JP4717034B2 - Electromagnetic safety valve - Google Patents

Electromagnetic safety valve Download PDF

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Publication number
JP4717034B2
JP4717034B2 JP2007178209A JP2007178209A JP4717034B2 JP 4717034 B2 JP4717034 B2 JP 4717034B2 JP 2007178209 A JP2007178209 A JP 2007178209A JP 2007178209 A JP2007178209 A JP 2007178209A JP 4717034 B2 JP4717034 B2 JP 4717034B2
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bobbin
iron core
holder
fixed iron
terminal
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JP2009014131A (en
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圭一 水谷
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Rinnai Corp
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Rinnai Corp
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Description

本発明は、ガス通路に開設され、所定の場合にガス通路を閉鎖してガスの漏出等を防止する電磁安全弁に関する。   The present invention relates to an electromagnetic safety valve that is opened in a gas passage and closes the gas passage in a predetermined case to prevent gas leakage and the like.

例えばガスバーナにはガスを供給するガス通路であるガス供給管が接続されている。火力を調節するための火力調節装置がガス供給管に介設される場合があるが、さらに上流側に電磁安全弁が介設される。この電磁安全弁は例えばガスバーナが燃焼中に失火したり点火時に点火不良が生じた場合に、ガス通路を閉鎖したガスバーナから未燃焼のガスが両出することを防止する物である。   For example, a gas supply pipe which is a gas passage for supplying gas is connected to the gas burner. There is a case where a thermal power adjusting device for adjusting the thermal power is provided in the gas supply pipe, but an electromagnetic safety valve is further provided on the upstream side. This electromagnetic safety valve is for preventing the unburned gas from being discharged from the gas burner with the gas passage closed when, for example, the gas burner misfires during combustion or an ignition failure occurs during ignition.

このような電磁安全弁は従来より多数提案されており、例えば金属製のホルダにU字状の固定鉄心を保持させ、その固定鉄心の1対の磁極のうちの一方にボビンに巻回したコイルを装着する物が知られている(例えば、特許文献1参照)。   Many such electromagnetic safety valves have been proposed in the past. For example, a U-shaped fixed iron core is held by a metal holder, and a coil wound around a bobbin is placed on one of a pair of magnetic poles of the fixed iron core. The thing to wear is known (for example, refer to patent documents 1).

このものでは、コイルの一端をホルダに接続すると共に、他端を線材からなる端子に接続している。この端子はホルダの底部に設けた貫通孔を通って外部に延出される。ただし、その状態では貫通孔がシールされず、ガスがこの貫通孔を通って外部に漏出する。そこで、シールされたパイプをホルダに取り付け、このパイプ中に端子を通し、その後パイプの先端と端子の先端等を溶接等により気密に接合することにより、貫通孔のシールを行っている。   In this device, one end of the coil is connected to the holder, and the other end is connected to a terminal made of a wire. This terminal extends to the outside through a through hole provided in the bottom of the holder. However, in this state, the through hole is not sealed, and the gas leaks outside through the through hole. Therefore, the sealed pipe is attached to the holder, a terminal is passed through the pipe, and then the tip of the pipe and the tip of the terminal are joined airtightly by welding or the like to seal the through hole.

なお、上記特許文献1に記載されたものではボビンを一方の磁極に装着しているが、そのような構成では磁極の長さが長くなり、電磁安全弁が大型化する場合がある。そこで、ボビンを固定鉄心の略中央部に装着して磁極の長さを短くした物が知られている(例えば、特許文献1参照)。
特開2000−18591号公報(図1,図2) 特開2005−110385号公報(図3)
In addition, although the bobbin is attached to one magnetic pole in what was described in the said patent document 1, in such a structure, the length of a magnetic pole becomes long and an electromagnetic safety valve may enlarge. In view of this, there has been known a device in which a bobbin is attached to a substantially central portion of a fixed iron core to shorten the magnetic pole length (for example, see Patent Document 1).
Japanese Patent Laid-Open No. 2000-18591 (FIGS. 1 and 2) Japanese Patent Laying-Open No. 2005-110385 (FIG. 3)

上記従来の電磁安全弁では、コイルの一端をホルダに接続しているが、接続には溶接や半田付けが用いられる。そのため、目視では接続されているように見えても電気的に接続されていない場合が生じるおそれがあり、確実に接続するためには接続作業が繁雑になると共に、接続不良が生じれば不良品となる。   In the conventional electromagnetic safety valve, one end of the coil is connected to the holder, and welding or soldering is used for the connection. For this reason, there may be a case where it is visually connected, but it may not be electrically connected. To ensure the connection, the connection work becomes complicated, and if a connection failure occurs, the product is defective. It becomes.

また、線材からなる端子とパイプとを相互に溶接等することにより気密性を確保しているが、やはりその溶接部分での気密性の信頼性が確保しづらいという不具合が生じる。   Moreover, although the airtightness is ensured by mutually welding the terminal which consists of a wire, and a pipe, the malfunction that it is difficult to ensure the reliability of the airtightness in the welding part also arises.

なお、特許文献2に記載されているものでは、固定鉄心の略中央部分にボビンが装着されているので、ホルダに固定鉄心を収納する際、固定鉄心を直接ホルダの底部に当接させることができず、ボビンを介して固定鉄心がホルダに保持されることになる。すると、可動鉄片が固定鉄心に押接される際の応力はボビンを介してホルダに作用することになる。   In addition, in what is described in Patent Document 2, since the bobbin is attached to the substantially central portion of the fixed iron core, when the fixed iron core is stored in the holder, the fixed iron core can be brought into direct contact with the bottom of the holder. The fixed iron core is held by the holder via the bobbin. Then, the stress when the movable iron piece is pressed against the fixed iron core acts on the holder via the bobbin.

ボビンは一般に樹脂製であるため、このような応力がボビンに作用するとボビンが変形して固定鉄心の姿勢がずれて、可動鉄片を確実に吸着できないという不具合が生じる。   Since the bobbin is generally made of resin, when such a stress acts on the bobbin, the bobbin is deformed, the posture of the fixed iron core is shifted, and there is a problem that the movable iron piece cannot be reliably attracted.

そこで本発明は、上記の問題点に鑑み、上述の不具合が生じない電磁安全弁を提供することを課題とする。   Then, this invention makes it a subject to provide the electromagnetic safety valve which does not produce the above-mentioned malfunction in view of said problem.

上記課題を解決するために本発明による電磁安全弁は、ホルダ内にU字状の固定鉄心とこの固定鉄心に装着されるボビンおよびボビンに巻回されたコイルとからなる電磁石を備えると共に、ガス通路を開閉する弁体およびこの弁体に連結された可動鉄片を有し、可動鉄片を固定鉄心に吸着させて弁体を開弁状態に保持する電磁安全弁において、コイルに接続される1対の端子棒を上記ボビンに保持させると共に、上記ホルダの底部に1対の貫通孔を形成して、この貫通孔に端子棒を挿通して端子棒の先端を外部に露出させた状態で、端子棒の先端側から装着したシール部材でホルダの底部の貫通孔を気密にシールすることによって端子棒をホルダに対して固定して端子棒に連結されたボビンで固定鉄心がホルダから脱落することを防止し、さらに上記固定鉄心の略中央部分にボビンを装着すると共に、固定鉄心をホルダに当接させ、可動鉄片が固定鉄心に押接される際の応力を、その当接部分で受けるようにしたことを特徴とする。 In order to solve the above-described problems, an electromagnetic safety valve according to the present invention includes an electromagnet including a U-shaped fixed iron core, a bobbin attached to the fixed iron core, and a coil wound around the bobbin in a holder, and a gas passage. A pair of terminals connected to a coil in an electromagnetic safety valve that has a valve body that opens and closes and a movable iron piece coupled to the valve body, and that holds the valve body in an open state by adsorbing the movable iron piece to a fixed iron core The rod is held by the bobbin, and a pair of through holes are formed in the bottom of the holder. The terminal rod is inserted into the through hole and the tip of the terminal rod is exposed to the outside. By sealing the through hole at the bottom of the holder with a sealing member attached from the front end side , the terminal rod is fixed to the holder, and the bobbin connected to the terminal rod prevents the fixed iron core from falling off the holder. The The bobbin is attached to the substantially central part of the fixed iron core, and the fixed iron core is brought into contact with the holder so that the stress at the time when the movable iron piece is pressed against the fixed iron core is received by the contact part. Features.

従来であればコイルの少なくとも一端はホルダに接続されていたが、上記構成ではボビンに1対の端子棒を保持させたので、コイルの両端を各々端子棒に接続することができ、その接続作業はボビンを取り付ける前の段階、もしくは固定鉄心をホルダに保持させる前の段階で行うことができる。   Conventionally, at least one end of the coil is connected to the holder, but in the above configuration, the bobbin holds a pair of terminal rods, so that both ends of the coil can be connected to the terminal rods respectively. Can be performed at a stage before the bobbin is attached or at a stage before the fixed iron core is held by the holder.

なお、上記固定鉄心の略中央部分にボビンを装着すると共に、固定鉄心をホルダに当接させ、可動鉄片が固定鉄心に押接される際の応力を、その当接部分で受けるように構成すれば、可動鉄片を固定鉄心に押接する際にボビンが変形することがなく、かつ固定鉄心の姿勢がずれることがない。   A bobbin is attached to the substantially central portion of the fixed iron core, the fixed iron core is brought into contact with the holder, and the stress when the movable iron piece is pressed against the fixed iron core is received by the contact portion. For example, when the movable iron piece is pressed against the fixed iron core, the bobbin is not deformed and the posture of the fixed iron core is not shifted.

以上の説明から明らかなように、本発明は、ボビンを固定鉄心に装着する前や、固定鉄心をホルダに保持させる前に予めコイルを両端子棒に接続させておくことができるので、コイルと端子棒との接続を確実に、かつ安定して行うことができる。   As apparent from the above description, the present invention can connect the coil to both terminal rods in advance before attaching the bobbin to the fixed iron core or holding the fixed iron core on the holder. Connection with the terminal rod can be performed reliably and stably.

図1を参照して、1は本発明による電磁安全弁の一例である。この電磁安全弁1は上方に開口した有底のホルダ2を備えており、そのホルダ2の内部に固定鉄心3が保持されている。この固定鉄心3は磁性体材料で構成されており、略U字状に形成されている。そして、この固定鉄心3の1対の磁極31のうちの一方にボビン4が装着されている。このボビン4は樹脂製であり、コイル41が巻回されている。ボビン4には1対の端子棒5が保持されており、コイル41の両端は各々端子棒5に電気的に接続されている。     Referring to FIG. 1, 1 is an example of an electromagnetic safety valve according to the present invention. The electromagnetic safety valve 1 includes a bottomed holder 2 that opens upward, and a fixed iron core 3 is held inside the holder 2. The fixed iron core 3 is made of a magnetic material and is formed in a substantially U shape. The bobbin 4 is attached to one of the pair of magnetic poles 31 of the fixed iron core 3. The bobbin 4 is made of resin, and a coil 41 is wound around it. A pair of terminal rods 5 are held on the bobbin 4, and both ends of the coil 41 are electrically connected to the terminal rods 5 respectively.

従って、端子棒5を介して外部からコイル41に通電すると、コイル41が発生する磁界によって固定鉄心3が励磁される。この固定鉄心3の上方には弁体11に連結された可動鉄片13が設けられており、弁体11をバネ12の付勢力に抗して下方に押しさせ、可動鉄片13を固定鉄心3の磁極31に押接させれば、可動鉄片13が固定鉄心3に吸着され、弁体11は開弁状態に保持される。なお、コイル41への通電を停止させれば固定鉄心3は励磁されなくなるので、可動鉄片13に作用していた吸着力は消滅する。その結果弁体11はバネ12の付勢力によって上方に押し上げられて閉弁状態になる。   Therefore, when the coil 41 is energized from the outside via the terminal bar 5, the fixed iron core 3 is excited by the magnetic field generated by the coil 41. A movable iron piece 13 connected to the valve element 11 is provided above the fixed iron core 3, and the valve element 11 is pushed downward against the urging force of the spring 12, thereby moving the movable iron piece 13 to the fixed iron core 3. When pressed against the magnetic pole 31, the movable iron piece 13 is attracted to the fixed iron core 3, and the valve body 11 is held in the valve open state. Note that if the energization of the coil 41 is stopped, the fixed iron core 3 is not excited, so that the attractive force acting on the movable iron piece 13 disappears. As a result, the valve body 11 is pushed upward by the urging force of the spring 12 to be closed.

図2を参照して、本実施の形態体では、ボビン4を射出成形する際に両端子棒5をボビン4内に鋳込んでボビン4に両端子棒5を固定した。そして、ボビン4にコイル41を巻回した際にコイル41の両端を各々接続部51に巻き付けて電気的に接続しておく。   With reference to FIG. 2, in this embodiment, when the bobbin 4 is injection-molded, both terminal bars 5 are cast into the bobbin 4 and the both terminal bars 5 are fixed to the bobbin 4. Then, when the coil 41 is wound around the bobbin 4, both ends of the coil 41 are wound around the connection portions 51 to be electrically connected.

このようにボビン4にコイル41を巻回しサブアッセンブリした状態でボビン4を一方の磁極31に上方から装着した。   In this manner, the bobbin 4 is mounted on one magnetic pole 31 from above with the coil 41 wound around the bobbin 4 and being sub-assembled.

図3を参照して、ホルダ2の底部には端子棒5が挿通される貫通孔21が形成されており、端子棒5の先端はこの貫通孔21を通って外部に突出する。なお、その状態で端子棒5に対して下方からゴム製のパッキン6を装着して貫通孔21を気密にシールするようにした。そして、パッキン6が脱落しないようにカバー14をホルダ2に取り付け、パッキン6を貫通孔21に常時押す付けるようにした。   With reference to FIG. 3, a through hole 21 into which the terminal rod 5 is inserted is formed at the bottom of the holder 2, and the tip of the terminal rod 5 projects outside through the through hole 21. In this state, the rubber packing 6 was attached to the terminal bar 5 from below so as to hermetically seal the through hole 21. Then, the cover 14 is attached to the holder 2 so that the packing 6 does not fall off, and the packing 6 is always pressed against the through hole 21.

上記図1から図3に示した実施の形態では、ボビン4を一方の磁極31に装着したが、そのように構成した場合には固定鉄心3の上下寸法が長くなり、電磁安全弁1の取り付け場所によっては不都合が生じる場合がある。   In the embodiment shown in FIGS. 1 to 3, the bobbin 4 is mounted on one magnetic pole 31. However, in such a configuration, the vertical dimension of the fixed iron core 3 becomes long, and the mounting location of the electromagnetic safety valve 1 is increased. Depending on the situation, inconvenience may occur.

そこで、図4に示すように、固定鉄心3’の両磁極31’に挟まれた両中央部分の連結部32’にボビン4’を装着することができる。このボビン4’は左右に2分割されており、連結部32’を挟むように左右両側から合わされた状態でコイル41が巻回される。なお、両ボビン4’には予め端子棒5が固定されており、コイル41が巻回されたあと、コイル41の両端を各々端子棒5に連結し、図4(b)に示すようなサブアッセンブリした状態にしておく。   Therefore, as shown in FIG. 4, the bobbin 4 ′ can be attached to the connecting portions 32 ′ at both center portions sandwiched between the magnetic poles 31 ′ of the fixed iron core 3 ′. The bobbin 4 'is divided into two parts on the left and right, and the coil 41 is wound in a state of being joined from both the left and right sides so as to sandwich the connecting part 32'. Note that the terminal rod 5 is fixed to both bobbins 4 'in advance, and after the coil 41 is wound, both ends of the coil 41 are connected to the terminal rod 5, respectively, as shown in FIG. 4B. Keep assembled.

次に、図5に示すようにホルダ2’に固定鉄心3’と共にボビン4’およびコイル41をホルダ2’内にセットする。なお、ホルダ2’の底部には上述と同様の貫通孔21’を形成しており、端子棒5がこの貫通孔21’を通って外部に突出するようにした。そして、上述と同様にパッキン6を端子棒5に装着し、カバー14でパッキン6を押さえるようにした。   Next, as shown in FIG. 5, the bobbin 4 'and the coil 41 are set in the holder 2' together with the fixed core 3 'in the holder 2'. A through hole 21 'similar to that described above is formed at the bottom of the holder 2', and the terminal rod 5 projects outside through the through hole 21 '. Then, the packing 6 was attached to the terminal bar 5 in the same manner as described above, and the packing 6 was pressed by the cover 14.

ところで、固定鉄心3’はAに示す係合部分でホルダ2’に係合しており、可動鉄片13が強く固定鉄心3’に押接されても、その応力はこの係合部Aで受けるようにした。従ってボビン4’はホルダ2’に接触せず、従ってこの応力によってボビン4’が変形することはない。   By the way, the fixed iron core 3 'is engaged with the holder 2' at the engaging portion shown in A, and even if the movable iron piece 13 is strongly pressed against the fixed iron core 3 ', the stress is received by the engaging portion A. I did it. Therefore, the bobbin 4 'does not come into contact with the holder 2', and therefore the bobbin 4 'is not deformed by this stress.

なお、本発明は上記した形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えてもかまわない。   In addition, this invention is not limited to an above-described form, You may add a various change in the range which does not deviate from the summary of this invention.

本発明の一実施の形態の構成を示す図The figure which shows the structure of one embodiment of this invention 第1の実施形態での組み立て状態を示す図The figure which shows the assembly state in 1st Embodiment 第1の実施形態での構造を示す断面図Sectional drawing which shows the structure in 1st Embodiment 第2の実施形態での組み立て状態を示す図The figure which shows the assembly state in 2nd Embodiment 第2の実施形態での構造を示す断面図Sectional drawing which shows the structure in 2nd Embodiment

符号の説明Explanation of symbols

1 電磁安全弁
2 ホルダ
3 固定鉄心
4 ボビン
5 端子棒
6 パッキン
11 弁体
13 可動鉄片
14 カバー
21 貫通孔
31 磁極
41 コイル
DESCRIPTION OF SYMBOLS 1 Electromagnetic safety valve 2 Holder 3 Fixed iron core 4 Bobbin 5 Terminal rod 6 Packing 11 Valve body 13 Movable iron piece 14 Cover 21 Through-hole 31 Magnetic pole 41 Coil

Claims (1)

ホルダ内にU字状の固定鉄心とこの固定鉄心に装着されるボビンおよびボビンに巻回されたコイルとからなる電磁石を備えると共に、ガス通路を開閉する弁体およびこの弁体に連結された可動鉄片を有し、可動鉄片を固定鉄心に吸着させて弁体を開弁状態に保持する電磁安全弁において、コイルに接続される1対の端子棒を上記ボビンに保持させると共に、上記ホルダの底部に1対の貫通孔を形成して、この貫通孔に端子棒を挿通して端子棒の先端を外部に露出させた状態で、端子棒の先端側から装着したシール部材でホルダの底部の貫通孔を気密にシールすることによって端子棒をホルダに対して固定して端子棒に連結されたボビンで固定鉄心がホルダから脱落することを防止し、さらに上記固定鉄心の略中央部分にボビンを装着すると共に、固定鉄心をホルダに当接させ、可動鉄片が固定鉄心に押接される際の応力を、その当接部分で受けるようにしたことを特徴とする電磁安全弁。 The holder includes an electromagnet including a U-shaped fixed iron core, a bobbin attached to the fixed iron core, and a coil wound around the bobbin, and a valve body that opens and closes a gas passage, and a movable body connected to the valve body. In an electromagnetic safety valve having an iron piece and adsorbing a movable iron piece to a fixed iron core to hold the valve element in a valve-opened state, a pair of terminal rods connected to a coil are held by the bobbin and at the bottom of the holder A pair of through-holes are formed, and the terminal rod is inserted into the through-hole and the tip of the terminal rod is exposed to the outside. With the sealing member attached from the tip of the terminal rod, the through-hole at the bottom of the holder When the terminal core is fixed to the holder by hermetically sealing the bobbin connected to the terminal bar to prevent the fixed iron core from falling off the holder , and when the bobbin is attached to the substantially central portion of the fixed iron core Both The stationary core is brought into contact with the holder, the electromagnetic safety valve, characterized in that the stress generated when the movable iron piece is pressed against the fixed iron core, and to receive at its contact portion.
JP2007178209A 2007-07-06 2007-07-06 Electromagnetic safety valve Expired - Fee Related JP4717034B2 (en)

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JP4717034B2 true JP4717034B2 (en) 2011-07-06

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