JP4756187B1 - Heat welding machine - Google Patents
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- JP4756187B1 JP4756187B1 JP2010253263A JP2010253263A JP4756187B1 JP 4756187 B1 JP4756187 B1 JP 4756187B1 JP 2010253263 A JP2010253263 A JP 2010253263A JP 2010253263 A JP2010253263 A JP 2010253263A JP 4756187 B1 JP4756187 B1 JP 4756187B1
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Abstract
【課題】手作業で材料の金具に熱溶着性弾性材料紐を通し、機械の金型上面に載置し押しボタンスイッチを押すだけの簡単な操作で、機械が正確で均等性のある高品質の製品の完成可能な熱溶着性弾性材料紐の折り曲げ面の熱容着機で解決しようとするものである。
【解決手段】左右に開閉する水平スライド11a、11b上にそれぞれ載置し連動する左右一対の金型5a、5bが設けられており、前記左右一対の金型5a、5bの中央部に上下運動可能な加熱ヘッド1が設けられており、かつ前記左右一対の金型5a、5bの端面が開のとき加熱ヘッド1が所定距離下降し、下降後停止状態のとき前記左右一対の金型5a、5bの端面同士圧縮し、前記左右一対の金型5a、5bに跨って載置された熱溶着性弾性材料紐を熱容着する、ことを特徴とする熱容着機。
【選択図】図1An object of the present invention is to provide a high-quality machine that is accurate and uniform by a simple operation of manually placing a heat-welding elastic material string through a metal fitting, placing it on the upper surface of the machine mold, and pressing a push button switch. This is to be solved by a heat welding machine for the folding surface of a heat-weldable elastic material string that can be completed.
A pair of left and right molds 5a and 5b, which are placed on and interlocked with horizontal slides 11a and 11b that open and close to the left and right, are provided, and move up and down at the center of the pair of left and right molds 5a and 5b. When a possible heating head 1 is provided and the end surfaces of the pair of left and right molds 5a and 5b are open, the heating head 1 is lowered by a predetermined distance, and when the pair of left and right molds 5a are stopped after being lowered, A heat welding machine characterized in that the end faces of 5b are compressed and heat-welded the heat-welding elastic material string placed across the pair of left and right molds 5a, 5b.
[Selection] Figure 1
Description
本発明は熱溶着性弾性材料紐の折り曲げ面の熱溶着機に関するものである。The present invention relates to a heat soluble bonding machine bent surface of the heat-welding elastic material cord.
従来より熱溶着性弾性材料紐の折り曲げ面の熱溶着は、材料の金具に熱溶着性弾性材料紐を通しその折り曲げ面の熱溶着は全て手作業で、ハンダ付け用のコテとやっとこ挟みを改造した機具を用いて製作していますが右手に強い握力が必要であり、また均等性も低く難点も多少有るようです。そこで自動熱溶着ロボットのような機械の出現が望まれている。
本発明により押しボタンスイッチを押すだけで、右手に強い握力が皆無であり、また均等性も良く快適な作業で日々を送ることが出来るでしょう。Thermal solvent deposition of the bent face of the heat-welding elastic material straps conventionally at all thermal solvent deposition of the bent surface through a thermal welding elastic material strap for fitting materials manual tongs scissors and iron for soldering It is made using a modified machine, but it requires a strong grip on the right hand, and it seems that there is some difficulty with low uniformity. Therefore the appearance of the machine is desired, such as autothermal soluble adhesive robot.
By simply pushing the push button switch according to the present invention, there will be no strong grip on the right hand, and it will be possible to spend a day with comfortable work with good uniformity.
従来の手作業は、強い握力と練習時間が必要で、技術的に非常に難しい手作業と考えられるが、そこで手作業で材料の金具に熱溶着性弾性材料紐を通し、機械の金型上面に載置し、押しボタンスイッチを押すだけの簡単な操作で、強い握力も必要なく機械が正確で均等性のある高品質の製品の完成可能な熱溶着性弾性材料紐の折り曲げ面の熱溶着機で解決しようとするものである。Conventional manual work requires strong grip strength and practice time, and is considered to be technically very difficult manual work. However, by manually passing a heat-welding elastic material string through the metal bracket, is placed in a simple operation of just pressing a push-button switch, strong grip strength even without the need machine is bent surface of the finished possible heat-welding elastic material string of high-quality products that are accurate and uniformity heat soluble It is something that is going to be solved by the landing machine.
左右に開閉する水平スライド上にそれぞれ載置し連動する左右一対の金型と該水平スライドを開閉する左右一対の水平開閉用側面カムを設けられており、
前記左右一対の金型の中央部に上下運動可能な加熱ヘッドと該加熱ヘッド上下運動用外周カムを設けられており、
かつ前記左右一対の金型の端面が開のとき、前記左右一対の金型に跨って所定位置に載置された熱溶着性弾性材料紐の上方から該加熱ヘッドが所定距離下降し、下降後停止状態のとき該熱溶着性弾性材料紐が折り曲げられており、前記左右一対の金型で該熱溶着性弾性材料紐と共に該加熱ヘッドを中心に溶融加圧開始されて、溶融加圧完了後に、該加熱ヘッドが上昇し、上昇後該熱溶着性弾性材料紐を再加圧後、冷却して熱溶着する、
ことを特徴とする熱溶着機A pair of left and right molds that are placed on and interlocked with a horizontal slide that opens and closes to the left and right, and a pair of left and right side opening and closing side cams that open and close the horizontal slide;
A heating head capable of moving up and down and an outer peripheral cam for up and down movement of the heating head are provided at the center of the pair of left and right molds,
When the end faces of the pair of left and right molds are open, the heating head descends a predetermined distance from above the heat-welding elastic material string placed at a predetermined position across the pair of left and right molds, and after the lowering The heat-weldable elastic material string is bent in the stopped state, and the melt-pressing is started around the heating head together with the heat-weldable elastic material string with the pair of left and right molds, and after the melt-pressing is completed. The heating head is raised, and after the rise, the heat-weldable elastic material string is repressurized and then cooled and heat-welded.
Thermal solvent bonding machine, characterized in that
手作業の場合は技術的に非常に難しい作業と考えられるが、熱溶着性弾性材料紐の折り曲げ面の熱溶着機の出現により、均等性と高速性と安全性に優れた熱溶着が可能になり、作業者が変わっても均等性のある高品質の製品提供が可能になり、現在手作業されている方々には非常に役立つ。While in the case of manual considered technically very difficult task, the advent of thermal solvent bonding machine bent surface of the heat-welding elastic material string, provides superior thermal welding to the uniformity and high-speed and safety Therefore, even if the worker changes, it becomes possible to provide a uniform and high-quality product, which is very useful for people who are currently manually working.
手作業で材料の金具に熱溶着性弾性材料紐を通し、機械の金型上面に載置し、押しボタンスイッチを押すだけの簡単な操作で正確で均等性と高速性と安全性等に優れた熱溶着が可能になり、かつ加圧安全スプリングの装着により、左右一対の金型の間に異物が噛み込んでも加圧安全スプリングで吸収が可能であり、かつ側面カム及び外周カムの主軸が1回転で全行程が完了し安全性にも優れた機械と考えられる。
本発明において熱溶着性弾性材料として、例えばウレタンゴム、熱可塑性樹脂等が用いられる。Pass the heat-weld elastic material string through the metal fittings by hand, place it on the upper surface of the machine mold, and press the push button switch to achieve accurate, uniform, high speed and safety. By installing a pressurized safety spring, even if a foreign object is caught between a pair of left and right molds, it can be absorbed by the pressurized safety spring, and the main shaft of the side cam and outer cam is The entire process is completed in one rotation, and it is considered a machine with excellent safety.
In the present invention, for example, urethane rubber, thermoplastic resin, or the like is used as the heat-weldable elastic material.
以下、添付図面に従って一実施例を説明する。図1は本発明に係る熱溶着性弾性材料紐熱溶着機の正面図で、図2は側面図で、図3は平面図である。
(15)ベースプレートに(14a,b)フレームが左右対称に設けられており、該フレームに(19)主軸が設けられおり、該主軸には(17a.b)側面カムが左右対称に設けられており、(16)リミットスイッチ用カムも1カ所に設けられており、該主軸の両端部に(12)シンクロプーリBと(21)カム駆動シンクロプーリが設けられている。Hereinafter, an embodiment will be described with reference to the accompanying drawings. Figure 1 is a front view of a heat weldable elastomeric material cord heat soluble adhesive machine according to the present invention, FIG 2 is a side view, FIG. 3 is a plan view.
(15) The (14a, b) frame is provided symmetrically on the base plate, the (19) main shaft is provided on the frame, and (17a.b) side cams are provided symmetrically on the main shaft. (16) Limit switch cams are also provided at one location, and (12) synchro pulley B and (21) cam drive synchro pulley are provided at both ends of the main shaft.
該フレーム上部に(20)丸鋼ベッドが設けられており、該丸鋼ベッドには(11a.b)水平スライドが左右対称に装着されており、該水平スライド下面には(18a.b)ローラが設けられており、該水平スライド上面には(22a.b)金型ガイドが左右対称に設けられており、該金型ガイドにより(6a.b)金型アダプターも左右対称に設けられており、該金型アダプターの先端部には(5a.b)金型が左右対称に設けられており、かつ後端部には(10a.b)金型位置決めボルトが左右対称に設けられており、該金型位置決めボルトには(7a,b)圧力調整ナット、(8a,b)加圧安全スプリングが設けられており、先端部には(9a,b)金型位置決めナットが設けられており、該フレーム上部には(34)リターンスプリングが左右対称に設けられている。 A (20) round steel bed is provided on the upper part of the frame, and (11a.b) horizontal slides are mounted symmetrically on the round steel bed, and (18a.b) rollers are mounted on the bottom surface of the horizontal slide. (22a.b) mold guides are provided symmetrically on the upper surface of the horizontal slide, and (6a.b) mold adapters are also provided symmetrically by the mold guides. The mold adapter has a (5a.b) mold symmetrically provided at the front end and (10a.b) a mold positioning bolt symmetrically provided at the rear end. The mold positioning bolt is provided with a (7a, b) pressure adjusting nut, (8a, b) a pressurizing safety spring, and (9a, b) a mold positioning nut is provided at the tip. (34) Return on top of the frame Pulling is provided symmetrically.
該ベースプレートには(3)支柱が設けられており、該支柱には(4)垂直スライドが装着されており、該垂直スライドの後面側には(27)高さ位置決めストッパーが設けられており、前面側には(28)断熱材と(29)耐熱プレートが設けられており、該耐熱プレートの先端部には(2)電熱ヒータと(1)加熱ヘッドが設けられている。 The base plate is provided with (3) a support column, and the support column is mounted with (4) a vertical slide, and (27) a height positioning stopper is provided on the rear surface side of the vertical slide, On the front side, (28) a heat insulating material and (29) a heat-resistant plate are provided, and (2) an electric heater and (1) a heating head are provided at the tip of the heat-resistant plate.
該ベースプレートには(23)カムフレームが設けられており、該カムフレームには(31)カム軸が設けられており、該カム軸の両端部には各々該カム駆動シンクロプーリと(26)外周カムが装着されており、該カム駆動シンクロプーリには(30)カム駆動シンクロベルトが設けられており、該ベースプレートには(25)ギャードモータが設けられており、該ギャードモータには(32)シンクロプーリAが設けられており、該シンクロプーリAには(24)主軸駆動シンクロベルトが装着されている。 The base plate is provided with a (23) cam frame, and the cam frame is provided with a (31) cam shaft. The cam drive synchro pulley and (26) outer periphery are provided at both ends of the cam shaft, respectively. The cam drive synchro pulley is provided with a (30) cam drive synchro belt, the base plate is provided with a (25) guard motor, and the guard motor is provided with a (32) synchro pulley. A is provided, and (24) a spindle drive synchro belt is attached to the synchro pulley A.
図4は熱溶着性弾性材料紐熱溶着機の、A−A断面図である。
該主軸には該リミットスイッチ用カムが設けられており、該リミットスイッチ用カム回転時には(33)リミットスイッチが作動可能な位置に該リミットスイッチが設けられており、該フレームaには(13)押しボタンスイッチが装着されている。Figure 4 is the heat seal elastic material string heat soluble adhesive machine, an A-A sectional view.
The main shaft is provided with the limit switch cam. When the limit switch cam rotates, the limit switch is provided at a position where the limit switch can be operated (33). A push button switch is installed.
図5、図6、図7、図8、図9は材料載置から溶着完了までの工程図である。
図10は熱溶着完成品の形状図である。
図11は該側面カムaの曲線の作動による該金型a,bの左右開閉運動と、
該外周カムの曲線の作動による該加熱ヘッドの上下運動と
かつ左右上下連動駆動により材料載置時から熱溶着完了時までの全作動工程図である。
図12は主軸1回転停止電源回路図である。5, 6, 7, 8, and 9 are process diagrams from the material placement to the completion of welding.
FIG. 10 is a shape diagram of the heat welded finished product.
FIG. 11 shows the left and right opening / closing movements of the molds a and b by the operation of the curve of the side cam a,
FIG. 5 is an entire operation process diagram from the time of material placement to the time of completion of heat welding by the vertical movement of the heating head by the operation of the curve of the outer peripheral cam and the left / right up / down interlocking drive.
FIG. 12 is a power supply circuit diagram for stopping the rotation of the spindle once.
1 加熱ヘッド
2 電熱ヒータ
3 支柱
4 垂直スライド
5a.b 金型
6a.b 金型アダプター
7a.b 圧力調節ナット
8a.b 加圧安全スプリング
9a.b 金型位置決めナット
10a.b 金型位置決めボルト
11a.b 水平スライド
12 シンクロプーリB
13 押しボタンスイッチ
14a.b フレーム
15 ベースプレート
16 リミットスイッチ用カム
17a.b 側面カム
18a.b ローラ
19 主軸
20 丸鋼ベッド
21 カム駆動シンクロプーリ
22 金型ガイド
23 カムフレーム
24 主軸駆動シンクロベルト
25 ギャードモータ
26 外周カム
27 高さ位置決めストッパー
28 断熱材
29 耐熱プレート
30 カム駆動シンクロベルト
31 カム軸
32 シンクロプーリA
33 リミットスイッチ
34 リターンスプリング
35 熱溶着性弾性材料紐
36 金具1
13
33 limit switch 34
Claims (3)
前記左右一対の金型の中央部に上下運動可能な加熱ヘッドと該加熱ヘッド上下運動用外周カムを設けられており、
かつ前記左右一対の金型の端面が開のとき、前記左右一対の金型に跨って所定位置に載置された熱溶着性弾性材料紐の上方から該加熱ヘッドが所定距離下降し、下降後停止状態のとき該熱溶着性弾性材料紐が折り曲げられており、前記左右一対の金型で該熱溶着性弾性材料紐と共に該加熱ヘッドを中心に溶融加圧開始されて、溶融加圧完了後に、該加熱ヘッドが上昇し、上昇後該熱溶着性弾性材料紐を再加圧後、冷却して熱溶着する、
ことを特徴とする熱溶着機A pair of left and right molds that are placed on and interlocked with a horizontal slide that opens and closes to the left and right, and a pair of left and right side opening and closing side cams that open and close the horizontal slide;
A heating head capable of moving up and down and an outer peripheral cam for up and down movement of the heating head are provided at the center of the pair of left and right molds,
When the end faces of the pair of left and right molds are open, the heating head descends a predetermined distance from above the heat-welding elastic material string placed at a predetermined position across the pair of left and right molds, and after the lowering The heat-weldable elastic material string is bent in the stopped state, and the melt-pressing is started around the heating head together with the heat-weldable elastic material string with the pair of left and right molds, and after the melt-pressing is completed. The heating head is raised, and after the rise, the heat-weldable elastic material string is repressurized and then cooled and heat-welded.
Thermal solvent bonding machine, characterized in that
ことを特徴とする請求項1記載の熱溶着機。A pressure safety spring is provided in the direction of movement of the mold adapter provided between the horizontal slide and the mold,
Thermal solvent bonding machine according to claim 1, wherein a.
ことを特徴とする請求項1記載の熱溶着機。The main shaft of the side cam and the outer circumferential cam is provided with a power supply circuit that stops once and rotates again by re-input.
Thermal solvent bonding machine according to claim 1, wherein a.
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JP2010253263A JP4756187B1 (en) | 2010-10-25 | 2010-10-25 | Heat welding machine |
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JP2010253263A JP4756187B1 (en) | 2010-10-25 | 2010-10-25 | Heat welding machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108749007A (en) * | 2018-08-03 | 2018-11-06 | 中国黄金集团三门峡中原金银制品有限公司 | Full-automatic high-cycle welding machine |
CN111497263A (en) * | 2020-05-11 | 2020-08-07 | 福州诺通网科技有限公司 | Effective no joint automatic connection device of PVC |
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JPH04125132A (en) * | 1990-09-14 | 1992-04-24 | Nippon Valqua Ind Ltd | Welding method for thermoplastic synthetic resin and welding device utilizing the same |
JPH05301289A (en) * | 1992-04-25 | 1993-11-16 | Fuji Densan Kk | Fishing gear |
JPH106402A (en) * | 1996-06-25 | 1998-01-13 | Retsukisu Kogyo Kk | Fusion welder for resin pipe |
JP2010077587A (en) * | 2008-09-24 | 2010-04-08 | Tyco Healthcare Group Lp | System and method for making tapered and looped suture |
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2010
- 2010-10-25 JP JP2010253263A patent/JP4756187B1/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH04125132A (en) * | 1990-09-14 | 1992-04-24 | Nippon Valqua Ind Ltd | Welding method for thermoplastic synthetic resin and welding device utilizing the same |
JPH05301289A (en) * | 1992-04-25 | 1993-11-16 | Fuji Densan Kk | Fishing gear |
JPH106402A (en) * | 1996-06-25 | 1998-01-13 | Retsukisu Kogyo Kk | Fusion welder for resin pipe |
JP2010077587A (en) * | 2008-09-24 | 2010-04-08 | Tyco Healthcare Group Lp | System and method for making tapered and looped suture |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108749007A (en) * | 2018-08-03 | 2018-11-06 | 中国黄金集团三门峡中原金银制品有限公司 | Full-automatic high-cycle welding machine |
CN108749007B (en) * | 2018-08-03 | 2023-11-21 | 中国黄金集团三门峡中原金银制品有限公司 | Full-automatic high-frequency welding machine |
CN111497263A (en) * | 2020-05-11 | 2020-08-07 | 福州诺通网科技有限公司 | Effective no joint automatic connection device of PVC |
CN111497263B (en) * | 2020-05-11 | 2020-12-25 | 安庆中凯信息技术咨询有限公司 | Effective no joint automatic connection device of PVC |
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JP2012091482A (en) | 2012-05-17 |
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