JP4760960B2 - Boom and slide support member for boom - Google Patents

Boom and slide support member for boom Download PDF

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JP4760960B2
JP4760960B2 JP2009137768A JP2009137768A JP4760960B2 JP 4760960 B2 JP4760960 B2 JP 4760960B2 JP 2009137768 A JP2009137768 A JP 2009137768A JP 2009137768 A JP2009137768 A JP 2009137768A JP 4760960 B2 JP4760960 B2 JP 4760960B2
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boom
pad
pad holder
support member
holder
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JP2010285224A (en
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功 元山
浩樹 中山
俊輔 横山
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Kobelco Cranes Co Ltd
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Kobelco Cranes Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/64Jibs
    • B66C23/70Jibs constructed of sections adapted to be assembled to form jibs or various lengths
    • B66C23/701Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic
    • B66C23/707Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic guiding devices for telescopic jibs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jib Cranes (AREA)

Description

本発明はクレーン等の建設機械に用いられる伸縮式のブーム、及びこのブームを構成する内外両ブーム材間に設けられて内側ブーム材をスライド自在に支持するブーム用スライド支持部材に関するものである。   The present invention relates to a telescopic boom used in a construction machine such as a crane, and a boom slide support member that is provided between inner and outer boom members constituting the boom and slidably supports an inner boom member.

四段式(三段伸縮)のブームを例にとって背景技術を説明する。   The background art will be described taking a four-stage (three-stage telescopic) boom as an example.

このブームは、図7に示すように機械のベースマシンに取付けられる基端側から順に第1段〜第4段の筒状の各ブーム材1〜4(太線で示す)を内外にテレスコープ状に嵌合させて伸縮自在に構成される。   As shown in FIG. 7, this boom is telescope-like with each of the first to fourth cylindrical boom members 1 to 4 (indicated by bold lines) in order from the base end side attached to the base machine of the machine. It is configured to be extendable and retractable.

また、この伸縮式ブームを構成するブーム材1〜4の一種として、とくに強度の点ですぐれているとの理由から、図8に示すように、ブーム水平状態での下部が下向き凸状(ほぼU字状)に湾曲した断面形状を有するものが用いられている。以下、このような下部が湾曲したブーム材を湾曲ブーム材、これ用いるブームを湾曲ブームという場合がある。   Further, as a kind of boom members 1 to 4 constituting the telescopic boom, the lower portion in the horizontal state of the boom as shown in FIG. Those having a U-shaped curved cross-sectional shape are used. Hereinafter, such a boom material having a curved lower portion may be referred to as a curved boom material, and a boom used therefor may be referred to as a curved boom.

なお、各ブーム材1〜4の、ブーム水平状態での上部となる天壁、及びこの天壁から下方に延びる両側壁はいずれもフラット(平板)状で、両側壁から底壁にかけての下部が上記のように湾曲形状となっている。   Note that the top wall of each boom member 1 to 4 in the horizontal state of the boom and both side walls extending downward from the top wall are flat (flat), and the lower part from the side walls to the bottom wall is It has a curved shape as described above.

また、湾曲ブーム材1〜4の下部は、厳密には平板の複数回曲げによって多角形状に形成され、巨視的に湾曲形状となる。   Strictly speaking, the lower portions of the curved boom members 1 to 4 are formed into a polygonal shape by bending a flat plate a plurality of times, and are macroscopically curved.

この湾曲ブームにおいて、他の伸縮式ブームと同様に、とくに荷重がかかった状態での内外ブーム材間のスライド抵抗(摩擦)を低減するために、隣り合う内外ブーム材間にパッド5…が設けられる。   In this curved boom, like other telescopic booms, pads 5 are provided between adjacent inner and outer boom members in order to reduce sliding resistance (friction) between the inner and outer boom members particularly under load. It is done.

このパッド5…は、一般的には、図示のようにブーム材に対応する湾曲した帯状に形成され、吊り上げ状態でとくに大荷重が作用する外側ブーム材の先端部において、下部内周面の周方向一定範囲に亘って取付けられる。   The pads 5 are generally formed in a curved band shape corresponding to the boom material as shown in the figure, and at the distal end portion of the outer boom material that is particularly subjected to a large load in the lifted state, It is mounted over a certain range of direction.

しかし、このような一体型のパッド5…では、ブーム材の断面形状ごとに湾曲形状(曲率半径)が異なる複数種類のパッドを用意しなければならないため量産性、コストの点で不利となる。   However, such integrated pads 5... Are disadvantageous in terms of mass productivity and cost because a plurality of types of pads having different curved shapes (curvature radii) are prepared for each cross-sectional shape of the boom material.

一方、この問題を解決するものとして、特許文献1に示されているように、上記一体型パッドをブーム周方向に複数に分割した形態の単位パッド(分割型パッド)を用い、各パッドを外側ブーム材の内周面に周方向に並んで取付ける技術(以下、公知技術の1という)が公知である。   On the other hand, in order to solve this problem, as shown in Patent Document 1, a unit pad (divided pad) in which the integrated pad is divided into a plurality of parts in the boom circumferential direction is used, and each pad is arranged outside. A technique (hereinafter, referred to as a known technique 1) for attaching the boom material to the inner circumferential surface in a circumferential direction is known.

また、特許文献2には、一体型の改良技術として、帯状のパッドの上面(内側ブーム材と対向する面)側に、パッドの湾曲状への折り曲げを助けるためにブーム長さ方向に延びる複数の折り曲げ溝を周方向一定間隔置きに設け、この折り曲げ溝によってパッド全体をブーム材の断面形状に合わせて折り曲げ可能に構成した技術(以下、公知技術の2という)が示されている。   Further, in Patent Document 2, as an integrated improvement technique, a plurality of strips extending in the boom length direction on the upper surface (surface facing the inner boom member) side of the belt-shaped pad so as to assist the bending of the pad into a curved shape. A technique (hereinafter, referred to as “Prior Art 2”) is shown in which the folding grooves are provided at regular intervals in the circumferential direction so that the entire pad can be bent according to the cross-sectional shape of the boom material.

特開2005−255337号公報JP 2005-255337 A 特開2008−265980号公報JP 2008-265980 A

ところが、公知技術の1(分割型パッド)によると、各単位パッドを外側ブーム材の内周面に対してブーム周方向及びブーム長さ方向に位置固定するに当たって、個別に固定するにしても、パッド列を周方向両側から拘束することによって一括固定するにしても、次の問題がある。   However, according to the known technique 1 (split type pad), each unit pad is fixed individually in the boom circumferential direction and the boom length direction with respect to the inner circumferential surface of the outer boom member. Even if the pad rows are fixed together by restraining them from both sides in the circumferential direction, there are the following problems.

すなわち、個別固定方式では作業がきわめて煩雑となる。また、一括固定方式では、両側の固定部材を装着するまで各パッドが固定されない不安定な状態にあるため、結局、作業能率が悪くなる。   That is, the individual fixing method makes the work extremely complicated. Further, in the collective fixing method, since the pads are not fixed until the fixing members on both sides are mounted, the work efficiency is deteriorated after all.

一方、公知技術の2(一体型パッド)によると、パッドが一連一体の帯状であるため、パッド厚みが全長(ブーム周方向長さ)に亘って一定となる。   On the other hand, according to the known technique 2 (integrated pad), since the pad is a series of integrated strips, the pad thickness is constant over the entire length (length in the boom circumferential direction).

しかし、現実問題として、
(イ)ブームによってはブーム材間の隙間がブーム周方向の各部分で異なる場合(たとえば隙間が周方向の両側で相対的に広く、中間で狭い場合)があること、
(ロ)たとえブーム材間の隙間が周方向で均一となるように製作されたブームの場合でも、内外両ブーム材の製造誤差等によって隙間のばらつきが生じる場合があること
から、公知技術の2ではパッドを内側ブーム材の外周面にフィットさせることができないおそれがある。
However, as a real problem,
(B) Depending on the boom, the gap between the boom members may be different in each part in the boom circumferential direction (for example, the gap may be relatively wide on both sides in the circumferential direction and narrow in the middle).
(B) Even in the case of a boom manufactured so that the gap between the boom members is uniform in the circumferential direction, the gap may vary due to manufacturing errors of both the inner and outer boom members. Then, there is a possibility that the pad cannot be fitted to the outer peripheral surface of the inner boom member.

そこで本発明は、公知技術の1,2の問題点を解決し、ブーム材に対するパッドの組み付け作業の能率を改善できるとともに、ブーム材間の隙間の周方向変化やばらつきがあってもパッドを内側ブーム材の外周面に確実にフィットさせることができるブーム及びブーム用スライド支持部材を提供するものである。   Thus, the present invention solves the problems 1 and 2 of the known art, improves the efficiency of the work of assembling the pad to the boom material, and keeps the pad inside even if there is a circumferential change or variation in the gap between the boom materials. The present invention provides a boom and a boom slide support member that can be surely fitted to the outer peripheral surface of the boom member.

請求項1の発明(ブーム用スライド支持部材)は、ブーム水平状態での下部が下向き凸状に湾曲する複数のブーム材が内外にテレスコープ状に嵌合されて構成される伸縮式のブームに用いられるブーム用スライド支持部材であって、隣り合う内外両側ブーム材のうち外側ブーム材の少なくとも下部の内周面にブーム周方向の一定範囲に亘って取付けられる帯状のパッドホルダと、内側ブーム材の外周面に接して同ブーム材をスライド自在に支持する複数のパッドとを備え、上記パッドホルダには、上記内側ブーム材に対向する上面側に、パッドホルダの湾曲状への曲げを助ける手段として、上向きに開口してブーム長さ方向に延びる複数の折り曲げ溝がブーム周方向に間隔を置いて設けられるとともに、この折り曲げ溝間の部分に四周が閉じて上向きに開口する複数の凹部が設けられ、上記各パッドがこの凹部に嵌め込まれてブーム周方向及び長さ方向に位置固定された状態で装着されたものである。   The invention according to claim 1 (boom slide support member) is a telescopic boom configured such that a plurality of boom members whose lower portions in a horizontal state of the boom are curved downwardly are fitted in a telescope shape inside and outside. A slide support member for a boom to be used, which is a belt-like pad holder attached to at least a lower inner peripheral surface of an outer boom member among adjacent inner and outer boom members over a certain range in the boom circumferential direction, and an inner boom member A plurality of pads that slidably support the boom member in contact with the outer peripheral surface of the pad, and the pad holder includes means for assisting bending of the pad holder into a curved shape on the upper surface side facing the inner boom member. As shown, a plurality of folding grooves that open upward and extend in the boom length direction are provided at intervals in the boom circumferential direction, and the four circumferences are closed at a portion between the folding grooves. A plurality of recesses are provided to open upward, in which is mounted in a state where the respective pad is fixed in position fitted into the recess in the boom circumferential direction and in the length direction.

請求項2の発明は、請求項1の構成において、上記パッドホルダの下面側における上記各折り曲げ溝に対応する個所に、下向きに開口してブーム長さ方向に延びる折り曲げ補助溝が設けられたものである。   According to a second aspect of the present invention, in the configuration of the first aspect, a bending auxiliary groove that opens downward and extends in the boom length direction is provided at a position corresponding to each of the bending grooves on the lower surface side of the pad holder. It is.

請求項3の発明は、請求項1または2の構成において、上記パッドホルダとパッドとは
それぞれ互いに異なる合成樹脂材によって形成されたものである。
According to a third aspect of the present invention, in the configuration of the first or second aspect, the pad holder and the pad are formed of different synthetic resin materials.

請求項4の発明は、請求項3の構成において、上記パッドは、上記パッドホルダと比較して、
(i)動摩擦係数が小さいこと、
(ii)静摩擦係数と動摩擦係数の差が小さいこと、
(iii)耐摩耗性が高いこと
の少なくとも一つの条件を満足するものである。
According to a fourth aspect of the present invention, in the configuration of the third aspect, the pad is compared with the pad holder,
(I) a small coefficient of dynamic friction;
(Ii) the difference between the coefficient of static friction and the coefficient of dynamic friction is small;
(Iii) It satisfies at least one condition of high wear resistance.

請求項5の発明は、請求項3または4の構成において、上記パッドが含油型合成樹脂材によって形成されたものである。 According to a fifth aspect of the present invention, in the configuration of the third or fourth aspect, the pad is formed of an oil- containing synthetic resin material .

請求項6の発明は、請求項1〜5いずれかの構成において、上記パッドホルダは、熱可塑性樹脂材により、予め、取付対象である上記外側ブーム材の内周面に対応する湾曲形状に加熱成形されたものである。 According to a sixth aspect of the invention, in the construction of the claims 1-5, said pad holder, with a thermoplastic resin material, in advance, into a curved shape corresponding to the inner peripheral surface of the outer boom member is attached target It has been thermoformed .

請求項7の発明は、請求項1〜6のいずれかの構成において、上記パッドは、パッドホルダの凹部に対して着脱自在に嵌め込まれたものである。 A seventh aspect of the present invention is the configuration according to any one of the first to sixth aspects, wherein each of the pads is detachably fitted into the concave portion of the pad holder .

請求項8の発明は、請求項7の構成において、ッドホルダにおける凹部の底面に、パッドホルダ厚み方向に貫通するパッド抜き出し穴が設けられたものである。 The invention of claim 8, in the configuration of claim 7, the bottom surface of the recess in Pas head holder, those pads extraction hole penetrating the pad holder thickness direction was found provided.

請求項9の発明(ブーム)は、ブーム水平状態での下部が下向き凸状に湾曲する複数のブーム材が内外にテレスコープ状に嵌合されて構成される伸縮式のブームにおいて、隣り合う内外両側ブーム材のうち外側ブーム材の少なくとも下部に、請求項1〜8のいずれか1項に記載のスライド支持部材と、このスライド支持部材のパッドホルダをブーム周方向及びブーム長さ方向に固定するホルダ固定手段とが設けられたものである。 The invention (boom) of claim 9 is a telescopic boom constructed by fitting a plurality of boom members whose bottom portions in the horizontal state of the boom are curved downwardly into a convex shape inside and outside. The slide support member according to any one of claims 1 to 8 and a pad holder of the slide support member are fixed in a boom circumferential direction and a boom length direction at least at a lower portion of the outer boom material among the both-side boom materials. Holder fixing means is provided.

請求項10の発明は、請求項の構成において、上記ホルダ固定手段として、上記パッドホルダを前側から拘束する状態で外側ブーム材の先端部に着脱自在に取付けられた前側固定部材と、パッドホルダをブーム周方向の複数個所において後側から拘束する状態で外側ブーム材の内周面に取付けられた後側固定部材と、パッドホルダをブーム周方向の両側から拘束する状態で外側ブーム材の内周面に取付けられた周方向固定部材とを具備するものである The inventions of claim 10, in the configuration of claim 9, as the holder fixing means, a front fixing member detachably attached to the distal end portion of the outer boom member in a state of restraining the pad holder from the front side, the pad A rear-side fixing member attached to the inner peripheral surface of the outer boom material in a state where the holder is constrained from the rear side at a plurality of locations in the boom circumferential direction, and an outer boom material in a state where the pad holder is constrained from both sides in the boom circumferential direction. And a circumferential fixing member attached to the inner peripheral surface .

本発明のブーム及びブーム用スライド支持部材によると、複数のパッドを帯状パッドホルダの凹部に嵌め込んでブーム周方向に並設する構成としたから、第1に、パッドホルダのみを、たとえば請求項10,11のホルダ固定手段で外側ブーム材に対してブーム周方向及び長さ方向に位置固定することによってすべてのパッドを同時に位置固定することができる。   According to the boom and the boom slide support member of the present invention, since the plurality of pads are fitted in the recesses of the band-shaped pad holder and arranged in parallel in the boom circumferential direction, first, for example, only the pad holder is claimed. By fixing the positions of the outer boom material in the boom circumferential direction and the length direction with the holder fixing means 10 and 11, all the pads can be fixed at the same time.

このため、公知技術の1(分割型パッド)と比較して、パッドの組み付け作業が簡単となる。   For this reason, as compared with the known technique 1 (split pad), the assembly work of the pad is simplified.

第2に、パッドを四周が閉じた凹部に嵌め込むため、パッドが内側ブーム材との摺接抵
抗によって脱落するおそれがない。
Secondly, since the pad is fitted into the recessed part whose four sides are closed, there is no possibility that the pad falls off due to the sliding contact resistance with the inner boom member.

第3に、公知技術の2と異なり、パッド厚みをパッド個々に自由に選択できるため、ブーム材間の隙間がブーム周方向の各部分で異なる場合や、内外両ブーム材の製造誤差等によって隙間のばらつきがある場合でも、その隙間に応じた厚みのパッドを選択することで、すべてのパッドを内側ブーム材の外周面にフィットさせることができる。   Thirdly, unlike the known technique 2, the pad thickness can be freely selected for each pad. Therefore, the gap between the boom members is different in each part in the boom circumferential direction, or the gap due to the manufacturing error of both the inner and outer boom members. Even if there is a variation, it is possible to fit all the pads to the outer peripheral surface of the inner boom member by selecting a pad having a thickness corresponding to the gap.

この場合、パッドホルダが外側ブーム材の内周面にフィットしていることが前提となる。この点、本発明によると、パッドホルダの上面側における凹部間の部分に、同ホルダの湾曲状への曲げを助ける手段として、上向きに開口してブーム長さ方向に延びる複数の折り曲げ溝を設けたから、パッドホルダを外側ブーム材の内周面に合わせて簡単に折り曲げ、かつ、確実にフィットさせることができる。   In this case, it is assumed that the pad holder is fitted to the inner peripheral surface of the outer boom member. In this regard, according to the present invention, a plurality of bending grooves that open upward and extend in the boom length direction are provided in the portion between the recesses on the upper surface side of the pad holder as a means for assisting bending of the holder into a curved shape. Therefore, the pad holder can be easily bent according to the inner peripheral surface of the outer boom member and can be securely fitted.

こうして、公知技術の1,2の問題を同時に解決し、パッド組み付けの作業性と、ブーム材のスライドを助けるというパッド性能の向上を両立させることができる。   In this way, the problems 1 and 2 of the known art can be solved at the same time, and both the workability of assembling the pad and the improvement of the pad performance of helping the boom material slide can be achieved.

また、請求項2の発明によると、パッドホルダの下面側にも溝(下向きに開口する折り曲げ補助溝)を設けたから、この補助溝を設けない場合と比較して、とくに強度低下を避けるために折り曲げ溝を浅くした場合でもパッドホルダを曲げ易くなるとともに、外側ブーム材の内周面にフィットさせ易くなる。   Further, according to the invention of claim 2, since the groove (folding auxiliary groove opening downward) is also provided on the lower surface side of the pad holder, in order to avoid a decrease in strength particularly compared to the case where this auxiliary groove is not provided. Even when the folding groove is shallow, the pad holder can be easily bent and can be easily fitted to the inner peripheral surface of the outer boom member.

請求項3〜の発明によると、パッドホルダとパッドを別々の合成樹脂材で形成したから、それぞれの役割に応じた適切な材料を用いることができる。 According to the inventions of claims 3 to 5 , since the pad holder and the pad are formed of different synthetic resin materials, an appropriate material can be used according to each role.

すなわち、パッドは内側ブーム材の滑りを助けるための滑り部材であるから、請求項4の発明のように、パッドを保持するだけのパッドホルダと比較して、滑り性能(一定の滑り性能を長期に亘って維持するための耐摩耗性を含む)の良い合成樹脂材を用いるのが望ましい。   That is, since the pad is a sliding member for assisting the sliding of the inner boom member, the sliding performance (a constant sliding performance is maintained for a long time) as compared with the pad holder that only holds the pad. It is desirable to use a synthetic resin material having good wear resistance for maintenance over a long period of time.

発明者の実験によると、クレーン用ブームでのパッドの使用環境である面圧が90Kg/cm2から極限値の180Kgf/cm2の範囲において、静摩擦係数が約0.15、動摩擦係数が約0.1(両摩擦係数の差が0.05)の条件を満足するものが良好な滑り性能を確保する上で好適であった。 According to our experiments, in the range of 180 kgf / cm @ 2 extremes surface pressure is the use environment of the pads in the boom crane from 90 Kg / cm @ 2, the static friction coefficient of about 0.15, the coefficient of dynamic friction of about 0. Those satisfying the condition of 1 (difference between both friction coefficients of 0.05) were suitable for ensuring good sliding performance.

具体的には、請求項の発明のように潤滑性にすぐれる含油型合成樹脂、なかでも含油型ポリアミド系樹脂や含油型ポリアセタール系樹脂が好適である。 Specifically, as in the invention of claim 5, an oil-containing synthetic resin excellent in lubricity, particularly an oil-containing polyamide-based resin and an oil-containing polyacetal-based resin are preferable.

一方、パッドホルダは、パッドを介して受ける荷重を支持するのに十分な強度及び硬度と、折り曲げ易さ(柔軟性)と、折り曲げても破断しない粘り強さを兼ね備えたものが望ましい。さらには、滑り性能は低くてもできるだけ安価な合成樹脂材を用いるのが望ましい。具体的にはポリアミド系樹脂が好適である。   On the other hand, the pad holder preferably has sufficient strength and hardness to support the load received through the pad, ease of bending (flexibility), and tenacity that does not break even when folded. Furthermore, it is desirable to use a synthetic resin material that is as cheap as possible even if the sliding performance is low. Specifically, a polyamide-based resin is preferable.

なお、請求項4の各条件のうち、(i)(ii)の条件を満足する合成樹脂材を用いると、とくにブーム伸縮始めに、ブーム材が引っかかって間欠的に動く、所謂しゃくりがなく、始動がスムーズとなる。   In addition, when using a synthetic resin material that satisfies the conditions (i) and (ii) among the conditions of claim 4, there is no so-called squeak, especially when the boom material is caught and moved intermittently at the beginning of boom expansion and contraction. Start is smooth.

ところで本発明において、パッドホルダは、帯状に成形された平板材をブーム材の断面形状に合うように湾曲状に折り曲げて形成される。この折り曲げに関する具体的なパターンとして、
(イ)パッドホルダの強度低下を回避するために折り曲げ溝を浅くし、加熱により柔軟
にした状態で曲げるパターン、
(ロ)非加熱状態でも折り曲げが可能なように折り曲げ溝を深くし、常温下で曲げるパターン
の二通りのうちから選択することができる。
By the way, in the present invention, the pad holder is formed by bending a flat plate shaped in a belt shape into a curved shape so as to match the cross-sectional shape of the boom material. As a specific pattern regarding this bending,
(A) Pattern to bend in a state where the bending groove is made shallower and softened by heating in order to avoid the strength reduction of the pad holder,
(B) The pattern can be selected from two patterns of deep bending grooves so that bending is possible even in an unheated state, and bending at room temperature.

(イ)のパターンは、請求項の発明のようにとくに製造段階で、取付対象である外側ブーム材の内周面に対応する湾曲形状に曲げ加工する場合に適する。また、ブームへの組み付け段階で、熱風を吹き付ける等の簡易な加熱手段によって加熱することを条件として、調整曲げすることも可能である。 The pattern (a) is particularly suitable for the case of bending into a curved shape corresponding to the inner peripheral surface of the outer boom material to be attached at the manufacturing stage as in the invention of claim 6 . Moreover, it is also possible to perform the adjustment bending on the condition that it is heated by a simple heating means such as blowing hot air at the stage of assembling to the boom.

従って、(イ)のパターンはパッドホルダを熱可塑性樹脂で成形することが条件となる。   Therefore, the pattern (a) requires the pad holder to be molded from a thermoplastic resin.

つまり、熱可塑性樹脂材を用いると、パッドホルダの強度が落ちないように溝を浅くしながら、加熱を条件として、製造段階での曲げ加工、及び組み付け段階で実際のブーム材の断面形状に合うように湾曲度を調整する場合の曲げ作業の能率がともに良くなる。   In other words, when a thermoplastic resin material is used, the groove is made shallow so that the strength of the pad holder does not drop, and heating is used as a condition so that it matches the cross-sectional shape of the actual boom material at the manufacturing stage and bending process. Thus, the efficiency of the bending work when adjusting the curvature is improved.

一方、上記(ロ)のパターンは、強度的に不利となる反面、熱可塑性樹脂以外でも折り曲げが可能となり、組み付け段階での本曲げも可能となる。   On the other hand, the pattern (b) is disadvantageous in terms of strength, but can be bent with other than thermoplastic resin, and can be bent at the assembly stage.

請求項7,8の発明によると、各パッドをパッドホルダの凹部に対して着脱自在に嵌め込むため、パッドの磨耗、損傷時の交換が容易となる。 According to the invention of claim 7, 8, to fit removably each pad against the recess of the pad holder, the wear of the pad, it is easy to replace when damaged.

この場合、パッドが簡単に脱落せず、かつ、ブーム周方向及び長さ方向に確実に位置固定できるようにパッドを凹部に圧嵌するのが望ましいが、こうすると交換時等にパッドの抜き出しが困難となる。この点、請求項の発明によると、突き棒をパッド抜き出し穴に裏側から差し込んでパッドを容易に突き出すことができる。 In this case, it is desirable to press-fit the pad into the recess so that the pad does not easily fall off and can be securely fixed in the boom circumferential direction and the length direction. It becomes difficult. In this regard, according to the invention of claim 8 , the pad can be easily protruded by inserting the protrusion rod into the pad extraction hole from the back side.

本発明の実施形態に係るブーム及びスライド支持部材の斜視図である。It is a perspective view of the boom and slide support member concerning an embodiment of the present invention. スライド支持部材の組立前の拡大斜視図である。It is an expansion perspective view before the assembly of a slide support member. スライド支持部材の組立状態の斜視図である。It is a perspective view of the assembly state of a slide support member. スライド支持部材をブームに組み付けた状態の部分断面図である。It is a fragmentary sectional view in the state where the slide support member was assembled to the boom. 図4の一部拡大図である。FIG. 5 is a partially enlarged view of FIG. 4. 図5のVI−VI線断面図である。FIG. 6 is a sectional view taken along line VI-VI in FIG. 5. 本発明の適用対象となるブームの側面図である。It is a side view of the boom used as the application object of the present invention. 従来のスライド支持部材付きブームの断面図である。It is sectional drawing of the conventional boom with a slide support member.

本発明の実施形態を図1〜図6によって説明する。   An embodiment of the present invention will be described with reference to FIGS.

本発明のスライド支持部材は、伸縮式の湾曲ブームにおけるすべての隣り合うブーム材間(外側ブーム材の先端部内周面)に設けることができる。   The slide support member of the present invention can be provided between all adjacent boom members in the telescopic bending boom (the inner peripheral surface of the distal end portion of the outer boom member).

実施形態では、このうち、図7,8に示す四段ブームにおける第1段ブーム材(外側ブーム材)1と第2段ブーム材(内側ブーム材。第3段ブーム材3との間では外側ブーム材となる)2との間であって、第1段ブーム材1の先端側下部にスライド支持部材11を設けた場合を例にとって説明する。   In the embodiment, among these, the first-stage boom material (outer boom material) 1 and the second-stage boom material (inner boom material; the third-stage boom material 3) in the four-stage boom shown in FIGS. The case where the slide support member 11 is provided at the lower end on the tip side of the first-stage boom material 1 will be described as an example.

スライド支持部材11は、第1段(外側)ブーム材1の下部の内周面にブーム周方向の
一定範囲に亘って取付けられる帯状のパッドホルダ12と、このパッドホルダ12に取付けられて第2段(内側)ブーム材2をスライド自在に支持する複数のパッド13…とを備えている。
The slide support member 11 is attached to the inner circumferential surface of the lower part of the first stage (outer) boom member 1 over a certain range in the boom circumferential direction, and is attached to the pad holder 12 and secondly attached. And a plurality of pads 13 for slidably supporting the step (inner) boom member 2.

パッドホルダ12は、帯状に成形された平板材を第1段ブーム材1の内周面に合うように湾曲状に折り曲げて形成される。   The pad holder 12 is formed by bending a flat plate material formed in a belt shape into a curved shape so as to fit the inner peripheral surface of the first-stage boom material 1.

ここで、パッドホルダ12には、第2段ブーム材2に対向する上面側に、上向きに開口してブーム長さ方向に延びる複数の折り曲げ溝14…がブーム周方向に間隔を置いて設けられ、上記平板材を、この折り曲げ溝14…の開口が閉じる方向に湾曲させることによって湾曲状のパッドホルダ12が形成される。   Here, the pad holder 12 is provided with a plurality of bent grooves 14 that open upward and extend in the boom length direction on the upper surface side facing the second-stage boom member 2 at intervals in the boom circumferential direction. The curved pad holder 12 is formed by curving the flat plate material in a direction in which the opening of the bent grooves 14 is closed.

この場合、折り曲げ溝14…を相対的に深くすれば折り曲げ易くなり、浅くすれば折り曲げ難くなる。但し、深くすればパッドホルダ12の強度が低下し、浅くすれば強度低下を回避することができる。   In this case, if the folding grooves 14 are relatively deep, the folding becomes easy, and if the folding grooves 14 are shallow, the folding becomes difficult. However, if the depth is increased, the strength of the pad holder 12 is decreased, and if the depth is decreased, a decrease in strength can be avoided.

そこで、パッドホルダ12をどのような材料で成形し、どの段階で折り曲げるかについて、次の二つのパターンのうちから選択することができる。   Therefore, it is possible to select from the following two patterns as to what kind of material the pad holder 12 is formed and at which stage it is bent.

(イ)パッドホルダ12(平板材)を、加熱することにより軟らかくなって折り曲げ易くなる熱可塑性樹脂にて成形するとともに、折り曲げ溝14…を浅くし、製造段階で曲げ加工する第1のパターン。   (A) A first pattern in which the pad holder 12 (flat plate material) is molded with a thermoplastic resin that becomes soft and easy to bend by heating, and the bending grooves 14 are shallowed and bent at the manufacturing stage.

(ロ)折り曲げ性を高めるために折り曲げ溝14…を深くし、常温下で曲げる第2のパターン。   (B) A second pattern in which the bending grooves 14 are deepened and bent at room temperature in order to improve the bendability.

上記(イ)の第1のパターンは、製造段階で第1段ブーム材1の断面形状にほぼ合うように曲げ加工し(本曲げ)し、パッドホルダ12を第1段ブーム材1の内周面に組み付ける組み付け段階で、必要に応じて実際のブーム材1の断面形状に合うように湾曲度を調整する調整曲げを行う場合に適し、本曲げ、調整曲げいずれも曲げ作業の能率が良い。   The first pattern (b) is bent (mainly bent) so as to substantially match the cross-sectional shape of the first-stage boom member 1 in the manufacturing stage, and the pad holder 12 is moved to the inner periphery of the first-stage boom member 1. This is suitable for the adjustment bending in which the degree of curvature is adjusted so as to match the actual cross-sectional shape of the boom material 1 as necessary at the assembling stage on the surface, and both the main bending and the adjusting bending have good bending work efficiency.

一方、上記(ロ)の第2のパターンは、折り曲げ溝14…が深い分、強度的に不利となる反面、熱可塑性樹脂以外でも折り曲げが可能となり、組み付け段階での本曲げも可能となる。   On the other hand, the second pattern (b) is disadvantageous in terms of strength because the bending grooves 14 are deep, but it can be bent other than the thermoplastic resin and can be bent at the assembly stage.

また、パッドホルダ12は、パッド13を介して受ける荷重を支持するのに十分な強度及び硬度と、折り曲げ易さ(柔軟性)と、折り曲げても破断しない粘り強さを兼ね備えたものが望ましい。   The pad holder 12 preferably has sufficient strength and hardness to support the load received via the pad 13, ease of bending (flexibility), and tenacity that does not break even when folded.

さらには、滑り性能は低くてもできるだけ安価な合成樹脂材を用いるのが望ましく、以上の条件を満足するものとしてポリアミド系樹脂が好適である。   Furthermore, it is desirable to use a synthetic resin material that is as cheap as possible even if the sliding performance is low, and a polyamide-based resin is preferable as satisfying the above conditions.

パッドホルダ12には、下面側における各折り曲げ溝14…に対応する個所に、下向きに開口してブーム長さ方向に延びる折り曲げ補助溝15…が設けられている。   The pad holder 12 is provided with folding auxiliary grooves 15 that open downward and extend in the boom length direction at locations corresponding to the folding grooves 14 on the lower surface side.

このように、下面側にも溝(下向きに開口する折り曲げ補助溝)15…を設けることにより、この補助溝15…を設けない場合と比較して、とくに強度低下を回避するために折り曲げ溝14…を浅くした場合でもパッドホルダ12を曲げ易く、かつ、第1段ブーム材1の内周面にフィットさせ易くなる。   In this way, by providing grooves (folding auxiliary grooves 15 that open downward) 15... On the lower surface side, the bending grooves 14 are especially avoided in order to avoid a decrease in strength compared to the case where the auxiliary grooves 15 are not provided. Even when shallower, the pad holder 12 can be easily bent and easily fitted to the inner peripheral surface of the first stage boom member 1.

さらに、パッドホルダ12の上面には、折り曲げ溝14…間の部分に、四周が閉じて上向きに開口する複数の凹部16…が設けられ、各パッド13…がこの凹部16…に着脱自在に嵌め込まれる。   Further, on the upper surface of the pad holder 12, a plurality of recesses 16 are formed in the portion between the bending grooves 14. The recesses 16 are closed and open upward, and the pads 13 are detachably fitted into the recesses 16. It is.

このパッドホルダ12は、ホルダ固定手段によって第1段ブーム材1の先端部外周面にブーム周方向及び長さ方向に位置固定される。   The pad holder 12 is fixed to the outer peripheral surface of the distal end portion of the first-stage boom member 1 by the holder fixing means in the boom circumferential direction and the length direction.

このホルダ固定手段は、図1、図4〜図6に示すように、パッドホルダ12を前側から拘束する状態で第1段ブーム材1の先端部に着脱自在に取付けられる前側固定部材17と、パッドホルダ12をブーム周方向の複数個所において後側から拘束する状態で外側ブーム材の内周面に取付けられる後側固定部材18…と、パッドホルダ12をブーム周方向の両側から拘束する状態で外側ブーム材の内周面に取付けられる周方向固定部材19とから成っている。   As shown in FIGS. 1 and 4 to 6, the holder fixing means includes a front side fixing member 17 that is detachably attached to the distal end portion of the first stage boom member 1 in a state in which the pad holder 12 is restrained from the front side. In a state in which the pad holder 12 is constrained from the rear side at a plurality of locations in the boom circumferential direction, the rear side fixing member 18 attached to the inner peripheral surface of the outer boom material, and in a state in which the pad holder 12 is constrained from both sides in the boom circumferential direction. It consists of the circumferential direction fixing member 19 attached to the internal peripheral surface of an outer side boom material.

前側固定部材17は、半円形に湾曲した帯板状に形成され、パッドホルダ12の前面に当接する状態で、第1段ブーム材1の先端に設けられたフランジ1aの下部前面に複数本のボルト20によって取付けられる(図6参照)。   The front-side fixing member 17 is formed in a semicircular curved band plate shape, and a plurality of front-side fixing members 17 are formed on the lower front surface of the flange 1 a provided at the front end of the first-stage boom member 1 in contact with the front surface of the pad holder 12. It is attached by a bolt 20 (see FIG. 6).

なお、図1では、複数の分割片17a…によって半円形の前側固定部材17を形成する場合を例示しているが、同部材17を一連一体に形成してもよい。   1 exemplifies the case where the semicircular front fixing member 17 is formed by a plurality of divided pieces 17a..., The member 17 may be integrally formed in a series.

後側固定部材18…は、図1,6に示すように四角板状に形成され、パッドホルダ12の後面に保護プレート21を介して当接する位置で、第1段ブーム材内周面の周方向複数個所に溶接等によって取付けられる。   The rear side fixing members 18 are formed in a square plate shape as shown in FIGS. 1 and 6, and are arranged at positions where they contact the rear surface of the pad holder 12 via the protective plate 21. It is attached by welding or the like in several directions.

保護プレート21は、後側固定部材18とパッドホルダ12の直接接触による同ホルダ後面の損傷を防止するためのもので、パッドホルダ12の後面にボルト22で取付けられる。   The protective plate 21 is for preventing damage to the rear surface of the holder due to direct contact between the rear side fixing member 18 and the pad holder 12, and is attached to the rear surface of the pad holder 12 with a bolt 22.

なお、この保護プレート21は、後側固定部材18…ごとに設けてもよいし、複数またはすべての後側固定部材18…に跨って設けてもよい。   The protective plate 21 may be provided for each rear fixing member 18 or across a plurality or all of the rear fixing members 18.

周方向固定部材19は、図4に示すようにパッドホルダ12よりも薄い板状に形成され、パッドホルダ12を周方向両側から挟み込んで周方向に位置固定し得る位置で第1段ブーム材1の内周面に溶接等にて取付けられる。   As shown in FIG. 4, the circumferential direction fixing member 19 is formed in a plate shape thinner than the pad holder 12, and the first-stage boom material 1 is positioned at a position where the pad holder 12 can be sandwiched from both sides in the circumferential direction and fixed in the circumferential direction. It is attached to the inner peripheral surface by welding or the like.

パッド13…は、パッドホルダ12とは異なる合成樹脂材によって長方形の平板状に形成され、パッドホルダ12の凹部16…に嵌め込まれた状態で上面側が凹部16…から突出して第2段ブーム材2の外周面に接触し、スライド支持機能を発揮する。   The pads 13 are formed in a rectangular flat plate shape using a synthetic resin material different from that of the pad holder 12, and the upper-stage side protrudes from the recesses 16 while being fitted in the recesses 16 of the pad holder 12. It touches the outer peripheral surface of the slide and exerts a slide support function.

ここで、各パッド13…は、パッドホルダ12の凹部16…に嵌め込まれた状態で、その四周壁によってブーム周方向及び長さ方向に個々に位置固定される。   Here, the pads 13 are individually fixed in the boom circumferential direction and the length direction by the four circumferential walls in a state where the pads 13 are fitted in the recesses 16 of the pad holder 12.

そして、前記のようにパッドホルダ12がホルダ固定手段によってブーム周方向及び長さ方向に固定されることにより、各パッド13…が第1段ブーム材1の先端部内周面にブーム周方向及び長さ方向に位置固定される。   Then, the pad holder 12 is fixed in the boom circumferential direction and the length direction by the holder fixing means as described above, so that each pad 13... Is attached to the inner circumferential surface of the distal end portion of the first stage boom member 1 in the boom circumferential direction and length. The position is fixed in the vertical direction.

このパッド13…は、第2段ブーム材2の滑りを助けるための滑り部材であるから、このパッド13…を保持するだけのパッドホルダ12と比較して、滑り性能(一定の滑り性能を長期に亘って維持するための耐摩耗性を含む)の良い合成樹脂材、すなわち、
(i)動摩擦係数が小さいこと、
(ii)静摩擦係数と動摩擦係数の差が小さいこと、
(iii)耐摩耗性が高いこと
の少なくとも一つの条件を満足する合成樹脂材を用いるのが望ましい。
Since the pads 13 are sliding members for assisting the sliding of the second-stage boom material 2, compared with the pad holder 12 that merely holds the pads 13 ... Synthetic resin material (including wear resistance for maintaining
(I) a small coefficient of dynamic friction;
(Ii) the difference between the coefficient of static friction and the coefficient of dynamic friction is small;
(Iii) It is desirable to use a synthetic resin material that satisfies at least one condition of high wear resistance.

このうち、(i)(ii)の条件を満足する合成樹脂材を用いると、とくにブーム伸縮始めに、第2段ブーム材2が引っかかって間欠的に動く、所謂しゃくりがなく、始動がスムーズとなる。   Among these, when a synthetic resin material that satisfies the conditions (i) and (ii) is used, there is no so-called squeezing, in which the second-stage boom material 2 is intermittently moved at the beginning of boom expansion and contraction, and the start-up is smooth. Become.

因みに、パッド13の滑り性能に関する発明者の実験によると、クレーン用ブームでのパッドの使用環境である面圧が90Kg/cm2から極限値の180Kgf/cm2の範囲において、静摩擦係数が約0.15、動摩擦係数が約0.1(両摩擦係数の差が0.05)の条件を満足するものが、上記始動性を含めて良好な滑り性能を確保する上で好適であった。   Incidentally, according to the inventors' experiment on the sliding performance of the pad 13, the static friction coefficient is about 0.15 when the surface pressure, which is the use environment of the pad in the crane boom, is 90 Kg / cm 2 to the limit value of 180 Kgf / cm 2. Those satisfying the condition that the dynamic friction coefficient is about 0.1 (the difference between the two friction coefficients is 0.05) are suitable for ensuring good sliding performance including the startability.

具体的な材料としては、潤滑性にすぐれる含油型合成樹脂、なかでも含油型ポリアミド系樹脂や含油型ポリアセタール系樹脂が好適である。   As a specific material, an oil-containing synthetic resin excellent in lubricity, particularly an oil-containing polyamide-based resin and an oil-containing polyacetal-based resin are preferable.

また、パッド13…は、パッドホルダ12の凹部16…に嵌め込まれるだけであって着脱自在であるため、簡単に脱落しないように凹部16…に圧嵌するのが望ましい。   Further, since the pads 13 are merely fitted into the recesses 16 of the pad holder 12 and are detachable, it is desirable to press fit the recesses 16 so as not to easily fall off.

ところが、こうすると、損傷や磨耗に伴う交換時等にパッド13の抜き出しが困難となるおそれがある。   However, this may make it difficult to extract the pad 13 during replacement due to damage or wear.

そこで、パッドホルダ12の凹部16…の底面にパッド抜き出し穴23がホルダ厚み方向に貫通して設けられ、突き棒24(図6中に示す)をこのパッド抜き出し穴23に裏側から差し込んでパッド13を上向きに容易に突き出し得るように構成されている。   Therefore, a pad extraction hole 23 is provided through the bottom surface of the recess 16 of the pad holder 12 in the holder thickness direction, and a thrust bar 24 (shown in FIG. 6) is inserted into the pad extraction hole 23 from the back side to provide a pad 13. It is comprised so that it can protrude easily upwards.

パッド抜き出し穴23は、図示のように凹部底面の前後両側に設けてもよいし、中央部のみに設けてもよい。   The pad extraction holes 23 may be provided on both the front and rear sides of the bottom surface of the recess as shown, or may be provided only in the center portion.

図4は、第1段ブーム材1の内周面に対するスライド支持部材11の取付状態を、左右片側半部のみで示しているが、反対側半部も対称的に取付けられる。   FIG. 4 shows the mounting state of the slide support member 11 on the inner peripheral surface of the first-stage boom member 1 by only the left and right half halves, but the opposite half is also mounted symmetrically.

また、同図においては、二つのスライド支持部材11,11を互いのブーム周方向一端面が接する状態でブーム周方向に隣接して設けた場合を例示しているが、広幅の単一のスライド支持部材11で第1段ブーム材1の下部内周面全体をカバーしてもよい。   Moreover, in the same figure, the case where the two slide support members 11 and 11 are provided adjacent to each other in the boom circumferential direction in a state where the one end surfaces in the boom circumferential direction are in contact with each other is illustrated. The entire lower inner peripheral surface of the first stage boom member 1 may be covered with the support member 11.

なお、実施形態に係るスライド支持部材11と、前記公知技術の1,2を含めた公知のスライド支持部材(公知技術の1,2のいずれか一方または双方)を同一ブーム材で併用してもよい。   In addition, even if it uses together the slide support member 11 which concerns on embodiment, and the well-known slide support member (one or both of the well-known techniques 1 and 2) including the said well-known techniques 1 and 2 with the same boom material. Good.

図4にはブーム材1の側壁部分に公知のパッド25を用いた場合を例示している。   FIG. 4 illustrates a case where a known pad 25 is used on the side wall portion of the boom member 1.

また、スライド支持部材11の組み付けを含めたブームの組立は、
I.ホルダ固定手段のうち後側、周方向両固定部材18,19の第1段ブーム材1への取付け、
II.パッドホルダ12の取付け、
III.パッドホルダ12の凹部16…へのパッド13…の嵌め込み、
IV.前側固定部材17の取付け、
V.第2段ブーム材2の挿入
の手順で行われる。
Also, the assembly of the boom including the assembly of the slide support member 11 is
I. The rear side of the holder fixing means, the attachment of both circumferential fixing members 18, 19 to the first stage boom member 1,
II. Mounting of the pad holder 12,
III. Fitting of the pads 13 into the recesses 16 of the pad holder 12,
IV. Installation of the front fixing member 17;
V. This is done by inserting the second-stage boom member 2.

ここで、パッドホルダ12の上面に折り曲げ溝14…、下面に折り曲げ補助溝15…を設けているため、
(イ)製造段階でパッドホルダ12を予め湾曲状に曲げ加工しておいて組み付け段階で調整曲げする場合、
(ロ)組み付け段階でパッドホルダ12を平板状から湾曲状に本曲げし、かつ、調整曲げする場合
のいずれにおいても、パッドホルダ12を第1段ブーム材1の内周面に合わせて簡単に折り曲げ、かつ、確実にフィットさせることができる。
Here, since the bending groove 14... Is provided on the upper surface of the pad holder 12 and the bending auxiliary groove 15.
(A) When the pad holder 12 is bent in advance in the manufacturing stage and adjusted and bent in the assembly stage,
(B) The pad holder 12 can be easily bent in accordance with the inner peripheral surface of the first-stage boom member 1 in any of the cases where the pad holder 12 is bent from a flat plate shape to a curved shape and adjusted and bent at the assembly stage. It can be bent and securely fitted.

また、複数のパッド13…を帯状パッドホルダ12の凹部16に嵌め込んでブーム周方向に並設する構成としたから、第1に、パッドホルダ12のみをホルダ固定手段で第1段ブーム材1に対してブーム周方向及び長さ方向に位置固定することによってすべてのパッド13…を同時に位置固定することができる。   Further, since the plurality of pads 13 are fitted into the recess 16 of the belt-like pad holder 12 and arranged in parallel in the boom circumferential direction, firstly, only the pad holder 12 is used as the first stage boom member 1 by the holder fixing means. The positions of all the pads 13 can be simultaneously fixed by fixing the positions in the boom circumferential direction and the length direction.

このため、公知技術の1(分割型パッド)と比較して、パッドの組み付け作業が簡単となる。   For this reason, as compared with the known technique 1 (split pad), the assembly work of the pad is simplified.

第2に、パッド13…をパッドホルダ12の凹部16に嵌め込むため、パッド13…が第2段ブーム材2との摺接抵抗によって脱落するおそれがない。   Secondly, since the pads 13 are fitted into the recesses 16 of the pad holder 12, the pads 13 are not likely to fall off due to the sliding contact resistance with the second-stage boom member 2.

第3に、公知技術の2と異なり、パッド厚みをパッド個々に自由に選択できるため、ブーム材1,2間の隙間がブーム周方向の各部分で異なる場合や、両ブーム材1,2の製造誤差等によって隙間のばらつきがある場合でも、その隙間に応じた厚みのパッド13を選択することで、すべてのパッド13…を第2段ブーム材2の外周面にフィットさせることができる。   Third, unlike the prior art 2, since the pad thickness can be freely selected for each pad, when the gap between the boom members 1 and 2 differs in each part in the boom circumferential direction, Even when there is a gap variation due to a manufacturing error or the like, it is possible to fit all the pads 13 to the outer peripheral surface of the second-stage boom member 2 by selecting the pad 13 having a thickness corresponding to the gap.

すなわち、パッド組み付けの作業性と、第2段ブーム材2のスライドを助けるというパッド性能の向上を両立させることができる。   That is, it is possible to achieve both the workability of assembling the pad and the improvement of the pad performance of assisting the sliding of the second stage boom member 2.

他の実施形態
(1)パッドホルダ12の折り曲げ補助溝15…は設けるのが望ましいが、これを設けない場合でも、折り曲げ溝14…による基本的な効果として、同ホルダ12の折り曲げ性、及び第1段ブーム材内周面に対するフィット性を高めることができる。
Other Embodiments (1) Although it is desirable to provide the folding auxiliary grooves 15 of the pad holder 12, even when the pad holder 12 is not provided, as a basic effect of the folding grooves 14 as a basic effect, The fitting property with respect to the inner surface of the first-stage boom material can be enhanced.

(2)パッドホルダ12とパッド13…は、上記実施形態のようにそれぞれに適した特性を有する別々の合成樹脂材で成形するのが望ましいが、少なくともパッド13…の良好な滑り性能を確保できることを条件として両者を同一の合成樹脂材で成形してもよい。   (2) The pad holder 12 and the pads 13 are desirably formed of different synthetic resin materials having characteristics suitable for each as in the above embodiment, but at least good sliding performance of the pads 13 can be ensured. Both may be formed of the same synthetic resin material.

(3)パッド13…は、パッドホルダ12の凹部16に着脱自在に嵌め込むのが望ましいが、パッドホルダごと交換するのであれば、パッド固定力を強化するために凹部16に嵌めこんだ状態で接着等によって固定してもよい。   (3) It is desirable that the pads 13 are detachably fitted in the recess 16 of the pad holder 12, but if the entire pad holder is replaced, the pad 13 should be fitted in the recess 16 in order to strengthen the pad fixing force. It may be fixed by adhesion or the like.

1 第1段ブーム材(外側ブーム材)
2 第2段ブーム材(内側ブーム材)
3 第3段ブーム材
4 第4段ブーム材
11 スライド支持部材
12 スライド支持部材を構成するパッドホルダ
13 同パッド
14 パッドホルダの折り曲げ溝
15 同、折り曲げ補助溝
16 同、凹部
17 ホルダ固定手段を構成する前側固定部材
18 同、後側固定部材
19 同、周方向固定部材
23 パッドホルダのパッド抜き出し穴
1 First stage boom material (outside boom material)
2 Second stage boom material (inner boom material)
3 Third stage boom material 4 Fourth stage boom material 11 Slide support member 12 Pad holder constituting slide support member 13 Same pad 14 Bending groove 15 of pad holder Same as above, Folding auxiliary groove 16 Same as above, Concave portion 17 Constructing holder fixing means Front side fixing member 18 Same as above, Rear side fixing member 19 Same as above, circumferential direction fixing member 23 Pad extraction hole of pad holder

Claims (10)

ブーム水平状態での下部が下向き凸状に湾曲する複数のブーム材が内外にテレスコープ状に嵌合されて構成される伸縮式のブームに用いられるブーム用スライド支持部材であって、隣り合う内外両側ブーム材のうち外側ブーム材の少なくとも下部の内周面にブーム周方向の一定範囲に亘って取付けられる帯状のパッドホルダと、内側ブーム材の外周面に接して同ブーム材をスライド自在に支持する複数のパッドとを備え、上記パッドホルダには、上記内側ブーム材に対向する上面側に、パッドホルダの湾曲状への曲げを助ける手段として、上向きに開口してブーム長さ方向に延びる複数の折り曲げ溝がブーム周方向に間隔を置いて設けられるとともに、この折り曲げ溝間の部分に四周が閉じて上向きに開口する複数の凹部が設けられ、上記各パッドがこの凹部に嵌め込まれてブーム周方向及び長さ方向に位置固定された状態で装着されたことを特徴とするブーム用スライド支持部材。   A boom slide support member used for a telescopic boom constructed by telescopically fitting a plurality of boom members whose bottom portions in a horizontal state of the boom are curved downwardly, and adjacent to each other. A belt-shaped pad holder that is attached to the inner peripheral surface of at least the lower part of the outer boom material among both boom materials over a certain range in the circumferential direction of the boom, and supports the boom material slidably in contact with the outer peripheral surface of the inner boom material The pad holder has a plurality of pads that open upward and extend in the boom length direction as means for assisting bending of the pad holder into a curved shape on the upper surface side facing the inner boom member. Bending grooves are provided at intervals in the circumferential direction of the boom, and a plurality of recesses are provided in the portion between the bending grooves and the four circumferences are closed and open upward. Head is sliding support member for a boom, characterized in that mounted in a state fitted into and is fixed in position the boom circumferential direction and length direction of the recess. 上記パッドホルダの下面側における上記各折り曲げ溝に対応する個所に、下向きに開口してブーム長さ方向に延びる折り曲げ補助溝が設けられたことを特徴とする請求項1記載のブーム用スライド支持部材。   2. A slide support member for a boom according to claim 1, wherein a bending auxiliary groove that opens downward and extends in the boom length direction is provided at a position corresponding to each of the bending grooves on the lower surface side of the pad holder. . 上記パッドホルダとパッドとはそれぞれ互いに異なる合成樹脂材によって形成されたことを特徴とする請求項1または2記載のブーム用スライド支持部材。   3. The boom support member according to claim 1, wherein the pad holder and the pad are formed of different synthetic resin materials. 上記パッドは、上記パッドホルダと比較して、
(i)動摩擦係数が小さいこと、
(ii)静摩擦係数と動摩擦係数の差が小さいこと、
(iii)耐摩耗性が高いこと
の少なくとも一つの条件を満足することを特徴とする請求項3記載のブーム用スライド支持部材。
Compared to the pad holder, the pad
(I) a small coefficient of dynamic friction;
(Ii) the difference between the coefficient of static friction and the coefficient of dynamic friction is small;
The slide support member for a boom according to claim 3, wherein at least one condition of (iii) high wear resistance is satisfied.
上記パッドが含油型合成樹脂材によって形成されたことを特徴とする請求項3または載のブーム用スライド支持部材。 Claim 3 or 4 SL placing the sliding support member for a boom, characterized in that the pad is formed by oil-impregnated type synthetic resin material. 上記パッドホルダは、熱可塑性樹脂材により、予め、取付対象である上記外側ブーム材の内周面に対応する湾曲形状に加熱成形されたことを特徴とする請求項1〜5のいずれか1項に記載のブーム用スライド支持部材。 The pad holder, with a thermoplastic resin material, in advance, any one of the preceding claims, characterized in that the heated molded into a curved shape corresponding to the inner peripheral surface of the outer boom member is attached target The slide support member for booms described in 1. 上記パッドは、パッドホルダの凹部に対して着脱自在に嵌め込まれたことを特徴とする請求項1〜6のいずれか1項に記載のブーム用スライド支持部材。 The boom slide support member according to any one of claims 1 to 6, wherein each of the pads is detachably fitted into a recess of the pad holder . ッドホルダにおける凹部の底面に、パッドホルダ厚み方向に貫通するパッド抜き出し穴が設けられたことを特徴とする請求項7記載のブーム用スライド支持部材。 Pas Tsu the bottom surface of the recess in the de holder, sliding support member for a boom according to claim 7 Symbol mounting pad extraction hole penetrating the pad holder thickness direction, characterized in that provided et the. ブーム水平状態での下部が下向き凸状に湾曲する複数のブーム材が内外にテレスコープ状に嵌合されて構成される伸縮式のブームにおいて、隣り合う内外両側ブーム材のうち外側ブーム材の少なくとも下部に、請求項1〜8のいずれか1項に記載のスライド支持部材と、このスライド支持部材のパッドホルダをブーム周方向及びブーム長さ方向に固定するホルダ固定手段とが設けられたことを特徴とするブーム。 In a telescopic boom constructed by fitting a plurality of boom members whose bottom portions in the horizontal state of the boom are curved downwardly into a telescope shape, at least of the outer boom members among the adjacent inner and outer boom members. The slide support member according to any one of claims 1 to 8 and a holder fixing means for fixing the pad holder of the slide support member in the boom circumferential direction and the boom length direction are provided in the lower part. Boom featuring. 上記ホルダ固定手段として、上記パッドホルダを前側から拘束する状態で外側ブーム材の先端部に着脱自在に取付けられた前側固定部材と、パッドホルダをブーム周方向の複数個所において後側から拘束する状態で外側ブーム材の内周面に取付けられた後側固定部材と、パッドホルダをブーム周方向の両側から拘束する状態で外側ブーム材の内周面に取付けられた周方向固定部材とを具備することを特徴とする請求項9記載のブーム As the holder fixing means, a front side fixing member that is detachably attached to the distal end portion of the outer boom material in a state in which the pad holder is restrained from the front side, and a state in which the pad holder is restrained from the rear side at a plurality of locations in the boom circumferential direction. A rear side fixing member attached to the inner peripheral surface of the outer boom material, and a circumferential direction fixing member attached to the inner peripheral surface of the outer boom material in a state of restraining the pad holder from both sides in the boom circumferential direction. The boom according to claim 9 .
JP2009137768A 2009-06-09 2009-06-09 Boom and slide support member for boom Expired - Fee Related JP4760960B2 (en)

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JP6121799B2 (en) * 2013-05-29 2017-04-26 株式会社タダノ Telescopic boom slide device
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US11111115B2 (en) * 2017-03-02 2021-09-07 Maniitowoc Crane Companies, LLC Wear pad with insert for telescoping boom assembly
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