JP4701945B2 - Electrical junction box positioning structure - Google Patents

Description

  The present invention relates to a positioning structure for an electrical junction box.

  In order to distribute electric power from an in-vehicle power source to various electrical components, an electrical junction box is known in which a circuit structure in which a switching element or the like is incorporated in a power circuit is housed in a casing (see, for example, Patent Document 1). This electrical junction box is used by being mounted on a mounting portion provided in a casing such as a relay box.

A flange portion projects from the side surface and the lower surface of such an electrical junction box, while an insertion groove into which the flange portion can be inserted is formed in the mounting portion of the casing. Then, the electrical connection box is positioned with respect to the casing by inserting the flange portion into the insertion groove.
JP 2003-164039 A

  Here, the gap between the flange portion and the insertion groove is made as small as possible to prevent water from entering. However, since this insertion groove is not completely waterproof, moisture enters the insertion groove, and this moisture is sucked into the slight gap between the flange portion and the insertion groove by capillary action. Intrusion into the interior may adversely affect circuit boards, electrical components, etc. accommodated therein.

  The present invention has been completed based on the above circumstances, and moisture that has entered the insertion groove is sucked into the slight gap between the flange portion and the insertion groove by capillary action and is internally contained. It is an object of the present invention to provide an electrical junction box positioning structure that prevents intrusion.

As a means for achieving the above object, the invention according to claim 1 is a structure for positioning an electrical junction box with respect to a casing having a mounting portion to which the electrical junction box can be attached. A mounting opening is formed in the part, and when the electrical connection box is mounted on the mounting part, the mounting opening is closed to form a part of the outer wall, and on the outer peripheral surface of the electrical connection box At least a flange portion projecting downward is provided on the lower surface in a state where the electrical connection box is mounted on the mounting portion, and the flange portion can be inserted into the mounting portion. a positioning structure of the electrical junction box grooved, Ri position near the bottom surface is spaced downwardly from the lower edge of the flange portion of the difference Komimizo, the said difference Komimizo of this insertion groove Internal space and external sky A drainage port communicating with the drainage port is provided between the drainage port and a lower end edge of the flange portion inside the insertion groove. The portion is characterized in that it supports the lower end edge of the flange portion .

  According to a second aspect of the present invention, in the first aspect of the present invention, the insertion groove is provided with a drain opening that communicates the inner space and the outer space of the insertion groove, and the bottom surface of the insertion groove It is characterized in that an inclined portion that goes down toward the drain port is provided.

The invention of claim 3 is characterized in that, in the invention of claim 1 or 2 , the width of the shielding portion is made larger than the opening width of the drain port .

<Invention of Claim 1>
According to invention of Claim 1, the bottom face of the insertion groove exists in the position spaced apart downward from the lower end edge of the flange part. According to such a configuration, there is a gap between the lower end edge of the flange portion and the bottom surface of the insertion groove. Therefore, even if moisture penetrates into the insertion groove and accumulates at the bottom, it is prevented from being sucked into the gap between the side wall of the flange and the side wall of the insertion groove due to capillary action. it can.
Moreover, the shielding part which interrupts | blocks the penetration | invasion of the water from a drain outlet is provided between the drain outlet and the lower end edge of the flange part inside the insertion groove. According to such a configuration, even if moisture scatters from the external space toward the drain outlet, the moisture is rebounded by the shielding portion, and therefore does not enter the interior any more. Moreover, since the shielding part is provided using the gap formed between the bottom surface of the insertion class and the lower end edge of the flange part, the space efficiency can be improved.
Moreover, the shielding part supports the lower end edge of the flange part. According to such a configuration, the member for supporting the electrical junction box may not be provided as a separate member.

<Invention of Claim 2>
According to the invention of claim 2, the insertion groove is provided with a drain opening that communicates the internal space and the external space of the insertion groove, and the bottom surface of the insertion groove has an inclined portion that descends toward the drain opening. Is provided. According to such a configuration, the moisture that has entered the insertion groove is guided to the drainage port along the inclined portion, and thus is reliably discharged to the external space through the drainage port. Therefore, since water does not accumulate at the bottom of the insertion groove, it is possible to reliably prevent moisture from being sucked into the gap between the side wall portion of the flange portion and the side wall portion of the insertion groove due to capillary action. .

<Invention of Claim 3 >
According to invention of Claim 3 , the width | variety of the shielding part is made larger than the opening width of a drain outlet. According to such a structure, the shielding part is provided over a wide range with respect to the opening area of the drain outlet. Therefore, the water splashed from the external space toward the drain outlet is surely blocked by the shielding portion from entering the interior, so that the moisture is between the side wall portion of the flange portion and the side wall portion of the insertion groove. It is possible to reliably avoid sucking up the gap by capillary action.

  Hereinafter, embodiments of the present invention will be described with reference to FIGS. In the present embodiment, the present invention is applied to a positioning structure for an electrical junction box 1 mounted on a casing 10 of a relay box.

FIG. 1 shows an external perspective view of the electrical junction box 1 in the present embodiment, and FIG. 2 shows a front view showing how the electrical junction box 1 is mounted on the casing 10.
Hereinafter, in each component, the upper side in FIG. 2 is the upper side, the lower side is the lower side, the left side is the left side, and the right side is the right side. Further, the front side of FIG. 2 will be described as the front side and the back side will be described as the back side.

  The electrical junction box 1 is interposed between a power source such as a battery and an electrical load, and distributes and supplies power supplied from the power source to each electrical component, and controls switching of the power supply. It is. The electrical connection box 1 houses a circuit structure (not shown) in which a switching element, its control circuit, and the like are incorporated in a power circuit.

  The housing 20 includes a frame body 21, a heat dissipation plate 22 attached to the front surface side of the frame body 21, and a cover 23 that covers the rear surface side of the frame body 21.

  The frame body 21 is formed of an insulating material such as a synthetic resin into a frame shape that allows the circuit component to be fitted almost tightly inside. Specifically, the frame body 21 has a rectangular shape as a whole, and a region on the substantially right half of the lower end edge is an inclined edge portion 21S that is inclined with respect to the upper end edge. As shown in FIG. 2, a flange portion 30 is formed on the outer peripheral surface of the frame body 21 except the upper surface so as to project outward. The flange portion 30 includes an inclined flange portion 30S along the inclined edge portion 21S of the frame body 21, a lower flange portion 30B along the horizontal plane of the lower surface of the frame body 21 excluding the inclined edge portion 21S, and the left and right sides of the frame body 21. The left and right flange portions 30L and 30R along both side surfaces are connected to each other. And this electrical connection box 1 is positioned with respect to the casing 10 when this flange part 30 is inserted in the insertion groove | channel 40 of the casing 10 mentioned later. In addition, the flange part 30 is distribute | arranged to the front-back direction substantially center position in the frame 21, ie, is arrange | positioned in the front position in the electrical junction box 1 whole.

  On the front side of the frame body 21, a heat radiating plate 22 for radiating heat generated from the circuit components is mounted. The heat radiating plate 22 is formed of a metal plate such as aluminum having a high thermal conductivity so as to have substantially the same shape as the outer shape of the frame body 21 and is assembled to the frame body 21 so as to close the opening on the front surface side. In addition, from the upper edge of the heat sink 22, it is formed with the attitude | position which the attachment piece 24 escaped diagonally forward.

  Further, a synthetic resin cover 23 is mounted on the rear surface side of the frame body 21 so as to cover the opening on the rear surface side of the frame body 21.

  And the upper surface and lower surface of the housing | casing 20 are opened, The fuse box 25 and the lower connector 26 are attached here. The fuse box 25 is made of synthetic resin, and as shown in FIG. 1, the fuse box 25 is formed in a horizontally long shape that covers the upper side of the housing 20 over its entire length, and the rear side portion projects rearward from the cover 23.

  An upper connector 27 is assembled from below into a portion of the fuse box 25 protruding rearward from the cover 23. The upper connector 27 has a horizontally long shape extending along the longitudinal direction of the fuse box 25. The upper connector 27 is provided with a cylindrical fitting portion 27A that opens downward, and an external connector can be fitted therein.

  A lower connector 26 is assembled on the lower surface side of the housing 20. The lower connector 26 is provided with a housing 26A made of a synthetic resin that is horizontally long and opened downward, and can be fitted with an external connector from below.

  The electrical junction box 1 is used by being attached to the casing 10 in such a posture that the lower connector 26 is on the lower side and the heat radiating plate 22 is directed forward. A lock portion 28 for engaging the electrical connection box 1 with the casing 10 is provided at the upper part of the left and right side surfaces of the electrical connection box 1.

  3 is a perspective view of the casing 10, FIG. 4 is a front view of the casing 10, FIG. 5 is a front view showing a state in which the electrical junction box 1 is mounted on the casing 10, and FIG. FIG. 7 is a side sectional view showing a state where the electrical connection box 1 is mounted on the casing 10, and FIG. 7 is a side sectional view showing a state where the electrical connection box 1 is mounted on the casing 10.

  As shown in FIG. 3, the casing 10 to which the electrical junction box 1 is mounted includes a bottom wall portion 11 and a wall portion 12 (which corresponds to the outer wall portion of the present invention) standing upward from the peripheral edge thereof. Front wall 12F standing upward from the front edge at the periphery, rear wall 12B standing upward from the rear edge, left wall 12L standing upward from the left edge, and upward from the right edge The container is formed in a container shape having a right side wall portion 12 </ b> R that stands up and having an upper surface opened. The bottom wall portion 11 of the casing 10 has a shape that descends from the right end toward the left end as a whole. The casing 10 has a rectangular shape as a whole in plan view, and the left half of the casing 10 is narrower than the right half with the rear wall 12B recessed forward. A mounting portion 13 that can be mounted while accommodating the electrical junction box 1 is provided on the front side portion in the left half portion so as to open upward. Locked portions 14 that can be engaged with the lock portions 28 are provided on the left and right sides of the mounting portion 13 at positions facing the lock portions 28 of the electrical junction box 1.

  As shown in FIG. 4, a notch portion 15 (corresponding to the mounting opening portion of the present invention) is formed in the front wall portion 12 </ b> F of the casing 10 corresponding to the mounting portion 13. When the cutout portion 15 is viewed from the front, the cutout portion 15 has a shape along the overhanging edge of the flange portion 30 provided in the electrical junction box 1 as a whole. Specifically, the notch 15 is cut downward from the upper edge of the front wall portion 12F along the protruding end edges of the left and right flange portions 30L and 30R, and the region on the substantially right half of the lower edge is an inclined flange. It is notched along the overhanging edge of the portion 30S. When the electrical connection box 1 is mounted, as shown in FIG. 5, the electrical connection box 1 is fitted into the notch 15 so that the electrical connection box 1 forms a part of the front wall portion 12F. The front side surface of the heat dissipation plate 22 provided in the electrical junction box 1 is exposed from the portion 15.

  An insertion groove 40 into which the flange portion 30 of the electrical connection box 1 can be inserted is formed in a portion of the peripheral edge of the notch 15 except for the upper left and right edges to a position below a predetermined height. The insertion groove 40 includes a rear groove wall 41A projecting inwardly from the peripheral edge of the notch 15, and a rear groove wall 41A at a position spaced a predetermined distance forward from the rear groove wall 41A. It is formed between the front groove wall 41 </ b> B provided so as to be opposed to the front wall portion 12 </ b> F of the casing 10. Both the front and rear groove walls 41 </ b> A and 41 </ b> B project inwardly to a position where the projecting end edge abuts on the outer peripheral surface of the electrical connection box 1 in a state where the electrical connection box 1 is mounted on the mounting portion 13. ing. Thereby, the projecting end edges of the front and rear groove walls 41A and 41B have a shape that borders the outer peripheral surface of the frame body 21 provided with the flange 30 when viewed from the front, that is, the outer peripheral surface of the electrical junction box 1. ing.

  In addition, the upper end position of the left insertion groove 40L into which the left flange part 30L is inserted in the insertion groove 40 is the same as the lower end position of the left flange part 30L is shifted downward from the lower end position of the right flange part 30R. It is located below the upper end position of the right insertion groove 40R into which the flange portion 30R is inserted (see also FIG. 2). The upper ends of the left and right insertion grooves 40L and 40R are opened upward, and the openings serve as insertion ports 43 for inserting the left and right flange portions 30L and 30R, respectively. Each insertion port 43 is provided with a guiding portion 43A formed in an inclined surface shape by projecting the upper end portion of the front groove wall 41B to the front side, and as shown in FIG. The portions 30L and 30R are led into the left and right insertion grooves 40L and 40R, respectively. In addition, as shown in FIG. 4, a sliding contact wall 44 extending in the vertical direction is provided above each insertion port 43, and the front side surface of the sliding contact wall 44 and the front side surface of the rear groove wall 41A are defined as follows. It is almost flush. The left and right flange portions 30L, 30R are in sliding contact with the sliding contact wall 44 along the insertion direction.

  Now, in the insertion groove 40, the lower insertion groove 40B into which the lower flange portion 30B of the electrical connection box 1 is inserted will be described in detail.

  As shown in FIG. 4 and FIG. 5, drain holes 46 penetrating in the vertical direction are provided on the bottom surface 45 of the lower insertion groove 40 </ b> B at positions slightly closer to both end sides than the center position in the horizontal direction. Yes. The lower insertion groove 40B gradually becomes deeper from the left and right ends toward the center. That is, the end side of the bottom surface 45 of the lower insertion groove 40B from the drain port 46 is an inclined portion 45B that goes down toward the center. In other words, the inclined portion 45B is formed so as to gradually move away from the lower end edge 31 of the lower flange portion 30B from the left and right ends of the lower insertion groove 40B toward the drain port 46. On the other hand, the central portion sandwiched between the drain ports 46 is a horizontal portion 45A that is substantially horizontal. Thus, an extended space 47 having a substantially trapezoidal shape when viewed from the front is formed between the bottom surface 45 of the lower insertion groove 40B and the lower end edge 31 of the lower flange portion 30B. Note that the spacing between the bottom surface 45 of the lower insertion groove 40B and the lower edge 31 of the lower flange portion 30B in the horizontal portion 45A is approximately twice the wall thickness of the bottom wall 48 of the lower insertion groove 40B. Has been.

  In the expansion space 47, a rib 49 (corresponding to the shielding portion of the present invention) is provided above the drain port 46 and below the lower end edge 31 of the lower flange portion 30B. The ribs 49 are provided at two positions, one at a position immediately above each drain outlet 46. Each rib 49 is connected to the inner surface 42 of the insertion groove at both front and rear ends (see FIG. 6). When the rib 49 is viewed from above, it has substantially the same width as the opening width of the drain port 46. A space is provided between the lower surface of the rib 49 and the upper end edge of the opening of the drain port 46 so that moisture in the insertion groove 40 can be discharged. On the other hand, the upper surface of each rib 49 is in contact with the lower end edge 31 of the lower flange portion 30B, whereby the lower end edge 31 of the lower flange portion 30B is supported by both ribs 49.

Next, the operation and effect of the present embodiment configured as described above will be described.
When water droplets enter the insertion groove 40 from the slight gap between the flange side surface 32 and the insertion groove inner side surface 42 or the insertion port 43 by cleaning or the like, the water droplets enter the left and right insertion grooves 40L and 40R. It goes down and reaches the lower insertion groove 40B. Here, when there is almost no gap between the bottom surface 45 of the lower insertion groove 40B and the lower end edge 31 of the lower flange portion 30B, the moisture of the bottom surface 45 of the lower insertion groove 40B causes the flange of the lower flange portion 30B due to capillary action. It may be sucked into a slight gap between the side surface 32 and the insertion groove inner side surface 42 of the lower insertion groove 40B. Then, the moisture may penetrate into the casing 10 and eventually into the electrical junction box 1, and may adversely affect the circuit board, electronic components, etc. accommodated therein. In particular, since the electrical connection box 1 of the present embodiment has the lower connector 26 opened on the lower side, moisture that has entered the casing 10 may enter the interior of the electrical connection box 1 from the lower connector 26. However, in the present embodiment, the bottom surface 45 of the lower insertion groove 40B is located at a position spaced downward from the lower end edge 31 of the lower flange portion 30B, and an expansion space 47 is formed therebetween. This prevents moisture on the bottom surface 45 from coming into contact with the lower flange portion 30B, and this moisture sucks up a slight gap between the flange side surface 32 and the insertion groove inner side surface 42 by capillary action. Intruding into the interior is avoided.

  And the water | moisture content which reached the lower insertion groove 40B from the left-right insertion grooves 40L and 40R flows along the inclination of the inclination part 45B distribute | arranged to the right-and-left both ends of the bottom face 45, and is in the lower end position of the inclination part 45B. It reaches the drainage outlet 46, and is discharged to the outside from there. Thus, moisture is guided to the drain 46 by the inclined portion 45B and reliably discharged to the outside. Therefore, since water does not accumulate at the bottom of the lower insertion groove 40B, it is possible to reliably avoid an increase in water due to capillary action.

  In addition, water droplets scattered by a car wash or the like may scatter from the drain port 46 into the lower insertion groove 40B. Here, if the ribs 49 are not provided, the splashes scatter upward in the lower insertion groove 40B without losing momentum. Then, the splash may adhere to the lower end edge 31 of the lower flange portion 30 </ b> B and be sucked into a slight gap between the flange side surface 32 and the insertion groove inner side surface 42. However, if a rib 49 is provided between the drain outlet 46 and the lower edge 31 of the lower flange portion 30B to block moisture from entering the drain outlet 46 as in this embodiment, the scattered water droplets are Since it is rebounded by the rib 49, it does not enter further inside, that is, toward the lower end edge 31 of the lower flange portion 30B. Therefore, it is possible to avoid the splash from the drain port 46 being sucked up from a slight gap between the flange side surface 32 and the insertion groove inner side surface 42. In particular, as in the present embodiment, when the electrical junction box 1 forms a part of the front wall portion 12F of the casing 10 and the positioning structure for the casing 10 of the electrical junction box 1 is exposed to the outside, the positioning structure includes Although water droplets fly directly, even in such a structure, according to the present embodiment, it is possible to prevent water from entering the casing 10 and thus the electrical junction box 1.

  In addition, the rib 49 is provided in the lower insertion groove 40B by using an expansion space 47 formed between the lower end edge 31 of the lower flange portion 30B and the bottom surface 45 of the lower insertion groove 40B. The extra space is not taken up for the rib 49, and the space efficiency is improved. Furthermore, since the rib 49 supports the lower end edge 31 of the lower flange portion 30B, a member for supporting the electrical junction box 1 does not have to be provided as a separate member, and the structure is simplified.

  As described above, according to the present embodiment, the bottom surface 45 of the lower insertion groove 40B is located at a position spaced downward from the lower end edge 31 of the lower flange portion 30B. An expansion space 47 is formed between the bottom surface 45 of the insertion groove 40B. Therefore, even if moisture enters the insertion groove 40 and reaches the lower insertion groove 40B, the moisture is sucked into the slight gap between the flange side surface 32 and the insertion groove inner side surface 42 by capillary action. Can be avoided.

  The lower insertion groove 40B is provided with a drain port 46, and the bottom surface 45 of the lower insertion groove 40B is provided with an inclined portion 45B that goes down toward the drain port 46. Accordingly, the moisture that has entered the insertion groove 40 is guided to the drain port 46 along the inclined portion 45 </ b> B, and thus is reliably discharged to the external space through the drain port 46. Therefore, since water does not accumulate at the bottom of the lower insertion groove 40B, it is possible to reliably avoid the water from being sucked into the slight gap between the flange side surface 32 and the insertion groove inner side surface 42 by capillary action.

  Further, a rib 49 is provided between the drain outlet 46 and the lower end edge 31 of the lower flange portion 30B inside the lower insertion groove 40B to block moisture from entering the drain outlet 46. As a result, even if moisture scatters from the external space toward the drain outlet 46, the moisture is rebounded by the rib 49, and therefore does not enter the interior any more. Moreover, since the rib 49 is provided using the expansion space 47 between the bottom surface 45 of the lower insertion class 40B and the lower end edge 31 of the lower flange portion 30B, the space efficiency is improved. Further, since the rib 49 supports the lower end edge 31 of the lower flange portion 30B, a member for supporting the electrical junction box 1 may not be provided as a separate member.

<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.

  (1) In the above embodiment, the inclined surface 45B is provided on the bottom surface 45 of the lower insertion groove 40B. However, the present invention is not limited to this, and the bottom surface of the lower insertion groove extends downward from the lower end edge of the lower flange portion. If it exists in the space | interval position, the inclination part may not be provided, for example, the bottom face may be leveled over the full length of the lower insertion groove.

  (2) In the above-described embodiment, the width of the rib 49 is substantially the same as the opening width of the drain port 46. However, the width of the rib 49 is not limited to this, and the rib width is larger than the opening width of the drain port. It may be provided over a wide range with respect to the opening width of the mouth. Thereby, the penetration | invasion to the inside of the water | moisture content scattered toward a drain outlet is interrupted more reliably.

  (3) In the above embodiment, the drainage ports 46 are provided at two locations in the central portion of the lower insertion groove 40B. However, the present invention is not limited to this. For example, the drainage ports are provided at the right end portion or the left end portion. In addition, the number of arrangement locations may be one or three or more.

External perspective view of electrical junction box in this embodiment Front view showing how the electrical junction box is mounted on the casing Casing perspective view Front view of casing Front view showing a state in which the electrical junction box is mounted on the casing Side sectional view showing how the electrical junction box is mounted on the casing Side sectional view showing a state in which the electrical junction box is mounted on the casing

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Electrical junction box 10 ... Casing 12 ... Wall part (outer wall part)
13 ... Mounting part 15 ... Notch (Mounting opening)
30B ... Lower flange (flange)
31 ... Lower end edge 40B ... Lower insertion groove (insertion groove)
45 ... Bottom 45B ... Inclined part 46 ... Drainage port 49 ... Rib (shielding part)

Claims (3)

In the structure for positioning the electrical junction box with respect to the casing having a mounting portion to which the electrical junction box can be attached,
A mounting opening is formed in the outer wall portion of the casing, and the electrical connection box closes the mounting opening and forms a part of the outer wall portion when mounted on the mounting portion.
On the outer peripheral surface of the electrical connection box, at least a lower surface of the electrical connection box in a state where the electrical connection box is mounted on the mounting portion is provided with a flange portion that projects downward, and the mounting portion includes the flange. The electrical connection box positioning structure provided with an insertion groove into which the part can be inserted,
Ri position near the bottom surface of said difference Komimizo is separated downward from the lower edge of the flange portion,
The insertion groove is provided with a drain opening that communicates the internal space and the external space of the insertion groove, and the drainage is provided between the drain opening and the lower end edge of the flange portion inside the insertion groove. A shielding part is provided to block the intrusion of water from the mouth,
The electrical connection box positioning structure, wherein the shielding portion supports a lower end edge of the flange portion . Positioning structure of an electric connection box according to claim 1, characterized in that the inclined portion is provided which descend toward the drain outlet on the bottom surface of the front Symbol difference Komimizo. The electrical connection box positioning structure according to claim 1, wherein a width of the shielding portion is larger than an opening width of the drain port .

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