JP4693627B2 - Mechanical device, method of processing sliding surface thereof and processing tool - Google Patents

Mechanical device, method of processing sliding surface thereof and processing tool Download PDF

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JP4693627B2
JP4693627B2 JP2005375997A JP2005375997A JP4693627B2 JP 4693627 B2 JP4693627 B2 JP 4693627B2 JP 2005375997 A JP2005375997 A JP 2005375997A JP 2005375997 A JP2005375997 A JP 2005375997A JP 4693627 B2 JP4693627 B2 JP 4693627B2
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sliding surface
tool
recesses
radius
curvature
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JP2006207811A (en
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良夫 星
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Makino Milling Machine Co Ltd
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Description

本発明は、工作機械、XYテーブルユニット、測定機など、移動体が直線状又は曲線状に設けたガイドに対して摺動案内される摺動面を備えた機械装置に関する。更に、本発明は、その摺動面の加工方法及びその摺動面を加工する加工工具に関する。   The present invention relates to a machine device including a sliding surface on which a moving body is slidably guided with respect to a guide provided linearly or curvedly, such as a machine tool, an XY table unit, and a measuring machine. Furthermore, the present invention relates to a method for processing the sliding surface and a processing tool for processing the sliding surface.

工作機械を例にとると、テーブルや主軸頭等の移動体は、ベッドやコラム等の構造体に直線状又は曲線状に設けたガイドに対して摺動案内されるようになっている。ガイドは、X軸、Y軸、Z軸の直交三軸方向、更にはA軸、B軸、C軸の回転方向の少なくとも1つの送り軸方向に延設された案内面を有し、移動体は前記案内面に接触する被案内面を有しており、一対の摺動面が構成される。この一対の摺動面間に潤滑油を供給して、前記移動体が前記ガイドに沿って移動するようになっている。機械装置の摺動面では全体に接触点が均一に分布するように、かつ、潤滑油を前記一対の摺動面間に均一に分布させて、部分的に潤滑が不十分となることを防止するために、従来から一対の摺動面の何れか一方の摺動面に多数の凹部を形成するキサゲ加工が行われている。   Taking a machine tool as an example, a moving body such as a table or spindle head is slidably guided with respect to a guide provided in a linear or curved shape on a structure such as a bed or a column. The guide has a guide surface extending in at least one feed axis direction in the rotation direction of the A-axis, B-axis, and C-axis in the three orthogonal directions of the X-axis, Y-axis, and Z-axis. Has a guided surface in contact with the guide surface, and a pair of sliding surfaces is formed. Lubricating oil is supplied between the pair of sliding surfaces so that the moving body moves along the guide. The contact points are uniformly distributed over the entire sliding surface of the mechanical device, and the lubricating oil is uniformly distributed between the pair of sliding surfaces to prevent partial lubrication. For this purpose, conventionally, scraping has been performed in which a large number of recesses are formed on any one of the pair of sliding surfaces.

特許文献1には、人手作業によるキサゲ加工に代えて、エンドミルにより浅皿状凹部を被案内面(摺動面)に形成した摺動案内構造が開示されている。特許文献1の摺動案内構造では、構造体に設けられる案内面と、これに接触する被案内面とを備えており、被案内面には、摺動方向に千鳥に配置された弧状周縁を有する浅皿状凹部と、隣接する浅皿状凹部相互を繋ぐ浅溝とが形成されている。   Patent Document 1 discloses a sliding guide structure in which a shallow dish-shaped concave portion is formed on a guided surface (sliding surface) by an end mill instead of manual scraping. The sliding guide structure of Patent Document 1 includes a guide surface provided on the structure and a guided surface that contacts the guide surface, and the guided surface has arcuate peripheral edges arranged in a staggered manner in the sliding direction. The shallow dish-shaped recessed part which has and the shallow groove which connects adjacent shallow dish-shaped recessed parts are formed.

特開2003−211333号公報JP 2003-213333 A

特許文献1の浅皿状凹部は、平面形状が円又は摺動方向と直交する方向に長い長円とし、摺動したとき浅皿状凹部から隣接する浅皿状凹部へ潤滑油が当り面を越えて円滑に流れ、当り面の油膜の切れを防止することが開示されている。
通常、潤滑油は、摺動面全体に万遍なく常時供給されるのではなく、特定の箇所に開口した供給孔から間欠的に所定量だけ供給される。特許文献1の浅皿状凹部及び浅溝の形状や配置、並びに浅皿状凹部から隣接する浅皿状凹部へ潤滑油が当り面を越えて流れるという記載から、特許文献1の摺動案内構造は、潤滑油の凹部から凹部への流通しやすさについて改善の余地がある。つまり、供給された潤滑油が複数の凹部にわたって流通し、摺動面の隅々まで行き亘らない。すると摺動面が偏摩耗するという問題点がある。
The shallow dish-shaped concave portion of Patent Document 1 has a planar shape that is a circle or a long ellipse that is long in a direction perpendicular to the sliding direction, and when sliding, the lubricating oil strikes the adjacent shallow dish-shaped concave portion from the shallow dish-shaped concave portion. It has been disclosed to flow smoothly beyond the point and prevent the oil film on the contact surface from being cut.
Usually, the lubricating oil is not always supplied uniformly over the entire sliding surface, but is supplied in a predetermined amount intermittently from a supply hole opened at a specific location. From the description and shape of the shallow dish-shaped recesses and shallow grooves of Patent Document 1 and the description that the lubricating oil flows from the shallow dish-shaped recess to the adjacent shallow dish-shaped recess over the contact surface, the sliding guide structure of Patent Document 1 However, there is room for improvement in the ease of circulation of the lubricating oil from the recess to the recess. That is, the supplied lubricating oil flows through the plurality of recesses and does not reach every corner of the sliding surface. Then, there is a problem that the sliding surface is unevenly worn.

また、特許文献1には、浅皿状凹部及び浅溝は、それぞれミーリング加工されることが開示されている。すると、ダブテール形の狭い摺動面やV形の傾斜した摺動面に浅皿状凹部や浅溝を加工する場合は、工具と被加工物とが干渉したり、加工すべき摺動面を有する被加工物を斜めに保持したり、切削加工機の主軸頭にアングルヘッド等を介して工具を取付けなければならない問題が生じる。   Patent Document 1 discloses that the shallow dish-shaped recess and the shallow groove are each milled. Then, when machining shallow dish-shaped recesses or shallow grooves on narrow dovetail sliding surfaces or V-shaped inclined sliding surfaces, the tool and work piece may interfere with each other, There arises a problem that the workpiece to be held is held obliquely, and a tool must be attached to the spindle head of the cutting machine via an angle head or the like.

本発明は、従来技術の問題点を解決することを課題としており、本発明の目的は、摺動面に細長の閉曲線をなす凹部の長軸を移動体の摺動方向に対して傾斜させて形成すると共に、隣接する凹部を部分的に重ね合わせて互いに連通するように形成し、摺動面に供給された潤滑油が凹部から凹部へ広い範囲にわたって容易に流通できるようにして、潤滑油が摺動面全体に行き亘るようにし、摺動面の偏摩耗を少なくさせた機械装置、その摺動面の加工方法及びその摺動面を加工する加工工具を提供することである。
本発明の他の目的は、ダブテール形の狭い摺動面に凹部を機械加工することができ、また、V形のような傾斜した摺動面であっても被加工物や工具主軸を傾けることなく、能率良く凹部を機械加工することができる加工方法及び加工工具を提供することである。
An object of the present invention is to solve the problems of the prior art, and the object of the present invention is to incline the long axis of a recess that forms a narrow closed curve on the sliding surface with respect to the sliding direction of the moving body. And forming the adjacent recesses to overlap each other so as to communicate with each other so that the lubricating oil supplied to the sliding surface can easily flow from the recesses to the recesses over a wide range. It is intended to provide a machine device that extends over the entire sliding surface and reduces uneven wear of the sliding surface, a method for processing the sliding surface, and a processing tool for processing the sliding surface.
Another object of the present invention is that the recess can be machined on a narrow dovetail sliding surface, and the workpiece or tool spindle can be tilted even on a sloping sliding surface such as a V-shape. It is providing the processing method and processing tool which can machine a recessed part efficiently.

前述の目的を達成するために、本発明によれば、ガイドに案内されて移動体が移動する摺動面を備え、前記摺動面に潤滑油が供給される機械装置であって、案内面と被案内面とで成る一対の摺動面のいずれか一方の摺動面に、外形が細長形状で長軸に対して対称な閉曲線の輪郭を有する浅形の複数の凹部が形成され、前記複数の凹部は、前記閉曲線の長軸方向に沿う断面および短軸方向に沿う断面においてそれぞれ第1の曲率半径および第2の曲率半径を有し、かつ、前記閉曲線の長軸が摺動方向に対して傾斜して形成され、隣接する凹部が互いに部分的に重なり合って形成され、摺動面に供給した潤滑油が凹部間を流通可能にした摺動面を具備する機械装置が提供される。
摺動面の複数の凹部は、閉曲線の長軸が摺動方向に対して傾斜した方向に向くように形成されると共に、隣接する凹部が互いに部分的に重なり合って、摺動面に供給した潤滑油が凹部間を流通可能に形成されるので、潤滑油供給孔から供給された潤滑油は、その圧力で凹部間を流通し、また、移動体の移動に伴って摺動方向後方及び斜め後方の隣接する凹部へ次々に流通し、摺動面全域の凹部へ潤滑油が行き亘る。
In order to achieve the above-mentioned object, according to the present invention, there is provided a mechanical device having a sliding surface on which a moving body moves while being guided by a guide, wherein lubricating oil is supplied to the sliding surface. A plurality of shallow concave portions having a closed contour that is symmetrical with respect to the long axis and formed in an elongated shape on one of the sliding surfaces of the pair of sliding surfaces including the guide surface and the guide surface; The plurality of recesses have a first radius of curvature and a second radius of curvature, respectively, in a cross section along the major axis direction and a minor axis direction of the closed curve , and the major axis of the closed curve is in the sliding direction. There is provided a mechanical device having a sliding surface formed so as to be inclined with respect to each other, adjacent recesses being partially overlapped with each other, and lubricating oil supplied to the sliding surface can flow between the recesses.
The plurality of recesses on the sliding surface are formed so that the long axis of the closed curve faces in a direction inclined with respect to the sliding direction, and the adjacent recesses partially overlap each other to provide lubrication supplied to the sliding surface. Since the oil is formed so as to be able to flow between the recesses, the lubricating oil supplied from the lubricating oil supply hole flows between the recesses with the pressure, and the sliding direction rearward and diagonally rearward with the movement of the moving body To the adjacent recesses one after another, and the lubricating oil reaches the recesses in the entire sliding surface.

また、本発明によれば、ガイドに案内されて移動体が移動する摺動面を備え、前記摺動面に潤滑油が供給される機械装置であって、案内面と被案内面とで成る一対の摺動面のいずれか一方の摺動面に、外形が細長形状で長軸に対して対称な閉曲線の輪郭を有する浅形の複数の凹部が形成され、前記複数の凹部は、前記閉曲線の長軸方向に沿う断面および短軸方向に沿う断面においてそれぞれ第1の曲率半径および第2の曲率半径を有し、かつ、前記閉曲線の長軸が摺動方向に対して所定の角度をもって傾斜した第1の方向に形成された第1の凹部と、前記第1の方向とは異なる第2の方向に形成された第2の凹部とから成り、前記第1と第2の凹部を交互に形成し、かつ、隣接する凹部の長手方向の端部が部分的に重なり合って形成され、前記移動体の移動に伴って、潤滑油が凹部間を流れるようにした摺動面を具備する機械装置が提供される。
摺動面の複数の凹部は、閉曲線の長軸が摺動方向に対して傾斜した第1の方向及び第2の方向を向くように形成されると共に、第1と第2の凹部を交互に形成し、かつ隣接する凹部の長手方向の端部が部分的に重なり合って、移動体の移動に伴って潤滑油が凹部間を流れるように形成されるので、凹部に溜った潤滑油は、移動体の移動に伴って摺動方向後方及び斜め後方の隣接する凹部へ次々に流通し、摺動面全域の凹部へ潤滑油が行き亘る。
In addition, according to the present invention, there is provided a mechanical device that includes a sliding surface on which a moving body is guided by a guide and that is supplied with lubricating oil, and includes a guiding surface and a guided surface. One of the pair of sliding surfaces has a plurality of shallow concave portions having a closed curved contour symmetrical with respect to the major axis and having an elongated outer shape, and the plurality of concave portions are formed on the closed curve. And a cross section along the long axis direction and a cross section along the short axis direction respectively have a first radius of curvature and a second radius of curvature, and the long axis of the closed curve is inclined at a predetermined angle with respect to the sliding direction. A first recess formed in the first direction and a second recess formed in a second direction different from the first direction, wherein the first and second recesses are alternately arranged. And the longitudinal ends of the adjacent recesses are partially overlapped and formed With the movement of the moving body, machinery lubricating oil comprises a sliding surface that is to flow between the recesses are provided.
The plurality of concave portions of the sliding surface are formed so that the long axis of the closed curve faces the first direction and the second direction inclined with respect to the sliding direction, and the first and second concave portions are alternately arranged. Formed and the longitudinal ends of the adjacent recesses partially overlap so that the lubricating oil flows between the recesses as the moving body moves, so the lubricant accumulated in the recesses moves Accompanying the movement of the body, the oil continuously flows to the adjacent recesses in the rear and diagonal directions in the sliding direction, and the lubricating oil reaches the recesses in the entire sliding surface.

また、本発明によれば、ガイドに案内されて移動体が移動する機械装置の摺動面に、外形が細長形状で長軸に対して対称な閉曲線の輪郭を有する浅形の複数の凹部であって、前記閉曲線の長軸方向に沿う断面および短軸方向に沿う断面においてそれぞれ第1の曲率半径および第2の曲率半径を有する複数の凹部を切削加工により形成する摺動面の加工方法であって、工具送り方向正面から見た切刃形状が前記第1の曲率半径および前記第2の曲率半径のいずれか一方に対応して曲線状に形成された加工工具を切削加工機の工具主軸に装着し、加工すべき摺動面に垂直な平面内の切刃移動軌跡が前記第1の曲率半径および前記第2の曲率半径のいずれか他方に対応した曲線状になるように、前記加工工具と加工すべき摺動面との間で相対送りを与え、摺動面に、前記複数の凹部を前記閉曲線の長軸が摺動方向に対して傾斜するように切削加工する摺動面の加工方法が提供される。
工具送り方向正面から見た切刃形状が、得るべき凹部の断面形状の円弧、長円弧、楕円弧等の曲線状に形成された加工工具を用い、加工工具の切刃移動軌跡が円弧、長円弧、楕円弧等の曲線状になるように、加工工具と被加工物との間で直線送り軸又は回転送り軸の少なくとも2軸同時制御の相対送りを与え、摺動面を切刃ですくい取るようにして、摺動面に閉曲線の長軸が摺動方向に対して所定の角度をもって傾斜する複数の凹部を切削加工する。この凹部を加工するときの相対送りは、直線送り軸の少なくとも2軸同時制御の送り、直線送り軸と主軸回転送り軸との少なくとも2軸同時制御の送り、又は主軸回転送り軸のみの送りがある。
Further, according to the present invention, a plurality of shallow concave portions having a closed contour which is narrow in shape and symmetrical with respect to the major axis is formed on the sliding surface of the machine device on which the moving body is guided by the guide. A sliding surface machining method in which a plurality of recesses having a first radius of curvature and a second radius of curvature are formed by cutting in a section along the major axis direction and a section along the minor axis direction of the closed curve, respectively. A cutting tool whose cutting edge shape viewed from the front in the tool feeding direction is formed in a curved shape corresponding to one of the first radius of curvature and the second radius of curvature is a tool of a cutting machine. The cutting edge movement trajectory in a plane perpendicular to the sliding surface to be machined is attached to the main shaft so as to have a curved shape corresponding to one of the first curvature radius and the second curvature radius. Relative feed between the machining tool and the sliding surface to be machined Giving, on the sliding surface, the plurality of recesses longitudinal axis of the closed curve processing method of the sliding surface for cutting so as to be inclined with respect to the sliding direction are provided.
The cutting edge shape seen from the front of the tool feed direction is a curved cutting tool such as an arc, long arc, elliptical arc with a cross-sectional shape of the recess to be obtained. Give a relative feed of at least two axes of linear feed axis or rotary feed axis simultaneously between the machining tool and the workpiece so as to form a curved shape such as an elliptical arc, and scoop the sliding surface with a cutting blade Then, a plurality of recesses in which the long axis of the closed curve is inclined at a predetermined angle with respect to the sliding direction on the sliding surface are cut. The relative feed when machining this recess is a feed of at least two axes simultaneous control of the linear feed shaft, a feed of at least two axes simultaneous control of the linear feed shaft and the spindle rotation feed shaft, or a feed of only the spindle rotation feed shaft. is there.

更に、本発明によれば、摺動面に、外形が細長形状で長軸に対して対称な閉曲線の輪郭を有する浅形の複数の凹部であって、前記閉曲線の長軸方向に沿う断面および短軸方向に沿う断面においてそれぞれ第1の曲率半径および第2の曲率半径を有する複数の凹部を切削加工により形成する摺動面の加工工具であって、切削加工機の工具主軸に装着される工具本体と、前記工具本体の先端部に加工すべき摺動面に向かって切刃を突き出して取付けられ、工具送り方向正面から見た切刃形状が前記第1の曲率半径および前記第2の曲率半径のいずれか一方に対応して曲線状に形成され、前記工具本体の中心軸線周りに180度離間し、かつ、中心軸線に対して左右対称に取付けられた2つの刃部と、を具備する摺動面の加工工具が提供される。
工具本体の先端部に中心軸線周りに180度離間し、かつ、中心軸線に対して左右対称に2つの刃部を取付けたので、一方の刃部で機械装置の摺動面に1つの方向を向いた凹部だけを行きの工程で加工し、工具本体を180度割出し後、他方の刃部で他の方向を向いた凹部だけを帰りの工程で加工する。
Furthermore, according to the present invention, the sliding surface includes a plurality of shallow concave portions having a closed curved outline symmetric with respect to the major axis and having an elongated outer shape, and a cross section along the major axis direction of the closed curve and A sliding surface processing tool for forming a plurality of recesses each having a first radius of curvature and a second radius of curvature in a cross section along a minor axis direction by cutting, and is mounted on a tool spindle of a cutting machine A tool body and a cutting edge are attached to the tip of the tool body so as to protrude toward the sliding surface to be machined, and the shape of the cutting edge viewed from the front in the tool feed direction is the first radius of curvature and the second radius. corresponding to either of the radius of curvature is formed in a curved shape, said spaced 180 degrees around the central axis of the tool body, and, anda two blade section attached symmetrically with respect to the central axis A sliding surface machining tool is provided.
It spaced 180 degrees around the central axis at the distal end of the tool body, and, since fitted with two blade portions symmetrically relative to the central axis, the one direction on the sliding surface of the mechanical device at one edge portion Only the concave portion facing is processed in the going process, and after the tool body is indexed 180 degrees, only the concave portion facing the other direction is processed in the returning process by the other blade portion.

本発明によれば、摺動面の細長の閉曲線をなす複数の凹部は、その閉曲線の長軸が摺動方向に対して傾斜した方向を向くように形成され、かつ、隣接する凹部が互いに部分的に重畳して、摺動面に供給した潤滑油が凹部間を流通可能に形成されているので、凹部に溜った潤滑油は、移動体の移動に伴って移動方向の後方及び斜め後方の隣接する凹部へ次々に流動して、容易に摺動面全域の凹部に行き亘り、摺動面全体が均一に潤滑されて摺動面の偏摩耗が少なくなった。そして、移動体の位置決め精度や運動精度を向上させることができた。   According to the present invention, the plurality of recesses forming an elongated closed curve of the sliding surface are formed so that the major axis of the closed curve faces the direction inclined with respect to the sliding direction, and adjacent recesses are part of each other. Since the lubricating oil supplied to the sliding surface is formed so as to be able to flow between the concave portions, the lubricating oil accumulated in the concave portions is moved backward and obliquely rearward in the moving direction as the moving body moves. It flowed to the adjacent recesses one after another and easily reached the recesses in the entire sliding surface, and the entire sliding surface was evenly lubricated to reduce uneven wear on the sliding surface. The positioning accuracy and motion accuracy of the moving body could be improved.

また、本発明の加工方法によれば、工具送り方向正面から見た切刃形状が得るべき凹部の断面形状の加工工具を用い、工具移動軌跡が曲線状になるように被加工物との間で相対送りを与えて摺動面の凹部を切削加工するので、マシニングセンタやNCフライス盤等の通常のNC切削加工機で容易に、短時間に摺動面に複数の凹部を加工することができた。また、ダブテール形やV形の傾斜した摺動面に凹部を加工する場合であっても、被加工物を加工装置に対して斜めに保持したり、主軸頭にアングルヘッドを取付けなくても、容易に、短時間で複数の凹部を形成することができた。
また、本発明の加工工具によれば、工具本体の先端部に、中心軸線周りに180度離間し、かつ、中心軸線に対して対称に2つの刃部を取付けたので、行きと帰りの往復工程を用いて摺動面に凹部を能率良く加工できた。そして、工具本体の断面形状をほぼ台形状に構成し、その末広がりの先端部に刃部を取付けたら、ダブテール形の狭い摺動面の内奥部でも、被加工物と工具とが干渉しないで凹部を加工することができた。
In addition, according to the machining method of the present invention, a machining tool having a cross-sectional shape of a recess to be obtained as a cutting edge shape as viewed from the front in the tool feed direction is used, and the tool movement trajectory is curved with a workpiece. With this, relative recesses are applied to cut the recesses on the sliding surface, so it was possible to easily process multiple recesses on the sliding surface in a short time with a normal NC cutting machine such as a machining center or NC milling machine. . Also, even when processing recesses on dovetail or V-shaped inclined sliding surfaces, the workpiece can be held at an angle with respect to the processing device, or without attaching an angle head to the spindle head. A plurality of recesses could be easily formed in a short time.
Further, according to the machining tool of the present invention, since the two blade portions are attached to the tip end portion of the tool main body 180 degrees apart around the central axis and symmetrically with respect to the central axis, the reciprocation between going and returning Using the process, the concave portion could be efficiently processed on the sliding surface. And if the cross-sectional shape of the tool body is configured in a trapezoidal shape and the blade is attached to the tip of the diverging tip, the work piece and the tool will not interfere with each other even inside the narrow dovetail sliding surface. The recess could be processed.

以下、添付図面を参照して本発明の好ましい実施の形態を説明する。先ず、図2を参照すると、工作機械の移動体の一例として、テーブル11の端面が図示されている。図1のテーブルは摺動面の加工方法について説明するため、天地逆に表示されている。テーブル11は、ワーク(図示せず)を載置、固定するためのワーク取付面13と、該ワーク取付面13の反対側に設けられ工作機械のベッド(図示せず)内に延設されたボールネジ(X軸送りねじ)と係合するナット(図示せず)を取付けるためのナット取付部15と、前記ベッドにおいてX軸方向に延設されたガイド(図示せず)に沿って摺動するダブテール形の摺動面17とを有している。前記ガイドは、一例として研削加工された傾斜案内面(図示せず)と水平案内面(図示せず)とを有し、テーブル11のダブテール形の摺動面17は、前記ベッドのガイドの傾斜案内面と水平案内面とに対面するように配置される摺動面19a及び摺動面19bを有している。本実施の形態では、摺動面19a及び摺動面19bには、以下に説明する潤滑油溜りとしての複数の凹部51が形成されている。   Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. First, referring to FIG. 2, an end surface of a table 11 is illustrated as an example of a moving body of a machine tool. The table in FIG. 1 is displayed upside down in order to explain the method of processing the sliding surface. The table 11 is provided on a side opposite to the workpiece mounting surface 13 for mounting and fixing a workpiece (not shown), and extends in a bed (not shown) of the machine tool. It slides along a nut mounting portion 15 for mounting a nut (not shown) that engages with a ball screw (X-axis feed screw) and a guide (not shown) extending in the X-axis direction on the bed. And a dovetail-shaped sliding surface 17. The guide has an inclined guide surface (not shown) and a horizontal guide surface (not shown) that are ground as an example, and the dovetail-shaped sliding surface 17 of the table 11 is an inclination of the guide of the bed. The sliding surface 19a and the sliding surface 19b are arranged so as to face the guide surface and the horizontal guide surface. In the present embodiment, the sliding surface 19a and the sliding surface 19b are formed with a plurality of recesses 51 as a lubricating oil reservoir described below.

図2、3において、工具21は摺動面19aに凹部51を加工するための工具であり、切削加工機(図示せず)の工具主軸(図示せず)先端に取付けられる断面形状がほぼ台形の円錐台状の工具本体23を具備している。前記切削加工機は、前記工具主軸を被加工物(テーブル11)に対してX軸、Y軸、Z軸の直交三軸方向に相対的にNC送りするための直動送り装置(図示せず)と、前記工具主軸をその中心軸線周りにNCにより回転割出し可能な主軸C軸送り装置(図示せず)とを具備している。   2 and 3, a tool 21 is a tool for machining the recess 51 on the sliding surface 19a, and the cross-sectional shape attached to the tip of a tool spindle (not shown) of a cutting machine (not shown) is substantially trapezoidal. The truncated cone-shaped tool body 23 is provided. The cutting machine is a linear feed device (not shown) for NC feeding the tool spindle relative to the workpiece (table 11) in the three orthogonal directions of the X, Y, and Z axes. ) And a spindle C-axis feeding device (not shown) capable of indexing the tool spindle around the central axis by NC.

凹部の切削加工とは、工具を回転させず、一定の姿勢を保持したままX、Y、Z軸の少なくとも2軸を合成した方向に被加工物との間で相対移動させ、切刃移動軌跡が円弧、長円弧、楕円弧等の曲線状になるように、すなわち切刃が被加工物をすくい取るように動かして被加工物に凹部を切削加工するものである。切刃の正面形状と同じ円弧、長円弧、楕円弧等の曲線断面形状の凹部が加工できる。切削加工機は、通常のマシニングセンタやNCフライス盤を用いることができ、工具主軸に加工工具を装着し、工具主軸の回転を固定して、テーブルに取付けた被加工物との間で相対移動を行わせるのである。主軸C軸送り装置が付属しているので、工具の回転割出しが行える。   The cutting of the recess means that the tool is not rotated, but is moved relative to the workpiece in a direction that combines at least two of the X, Y, and Z axes while maintaining a constant posture. Is formed so as to have a curved shape such as an arc, a long arc, an elliptical arc, or the like, that is, the cutting blade moves so as to scoop up the workpiece and cuts the recess in the workpiece. A concave portion having a curved cross-sectional shape such as an arc, a long arc, or an elliptical arc that is the same as the front shape of the cutting edge can be processed. The cutting machine can use a normal machining center or NC milling machine, attach the machining tool to the tool spindle, fix the rotation of the tool spindle, and move relative to the workpiece mounted on the table. To make it happen. Since the spindle C-axis feeding device is attached, it is possible to index the rotation of the tool.

工具21の工具本体23は、前記工具主軸に取付けるために中心軸線Oに沿って貫通、形成された取付穴25、工具本体23の末広がりの下方部分の側面において中心軸線Oに関して対称に形成された切欠部27を有し、該切欠部27には、切刃を形成するスローアウェーチップ41(図5参照)を受容するための凹所から成る受容部29が形成されている。取付穴25には中心軸(図示せず)が固定される。中心軸線Oは、工具本体23を前記切削加工機の工具主軸先端部に取付けたときに、前記切削加工機の工具主軸軸線に一致する。   The tool main body 23 of the tool 21 is formed symmetrically with respect to the central axis O on the side surface of the lower portion of the lower end portion of the tool main body 23, the mounting hole 25 penetrating and formed along the central axis O to be attached to the tool spindle. The cutout portion 27 has a receiving portion 29 formed of a recess for receiving a throw-away tip 41 (see FIG. 5) that forms a cutting edge. A central axis (not shown) is fixed to the mounting hole 25. The center axis O coincides with the tool spindle axis of the cutting machine when the tool body 23 is attached to the tool spindle tip of the cutting machine.

受容部29は、スローアウェーチップ41に整合する外形形状と、中心軸線Oに対して傾斜した底面29aとを有し、中心部にスローアウェーチップ41を固定するためのボルト(図示せず)と螺合するボルト穴29bが形成されている。工具21の受容部29は、切刃45が工具本体23の側面から突き出してスローアウェーチップ41を取付けられるように形成されている。また、受容部29の底面29aの中心軸線Oに関する傾斜は、前記切削加工機の工具主軸をC軸方向に回転割出しすることにより、スローアウェーチップ41の切刃45が摺動面19aに対して垂直に配置可能な角度となっている。本実施の形態では、スローアウェーチップ41は工具本体23の下方部分に、中心軸線O周りに180度離間して、左右対称になるように2つ取付けられている。   The receiving portion 29 has an outer shape matching the throw away tip 41 and a bottom surface 29a inclined with respect to the central axis O, and a bolt (not shown) for fixing the throw away tip 41 to the center portion. A bolt hole 29b to be screwed is formed. The receiving portion 29 of the tool 21 is formed such that the cutting edge 45 protrudes from the side surface of the tool body 23 and the throw away tip 41 can be attached. Further, the inclination of the bottom surface 29a of the receiving portion 29 with respect to the central axis O is determined by rotating and indexing the tool spindle of the cutting machine in the C-axis direction so that the cutting edge 45 of the throw away tip 41 is moved with respect to the sliding surface 19a. The angle can be arranged vertically. In the present embodiment, two throwaway tips 41 are attached to the lower portion of the tool body 23 so as to be bilaterally symmetrical with a separation of 180 degrees around the central axis O.

図4を参照すると、工具31は、摺動面19bに凹部51を加工するための工具であり、前記切削加工機の工具主軸の先端に取付けられる断面形状がほぼ台形の円錐台状の工具本体33を具備している。工具本体33は、前記工具主軸に取付けるために中心軸線Oに沿って貫通、形成された取付穴35、工具本体33の末広がりの先端部側面において中心軸線Oに関して対称に形成された切欠部37を有し、該切欠部37には、スローアウェーチップ41を受容する凹所より成る受容部39が形成されている。取付穴35には中心軸(図示せず)が固定される。受容部39は、スローアウェーチップ41に整合する外形形状と、中心軸線Oに対して平行に形成された底面39aとを有し、中心部にスローアウェーチップ41を固定するためのボルト(図示せず)と螺合するボルト穴39bが形成されている。工具31の受容部39は、切刃45が工具本体33の底面から突き出してスローアウェーチップ41を取付けられるように形成されている。本実施形態では、スローアウェーチップ41は工具本体33の下方部分に、中心軸線O周りに180度離間して、左右対称になるように2つ取付けられている。   Referring to FIG. 4, a tool 31 is a tool for machining the recess 51 in the sliding surface 19b, and a tool body having a truncated cone shape with a substantially trapezoidal cross section attached to the tip of the tool spindle of the cutting machine. 33. The tool main body 33 has a mounting hole 35 formed through and formed along the central axis O to be attached to the tool spindle, and a notch 37 formed symmetrically with respect to the central axis O on the side surface of the distal end portion of the tool main body 33 that spreads outward. The notch 37 has a receiving portion 39 formed of a recess for receiving the throw away tip 41. A central axis (not shown) is fixed to the mounting hole 35. The receiving portion 39 has an outer shape matching the throwaway tip 41 and a bottom surface 39a formed in parallel to the central axis O, and a bolt (not shown) for fixing the throwaway tip 41 to the center portion. A bolt hole 39b is formed to be screwed together. The receiving portion 39 of the tool 31 is formed so that the cutting edge 45 protrudes from the bottom surface of the tool body 33 and the throw away tip 41 can be attached. In the present embodiment, two throwaway tips 41 are attached to the lower portion of the tool body 33 so as to be left-right symmetrically spaced 180 degrees around the central axis O.

図5において、スローアウェーチップ41は、概ね菱形を呈しており、工具21、31の受容部29、39にボルト(図示せず)にて固定するための取付穴43と、所定半径の円弧状の切刃45とを有している。図5において、切刃45は50mmの半径を有しているが、切刃45の半径は、これに限定されず、50mmよりも大きく例えば75mmまたは50mmよりも小さく例えば30mmとすることができる。要は、摺動面に加工する凹部51の断面形状に対応した形状、寸法の切刃45を用いる。スローアウェーチップ41は、その切刃45が摺動面19aに対面できるように、工具21の受容部29に装着され、取付穴43を貫通させて固定ボルトをボルト穴29bに螺合することにより工具21に固定される。同様に、スローアウェーチップ41は、その切刃45が摺動面19bに対面できるように、工具31の受容部39に装着され、取付穴43を貫通させて固定ボルトをボルト穴39bに螺合することにより工具31に固定される。   In FIG. 5, the throw-away tip 41 has a generally rhombus shape, a mounting hole 43 for fixing to the receiving portions 29 and 39 of the tools 21 and 31 with bolts (not shown), and an arc shape with a predetermined radius. And a cutting blade 45. In FIG. 5, the cutting edge 45 has a radius of 50 mm, but the radius of the cutting edge 45 is not limited to this, and may be larger than 50 mm, for example, 75 mm or smaller than 50 mm, for example, 30 mm. In short, a cutting blade 45 having a shape and size corresponding to the cross-sectional shape of the recess 51 to be processed into the sliding surface is used. The throw away tip 41 is mounted on the receiving portion 29 of the tool 21 so that the cutting edge 45 can face the sliding surface 19a, and the fixing bolt is screwed into the bolt hole 29b through the mounting hole 43. It is fixed to the tool 21. Similarly, the throwaway tip 41 is mounted on the receiving portion 39 of the tool 31 so that the cutting edge 45 can face the sliding surface 19b, and the fixing bolt is screwed into the bolt hole 39b through the mounting hole 43. By doing so, the tool 31 is fixed.

次に、図1及び図6〜8を参照して凹部について説明する。摺動面19a及び摺動面19bに形成される複数の凹部51の各々は、摺動面19a及び摺動面19bに外形が閉曲線を有する細長形状の輪郭を有した浅形の窪みにて形成される。この閉曲線は、摺動面と凹部との稜線のことである。一例として、凹部51は、長軸ALと、長軸ALに対して横断方向に延びる短軸ASとを有し、長軸AL方向に長い対称形状の閉曲線によりなる輪郭を有するように形成することができる(図8(a)参照)。また、凹部51は、長軸ALに沿う断面において曲率半径RL(図8(b)参照)、短軸ASに沿う断面において曲率半径RS(図8(c)参照)を有するように形成することができる。本実施の形態では、曲率半径RLは切刃45の半径50mmと等しく、曲率半径RSは例えば10mmであり、凹部51の深さは0.12mmである。また、長軸ALに沿う断面形状は円弧状に限らず、長円弧状(舟形状)、楕円弧状等、なめらかな曲線形状であればよい。もちろん、これに対応して切刃45が長円弧状、楕円弧状のスローアウェーチップを用いる必要はある。 Next, the recess will be described with reference to FIG. 1 and FIGS. Each of the plurality of recesses 51 formed on the sliding surface 19a and the sliding surface 19b is formed by a shallow recess having an elongated profile with an outer shape having a closed curve on the sliding surface 19a and the sliding surface 19b. Is done. This closed curve is the ridgeline between the sliding surface and the recess. As an example, the recess 51 has a major axis A L, and a minor axis A S extending transversely to the longitudinal axis A L, so as to have a profile composed by closed curve of long symmetrical shape the major axis A L direction (See FIG. 8A). Further, the recess 51 has a curvature radius R L (see FIG. 8B) in a cross section along the long axis A L and a curvature radius R S (see FIG. 8C) in a cross section along the short axis A S. Can be formed. In the present embodiment, the radius of curvature R L is equal to the radius of 50 mm of the cutting edge 45, the radius of curvature R S is, for example, 10 mm, and the depth of the recess 51 is 0.12 mm. The cross-sectional shape along the major axis A L is not limited to the arc shape, the long arc-shaped (boat-shaped), elliptical shape, or the like, may be a smooth curve shape. Of course, it is necessary to use a throwaway tip having a long arc shape or an elliptic arc shape for the cutting edge 45 correspondingly.

細長形状の複数の凹部51は、その長く延びる方向(長軸方向)が、テーブル等の移動体の摺動方向、本実施形態ではX軸方向に対して所定の角度をもって傾斜した複数の第1の凹部511と、前記第1の凹部511の方向とは異なる方向へX軸方向に対して傾斜した複数の第2の凹部512とから成る(図1、6参照)。図1は、凹部51が長軸ALと、長軸ALに垂直な方向である短軸ASとを有する場合において、第1の凹部511の長軸AL1が前記移動体の摺動方向(X軸方向)に対して角度αをもって傾斜し、第2の凹部512の長軸AL2が角度βをもって傾斜した例を示している。角度α、βは、一例として、前記移動体の摺動方向(X軸方向)に対して夫々45°と−45°とすることができる。 The plurality of elongated recesses 51 have a plurality of first recesses whose long extending directions (long axis directions) are inclined at a predetermined angle with respect to the sliding direction of a moving body such as a table, in this embodiment, the X axis direction. the recesses 51 1, and a second recess 51 2 which plural inclined with respect to the X-axis direction to a direction different from the first recess 51 1 direction (see FIG. 1,6). FIG. 1 shows that when the recess 51 has a long axis A L and a short axis A S that is perpendicular to the long axis A L , the long axis A L1 of the first recess 51 1 is slid on the moving body. at an angle α inclined to the moving direction (X axis direction), the second recess 51 second long axis a L2 is an example which is inclined at an angle beta. As an example, the angles α and β can be set to 45 ° and −45 ° with respect to the sliding direction (X-axis direction) of the moving body, respectively.

第1と第2の凹部511、512は、X軸、Y軸方向に所定のピッチPX、PY(図6参照)にて交互に形成され、かつ隣接する凹部511、512の長手方向の端部が部分的に重なり合って凹部が連通されるように形成されている。特に図1において、斜線で示す第1の凹部511に関して見ると、X軸方向に隣接する第2の凹部512に対しては参照符号53で示す部分で重なり合っており、X軸に垂直なY軸方向に隣接する第2の凹部512に対しては参照符号55で示す部分で重なり合っている。 The first and second recesses 51 1 and 51 2 are alternately formed at predetermined pitches P X and P Y (see FIG. 6) in the X-axis and Y-axis directions, and adjacent recesses 51 1 and 51 2. The end portions in the longitudinal direction are partially overlapped with each other so that the recesses communicate with each other. Particularly in Figure 1, when viewed with respect to the first recess 51 1 shown by oblique lines, for the second recess 51 2 adjacent in the X-axis direction are overlapped at a portion indicated by reference numeral 53, perpendicular to the X axis overlap in the portion indicated by reference numeral 55 for the second recess 51 2 adjacent in the Y-axis direction.

複数の第1と第2の凹部511、512は、図7に示すように、Y軸方向に並んだ複数の凹部を1つの組として、この組のX軸方向に隣接する組を一定のオフセット長さδをもってY軸方向にオフセットするように配置し、更に、次々とX軸方向に隣接する組をオフセット長さδずつY軸方向にオフセットして配置してもよい。PX、PYは本実施の形態では共に4.9mm、δは1mmである。 As shown in FIG. 7, the plurality of first and second recesses 51 1 and 51 2 are a set of a plurality of recesses arranged in the Y-axis direction, and a set adjacent to the X-axis direction of this set is constant. May be arranged so as to be offset in the Y-axis direction with a certain offset length δ, and further, groups adjacent in the X-axis direction may be successively offset in the Y-axis direction by an offset length δ. In the present embodiment, P X and P Y are both 4.9 mm and δ is 1 mm.

図6及び図7からわかるように、凹部51の形成された摺動面の任意の位置に、摺動方向すなわち本実施の形態においてはX軸方向の直線を引くと、その直線は、必ず摺動面同士が接触しない凹部51と接触部57の両方の部分を万遍なく横切る。ということは、摺動面の全ての部分が必ず摺れ合うことであり、摺動面全域がほぼ均等に摩耗する。もし、任意に引いた直線が、接触部57を横切らず、凹部51しか横切らないようなパターンに凹部51を形成したとすると、その部分は一対の摺動面が摺れ合っていないので摩耗せず、長期間使用すると摺動面に凸形状のX軸方向のすじが形成され、好ましくない。
凹部の閉曲線の長軸は、摺動方向に対して第1と第2の方向を向くという2方向に限らず、第3、第4の方向等、3つ以上の多方向を向く形態であってもよい。要は、閉曲線の長軸が摺動方向に対して傾斜した複数の方向を向き、かつ、隣接する凹部が互いに部分的に重なり合って連通され、移動体の移動に伴って潤滑油が凹部間を流れるように摺動面に凹部が形成されていればよい。
As can be seen from FIGS. 6 and 7, if a straight line in the sliding direction, that is, the X-axis direction in this embodiment is drawn at an arbitrary position on the sliding surface where the recess 51 is formed, the straight line is always slid. It crosses both the concave portion 51 and the contact portion 57 where the moving surfaces do not contact each other. This means that all parts of the sliding surface are rubbed with each other, and the entire sliding surface is worn almost uniformly. If the concave portion 51 is formed in a pattern in which a straight line drawn arbitrarily does not cross the contact portion 57 but crosses only the concave portion 51, the pair of sliding surfaces do not slide against each other. If it is used for a long period of time, convex X-axis streaks are formed on the sliding surface, which is not preferable.
The major axis of the closed curve of the concave portion is not limited to the two directions of facing the first and second directions with respect to the sliding direction, but is a mode of facing three or more multi-directions such as the third and fourth directions. May be. In short, the long axis of the closed curve faces a plurality of directions inclined with respect to the sliding direction, and adjacent recesses are partially overlapped and communicated with each other, and the lubricant moves between the recesses as the moving body moves. What is necessary is just to form the recessed part in the sliding surface so that it may flow.

以下、凹部511、512の加工方法を説明する。本実施の形態によれば、摺動面19aに凹部511、512を加工する場合は図2、3に示した工具21が使用され、摺動面19bに凹部511、512を加工する場合は図4に示した工具31が使用される。また、本実施の形態によれば、複数の第1と第2の凹部511、512の一方の全てを摺動面19a又は摺動面19bに形成し、その後、複数の第1と第2の凹部511、512の他方が形成される。 Hereinafter will be described a method of processing recess 51 1, 51 2. According to this embodiment, when machining the recesses 51 1 and 51 2 on the sliding surface 19a, the tool 21 shown in FIGS. 2 and 3 is used, and the recesses 51 1 and 51 2 are machined on the sliding surface 19b. When doing so, the tool 31 shown in FIG. 4 is used. In addition, according to the present embodiment, one of the plurality of first and second recesses 51 1 and 51 2 is formed on the sliding surface 19a or the sliding surface 19b, and then the plurality of first and second recesses 51 1 and 51 2 are formed. The other of the two recesses 51 1 and 51 2 is formed.

摺動面19aに複数の第1の凹部511を加工する場合は、先ず、工具21に取付けられた2つのスローアウェーチップ41の一方の切刃45、より詳細にはスローアウェーチップ41のすくい面が、第1の軸線AL1に沿って摺動面19aに対して垂直となるように、前記切削加工機の工具主軸をC軸方向に回転割出しすることにより工具21の工具主軸周りの回転位置決めが行われる。複数の第2の凹部512を加工する場合は、スローアウェーチップ41のすくい面が、第2の軸線AL2に沿って摺動面19aに対して垂直となるように、工具21が工具主軸周りに割出し位置決めされる。つまり、工具21の受容部29の底面29aは、第1と第2の軸線AL1、AL2に沿って摺動面19aに対して垂直となるように、工具21の工具主軸周りに割出し位置決め可能なように、中心軸線Oに関して傾斜している。 When machining a plurality of first recesses 51 1 on the sliding surface 19a, first, one cutting edge 45 of the two throwaway tips 41 attached to the tool 21, more specifically, scooping of the throwaway tip 41 is performed. By rotating and indexing the tool spindle of the cutting machine in the C-axis direction so that the surface is perpendicular to the sliding surface 19a along the first axis A L1 , the tool 21 has a tool spindle around the tool spindle. Rotational positioning is performed. When processing a plurality of second recesses 51 2, the rake face of the cutter insert 41, such that the perpendicular to the sliding surface 19a along a second axis A L2, the tool 21 is a tool spindle Indexed and positioned around. That is, the bottom surface 29a of the receiving portion 29 of the tool 21 is indexed around the tool spindle of the tool 21 so as to be perpendicular to the sliding surface 19a along the first and second axes A L1 and A L2. It is inclined with respect to the central axis O so that positioning is possible.

本実施の形態では、摺動面19aに対するすくい面の角度を一定に維持した状態で、前記切削加工機のX軸、Y軸、Z軸の送り軸によって、切刃45を摺動面19aに対して相対移動させて、凹部51が1つずつ切削加工される。特に、図8に示す凹部51を形成する場合には、図5において曲率半径RLを有する切刃45が、摺動面19aに対して曲率半径RSを有した円弧に沿って相対移動するように、切削加工機のX軸、Y軸、Z軸の送り軸が制御される。つまり、切刃45で摺動面をすくい取るように動かして切削加工が行われ、凹部51が形成される。切刃45の相対移動の軌跡は、なめらかな曲線なら円弧に限らず長円弧、楕円弧等でもよい。
曲率半径Rsを有する切刃が摺動面に対して曲率半径RLを有した円弧に沿って相対移動するように切削加工を行ってもよい。
In the present embodiment, the cutting edge 45 is moved to the sliding surface 19a by the X-axis, Y-axis, and Z-axis feed axes of the cutting machine while keeping the angle of the rake face with respect to the sliding surface 19a constant. The recesses 51 are cut one by one by moving relative to each other. In particular, when the recess 51 shown in FIG. 8 is formed, the cutting blade 45 having the curvature radius R L in FIG. 5 moves relative to the sliding surface 19a along an arc having the curvature radius R S. Thus, the feed axes of the X axis, the Y axis, and the Z axis of the cutting machine are controlled. That is, cutting is performed by moving the cutting surface 45 so as to scoop the sliding surface, and the recess 51 is formed. The locus of relative movement of the cutting blade 45 is not limited to an arc as long as it is a smooth curve, and may be a long arc, an elliptic arc, or the like.
Cutting may be performed such that the cutting edge having the curvature radius Rs moves relative to the sliding surface along an arc having the curvature radius R L.

こうして、複数の第1と第2の凹部511、512の一方の全てが摺動面19aに形成されると、工具主軸周りに工具21を180度反転して、工具21に取付けられた2つのスローアウェーチップ41の他方の切刃45が傾斜摺動面19aに対して垂直に回転位置決めされ、帰りの工程で上述した方法と同様に、複数の第1と第2の凹部511、512の他方が摺動面19aに形成される。 Thus, when one of the plurality of first and second recesses 51 1 and 51 2 is formed on the sliding surface 19a, the tool 21 is turned 180 degrees around the tool spindle and attached to the tool 21. The other cutting edge 45 of the two throwaway tips 41 is rotationally positioned perpendicular to the inclined sliding surface 19a, and in the same manner as described above in the return step, a plurality of first and second recesses 51 1 , 51 2 of the other is formed on the sliding surface 19a.

更に、摺動面19bに凹部51を加工する場合は、図4に示した工具31が使用され、摺動面19aの場合と同様に、切刃45が第1と第2の軸線AL1、AL2に沿うように、工具31が工具主軸周りに割出し位置決めされる。このとき、工具31の受容部39の底面39aが中心軸線Oに平行に形成されているので、工具31の工具主軸周りの回転位置によらず、切刃45は常に摺動面19bに関して垂直に位置決めされる。 Further, when machining the recess 51 in the sliding surface 19b, the tool 31 shown in FIG. 4 is used, and the cutting blade 45 is connected to the first and second axes A L1 , as in the sliding surface 19a. The tool 31 is indexed and positioned around the tool spindle along A L2 . At this time, since the bottom surface 39a of the receiving portion 39 of the tool 31 is formed parallel to the central axis O, the cutting edge 45 is always perpendicular to the sliding surface 19b regardless of the rotational position of the tool 31 around the tool spindle. Positioned.

次いで、摺動面19aの場合と同様に、摺動面19bに対するスローアウェーチップ41のすくい面の角度を一定に維持した状態で、前記切削加工機のX軸、Y軸、Z軸の送り軸によって、切刃45を摺動面19bに対して相対移動させて、凹部51が1つずつ形成される。その際、複数の第1と第2の凹部511、512の一方のみを先ず摺動面19bに形成し、その後、複数の第1と第2の凹部511、512の他方を形成することは、摺動面19aの場合と同様である。工具31に2つのスローアウェーチップ41が設けてあるので工具31を中心軸線O周りに180度反転して、帰りの工程でも加工すれば、凹部511、512を能率良く形成できる。 Next, as in the case of the sliding surface 19a, the feed axes of the X-axis, Y-axis, and Z-axis of the cutting machine with the angle of the rake face of the throw away tip 41 with respect to the sliding surface 19b maintained constant. Thus, the cutting blade 45 is moved relative to the sliding surface 19b to form the concave portions 51 one by one. At that time, only one of the plurality of first and second recesses 51 1 and 51 2 is first formed on the sliding surface 19b, and then the other of the plurality of first and second recesses 51 1 and 51 2 is formed. This is the same as the case of the sliding surface 19a. Since the tool 31 is provided with two throwaway tips 41, the recesses 51 1 and 51 2 can be efficiently formed if the tool 31 is turned 180 degrees around the central axis O and processed in the return process.

特に、本実施の形態では、凹部51は、テーブル11の摺動方向(X軸方向)に対して互いに異なる方向に延びる細長形状を有した複数の第1と第2の凹部511、512から成り、複数の第1と第2の凹部511、512は、各摺動面19a、19bにテーブル11の摺動方向(X軸方向)および該摺動方向に垂直な方向(Y軸方向)に交互に配設され、かつ隣接する凹部511、512の長手方向の端部が部分的に重なり合って凹部が連通するように形成されているので、凹部51に溜った潤滑油は、テーブルの移動に伴って移動方向斜め後方の隣接する凹部51へと次々に流動し、摺動面全域の凹部51へ潤滑油が行き亘る。つまり、摺動面19a、19bと案内面との間に介在する潤滑油の分布が均一となる。これにより摺動面の偏摩耗が少なくなる。 In particular, in the present embodiment, the recess 51 has a plurality of first and second recesses 51 1 , 51 2 having elongated shapes extending in different directions with respect to the sliding direction (X-axis direction) of the table 11. The plurality of first and second recesses 51 1 , 51 2 are respectively formed on the sliding surfaces 19a, 19b in the sliding direction of the table 11 (X-axis direction) and the direction perpendicular to the sliding direction (Y-axis) arranged alternately in the direction), and since the recess ends of the adjacent concave portions 51 1, 51 2 in the longitudinal direction partially overlap it is formed so as to communicate the lubricating oil collected in the recesses 51 As the table moves, the fluid flows one after another to the adjacent recesses 51 obliquely rearward in the moving direction, and the lubricating oil reaches the recesses 51 over the entire sliding surface. That is, the distribution of the lubricating oil interposed between the sliding surfaces 19a and 19b and the guide surface becomes uniform. This reduces uneven wear on the sliding surface.

また、潤滑油供給孔付近の特定の凹部51に余分な潤滑油が流入しても、余分な潤滑油はテーブル11の移動に伴って短時間に隣接する凹部51へ流通し、潤滑油の均一な分布が維持される。これらにより、テーブル11の位置決め精度や運動精度が向上し、本摺動面を備えた工作機械によるワークの加工精度が向上する。なお、摺動面19a、19bの周縁部は、凹部51を形成しない領域で囲まれるようにして、潤滑油の周縁部からの流出が少なくなるようにしている。   Further, even if excess lubricating oil flows into a specific recess 51 near the lubricating oil supply hole, the excess lubricating oil circulates to the adjacent recess 51 in a short time as the table 11 moves, and the lubricating oil is evenly distributed. Distribution is maintained. As a result, the positioning accuracy and motion accuracy of the table 11 are improved, and the processing accuracy of the workpiece by the machine tool having the sliding surface is improved. The peripheral portions of the sliding surfaces 19a and 19b are surrounded by a region where the recess 51 is not formed, so that the outflow from the peripheral portion of the lubricating oil is reduced.

また、本実施の形態において、凹部51は断面形状がほぼ台形の円錐台状の工具本体23、33の末広がりの先端部側面に切刃45を有した工具21、31を、回転させることなく、X、Y、Z軸の少なくとも同時2軸制御の相対送りを与えることにより切削加工されるので、摺動面19a及び摺動面19bで成る狭い空間に面したダブテール形の摺動面17の内奥部まで凹部51を形成することが可能である。   Further, in the present embodiment, the recess 51 does not rotate the tools 21 and 31 having the cutting edge 45 on the side surfaces of the distal ends of the frustoconical tool bodies 23 and 33 having a substantially trapezoidal cross-section. Since cutting is performed by providing relative feed of at least simultaneous biaxial control of the X, Y, and Z axes, the dovetail-shaped sliding surface 17 facing the narrow space formed by the sliding surface 19a and the sliding surface 19b. It is possible to form the recessed part 51 to the inner part.

本実施の形態では、凹部51は移動体としてのテーブル11の摺動面19a、19bに形成した例を説明したが、摺動面19a、19bは研削加工を施し、凹部51は、ベッドのガイドの案内面に形成してもよい。既述の実施の形態では、複数の第1と第2の凹部を摺動方向と摺動方向に対して直角な方向に形成した場合を示したが、他の方向に形成してもよい。要は、複数の第1と第2の凹部を摺動面に交互に形成してあればよい。また、本発明は、上述のような直線状の移動に限らず、ロータリテーブルやユニバーサルヘッドのように旋回する曲線状の移動が行われる摺動面にも適用できる。ダブテール形の摺動面に限らず、平形やV形の摺動面にも適用できる。凹部51を形成する摺動面は、金属材料のものでも、フッ素樹脂摺動材が貼付されているものでもよい。   In the present embodiment, the recess 51 is formed on the sliding surfaces 19a and 19b of the table 11 as a moving body. However, the sliding surfaces 19a and 19b are ground and the recess 51 is a bed guide. It may be formed on the guide surface. In the above-described embodiment, the case where the plurality of first and second recesses are formed in the sliding direction and the direction perpendicular to the sliding direction is shown, but they may be formed in other directions. In short, a plurality of first and second recesses may be formed alternately on the sliding surface. Further, the present invention is not limited to the linear movement as described above, but can also be applied to a sliding surface on which a curved movement that turns like a rotary table or a universal head is performed. The present invention can be applied not only to a dovetail sliding surface but also to a flat or V-shaped sliding surface. The sliding surface forming the recess 51 may be a metal material or a fluororesin sliding material affixed thereto.

更に、2つのスローアウェーチップを有する加工工具の実施の形態を示したが、1つのスローアウェーチップを有する加工工具であっても、平形の摺動面であれば往復工程で切削加工が行えるし、ダブテール形の摺動面であれば能率は落ちるが片道工程だけの切削加工で凹部を形成することはできる。スローアウェーチップに限らず、工具本体にろう付け等で固着するタイプのチップを用いてもよい。V形の傾斜摺動面に凹部を加工する工具は、先端が傾斜摺動面に対応した断面V形の工具本体を有し、そのV形の先端部に中心軸線に対して対称に2つの刃部を取付けて構成される。平形や角形の水平摺動面や垂直摺動面に凹部を加工する工具は、ほぼ円柱状の工具本体を有し、その先端部の端面又は側面に中心軸線に対して対称に2つの刃部を取付けて構成される。こうして、ダブテール形の摺動面に限らず、角形の摺動面の内奥部や抱き面に凹部を加工することができる。
本発明は、工作機械に限らず、XYテーブルユニットや三次元測定機など、従来摺動面にキサゲ加工を施していた機械装置に適用できる。
Furthermore, although the embodiment of the machining tool having two throwaway inserts has been shown, even a machining tool having one throwaway insert can be cut by a reciprocating process if it is a flat sliding surface. If the sliding surface has a dovetail shape, the efficiency is lowered, but the recess can be formed by a cutting process only in a one-way process. In addition to the throw-away tip, a tip that is fixed to the tool body by brazing or the like may be used. A tool for machining a recess in a V-shaped inclined sliding surface has a V-shaped tool body whose tip corresponds to the inclined sliding surface, and two V-shaped distal ends are symmetrical with respect to the central axis. It is configured with a blade. A tool for machining a recess in a flat or square horizontal sliding surface or vertical sliding surface has a substantially cylindrical tool body, and has two blade parts symmetrically with respect to the central axis on the end face or side surface of the tip part. Installed and configured. Thus, not only the dovetail-type sliding surface but also the recesses can be machined in the inner part and the holding surface of the square-shaped sliding surface.
The present invention is not limited to a machine tool, and can be applied to a machine device that has been subjected to scraping on a conventional sliding surface, such as an XY table unit or a three-dimensional measuring machine.

本実施の形態では、凹部の切削加工を工具を回転させずに行う場合について述べたが、工具を回転して行う加工方法もある。すなわち、外周に刃部を突き出した工具を主軸C軸送り装置を用いて回転させながら直動送り装置を用いて直動させる、少なくとも2軸同時制御の相対送り又は主軸C軸送りだけを与え、切刃移動軌跡が円弧、長円弧、楕円弧等の曲線状になるように、切刃が被加工物をすくい取るように動かして被加工物の摺動面に凹部を切削加工してもよい。回転する工具と被加工物とが干渉しない摺動面の場合は、この加工方法を用いることにより、能率良く凹部を形成できる。   In the present embodiment, the case where the cutting of the concave portion is performed without rotating the tool has been described, but there is also a processing method in which the tool is rotated. That is, at least two-axis simultaneous control relative feed or spindle C-axis feed only, in which a tool protruding a blade portion on the outer periphery is linearly moved using a linear feed device while rotating using a spindle C-axis feed device, is given. The recess may be cut on the sliding surface of the work piece by moving the cutting edge so as to scoop the work piece so that the moving locus of the cutting edge becomes a curved shape such as an arc, a long arc, or an elliptical arc. In the case of a sliding surface where the rotating tool and the workpiece do not interfere with each other, the recess can be efficiently formed by using this processing method.

本発明の実施の形態になる摺動面に形成した複数の第1と第2の凹部の拡大図である。It is an enlarged view of the some 1st and 2nd recessed part formed in the sliding surface which becomes embodiment of this invention. 本発明を適用する工作機械の移動体としてのテーブルの端面図であり、テーブルの傾斜した摺動面に凹部を加工するための工具と共に示す図である。It is an end view of a table as a moving body of a machine tool to which the present invention is applied, and is a view shown with a tool for processing a recess on an inclined sliding surface of the table. 図2の工具の詳細図であり、(a)は断面図、(b)は底面図である。FIG. 3 is a detailed view of the tool of FIG. 2, (a) is a cross-sectional view, and (b) is a bottom view. テーブルの水平な摺動面に凹部を加工するための工具の詳細図であり、(a)は断面図、(b)は底面図である。It is detail drawing of the tool for processing a recessed part on the horizontal sliding surface of a table, (a) is sectional drawing, (b) is a bottom view. 図3、4の工具に取付けるスローアウェーチップの拡大図である。It is an enlarged view of the throw away tip attached to the tool of FIGS. テーブルの摺動面に形成された複数の第1と第2の凹部の一例を示す平面図である。It is a top view which shows an example of several 1st and 2nd recessed part formed in the sliding surface of a table. テーブルの摺動面に形成された複数の第1と第2の凹部の他の例を示す平面図である。It is a top view which shows the other example of several 1st and 2nd recessed part formed in the sliding surface of a table. 凹部の1つを拡大して示す拡大図であり、(a)は平面図、(b)は長軸に沿う断面図、(c)は短軸に沿う断面図である。It is an enlarged view which expands and shows one of a recessed part, (a) is a top view, (b) is sectional drawing which follows a major axis, (c) is sectional drawing which follows a minor axis.

符号の説明Explanation of symbols

11 テーブル
17 ダブテール形の摺動面
19a、19b 摺動面
21、31 工具
23、33 工具本体
41 スローアウェーチップ
45 切刃
51 凹部
11 Table 17 Dovetail sliding surface 19a, 19b Sliding surface 21, 31 Tool 23, 33 Tool body 41 Throw away tip 45 Cutting edge 51 Recess

Claims (4)

ガイドに案内されて移動体が移動する摺動面を備え、前記摺動面に潤滑油が供給される機械装置であって、
案内面と被案内面とで成る一対の摺動面のいずれか一方の摺動面に、外形が細長形状で長軸に対して対称な閉曲線の輪郭を有する浅形の複数の凹部が形成され、
前記複数の凹部は、前記閉曲線の長軸方向に沿う断面および短軸方向に沿う断面においてそれぞれ第1の曲率半径および第2の曲率半径を有し、かつ、前記閉曲線の長軸が摺動方向に対して傾斜して形成され、
隣接する凹部が互いに部分的に重なり合って形成され、摺動面に供給した潤滑油が凹部間を流通可能にした摺動面を具備する機械装置。
A mechanical device provided with a sliding surface on which a moving body is guided by a guide, wherein lubricating oil is supplied to the sliding surface;
A plurality of shallow concave portions having an elongated outer shape and a contour of a closed curve symmetrical to the major axis are formed on one sliding surface of a pair of sliding surfaces including a guide surface and a guided surface. ,
The plurality of recesses have a first radius of curvature and a second radius of curvature, respectively, in a cross section along the major axis direction and a minor axis direction of the closed curve , and the major axis of the closed curve is in the sliding direction. Formed with respect to the
A mechanical apparatus comprising a sliding surface in which adjacent recesses are formed so as to partially overlap each other, and allows lubricating oil supplied to the sliding surface to flow between the recesses.
ガイドに案内されて移動体が移動する摺動面を備え、前記摺動面に潤滑油が供給される機械装置であって、
案内面と被案内面とで成る一対の摺動面のいずれか一方の摺動面に、外形が細長形状で長軸に対して対称な閉曲線の輪郭を有する浅形の複数の凹部が形成され、
前記複数の凹部は、前記閉曲線の長軸方向に沿う断面および短軸方向に沿う断面においてそれぞれ第1の曲率半径および第2の曲率半径を有し、かつ、前記閉曲線の長軸が摺動方向に対して所定の角度をもって傾斜した第1の方向に形成された第1の凹部と、前記第1の方向とは異なる第2の方向に形成された第2の凹部とから成り、
前記第1と第2の凹部を交互に形成し、かつ、隣接する凹部の長手方向の端部が部分的に重なり合って形成され、前記移動体の移動に伴って、潤滑油が凹部間を流れるようにした摺動面を具備する機械装置。
A mechanical device provided with a sliding surface on which a moving body is guided by a guide, wherein lubricating oil is supplied to the sliding surface;
A plurality of shallow concave portions having an elongated outer shape and a contour of a closed curve symmetrical to the major axis are formed on one sliding surface of a pair of sliding surfaces including a guide surface and a guided surface. ,
The plurality of recesses have a first radius of curvature and a second radius of curvature, respectively, in a cross section along the major axis direction and a minor axis direction of the closed curve , and the major axis of the closed curve is in the sliding direction. A first recess formed in a first direction inclined at a predetermined angle with respect to the second recess formed in a second direction different from the first direction,
The first and second recesses are alternately formed, and the end portions in the longitudinal direction of the adjacent recesses are partially overlapped, and the lubricant flows between the recesses as the moving body moves. A mechanical device having a sliding surface.
ガイドに案内されて移動体が移動する機械装置の摺動面に、外形が細長形状で長軸に対して対称な閉曲線の輪郭を有する浅形の複数の凹部であって、前記閉曲線の長軸方向に沿う断面および短軸方向に沿う断面においてそれぞれ第1の曲率半径および第2の曲率半径を有する複数の凹部を切削加工により形成する摺動面の加工方法であって、
工具送り方向正面から見た切刃形状が前記第1の曲率半径および前記第2の曲率半径のいずれか一方に対応して曲線状に形成された加工工具を切削加工機の工具主軸に装着し、
加工すべき摺動面に垂直な平面内の切刃移動軌跡が前記第1の曲率半径および前記第2の曲率半径のいずれか他方に対応した曲線状になるように、前記加工工具と加工すべき摺動面との間で相対送りを与え、
摺動面に、前記複数の凹部を前記閉曲線の長軸が摺動方向に対して傾斜するように切削加工する摺動面の加工方法。
A plurality of shallow recesses having a closed curved outline symmetrical to the long axis on the sliding surface of the machine device in which the moving body is guided by the guide, the long axis of the closed curve A sliding surface processing method for forming a plurality of recesses having a first radius of curvature and a second radius of curvature in a cross section along a direction and a cross section along a minor axis direction by cutting,
The machining tool cutting edge shape is formed in a curved shape corresponding to one of said first radius of curvature and the second radius of curvature as viewed from the tool feed direction front, mounted to the tool spindle of the cutting machine And
The machining tool and the machining tool are machined such that a locus of movement of the cutting edge in a plane perpendicular to the sliding surface to be machined has a curved shape corresponding to one of the first radius of curvature and the second radius of curvature . Give a relative feed to the sliding surface
The sliding surface, the processing method of the sliding surface a plurality of recesses longitudinal axis of the closed curve cutting so as to be inclined with respect to the sliding direction.
摺動面に、外形が細長形状で長軸に対して対称な閉曲線の輪郭を有する浅形の複数の凹部であって、前記閉曲線の長軸方向に沿う断面および短軸方向に沿う断面においてそれぞれ第1の曲率半径および第2の曲率半径を有する複数の凹部を切削加工により形成する摺動面の加工工具であって、
切削加工機の工具主軸に装着される工具本体と、
前記工具本体の先端部に加工すべき摺動面に向かって切刃を突き出して取付けられ、工具送り方向正面から見た切刃形状が前記第1の曲率半径および前記第2の曲率半径のいずれか一方に対応して曲線状に形成され、前記工具本体の中心軸線周りに180度離間し、かつ、中心軸線に対して左右対称に取付けられた2つの刃部と、
を具備する摺動面の加工工具。
A plurality of shallow concave portions having a closed curved outline symmetrical to the major axis on the sliding surface , each having a cross section along the major axis direction and a minor axis direction of the closed curve. A sliding surface processing tool for forming a plurality of recesses having a first radius of curvature and a second radius of curvature by cutting,
A tool body mounted on a tool spindle of a cutting machine;
A cutting edge is attached to the tip of the tool body so as to protrude toward the sliding surface to be machined, and the cutting edge shape viewed from the front in the tool feed direction is either the first radius of curvature or the second radius of curvature. or it is formed in a shape curved so as to correspond to one, and the tool spaced 180 degrees around the central axis of the body, and two blade section attached symmetrically with respect to the central axis,
A sliding surface machining tool comprising:
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