JP4796222B2 - Method for producing strawberry noodles for storage - Google Patents

Method for producing strawberry noodles for storage Download PDF

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Publication number
JP4796222B2
JP4796222B2 JP2000096143A JP2000096143A JP4796222B2 JP 4796222 B2 JP4796222 B2 JP 4796222B2 JP 2000096143 A JP2000096143 A JP 2000096143A JP 2000096143 A JP2000096143 A JP 2000096143A JP 4796222 B2 JP4796222 B2 JP 4796222B2
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Prior art keywords
noodles
frozen
spaghetti
salmon
air
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JP2000096143A
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JP2001275594A (en
Inventor
謙太朗 入江
猛志 村上
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Nisshin Seifun Group Inc
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Nisshin Seifun Group Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、チルド麺あるいは冷凍麺に適した保存用茹麺類の製造法に関する。
【0002】
【従来の技術】
従来、冷凍麺の製造法としては、茹麺線を0〜5℃の冷水で急速冷却した後、冷凍し、冷凍麺を製造する方法が知られている(特公昭56−5503号公報参照)。この製造法によって得られた冷凍麺は茹麺に剛性を付与できることから優れた食感を有する冷凍麺が得られるが、反面釜上げ状態の茹麺に比べて麺線表面が水っぽくなる欠点があった。
【0003】
このような欠点を解消する方法として、茹であげた麺線を水洗して、冷却、水切り後、これを30分以上3時間以下室温下に放置してその後これを凍結する方法(特開昭61−285955号公報参照)、茹でた麺を高分子吸収剤を用いて茹麺表面に付着している自由水を除去する方法(特開昭63−28362号公報参照)、麺を茹で上げた後20分以上40分以下の徐冷時間、10℃から65℃の空気中に放置して徐冷した後凍結する方法(特開平10−84897号公報参照)、蒸煮処理後、水洗した麺類を真空度700〜760mmHgの環境下で麺の品温を0〜30℃とし、麺の水分含量を1〜3%低い値にする麺類の製造法(特開平10−150939号公報参照)等が提案されている。
しかしながら前記の製造法は麺線表面の水っぽさはやや解消されるものの、いずれも麺質が損なわれる欠点を有していた。
【0004】
【発明が解決しようとする課題】
そこで本発明者等はチルド麺あるいは冷凍麺を解凍等して喫食状態としたときに水っぽさがなくかつ優れた食味、食感を有する保存用茹麺類の製造法について鋭意研究を重ねた結果本発明を完成するに至った。
【0005】
【課題を解決するための手段】
すなわち、本発明は、茹麺を冷水処理した後、20℃以下の空気を用いて風速10〜20m/sで風乾処理して、前記茹麺の水分を0.5〜5%除去することを特徴とする、凍結後解凍したときの麺線の破断強度130.2〜136.5gfを有する保存用茹麺類の製造法に関する。
【0006】
【発明の実施の形態】
本発明は、生麺あるいは乾麺を用いて種々の方法により茹麺を調製する。茹麺の水分は麺の種類によっても異なるが、一般的には50〜70%、好ましくは52〜65%の範囲が好適である。
得られた茹麺は冷水処理する。冷水処理に使用する水は常温水、冷却水のいずれのものも使用し得るが、茹麺に剛性を付与するためには0〜5℃の冷水で処理することが好ましい。
【0007】
冷水処理された茹麺は水切りを行った後、例えば個食に分別してトレーに入れ、風乾処理を行う。風乾処理は茹麺の水分勾配を保持し優れた食感を維持するために短時間で行うことが好ましい。従って風乾処理は乾燥室内に空気、窒素ガス、炭酸ガス等を送風して対流を有する状態で乾燥することが好ましく、さらには空気等を茹麺に直接吹き付けて行うとさらに好適である。
【0008】
乾燥処理に使用する空気等の温度は30℃以下、好ましくは20℃以下が好適である。乾燥室内等に送風される空気等の流速は1〜30m/s、好ましくは10〜20m/sの範囲である。風速が1m/sより弱いと麺線の乾燥に時間を要するために茹麺の水分勾配が小さくなると共に麺線表面の収縮が不充分となる。
また風速が30m/sを超えると麺線表面が乾きすぎてなめからさや適度なうるおい(水々しさ)を失った状態となり、また茹麺に直接吹き付ける場合は麺線が飛ばされる等するので好ましくない。
【0009】
本発明の前記風乾処理は前記条件のもとで麺線の水分を0.5〜5%減少させるに必要な時間行うことが好ましい。茹麺の水分を0.5〜5%減少させることによって茹麺の表面が吸水してふやけた状態から適度に収縮して糊っぽくしっかりとした状態となり、これをチルド麺あるいは冷凍麺とした後喫食状態に戻した場合好ましい水分勾配を有し、かつ水っぽさもない茹麺を得ることができる。また風乾処理の際茹麺の品温を0〜15℃に保持することが好ましい。この温度が0℃以下になると表面が凍りはじめ、風乾処理の効果が上がりにくく、また15℃を超えるとコシがなくなったり、食感にボソつきが生ずるので好ましくない。
【0010】
前記のように処理して得られた茹麺は必要により個食に分別するかあるいはそのまま包装した後冷蔵しチルド麺として保存する。また冷凍麺とするときは風乾処理した茹麺を凍結し、冷凍庫等により冷凍麺として保存する。
本発明に用いられる麺類としてはうどん、そば、ラーメン、スパゲティ等が挙げられる。
【0011】
【実施例】
次に本発明をさらに具体的に説明するために実施例を掲げて説明するが、本発明は以下の実施例のみに限定されるものではない。
【0012】
実施例1
乾スパゲティ(「ハイブルー」1.7mm、マ・マーマカロニ株式会社製商品名)を7分30秒間茹でた後5℃の冷水に1分30秒間浸漬し、水切りして茹スパゲティを得た(水分59.97%)。次に茹スパゲティ250gをトレイに盛り付け、途中で数回スパゲティを反転させながら風速12m/sの風(空気)(10℃)を1分間吹き付けて風乾処理を行った。この時の茹スパゲティの水分は59.24%であった。
風乾処理を行った茹スパゲティは−30℃の条件下で急速凍結して冷凍スパゲティを得た。
なお、茹スパゲティの水分は常圧加熱乾燥法(AACC法)により測定した。
以下の実施例および比較例も同様である。
【0013】
実施例2
実施例1において風乾処理を2分間行った以外は実施例1と同様に行った。なお風乾処理後の茹スパゲティの水分は58.73%であった。
【0014】
実施例3
実施例1において風乾処理を5分間行った以外は実施例1と同様に行った。なお風乾処理後の茹スパゲティの水分は55.76%であった。
【0015】
実施例4
実施例1において風速を20m/sとし、風乾処理を2分間行った以外は実施例1と同様に行った。なお風乾処理後の水分は58.01%であった。
【0016】
比較例1
乾スパゲティ(「ハイブルー」1.7mm、マ・マーマカロニ株式会社製商品名)を7分30秒間茹でた後5℃の冷水に1分30秒間浸漬し、水切りして茹スパゲティを得た(水分59.97%)。得られた茹スパゲティを−30℃の条件下で急速凍結し冷凍麺を得た。
【0017】
比較例2
乾スパゲティ(「ハイブルー」1.7mm、マ・マーマカロニ株式会社製商品名)を7分30秒間茹でて茹スパゲティを得た(水分57.43%)。得られた茹スパゲティをそのまま30分間室温下に放置した。その時の茹スパゲティの水分は57.25%であった。この茹スパゲティを−30℃で凍結して冷凍スパゲティを得た。
【0018】
比較例3
比較例1と同様にして得られた茹スパゲティ(水分59.97%)を脱水シートにより茹麺表面の水分を除去する(水分57.79%)。次いでこの茹スパゲティを−30℃で凍結し冷凍スパゲティを得た。
【0019】
比較例4
比較例1と同様にして得られた茹スパゲティ(水分59.97%)250gをトレイに盛り付け真空度−720mmHgのもとに7分間処理した(水分58.53%)。この茹スパゲティを速やかに急速凍結して冷凍スパゲティを得た。
【0020】
試験例
実施例および比較例で得られた冷凍スパゲティをスチーム解凍機(ラウンドアップパスタスチーマーPSW−500型、(株)吉田金属製作所製商品名)を用いて解凍を行い官能評価を行った。官能評価は熟練したパネラー10名により下記のような評価基準に従い評価した。
また破断強度についてはデジタルフォースゲージDPRSX−2R型(株式会社イマダ製商品名)を用いて測定した。その試験結果を示せば表1のとおりである。
【0021】
評価基準
5:比較例1の冷凍麺よりも食味・食感のバランスが非常によく、乾スパゲティ茹で上げに非常に近い
4:比較例1の冷凍麺よりも食味・食感のバランスがよく、乾スパゲティ茹で上げにやや近い
3:比較例1の冷凍麺のレベルと同等
2:比較例1の冷凍麺よりも食味・食感のバランスが悪い
1:比較例1の冷凍麺よりも食味・食感のバランスが非常に悪い
【0022】
【表1】

Figure 0004796222
【0023】
【発明の効果】
本発明方法によれば麺線表面が適度に水分を放出して収縮し、糊っぽく強固になることからチルド麺あるいは冷凍麺を熱湯で戻しても麺線表面の水っぽさが解消され乾麺や生麺を茹上げた直後と同様の風味や食感を有しかつスープあるいはソースの付着も極めて良好である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing storage noodles suitable for chilled noodles or frozen noodles.
[0002]
[Prior art]
Conventionally, as a method for producing frozen noodles, a method for producing frozen noodles by rapidly cooling the noodle strings with cold water at 0 to 5 ° C. and then producing frozen noodles is known (see Japanese Patent Publication No. 56-5503). . The frozen noodles obtained by this production method can give the strawberry noodles rigidity, so that frozen noodles having an excellent texture can be obtained. It was.
[0003]
As a method for eliminating such drawbacks, the boiled noodle strings are washed with water, cooled and drained, and then left at room temperature for 30 minutes or more and 3 hours or less and then frozen (Japanese Patent Laid-Open No. Sho 61). No. -285955), a method of removing boiled noodles using a polymer absorbent to remove free water adhering to the surface of the noodles (see JP-A-63-28362), after boiling the noodles A slow cooling time of 20 minutes to 40 minutes, a method of freezing by standing in air at 10 ° C. to 65 ° C. and then freezing (see Japanese Patent Laid-Open No. 10-84897), vacuum washing the noodles washed with water A method for producing noodles (see Japanese Patent Application Laid-Open No. 10-150939) and the like in which the product temperature of noodles is set to 0 to 30 ° C. in an environment of 700 to 760 mmHg and the moisture content of the noodles is reduced to 1 to 3%. ing.
However, each of the above production methods has a drawback that the noodle quality is impaired although the wateriness on the surface of the noodle strings is somewhat eliminated.
[0004]
[Problems to be solved by the invention]
Therefore, the present inventors have conducted extensive research on a method for producing storage candy noodles having no wateriness and excellent taste and texture when chilled noodles or frozen noodles are thawed and put into a eating state. As a result, the present invention has been completed.
[0005]
[Means for Solving the Problems]
That is, according to the present invention, the noodles are treated with cold water and then air-dried at a wind speed of 10 to 20 m / s using air of 20 ° C. or lower to remove 0.5 to 5% of the water content of the noodles. The present invention relates to a method for producing a strawberry noodle for storage having a breaking strength of 130.2 to 136.5 gf when thawed after freezing .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, salmon noodles are prepared by various methods using raw noodles or dry noodles. The moisture content of the noodles varies depending on the type of noodles, but generally it is 50 to 70%, preferably 52 to 65%.
The obtained noodles are treated with cold water. The water used for the cold water treatment may be either room temperature water or cooling water, but it is preferably treated with cold water at 0 to 5 ° C. in order to impart rigidity to the noodles.
[0007]
The cold noodles that have been treated with cold water are drained, then, for example, separated into individual meals, placed in a tray, and air-dried. The air drying treatment is preferably performed in a short time in order to maintain the moisture gradient of the noodles and maintain an excellent texture. Therefore, the air drying treatment is preferably performed by blowing air, nitrogen gas, carbon dioxide gas or the like into the drying chamber in a convection state, and more preferably performed by directly blowing air or the like on the noodles.
[0008]
The temperature of air or the like used for the drying treatment is 30 ° C. or less, preferably 20 ° C. or less. The flow rate of air or the like blown into the drying chamber or the like is 1 to 30 m / s, preferably 10 to 20 m / s. When the wind speed is weaker than 1 m / s, it takes time to dry the noodle strings, so that the moisture gradient of the noodle strings is reduced and the surface of the noodle strings is not sufficiently contracted.
Also, if the wind speed exceeds 30 m / s, the surface of the noodle strings is too dry and loses its smoothness and moderate moisture (wateriness), and if the noodle strings are blown directly, the noodle strings are blown off, which is preferable. Absent.
[0009]
The air drying treatment of the present invention is preferably performed for the time necessary to reduce the moisture content of the noodle strings under the above conditions by 0.5 to 5%. By reducing the water content of the noodles by 0.5 to 5%, the surface of the noodles absorbs water and becomes a pastey and firm state from the wiping state. When returning to the after-eaten state, the noodles having a preferable moisture gradient and having no wateriness can be obtained. Moreover, it is preferable to maintain the temperature of the noodles at 0 to 15 ° C. during the air drying treatment. When this temperature is 0 ° C. or lower, the surface begins to freeze, and the effect of the air drying treatment is difficult to increase, and when it exceeds 15 ° C., the stiffness is lost and the texture is not preferable.
[0010]
If necessary, the noodles obtained by the above-described treatment are separated into individual meals or packaged as they are and then refrigerated and stored as chilled noodles. When making frozen noodles, air-dried salmon noodles are frozen and stored as frozen noodles in a freezer or the like.
Examples of noodles used in the present invention include udon, soba, ramen, spaghetti and the like.
[0011]
【Example】
Next, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the following examples.
[0012]
Example 1
Boiled spaghetti (“High Blue” 1.7 mm, product name manufactured by Ma-Ma-Macaroni Co., Ltd.) was boiled for 7 minutes and 30 seconds, then immersed in cold water at 5 ° C. for 1 minute and 30 seconds, and drained to obtain salmon spaghetti ( Moisture 59.97%). Next, 250 g of salmon spaghetti was placed on the tray, and air drying treatment was performed by blowing air (air) (10 ° C.) at a wind speed of 12 m / s for 1 minute while inverting the spaghetti several times in the middle. The water content of the salmon spaghetti at this time was 59.24%.
The salmon spaghetti that had been air-dried was snap frozen under conditions of −30 ° C. to obtain frozen spaghetti.
In addition, the water | moisture content of persimmon spaghetti was measured by the atmospheric pressure heating drying method (AACC method).
The same applies to the following examples and comparative examples.
[0013]
Example 2
Example 1 was performed in the same manner as Example 1 except that the air drying treatment was performed for 2 minutes. The water content of the salmon spaghetti after the air drying treatment was 58.73%.
[0014]
Example 3
Example 1 was performed in the same manner as Example 1 except that the air drying treatment was performed for 5 minutes. Note that the moisture content of the salmon spaghetti after the air drying treatment was 55.76%.
[0015]
Example 4
The same procedure as in Example 1 was performed except that the wind speed was 20 m / s and the air drying treatment was performed for 2 minutes in Example 1. The water content after the air drying treatment was 58.01%.
[0016]
Comparative Example 1
Boiled spaghetti (“High Blue” 1.7 mm, product name manufactured by Ma-Ma-Macaroni Co., Ltd.) was boiled for 7 minutes and 30 seconds, then immersed in cold water at 5 ° C. for 1 minute and 30 seconds, and drained to obtain salmon spaghetti ( Moisture 59.97%). The obtained salmon spaghetti was snap frozen at −30 ° C. to obtain frozen noodles.
[0017]
Comparative Example 2
Boiled spaghetti (“High Blue” 1.7 mm, trade name, manufactured by Ma Ma Macaroni Co., Ltd.) was boiled for 7 minutes and 30 seconds to obtain salmon spaghetti (moisture 57.43%). The obtained salmon spaghetti was allowed to stand at room temperature for 30 minutes. The water content of the salmon spaghetti at that time was 57.25%. This salmon spaghetti was frozen at −30 ° C. to obtain frozen spaghetti.
[0018]
Comparative Example 3
The strawberry spaghetti (moisture 59.97%) obtained in the same manner as in Comparative Example 1 is subjected to removal of moisture on the strawberry noodle surface with a dehydration sheet (moisture 57.79%). Next, this salmon spaghetti was frozen at −30 ° C. to obtain frozen spaghetti.
[0019]
Comparative Example 4
250 g of salmon spaghetti (water content 59.97%) obtained in the same manner as in Comparative Example 1 was placed on a tray and treated for 7 minutes under a vacuum of -720 mmHg (water content 58.53%). The salmon spaghetti was quickly frozen and frozen to obtain frozen spaghetti.
[0020]
Test Example Frozen spaghetti obtained in Examples and Comparative Examples was thawed using a steam thawing machine (round-up pasta steamer PSW-500, trade name, manufactured by Yoshida Kinzoku Co., Ltd.) for sensory evaluation. Sensory evaluation was performed according to the following evaluation criteria by 10 skilled panelists.
The breaking strength was measured using a digital force gauge DPRSX-2R type (trade name, manufactured by Imada Co., Ltd.). The test results are shown in Table 1.
[0021]
Evaluation Criteria 5: Balance of taste and texture is much better than frozen noodles of Comparative Example 1, and very close to raising with dry spaghetti rice 4: Balance of taste and texture is better than frozen noodles of Comparative Example 1, Slightly close to raising with dried spaghetti bowl 3: Equivalent to the level of frozen noodles of Comparative Example 1: 2 Better balance of taste and texture than frozen noodles of Comparative Example 1 1: Taste and food better than frozen noodles of Comparative Example 1 The balance of feeling is very bad. [0022]
[Table 1]
Figure 0004796222
[0023]
【The invention's effect】
According to the method of the present invention, the surface of the noodle strings is moderately released and shrinks, and becomes sticky and strong, so even if the chilled noodles or frozen noodles are returned with hot water, the wateriness of the noodle strings is eliminated. It has the same flavor and texture as immediately after the dried noodles and raw noodles are boiled, and the soup or sauce adheres very well.

Claims (2)

茹麺を冷水処理した後、20℃以下の空気を用いて風速10〜20m/sで風乾処理して、前記茹麺の水分を0.5〜5%除去することを特徴とする、凍結後解凍したときの麺線の破断強度130.2〜136.5gfを有する保存用茹麺類の製造法。The frozen noodles are treated with cold water and then air-dried at a wind speed of 10 to 20 m / s using air at 20 ° C. or lower to remove 0.5 to 5% of moisture from the frozen noodles. A method for producing storage noodles having a breaking strength of 130.2 to 136.5 gf of a noodle string when thawed . 保存がチルドまたは冷凍である請求項1記載の保存用茹麺類の製造法。  The method for producing a strawberry noodle for storage according to claim 1, wherein the storage is chilled or frozen.
JP2000096143A 2000-03-31 2000-03-31 Method for producing strawberry noodles for storage Expired - Lifetime JP4796222B2 (en)

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JP4796222B2 true JP4796222B2 (en) 2011-10-19

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