JP4797642B2 - Ventilation fan air volume control device - Google Patents

Description

  The present invention relates to an air volume control device for a ventilation fan that discharges air in a plurality of rooms to the outside.

  Conventionally, this type of ventilation fan air volume control device detects a load amount corresponding to each suction port, and performs constant air volume control based on the load amount (for example, see Patent Document 1). .

  Hereinafter, the air volume control device of the ventilation fan will be described with reference to FIG.

As shown in FIG. 11, air in different rooms is discharged through suction ports 103 and 104 provided on the side wall of the ventilation fan main body 102 of the intermediate duct ventilation fan 101. The opening area of each suction port 103, 104 is adjusted according to the opening degree of the dampers 105, 106 provided in the suction ports 103, 104. Here, with the damper 105 fully opened and the damper 106 fully closed, the ventilation fan body 102 is operated with a constant air volume. At this time, the fan motor of the ventilation fan body 102 has a rotation speed corresponding to the suction port 103, and based on the rotation speed, the load amount of the ventilation fan body 102 corresponding to the suction port 103 can be detected.
JP-A-8-159532

  In such a conventional ventilation fan air volume control device, the performance of the DC motor varies depending on minute differences in winding resistance, magnetic flux size, sensor position, etc. in the manufacture of the DC motor used in the fan motor. There is a problem that the air volume after adjustment is difficult to control.

  The present invention solves such a conventional problem, and an object of the present invention is to provide an air flow control device for a ventilation fan that can control the air flow even if the performance of the DC motor varies.

  In order to achieve the above object, an air flow control device for a ventilation fan of the present invention has one exhaust port and at least one suction port, and sucks air from the suction port through a duct according to the operation of the fan and the DC motor. In the ventilation fan for discharging the air sucked from the exhaust port to the outside, the electric damper capable of adjusting the opening area of the suction port, the damper angle adjusting means for adjusting the movement of the electric damper, and the applied voltage of the DC motor A voltage adjusting means for adjusting; and a rotation speed detecting means for detecting the rotation speed of the DC motor, wherein the electric damper adjusts an opening area of the suction port, and the voltage adjusting means is at least one static pressure condition. A predetermined voltage is applied to the DC motor by, and a DC motor rank determined by the rotational speed detected by the rotational speed detection means is selected D A motor rank sorting means, characterized in that to control the air volume by the DC motor rank after sorting voltage regulator.

  By this means, it is possible to obtain an air flow control device for a ventilation fan that can control the air flow even if the performance of the DC motor varies.

  The other means includes a table storage means for storing a data table of a combination of the applied voltage and the rotational speed of the DC motor, a voltage detecting means for detecting the applied voltage of the DC motor, and an air volume setting means for setting the air volume. The air volume is controlled so that the air volume exhausted from the exhaust port can be controlled to the set air volume set by the air volume setting means through the voltage adjusting means, the rotation speed detecting means, the table storage means, the voltage detecting means, and the electric damper. And a constant air volume control means for controlling the air volume to be constant.

  By this means, an air volume control device for a ventilation fan that can control the air volume to a set air volume is obtained.

  According to the present invention, there is one exhaust port and at least one suction port, and air is sucked from the suction port via the duct and the air sucked from the exhaust port is externally provided according to the operation of the fan and the DC motor. In the exhaust fan to be discharged, an electric damper capable of adjusting the opening area of the suction port, a damper angle adjusting means for adjusting the movement of the electric damper, a voltage adjusting means for adjusting an applied voltage of the DC motor, and a DC motor A rotational speed detecting means for detecting the rotational speed, the opening area of the suction port is adjusted by the electric damper, and a predetermined voltage is applied to the DC motor by the voltage adjusting means in at least one static pressure condition. A DC motor rank selecting means for selecting a DC motor rank determined by the rotation speed detected by the rotation speed detecting means; By controlling the air volume using the voltage adjusting means after selecting the tank, the DC motor rank can be selected based on the rotation speed of the DC motor of the same specification having a variation in performance, and the air volume can be controlled based on the DC motor rank. It is possible to provide an air flow control device for a ventilating fan.

  In addition, the apparatus includes a table storage unit that stores a data table of a combination of a DC motor application voltage and a rotation speed, a voltage detection unit that detects the DC motor application voltage, and an air volume setting unit that sets an air volume, and adjusts the voltage. The air volume is constant so that the air volume exhausted from the exhaust port can be controlled to the set air volume set by the air volume setting means through the means, the rotation speed detecting means, the table storage means, the voltage detecting means, and the electric damper. It is possible to provide an air flow control device for a ventilation fan that has an effect of being able to control the air volume to a set air volume according to each DC motor rank by providing the control means and controlling the air volume to be constant.

Air volume control device for conversion Kiogi of the present invention has at least one inlet and one outlet, from the exhaust port sucks air from the suction port via the duct according to the operation of the fan and DC motor In the ventilation fan for discharging the sucked air to the outside, an electric damper capable of adjusting the opening area of the suction port, a damper angle adjusting means for adjusting the movement of the electric damper, and a voltage adjusting means for adjusting an applied voltage of the DC motor And a rotational speed detecting means for detecting the rotational speed of the DC motor, the opening area of the suction port is adjusted by the electric damper, and a predetermined voltage is applied by the voltage adjusting means in at least one static pressure condition. DC motor rank selecting means for selecting a DC motor rank that is applied to the DC motor and determined by the rotation speed detected by the rotation speed detection means. In addition, the air volume is controlled by the voltage adjusting means after the selection of the DC motor rank, and the DC motor rank is selected based on the number of rotations of the DC motor of the same specification having a variation in performance. The air volume can be controlled based on this.

Also includes a table storage means for storing a data table of the rotational speed of the combination with the applied voltage D C motor, a voltage detecting means for detecting a voltage applied to the DC motor, and the air volume setting means for setting a flow rate, voltage The air volume that makes the air volume constant so that the air volume exhausted from the exhaust port can be controlled to the set air volume set by the air volume setting means through the adjusting means, the rotation speed detecting means, the table storage means, the voltage detecting means, and the electric damper. A constant control means for controlling the air volume at a constant level, and has the effect of being able to control the air volume at a set level according to each DC motor rank.

Further, electrostatic by dynamic damper suction port in a state of fully closed and fully opened, which is characterized by performing the selection of the DC motor rank, different minutely by the slope of the torque curve a DC motor of the same specification In consideration of the difference in performance, the DC motor rank can be selected more finely and the air volume can be controlled based on the DC motor rank.

Further, calculating the applied voltage of the DC motor in one of the DC motor rank stored in the tables storing means and the rotational speed of the data table to the base, the rotational speed of the data table and the applied voltage of the DC motor of another DC motor rank DC motor rank calculation means is provided, and the number of DC motor applied voltage and rotation speed data tables existing in each set air volume of each DC motor rank can be reduced. Have

Further, a temperature sensor for detecting the temperature, which is characterized in that the temperature correction means for correcting the DC motor speed data table and the applied voltage that varies with temperature with the table memory unit, peripheral Correction is made to the data table of the applied voltage and the number of rotations of the DC motor in consideration of the temperature, and the air volume can be controlled in consideration of the ambient temperature.

In addition , a switch for starting the selection of the DC motor rank is provided, and the selection of the DC motor rank is started by continuously pressing the switch for a few seconds. As long as the button is not pressed, the selection of the DC motor rank is not started, and the malfunction can be prevented.

In addition , DC motor rank discriminating means capable of discriminating the DC motor rank determined by the DC motor rank sorting means is provided. The DC motor rank, defective product, non-standard product, sorting It has the effect that the degree of progress can be identified.

Further , the DC motor rank identifying means uses an LED, and the color, blinking, lighting, and extinguishing of the LED can identify the rank of the DC motor and the progress of selection of the DC motor. The identification information can be recognized.

Also, from the air volume to set, which is characterized in that it comprises air volume fine adjustment means for setting the 10 m ³ / h large air volume and 10 m ³ / h small air volume, than the set air volume, 10 m ³ / h greater air volume And 10 m ³ / h less air volume can be finely adjusted.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(Embodiment 1)
1 to 3, a description will be given of a mode when the DC motor selection is performed under one static pressure condition, as applied to a one-way intake intermediate duct ventilation fan.

  As shown in FIG. 1, a DC motor 2 and a fan 3 that operates in conjunction with the DC motor 2 are provided at the upper portion of the box of the ventilation fan 1, and pass through an air supply grille 4 and through ducts 6 and 7 and an exhaust port 8. It is discharged outdoors. Further, the suction port 5 is provided with an electric damper 9 so that the opening area can be adjusted. In addition, a control device 10 that controls the movement of the electric damper 9 is provided inside the box of the ventilation fan 1.

  A method for selecting a DC motor will be described with reference to FIGS.

  When the switch 20 is kept pressed for several seconds, the DC motor rank selecting means 21 sends a command to the damper angle adjusting means 19 to fully close the electric damper 9, and the voltage adjusting means 11 applies a predetermined voltage to the DC motor 2. To do. The rotational speed N of the DC motor 2 at that time is detected by the rotational speed detection means 14. At this time, if the rotation speed N is between N1 and N1 ′, the DC motor rank selecting means 21 determines that the DC motor rank A is a DC motor, and the DC motor rank information is displayed on the LED 22 as the DC motor rank identifying means. The installer can recognize the DC motor rank. Similarly, if the rotation speed N is between N4 and N4 ', the DC motor rank D and the DC motor rank selection means 21 determine, and give the DC motor rank information to the LED 22 as the DC motor rank identification means. Further, when the rotational speed N is 0, the DC motor rank selecting means 21 determines that the DC motor is a nonstandard product or a defective product, and the information is given to the LED 22 as the DC motor rank identifying means. Therefore, even after the duct is connected to the ventilation fan, the installer can check the quality of the DC motor with the electric damper fully closed, and can easily check the quality of the ventilation fan itself.

  As described above, the DC motor rank is a classification based on the number of rotations having a certain width.

  The number of rotations N may be increased to N5 to N5 ′, N6 to N6 ′, etc., and the DC motors can be selected more finely by reducing the number of rotations N. The air volume can be controlled without being affected by the variation in the performance of the DC motor.

  Although it is described that the electric damper 9 is fully closed, a method may be used in which the suction port 5 is closed with tape or packing without using the electric damper 9, or the exhaust port 8 is closed with tape or packing.

(Embodiment 2)
The constant control of the air volume after the selection of the DC motor rank will be described with reference to FIG.

  After the DC motor rank is selected by the DC motor rank selecting means 21, the DC motor rank information is given to the constant air volume control means 13. Further, the information on the set air volume set by the air volume setting means 18 is given to the air volume constant control means 13, and the air volume constant control means 13 sends a command to the damper angle adjusting means 19 based on the information on the set air volume, and the electric damper 9 Adjust the opening area. Next, the constant air volume control means 13 controls the air volume to the set air volume by referring to the table storage means 15 for the data table of the applied voltage and the rotational speed corresponding to the DC motor rank and the set air volume.

  The detailed flow is applied by the voltage adjusting unit 11 to the DC motor 2 while being detected by the voltage detecting unit 12. The rotational speed at that time is detected by the rotational speed detection means 14. Next, the rotational speed corrected by using the temperature correction means 17 from the ambient temperature information from the thermistor 16 as a temperature sensor is applied voltage and rotational speed data corresponding to the DC motor rank and the set air volume selected in the above process. Compare with table. When the actual rotation speed is higher than the rotation speed of the data table when a predetermined voltage is applied, the applied voltage is reduced by the voltage adjusting means 11, and when the actual rotation speed is lower than the rotation speed of the data table. The voltage adjustment means 11 increases the applied voltage. Further, when the actual rotational speed is the same as the rotational speed of the data table, the applied voltage is not changed. By continuing the cycle, the same combination of applied voltage and rotation speed as in the data table is reached, and the set air volume is satisfied in the load amount (installation conditions) at the construction site. Further, by performing the temperature correction, it is possible to correct the data table of the applied voltage and the number of rotations that change according to the ambient temperature, and it becomes possible to control the air volume to a constant air volume regardless of the ambient temperature.

  The DC motor rank is a classification based on the number of rotations having a certain width.

(Embodiment 3)
A method for selecting a DC motor under two static pressure conditions will be described with reference to FIGS.

  When the switch 20 is kept pressed for several seconds, the electric damper 9 is fully closed, and a predetermined voltage is applied to the DC motor 2 from the voltage adjusting means 11. The rotational speed N at that time is detected by the rotational speed detection means 14. Next, the electric damper 9 is fully opened and a predetermined voltage is applied to the DC motor 2 from the voltage adjusting means 11. Then, the rotational speed M is detected by the rotational speed detection means 14. At this time, if the rotational speed N is between N1 and N1 ′ and the rotational speed M is between M1 and M1 ′ at the same time, the DC motor rank selecting means 21 determines that the motor is a DC motor rank A DC motor. The DC motor rank information is given to the LED 22 as the DC motor rank identifying means, and the installer can recognize the DC motor rank.

  Similarly, if the rotational speed N is between N1 and N1 ′ and the rotational speed M is between M2 and M2 ′, the DC motor is selected as the DC motor rank B, and the rotational speed N is between N4 and N4 ′. If the rotation speed M is between M4 and M4 ′, the DC motor rank P and the DC motor rank sorting means 21 determine, and give the DC motor rank information to the LED 22 as the DC motor rank identifying means. Further, when the rotational speeds N and M do not correspond to any rotational speed, or when the rotational speed is 0, the DC motor rank selecting means 21 determines that the DC motor is a nonstandard product or a defective product, and the DC motor rank is determined. The information is given to the LED 22 as identification means. Therefore, even after the duct is connected to the ventilation fan, the installer can check the quality of the DC motor with the electric damper fully closed, and can easily check the quality of the ventilation fan itself.

  As described above, the DC motor rank is a classification based on the number of rotations having a certain width.

  Note that the rotation speed classification of the rotation speed N is N5 to N5 ′, N6 to N6 ′, etc., and the rotation speed classification of the rotation speed M is M5 to M5 ′, M6 to M6 ′, etc. The DC motor rank can be more finely selected by finely classifying the rotation speeds N and M, and the air volume can be controlled without being influenced by the performance variation of the DC motor.

  Further, as shown in FIG. 7, the advantage of measuring the rotational speeds N and M under two static pressure conditions of fully closed and fully open is that the torque curve differs depending on the DC motor 2 and the relationship between the air volume and the static pressure (P− This is because the (Q curve) is different.

For example, DC motor I and DC motor II have the same air volume Q when fully closed P _max , but when fully open P ₀ , the air volume of DC motor I is Q _I and the air volume of DC motor II is Q _II . Arise.
That is, when the DC motor rank is selected, the DC motor I and the DC motor II are classified into the same DC motor rank when fully closed, but are not classified into the same DC motor rank when fully opened. Therefore, when the DC motor rank is selected, the DC motor can be selected more finely by measuring the rotation speed under two static pressure conditions.

  Note that the static pressure condition may be increased such that the number of rotations is measured not only in two static pressure conditions but also in three, four, etc. static pressure conditions, and the DC motor rank is selected more finely. The air volume can be controlled without being affected by the inclination of the torque curve.

(Embodiment 4)
The DC motor rank calculation means will be described with reference to FIGS.

As shown in FIG. 8, the relationship between the applied voltage and the rotational speed of the DC motor can be expressed by a quadratic expression, and the data table of the applied voltage and the rotational speed of DC motor rank A is y = ax ² + bx + c (y: Rotational speed, x: applied voltage). Further, the data table of the applied voltage and the rotation speed of the DC motor rank B is represented by y = a ^′ x ² + b ^′ x + c ^′ .

Here, in the DC motor rank A, a data table of actual numerical values satisfying y = ax ² + bx + c is stored in the DC motor rank calculation means 23. Next, by substituting x (applied voltage) similar to DC motor rank A into y = a ^′ x ² + b′x + c ′, y (rotational speed) of DC motor rank B is calculated. That is, only the quadratic expression for each DC motor rank needs to be stored. By providing this DC motor rank calculation means 23, the two kinds of data tables stored in the table storage means 15 as described above can be made into one data table, and the number of data tables can be reduced. it can. Therefore, the number of data stored in the data table is reduced, and as a result, the storage medium (media) such as a storage memory can be reduced in size, which can contribute to the downsizing of the ventilation fan. Further, since the rotation speed for each rank of the DC motor can be calculated from the stored quadratic expression, it is possible to deal with the rank of the DC motor more finely than when these are stored in the table, and to perform air flow control with high accuracy. Can do.

  The DC motor rank is a classification based on the number of rotations having a certain width.

  The DC motor rank calculation means 23 may be used after the DC motor rank C and the DC motor rank D, and can be used at any set air volume.

(Embodiment 5)
The air volume fine adjustment means will be described with reference to FIG.

The air volume fine adjustment means 24 has ^three modes: a normal set air volume, an air volume 10 m ³ / h higher than the set air volume (+10 m ³ / h mode), and an air volume 10 m ³ / h less (−10 m ³ / h mode) than the set air volume. When the +10 m ³ / h mode is selected, the rotation number of each applied voltage is increased by a certain amount in the application voltage and rotation number data table selected by the DC motor rank selecting unit 21 and the air volume setting unit 18. An air volume that is 10 m ³ / h higher than the set air volume is achieved. Similarly, when the -10 m ³ / h mode mode is selected, the rotational speed of each applied voltage is reduced by a certain amount in the applied voltage and rotational speed data table selected by the DC motor rank selecting means 21 and the air volume setting means 18. Realizes air flow 10m ³ / h less than the set air flow.

  The air volume fine adjustment means 24 can correct an error in the air volume when the ventilation fan is actually attached, or can easily set the air volume according to the user's preference.

  The ventilation fan air volume control device of the present invention can be applied to applications in the field of blower devices and the like that need to be controlled to a constant air volume even if the performance of the DC motor varies.

The block diagram of the air volume control apparatus of the ventilation fan of Embodiment 1 of this invention Block diagram of the DC motor selection method The figure which shows the same DC motor rank and rotation speed N Block diagram of constant air volume control according to Embodiment 2 of the present invention Block diagram of DC motor selection method according to Embodiment 3 of the present invention The figure which shows the same DC motor rank and rotation speed N and M Graph showing the relationship between the same air volume and static pressure The graph showing the relationship between the applied voltage and rotation speed by DC motor rank of Embodiment 4 of this invention Block diagram of constant air volume control Block diagram in another form of constant air volume control according to Embodiment 5 of the present invention Perspective view of conventional ventilation fan air volume control device

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Ventilation fan 2 DC motor 3 Fan 5 Suction port 6 Duct 7 Duct 8 Exhaust port 9 Electric damper 11 Voltage adjustment means 12 Voltage detection means 13 Air volume constant control means 14 Rotation speed detection means 15 Table storage means 16 Thermistor 17 Temperature correction means 18 Air volume Setting means 19 Damper angle adjusting means 20 Switch 21 DC motor rank selecting means 22 LED
23 DC motor rank calculation means 24 Airflow fine adjustment means

Claims (8)

In the ventilation fan which has one exhaust port and at least one suction port, sucks air from the suction port through a duct according to the operation of the fan and the DC motor, and discharges the air sucked from the exhaust port to the outside. Electric damper capable of adjusting the opening area of the suction port, damper angle adjusting means for adjusting the movement of the electric damper, voltage adjusting means for adjusting the applied voltage of the DC motor, and rotation for detecting the rotational speed of the DC motor Number detecting means, adjusting the opening area of the suction port by the electric damper, fully closing the electric damper, applying a predetermined voltage to the DC motor by the voltage adjusting means, and DC motor rank selecting means for selecting a DC motor rank that is determined by classification according to the number of rotations having a certain width detected by the detecting means is provided. A data table of combinations of DC motor applied voltage and rotational speed by controlling the air volume without being affected by variation in the performance of the DC motor by the voltage adjusting means after selection of the DC motor rank divided by the rotational speed having a width. A table storage means for storing the voltage, a voltage detection means for detecting the applied voltage of the DC motor, and an air volume setting means for setting the air volume, while the voltage adjustment means detects the predetermined voltage while detecting by the voltage detection means. Applying to the DC motor, the rotation speed at that time is detected by the rotation speed detection means, the opening area is adjusted by the electric damper, and the data table of the applied voltage and the rotation speed corresponding to the DC motor rank and the set air volume is obtained. The air volume constant control means for controlling the air volume to the set air volume with reference to the table storage means, and for controlling the air volume to be constant. What, one of the DC motor to the data table representing a quadratic equation of the rotational speed and the applied voltage of the DC motor to the base at the rank, the other DC motors ranked by substituting the applied voltage stored in the table storage means air volume control device for conversion Kiogi you comprising the DC motor rank calculation means for calculating the applied voltage and the rotational speed of the data table of the DC motor. In the ventilation fan which has one exhaust port and at least one suction port, sucks air from the suction port through a duct according to the operation of the fan and the DC motor, and discharges the air sucked from the exhaust port to the outside. Electric damper capable of adjusting the opening area of the suction port, damper angle adjusting means for adjusting the movement of the electric damper, voltage adjusting means for adjusting the applied voltage of the DC motor, and rotation for detecting the rotational speed of the DC motor Number detecting means, adjusting the opening area of the suction port by the electric damper, fully closing the electric damper, applying a predetermined voltage to the DC motor by the voltage adjusting means, and DC motor rank selecting means for selecting a DC motor rank that is determined by classification according to the number of rotations having a certain width detected by the detecting means is provided. After selection of the DC motor rank divided by the number of rotations having a width, the air volume is controlled by the voltage adjusting means without being affected by variations in the performance of the DC motor, and the suction port is fully closed by the electric damper. In the fully opened state, the DC motor rank is selected, and a data table represented by a quadratic expression of the applied voltage and the rotational speed of the DC motor in one DC motor rank stored in the table storage means And a DC motor rank calculating means for calculating a data table of applied voltages and rotation speeds of DC motors of other DC motor ranks by substituting the applied voltage. In the ventilation fan which has one exhaust port and at least one suction port, sucks air from the suction port through a duct according to the operation of the fan and the DC motor, and discharges the air sucked from the exhaust port to the outside. Electric damper capable of adjusting the opening area of the suction port, damper angle adjusting means for adjusting the movement of the electric damper, voltage adjusting means for adjusting the applied voltage of the DC motor, and rotation for detecting the rotational speed of the DC motor Number detecting means, adjusting the opening area of the suction port by the electric damper, fully closing the electric damper, applying a predetermined voltage to the DC motor by the voltage adjusting means, and DC motor rank selecting means for selecting a DC motor rank that is determined by classification according to the number of rotations having a certain width detected by the detecting means is provided. After the selection of the DC motor rank divided by the number of rotations having a width, the air volume is controlled by the voltage adjusting means without being affected by variations in the performance of the DC motor, and the combination of the applied voltage and the number of rotations of the DC motor is controlled. A table storage means for storing a data table; the voltage detection means for detecting an applied voltage of the DC motor; and an air volume setting means for setting an air volume; A voltage is applied to the DC motor, the rotational speed at that time is detected by the rotational speed detection means, the opening area is adjusted by the electric damper, and the applied voltage and the rotation corresponding to the DC motor rank and the set air volume Air volume constant control means for controlling the air volume to the set air volume with reference to the table storage means. The DC motor rank is selected while the suction port is fully closed and fully opened by the electric damper, and the DC motor in one DC motor rank stored in the table storage means is selected. DC motor rank calculating means for substituting the applied voltage and calculating the applied voltage and rotational speed data table of other DC motor ranks based on the data table represented by the quadratic expression of the applied voltage and rotational speed of An air flow control device for a ventilation fan, characterized in that it is provided. A temperature sensor for detecting the temperature, any one of claims 1 to 3, characterized in that the temperature correction means for correcting the DC motor speed data table and the applied voltage that varies with temperature with the table storage unit The air volume control device of the ventilation fan described in 1. The ventilation fan air volume control device according to any one of claims 1 to 4 , further comprising a switch for starting selection of a DC motor rank, and starting selection of the DC motor rank by pressing and holding for several seconds. The ventilation fan air volume control device according to any one of claims 1 to 5 , further comprising a DC motor rank identification unit capable of identifying the DC motor rank determined by the DC motor rank selection unit. 7. The ventilation fan air volume control according to claim 6 , wherein an LED is used as the DC motor rank identifying means, and the rank of the DC motor and the progress of selection of the DC motor can be identified by the color, blinking, lighting, and extinguishing of the LED. apparatus. The air volume control device for a ventilation fan according to any one of claims 1 to 6 , further comprising air volume fine adjustment means for setting an air volume 10 m ³ / h larger and 10 m ³ / h smaller than an air volume to be set.

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