JP4754130B2 - Work support liner for angle cutting machine - Google Patents

Work support liner for angle cutting machine Download PDF

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Publication number
JP4754130B2
JP4754130B2 JP2001297163A JP2001297163A JP4754130B2 JP 4754130 B2 JP4754130 B2 JP 4754130B2 JP 2001297163 A JP2001297163 A JP 2001297163A JP 2001297163 A JP2001297163 A JP 2001297163A JP 4754130 B2 JP4754130 B2 JP 4754130B2
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Japan
Prior art keywords
workpiece
support liner
angle
swivel
cutting
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Expired - Fee Related
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JP2001297163A
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JP2003103501A (en
Inventor
裕 木村
忠博 杉本
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大東精機株式会社
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Description

【0001】
【産業上の利用分野】
本発明は、各種鋸盤などの角度切り可能な切断機において、切削工具(鋸刃)の水平方向の旋回角度に連動し、常にワークの切削位置の直近下部を支えることで、安定した切削と角度切り作業の能率化を実現するワーク下支えライナに関する。
【0002】
【従来の技術】
ワークを長手方向に対し0°(直角)〜60°程度の間の任意の角度に切断できる、角度切り用切断機の一例として、図7に角度切り用帯鋸盤を示す。この角度切り用帯鋸盤は、鋼材などのワークWを載せるための受けローラや送材バイス、主バイス、旋回支台等を備えた基台1と、この基台1の上部に配設されて上下方向に傾動可能かつ水平方向に旋回可能な鋸フレーム2を有する。鋸フレーム2内には駆動ホイールと従動ホイールが備えられ、駆動ホイールと従動ホイールとの間に無端状に掛渡された帯鋸刃3がモータ4によって回転する駆動ホイールによってエンドレス状に走行駆動されるようになっている。
【0003】
この角度切り用帯鋸盤でワークWを角度切りする際には、鋸刃3(鋸フレーム2)を所望の角度に旋回させて切削するが、主バイスの前方に固定的に配設された水平な前テーブル5が、鋸刃3の角度切り時において最下降端の鋸刃3と干渉しないように、受けローラの高さ即ちワークW下面よりも若干低くされている。即ち、ワークWの切落とし側端部の下面と前テーブル5との間に若干の段差がある。この段差があいたままワークWを切削するとワークWの切落とし側端部下面が無支持状態となるため安定した切削ができない。
【0004】
このため、図8〜図10のように前テーブル5上面にワーク下支えライナ6,7を載置すると共に、このライナ6,7の複数箇所に上下方向に貫通させた位置決めピン8の下端部を前テーブル5に設けたピン孔に嵌合させていた。このライナ6,7は傾斜部を有する2枚の鋼板で構成され、0°切断時に図8実線の如く二つのライナ6,7を並べて長方形状として使用し、角度切りの時は図8二点鎖線の如く一つのライナ6を使用する。そして、ワーク下支えライナ6,7は、角度切りの度にオペーレータが手作業で通常位置(0°切り位置)から角度切り位置へと付け替えていた。なお、前テーブル5には位置決めピン8を嵌合させるための孔が、通常は数種類の角度切りの角度に合わせて複数形成されている。
【0005】
【発明が解決しようとする課題】
ワークWの角度切りの度に手作業でワーク下支えライナ6,7を付け替える作業が非常に煩わしいうえ、オペレータの付け替え忘れや移動不足・移動し過ぎ(位置決めピン8の不適な孔への差違え)などにより、このワーク下支えライナ6,7を鋸刃で切ってしまうことがあった。
【0006】
また、位置決めピン8を嵌合させるための孔は数種類の角度切りにしか対応していないので、これら角度の中間角度で切削する時はワークWの切断位置から少し離れた所でしか支えることができず、安定した切削が望めないという問題もあった。
【0007】
本発明の目的は、ワークを角度切りする度にオペレータが手作業でワーク下支えライナを付け替える必要がなく、かつ、ワーク下支えライナを常に鋸刃の旋回に連動させてワーク切削位置の直近下部を支えることで、角度切り作業の能率を高めると共に安定した切削を可能にすることにある。
【0008】
【課題を解決するための手段】
前記目的を達成するために、本発明の請求項1に係る角度切り切断機用ワーク下支えライナは、ワークを載せる基台に旋回支台を備え、前記旋回支台に水平方向に旋回自在な旋回台が嵌装され、前記旋回台から半径方向外方に延在した水平腕部の端部上に、帯鋸刃を有する鋸フレームが昇降可能に配設され、前記旋回支台の前記ワークの送材方向側にワークの載置面よりも一段低い前テーブルが配設されてなる角度切り用切断機において、前記前テーブルの上面にワーク載置面と同じ高さの上面を有する板状のワーク下支えライナを配設し、前記ワーク下支えライナの一端を前記鋸フレームの旋回中心位置の送材方向側近傍位置に水平方向に回動自在に取付け、前記ワーク下支えライナの他端を前記帯鋸刃の長手方向に延在させると共に前記旋回台から前記水平腕部とは反対側に延在させた部分に連結することにより、前記ワーク下支えライナを前記鋸フレームの旋回と連動して回動するようにした。
【0010】
【発明の実施の形態】
以下、本発明を角度切り用帯鋸盤に適用した一実施形態を図面に基づいて説明する。
図1及び図2に示すように、角度切り用帯鋸盤は、ワークWを載置するための受けローラ20、シリンダで駆動されてワークを両側から把持する送材バイス21、送材バイス21をワークWの長手方向に前後動させる送材シリンダ23、シリンダで駆動されてワークWを切断直前位置で両側から把持する、主基準ジョー25を含む主バイス24、ワークの切断直後位置でワークWを片側から支持する、口金18付き前基準ジョー19、主基準ジョー25を含む主バイス24、及び前基準ジョー19を載置する旋回支台27などを基台1に備えている。基台1の上部には、更に、鋸フレーム2が上下方向に傾動可能(昇降可能)かつ水平方向に旋回可能に配設されている。鋸フレーム2内には駆動ホイールと従動ホイールが備えられ、駆動ホイールと従動ホイールとの間には帯鋸刃3が無端状に掛渡され、図外のモータによって駆動ホイールを回転させると帯鋸刃3がエンドレス状に走行駆動されるようになっている。
【0011】
鋸フレーム2は、詳しくは図2及び図3に示すように、図1の旋回中心26を中心とする旋回支台27に嵌装され水平方向に旋回自在な旋回台28に支持されている。旋回台28は半径方向外方に延在した水平腕部39を有し、この水平腕部39の端部上に鋸フレーム2が支点軸40を中心として昇降シリンダ41によって上下動可能に搭載されている。
【0012】
前記旋回支台27の送材方向側にワーク載置面よりも一段低い前テーブル5が配設されている。そして前テーブル5の上面には、ワーク下支えライナ29が水平方向に回動自在に配設されている。このワーク下支えライナ29の上面は旋回支台27及び受けローラ20のワーク載置面と同じ高さにされている。ワーク下支えライナー29は図4に示す如く直線的な長板状であって、その一端が鋸フレーム2の旋回中心26位置の送材方向側近傍位置に垂直に植設されたセンターピン30に回動自在に取付けられている。ワーク下支えライナ29の他端は、前テーブル5の上面に沿って鋸フレーム2の帯鋸刃3の長手方向(切断線方向)に延在し、この他端部に、ワーク下支えライナ29の長手方向に延びて先端側が開口したU字状の切欠き31が形成されている。
【0013】
一方、鋸フレーム2の旋回台28には水平腕部39とは反対側に半径方向外方に延在した突出棒ブラケット32が取付けられている。この突出棒ブラケット32の先端部には、垂直方向上方に向けて突出棒33が固定されている。そしてこの突出棒33の上端部がワーク下支えライナ29の切欠き31内に回動自在に嵌合されている。
【0014】
本発明に係る角度切り切断機用ワーク下支えライナ29は前述の如く構成され、このワーク下支えライナ29を用いたワークWの切削は以下のようになされる。まず、送材バイス21でワークWを把持し、この状態で送材シリンダ23により送材バイス21とワークWとを一体的に図1において右方に送り、このワーク送りを必要ならば複数回繰返して主バイス24の前方に所定長さだけワークWを突出させる。そして主バイス24を閉じてワークWを図3のように主基準ジョー25を含む主バイス24で挟持し、この状態で鋸フレーム2を所望の水平方向角度に旋回させた後、鋸フレーム2のモータを駆動して帯鋸刃3を循環走行させる。次いで鋸フレーム2を下げてワークWを切削する。
【0015】
鋸フレーム2を水平方向に旋回させるときには突出棒ブラケット32も鋸フレーム2と一体的に旋回し、突出棒ブラケット32と突出棒33を介して連結されているワーク下支えライナ29も鋸フレーム2と同様に旋回する。従って、ワークWの下面は鋸フレーム2の任意の旋回位置で平面視で帯鋸刃3の送材側近傍に常に隣接したワーク下支えライナ29によって確実に支持される。このため、ワーク下支えライナ29の位置をまったく気に掛けることなく、ワークWの安定した切削が行える。
【0016】
以上、本発明の一実施形態につき説明したが、本発明は前記実施形態に限定されることなく、例えば、鋸フレーム2が垂直柱により昇降案内されるコラムタイプの帯鋸盤にも適用可能であり、また、帯鋸盤以外の角度切り切断機にも同様に適用可能である。
【0017】
【発明の効果】
本発明は前述の如く鋸フレームの旋回と連動して回動するワーク下支えライナーを配設したので、従来のように角度切りの度にオペレータがワーク下支えライナを手作業で付け替える必要がなく、角度切りの作業能率を大幅に高めることができる。また、オペレータのワーク下支えライナの付け替え忘れや移動不足・移動し過ぎがなく、鋸刃でワーク下支えライナを切ってしまうことがない。さらに、任意の切削角度で切削位置の直近下部を常にワーク下支えライナで支えることができるので安定した切削が行える。
【0018】
【図面の簡単な説明】
【図1】本発明に係るワーク下支えライナを具備した角度切り用切断機の平面図。
【図2】同上角度切り用切断機の側面図。
【図3】同上角度切り用切断機の正面図。
【図4】同上角度切り用切断機の要部拡大平面図。
【図5】同上角度切り用切断機の要部拡大正面図。
【図6】同上角度切り用切断機の要部拡大側面図。
【図7】従来の角度切り用切断機の斜視図。
【図8】同上角度切り用切断機のワーク下支えライナ周辺の平面図。
【図9】同上角度切り用切断機のワーク下支えライナ周辺の正面図。
【図10】同上角度切り用切断機のワーク下支えライナ周辺の側面図。
【符号の説明】
1 基台
2 鋸フレーム
3 帯鋸刃
4 モータ
5 前テーブル
6,7 ライナ
8 ピン
18 口金
19 前基準ジョー
20 受けローラ
21 送材バイス
23 送材シリンダ
24 主バイス
25 主基準ジョー
26 旋回中心
27 旋回支台
28 旋回台
29 ライナ
30 センターピン
31 切欠き
32 突出棒ブラケット
33 突出棒
39 水平腕部
40 支点軸
41 昇降シリンダ
W ワーク
[0001]
[Industrial application fields]
In the cutting machine capable of cutting an angle such as various saws, the present invention always supports the immediate lower part of the cutting position of the workpiece in conjunction with the horizontal turning angle of the cutting tool (saw blade), thereby achieving stable cutting. The present invention relates to a workpiece support liner that realizes efficient angle cutting work.
[0002]
[Prior art]
FIG. 7 shows an angle-cutting band saw as an example of an angle-cutting machine that can cut a workpiece at an arbitrary angle between 0 ° (right angle) and 60 ° with respect to the longitudinal direction. This angle-cutting band saw machine is disposed on a base 1 having a receiving roller, a feeding vise, a main vise, a swivel support, and the like for placing a workpiece W such as a steel material, and an upper portion of the base 1. It has a saw frame 2 that can be tilted in the vertical direction and pivotable in the horizontal direction. The saw frame 2 is provided with a drive wheel and a driven wheel, and the band saw blade 3 that is stretched endlessly between the drive wheel and the driven wheel is driven and driven endlessly by a drive wheel that is rotated by a motor 4. It is like that.
[0003]
When the workpiece W is angle-cut by this angle-cutting band saw, the saw blade 3 (saw frame 2) is turned to a desired angle for cutting, but the horizontal is fixedly disposed in front of the main vice. The front table 5 is slightly lower than the height of the receiving roller, that is, the lower surface of the work W so as not to interfere with the lowermost saw blade 3 when the saw blade 3 is turned at an angle. That is, there is a slight level difference between the lower surface of the cut-off side end portion of the workpiece W and the front table 5. If the workpiece W is cut with this level difference, the lower surface of the cut-off side end portion of the workpiece W becomes unsupported, and stable cutting cannot be performed.
[0004]
Therefore, as shown in FIGS. 8 to 10, the work support liners 6 and 7 are placed on the upper surface of the front table 5, and the lower end portion of the positioning pin 8 vertically penetrated through a plurality of locations of the liners 6 and 7 is provided. It was fitted in a pin hole provided in the front table 5. The liners 6 and 7 are composed of two steel plates having inclined portions. When the angle is cut, two liners 6 and 7 are arranged in a rectangular shape as shown by the solid line in FIG. One liner 6 is used as shown by a chain line. The workpiece support liners 6 and 7 are manually changed from the normal position (0 ° cut position) to the angle cut position by the operator each time the angle is cut. The front table 5 is usually formed with a plurality of holes for fitting the positioning pins 8 in accordance with several kinds of angle cut angles.
[0005]
[Problems to be solved by the invention]
The work of manually changing the workpiece support liners 6 and 7 each time the workpiece W is turned is very troublesome, and the operator forgets to change the location or is not moved or moved too much (difference to an inappropriate hole in the positioning pin 8). For example, the workpiece support liners 6 and 7 may be cut with a saw blade.
[0006]
Further, since the hole for fitting the positioning pin 8 only supports several kinds of angle cutting, when cutting at an intermediate angle between these angles, it can be supported only at a position slightly away from the cutting position of the workpiece W. There was also a problem that stable cutting was not possible.
[0007]
An object of the present invention is to eliminate the need for the operator to manually change the workpiece support liner every time the workpiece is turned, and to support the immediate lower portion of the workpiece cutting position by always interlocking the workpiece support liner with the turning of the saw blade. Thus, it is to increase the efficiency of the angle cutting operation and to enable stable cutting.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, a workpiece support liner for an angle cutting machine according to claim 1 of the present invention is provided with a swivel support on a base on which a work is placed, and the swivel that can swivel horizontally in the swivel support. A saw frame having a band saw blade is movably disposed on an end of a horizontal arm portion that is fitted with a base and extends radially outward from the swivel base, and feeds the work of the swivel base. In a cutting machine for angle cutting in which a front table that is one step lower than the work placement surface is disposed on the material direction side, a plate-like work having an upper surface on the upper surface of the front table that is the same height as the work placement surface A lower support liner is disposed, and one end of the work lower support liner is rotatably attached to a position in the vicinity of the feeding direction of the turning center position of the saw frame in a horizontal direction, and the other end of the work lower support liner is connected to the band saw blade. Extending in the longitudinal direction and said From times table and the horizontal arm portion by connecting to the portion extended to the opposite side to the workpiece prop liner so as to rotate in conjunction with the turning of the saw frame.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment in which the present invention is applied to an angle cutting band saw will be described with reference to the drawings.
As shown in FIGS. 1 and 2, the angle-cut band saw machine includes a receiving roller 20 for placing the workpiece W, a feeding vise 21 driven by a cylinder to grip the workpiece from both sides, and a feeding vice 21. A feed cylinder 23 that moves back and forth in the longitudinal direction of the workpiece W, a main vise 24 including a main reference jaw 25 that is driven by the cylinder and grips the workpiece W from both sides at a position immediately before cutting, and a workpiece W at a position immediately after the workpiece is cut. The base 1 is provided with a front reference jaw 19 with a base 18, a main vice 24 including a main reference jaw 25, a turning support 27 on which the front reference jaw 19 is placed, which are supported from one side. A saw frame 2 is further arranged on the upper portion of the base 1 so as to be able to tilt in the vertical direction (can be moved up and down) and turn in the horizontal direction. A drive wheel and a driven wheel are provided in the saw frame 2, and a band saw blade 3 is stretched between the drive wheel and the driven wheel in an endless manner. When the drive wheel is rotated by a motor (not shown), the band saw blade 3 Is driven endlessly.
[0011]
As shown in detail in FIGS. 2 and 3, the saw frame 2 is supported on a swivel base 28 that is fitted on a swivel support 27 centered on a swivel center 26 in FIG. The swivel base 28 has a horizontal arm portion 39 extending radially outward, and the saw frame 2 is mounted on an end portion of the horizontal arm portion 39 so as to be movable up and down by a lifting cylinder 41 about a fulcrum shaft 40. ing.
[0012]
A front table 5 that is one step lower than the workpiece placement surface is disposed on the material feeding direction side of the turning support 27. A workpiece support liner 29 is disposed on the upper surface of the front table 5 so as to be rotatable in the horizontal direction. The upper surface of the workpiece support liner 29 is set at the same height as the workpiece mounting surfaces of the turning support 27 and the receiving roller 20. As shown in FIG. 4, the workpiece support liner 29 has a linear long plate shape, and one end of the workpiece support liner 29 is rotated around a center pin 30 that is vertically installed near the feed center side position of the turning center 26 position of the saw frame 2. It is mounted movably. The other end of the workpiece support liner 29 extends in the longitudinal direction (cutting line direction) of the band saw blade 3 of the saw frame 2 along the upper surface of the front table 5, and the other end of the workpiece support liner 29 extends in the longitudinal direction of the workpiece support liner 29. A U-shaped cutout 31 is formed which extends to the top and is open at the front end side.
[0013]
On the other hand, a protruding bar bracket 32 extending radially outward is attached to the swivel base 28 of the saw frame 2 on the side opposite to the horizontal arm portion 39. A protruding bar 33 is fixed to the front end portion of the protruding bar bracket 32 so as to extend upward in the vertical direction. The upper end portion of the protruding bar 33 is rotatably fitted in the notch 31 of the workpiece support liner 29.
[0014]
The workpiece support liner 29 for an angle cutting machine according to the present invention is configured as described above, and the workpiece W is cut using the workpiece support liner 29 as follows. First, the workpiece W is gripped by the material feeding vise 21, and in this state, the material feeding vise 21 and the workpiece W are integrally fed to the right in FIG. 1 by the material feeding cylinder 23. The workpiece W is protruded by a predetermined length in front of the main vice 24 repeatedly. Then, the main vice 24 is closed and the workpiece W is clamped by the main vice 24 including the main reference jaw 25 as shown in FIG. 3, and in this state, the saw frame 2 is turned to a desired horizontal angle, The motor is driven to circulate the band saw blade 3. Next, the work frame W is cut by lowering the saw frame 2.
[0015]
When the saw frame 2 is swung horizontally, the projecting bar bracket 32 also swivels together with the saw frame 2, and the workpiece support liner 29 connected via the projecting bar bracket 32 and the projecting bar 33 is the same as the saw frame 2. Turn to. Accordingly, the lower surface of the workpiece W is reliably supported by the workpiece support liner 29 that is always adjacent to the vicinity of the feeding side of the band saw blade 3 in a plan view at an arbitrary turning position of the saw frame 2. For this reason, the workpiece W can be stably cut without worrying about the position of the workpiece support liner 29 at all.
[0016]
Although one embodiment of the present invention has been described above, the present invention is not limited to the above-described embodiment, and can be applied to, for example, a column-type band saw machine in which the saw frame 2 is guided up and down by a vertical column. Also, it can be similarly applied to angle cutting machines other than the band saw.
[0017]
【The invention's effect】
In the present invention, since the workpiece support liner that rotates in conjunction with the turning of the saw frame is disposed as described above, it is not necessary for the operator to manually change the workpiece support liner every time the angle is cut. Cutting efficiency can be greatly increased. Further, the operator does not forget to replace the work support liner, lack of movement, or move too much, and the work support liner is not cut with a saw blade. In addition, since the immediate lower portion of the cutting position can be always supported by the workpiece support liner at an arbitrary cutting angle, stable cutting can be performed.
[0018]
[Brief description of the drawings]
FIG. 1 is a plan view of an angle cutting cutter equipped with a workpiece support liner according to the present invention.
FIG. 2 is a side view of the same angle cutting machine.
FIG. 3 is a front view of the same angle cutting machine.
FIG. 4 is an enlarged plan view of the main part of the cutting machine for angle cutting same as above.
FIG. 5 is an enlarged front view of the main part of the cutting machine for angle cutting.
FIG. 6 is an enlarged side view of the main part of the above-described cutting machine for angle cutting.
FIG. 7 is a perspective view of a conventional angle cutting machine.
FIG. 8 is a plan view of the periphery of the workpiece support liner of the cutting machine for angle cutting.
FIG. 9 is a front view of the periphery of the workpiece support liner of the cutting machine for angle cutting.
FIG. 10 is a side view of the periphery of the workpiece support liner of the cutting machine for angle cutting.
[Explanation of symbols]
1 Base 2 Saw Frame 3 Band Saw Blade 4 Motor 5 Front Table 6, 7 Liner 8 Pin 18 Base 19 Front Reference Jaw 20 Receiving Roller 21 Feeding Vise 23 Feeding Cylinder 24 Main Vise 25 Main Reference Jaw 26 Turning Center 27 Turning Support Table 28 Swivel table 29 Liner 30 Center pin 31 Notch 32 Projection bar bracket 33 Projection bar 39 Horizontal arm 40 Support shaft 41 Lifting cylinder W Workpiece

Claims (1)

ワークを載せる基台に旋回支台を備え、前記旋回支台に水平方向に旋回自在な旋回台が嵌装され、前記旋回台から半径方向外方に延在した水平腕部の端部上に、帯鋸刃を有する鋸フレームが昇降可能に配設され、前記旋回支台の前記ワークの送材方向側にワークの載置面よりも一段低い前テーブルが配設されてなる角度切り用切断機において、
前記前テーブルの上面にワーク載置面と同じ高さの上面を有する板状のワーク下支えライナを配設し、前記ワーク下支えライナの一端を前記鋸フレームの旋回中心位置の送材方向側近傍位置に水平方向に回動自在に取付け、前記ワーク下支えライナの他端を前記帯鋸刃の長手方向に延在させると共に前記旋回台から前記水平腕部とは反対側に延在させた部分に連結することにより、前記ワーク下支えライナを前記鋸フレームの旋回と連動して回動するようにしたことを特徴とする角度切り切断機用ワーク下支えライナ。
A base on which a work is placed is provided with a swivel support, and a swivel that can be swiveled in a horizontal direction is fitted to the swivel support, and is mounted on an end of a horizontal arm that extends radially outward from the swivel. A cutting machine for angle cutting, in which a saw frame having a band saw blade is disposed so as to be able to move up and down, and a front table that is one step lower than the work placement surface is disposed on the workpiece feeding direction side of the swivel support. In
A plate-like workpiece support liner having an upper surface that is the same height as the workpiece placement surface is disposed on the upper surface of the front table, and one end of the workpiece support liner is positioned near the feeding direction side of the turning center position of the saw frame The other end of the workpiece support liner is extended in the longitudinal direction of the band saw blade and connected to a portion extending from the swivel base to the opposite side of the horizontal arm portion. Thus, the workpiece support liner for an angle cutting machine , wherein the workpiece support liner is rotated in conjunction with the turning of the saw frame .
JP2001297163A 2001-09-27 2001-09-27 Work support liner for angle cutting machine Expired - Fee Related JP4754130B2 (en)

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Publication number Priority date Publication date Assignee Title
CN102000882B (en) * 2010-10-27 2013-09-04 滕州市三合机械股份有限公司 Numerical control mental band sawing machine
DE202018103299U1 (en) * 2018-06-12 2019-09-16 Keuro Besitz Gmbh & Co. Edv-Dienstleistungs Kg Sawing machine for miter cuts

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JPS4629831Y1 (en) * 1968-05-15 1971-10-15
JPH0223922U (en) * 1988-08-02 1990-02-16
JPH0531622A (en) * 1991-07-22 1993-02-09 Amada Co Ltd Material cutting device
JPH05116024A (en) * 1991-10-25 1993-05-14 Amada Co Ltd Cutting machine for angle cutting

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