JP4800879B2 - Polymer solution supply member, electrospinning apparatus, and method for producing electrospun nonwoven fabric - Google Patents

Polymer solution supply member, electrospinning apparatus, and method for producing electrospun nonwoven fabric Download PDF

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JP4800879B2
JP4800879B2 JP2006228613A JP2006228613A JP4800879B2 JP 4800879 B2 JP4800879 B2 JP 4800879B2 JP 2006228613 A JP2006228613 A JP 2006228613A JP 2006228613 A JP2006228613 A JP 2006228613A JP 4800879 B2 JP4800879 B2 JP 4800879B2
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polymer solution
supply member
solution supply
nonwoven fabric
peripheral wall
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隆明 天笠
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Japan Vilene Co Ltd
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Description

本発明はポリマー溶液供給部材、静電紡糸装置及び静電紡糸不織布の製造方法に関する。より具体的には生産性良く静電紡糸不織布を製造することのできるポリマー溶液供給部材、静電紡糸装置及び静電紡糸不織布の製造方法に関する。   The present invention relates to a polymer solution supply member, an electrospinning apparatus, and a method for producing an electrospun nonwoven fabric. More specifically, the present invention relates to a polymer solution supply member, an electrospinning apparatus, and a method for producing an electrospun nonwoven fabric that can produce an electrospun nonwoven fabric with high productivity.

不織布を構成する繊維の繊維径が小さいと、分離性能、液体保持性能、払拭性能、隠蔽性能、絶縁性能、或いは柔軟性など、様々な性能に優れているため、不織布を構成する繊維の繊維径を小さくするのが好ましい。このような繊維径の小さい繊維からなる不織布の製造方法として、ポリマー溶液を紡糸空間へ供給するとともに、供給したポリマー溶液に電界を作用させてポリマー溶液を繊維化し、延伸して繊維径の小さい繊維とした後に直接捕集して不織布とする、いわゆる静電紡糸法が知られている。   If the fiber diameter of the fibers that make up the nonwoven fabric is small, the fiber diameter of the fibers that make up the nonwoven fabric is excellent because it has excellent performance such as separation performance, liquid retention performance, wiping performance, concealment performance, insulation performance, or flexibility. Is preferably small. As a method for producing a nonwoven fabric composed of fibers having such a small fiber diameter, a polymer solution is supplied to the spinning space, and an electric field is applied to the supplied polymer solution to fiberize the polymer solution. A so-called electrospinning method is known in which a non-woven fabric is directly collected after forming.

このような静電紡糸法により不織布を製造する場合、ポリマー溶液を紡糸空間へ供給するポリマー溶液供給部材として、注射針のような先端が金属製のノズルを使用するのが一般的であった。このようなポリマー溶液供給部材は不織布の生産性を上げるために、2本以上の多数のノズルを使用するのが好ましいため、本願出願人は多数のノズルを長円状に循環移動させることにより、不織布の生産性を高める方法を提案した(特許文献1)。この方法によれば、確かに不織布の生産性を高めることができるものの、品質の安定性を確保するために、一定時間経過後にノズルを交換するか、ノズルを洗浄する必要があるが、このように交換又は洗浄することはノズルの数も多いだけに非常に煩雑な作業で、この点において不織布の生産性の悪いものであった。また、不織布生産時、つまり紡糸時にノズルの先端部に繊維が付着してしまう場合があるため、品質の安定性を確保するために、付着した繊維を取り除く必要があるが、ノズルは循環移動しているため、付着した繊維を取り除くのが困難で、安定生産が困難な場合があった。更には、不織布の生産性を高める方法の1つとしてポリマー溶液の紡糸空間への供給量を多くする方法があるが、ポリマー溶液供給部材としてノズルを使用した場合、供給量をあまり多くすることができず、この点から生産性を高めることが困難であった。   When manufacturing a nonwoven fabric by such an electrospinning method, it was common to use a metal nozzle having a tip such as an injection needle as a polymer solution supply member for supplying a polymer solution to a spinning space. Since such a polymer solution supply member preferably uses a plurality of nozzles of two or more in order to increase the productivity of the nonwoven fabric, the applicant of the present application circulates and moves a large number of nozzles in an oval shape, A method for improving the productivity of the nonwoven fabric was proposed (Patent Document 1). According to this method, although the productivity of the nonwoven fabric can be improved, it is necessary to replace the nozzle after a certain period of time or to clean the nozzle in order to ensure the stability of the quality. Replacing or cleaning them is a very complicated operation due to the large number of nozzles, and in this respect, the productivity of the nonwoven fabric is poor. In addition, since fibers may adhere to the tip of the nozzle during non-woven fabric production, that is, spinning, it is necessary to remove the adhered fibers in order to ensure the quality stability, but the nozzle circulates and moves. Therefore, it is difficult to remove the attached fibers, and stable production may be difficult. Furthermore, there is a method of increasing the supply amount of the polymer solution to the spinning space as one method for increasing the productivity of the nonwoven fabric. However, when a nozzle is used as the polymer solution supply member, the supply amount may be increased too much. However, it was difficult to increase productivity from this point.

特開2006−112023号公報(特許請求の範囲など)JP 2006-112023 A (Claims etc.)

本発明は前記問題点を解決するためになされたものであり、安定かつ生産性良く静電紡糸不織布を製造することのできるポリマー溶液供給部材、静電紡糸装置及び静電紡糸不織布の製造方法を提供することを目的とする。   The present invention has been made to solve the above-described problems, and provides a polymer solution supply member, an electrostatic spinning device, and a method for producing an electrostatic spinning nonwoven fabric capable of producing an electrostatic spinning nonwoven fabric stably and with high productivity. The purpose is to provide.

本発明の請求項1にかかる発明は、「静電紡糸法に用いる、ポリマー溶液を紡糸空間へ供給するポリマー溶液供給部材であり、前記ポリマー溶液供給部材は中空部を有する中空管が、よこから見た時に波型形状を有する状態にあり、前記波型形状の最下点及び/又は最上点に、前記中空部の内周壁から外周壁に貫通する貫通孔を備えていることを特徴とする、ポリマー溶液供給部材。」である。   The invention according to claim 1 of the present invention is “a polymer solution supply member for supplying a polymer solution to a spinning space used in an electrostatic spinning method, wherein the polymer solution supply member has a hollow tube having a hollow portion. When viewed from the above, it has a corrugated shape, and has a through-hole penetrating from the inner peripheral wall of the hollow portion to the outer peripheral wall at the lowest point and / or the uppermost point of the corrugated shape. The polymer solution supply member. "

本発明の請求項2にかかる発明は、「外周壁の貫通孔が貫通した部分が平坦又は窪んでいることを特徴とする、請求項1記載のポリマー溶液供給部材。」である。   The invention according to claim 2 of the present invention is "the polymer solution supply member according to claim 1, wherein a portion through which the through hole of the outer peripheral wall passes is flat or recessed."

本発明の請求項3にかかる発明は、「中空管が螺旋状態にあることによって、よこから見た時に波型形状を有することを特徴とする、請求項1又は請求項2記載のポリマー溶液供給部材。」である。   The invention according to claim 3 of the present invention is the polymer solution according to claim 1 or 2, characterized by having a corrugated shape when viewed from the side because the hollow tube is in a spiral state. Supply member. "

本発明の請求項4にかかる発明は、「請求項1〜請求項3のいずれかに記載のポリマー溶液供給部材を備えた静電紡糸装置。」である。   The invention according to claim 4 of the present invention is "an electrostatic spinning apparatus including the polymer solution supply member according to any one of claims 1 to 3".

本発明の請求項5にかかる発明は、「請求項4に記載の静電紡糸装置を用いる静電紡糸不織布の製造方法。」である。   The invention according to claim 5 of the present invention is “a method for producing an electrospun nonwoven fabric using the electrospinning apparatus according to claim 4”.

本発明の請求項1にかかる発明は、ポリマー溶液供給部材が中空管からなるため、交換するにしても、洗浄するにしても、容易に行うことができる。紡糸時に繊維が付着したとしても、ノズルのように突出していないため、付着した繊維を取り除くのが容易である。また、ポリマー溶液供給部材が中空管からなり、ポリマー溶液には表面張力が作用しやすく、ポリマー溶液供給部材の外周壁にポリマー溶液が保持されやすいため、ポリマー溶液の紡糸空間への供給量を多くすることができる。更に、ポリマー溶液供給部材はよこから見た時に波型形状を有し、波型形状の最下点及び/又は最上点に貫通孔を備えていることによって、貫通孔付近における電界強度が大きくなるため、安定してポリマー溶液を供給し、繊維化することができる。このような結果として、安定かつ生産性良く静電紡糸不織布を製造することができる。   The invention according to claim 1 of the present invention can be easily carried out regardless of whether it is replaced or washed because the polymer solution supply member comprises a hollow tube. Even if the fibers adhere during spinning, the fibers do not protrude like the nozzle, so that the attached fibers can be easily removed. In addition, the polymer solution supply member consists of a hollow tube, surface tension tends to act on the polymer solution, and the polymer solution is easily held on the outer peripheral wall of the polymer solution supply member, so the amount of supply of the polymer solution to the spinning space can be reduced. Can do a lot. Further, the polymer solution supply member has a corrugated shape when viewed from the side, and the electric field strength in the vicinity of the through hole is increased by providing the through hole at the lowest point and / or the uppermost point of the corrugated shape. Therefore, the polymer solution can be stably supplied and fiberized. As a result, an electrospun nonwoven fabric can be produced stably and with high productivity.

本発明の請求項2にかかる発明は、外周壁の貫通孔が貫通した部分が平坦又は窪んでいることによって、ポリマー溶液に表面張力が更に作用しやすく、ポリマー溶液供給部材の外周壁にポリマー溶液が更に保持されやすいため、ポリマー溶液の紡糸空間への供給量を更に多くすることができ、更に生産性良く静電紡糸不織布を製造することができる。   In the invention according to claim 2 of the present invention, the portion of the outer peripheral wall through which the through-hole penetrates is flat or depressed, so that surface tension is more likely to act on the polymer solution, and the polymer solution is applied to the outer peripheral wall of the polymer solution supply member. Therefore, the amount of the polymer solution supplied to the spinning space can be further increased, and the electrospun nonwoven fabric can be produced with higher productivity.

本発明の請求項3にかかる発明は、中空管が螺旋状態にあることによって、様々な静電紡糸装置に対応可能になる。例えば、中空管が柔軟な材料からなる場合には、ポリマー溶液供給部材を循環移動(特には、長円循環移動)させて、目付の揃った不織布を製造することができる。また、中空管が柔軟な材料からなる場合には、貫通孔間隔の変更が容易である。   The invention according to claim 3 of the present invention can be applied to various electrostatic spinning apparatuses because the hollow tube is in a spiral state. For example, in the case where the hollow tube is made of a flexible material, the polymer solution supply member can be circulated and moved (particularly, elliptically circulated) to produce a nonwoven fabric with a uniform basis weight. Further, when the hollow tube is made of a flexible material, it is easy to change the interval between the through holes.

本発明の請求項4にかかる発明は、請求項1〜請求項3のいずれかのポリマー溶液供給部材を備えているため、安定かつ生産性良く静電紡糸不織布を製造できる装置である。   Since the invention concerning Claim 4 of this invention is equipped with the polymer solution supply member in any one of Claims 1-3, it is an apparatus which can manufacture an electrospun nonwoven fabric stably and with sufficient productivity.

本発明の請求項5にかかる発明は、請求項4にかかる静電紡糸装置を用いる方法であるため、安定かつ生産性良く静電紡糸不織布を製造できる方法である。   Since the invention according to claim 5 of the present invention is a method using the electrospinning apparatus according to claim 4, it is a method capable of producing an electrospun nonwoven fabric stably and with high productivity.

本発明のポリマー溶液供給部材について、図1及び図2に沿って説明する。図1はポリマー溶液供給部材をよこ方向から見た図であり、図2は最下点における中空管の横断面図である。   The polymer solution supply member of the present invention will be described with reference to FIGS. FIG. 1 is a view of the polymer solution supply member as seen from the side, and FIG. 2 is a cross-sectional view of the hollow tube at the lowest point.

図1におけるポリマー溶液供給部材1は中空部3を有する中空管2が、螺旋状態にあり、しかも螺旋状態の最下点PL1、PL2、PL3、PL4、PL5における横断面形状が円形であり、中空部3の内周壁から外周壁に貫通する貫通孔4を備えている。図1のポリマー溶液供給部材1はこのような構成からなるため、ポリマー溶液はポリマー溶液貯留部からポリマー溶液供給部材1の中空部3へ供給され、この供給されたポリマー溶液は貫通孔4を介して紡糸空間へ供給される。図1からわかるように、交換する場合にはポリマー溶液供給部材1を交換すれば良く、洗浄する場合には、ポリマー溶液供給部材1の外周壁表面は平滑であるため洗浄しやすいものである。また、紡糸時に繊維が付着したとしても、外周壁表面は平滑であるため、付着した繊維を取り除くのが容易である。また、中空管2から供給されたポリマー溶液には表面張力が作用しやすく、中空管2の最下点における外周壁にポリマー溶液が保持されやすいため、ポリマー溶液の紡糸空間への供給量を多くすることができる。更に、波型形状の最下点に貫通孔4を備えていることによって、中空管2の他の部分よりも貫通孔4付近における電界が強くなりやすいため、安定してポリマー溶液を供給し、繊維化することができる。したがって、本発明のポリマー溶液供給部材1は、安定かつ生産性良く静電紡糸不織布を製造することができるものである。なお、図1のように、中空管2が螺旋状態であることによって、様々な静電紡糸装置に対応可能になる。例えば、中空管が柔軟な材料からなる場合には、ポリマー溶液供給部材を循環移動(特には、長円循環移動)させて、目付の揃った不織布を製造することができる。また、中空管が柔軟な材料からなる場合には、貫通孔間隔の変更が容易である。なお、図1のポリマー溶液供給部材1は最下点に貫通孔を有する場合であるが、最下点ではなく、最上点にあっても同様の作用効果を奏するし、最下点と最上点の両方に貫通孔を有する場合には、両側に不織布を製造することができる。   The polymer solution supply member 1 in FIG. 1 has a hollow tube 2 having a hollow portion 3 in a spiral state, and has a circular cross-sectional shape at the lowest point PL1, PL2, PL3, PL4, PL5 in the spiral state, A through hole 4 that penetrates from the inner peripheral wall of the hollow portion 3 to the outer peripheral wall is provided. Since the polymer solution supply member 1 in FIG. 1 has such a configuration, the polymer solution is supplied from the polymer solution storage portion to the hollow portion 3 of the polymer solution supply member 1, and the supplied polymer solution passes through the through holes 4. Supplied to the spinning space. As can be seen from FIG. 1, when the polymer solution supply member 1 is replaced, the polymer solution supply member 1 may be replaced. When cleaning, the outer peripheral wall surface of the polymer solution supply member 1 is smooth and easy to clean. Further, even if fibers adhere during spinning, the outer peripheral wall surface is smooth, so that it is easy to remove the adhered fibers. Further, since the surface tension is likely to act on the polymer solution supplied from the hollow tube 2 and the polymer solution is easily held on the outer peripheral wall at the lowest point of the hollow tube 2, the supply amount of the polymer solution to the spinning space Can be more. Furthermore, since the through hole 4 is provided at the lowest point of the corrugated shape, the electric field in the vicinity of the through hole 4 tends to be stronger than the other part of the hollow tube 2, so that the polymer solution can be supplied stably. Can be fiberized. Therefore, the polymer solution supply member 1 of the present invention can produce an electrospun nonwoven fabric stably and with high productivity. As shown in FIG. 1, the hollow tube 2 is in a spiral state, so that various electrostatic spinning apparatuses can be supported. For example, in the case where the hollow tube is made of a flexible material, the polymer solution supply member can be circulated and moved (particularly, elliptically circulated) to produce a nonwoven fabric with a uniform basis weight. Further, when the hollow tube is made of a flexible material, it is easy to change the interval between the through holes. In addition, although the polymer solution supply member 1 of FIG. 1 has a through-hole at the lowest point, the same effect is obtained even at the uppermost point instead of the lowermost point. When both have through holes, a nonwoven fabric can be produced on both sides.

本発明のポリマー溶液供給部材1の最下点における横断面形状は、どのような形状であっても良い。ポリマー溶液供給部材1の最下点における別の横断面形状について、図3〜図7をもとに説明する。   The cross-sectional shape at the lowest point of the polymer solution supply member 1 of the present invention may be any shape. Another cross-sectional shape at the lowest point of the polymer solution supply member 1 will be described with reference to FIGS.

図3は横断面形状が半円形状であり、貫通孔4が中空部3の内周壁から湾曲した外周壁に貫通している。このように、最下点における横断面形状は円形である必要はない。   In FIG. 3, the cross-sectional shape is a semicircular shape, and the through hole 4 penetrates from the inner peripheral wall of the hollow portion 3 to the curved outer peripheral wall. Thus, the cross-sectional shape at the lowest point need not be circular.

図4は最下点における横断面形状が四角形状(正方形状)であり、貫通孔4が中空部3の内周壁から平坦な外周壁に貫通している。このように、貫通孔4が貫通した部分が平坦な外周壁であると、貫通孔4から供給されたポリマー溶液は表面張力によって平坦な外周壁に保持されやすいため、ポリマー溶液の紡糸空間への供給量を多くすることができ、より生産性良く静電紡糸不織布を製造することができる。図5は最下点における横断面形状が半円形状であり、貫通孔4が中空部3の内周壁から平坦な外周壁に貫通している。この場合も図4の場合と同様に、ポリマー溶液の紡糸空間への供給量を多くすることができ、より生産性良く静電紡糸不織布を製造することができる。図6は最下点における横断面形状が円形の中空管2に、貫通孔4の貫通した部分が平坦となるように、平坦化補助材5を取り付けたものである。このポリマー溶液供給部材1も貫通孔4が貫通した部分が平坦な外周壁であるため、図4のポリマー溶液供給部材1と同様に、ポリマー溶液の紡糸空間への供給量を多くすることができ、より生産性良く静電紡糸不織布を製造することができる。   In FIG. 4, the cross-sectional shape at the lowest point is a square shape (square shape), and the through hole 4 penetrates from the inner peripheral wall of the hollow portion 3 to the flat outer peripheral wall. As described above, when the portion through which the through hole 4 penetrates is a flat outer peripheral wall, the polymer solution supplied from the through hole 4 is easily held by the flat outer peripheral wall due to surface tension. The supply amount can be increased, and an electrospun nonwoven fabric can be produced with higher productivity. In FIG. 5, the cross-sectional shape at the lowest point is a semicircular shape, and the through hole 4 penetrates from the inner peripheral wall of the hollow portion 3 to the flat outer peripheral wall. Also in this case, similarly to the case of FIG. 4, the supply amount of the polymer solution to the spinning space can be increased, and the electrospun nonwoven fabric can be produced with higher productivity. In FIG. 6, the flattening auxiliary material 5 is attached to the hollow tube 2 having a circular cross-sectional shape at the lowest point so that the portion through which the through hole 4 penetrates becomes flat. Since this polymer solution supply member 1 also has a flat outer peripheral wall through the through-hole 4, the amount of polymer solution supplied to the spinning space can be increased in the same manner as the polymer solution supply member 1 in FIG. Thus, the electrospun nonwoven fabric can be produced with higher productivity.

図7は最下点における横断面形状が三日月状であり、中空部3の内周壁から貫通孔4が貫通した部分が中空部側に湾曲した窪みを有する外周壁である。このように窪んだ外周壁を有することによって表面張力が作用しやすく、ポリマー溶液の保持量が多くなるため、紡糸空間へのポリマー溶液の供給量を多くすることができ、生産性良く静電紡糸不織布を製造することができる。   FIG. 7 shows an outer peripheral wall having a crescent-shaped cross section at the lowest point, and a hollow portion 3 through which the through hole 4 penetrates from the inner peripheral wall. By having such a recessed outer peripheral wall, surface tension is likely to act, and the amount of polymer solution retained increases, so the amount of polymer solution supplied to the spinning space can be increased, and electrostatic spinning with high productivity. Nonwoven fabrics can be manufactured.

以上、図2〜図7をもとに、最下点における横断面形状について説明したが、最上点における横断面形状も全く同様であることができる。つまり、図2〜図7の図を180°回転させた状態の横断面形状であることができ、最下点における貫通孔と全く同様の作用をする。   As described above, the cross-sectional shape at the lowest point has been described with reference to FIGS. 2 to 7, but the cross-sectional shape at the highest point can be exactly the same. That is, it can have a cross-sectional shape obtained by rotating the views of FIGS. 2 to 7 by 180 °, and acts exactly the same as the through hole at the lowest point.

なお、最下点又は最上点における中空管の横断面形状は、どの最下点又は最上点においても同じであっても、異なっていても良いが、ポリマー溶液の分配が均一で、紡糸空間への供給量が一定であるように、また、ポリマー溶液の外周壁における保持能力を同じにして、効率よく繊維を形成できるように、どの最下点又は最上点においても同じであるのが好ましい。また、最下点、最上点以外における中空管の横断面形状は特に限定するものではないが、局所的に内径が変わると圧力損失が変わり、ポリマー溶液の分配ムラが生じやすくなるため、最下点又は最上点と同じ横断面形状であるのが好ましい。また、これらの図においては、最下点又は最上点における中空管の中空部は外周壁の形状と略相似形であるが、相似形である必要はない。つまり、中空管の周壁の肉厚は一定である必要はない。更に、図1においては、最下点毎に貫通孔を有するが、1つおき、2つおきというように、規則的に貫通孔を有していても良いし、不規則に貫通孔を有していても良いが、最下点毎又は最上点毎に貫通孔を有するか、規則的に貫通孔を有している方が、目付バラツキの小さい静電紡糸不織布を製造しやすい。   The cross-sectional shape of the hollow tube at the lowest point or the highest point may be the same or different at any lowest point or the highest point, but the distribution of the polymer solution is uniform, and the spinning space It is preferable that the lowermost point or the uppermost point is the same so that the fiber can be efficiently formed by making the supply amount to the surface constant and maintaining the same retention capacity of the polymer solution on the outer peripheral wall. . Further, the cross-sectional shape of the hollow tube other than the lowest point and the highest point is not particularly limited. However, if the inner diameter is locally changed, the pressure loss changes and the distribution of the polymer solution tends to be uneven. The cross-sectional shape is preferably the same as the lower point or the uppermost point. In these drawings, the hollow portion of the hollow tube at the lowermost point or the uppermost point is substantially similar to the shape of the outer peripheral wall, but need not be similar. That is, the thickness of the peripheral wall of the hollow tube does not need to be constant. Further, in FIG. 1, there is a through-hole at each lowest point, but it may have regular through-holes, such as every other, every other, or irregularly. However, it is easier to produce an electrospun nonwoven fabric having a smaller basis weight variation if the lowermost point or the uppermost point has a through-hole or has regular through-holes.

なお、本発明のポリマー溶液供給部材1は螺旋状態にある必要はなく、図8及び図9にポリマー溶液供給部材をよこ方向から見た概念図を示すように、ジグザグ状に屈折させた状態(図8)であっても、コルゲート状に繰り返し湾曲させた状態(図9)であっても本発明の波型形状である。また、図示していないが、サインカーブ状であっても本発明の波型形状であり、これらを組み合わせた状態にあっても、よこから見た時に上昇と下降を繰り返す状態は本発明の波型形状であり、規則的であるか、不規則的であるかを問わない。しかしながら、目付バラツキの小さい静電紡糸不織布を製造する上では規則的に上昇と下降を繰り返す状態にあるのが好ましい。なお、「最下点」は中空管が下降から上昇へ転じる点をいい、「最上点」は中空管が上昇から下降へ転じる点をいう。また、「よこから見る」とは、ポリマー溶液供給部材が同一平面上にある場合には、その平面に対して直角方向から観察することを意味し、螺旋状態のように同一平面上にない場合には、ポリマー溶液供給部材の軸方向に対して直角方向から観察することを意味する。なお、ポリマー溶液供給部材が螺旋状態の場合、観察の仕方によっては最下点又は最上点に貫通孔がない場合があるが、ポリマー溶液供給部材を回転させることによって、最下点又は最上点に貫通孔が存在することになる場合には、本発明に含まれる。   The polymer solution supply member 1 of the present invention does not need to be in a spiral state, and is a state in which the polymer solution supply member is refracted in a zigzag shape as shown in FIGS. Even if it is a state (FIG. 9) which repeatedly curved to the corrugated shape even if it is FIG. 8), it is the wave shape of this invention. Although not shown, even if it is a sine curve shape, it is the wave shape of the present invention, and even when these are combined, the state of repeating rising and falling when viewed from the side is the wave shape of the present invention. It is a mold shape, regardless of whether it is regular or irregular. However, when producing an electrospun nonwoven fabric with a small basis weight variation, it is preferable that the ascending and descending states are regularly repeated. The “lowest point” means the point where the hollow tube turns from descending to rising, and the “most point” means the point where the hollow tube turns from rising to descending. “Looking from the side” means that when the polymer solution supply member is on the same plane, it is observed from a direction perpendicular to the plane, and is not on the same plane as in a spiral state. Means observation from a direction perpendicular to the axial direction of the polymer solution supply member. In addition, when the polymer solution supply member is in a spiral state, there may be no through hole at the lowest point or the highest point depending on the observation method, but by rotating the polymer solution supply member, The case where the through hole is present is included in the present invention.

また、ポリマー溶液供給部材は下から見た時(最下点に貫通孔がある場合)、又は上から見た時(最上点に貫通孔がある場合)に、貫通孔が一直線状に配置していても良いし、円形状又は長円形状に配置していても良い。円形状又は長円形状であり、しかも中空管2が柔軟性のある材料からなる場合には、ポリマー溶液供給部材1の貫通孔を円形又は長円形に移動させることによって、目付の揃った不織布を製造することができる。このような柔軟性のある中空管構成材料はポリマー溶液を構成する溶媒によっておかされないものであれば良く、特に限定するものではないが、例えば、パーフロロアルコキシ樹脂、ポリテトラフルオロエチレン、フッ化エチレンプロピレン、フッ素ゴムなどのフッ素系樹脂、ポリエチレン、ポリプロピレン、共重合ポリプロピレンなどのポリオレフィン系樹脂、6ナイロン、共重合ナイロンなどのポリアミド系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレートなどのポリエステル系樹脂、などを挙げることができ、これらの樹脂単独、又は2層構造等に複合したものを使用することができる。   When the polymer solution supply member is viewed from below (when there is a through hole at the lowest point) or when viewed from above (when there is a through hole at the highest point), the through holes are arranged in a straight line. It may be arranged in a circular shape or an oval shape. When the hollow tube 2 is made of a flexible material having a circular shape or an oval shape, the nonwoven fabric having a uniform basis weight is obtained by moving the through hole of the polymer solution supply member 1 in a circular or oval shape. Can be manufactured. Such a flexible hollow tube constituent material is not particularly limited as long as it is not affected by the solvent constituting the polymer solution. For example, perfluoroalkoxy resin, polytetrafluoroethylene, fluoride Fluorine resins such as ethylene propylene and fluoro rubber, polyolefin resins such as polyethylene, polypropylene and copolymer polypropylene, polyamide resins such as 6 nylon and copolymer nylon, polyester resins such as polyethylene terephthalate and polybutylene terephthalate, etc. These resins can be used alone or in combination with a two-layer structure or the like.

本発明の静電紡糸装置は上述のような本発明のポリマー溶液供給部材を備えたものであるため、ポリマー溶液供給部材の交換又は洗浄が容易で、紡糸時に繊維が付着したとしても容易に取り除くことができ、しかもポリマー溶液の紡糸空間への供給量を多くすることができる。更には、ポリマー溶液供給部材はよこから見た時に波型形状を有し、波型形状の最下点及び/又は最上点に貫通孔を備えていることによって、貫通孔付近おける電界強度が中空管の他の部分よりも大きくなるため、安定してポリマー溶液を供給し、繊維化することができる。したがって、安定かつ生産性良く静電紡糸不織布を製造することができる装置である。   Since the electrospinning apparatus of the present invention includes the polymer solution supply member of the present invention as described above, the polymer solution supply member can be easily replaced or washed, and even if fibers are attached during spinning, it can be easily removed. Moreover, the supply amount of the polymer solution to the spinning space can be increased. Furthermore, the polymer solution supply member has a corrugated shape when viewed from the side, and has a through hole at the lowest point and / or the highest point of the corrugated shape. Since it becomes larger than the other part of the empty tube, the polymer solution can be stably supplied and fiberized. Therefore, it is an apparatus which can manufacture an electrospun nonwoven fabric stably and with good productivity.

本発明の静電紡糸装置は上述のような本発明のポリマー溶液供給部材を、従来のポリマー溶液供給部材(例えば、ノズル)に替えて、貫通孔が捕集体と対向するように配置して使用すること以外は、全く同じである。例えば、ポリマー溶液をポリマー溶液供給部材へ供給できるポリマー溶液供給装置、ポリマー溶液を紡糸空間へ供給できるように、貫通孔を捕集体と対向して配置した本発明のポリマー溶液供給部材(最下点に貫通孔がある場合には下方に捕集体を設置し、最上点に貫通孔がある場合には上方に捕集体を設置する)、紡糸空間へ供給され、電界によって延伸された繊維を捕集する捕集体、紡糸空間へ供給されたポリマー溶液と捕集体との間に電界を形成できる電界形成装置、とを備えている。好ましくは、ポリマー溶液の溶媒の分散を防ぐために、ポリマー溶液供給部材や捕集体を収納できる紡糸容器、繊維径を揃えやすいように、前記紡糸容器へ所定相対湿度の気体を供給できる気体供給装置、或いは前記紡糸容器内の気体を排気できる排気装置を備えている。なお、従来は金属製ノズルを使用していたためノズルに対して電圧を印加することが可能であったが、本発明のポリマー溶液供給部材が非金属からなる場合には、ポリマー溶液供給装置とポリマー溶液供給部材との間のポリマー溶液供給管、及び/又はポリマー溶液供給部材内に金属ワイヤーなどを設置して、ポリマー溶液と捕集体との間に電界を形成することができる。   The electrostatic spinning device of the present invention uses the polymer solution supply member of the present invention as described above in place of the conventional polymer solution supply member (for example, a nozzle) so that the through hole faces the collector. It is exactly the same except to do. For example, the polymer solution supply device that can supply the polymer solution to the polymer solution supply member, the polymer solution supply member of the present invention (the lowest point) in which the through holes are arranged to face the collector so that the polymer solution can be supplied to the spinning space. If there is a through-hole, install a collector below, and if there is a through-hole at the uppermost point, install a collector above), collect the fibers that are supplied to the spinning space and stretched by the electric field And an electric field forming device capable of forming an electric field between the polymer solution supplied to the spinning space and the collector. Preferably, in order to prevent dispersion of the solvent of the polymer solution, a spinning container that can store the polymer solution supply member and the collector, a gas supply device that can supply a gas having a predetermined relative humidity to the spinning container so that the fiber diameter can be easily aligned, Alternatively, an exhaust device capable of exhausting the gas in the spinning container is provided. Conventionally, since a metal nozzle was used, it was possible to apply a voltage to the nozzle. However, when the polymer solution supply member of the present invention is made of a nonmetal, the polymer solution supply device and the polymer A polymer solution supply pipe between the solution supply member and / or a metal wire or the like can be installed in the polymer solution supply member to form an electric field between the polymer solution and the collector.

なお、ポリマー溶液供給部材は図1に示すような貫通孔が一直線状に配置したものを、捕集体の幅方向(進行方向に対して直角方向)に一列又は二列以上配置し、固定した状態で、又は捕集体の幅方向に往復移動させながらポリマー溶液を紡糸空間へ供給することができるし、貫通孔が円形又は長円形に配置している場合には、ポリマー溶液供給部材を循環移動させながらポリマー溶液を紡糸空間へ供給することもできる。なお、長円形に貫通孔が配置している場合には、その長径が捕集体の幅方向と一致するように循環移動させるのが好ましい。このようにすることによって、目付の揃った不織布を製造することができる。   In addition, the polymer solution supply member is a state in which through holes as shown in FIG. 1 are arranged in a straight line, arranged in one or more rows in the width direction (perpendicular to the traveling direction) of the collector and fixed. Or while reciprocating in the width direction of the collector, the polymer solution can be supplied to the spinning space, and when the through holes are arranged in a circle or oval, the polymer solution supply member is circulated and moved. However, the polymer solution can be supplied to the spinning space. In addition, when the through-hole is arrange | positioned in the ellipse, it is preferable to carry out the circulation movement so that the long diameter may correspond with the width direction of a collector. By doing in this way, the nonwoven fabric with the same fabric weight can be manufactured.

本発明の静電紡糸不織布の製造方法は、前述のような静電紡糸装置を用いて製造する方法であるため、安定かつ生産性良く静電紡糸不織布を製造できる方法である。なお、静電紡糸不織布を構成する繊維は静電紡糸不織布の用途によって異なるため、紡糸するポリマー溶液を変えることによって、繊維の種類を変え、用途に適合させることができる。ポリマー溶液を構成するポリマーとして、例えば、ポリフッ化ビニリデン(PVDF)、ポリフッ化ビニリデン−ヘキサフルオロプロピレン共重合体、ポリアクリロニトリル(PAN)、ポリアクリロニトリル−メタクリレート共重合体、ポリメタクリル酸メチル、ポリ塩化ビニル、ポリ塩化ビニリデン−アクリレート共重合体、ポリエチレン、ポリプロピレン、ナイロン12、ナイロン−4,6などのナイロン系、アラミド、ポリベンズイミダゾール、ポリビニルアルコール、セルロース、酢酸セルロース、酢酸セルロースブチレート、ポリビニルピロリドン−酢酸ビニル、ポリ(ビス−(2−(2−メトキシ−エトキシエトキシ))ホスファゼン)(poly(bis−(2−(2−methoxy−ethoxyethoxy))phosphazene);MEEP)、ポリプロピレンオキサイド、ポリエチレンイミド(PEI)、ポリこはく酸エチレン(poly(ethylenesuccinate))、ポリアニリン、ポリエチレンサルファイド、ポリオキシメチレン−オリゴ−オキシエチレン(poly(oxymethylene−oligo−oxyethylene))、SBS共重合体、ポリヒドロキシ酪酸、ポリ酢酸ビニル、ポリビニルアルコール(PVA)、ポリエチレンテレフタレート、ポリエチレンオキサイド、コラーゲン、ポリ乳酸、ポリグリコール酸、ポリD,L−乳酸−グリコール酸共重合体、ポリアリレート、ポリプロピレンフマラート(poly(propylene fumalates))、ポリカプロラクトンなどの生分解性高分子、ポリペプチド、タンパク質などのバイオポリマー、コールタールピッチ、石油ピッチなどのピッチ系などの溶融または適正溶媒に溶解可能な様々なポリマーが適用可能であり、これらの共重合体及び混合物なども使用可能である。また、金属アルコキシドを加水分解した曳糸性のゾル溶液も使用可能である。なお、前記ポリマー溶液に合成樹脂などのエマルジョン或いは有機、無機物の粉末を混合して用いることもできる。   Since the method for producing an electrospun nonwoven fabric of the present invention is a method of producing using an electrospinning apparatus as described above, the electrospun nonwoven fabric can be produced stably and with high productivity. In addition, since the fiber which comprises an electrospun nonwoven fabric changes with uses of an electrospun nonwoven fabric, by changing the polymer solution to spin, the kind of fiber can be changed and it can be adapted to a use. Examples of polymers constituting the polymer solution include polyvinylidene fluoride (PVDF), polyvinylidene fluoride-hexafluoropropylene copolymer, polyacrylonitrile (PAN), polyacrylonitrile-methacrylate copolymer, polymethyl methacrylate, polyvinyl chloride. , Polyvinylidene chloride-acrylate copolymers, nylons such as polyethylene, polypropylene, nylon 12, nylon-4,6, aramid, polybenzimidazole, polyvinyl alcohol, cellulose, cellulose acetate, cellulose acetate butyrate, polyvinylpyrrolidone-acetic acid Vinyl, poly (bis- (2- (2-methoxy-ethoxyethoxy)) phosphazene) (poly (bis- (2- (2-methoxy-ethyoxy))) ph sphazene); MEEP), polypropylene oxide, polyethylene imide (PEI), polysuccinic acid ethylene (poly (ethylenesuccinate)), polyaniline, polyethylene sulfide, polyoxymethylene-oligo-oxyethylene (poly (oxymethylene-oligo-oxyethylene)), SBS copolymer, polyhydroxybutyric acid, polyvinyl acetate, polyvinyl alcohol (PVA), polyethylene terephthalate, polyethylene oxide, collagen, polylactic acid, polyglycolic acid, poly D, L-lactic acid-glycolic acid copolymer, polyarylate, High biodegradability such as polypropylene fumarate (polypropylene fumarates) and polycaprolactone Various polymers that can be melted or dissolved in an appropriate solvent, such as biopolymers such as polymers, polypeptides, proteins, etc., pitch systems such as coal tar pitch, petroleum pitch, etc. are applicable, and their copolymers and mixtures are also used Is possible. A spinnable sol solution obtained by hydrolyzing a metal alkoxide can also be used. The polymer solution may be mixed with an emulsion such as a synthetic resin or an organic or inorganic powder.

ポリマーの溶媒としては、例えば、(a)揮発性の高いアセトン、クロロホルム、エタノール、イソプロパノール、メタノール、トルエン、テトラヒドロフラン、水、ベンゼン、ベンジルアルコール、1,4−ジオキサン、プロパノール、四塩化炭素、シクロヘキサン、シクロヘキサノン、塩化メチレン、フェノール、ピリジン、トリクロロエタン、酢酸などと、(b)揮発性が相対的に低いN,N−ジメチルホルムアミド(DMF)、ジメチルスルホキシド(DMSO)、N,N−ジメチルアセトアミド(DMAc)、1−メチル−2−ピロリドン(NMP)、エチレンカーボネート(EC)、プロピレンカーボネート(PC)、ジメチルカーボネート(DMC)、アセトニトリル(AN)、N−メチルモルホリン−N−オキシド、ブチレンカーボネート(BC)、1,4−ブチロラクトン(BL)、ジエチルカーボネート(DEC)、ジエチルエーテル(DEE)、1,2−ジメトキシエタン(DME)、1,3−ジメチル−2−イミダゾリジノン(DMI)、1,3−ジオキソラン(DOL)、エチルメチルカーボネート(EMC)、メチルホルマート(MF)、3−メチルオキサゾリジン−2−オン(MO)、メチルプロピオネート(MP)、2−メチルテトラヒドロフラン(MeTHF)、スルホラン(SL)などがある。なお、前記揮発性の高い溶媒、又は揮発性の高い溶媒と相対的に低い揮発性を有する溶媒とを混合した混合溶媒を用いれば、溶媒の揮発性を増加させたり、ポリマー溶液の粘度を低下させることができ、ポリマー溶液供給部材からの吐出量を増加させて、静電紡糸不織布の生産性を向上させることができる。   Examples of the polymer solvent include (a) highly volatile acetone, chloroform, ethanol, isopropanol, methanol, toluene, tetrahydrofuran, water, benzene, benzyl alcohol, 1,4-dioxane, propanol, carbon tetrachloride, cyclohexane, (B) N, N-dimethylformamide (DMF), dimethyl sulfoxide (DMSO), N, N-dimethylacetamide (DMAc) with relatively low volatility, such as cyclohexanone, methylene chloride, phenol, pyridine, trichloroethane, and acetic acid 1-methyl-2-pyrrolidone (NMP), ethylene carbonate (EC), propylene carbonate (PC), dimethyl carbonate (DMC), acetonitrile (AN), N-methylmorpholine-N-oxide, butylene Carbonate (BC), 1,4-butyrolactone (BL), diethyl carbonate (DEC), diethyl ether (DEE), 1,2-dimethoxyethane (DME), 1,3-dimethyl-2-imidazolidinone (DMI) 1,3-dioxolane (DOL), ethyl methyl carbonate (EMC), methyl formate (MF), 3-methyl oxazolidine-2-one (MO), methyl propionate (MP), 2-methyl tetrahydrofuran (MeTHF) ) And sulfolane (SL). The use of the highly volatile solvent or a mixed solvent in which a highly volatile solvent and a solvent having a relatively low volatility are used increases the volatility of the solvent or decreases the viscosity of the polymer solution. The discharge amount from the polymer solution supply member can be increased, and the productivity of the electrospun nonwoven fabric can be improved.

以下、実施例によって本発明を具体的に説明するが、これらは本発明の範囲を限定するものではない。   EXAMPLES Hereinafter, the present invention will be specifically described by way of examples, but these do not limit the scope of the present invention.

(実施例1)
(1)紡糸原液の調製;
ポリアクリロニトリル(三菱レイヨン株式会社製、登録商標:ボンネル)を、N,N−ジメチルホルムアミドに濃度14mass%となるように溶解させたポリマー溶液(粘度:1220mP・s)を用意した。
Example 1
(1) Preparation of spinning stock solution;
A polymer solution (viscosity: 1220 mP · s) in which polyacrylonitrile (registered trademark: Bonnell, manufactured by Mitsubishi Rayon Co., Ltd.) was dissolved in N, N-dimethylformamide to a concentration of 14 mass% was prepared.

(2)製造装置の準備;
内径4mmで、外径6mmのパーフロロアルコキシ樹脂製中空管2を螺旋状態(外径:60mm)とし、中空管2の全ての最下点に直径0.2mmの貫通孔4を5個配置(下から観察して一直線状に貫通孔が配置、隣接する貫通孔間距離:60mm)したものをポリマー溶液供給部材とした。なお、中空管2の横断面形状はいずれの地点(最下点を含む)においても、中空部、外周壁ともに円形であった(図2と同じ)。
(2) Preparation of manufacturing equipment;
The hollow tube 2 made of perfluoroalkoxy resin having an inner diameter of 4 mm and an outer diameter of 6 mm is in a spiral state (outer diameter: 60 mm), and five through-holes 4 having a diameter of 0.2 mm are provided at the lowest point of the hollow tube 2. The polymer solution supply member was arranged (observed from below, with the through holes arranged in a straight line, the distance between adjacent through holes: 60 mm). Note that the cross-sectional shape of the hollow tube 2 was circular in both the hollow portion and the outer peripheral wall at any point (including the lowest point) (same as FIG. 2).

次いで、ポリエチレン製フレキシブルバッグにマイクロポンプ(マイクロポンプ社製;マイクロポンプFC−513 ポンプヘッド:188 1rpm=0.017mLタイプ;コントローラ部=株式会社中央理化製、ポリマー溶液供給装置)を接続するとともに、パーフロロアルコキシ樹脂製チューブ(直径が0.1mmのステンレススチールワイヤーを挿入)を接続し、このチューブを前述のポリマー溶液供給部材に接続した。   Next, a micropump (manufactured by Micropump; Micropump FC-513, pump head: 188 1 rpm = 0.17 mL type; controller unit: manufactured by Chuo Rika Co., Ltd., polymer solution supply device) is connected to a polyethylene flexible bag, A perfluoroalkoxy resin tube (with a 0.1 mm diameter stainless steel wire inserted) was connected, and this tube was connected to the polymer solution supply member described above.

次いで、導電性シリコーンゴムをコーティングしたスチールベルトからなるベルト状捕集体(幅:500mm)をアースして、前記ポリマー溶液供給部材の下方に設置した。次いで、マイクロポンプのギアポンプヘッドに高電圧電源を接続するとともに、前記ポリマー溶液供給部材の貫通孔4がベルト状捕集体と対向し、しかも貫通孔4の配列方向がベルト状捕集体の幅方向(移動方向に対する直交方向)と一致するように、ポリマー溶液供給部材を配置した。なお、外周壁における貫通孔端部とベルト状捕集体の捕集表面との距離は100mmとした。   Next, a belt-like collector (width: 500 mm) made of a steel belt coated with conductive silicone rubber was grounded and placed below the polymer solution supply member. Next, a high voltage power source is connected to the gear pump head of the micro pump, the through holes 4 of the polymer solution supply member are opposed to the belt-shaped collector, and the arrangement direction of the through holes 4 is the width direction of the belt-shaped collector ( The polymer solution supply member was arranged so as to coincide with the direction perpendicular to the moving direction. In addition, the distance of the through-hole edge part in an outer peripheral wall and the collection surface of a belt-shaped collection body was 100 mm.

次に、前記ポリマー溶液供給部材及びベルト状捕集体を塩化ビニル製直方体紡糸容器(幅:800mm、高さ:1300mm、奥行き:1800mm)の中央部に配置した。なお、直方体紡糸容器の内側には、上壁面から500mm下方側の位置に塩化ビニル製パンチングプレートを上壁面と平行に配置し、下壁面から100mm上方側の位置に塩化ビニル製パンチングプレートを下壁面と平行に配置した。また、ベルト状捕集体の移動方向端部に紙管を巻取り装置として配置した。この紙管はベルト状捕集体の移動に従動して回転し、静電紡糸不織布を巻き取ることができるものであった。   Next, the polymer solution supply member and the belt-shaped collection body were disposed in the center of a vinyl chloride rectangular parallelepiped spinning container (width: 800 mm, height: 1300 mm, depth: 1800 mm). Inside the rectangular parallelepiped spinning vessel, a vinyl chloride punching plate is placed parallel to the upper wall surface at a position 500 mm below the upper wall surface, and a vinyl chloride punching plate is placed 100 mm above the lower wall surface at the lower wall surface. Placed in parallel. Moreover, the paper tube was arrange | positioned as the winding device at the moving direction end part of the belt-shaped collector. This paper tube was rotated by the movement of the belt-shaped collector, and could wind up the electrospun nonwoven fabric.

そして、直方体紡糸容器の上壁面に温湿度調整機能を備えた送風機(PAU−1400HDR、(株)アピステ、気体供給装置)を接続するとともに、直方体紡糸容器の下壁面に排気ファンを接続した。   And while connecting the blower (PAU-1400HDR, Apiste Co., Ltd., gas supply apparatus) provided with the temperature / humidity adjustment function to the upper wall surface of the rectangular parallelepiped spinning vessel, an exhaust fan was connected to the lower wall surface of the rectangular parallelepiped spinning vessel.

(3)静電紡糸不織布の製造;
前記ポリマー溶液をポリエチレン製フレキシブルバッグに入れ、前記マイクロポンプを用いてポリマー溶液をポリマー溶液供給部材へ供給し、この供給したポリマー溶液を各貫通孔4から紡糸空間へ供給(1つあたりの供給量:5cc/時間)し、また、前記高電圧電源からポリマー溶液に+14kVの電圧を印加し、供給したポリマー溶液に電界を作用させて繊維化し、前記ベルト状捕集体上に集積させて、平均繊維径0.36μmの連続繊維からなる静電紡糸不織布(目付:4.5g/m)を製造した。なお、静電紡糸不織布を製造する際には、気体供給装置から温度25℃、相対湿度25%の調湿エアを5m/分で供給するとともに、排気口から出てくる気体を排気ファンで排気した。なお、ポリマー溶液を紡糸空間へ供給して紡糸した際に繊維が付着する場合があったが、容易に除去することができた。この製造方法によれば、従来よりも低い印加電圧で安定して静電紡糸不織布を製造することができた。
(3) Production of electrospun nonwoven fabric;
The polymer solution is put into a polyethylene flexible bag, the polymer solution is supplied to the polymer solution supply member using the micropump, and the supplied polymer solution is supplied from each through hole 4 to the spinning space (amount supplied per one). : 5 cc / hour), a voltage of +14 kV is applied to the polymer solution from the high-voltage power source, an electric field is applied to the supplied polymer solution to form fibers, and the fibers are accumulated on the belt-shaped collector to obtain an average fiber. An electrospun nonwoven fabric (weight per unit area: 4.5 g / m 2 ) made of continuous fibers having a diameter of 0.36 μm was produced. When producing an electrospun non-woven fabric, humidity control air at a temperature of 25 ° C. and a relative humidity of 25% is supplied from a gas supply device at 5 m 3 / min. Exhausted. In addition, when the polymer solution was supplied to the spinning space and spun, fibers sometimes adhered, but could be easily removed. According to this production method, the electrospun nonwoven fabric could be produced stably with a lower applied voltage than before.

(比較例1)
直線状ステンレススチール管(内径:4mm、外径:6mm、長さ:300mm)に、直線状に、ピッチ60mmの同間隔で5本のノズル(それぞれ内径が0.4mmのステンレススチール製針状ノズル)を一列に配置したポリマー溶液供給部材を用意し、このポリマー溶液供給部材を使用したこと以外は、実施例1と全く同様にして平均繊維径0.35μmの連続繊維からなる静電紡糸不織布(目付:4.5g/m)を製造した。なお、この場合、ポリマー溶液のノズルから紡糸空間への供給量は1本あたり3cc/時間で、実施例1よりも供給量が少なく、生産性に劣っていた。また、ポリマー溶液を紡糸空間へ供給して紡糸した際に繊維がノズル先端に付着する場合があったが、繊維を除去するのが困難であった。
(Comparative Example 1)
A linear stainless steel tube (inner diameter: 4 mm, outer diameter: 6 mm, length: 300 mm), linearly, 5 nozzles at the same interval with a pitch of 60 mm (each stainless steel needle-shaped nozzle with an inner diameter of 0.4 mm) ) Are arranged in a row, and an electrospun non-woven fabric composed of continuous fibers having an average fiber diameter of 0.35 μm is the same as in Example 1 except that this polymer solution supply member was used. The basis weight was 4.5 g / m 2 ). In this case, the supply amount of the polymer solution from the nozzle to the spinning space was 3 cc / hour per one, the supply amount was smaller than that in Example 1, and the productivity was inferior. Further, when the polymer solution was supplied to the spinning space and spun, the fibers sometimes adhered to the tip of the nozzle, but it was difficult to remove the fibers.

ポリマー溶液供給部材をよこ方向から見た図Diagram of polymer solution supply member seen from the side 中空管の最下点における横断面図Cross section at the lowest point of the hollow tube 別の中空管の最下点における横断面図Cross-sectional view at the lowest point of another hollow tube 更に別の中空管の最下点における横断面図Cross section at the lowest point of yet another hollow tube 更に別の中空管の最下点における横断面図Cross section at the lowest point of yet another hollow tube 更に別の中空管の最下点における横断面図Cross section at the lowest point of yet another hollow tube 更に別の中空管の最下点における横断面図Cross section at the lowest point of yet another hollow tube 別のポリマー溶液供給部材をよこ方向から見た概念図Conceptual view of another polymer solution supply member seen from the side 更に別のポリマー溶液供給部材をよこ方向から見た概念図Conceptual view of another polymer solution supply member seen from the side

符号の説明Explanation of symbols

1:ポリマー溶液供給部材
2:中空管
3:中空部
4:貫通孔
5:平坦化補助材
PL1〜PL8:最下点
1: Polymer solution supply member 2: Hollow tube 3: Hollow portion 4: Through hole 5: Flattening auxiliary material PL1-PL8: Bottom point

Claims (5)

静電紡糸法に用いる、ポリマー溶液を紡糸空間へ供給するポリマー溶液供給部材であり、前記ポリマー溶液供給部材は中空部を有する中空管が、よこから見た時に波型形状を有する状態にあり、前記波型形状の最下点及び/又は最上点に、前記中空部の内周壁から外周壁に貫通する貫通孔を備えていることを特徴とする、ポリマー溶液供給部材。 A polymer solution supply member for supplying a polymer solution to a spinning space, which is used in an electrospinning method. The polymer solution supply member has a hollow tube having a hollow portion and has a wave shape when viewed from the side. A polymer solution supply member comprising a through hole penetrating from the inner peripheral wall of the hollow portion to the outer peripheral wall at the lowest point and / or the highest point of the corrugated shape. 外周壁の貫通孔が貫通した部分が平坦又は窪んでいることを特徴とする、請求項1記載のポリマー溶液供給部材。 The polymer solution supply member according to claim 1, wherein a portion of the outer peripheral wall through which the through hole passes is flat or recessed. 中空管が螺旋状態にあることによって、よこから見た時に波型形状を有することを特徴とする、請求項1又は請求項2記載のポリマー溶液供給部材。 3. The polymer solution supply member according to claim 1, wherein the hollow tube is in a spiral state and has a wave shape when viewed from the side. 4. 請求項1〜請求項3のいずれかに記載のポリマー溶液供給部材を備えた静電紡糸装置。 An electrospinning apparatus comprising the polymer solution supply member according to any one of claims 1 to 3. 請求項4に記載の静電紡糸装置を用いる静電紡糸不織布の製造方法。
A method for producing an electrospun nonwoven fabric using the electrospinning apparatus according to claim 4.
JP2006228613A 2006-08-25 2006-08-25 Polymer solution supply member, electrospinning apparatus, and method for producing electrospun nonwoven fabric Expired - Fee Related JP4800879B2 (en)

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