JP4679221B2 - Pipe punching device - Google Patents

Pipe punching device Download PDF

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JP4679221B2
JP4679221B2 JP2005124350A JP2005124350A JP4679221B2 JP 4679221 B2 JP4679221 B2 JP 4679221B2 JP 2005124350 A JP2005124350 A JP 2005124350A JP 2005124350 A JP2005124350 A JP 2005124350A JP 4679221 B2 JP4679221 B2 JP 4679221B2
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drilling
drive shaft
retracting
pipe
saddle member
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JP2006297557A (en
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孝裕 田中
裕司 岸本
敦史 前田
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Shinwa Sangyo Co Ltd
Osaka Gas Co Ltd
JFE Pipe Fitting Mfg Co Ltd
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Shinwa Sangyo Co Ltd
Osaka Gas Co Ltd
JFE Pipe Fitting Mfg Co Ltd
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Description

本発明は、たとえば活管分岐用継手などを取り付けるために、元管に穿孔する管用穿孔装置に関する。   The present invention relates to a pipe drilling device for drilling a main pipe in order to attach, for example, a live pipe branching joint.

従来、埋設された元管に、ガスが流送された状態で分岐継手を取り付けて分岐管を接続する場合、たとえば特許文献1に示すように、分岐口を有する分割式分岐継手を元管に抱合固定し、分岐継手の上部に取付けられたカバーから開口部を介してホールソーを突出させ、元管を穿孔した後、ホールソー等をカバー内に取出し、前記開口部を閉じて、分岐口に分岐管を接続する。
特開2001−132887
Conventionally, when a branch joint is attached to a buried main pipe in a state where gas is flowed and the branch pipe is connected, for example, as shown in Patent Document 1, a split-type branch joint having a branch port is used as the main pipe. The hole saw is projected from the cover attached to the top of the branch joint through the opening, and the main pipe is drilled. Then, the hole saw is taken out into the cover, the opening is closed, and the branch is branched. Connect the tubes.
JP2001-132877A

しかしながら、埋設された元管から分岐管を取出す場合、通常元管から側方に分岐管を取り出すため、ホールソーは管軸心から偏心した位置に向って元管の側面を穿孔する。したがって、管軸心に向って穿孔するのに比較して、不均一で激しい切削反力が生じやすい。特に穿孔の開始時や終了時などに切削反力がホールソーの刃の一部に偏って作用するが、たとえば300A程度の元管では、穿孔装置を手動で操作しているため、切削反力により作業者に大きい衝撃を与えることがあった。   However, when taking out the branch pipe from the buried main pipe, the branch saw is usually taken out from the main pipe to the side, so that the hole saw drills the side face of the main pipe toward a position eccentric from the pipe axis. Therefore, compared with drilling toward the tube axis, non-uniform and intense cutting reaction force is likely to occur. In particular, the cutting reaction force acts on a part of the hole saw blade at the start or end of drilling. However, for example, in the main pipe of about 300A, the drilling device is operated manually. There was a big impact on the worker.

本発明は上記問題点を解決して、穿孔時の切削反力を効果的に吸収してスムーズに穿孔できる管用穿孔装置を提供することを目的とする。   An object of the present invention is to solve the above-described problems and to provide a drilling device for a pipe that can effectively absorb a cutting reaction force during drilling and can smoothly drill.

ここで、構成部材には実施の形態に対応する符号を付している。
請求項1記載の発明は、被穿孔管(1)に装着されるサドル部材(3)に出退自在に設けられた出退駆動軸(14)と、当該出退駆動軸(14)の基端部に連結された穿孔用回転駆動機(17)と、当該出退駆動軸(14)の先端部に取付けられた穿孔用刃物(13)とを具備した管用穿孔装置において、
サドル部材(3)と穿孔用回転駆動機(17)の間に、当該穿孔用回転駆動機(17)をサドル部材(3)に接近離間方向に案内しかつ回り止めする支持部材(71,73)を設け、
当該支持部材は、サドル部材(3)に連結支持部材(72)を介して出退駆動軸(14)と平行に固定されたスライドバー(71)と、穿孔用回転駆動機(17)に水平アーム部(17c)を介して取付けられて前記スライドバー(71)をスライド自在に案内するスライド部材(73)とを具備し、
前記スライドバー(71)と前記連結支持部材(72)の間、および前記スライド部材(73)と前記水平アーム部(17c)の間の少なくとも一方に、出退駆動軸(14)を中心とする旋回方向の衝撃力を緩衝する緩衝部材(74a,74b)を介在させたものである。
請求項2記載の発明は、被穿孔管(1)に装着されるサドル部材(3)に出退自在に設けられた出退駆動軸(14)と、当該出退駆動軸(14)の基端部に連結された穿孔用回転駆動機(17)と、当該出退駆動軸(14)の先端部に取付けられた穿孔用刃物(13)とを具備した管用穿孔装置において、
ドル部材(3)と穿孔用回転駆動機(17)の間に、出退駆動軸(14)に外嵌されて両端部がサドル部材(3)と穿孔用回転駆動機(17)にそれぞれ固定されるとともに互いに伸縮自在に嵌合され、かつ回り止めされた上部の筒体(81a)および下部の筒体(81b)からなるガイド筒(81)を設け、
前記下部の筒体(81b)とサドル部材(3)の間、および前記上部の筒体(81a)と穿孔用回転駆動機(17)の間の少なくとも一方に、出退駆動軸(14)を中心とする旋回方向の衝撃力を緩衝する緩衝部材(82a,82b)を介在させたものである。
Here, reference numerals corresponding to the embodiments are attached to the constituent members.
Invention of claim 1, the advancing and retracting drive shaft mounted for advancing and retracting the saddle member (3) to be attached to the perforated tube (1) (14), groups of the extending and retracting the drive shaft (14) end the linked boring rotary drive motor (17), in the tube for perforating apparatus and a tip perforating knife mounted (13) of the extending and retracting the drive shaft (14),
Between the saddle member (3) and the drilling rotary drive (17), the support member (71, 73) guides and rotates the drilling rotary drive (17) toward and away from the saddle member (3). )
The support member includes a slide bar (71) fixed to the saddle member (3) in parallel with the retracting drive shaft (14) via the connection support member (72), and a drilling rotary drive (17). A slide member (73) attached via an arm portion (17c) and slidably guiding the slide bar (71);
The at least one of the slide bar (71) and the connection support member (72) and at least one of the slide member (73) and the horizontal arm portion (17c ) is centered on the retracting drive shaft (14). A buffer member (74a, 74b) for buffering the impact force in the turning direction is interposed.
According to a second aspect of the invention, the advancing and retracting drive shaft mounted for advancing and retracting the saddle member (3) to be attached to the perforated tube (1) (14), groups of the extending and retracting the drive shaft (14) end the linked boring rotary drive motor (17), in the tube for perforating apparatus and a tip perforating knife mounted (13) of the extending and retracting the drive shaft (14),
Between the saddle member (3) and a drilling rotary drive motor (17), respectively projecting and retracting the drive shaft at both ends are fitted in (14) is saddle (3) and a drilling rotary drive motor (17) A guide cylinder (81) comprising an upper cylinder body (81a) and a lower cylinder body (81b) which are fixedly fitted and telescopically fitted to each other and prevented from rotating is provided.
A retractable drive shaft (14) is provided between at least one of the lower cylindrical body (81b) and the saddle member (3) and between the upper cylindrical body (81a) and the drilling rotary drive machine (17). A buffer member (82a, 82b) for buffering the impact force in the turning direction around the center is interposed.

請求項3記載の発明は、被穿孔管(1)に装着されるサドル部材(3)に出退自在に設けられた出退駆動軸(14)と、当該出退駆動軸(14)の基端部に連結された穿孔用回転駆動機(17)と、当該出退駆動軸(14)の先端部に取付けられた穿孔用刃物(3)とを具備した管用穿孔装置において、
穿孔用回転駆動機(17)の出力軸(17a)と出退駆動軸(14)との間に減速装置(33)を介在させ
当該減速装置(33)のギヤボックス(16)とサドル部材(3)の間に、出退駆動軸(14)に平行で、前記減速装置(33)をサドル部材(3)に接近離間方向に案内しかつ回り止めするガイドロッド(15)を設け、
前記ギヤボックス(16)に設けられた受動アーム(44)と穿孔用回転駆動機(17)に設けられた水平アーム部(17c)とを連結しかつ出退駆動軸(14)に平行な支持バー(46)を設け、
前記支持バー(46)と受動アーム(44)の間、および前記支持バー(46)と水平アーム部(17c)の間の少なくとも一方に、出退駆動軸(14)を中心とする旋回方向の衝撃力を緩衝する緩衝部材(47)を介在させたものである。
請求項4記載の発明は、請求項3記載の構成において、
ギヤボックス(16)上に固定されたベースプレート(42)と当該ベースプレート(42)上に配置された受動アーム(44)とに、穿孔用回転駆動機(17)の出力軸(17a)が貫通される挿通穴(42a,44a)と、当該挿通穴(42a,44a)の両側で上下に重なる伝動穴(43,45)とを形成し、
前記伝動穴(43,45)内に防振ゴム(47)からなる緩衝部材を介装し、前記防振ゴム(47)は、前記伝動穴(43,45)の上下開口面をそれぞれ覆う固定板(49,49)と、当該固定板(49,49)および前記防振ゴム(47)を貫通する固定ボルト(50)とにより前記伝動穴(43,45)内に取り付けられたものである。
請求項5記載の発明は、被穿孔管(1)に装着されるサドル部材(3)に出退自在に設けられた出退駆動軸(14)と、当該出退駆動軸(14)の基端部に連結された穿孔用回転駆動機(17)と、当該出退駆動軸(14)の先端部に取付けられた穿孔用刃物(3)とを具備した管用穿孔装置において、
穿孔用回転駆動機(17)の出力軸(17a)と出退駆動軸(14)との間に減速装置(33)を介在させ
当該減速装置(33)のギヤボックス(16)とサドル部材(3)の間に、出退駆動軸(14)に外嵌されて前記減速装置(33)をサドル部材(3)に接近離間する方向に案内しかつ回り止めする伸縮自在なガイド筒(61)を設け、
前記ギヤボックス(16)に設けられた受動アーム(44)と穿孔用回転駆動機(17)に設けられた水平アーム部(17c)とを連結しかつ出退駆動軸(14)に平行な支持バー(46)を設け、
前記ガイド筒(61)と前記ギヤボックス(16)の間および前記ガイド筒(61)とサドル部材(3)の間の少なくとも一方に、出退駆動軸(14)を中心とする旋回方向の衝撃力を緩衝する緩衝部材(47,62a,62b)を介在させたものである。
According to a third aspect of the invention, the advancing and retracting drive shaft mounted for advancing and retracting the saddle member (3) to be attached to the perforated tube (1) (14), groups of the extending and retracting the drive shaft (14) end the linked boring rotary drive motor (17), in the tube for perforating apparatus and a tip perforating blades attached (3) of the extending and retracting the drive shaft (14),
A speed reducer (33) is interposed between the output shaft (17a) and the retracting drive shaft (14) of the rotary driving machine for drilling (17) ,
Between the gear box (16) and the saddle member (3) of the speed reducer (33), the speed reducer (33) is moved toward and away from the saddle member (3) in parallel with the retracting drive shaft (14). Provide guide rod (15) to guide and prevent rotation,
The passive arm (44) provided in the gear box (16) and the horizontal arm part (17c) provided in the rotary driving machine for drilling (17) are connected and supported in parallel with the retracting drive shaft (14). A bar (46)
At least one of the support bar (46) and the passive arm (44) , and at least one of the support bar (46) and the horizontal arm portion (17c) , in the swivel direction around the retractable drive shaft (14). A buffer member (47) for buffering the impact force is interposed.
According to a fourth aspect of the present invention, in the configuration of the third aspect,
The output shaft (17a) of the rotary drive unit for drilling (17) is passed through the base plate (42) fixed on the gear box (16) and the passive arm (44) arranged on the base plate (42). Forming a through hole (42a, 44a) and a transmission hole (43, 45) overlapping vertically on both sides of the through hole (42a, 44a),
A shock-absorbing rubber (47) cushioning member is interposed in the transmission hole (43, 45), and the vibration-proof rubber (47) is fixed to cover the upper and lower opening surfaces of the transmission hole (43, 45), respectively. A plate (49, 49) and a fixing bolt (50) penetrating the fixing plate (49, 49) and the anti-vibration rubber (47) are mounted in the transmission hole (43, 45). .
Invention of claim 5, the advancing and retracting drive shaft mounted for advancing and retracting the saddle member (3) to be attached to the perforated tube (1) (14), groups of the extending and retracting the drive shaft (14) end the linked boring rotary drive motor (17), in the tube for perforating apparatus and a tip perforating blades attached (3) of the extending and retracting the drive shaft (14),
A speed reducer (33) is interposed between the output shaft (17a) and the retracting drive shaft (14) of the rotary driving machine for drilling (17) ,
During the gear box (16) and the saddle member (3) of the reduction gear (33), toward and away from the reduction gear is fitted (33) to the saddle (3) in the projecting and retracting the drive shaft (14) An extendable guide tube (61) that guides in the direction to stop and prevents rotation,
Said parallel horizontal arm portion provided to the passive arm provided on the gear box (16) (44) and the puncture hole for a rotary drive motor (17) and (17c) in connection vital projecting and retracting the drive shaft (14) Provide support bar (46),
An impact in a turning direction about the retracting drive shaft (14) between at least one of the guide tube (61) and the gear box (16) and between the guide tube (61) and the saddle member (3). A buffer member (47, 62a, 62b) for buffering the force is interposed .

請求項1記載の発明によれば、スライドバーと連結支持部材の間や、スライド部材と水平アーム部の間に介在された緩衝部材により、穿孔用刃物が片当りして切削反力が生じ、出退駆動軸から穿孔用回転駆動機に伝達される出退駆動軸を中心とする旋回方向の衝撃力を支持できて緩衝することができ、かつ穿孔用回転駆動機の穿孔時の移動を案内するので、被穿孔管をスムーズに切削穿孔することができる。
請求項2記載の発明によれば、下部の筒体とサドル部材の間や上部の筒体(81a)と穿孔用回転駆動機の間に介在された緩衝部材により、穿孔用刃物が片当りして切削反力が生じ、出退駆動軸から穿孔用回転駆動機に伝達される出退駆動軸を中心とする旋回方向の衝撃力を支持できて緩衝することができ、かつ穿孔用回転駆動機の穿孔時の移動を案内するので、被穿孔管をスムーズに切削穿孔することができる。
According to the invention of claim 1, a cutting reaction force is generated when the drilling tool hits one side by the buffer member interposed between the slide bar and the connection support member or between the slide member and the horizontal arm portion , Supports and cushions the impact force in the turning direction around the exit / retreat drive shaft transmitted from the exit / retreat drive shaft to the drilling rotary drive, and guides the movement of the drilling rotary drive during drilling Therefore, the drilled pipe can be cut and drilled smoothly.
According to the second aspect of the present invention , the perforating blade is hit by the buffer member interposed between the lower cylindrical body and the saddle member or between the upper cylindrical body (81a) and the rotary driving machine for perforating. The cutting reaction force is generated, and the impact force in the turning direction around the retracting drive shaft transmitted from the retractable drive shaft to the drilling rotary drive can be supported and buffered, and the drilling rotary drive Since the movement at the time of drilling is guided, the drilled pipe can be smoothly cut and drilled.

請求項3記載の発明によれば、出退駆動軸に減速機を介在させた場合であっても、支持バーと受動アームの間や支持バーと水平アーム部の間に介在された緩衝部材により、穿孔時の掘削反力を効果的に支持して、出退駆動軸を中心とする旋回方向の衝撃を緩衝でき、かつ穿孔用回転駆動機の穿孔時の移動をスムーズに案内できる。
請求項5記載の発明によれば、出退駆動軸に減速機を介在させた場合であっても、ガイド筒とギヤボックスの間およびガイド筒とサドル部材の間に介在された緩衝部材により、穿孔時の掘削反力を効果的に支持して、出退駆動軸を中心とする旋回方向の衝撃を緩衝でき、かつ穿孔用回転駆動機の穿孔時の移動をスムーズに案内できる。
According to the third aspect of the present invention, even when the speed reducer is interposed on the retractable drive shaft, the buffer member interposed between the support bar and the passive arm or between the support bar and the horizontal arm portion. , and supports the drilling reaction force during drilling effectively, can buffer the turning direction of the impact around the extending and retracting the drive shaft, and can guide the movement during drilling of the drilling rotary drive machine smoothly.
According to the fifth aspect of the present invention, even when the speed reducer is interposed on the retractable drive shaft, the buffer member interposed between the guide cylinder and the gear box and between the guide cylinder and the saddle member, Effectively supporting the excavation reaction force at the time of drilling, it is possible to buffer the impact in the turning direction about the exit / retreat drive shaft and to smoothly guide the movement of the rotary drive for drilling at the time of drilling.

以下、本発明の実施の形態を図面に基づいて説明する。
[実施の形態1]
この穿孔装置は、たとえば都市ガス供給配管(以下、元管という)のガスを遮断することなく穿孔して元管に分岐管を接続する活管用の分岐継手ための、管用穿孔装置であるが、これに限るものではない。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[Embodiment 1]
This perforating apparatus is a pipe perforating apparatus, for example, for a branch joint for an active pipe that perforates without shutting off gas in a city gas supply pipe (hereinafter referred to as a main pipe) and connects the branch pipe to the main pipe. This is not a limitation.

この管用穿孔装置の基本構成を図1を参照して説明する。
被穿孔管である元管1に装着される活管用の分岐継手(サドル部材)3と、前記分岐継手3に出退自在に設けられた出退駆動軸14と、該出退駆動軸14の基端部に連結された穿孔用モータ(穿孔用回転駆動機)17と、前記出退駆動軸14の先端部に取付けられたホールソー(穿孔用刃物)13とを具備している。また分岐管継手3と穿孔用モータ17との間に、前記分岐継手3に穿孔用モータ17を接近離間方向に案内しかつ穿孔用モータ17を回り止めする支持部材(15,12b,46)が設けられている。
The basic structure of this pipe punching apparatus will be described with reference to FIG.
A branch joint (saddle member) 3 for an active pipe attached to the main pipe 1 that is a perforated pipe, a retractable drive shaft 14 provided in the branch joint 3 so as to be freely retractable, and a retractable drive shaft 14 A drilling motor (drilling rotary drive machine) 17 connected to the base end part and a hole saw (drilling cutter) 13 attached to the distal end part of the retracting drive shaft 14 are provided. Further, a support member (15, 12b, 46) for guiding the drilling motor 17 in the approaching and separating direction to the branching joint 3 and preventing the drilling motor 17 from rotating between the branch pipe joint 3 and the drilling motor 17 is provided. Is provided.

前記出退駆動軸14には、減速用ギヤ装置(減速装置)33を内蔵したギヤボックス(減速装置)16が介在されており、前記支持部材(15,12b,46)が、分岐管継手3と前記ギヤボックス16の間で出退駆動軸14と平行でかつ分岐管継手3にスライド自在に支持された可動支持部材(15,12b)と、前記ギヤボックス16と穿孔用モータ17との間に連結されて回り止めする固定支持部材である支持バー46と、で構成されている。さらに前記支持バー46が立設固定された受動アーム44とギヤボックス16の間に防振ゴム47(緩衝部材)が介在されている。また前記可動支持部材(15,12b)は、ギヤボックス16に固定されたガイドロッド15と、穿孔カバー11に取付けられてガイドロッド15をスライド自在に案内するガイド穴(案内部)12bを有する天蓋部12とで構成されている。   A gear box (reduction gear) 16 incorporating a reduction gear device (reduction gear) 33 is interposed in the retracting drive shaft 14, and the support member (15, 12 b, 46) is connected to the branch pipe joint 3. Between the gear box 16 and the drilling motor 17, and a movable support member (15, 12 b) that is slidably supported by the branch pipe joint 3 between the gear box 16 and the gear box 16. And a support bar 46, which is a fixed support member that is connected to and prevents rotation. Further, an anti-vibration rubber 47 (buffer member) is interposed between the passive arm 44 on which the support bar 46 is fixed upright and the gear box 16. The movable support member (15, 12b) is a canopy having a guide rod 15 fixed to the gear box 16 and a guide hole (guide portion) 12b attached to the perforated cover 11 to guide the guide rod 15 slidably. Part 12.

上記構成により、特に切削開始時や終了時などにホールソー13が元管1に片当りして生じる切削反力が、出退駆動軸14から減速用ギヤ装置33を介して穿孔用モータ17に伝達される。この時、穿孔用モータ17に加わる衝撃力が、支持バー46、防振ゴム47を介して減速用ギヤ装置33を内蔵したギヤボックス16に支持されるとともに、ギヤボックス16が2本のガイドロッド15により天蓋部12を有する穿孔カバー11および分岐継手3に支持される。したがって、たとえば元管軸心からずれた偏心位置に穿孔する時に、ホールソー13の刃部の片当りや切削面、接触面が変化して切削反力や振動、衝撃力が大きくても、効果的に緩衝緩衝することができ、スムーズかつ安全に穿孔作業を行うことができる。もちろん、元管1の直上から穿孔する場合でも衝撃力を大幅に緩衝することができる。   With the above configuration, the cutting reaction force generated when the hole saw 13 hits the main tube 1 at the start or end of cutting is transmitted from the retracting drive shaft 14 to the drilling motor 17 via the reduction gear device 33. Is done. At this time, the impact force applied to the drilling motor 17 is supported by the gear box 16 including the reduction gear device 33 through the support bar 46 and the vibration isolating rubber 47, and the gear box 16 has two guide rods. 15 is supported by the perforated cover 11 having the canopy 12 and the branch joint 3. Therefore, for example, when drilling at an eccentric position deviating from the main tube axis, it is effective even if the cutting force, vibration, and impact force are large due to changes in the contact of the blade portion of the hole saw 13, the cutting surface, and the contact surface. Therefore, the drilling operation can be performed smoothly and safely. Of course, even when drilling from directly above the main tube 1, the impact force can be greatly buffered.

以下実施の形態1の詳細を図2〜図10を参照して説明する。
図2〜図5に示すように、たとえば鉄管または鋳鉄管からなる元管1には、樹脂管などからなる分岐管2を接続するための活管用の分岐継手(サドル部材)3が取付けられる。前記分岐継手3は、穿孔室4および分岐接続口5ならびに穿孔用開口部(開口部)8を有する継手本体3Aと、元管1に外嵌される連結継手部3Bとで構成されている。そして継手本体3Aの接続端に植設された複数の締結ボルト6が連結継手部3Bのフランジ部の装着穴に嵌合されてナットにより締め付けられ、継手本体3Aと連結継手部3Bが元管1に外嵌固定されている。
Details of the first embodiment will be described below with reference to FIGS.
As shown in FIG. 2 to FIG. 5, a branch joint (saddle member) 3 for a live pipe for connecting a branch pipe 2 made of a resin pipe or the like is attached to a main pipe 1 made of, for example, an iron pipe or a cast iron pipe. The branch joint 3 includes a joint body 3 </ b> A having a perforation chamber 4, a branch connection port 5, and a perforation opening (opening) 8, and a connection joint 3 </ b> B that is externally fitted to the main pipe 1. A plurality of fastening bolts 6 planted at the connection end of the joint body 3A are fitted into the mounting holes of the flanges of the coupling joint 3B and tightened with nuts, and the coupling body 3A and the coupling joint 3B are connected to the main pipe 1. The outer fitting is fixed.

継手本体3Aには、元管1に当て付けられる円弧凹面3aに接続用開口部3bが形成され、前記接続用開口部3b周囲の接触面にシール材7が設けられている。そして継手本体3Aに接続用開口部3bに連通する穿孔室4が形成され、穿孔室4の側部で接続用開口部3bに対面して分岐接続口5が設けられ、さらに穿孔室4の上部に穿孔用開口部8が形成されている。   In the joint main body 3A, a connection opening 3b is formed in a circular arc concave surface 3a applied to the main pipe 1, and a sealing material 7 is provided on a contact surface around the connection opening 3b. A piercing chamber 4 communicating with the connection opening 3b is formed in the joint body 3A, and a branch connection port 5 is provided on the side of the piercing chamber 4 so as to face the connection opening 3b. A perforation opening 8 is formed on the surface.

前記穿孔用開口部8には、開閉固定自在な取付治具10を介して穿孔用開口部8を開閉自在なシャッター部9および穿孔カバー(サドル部材)11がそれぞれ取付けられている。前記穿孔カバー11は、その天蓋部12に形成された貫通穴12aに、ガイドシューを介して出退駆動軸(後述する駆動軸本体14c)14が軸心周りに回転自在でかつ軸心方向に出退自在に嵌合され、出退駆動軸14の先端部に取り付けたホールソー(穿孔用刃物)13を穿孔カバー11内から穿孔用開口部8を介して穿孔室4に出退可能に構成されている。   A shutter 9 and a perforation cover (saddle member) 11 that can freely open and close the perforation opening 8 are attached to the perforation opening 8 via an attachment jig 10 that can be opened and closed. The perforated cover 11 is inserted into a through hole 12a formed in the canopy 12 and a drive shaft (drive shaft main body 14c described later) 14 is rotatable about an axis through a guide shoe and is axially movable. A hole saw (piercing blade) 13 fitted to the front and rear drive shafts 14 is detachably fitted, and is configured to be able to move into and out of the perforation chamber 4 from the perforation cover 11 through the perforation opening 8. ing.

さらに天蓋部12には、貫通穴12aの両側に一対のガイド穴12b,12bに形成され、これらガイド穴(案内部)12b,12bに出退駆動軸14と平行で同期移動される一対のガイドロッド15がガイドシューを介して軸心方向に出退自在に配設されている。そしてこれら左右のガイドロッド15は先端の穿孔カバー11内で、出退駆動軸14に回転自在に連結された連結部材31により互いに連結され、これらガイドロッド15により出退駆動軸14の出退が案内される。なお、連結部材31と出退駆動軸14との間には軸受が介装されている。   Further, a pair of guide holes 12b, 12b are formed on both sides of the through hole 12a in the canopy portion 12, and a pair of guides that are synchronously moved in parallel with the retractable drive shaft 14 in these guide holes (guide portions) 12b, 12b. A rod 15 is disposed so as to be retractable in the axial direction via a guide shoe. The left and right guide rods 15 are connected to each other by a connecting member 31 rotatably connected to the retracting drive shaft 14 in the perforated cover 11 at the tip, and the guide rod 15 allows the retracting drive shaft 14 to be retracted and retracted. Guided. A bearing is interposed between the connecting member 31 and the retractable drive shaft 14.

出退駆動軸14の上部基端側には、減速用ギヤ装置33を内蔵した減速用のギヤボックス16が介在されており、出退駆動軸14は、図6に示すように、穿孔用モータ17の出力軸17aが連結される減速用ギヤ装置33の減速用入力軸14aおよび減速用出力軸14bと、先端部にホールソー13が取付けられて穿孔カバー11内に出退される駆動軸本体14cとで構成されている。また前記ガイドロッド15はその基端側をギヤボックス16に連結されており、ガイドロッド15により出退駆動軸14を中心としてギヤボックス16に負荷される切削反力を支持している。   A speed reduction gear box 16 incorporating a speed reduction gear device 33 is interposed on the upper base end side of the extension / retraction drive shaft 14, and as shown in FIG. The speed reduction input shaft 14a and the speed reduction output shaft 14b of the speed reduction gear device 33 to which the output shaft 17a of 17 is connected, and a drive shaft main body 14c with a hole saw 13 attached to the front end portion thereof and retracted into and out of the perforated cover 11. It consists of and. The guide rod 15 has a base end connected to the gear box 16 and supports the cutting reaction force applied to the gear box 16 about the retracting drive shaft 14 by the guide rod 15.

前記シャッター部9は、図2,図5に示すように、分岐継手3の穿孔用開口部8の筒部外面に取付治具10が取付ボルト10aにより外嵌固定され、取付治具10の外周がわに所定角度をあけて立設された3本の固定ボルト10bに下部ケーシング21がナット止めされて取付けられている。そしてシャッター部9は、下部ケーシング21および上部ケーシング23と、前記上下部ケーシング21,23間に形成された収納室26と連通室27との間で出退自在に配設された弁板25と、前記弁板25を出退させる操作ロッド28と、その案内装置29(ガイドカバー29a,ラック・ピニオン29b,29cや開閉位置決め具など)とを具備している。したがって、操作ロッド28の先端部を押し引きして弁板25を収納室26と連通部27との間でスライドさせ、連通部27を介して穿孔用開口部8を開閉することができる。   As shown in FIGS. 2 and 5, the shutter portion 9 has a mounting jig 10 fitted and fixed to the outer surface of the cylindrical portion of the opening 8 for piercing of the branch joint 3 by mounting bolts 10 a, and the outer periphery of the mounting jig 10. The lower casing 21 is attached to the three fixing bolts 10b erected at a predetermined angle with the nuts fixed with nuts. The shutter portion 9 includes a lower casing 21 and an upper casing 23, and a valve plate 25 disposed so as to be retractable between a storage chamber 26 and a communication chamber 27 formed between the upper and lower casings 21 and 23. And an operation rod 28 for moving the valve plate 25 back and forth, and a guide device 29 (a guide cover 29a, rack and pinions 29b and 29c, an open / close positioning tool, etc.). Accordingly, the valve plate 25 can be slid between the storage chamber 26 and the communication portion 27 by pushing and pulling the tip of the operation rod 28, and the opening portion 8 for drilling can be opened and closed via the communication portion 27.

前記ホールソー13は上端が閉鎖された円筒体形で、円筒状本体13aの下端部周囲に切削刃(刃部)13bが形成され、天板13cの中心部に出退駆動軸14が連結されている。なお、図示しないが、円筒状本体13a内には、切粉回収具(磁石など)が設けられる。   The hole saw 13 has a cylindrical shape with the upper end closed, a cutting blade (blade portion) 13b is formed around the lower end portion of the cylindrical main body 13a, and a retractable drive shaft 14 is connected to the center portion of the top plate 13c. . Although not shown, a chip collection tool (such as a magnet) is provided in the cylindrical main body 13a.

前記減速用のギヤボックス16には、左右一対の把手(操作部材)32,32が取付けられるとともに、図9に示すように、ギヤボックス16のすり割付きの貫通穴16a,16aにガイドロッド15,15の上部がそれぞれ嵌合され、固定ボルト16b,16bによりガイドロッド15がギヤボックス16から少し上方に突出された位置で固定されている。   A pair of left and right handles (operating members) 32 and 32 are attached to the reduction gear box 16, and as shown in FIG. 9, the guide rod 15 is inserted into the through holes 16a and 16a with a slit in the gear box 16. , 15 are respectively fitted, and the guide rod 15 is fixed at a position protruding slightly upward from the gear box 16 by fixing bolts 16b, 16b.

また減速用ギヤ装置33は、図6,図7に示すように、ギヤボックス16に複数の減速用ギヤが噛合されて所定の回転比に減速するように設定されている。また前記減速用ギヤ装置33の入力軸14aに、穿孔用モータ17の出力軸17aがソケットを介して着脱可能に連結されている。   As shown in FIGS. 6 and 7, the reduction gear device 33 is set so that a plurality of reduction gears are engaged with the gear box 16 to reduce the rotation speed to a predetermined rotation ratio. The output shaft 17a of the drilling motor 17 is detachably connected to the input shaft 14a of the reduction gear device 33 through a socket.

ギヤボックス16と穿孔用モータ17との間で衝撃を緩衝する衝撃緩衝部18を図7,図8,図10を参照して説明する。この衝撃緩衝部18は、ガイドロッド15,15の基端部に固定されたベースプレート42と、前記ベースプレート42の基端部から側方(図では前方)に突出する板状の受動アーム44と、受動アーム44の先端部から上方に連結された支持バー46と、前記ガイドロッド15のベースプレート42と受動アーム44との間に介在された防振ゴム(緩衝部材)47とを具備している。前記支持バー46は、上端部が穿孔用モータ17のモータ本体17bから突設された一方の水平アーム部17cに連結固定されて出力軸17aと平行に配置されている。   An impact buffer 18 that cushions an impact between the gear box 16 and the drilling motor 17 will be described with reference to FIGS. 7, 8, and 10. The shock absorbing portion 18 includes a base plate 42 fixed to the base end portions of the guide rods 15 and 15, a plate-like passive arm 44 projecting sideways (forward in the drawing) from the base end portion of the base plate 42, A support bar 46 connected upward from the tip of the passive arm 44 and a vibration isolating rubber (buffer member) 47 interposed between the base plate 42 of the guide rod 15 and the passive arm 44 are provided. The upper end of the support bar 46 is connected and fixed to one horizontal arm 17c projecting from the motor body 17b of the drilling motor 17, and is arranged parallel to the output shaft 17a.

すなわち、ベースプレート42には、ガイドシュー48を介して出力軸17aが回転自在に貫通される第1挿通穴42aと、第1挿通穴42aの左右両側でスリーブ42c,42cに固定ビス42d,42dを介してガイドロッド15,15が固定される装着穴42b,42bとが形成され、さらに第1挿通穴42aの前後両側で装着穴42b,42bに対して直交交差する位置に第1伝動穴43,43が形成されている。またベースプレート42の上面に重ねて配置された受動アーム44の基端部分には、前記ガイドシュー48を介して出力軸17aが回転自在に貫通される第2挿通穴44aと、第1伝動穴43,43に重なり合う第2伝動穴45,45が形成されている。そして、上下に重なる第1,第2伝動穴43,45に円柱状の防振ゴム47がそれぞれ介装され、前記防振ゴム47は、第1伝動穴43の下開口面および第2伝動穴45の上開口面を覆う上下一対の固定板49と、防振ゴム47と固定板49とを貫通固定する固定ボルト50により取付けられている。そして防振ゴム47により、出退駆動軸14の軸心に垂直な平面上でベースプレート42から受動アーム44に伝達される衝撃力を緩衝するように構成されている。なお、防振ゴム(緩衝部材)を前記支持バー46と水平アーム部17cの連結具53の間、または水平アーム部17cと連結具53の間に介在させてもよい。また防振ゴム(緩衝部材)をガイドロッド15の上端部または12bの取付部に介在させることもできる。   That is, the base plate 42 is provided with a first insertion hole 42a through which the output shaft 17a is rotatably passed through the guide shoe 48, and fixing screws 42d and 42d on the sleeves 42c and 42c on the left and right sides of the first insertion hole 42a. Mounting holes 42b and 42b to which the guide rods 15 and 15 are fixed are formed, and the first transmission hole 43 and the mounting holes 42b and 42b are orthogonally crossed on both the front and rear sides of the first insertion hole 42a. 43 is formed. In addition, a second insertion hole 44a through which the output shaft 17a is rotatably passed through the guide shoe 48 and a first transmission hole 43 are provided at the base end portion of the passive arm 44 that is disposed so as to overlap the upper surface of the base plate 42. , 43 are formed so as to overlap the second transmission holes 45, 45. A cylindrical anti-vibration rubber 47 is interposed in the first and second transmission holes 43 and 45 that overlap in the vertical direction, and the anti-vibration rubber 47 includes the lower opening surface of the first transmission hole 43 and the second transmission hole. A pair of upper and lower fixing plates 49 covering the upper opening surface of 45, and a fixing bolt 50 for penetrating and fixing the vibration isolating rubber 47 and the fixing plate 49 are attached. The anti-vibration rubber 47 is configured to buffer the impact force transmitted from the base plate 42 to the passive arm 44 on a plane perpendicular to the axis of the retractable drive shaft 14. In addition, you may interpose vibration-proof rubber (buffer member) between the said support bar 46 and the connection tool 53 of the horizontal arm part 17c, or between the horizontal arm part 17c and the connection tool 53. FIG. Further, an anti-vibration rubber (buffer member) can be interposed between the upper end portion of the guide rod 15 or the mounting portion of the 12b.

前記受動アーム44の遊端部には、ホルダー筒51が取付けられ、支持バー46の下端部がビス52により固定されている。また支持バー46の上端部には、水平アーム部17cに着脱自在な連結具53が取付けられており、この連結具53はリンク53cを介して開閉自在なクランプブロック53a,53bをハンドル付きクランプねじ53dで締め付けて固定するものである。   A holder cylinder 51 is attached to the free end of the passive arm 44, and the lower end of the support bar 46 is fixed by a screw 52. At the upper end of the support bar 46, a detachable connector 53 is attached to the horizontal arm portion 17c. The connector 53 connects clamp blocks 53a and 53b that can be opened and closed via a link 53c to a clamp screw with a handle. It is fastened and fixed with 53d.

次に分岐継手3の取り付け作業を説明する。
元管1の所定位置に分岐継手3を外嵌固定する。次いで、穿孔用開口部8にシャッター部9を取り付け、さらに穿孔カバー11に一体に組立てられたホールソー13付き出退駆動軸14およびガイドロッド15と、ギヤボックス16、衝撃緩衝部18を取り付ける。さらに穿孔用モータ17の出力軸17aを減速用ギヤ装置33の減速用入力軸14aに連結固定するとともに、衝撃緩衝部18の支持バー46を連結具53を介しての水平アーム部17cに連結固定する。
Next, the attaching operation of the branch joint 3 will be described.
The branch joint 3 is externally fixed at a predetermined position of the main pipe 1. Next, the shutter portion 9 is attached to the opening portion 8 for drilling, and the retractable drive shaft 14 with the hole saw 13 and the guide rod 15, the gear box 16, and the shock absorbing portion 18 that are integrally assembled with the punching cover 11 are attached. Further, the output shaft 17 a of the drilling motor 17 is connected and fixed to the speed reducing input shaft 14 a of the speed reduction gear device 33, and the support bar 46 of the shock absorbing portion 18 is connected and fixed to the horizontal arm portion 17 c via the connecting tool 53. To do.

次いで、操作ロッド28によりシャッター部9の弁板25が後退されて連通室26を開放した後、穿孔用モータ17を起動して減速用ギヤ装置33および出退駆動軸14を介してホールソー13を回転させ、作業員がモータ本体17aの水平アーム部17cと、ギヤボックス16の把手32を手で保持し、さらにシャフトクランパ12cを開放する。そして自重を利用して穿孔用モータ17およびギヤボックス16をゆっくりと下降させると、ホールソー13が穿孔カバー11内から下降されて連通室27から穿孔室4に達する。そしてホールソー13の切削刃13bが元管1に接触して切削を開始する。   Next, after the valve plate 25 of the shutter portion 9 is retracted by the operating rod 28 to open the communication chamber 26, the drilling motor 17 is activated and the hole saw 13 is moved via the speed reduction gear device 33 and the retracting drive shaft 14. The operator holds the horizontal arm portion 17c of the motor main body 17a and the handle 32 of the gear box 16 by hand, and further opens the shaft clamper 12c. When the drilling motor 17 and the gear box 16 are slowly lowered using their own weight, the hole saw 13 is lowered from the inside of the drilling cover 11 and reaches the drilling chamber 4 from the communication chamber 27. Then, the cutting blade 13b of the hole saw 13 contacts the main tube 1 to start cutting.

この時、切削刃13bの一部が元管1に斜め方向から接触して切削を開始するため、ホールソー13に大きい回転方向の切削反力が瞬間的に発生し、過大な衝撃力となって、出退駆動軸14からギヤボックス16を介して穿孔用モータ17に伝達される。ここで従来であれば、作業員が手に相当の衝撃力を感じることになるが、この実施の形態では、穿孔用モータ17に生じる出退駆動軸14を中心とする旋回モーメントが、衝撃緩衝部18の支持バー46に防振ゴム47,47を介してギヤボックス16に支持され、またギヤボックス16は2本のガイドロッド15を介して穿孔カバー11および分岐継手3に支持されることにより、衝撃力が大幅に軽減されて緩衝されるので、作業員は軽いショックを感じる程度となる。これにより、穿孔用モータ17に加わる衝撃力を効果的に減少させることができて、作業員に穿孔時の余分な緊張や負担を強いることがなくなり、安全に穿孔作業を行うことができる。   At this time, since a part of the cutting blade 13b comes into contact with the main tube 1 from an oblique direction to start cutting, a large cutting reaction force in the rotational direction is instantaneously generated in the hole saw 13, resulting in an excessive impact force. Then, it is transmitted from the exit / retreat drive shaft 14 to the drilling motor 17 through the gear box 16. Conventionally, the worker feels a considerable impact force on the hand, but in this embodiment, the turning moment generated around the retracting drive shaft 14 generated in the drilling motor 17 is impact shock absorbing. The support bar 46 of the portion 18 is supported by the gear box 16 via vibration isolating rubbers 47, 47, and the gear box 16 is supported by the perforated cover 11 and the branch joint 3 via two guide rods 15. Since the impact force is greatly reduced and buffered, the worker feels a slight shock. As a result, the impact force applied to the piercing motor 17 can be effectively reduced, so that the operator is not forced to be excessively strained or burdened when drilling, and the drilling operation can be performed safely.

元管1の側部への穿孔が完了すると、把手32や穿孔用モータ17を持って穿孔用モータ17およびギヤボックス16を引上げホールソー13を穿孔室4から穿孔カバー11内に戻す。この時、図示しない切粉回収具により切粉が穿孔カバー11内に回収される。そしてシャッター部9の操作ロッド28を操作して弁板25で連通室27を閉じる。さらに穿孔用モータ17を取外し、ギヤボックス16や穿孔カバー11等を取外す。そして専用工具を使用して穿孔用開口部3bにプラグを取り付け閉鎖する。   When the drilling of the side of the main pipe 1 is completed, the drilling motor 17 and the gear box 16 are pulled up with the handle 32 and the drilling motor 17, and the hole saw 13 is returned from the drilling chamber 4 into the drilling cover 11. At this time, the chips are collected in the perforated cover 11 by a chip collecting tool (not shown). Then, the operation rod 28 of the shutter unit 9 is operated to close the communication chamber 27 with the valve plate 25. Further, the drilling motor 17 is removed, and the gear box 16 and the drilling cover 11 are removed. Then, using a special tool, a plug is attached to the opening 3b for drilling and closed.

上記実施の形態によれば、上記のように、特に元管1の軸心からずれた方向に穿孔する場合に、切削開始時や終了時にホールソー13の刃部が元管1に片当りして過大な衝撃力が発生するが、ギヤボックス16と穿孔用モータ17との間に連結された支持バー46を有する衝撃緩衝部18とガイドロッド15とにより、効果的に緩衝して安全に穿孔作業を行うことができる。   According to the above embodiment, as described above, particularly when drilling in a direction deviating from the axis of the main tube 1, the blade portion of the hole saw 13 hits the main tube 1 at the start or end of cutting. Excessive impact force is generated, but the impact buffering portion 18 having the support bar 46 connected between the gear box 16 and the drilling motor 17 and the guide rod 15 are effectively buffered and safely drilled. It can be performed.

また支持バー46を受動アーム44を介して出退駆動軸14(出力軸17a)に平行にかつ十分な所定距離離れて配置することで、大きい支持モーメントが得られ、さらに防振ゴム47により緩衝されて、衝撃力を効果的に緩衝減衰させ支持することができる。   Also, a large support moment can be obtained by arranging the support bar 46 in parallel with the retractable drive shaft 14 (output shaft 17a) via the passive arm 44 and at a predetermined distance away from the support bar 46. Thus, the impact force can be effectively buffered and attenuated.

さらにベースプレート42と受動アーム44とで、出退駆動軸14の軸心と平行な方向で互いに重なり合う第1,第2伝動穴43,45にそれぞれ嵌合された複数の防振ゴム47により、効果的に切削時の衝撃力を緩衝することができる。   Further, the base plate 42 and the passive arm 44 are provided with a plurality of anti-vibration rubbers 47 fitted into the first and second transmission holes 43 and 45 that overlap each other in the direction parallel to the axis of the retractable drive shaft 14. In addition, the impact force at the time of cutting can be buffered.

さらに、穿孔用モータ17の出力軸17aとギヤボックス16の減速用入力軸14aとを着脱自在とするとともに、支持バー46と水平アーム部17cとを連結具53により着脱自在としたので、穿孔用モータ17とギヤボックス16とを容易に組立および分離することができ、運搬や取扱いが容易となる。   Further, the output shaft 17a of the drilling motor 17 and the deceleration input shaft 14a of the gear box 16 are made detachable, and the support bar 46 and the horizontal arm portion 17c are made detachable by the connector 53, so The motor 17 and the gear box 16 can be easily assembled and separated, and transportation and handling are easy.

[実施の形態2]
実施の形態2は、実施の形態1のガイドロッド15に替えて、伸縮のみ自在なガイド筒61を設けた管穿孔装置で、図11〜図13を参照して説明する。なお、実施の形態1と同一部材には同一符号を付して説明する。
[Embodiment 2]
The second embodiment is a tube punching device provided with a guide tube 61 that can be expanded and contracted in place of the guide rod 15 of the first embodiment, and will be described with reference to FIGS. The same members as those in the first embodiment will be described with the same reference numerals.

この管用穿孔装置は、元管1に装着される分岐継手(サドル部材)3と、前記分岐継手3に出退自在に設けられた出退駆動軸14と、該出退駆動軸14の基端部に連結された穿孔用モータ(穿孔用回転駆動機)17と、前記出退駆動軸14の先端部に取付けられたホールソー(穿孔用刃物)13とを具備している。また分岐管継手3と穿孔用モータ17との間に、前記分岐継手3に穿孔用モータ17を接近離間方向に案内しかつ穿孔用モータ17を回り止めする支持部材(16,61)が設けられている。   This pipe punching device includes a branch joint (saddle member) 3 attached to the main pipe 1, a retractable drive shaft 14 provided in the branch joint 3 so as to be freely retractable, and a base end of the retractable drive shaft 14. A drilling motor (drilling rotary drive machine) 17 connected to the unit, and a hole saw (drilling cutter) 13 attached to the tip of the retractable drive shaft 14. Between the branch pipe joint 3 and the drilling motor 17, support members (16, 61) for guiding the drilling motor 17 in the approaching and separating direction to the branch joint 3 and preventing the drilling motor 17 from rotating are provided. ing.

前記出退駆動軸14には、減速用ギヤ装置(減速装置)33を内蔵したギヤボックス16が介在されており、また前記支持部材(46,61)は、分岐管継手3と前記ギヤボックス16の間に伸縮のみ自在に連結されたガイド筒(可動支持部材)61と、前記ギヤボックス16と穿孔用モータ17との間に連結されて回り止めする支持バー(固定支持部材)46と、で構成されている。   A gear box 16 containing a reduction gear device (reduction device) 33 is interposed in the retracting drive shaft 14, and the support members (46, 61) are connected to the branch pipe joint 3 and the gear box 16. A guide cylinder (movable support member) 61 that is connected only freely to expand and contract, and a support bar (fixed support member) 46 that is connected between the gear box 16 and the drilling motor 17 to prevent rotation. It is configured.

前記ガイド筒61は、ギヤボックス16と分岐管継手3との間で、出退駆動軸14と同一軸心上に外嵌されて伸縮自在な上下2段の円筒状の筒体61a,61bにより構成され、前記ギヤボックス16および穿孔用モータ17を分岐継手3に対して接近離間方向に案内しかつ回り止めする回り止め構造63を有している。   The guide cylinder 61 is fitted between the gear box 16 and the branch pipe joint 3 on the same axis as the extension / retraction drive shaft 14 and is extendable and retractable by two cylindrical cylinders 61a and 61b. The anti-rotation structure 63 is configured to guide the gear box 16 and the drilling motor 17 toward and away from the branch joint 3 and prevent them from rotating.

すなわち、回り止め構造63は、前記筒体61a,61bは円筒形に形成され、外側の筒体61bに回り止め用の複数の凸部63aが形成されるとともに、内側の筒体61aに凸部63aにそれぞれスライド自在に係合する軸心方向の複数の溝部63bが軸心方向に形成され、前記スプライン式の回り止め構造が構成されている。なお、他の回り止め構造として、筒体61a,61bを前記回り止め部が不要な四角筒、六角筒などの多角筒などが選択することにより構成することが可能である。   That is, in the rotation preventing structure 63, the cylinders 61a and 61b are formed in a cylindrical shape, a plurality of protrusions 63a for rotation prevention are formed on the outer cylinder 61b, and a protrusion is formed on the inner cylinder 61a. A plurality of axial groove portions 63b that are slidably engaged with 63a are formed in the axial direction to constitute the spline type detent structure. As another anti-rotation structure, the cylinders 61a and 61b can be configured by selecting a polygonal cylinder such as a square cylinder or a hexagonal cylinder that does not require the anti-rotation portion.

さらに内側の筒体61aとギヤボックス16との連結部、および外側の筒体61bと分岐継手3の連結部の少なくとも一方に緩衝部材である防振ゴム62a,62bが介装される。すなわち、内側の筒体61aの上フランジ61cとギヤボックス16の取付フランジ64には、たとえば90°隔てて4個(複数)の伝動穴65a,65bがそれぞれ上下に対向して形成されている。そして前記伝動穴65a,65b内に円柱状の防振ゴム62aがそれぞれ介装され、前記防振ゴム62aは、伝動穴65a,65bの上下開口面を覆う上下一対の固定板66a,66bと、防振ゴム62aと固定板66a,66bとを貫通固定する固定ビス66cにより取付けられている。そして防振ゴム62aにより、出退駆動軸14の軸心に垂直な平面上で減速用ギヤ装置33からガイド筒61に伝達される衝撃力(回転モーメント)を緩衝するように構成されている。 Further, vibration isolating rubbers 62a and 62b, which are buffer members, are interposed in at least one of the connecting portion between the inner cylinder 61a and the gear box 16 and the connecting portion between the outer cylinder 61b and the branch joint 3. That is, four (a plurality of) transmission holes 65a and 65b are formed on the upper flange 61c of the inner cylinder 61a and the mounting flange 64 of the gear box 16 so as to be opposed to each other vertically, for example, by 90 °. A cylindrical anti-vibration rubber 62a is interposed in each of the transmission holes 65a and 65b, and the anti-vibration rubber 62a includes a pair of upper and lower fixing plates 66a and 66b covering the upper and lower opening surfaces of the transmission holes 65a and 65b, and The anti-vibration rubber 62a and the fixing plates 66a and 66b are attached by fixing screws 66c that pass through and fix. The shock-absorbing rubber 62 a is configured to buffer the impact force (rotational moment) transmitted from the reduction gear device 33 to the guide tube 61 on a plane perpendicular to the axis of the retractable drive shaft 14.

また外側の筒体61bの下フランジ61dと穿孔カバー11の取付フランジ67には、たとえば90°隔てて4個(複数)の伝動穴68a,68bがそれぞれ上下に対向して形成されている。そして前記伝動穴68a,68b内に円柱状の防振ゴム62bがそれぞれ介装され、前記防振ゴム62bは、伝動穴68a,68bの上下開口面を覆う上下一対の固定板69a,69bと、防振ゴム62bと固定板69a,69bを貫通固定する固定ボルト69cにより取付けられている。そして防振ゴム62bにより、出退駆動軸14の軸心に垂直な平面上でガイド筒61から分岐継手3に伝達される衝撃力(回転モーメント)を緩衝するように構成されている。   Further, four (a plurality of) transmission holes 68a and 68b are formed on the lower flange 61d of the outer cylinder 61b and the mounting flange 67 of the perforated cover 11 so as to be opposed to each other vertically, for example, by 90 °. A cylindrical anti-vibration rubber 62b is interposed in each of the transmission holes 68a and 68b. The anti-vibration rubber 62b includes a pair of upper and lower fixing plates 69a and 69b covering the upper and lower opening surfaces of the transmission holes 68a and 68b, and The anti-vibration rubber 62b and the fixing plates 69a and 69b are attached by fixing bolts 69c that pass through and are fixed. The anti-vibration rubber 62b is configured to buffer the impact force (rotational moment) transmitted from the guide tube 61 to the branch joint 3 on a plane perpendicular to the axis of the retractable drive shaft 14.

上記構成によれば、ガイドロッド15に替えて、伸縮のみ自在なガイド筒61を設けることにより、実施の形態1と同様の作用効果を奏することができる。
[実施の形態3]
実施の形態3は、実施の形態1において出退駆動軸14に介在された減速用ギヤ装置33およびギヤボックス16を削除した管穿孔装置で、図14を参照して説明する。なお、実施の形態1と同一部材には同一符号を付して説明する。
According to the above configuration, by providing the guide tube 61 that can be expanded and contracted in place of the guide rod 15, the same effects as those of the first embodiment can be achieved.
[Embodiment 3]
The third embodiment is a tube punching device in which the reduction gear device 33 and the gear box 16 interposed in the retractable drive shaft 14 in the first embodiment are omitted, and will be described with reference to FIG. The same members as those in the first embodiment will be described with the same reference numerals.

この管用穿孔装置は、被穿孔管である元管1に装着される活管用の分岐継手(サドル部材)3と、前記分岐継手3に出退自在に設けられた出退駆動軸14と、該出退駆動軸14の基端部に連結された穿孔用モータ(穿孔用回転駆動機)17と、前記出退駆動軸14の先端部に取付けられたホールソー(穿孔用刃物)13とを具備している。また分岐管継手3と穿孔用モータ17との間に、前記分岐継手3に穿孔用モータ17を接近離間方向に案内しかつ穿孔用モータ17を回り止めするスライドバー(支持部材)71が設けられている。前記スライドバー71は、分岐管継手3に連結支持部材72を介して立設され、穿孔用モータ17の水平アーム部17cに取付けられたスライドガイド73によりスライド自在に連結されている。そして、水平アーム部17cとスライドガイド73の間、およびスライドバー71と連結支持部材72の間の少なくとも一方に防振ゴム(緩衝部材)74a,74bが介装されている。   This pipe punching device includes a branch joint (saddle member) 3 for an active pipe attached to a main pipe 1 which is a pipe to be drilled, an exit / retreat drive shaft 14 provided in the branch joint 3 so as to be freely withdrawn and retracted, A drilling motor (a drilling rotary drive machine) 17 connected to the base end of the retracting drive shaft 14 and a hole saw (a punching tool) 13 attached to the tip of the retracting drive shaft 14 are provided. ing. A slide bar (support member) 71 is provided between the branch pipe joint 3 and the drilling motor 17 to guide the drilling motor 17 toward and away from the branch joint 3 and prevent the drilling motor 17 from rotating. ing. The slide bar 71 is erected on the branch pipe joint 3 via a connection support member 72, and is slidably connected by a slide guide 73 attached to the horizontal arm portion 17 c of the drilling motor 17. Anti-vibration rubbers (buffer members) 74 a and 74 b are interposed between at least one of the horizontal arm portion 17 c and the slide guide 73 and between the slide bar 71 and the connection support member 72.

なお、穿孔用モータ17に減速用ギヤ装置33が内装されていてもよい。
上記構成において、穿孔用モータ17を押し下げ出退駆動軸14を介してホールソー13を下降させ、元管1を穿孔する。この切削開始時や終了時などにホールソー13が元管1に片当りして生じる切削反力が出退駆動軸14から穿孔用モータ17に伝達される。この穿孔用モータ17は、スライドバー71により穿孔用モータ17に対する出退駆動軸14を中心とする旋回モーメントが支持されており、穿孔用モータ17に加わる衝撃力を効果的に緩衝して、穿孔モータ17を操作する作業員の手に衝撃が加わるのを防止することができる。また、防振ゴム74a,74bにより、さらに効果的に衝撃力を緩衝することができる。さらにスライドバー71により穿孔用モータ17が案内されることで、昇降をスムーズに行うことができる。
Note that a reduction gear device 33 may be provided in the drilling motor 17.
In the above configuration, the drilling motor 17 is pushed down, the hole saw 13 is lowered via the retracting drive shaft 14, and the main tube 1 is drilled. The cutting reaction force generated when the hole saw 13 comes into contact with the main tube 1 at the start or end of the cutting is transmitted from the retractable drive shaft 14 to the drilling motor 17. The piercing motor 17 is supported by a slide bar 71 on a turning moment about the retracting drive shaft 14 with respect to the piercing motor 17, effectively buffering an impact force applied to the piercing motor 17, and piercing. It is possible to prevent an impact from being applied to the hand of the operator who operates the motor 17. Further, the impact force can be more effectively buffered by the vibration isolating rubbers 74a and 74b. Furthermore, the drilling motor 17 is guided by the slide bar 71, so that the lifting and lowering can be performed smoothly.

したがって、たとえば元管軸心からずれた偏心位置に穿孔する時に、ホールソー13の刃部の片当りや切削面、接触面が変化して切削反力や振動、衝撃力が大きくても、効果的に緩衝することができ、スムーズかつ安全に穿孔作業を行うことができる。   Therefore, for example, when drilling at an eccentric position deviating from the main tube axis, it is effective even if the cutting force, vibration, and impact force are large due to changes in the contact of the blade portion of the hole saw 13, the cutting surface, and the contact surface. Therefore, the drilling operation can be performed smoothly and safely.

なお、実施の形態3では、スライドバー71の下端部を連結支持部材72を介して分岐継手3に固定し、上端側を穿孔用モータ17にスライドガイド73を介してスライド自在に連結したが、スライドバー71の上端部を穿孔用モータ17に固定し、下端側を分岐継手3にスライドガイドを介してスライド自在に支持させてもよい。
[実施の形態4]
実施の形態4は、実施の形態3のスライドバー71に替えて、伸縮のみ自在なガイド筒81を設けた管穿孔装置で、図15および図16を参照して説明する。なお、実施の形態1および2と同一部材には同一符号を付して説明する。
In Embodiment 3, the lower end portion of the slide bar 71 is fixed to the branch joint 3 via the connection support member 72, and the upper end side is slidably connected to the drilling motor 17 via the slide guide 73. The upper end portion of the slide bar 71 may be fixed to the drilling motor 17 and the lower end side may be slidably supported by the branch joint 3 via a slide guide.
[Embodiment 4]
The fourth embodiment is a tube punching device provided with a guide tube 81 that can only be expanded and contracted instead of the slide bar 71 of the third embodiment, and will be described with reference to FIGS. 15 and 16. The same members as those in the first and second embodiments will be described with the same reference numerals.

すなわち、被穿孔管である元管1に装着される分岐継手(サドル部材)3と、前記分岐継手3に出退自在に設けられた出退駆動軸14と、該出退駆動軸14の基端部に連結された穿孔用モータ(穿孔用回転駆動機)17と、前記出退駆動軸14の先端部に取付けられたホールソー(穿孔用刃物)13とを具備している。また分岐管継手3と穿孔用モータ17との間に、前記分岐継手3に穿孔用モータ17を接近離間方向に案内しかつ穿孔用モータ17を回り止めする伸縮のみ自在なガイド筒(支持部材)81が設けられている。   That is, a branch joint (saddle member) 3 attached to the main pipe 1 which is a perforated pipe, a retractable drive shaft 14 provided in the branch joint 3 so as to be freely retractable, and a base of the retractable drive shaft 14 A drilling motor (drilling rotary drive machine) 17 connected to the end and a hole saw (drilling cutter) 13 attached to the tip of the retracting drive shaft 14 are provided. Further, between the branch pipe joint 3 and the drilling motor 17, a guide cylinder (supporting member) that can freely extend and contract, guides the drilling motor 17 in the approaching and separating direction to the branch joint 3 and prevents the drilling motor 17 from rotating. 81 is provided.

前記ガイド筒81は、互いにスライド自在に嵌合する上下2段の円筒状の筒体81a,81bにより構成され、実施の形態2と同じ回り止め構造63を具備している。また上部の筒体81aと穿孔用モータ17の連結部および下部の筒体81bと穿孔カバー11との連結部にも緩衝部材である防振ゴム82a,82bが介装されている。これら防振ゴム82a,82bの介装構造は、実施の形態2と同一構造であるため、同一符号を付して説明を省略する。   The guide cylinder 81 includes upper and lower two-stage cylindrical cylinders 81a and 81b that are slidably fitted to each other, and includes the same detent structure 63 as in the second embodiment. Anti-vibration rubbers 82a and 82b, which are buffer members, are also interposed in the connecting portion between the upper cylinder 81a and the punching motor 17 and the connecting portion between the lower cylinder 81b and the punching cover 11. The interposition structure of these anti-vibration rubbers 82a and 82b is the same as that of the second embodiment, and therefore, the same reference numerals are given and description thereof is omitted.

上記構成によれば、実施の形態3のスライドバー71に替えて、伸縮のみ自在なガイド筒81を設けることにより、実施の形態3と同様の作用効果を奏することができる。   According to the above configuration, the same effect as that of the third embodiment can be achieved by providing the guide tube 81 that can be expanded and contracted in place of the slide bar 71 of the third embodiment.

本発明に係る管用穿孔装置の実施の形態1を示す概略構成図である。It is a schematic block diagram which shows Embodiment 1 of the drilling apparatus for pipes which concerns on this invention. 同管用穿孔装置の正面断面図である。It is front sectional drawing of the punching apparatus for pipes. 同管用穿孔装置の側面断面図である。It is side surface sectional drawing of the punching apparatus for pipes. 図2に示すA−A断面図である。It is AA sectional drawing shown in FIG. 図2に示すB−B断面図である。It is BB sectional drawing shown in FIG. 図2に示すE部一部切欠き拡大断面図である。FIG. 3 is an enlarged cross-sectional view of a part E cut out shown in FIG. 2. 図6の側面断面図である。It is side surface sectional drawing of FIG. 図2に示すC−C断面図である。It is CC sectional drawing shown in FIG. 図2に示すD−D断面図である。It is DD sectional drawing shown in FIG. 図8に示す要部部分拡大図である。It is a principal part enlarged view shown in FIG. 本発明に係る管用穿孔装置の実施の形態2を示す概略構成図である。It is a schematic block diagram which shows Embodiment 2 of the pipe drilling apparatus which concerns on this invention. 同管用穿孔装置のガイド筒を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the guide cylinder of the drilling apparatus for the said pipes. 図12に示すE−E断面図である。It is EE sectional drawing shown in FIG. 本発明に係る管用穿孔装置の実施の形態3を示す概略構成図である。It is a schematic block diagram which shows Embodiment 3 of the drilling apparatus for pipes which concerns on this invention. 本発明に係る管用穿孔装置の実施の形態4を示す概略構成図である。It is a schematic block diagram which shows Embodiment 4 of the punching apparatus for pipes which concerns on this invention. 同管用穿孔装置のガイド筒を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the guide cylinder of the drilling apparatus for the said pipes.

符号の説明Explanation of symbols

1 元管
2 分岐管
3 分岐継手
3a 接続用開口部
3b 穿孔用開口部
4 穿孔室
5 分岐管接続口
8 穿孔用開口部
9 シャッター部
11 穿孔カバー
12 天蓋部
12a 貫通穴
12b,b ガイド穴
13 ホールソー
14 出退駆動軸
14a 減速用入力軸
14b 減速用出力軸
14c 駆動軸本体
15 ガイドロッド
16 ギヤボックス
17 穿孔用モータ
17a 出力軸
17b モータ本体
17c 水平アーム部
18 衝撃緩衝部
33 減速用ギヤ装置
42 ベースプレート
42a 第1挿通穴
43 第1伝動穴
44 受動アーム
44a 第2挿通穴
45 第2伝動穴
46 支持バー
47 防振ゴム
53 連結具
61 ガイド筒
62a,62b 防振ゴム
71 スライドバー
72 連結支持部材
73 スライドガイド
74a,74b 防振ゴム
81 ガイド筒
82a,82b 防振ゴム
DESCRIPTION OF SYMBOLS 1 Main pipe 2 Branch pipe 3 Branch joint 3a Connection opening 3b Drilling opening 4 Drilling chamber 5 Branch pipe connection port 8 Drilling opening 9 Shutter part 11 Perforation cover 12 Canopy part 12a Through hole 12b, b Guide hole 13 Hole saw 14 Retracting drive shaft 14a Deceleration input shaft 14b Deceleration output shaft 14c Drive shaft body 15 Guide rod 16 Gear box 17 Drilling motor 17a Output shaft 17b Motor body 17c Horizontal arm portion 18 Shock absorbing portion 33 Reduction gear device 42 Base plate 42a First insertion hole 43 First transmission hole 44 Passive arm 44a Second insertion hole 45 Second transmission hole 46 Support bar 47 Anti-vibration rubber 53 Connector 61 Guide cylinder 62a, 62b Anti-vibration rubber 71 Slide bar 72 Connection support member 73 Slide guide 74a, 74b Anti-vibration rubber 81 Guide tube 2a, 82b anti-vibration rubber

Claims (5)

被穿孔管に装着されるサドル部材に出退自在に設けられた出退駆動軸と、当該出退駆動軸の基端部に連結された穿孔用回転駆動機と、当該出退駆動軸の先端部に取付けられた穿孔用刃物とを具備した管用穿孔装置において、
ドル部材と穿孔用回転駆動機の間に、当該穿孔用回転駆動機をサドル部材に接近離間方向に案内しかつ回り止めする支持部材を設け、
当該支持部材は、サドル部材に連結支持部材を介して出退駆動軸と平行に固定されたスライドバーと、穿孔用回転駆動機に水平アーム部を介して取付けられて前記スライドバーをスライド自在に案内するスライド部材とを具備し、
前記スライドバーと前記連結支持部材の間、および前記スライド部材と前記水平アーム部の間の少なくとも一方に、出退駆動軸を中心とする旋回方向の衝撃力を緩衝する緩衝部材を介在させた管用穿孔装置。
And projecting and retracting the drive shaft mounted for advancing and retracting the saddle member to be attached to the drilling pipe, a rotary driving device for drilling, which is connected to the proximal end portion of the extending and retracting the drive shaft, the tip of the extending and retracting the drive shaft In a pipe drilling device comprising a drilling tool attached to a part,
Between the saddle member and the perforation rotating driving machine, provided with a support member for guiding and and detent in toward and away from the direction of a said drilling rotary drive motor to the saddle member,
The support member is attached to the saddle member via a connecting support member in parallel with the retracting drive shaft, and is attached to the rotary driving machine for drilling via a horizontal arm portion so that the slide bar can slide freely. A slide member for guiding,
For a pipe in which a buffer member for buffering an impact force in a turning direction about the retracting drive shaft is interposed between at least one of the slide bar and the connection support member and between the slide member and the horizontal arm portion . Drilling device.
被穿孔管に装着されるサドル部材に出退自在に設けられた出退駆動軸と、当該出退駆動軸の基端部に連結された穿孔用回転駆動機と、当該出退駆動軸の先端部に取付けられた穿孔用刃物とを具備した管用穿孔装置において、
サドル部材と穿孔用回転駆動機の間に、出退駆動軸に外嵌されて両端部がサドル部材と穿孔用回転駆動機にそれぞれ固定されるとともに互いに伸縮自在に嵌合され、かつ回り止めされた上部の筒体および下部の筒体からなるガイド筒を設け、
前記下部の筒体とサドル部材の間、および前記上部の筒体と穿孔用回転駆動機の間の少なくとも一方に、出退駆動軸を中心とする旋回方向の衝撃力を緩衝する緩衝部材を介在させた管用穿孔装置。
And projecting and retracting the drive shaft mounted for advancing and retracting the saddle member to be attached to the drilling pipe, a rotary driving device for drilling, which is connected to the proximal end portion of the extending and retracting the drive shaft, the tip of the extending and retracting the drive shaft In a pipe drilling device comprising a drilling tool attached to a part,
Between the saddle member and the rotary driving machine for drilling, it is fitted on the exit / retraction drive shaft, and both ends are fixed to the saddle member and the rotary driving machine for drilling, and are fitted to each other so as to be stretchable and non-rotating. Provided with a guide cylinder composed of an upper cylinder body and a lower cylinder body,
A buffer member is provided between the lower cylinder and the saddle member, and between at least one of the upper cylinder and the rotary driving device for drilling, to buffer the impact force in the turning direction about the retracting drive shaft. Perforated pipe device.
被穿孔管に装着されるサドル部材に出退自在に設けられた出退駆動軸と、当該出退駆動軸の基端部に連結された穿孔用回転駆動機と、当該出退駆動軸の先端部に取付けられた穿孔用刃物とを具備した管用穿孔装置において、
穿孔用回転駆動機の出力軸と出退駆動軸との間に減速装置を介在させ
前記減速装置のギヤボックスとサドル部材の間に、出退駆動軸に平行で、前記減速装置をサドル部材に接近離間方向に案内しかつ回り止めするガイドロッドを設け、
前記ギヤボックスに設けられた受動アームと穿孔用回転駆動機に設けられた水平アーム部とを連結しかつ出退駆動軸に平行な支持バーを設け、
前記支持バーと前記受動アームの間、および前記支持バーと前記水平アーム部の間の少なくとも一方に、出退駆動軸を中心とする旋回方向の衝撃力を緩衝する緩衝部材を介在させた管用穿孔装置。
And projecting and retracting the drive shaft mounted for advancing and retracting the saddle member to be attached to the drilling pipe, a rotary driving device for drilling, which is connected to the proximal end portion of the extending and retracting the drive shaft, the tip of the extending and retracting the drive shaft In a pipe drilling device comprising a drilling tool attached to a part,
A speed reducer is interposed between the output shaft of the rotary drive for drilling and the drive shaft
A guide rod is provided between the gear box and the saddle member of the speed reducer, parallel to the drive shaft, for guiding the speed reducer toward and away from the saddle member and preventing rotation.
Connecting a passive arm provided in the gear box and a horizontal arm provided in the rotary driving machine for drilling and providing a support bar parallel to the retracting drive shaft;
Tube perforation with a buffer member interposed between at least one of the support bar and the passive arm and between the support bar and the horizontal arm portion for buffering the impact force in the turning direction about the retracting drive shaft. apparatus.
ギヤボックス上に固定されたベースプレートと当該ベースプレート上に配置された受動アームとに、穿孔用回転駆動機の出力軸が貫通される挿通穴と、当該挿通穴の両側で上下に重なる伝動穴とを形成し、
前記伝動穴内に防振ゴムからなる緩衝部材を介装し、
前記防振ゴムは、前記伝動穴の上下開口面をそれぞれ覆う固定板と、当該固定板および前記防振ゴムを貫通する固定ボルトとにより前記伝動穴内に取り付けられた
請求項3記載の管用穿孔装置。
The base plate fixed on the gear box and the passive arm arranged on the base plate have an insertion hole through which the output shaft of the rotary driving machine for drilling penetrates, and a transmission hole overlapping vertically on both sides of the insertion hole. Forming,
A shock absorbing member made of vibration-proof rubber is interposed in the transmission hole,
4. The pipe punching device according to claim 3, wherein the vibration-proof rubber is attached to the transmission hole by a fixing plate that covers the upper and lower opening surfaces of the transmission hole, and a fixing bolt that penetrates the fixing plate and the vibration-proof rubber. .
被穿孔管に装着されるサドル部材に出退自在に設けられた出退駆動軸と、当該出退駆動軸の基端部に連結された穿孔用回転駆動機と、当該出退駆動軸の先端部に取付けられた穿孔用刃物とを具備した管用穿孔装置において、
穿孔用回転駆動機の出力軸と出退駆動軸との間に減速装置を介在させ
当該減速装置のギヤボックスとサドル部材の間に、出退駆動軸に外嵌されて前記減速装置をサドル部材に接近離間する方向に案内しかつ回り止めする伸縮自在なガイド筒を設け、
前記ギヤボックスに設けられた受動アームと穿孔用回転駆動機に設けられた水平アーム部とを連結しかつ出退駆動軸に平行な支持バーを設け、
前記ガイド筒と前記ギヤボックスの間、および前記ガイド筒とサドル部材の間の少なくとも一方に、出退駆動軸を中心とする旋回方向の衝撃力を緩衝する緩衝部材を介在させた管用穿孔装置。
And projecting and retracting the drive shaft mounted for advancing and retracting the saddle member to be attached to the drilling pipe, a rotary driving device for drilling, which is connected to the proximal end portion of the extending and retracting the drive shaft, the tip of the extending and retracting the drive shaft In a pipe drilling device comprising a drilling tool attached to a part,
A speed reducer is interposed between the output shaft of the rotary drive for drilling and the drive shaft
Between the gear box and the saddle member of the reduction gear, provided with a telescopic guide tube that guides and and detent in the direction away from and closer to the reduction gear to the saddle member is externally fitted to projecting and retracting the drive shaft,
Provided parallel support bars connecting vital projecting and retracting the drive shaft and a horizontal arm portion provided on the passive arm and puncture holes for rotary drive motor provided on the gear box,
A pipe punching device in which a buffer member that cushions an impact force in a turning direction about a retracting drive shaft is interposed between at least one of the guide cylinder and the gear box and between the guide cylinder and a saddle member .
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