder particles is long, and powder removal that can efficiently separate powders, fibers, and rod-like objects from the particles. An object is to provide an apparatus and a granule separation system using the same.

In order to achieve the above object, the present invention provides, as a first aspect, a powder removing device for separating particles from a mixture of particles and air, and having a cylindrical shape with a lower end closed at the center. A separator having a cylindrical casing in which a core material is disposed; a cylindrical filter installed between the casing and the core material; having a lower end open; and an upper portion of the separator; A granular material suction port for introducing a powder into the space between the filter and the core material, and a diameter larger than that of the granular material suction port, and the distance from the center of the casing is from the center of the casing to the powder An air suction port that is installed at a lower portion of the separation unit so as to be larger than a distance to an installation position of the granular material suction port and exhausts air from a space between the filter and the casing; In the above-mentioned powder body inlet Elongate filter holes are arranged along the flow of the air-fuel mixture flowing spirally along the inner wall surface of the filter toward the air suction port, and the filter holes included in the air-fuel mixture are arranged. An object having a width smaller than the width passes through the filter and is discharged together with air from the air suction port, and the particles that have reached the lower end of the filter along the inner wall surface of the filter are opened at the lower end of the filter. The present invention provides a dust removing device characterized in that it is dropped from a container.

  In order to achieve the above object, the present invention provides, as a second aspect, a powder removing device according to the first aspect of the present invention, a negative pressure generator connected to an air suction port, and a granular material. It has a tubular member connected to a suction port, and provides a granular object separation system characterized by things.

  ADVANTAGE OF THE INVENTION According to this invention, the residence time in the filter surface of the air-fuel | gaseous mixture containing a granular material is long, and the powder removal apparatus which can isolate | separate a powder, a fiber form, and a rod-shaped object from a granular material, and a granular material using the same Separation system can be provided.

FIG. 1 shows a configuration of a dust removing device according to a preferred embodiment of the present invention. (A) is sectional drawing, (b) is a side view, (c) is a top view. This apparatus includes a granular material separation unit 1 and a storage unit 2. Moreover, FIG. 2 is a cross-sectional perspective view showing the internal structure of the powder removing apparatus according to the present embodiment.
In the granular material separation unit 1, a center pipe 11 and a casing 12 are arranged substantially concentrically, and a filter pipe 13 is inserted between them. Thereby, the powder separation part 1 has a cylindrical shape with a three-layer structure. A cap 14 that can be attached to and detached from the casing 12 by using a clamp or the like is installed on the upper part of the granular material separating unit 1. The cap 14 is provided with a powder inlet 15 for introducing an air-fuel mixture containing the powder into the apparatus. By removing the cap 14, the center pipe 11 and the filter pipe 13 are exposed, and the filter pipe 13 can be replaced.

  The lower end surfaces of the center pipe 11 and the filter pipe 13 reach the storage tank 21. The lower end of the center pipe 11 is closed, and the lower end of the filter pipe 13 is open.

  In the lower part of the casing 12, a space between the filter pipe 13 and the casing 12 is expanded to form an air suction portion 16 that is a substantially annular space. The air suction part 16 is provided with an air suction port 17 having a larger diameter than the powder body suction port 15. The distance from the center of the casing 12 to the installation position of the air suction port 17 is larger than the distance from the center of the casing 12 to the installation position of the granular material suction port 15. The air suction part 16 is separated from the storage tank 21 by a partition plate 18.

  A shutter 22 is provided at the lower part of the storage tank 21, and the particles accumulated in the storage tank 21 can be discharged out of the tank.

  FIG. 3 shows an enlarged view of the filter surface of the filter pipe 13. An elongated filter hole is formed in the filter pipe 13. The arrows in the figure indicate the direction in which air flows when the device is driven. As shown in the drawing, the filter holes are arranged along the direction in which air flows during driving.

As shown in FIG. 4, a tubular member such as a hose or a pipe is connected to the granular material suction port 15, and the other end of the tubular member is inserted into a tank containing the granular material.
Further, a negative pressure generator such as a suction blower is connected to the air suction port 17.

The operation of the dust removing device will be described.
When the negative pressure generator connected to the air suction port 17 is driven, the air in the air suction unit 16 is exhausted from the air suction port 17 and the air pressure of the air suction unit 16 is reduced. Thereby, the air of the space between the center pipe 11 and the filter pipe 13 moves to the air suction part 16 through the filter pipe 13, and the atmospheric | air pressure of this space falls. Since the atmospheric pressure in the space between the center pipe 11 and the filter pipe 13 has decreased, an air-fuel mixture containing powder particles flows from the powder particle inlet 15.

  As shown in FIG. 5, the air-fuel mixture sucked into the apparatus from the granular material suction port 15 becomes a spiral airflow along the inner wall of the filter pipe 13 and travels downward. At this time, powders and fibrous foreign matters adhering to the granules are separated by the action of centrifugal force generated by the swirling flow.

  Since the air suction port 17 is installed outside the filter pipe 13, an airflow in a direction passing through the filter is also generated in the vicinity of the inner wall of the filter pipe 13. For this reason, the powder and foreign matter contained in the swirling flow separated from the particles and flowing along the filter pipe 13 are attracted to the filter pipe 13. At this time, as shown in FIG. 6, an object smaller than the width of the filter hole easily passes through the filter hole.

  As shown in FIG. 7A, if the filter hole is circular or square as in the prior art, the object sucked on the filter surface is likely to collide with the frame-shaped portion between the filter holes. Cannot easily pass through the hole. On the other hand, as shown in FIG. 7B, when the filter is roughened in order to improve the removal efficiency of foreign matter, even objects (particles) of a size that is not desired to be removed may pass through the filter. This is not preferable.

  In particular, as shown in FIG. 8A, rod-like or fibrous foreign matters are less likely to collide with the frame-like portions between the filter holes, and therefore can pass through the filter efficiently. On the other hand, when the filter hole is circular or square as shown in FIG. 8B, the filter hole may collide with the frame portion between the filter holes depending on the direction of the foreign matter, so that the filter can be passed through efficiently. It is not possible.

  The powder, rod-like or fibrous foreign matter that has passed through the filter hole and moved between the filter pipe 13 and the casing 12 swirls in a space in the space between the filter pipe 13 and the casing 12 to create air. Reach the suction part 16. The foreign matter that has reached the air suction portion 16 is discharged from the air suction hole 17.

  On the other hand, the granule from which the powder and the fibrous foreign matter have been removed falls along the filter pipe 13 by its own weight without passing through the filter hole. Granules included in the swirling flow reaching the lower end of the filter pipe 13 fall into the storage tank 21 from the opening at the lower end of the filter pipe 13 and are accumulated in the storage tank 21.

  When the amount of particles accumulated in the storage tank 21 reaches a certain amount, the negative pressure generator is stopped and the shutter 22 is opened to discharge the particles in the storage tank 21.

In the powder removing apparatus according to the present embodiment, the distance from the center of the casing 12 to the installation position of the air suction port 17 is larger than the distance from the center of the casing 12 to the installation position of the granular material suction port 15. Therefore, the flow of the air-fuel mixture along the inner wall of the filter pipe 13 is mainly a flow in the circumferential direction rather than a flow in the axial direction, and has a spiral shape with a large number of turns. Therefore, since the residence time on the filter surface becomes long, powder such as granular fragments and fibrous mixture can be sufficiently removed.
Further, since the filter holes are in the shape of a long hole and are arranged along the flow of the air-fuel mixture, it is possible to efficiently remove particularly a rod-like or fibrous mixture.

  In addition, the said embodiment is an example of suitable implementation of this invention, and various deformation | transformation are possible for this invention, without being limited to this.

It is a figure which shows the structure of the dust removal apparatus which concerns on suitable embodiment of this invention. It is a section perspective view showing the structure of the dust removal device concerning a suitable embodiment of the present invention. It is a figure which shows the shape of a filter hole. It is a figure which shows the structure of a granule separation system. It is a figure which shows the flow of the air in a dust removal apparatus. It is a figure which shows the state in which only the object smaller than the width | variety of a filter hole passes a filter. It is a figure which shows the state in which the object smaller than a filter hole is bounced off by the filter, and the state in which the object of the magnitude | size which does not want to pass a filter passes a filter. It is a figure which shows the state in which an elongate object becomes easy to pass a filter by making a filter hole into a long hole shape.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Granule isolation | separation part 2 Storage part 11 Center pipe 12 Casing 13 Filter pipe 14 Cap 15 Granule intake port 16 Air suction part 17 Air suction port 18 Partition plate 21 Storage tank 22 Shutter

Claims (4)

A powder removing device for separating particles from a mixture of particles and air,
A separation part comprising a cylindrical casing in which a cylindrical core material whose lower end is closed at the center is arranged;
A cylindrical filter installed between the casing and the core material, the lower end of which is open;
Installed at the upper part of the separation part, and the granular material inlet for introducing the air-fuel mixture into the space between the filter and the core material;
The lower part of the separation part has a diameter larger than that of the granular material suction port, and the distance from the center of the casing is larger than the distance from the center of the casing to the installation position of the granular material suction port. An air suction port for discharging air from the space between the filter and the casing,
In the filter, elongated hole-shaped filter holes are arranged along the flow of the air-fuel mixture flowing spirally along the inner wall surface of the filter from the granular material suction port toward the air suction port. ,
An object smaller than the width of the filter hole included in the air-fuel mixture passes through the filter and is discharged together with air from the air suction port, and reaches the lower end of the filter along the inner wall surface of the filter. The powder removing device, wherein the granules are dropped from an opening at a lower end of the filter.   2. The dust removing apparatus according to claim 1, wherein a detachable cap is attached to an upper portion of the separation unit, and the filter can be replaced by removing the cap.   The dust removing device according to claim 1, further comprising a tank that stores particles dropped from an opening at a lower end of the filter.   A powder removing device according to any one of claims 1 to 3, a negative pressure generating device connected to the air suction port, and a tubular member connected to the granular material suction port. Granule separation system.

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