JP4717920B2 - Sewing machine transmission and heat dissipation structure - Google Patents
Sewing machine transmission and heat dissipation structure Download PDFInfo
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- JP4717920B2 JP4717920B2 JP2008293997A JP2008293997A JP4717920B2 JP 4717920 B2 JP4717920 B2 JP 4717920B2 JP 2008293997 A JP2008293997 A JP 2008293997A JP 2008293997 A JP2008293997 A JP 2008293997A JP 4717920 B2 JP4717920 B2 JP 4717920B2
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- 230000005540 biological transmission Effects 0.000 title claims description 38
- 230000017525 heat dissipation Effects 0.000 title claims description 29
- 238000009958 sewing Methods 0.000 title claims description 28
- 238000005192 partition Methods 0.000 claims description 13
- 230000005855 radiation Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 1
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Description
本発明は、ミシンの伝動及び放熱構造に関し、精密簡素で、新規性のある伝動部品及び良好な放熱装置を用いてモーターを本体の仕切りに内蔵することにより、組立て空間を縮小し雑音を減少させ良好な放熱効果を達成するものである。 The present invention relates to a power transmission and heat dissipation structure for a sewing machine, and it is possible to reduce the assembly space and reduce noise by incorporating a motor in a partition of the main body by using a precision simple and novel power transmission component and a good heat dissipation device. A good heat dissipation effect is achieved.
ミシンはアパレル縫製工業に不可欠な主要設備であり、過去において伝統的なミシンは足踏みによって機械の正常運転を維持していた。時代の進歩に伴い現在は工業用ミシンもしくは家庭用小型ミシンを問わず自動モーターをその動力としており、製造上の操作が更に便利であるばかりでなく機械のスムーズ性も安定し、縫製品質には明らかに大幅なレベルアップが見られる。 Sewing machines are essential equipment for the apparel garment industry. In the past, traditional sewing machines maintained normal machine operation by stepping. Along with the progress of the times, now it is powered by an automatic motor regardless of whether it is an industrial sewing machine or a small household sewing machine. Obviously a significant level up is seen.
また、各種アパレル縫製上の要求に応じる為、伝統的なミシンは元来の単純構造設計から異なる特殊機能を持つ加工機器を各種生み出された。当該業界においてその関連製品は積極的に研究開発が続けられ現在までに数多くの改良製品が誕生し特許取得に至っている。 Also, in order to meet various apparel sewing demands, traditional sewing machines have created various processing machines with different special functions from the original simple structure design. In this industry, related products have been actively researched and developed, and many improved products have been born and have been patented.
前記の各部機能構造には改良及び進歩が続いてはいるものの、図1に示す通り、公知のミシンの伝動モーターはやはり旧式で、通常は機械台面の下に設けられており、その伝動構造の連結配置は複雑である。設計上に存在する欠点は次の通りである。
(1)モーターが機械台面の下方に配置されている為、機械台上にはベルトを引き掛け伝動主軸と連結する切開穴を加えなければならず、距離が長くスペースを取る構造である。
(2)伝動主軸上には最低二つのベルトギア及び二つのベルトを配置し、それぞれの動きにより下糸駆動軸及び針棒駆動軸を共に回転させているが、部品が多すぎて組み立てが面倒であり、モーター回転時の部品と部品間に振動、雑音、及び故障が発生し易いばかりかモーターもまた不当な力を受けて高温となり故障が発生し易くなる。
As shown in FIG. 1, although the functional structure of each part described above continues to improve, as shown in FIG. 1, a known sewing machine transmission motor is still old and is usually provided under the surface of the machine. The connection arrangement is complicated. The disadvantages existing in the design are as follows.
(1) Since the motor is arranged below the machine table surface, an incision hole for hooking a belt and connecting to the transmission main shaft must be added on the machine table, and the distance is long and takes a space.
(2) At least two belt gears and two belts are arranged on the transmission main shaft, and the lower thread drive shaft and needle bar drive shaft are rotated together by their movements, but there are too many parts and the assembly is troublesome. In addition, vibration, noise, and failure are likely to occur between the components when the motor rotates, and the motor is also subjected to an unreasonable force and becomes high temperature, and failure is likely to occur.
前述した公知ミシンに存在する欠点を解決する為に、本発明はミシンの伝動及び放熱構造を提供する。これにより精巧簡素な伝動部品及び良好な放熱装置により組立て空間を縮小し生産コストを削減する目的を達成する。並びに、ミシンの組立てを更に簡単にし、製品は耐用性を有するだけでなくメンテナンスを便利にするものである。 In order to solve the above-mentioned drawbacks of the known sewing machine, the present invention provides a transmission and heat dissipation structure for the sewing machine. This achieves the purpose of reducing the production cost by reducing the assembly space by means of elaborately simple transmission parts and a good heat dissipation device. In addition, the assembly of the sewing machine is further simplified, and the product is not only durable but also convenient to maintain.
前述目的を達成する為、本発明の設計するミシンの伝動及び放熱構造は動力を伝えるモーターを直接ミシンの本体上に内蔵し並びに放熱構造を設けたものである。それは主に、本体主軸、針棒駆動軸、下糸駆動軸、及び伝動ベルトを備える。前記本体主軸はその後方にモーターを直接嵌設し並びにモーターと本体主軸の間に放熱シャフトを設け、本体主軸上には第一ベルトギアを設置する。前記針棒駆動軸の一端には第二ベルトギアを設ける。前記下糸駆動軸の一端には第三ベルトギアを設ける。前記伝動ベルトは第一ベルトギア、第二ベルトギア、第三ベルトギア上に繞設する。また、底板と二つの側面板には空気進入口を設け、仕切り開口の外周エッジには空気排出口を備える。前述の構成要素を用いてモーターを本体下部後方の仕切りに直接連結内蔵して一体化すると組合せ空間が縮小され、本体主軸もまた単一の伝動ベルトで下糸駆動軸及び針棒駆動軸を同時に連動する。全体構造は精巧簡素で組立てが更に簡単である。またモーターと本体主軸の間には放熱シャフトを設け、空気進入口及び空気排出口をそれに合わせて設置する故、雑音を減少し良好な放熱効果を達成する。 In order to achieve the above-described object, the transmission and heat dissipation structure of the sewing machine designed by the present invention is such that a motor for transmitting power is directly built in the main body of the sewing machine and a heat dissipation structure is provided. It mainly comprises a main body spindle, a needle bar drive shaft, a lower thread drive shaft, and a transmission belt. The main body main shaft is directly fitted with a motor behind it, a heat dissipation shaft is provided between the motor and the main body main shaft, and a first belt gear is installed on the main body main shaft. A second belt gear is provided at one end of the needle bar drive shaft. A third belt gear is provided at one end of the lower thread drive shaft. The transmission belt is installed on the first belt gear, the second belt gear, and the third belt gear. The bottom plate and the two side plates are provided with air inlets, and the outer peripheral edge of the partition opening is provided with an air outlet. When the motor is directly connected and built into the partition at the lower rear of the main body using the above-mentioned components, the combination space is reduced, and the main spindle is also a single transmission belt and the lower thread drive shaft and needle bar drive shaft are simultaneously connected. Interlocked. The overall structure is elaborate and simpler to assemble. In addition, a heat radiating shaft is provided between the motor and the main spindle, and the air inlet and the air outlet are installed in accordance therewith, so that noise is reduced and a good heat radiating effect is achieved.
本発明は、精密簡素で、新規性のある伝動部品及び良好な放熱装置を用いてモーターを本体の仕切りに内蔵することにより、組立て空間を縮小し雑音を減少させ良好な放熱効果を達成する効果を有する。 The present invention is an accurate and simple, novel transmission component and a good heat dissipation device, and incorporates a motor in the partition of the main body, thereby reducing the assembly space and reducing noise and achieving a good heat dissipation effect. Have
本発明の図2〜図6に示す通り、本発明設計のミシンの伝動及び放熱構造は、動力を伝えるモーターをミシンの本体60上に直接配置するものである。それは主に、本体主軸10、針棒駆動軸30、下糸駆動軸40、及び伝動ベルト50を備える。
前記本体主軸10は、その後方にモーター20を直接嵌設、並びにモーター20と本体主軸10の間に放熱シャフト23を設け、また、本体主軸10上には第一ベルトギア11を設置する。
前記針棒駆動軸30は、その一端には第二ベルトギア31を設ける。
前記下糸駆動軸は、その一端に第三ベルトギア41を設ける。
前記伝動ベルト50は、第一ベルトギア11、第二ベルトギア31、及び第三ベルトギア41上に繞設する。
実施する場合は、ミシンの本体60の後方に仕切り61が設けてある故、モーター20の前段及び放熱シャフト23を本体60後方の開口62から挿入し仕切り61に内蔵状態で装着すると組合せ空間を縮小でき、これにより本体60とモーター20は一体化される。また、モーター軸21と本体主軸10の間にはブッシュ22を嵌設固定し、本体主軸10の両端にはそれぞれ軸受け12及び固定部品13を備え、本体60上に嵌設装着する。前記針棒駆動軸30の左右両端それぞれ軸受け32及び固定部品33を設け、針棒駆動軸30の一辺には手動ギア34を外付けする。下糸駆動軸40のもう一端には軸受け42及び固定部品43を設け、末端にはカム44を結合する。
As shown in FIGS. 2 to 6 of the present invention, the transmission and heat dissipation structure of the sewing machine designed according to the present invention is such that a motor for transmitting power is directly arranged on the
The
The needle
The lower thread drive shaft is provided with a
The
When implementing, since the
図4、図5に示す通り、モーター20前段及び放熱シャフト23を本体60後方の開口62から本体60の仕切り61内に挿入して内蔵状態で装着する。良好な放熱効果を備えさせる為に、対応する底板70と二つの側面板80のどちらにも空気進入口71、空気進入口81を設け、並びに仕切り61の開口62外周エッジには空気排出口90を備える。
As shown in FIGS. 4 and 5, the front stage of the
これにより、図3〜図6に示す通り動力を伝えるモーター20は本体60の本体下部に直接連結されて一体となり組合せ空間を縮小し、本体60全体を更に安定化させる。運転時には放熱シャフト23、底板70の空気進入口71、二つの側面板80の空気進入口81、及び仕切り61の開口62外周エッジに設けた空気排出口90によって良好な放熱を提供し、しかも本体主軸10は単一の伝動ベルト50によって下糸駆動軸40及び針棒駆動軸30を同時に連動する。よって全体構造は精巧簡素で組立が簡単で生産コストの削減を効果的に達成し、製品は耐用性を有するばかりでなく操作とメンテナンスが簡単である。並びに、単一の伝動ベルト50設計により、本体主軸10、針棒駆動軸30、及び下糸駆動軸40の伝動時の誤差がなく、動力を伝えるモーター20を直接ミシンの本体60下部後方に配置する故、操作が更に安定化し雑音減少や故障発生を防ぐことができる。
As a result, as shown in FIGS. 3 to 6, the
10 本体主軸
11 第一ベルトギア
12 軸受け
13 固定部品
20 モーター
21 モーター軸
22 ブッシュ
23 放熱シャフト
30 針棒駆動軸
31 第二ベルトギア
32 軸受け
33 固定部品
34 手動ギア
40 下糸駆動軸
41 第三ベルトギア
42 軸受け
43 固定部品
44 カム
50 伝動ベルト
60 本体
61 仕切り
62 開口
70 底板
71 空気進入口
80 側面板
81 空気進入口
90 空気排出口
DESCRIPTION OF
Claims (4)
伝動構造を本体内に設置し放熱装置を配置した本体と、
本体主軸であって、後端にモーターを嵌設し、並びに該モーターとの間に放熱シャフトを設け、第一ベルトギアを繞設した、上記本体主軸と、
一端に第二ベルトギアを設けた針棒駆動軸と、
一端に第三ベルトギアを設けた下糸駆動軸と、
第一ベルトギア、第二ベルトギア、第三ベルトギア上に繞設する伝動ベルトとを備え、
これにより、伝動構造であるモーターを本体上に直接連結配置し一体化することにより組合せ空間を縮小し、本体主軸もまた単一の伝動ベルトで下糸駆動軸及び針棒駆動軸を同時に駆動することを特徴とするミシンの伝動及び放熱構造。 In the power transmission and heat dissipation structure of the sewing machine, where the motor that transmits power is directly provided on the main body of the sewing machine, and the heat dissipation device is arranged,
A main body in which a transmission structure is installed in the main body and a heat dissipation device is disposed;
The main body spindle , wherein a motor is fitted on the rear end, and a heat dissipation shaft is provided between the motor and the first belt gear .
A needle bar drive shaft provided with a second belt gear at one end;
A lower thread drive shaft provided with a third belt gear at one end;
A first belt gear, a second belt gear, and a transmission belt provided on the third belt gear;
Thus, the a transmission structure motor to reduce the combined space by coupling arranged directly integrated on the body, the body main axis also simultaneously drives the bobbin thread drive shaft and the needle bar driving shaft by a single transmission belt Sewing machine transmission and heat dissipation structure.
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JP2008293997A JP4717920B2 (en) | 2008-11-18 | 2008-11-18 | Sewing machine transmission and heat dissipation structure |
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JP2008293997A JP4717920B2 (en) | 2008-11-18 | 2008-11-18 | Sewing machine transmission and heat dissipation structure |
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JP4717920B2 true JP4717920B2 (en) | 2011-07-06 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103132257A (en) * | 2011-11-23 | 2013-06-05 | 顾飞龙 | Heat dissipating method for sewing machine with direct-drive motor |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104143877B (en) * | 2014-06-18 | 2016-08-17 | 桂林电子科技大学 | Motor group spatial arrangement method used by shaft transmission |
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JPS61253094A (en) * | 1985-04-30 | 1986-11-10 | ロツクウエル−リモルデイ・エス・ピ−・エ− | Sewing apparatus |
JPH0393776U (en) * | 1990-01-16 | 1991-09-25 | ||
JPH048394A (en) * | 1990-04-26 | 1992-01-13 | Brother Ind Ltd | Arm structure of sewing machine |
JPH0426492A (en) * | 1990-05-22 | 1992-01-29 | Brother Ind Ltd | Motor built-in sewing machine |
JPH0966183A (en) * | 1995-09-01 | 1997-03-11 | Yamato Sewing Mach Co Ltd | Looper thread reeling device |
JP2002085883A (en) * | 2000-09-15 | 2002-03-26 | Ching Chi Machine Co Ltd | Line-up tool for sewing machine |
JP2006326032A (en) * | 2005-05-27 | 2006-12-07 | Brother Ind Ltd | Dust-proof device of sewing machine |
Family Cites Families (2)
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JPH03119609U (en) * | 1990-03-22 | 1991-12-10 | ||
DE29608410U1 (en) * | 1996-05-09 | 1996-08-01 | Pfaff Ag G M | Sewing machine with a bracket for the drive motor |
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2008
- 2008-11-18 JP JP2008293997A patent/JP4717920B2/en active Active
Patent Citations (8)
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JPS4928446A (en) * | 1972-07-15 | 1974-03-13 | ||
JPS61253094A (en) * | 1985-04-30 | 1986-11-10 | ロツクウエル−リモルデイ・エス・ピ−・エ− | Sewing apparatus |
JPH0393776U (en) * | 1990-01-16 | 1991-09-25 | ||
JPH048394A (en) * | 1990-04-26 | 1992-01-13 | Brother Ind Ltd | Arm structure of sewing machine |
JPH0426492A (en) * | 1990-05-22 | 1992-01-29 | Brother Ind Ltd | Motor built-in sewing machine |
JPH0966183A (en) * | 1995-09-01 | 1997-03-11 | Yamato Sewing Mach Co Ltd | Looper thread reeling device |
JP2002085883A (en) * | 2000-09-15 | 2002-03-26 | Ching Chi Machine Co Ltd | Line-up tool for sewing machine |
JP2006326032A (en) * | 2005-05-27 | 2006-12-07 | Brother Ind Ltd | Dust-proof device of sewing machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103132257A (en) * | 2011-11-23 | 2013-06-05 | 顾飞龙 | Heat dissipating method for sewing machine with direct-drive motor |
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