JP4678714B2 - Fixing apparatus and image forming apparatus - Google Patents

Description

  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus using an electrophotographic method such as a copying machine, a printer, a facsimile, or a multifunction machine thereof, and a fixing device installed therein, and in particular, a fixing device using an electromagnetic induction heating method. And an image forming apparatus.

  Conventionally, in an image forming apparatus such as a copying machine or a printer, a fixing device using an electromagnetic induction heating method has been known for the purpose of saving energy by reducing the rise time of the device (see, for example, Patent Document 1). .)

  In Patent Document 1, etc., an electromagnetic induction heating type fixing device mainly includes a support roller (heating roller), a fixing auxiliary roller (fixing roller), and a fixing belt (heat-resistant belt) stretched between the supporting roller and the fixing auxiliary roller. ), Magnetic flux generating means facing the support roller via the fixing belt, and a pressure roller facing the fixing auxiliary roller via the fixing belt. The magnetic flux generation means includes a coil portion extending in the width direction (a direction perpendicular to the recording medium conveyance direction), a core portion (excitation coil core) facing the coil portion, and the like.

The fixing belt is heated at a position facing the magnetic flux generating means. The heated fixing belt heats and fixes the toner image on the recording medium conveyed to the positions of the auxiliary fixing roller and the pressure roller. Specifically, when a high-frequency alternating current is passed through the coil portion, a magnetic field is formed around the coil portion, and an eddy current is generated on the surface of the support roller. When an eddy current is generated in the support roller, Joule heat is generated by the electrical resistance of the support roller itself. The fixing belt wound around the support roller is heated by the Joule heat.
It is known that a fixing device using such an electromagnetic induction heating method can raise the surface temperature (fixing temperature) of a fixing belt to a desired temperature with a small start-up time with low energy consumption.

On the other hand, Patent Document 2 and Patent Document 3 disclose a fixing device using an electromagnetic induction heating method, and a fixing roller for the purpose of suppressing a temperature rise in a non-sheet passing region in the fixing roller (heating medium). Discloses a technique of providing magnetic flux shielding means for shielding a part of magnetic flux generated from magnetic flux generating means (induction coil) provided in the apparatus.
Specifically, the magnetic flux shielding means changes its position in accordance with the paper passing area in the fixing roller, thereby changing the magnetic flux shielding range. This technique aims to block the magnetic flux reaching the fixing roller in the non-sheet passing area and suppress the temperature rise in the non-sheet passing area.

JP 2002-123106 A Japanese Patent Laid-Open No. 10-74009 JP 2002-83676 A

  The conventional technology described above cannot reliably suppress the temperature rise at both ends in the width direction of the heating member (or the fixing member) that occurs when a recording medium having a short width direction size is continuously fixed. .

Details are as follows.
A general image forming apparatus is configured to form an image on several types of recording media having different sizes in the width direction. Here, the recording media having different sizes in the width direction include recording media of irregular sizes in addition to recording media of various regular sizes in the A and B rows of JIS dimensions. Even in the case of recording media of the same size (for example, A4 size), the transport direction is the short direction (the direction perpendicular to the longitudinal direction) when the longitudinal direction is the transport direction. In some cases, recording media having different sizes in the width direction are handled.

  When fixing such a recording medium having different width direction sizes with the fixing device, the temperature distribution in the width direction of the fixing belt varies depending on the width direction size of the recording medium, resulting in temperature unevenness. was there. For example, when fixing by passing a recording medium having a small width direction size, a large amount of heat is taken away at the position of the fixing belt corresponding to the width direction size of the recording medium (paper passing area). The fixing temperature is lower than at other positions (non-sheet passing area). Such a phenomenon becomes particularly prominent when a recording medium having a small size in the width direction is continuously fed.

  Therefore, when trying to control the fixing temperature in the entire width direction of the fixing belt with reference to the fixing temperature in the center portion in the width direction of the fixing belt, the fixing temperature in the center portion in the width direction of the fixing belt can be controlled to a desired temperature. The fixing temperature at both ends in the direction will increase. As described above, when a large recording medium in the width direction is fixed in a state where the fixing temperature at both ends in the width direction of the fixing belt is increased, a hot offset occurs on the recording medium corresponding to the temperature increase position. Further, when the fixing temperature at both ends in the width direction exceeds the heat resistance temperature of the fixing belt, it is also conceivable that the fixing belt is thermally damaged.

  On the other hand, if it is attempted to control the fixing temperature in the entire width direction of the fixing belt based on the fixing temperature at both ends in the width direction of the fixing belt, the fixing temperature at both ends in the width direction of the fixing belt can be controlled to a desired temperature. However, the fixing temperature at the center in the width direction is lowered. As described above, when the recording medium is fixed in a state where the fixing temperature at the center portion in the width direction of the fixing belt is lowered, fixing failure or cold offset occurs on the recording medium corresponding to the temperature lowered position.

  In order to solve such a problem, in Patent Document 2 and Patent Document 3 described above, the magnetic flux in the non-sheet passing region is changed by changing the position of the magnetic flux shielding member (magnetic flux shielding means) according to the size of the recording medium. Since it is shielded, the effect of suppressing the temperature rise in the non-sheet passing area can be expected to some extent even when a recording medium having a small size in the width direction is continuously fed.

However, in the above-described technique, when the size of the recording medium is frequently changed, there is a possibility that the magnetic flux shielding member may not be moved to the correct position according to the size change. That is, in the conventional technique, since the position of the magnetic flux shielding member that has moved cannot be accurately grasped, an error may occur in the position control of the magnetic flux shielding member while the magnetic flux shielding member is repeatedly moved. There was sex.
As described above, when an error occurs in the position control of the magnetic flux shielding member, the magnetic flux in the region where the magnetic flux is desired to be shielded cannot be shielded, and the temperature rise in the non-sheet passing region may occur. Furthermore, the magnetic flux in the region to be heated may be shielded, resulting in poor fixing or cold offset at the end of the recording medium in the width direction.

  The present invention has been made to solve the above-described problems. The adjustment range of the magnetic flux acting on the heating member can be accurately changed to cause a problem such as a temperature rise at both ends in the width direction of the heating member or the fixing member. It is an object of the present invention to provide a fixing device and an image forming apparatus that can reliably suppress the above-described problem.

According to a first aspect of the present invention, there is provided a fixing device for fixing a toner image on a recording medium, a magnetic flux generating means for generating a magnetic flux, a heating member induction-heated by the magnetic flux, A magnetic flux adjusting member that reduces the magnetic flux acting on the heating member with respect to a predetermined adjustment range in the width direction; variable means that drives the magnetic flux adjusting member to reduce the magnetic flux; and A first detecting means for detecting a corresponding range in the width direction of the recording medium; and a second detecting means for detecting a position of the magnetic flux adjusting member driven by the variable means. The variable means is driven together with the magnetic flux adjusting member and is formed so that a plurality of fan plates having different radii corresponding to a plurality of variable adjustment ranges are adjacent to each other. Comprising a knowledge plate, said second sensing means is a plurality of photosensors disposed at a position corresponding to each of the plurality of fan plate to detect the posture of the object detection plate, said varying means, The magnetic flux adjusting member is driven while detecting the posture of the detected plate by the plurality of photosensors so that an adjustment range corresponding to a range in the width direction of the recording medium is based on a detection result of the first detection unit. It is something to control.

A fixing device according to a second aspect of the present invention is the fixing device according to the first aspect , wherein the first detection unit is a size detection sensor for detecting a size of the recording medium.

According to a third aspect of the present invention, in the fixing device according to the first or second aspect, the recording medium in which the adjustment range for reducing the magnetic flux is detected by the first detection unit. This is a range outside the range in the width direction.

According to a fourth aspect of the present invention, in the fixing device according to any one of the first to third aspects, the magnetic flux generating means extends in the width direction so as to face the heating member. A magnetic flux shielding member disposed between the coil portion and the inner core, the coil portion and an inner core facing the coil portion via the heating member. It is a thing.

The fixing device according to a fifth aspect of the present invention is the fixing device according to the fourth aspect , wherein the magnetic flux shielding member continuously or stepwisely covers a range covering the outer periphery of the inner core facing the coil portion. It is formed so that it can be increased or decreased.

The fixing device according to a sixth aspect of the present invention is the fixing device according to the fifth aspect , wherein the variable means is configured to increase or decrease the magnetic flux so as to increase or decrease the range covering the outer periphery of the inner core continuously or stepwise. It is a means for driving the shielding member.

The fixing device according to a seventh aspect of the present invention is the fixing device according to any one of the fourth to sixth aspects, wherein the magnetic flux generating means faces the coil portion on a side not facing the heating member. In addition, a core portion having a center core is provided, and the magnetic flux shielding member covers an outer periphery of the inner core facing the center core.

According to an eighth aspect of the present invention, in the fixing device according to any one of the first to seventh aspects, the heating member heats the fixing member that melts the toner image.

According to a ninth aspect of the present invention, in the fixing device according to the eighth aspect, the fixing member is a fixing belt, and the heating member stretches the fixing belt together with a fixing auxiliary roller. The magnetic flux generating means is arranged to face the fixing belt.

According to a tenth aspect of the present invention, in the fixing device according to the ninth aspect, the auxiliary fixing roller is configured such that the fixing roller presses the recording medium to be conveyed via the fixing belt. It is arrange | positioned so that it may contact | abut.

According to an eleventh aspect of the present invention, in the fixing device according to any one of the first to tenth aspects, the heating member is a fixing member that melts a toner image.

The fixing device according to a twelfth aspect of the present invention is the fixing device according to the eleventh aspect, wherein the fixing member is a fixing belt, and the magnetic flux generating means is arranged to face the fixing belt. It was established.

According to a thirteenth aspect of the present invention, in the fixing device according to the twelfth aspect, the fixing belt is stretched between a support roller and a fixing auxiliary roller, and the fixing auxiliary roller is conveyed. It is disposed so as to abut against a pressure roller for pressing the recording medium via the fixing belt.

The fixing device according to a fourteenth aspect of the present invention is the fixing device according to the eleventh aspect , wherein the fixing member is a fixing roller that contacts a pressure roller that presses a recording medium to be conveyed. The magnetic flux generating means is disposed so as to face the fixing roller.

An image forming apparatus according to a fifteenth aspect includes the fixing device according to any one of the first to fourteenth aspects.

  The present invention detects the range in the width direction of the recording medium corresponding to the heating member, detects the position of the magnetic flux adjusting member driven by the variable means, and controls the drive of the magnetic flux adjusting member based on both detection results. ing. Accordingly, there is provided a fixing device and an image forming apparatus in which the adjustment range of the magnetic flux acting on the heating member is accurately changed, and problems such as a temperature rise at both ends in the width direction of the heating member and the fixing member are surely suppressed. be able to.

  Hereinafter, the best mode for carrying out the present invention will be described in detail with reference to the drawings. In addition, in each figure, the same code | symbol is attached | subjected to the part which is the same or it corresponds, The duplication description is simplified or abbreviate | omitted suitably.

Embodiment 1 FIG.
The first embodiment of the present invention will be described in detail with reference to FIGS.
First, the configuration and operation of the entire image forming apparatus will be described with reference to FIG.
In FIG. 1, 1 is a main body of a laser printer as an image forming apparatus, 3 is an exposure unit that irradiates a photosensitive drum 18 with exposure light L based on image information, and 4 is detachably installed on the apparatus main body 1. A process cartridge as an image forming unit; 7, a transfer unit for transferring a toner image formed on the photosensitive drum 18 to a recording medium P; 10, a paper discharge tray on which an output image is placed; A paper feeding unit in which a recording medium P such as paper is stored, 13 is a registration roller that conveys the recording medium P to the transfer unit 7, 15 is a manual paper feeding unit, and 20 is a fixing unit that fixes an unfixed image on the recording medium P. Indicates the device.

With reference to FIG. 1, an operation during normal image formation in the image forming apparatus will be described.
First, exposure light L such as laser light based on image information is emitted from the exposure unit 3 (writing unit) toward the photosensitive drum 18 of the process cartridge 4. The photosensitive drum 18 rotates counterclockwise in the figure, and a toner image corresponding to image information is formed on the photosensitive drum 18 through a predetermined image forming process (charging process, exposure process, development process). Is done.
Thereafter, the toner image formed on the photosensitive drum 18 is transferred onto the recording medium P conveyed by the registration roller 13 in the transfer unit 7.

On the other hand, the recording medium P conveyed to the transfer unit 7 operates as follows.
First, one of the plurality of paper feeding units 11, 12, and 15 of the image forming apparatus main body 1 is automatically or manually selected (for example, the uppermost paper feeding unit 11 is selected). To do.) Each of the plurality of paper feeding units 11 and 12 stores a recording medium P having a different size and a recording medium P having the same size and different transport directions.

  Then, the uppermost sheet of the recording medium P stored in the paper feeding unit 11 is transported toward the position of the transport path K. Thereafter, the recording medium P passes through the conveyance path K and reaches the position of the registration roller 13. Then, the recording medium P that has reached the position of the registration roller 13 is conveyed toward the transfer unit 7 at the same timing in order to align with the toner image formed on the photosensitive drum 18.

After the transfer process, the recording medium P passes through the position of the transfer unit 7 and then reaches the fixing device 20 through the conveyance path. The recording medium P that has reached the fixing device 20 is fed between the fixing belt and the pressure roller, and the toner image is fixed by the heat received from the fixing belt and the pressure received from the pressure roller. The recording medium P on which the toner image has been fixed is sent from between the fixing belt and the pressure roller, and then is discharged from the image forming apparatus main body 1 as an output image and placed on the paper discharge tray 10.
Thus, a series of image forming processes is completed.

Next, the configuration / operation of the fixing device 20 installed in the image forming apparatus main body 1 will be described in detail with reference to FIG.
As shown in FIG. 2, the fixing device 20 mainly includes a fixing auxiliary roller 21, a fixing belt 22, a support roller 23 (heating roller), an induction heating unit 24, a pressure roller 30, a thermopile 37, a thermistor 38, and an oil application roller. 34, a guide plate 35, a separation plate 36, and the like.

Here, the fixing auxiliary roller 21 has an elastic layer such as silicone rubber formed on the surface thereof, and is driven to rotate counterclockwise in FIG. 2 by a driving unit (not shown).
The support roller 23 is a cylindrical body made of a nonmagnetic material such as SUS304 and rotates counterclockwise in the figure. An inner core 28 made of a ferromagnetic material such as ferrite and a magnetic flux shielding member 29 covering a part of the outer periphery of the inner core 28 are rotatably installed inside the support roller 23. The inner core 28 faces the coil portion 25 through the fixing belt 22 and the support roller 23. The rotational drive of the inner core 28 and the magnetic flux shielding member 29 is performed separately from the rotational drive of the support roller 23. The configuration and operation of the support roller 23 provided with the inner core 28 and the magnetic flux shielding member 29 will be described in detail later.

The fixing belt 22 as a fixing member is stretched and supported by a support roller 23 and a fixing auxiliary roller 21. The fixing belt 22 is a multi-layered endless belt in which a heating layer, an elastic layer, and a release layer are formed on a base material.
The base material of the fixing belt 22 is made of a heat-resistant resin material. For example, polyimide, polyamideimide, PEEK (polyetheretherketone), PES (polyethersulfone), PPS (polyphenylene sulfide), fluororesin, or the like can be used. . As the heating layer, nickel, stainless steel, iron, copper, cobalt, chromium, aluminum, gold, platinum, silver, tin, palladium, an alloy composed of a plurality of these metals, or the like can be used. As the elastic layer, silicone rubber, fluorosilicone rubber, or the like can be used. As the release layer, fluorine resins such as tetrafluoroethylene resin (PTFE) and tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer (FEP), or a mixture of these resins can be used.

  In the first embodiment, the base material of the fixing belt 22 and the heating layer are mixed layers. Specifically, three heating layers made of silver are formed at intervals in a base material made of polyimide. Then, an elastic layer and a release layer are sequentially formed on the hybrid layer.

The induction heating unit 24 as a magnetic flux generation unit includes a coil unit 25, a core unit 26, a coil guide 27, and the like.
Here, the coil portion 25 is wound around a litz wire in which fine wires are bundled so as to cover the outer peripheral surface of the fixing belt 22 wound around the support roller 23 and is in the width direction (in the direction perpendicular to the paper surface of FIG. 2). It is extended. The coil guide 27 is made of a highly heat-resistant resin material or the like, and holds the coil part 25 and functions as a frame of the induction heating part 24. The core part 26 is made of a ferromagnetic material such as ferrite having a relative permeability of about 2500, and is provided with a center core part 26a and a side core 26b. The core part 26 is installed so as to face the coil part 25 extending in the width direction. The center core 26a is at a substantially central position in the circumferential direction of the coil portion 25, and is a position where the density of magnetic flux formed around the coil portion 25 is the highest. The coil unit 25 is connected to a high frequency power supply unit (not shown), and an alternating current of 10 k to 1 MHz is applied from the high frequency power supply unit.

  The pressure roller 30 is formed by forming an elastic layer such as fluorine rubber or silicone rubber on a cylindrical member made of aluminum, copper, stainless steel or the like. The elastic layer of the pressure roller 30 has a thickness of 1 to 5 mm and an Asker hardness of 20 to 50 degrees. The pressure roller 30 is in contact with the fixing auxiliary roller 21 via the fixing belt 22. Then, the recording medium P is conveyed to a contact portion (a fixing nip portion) between the fixing belt 22 and the pressure roller 30.

A guide plate 35 for guiding the conveyance of the recording medium P is disposed on the entrance side of the contact portion between the fixing belt 22 and the pressure roller 30.
A separation plate 36 that guides conveyance of the recording medium P and promotes separation of the recording medium P from the fixing belt 22 is disposed on the exit side of the contact portion between the fixing belt 22 and the pressure roller 30.

  An oil application roller 34 is in contact with a part of the outer peripheral surface of the fixing belt 22. The oil application roller 34 supplies oil such as silicone oil onto the fixing belt 22. Thereby, the toner releasability on the fixing belt 22 is further ensured. The oil application roller 34 is in contact with a cleaning roller 33 that removes dirt on the surface.

A non-contact type thermopile 37 is installed at a position facing the outer peripheral surface of the fixing belt 22 and in a central portion in the width direction (a position that does not become an adjustment range described later). In addition, a contact type thermistor 38 is installed at a position in contact with the outer peripheral surface of the fixing belt 22 and at an end portion in the width direction (a position within an adjustment range described later).
The surface temperature (fixing temperature) on the fixing belt 22 is detected by the thermopile 37 and the thermistor 38, and the output in the induction heating unit 24 having an inverter circuit is adjusted. Thus, the fixing temperature on the fixing belt 22 is kept constant.

The fixing device 20 configured as described above operates as follows during normal operation.
By the rotation driving of the auxiliary fixing roller 21, the fixing belt 22 rotates in the direction of the arrow in FIG. 2, the support roller 23 also rotates counterclockwise, and the pressure roller 30 also rotates in the direction of the arrow. The fixing belt 22 is heated at a position facing the induction heating unit 24. Specifically, the magnetic field lines are alternately switched between the core part 26 and the inner core 28 by passing a high-frequency alternating current through the coil part 25. At this time, an eddy current is generated on the surface of the support roller 23 and the heating layer of the fixing belt 22, and Joule heat is generated by the electrical resistance of the support roller 23 and the heating layer. Thus, the fixing belt 22 is heated by the heat received from the heat-generating support roller 23 and the heat generated by its own heating layer. That is, the support roller 23 functions as a heating member, and the fixing belt 22 functions as a heating member as well as a member to be heated.

Thereafter, the surface of the fixing belt 22 heated by the induction heating unit 24 passes through the position of the thermistor 38 and then reaches the contact portion with the pressure roller 30. Then, the toner image T on the conveyed recording medium P is heated and melted.
Specifically, the recording medium P carrying the toner image T through the image forming process described above is fed between the fixing belt 22 and the pressure roller 30 while being guided by the guide plate 35 (indicated by the arrow Y). It is movement in the transport direction.) The toner image T is fixed to the recording medium P by the heat received from the fixing belt 22 and the pressure received from the pressure roller 30, and the recording medium P is sent from between the fixing belt 22 and the pressure roller 30.

The surface of the fixing belt 22 that has passed through the position of the pressure roller 30 sequentially passes through the positions of the oil application roller 34 and the thermopile 37, and then reaches the position facing the induction heating unit 24 again.
Such a series of operations is continuously repeated to complete the fixing step in the image forming process.

The configuration and operation of the support roller 23 will be described in detail with reference to FIG.
FIG. 3 is a view of the support roller 23 installed in the fixing device 20 of FIG. 2 as viewed in the width direction from the induction heating unit 24 side, and shows the inside of the support roller 23.
As shown in FIG. 3, an inner core 28 and a magnetic flux shielding member 29 are rotatably installed in the cylindrical body of the support roller 23.

  Magnetic flux shielding members 29 made of a diamagnetic material such as copper are integrally installed at both ends in the width direction of the cylindrical inner core 28 made of a ferromagnetic material. The magnetic flux shielding member 29 is formed with an inclined surface 29a so as to continuously increase or decrease the range of shielding the outer peripheral surface of the inner core 28 from the end surface side. Thereby, by rotating the inner core 28 together with the magnetic flux shielding member 29, the shielding range (adjustment range) in the width direction of the inner core 28 facing the coil portion 25 of the induction heating unit 24 can be varied.

  Specifically, referring to FIG. 4, magnetic flux shielding member 29 is provided between center core 26 a of induction heating unit 24 (the position where the magnetic flux density is highest in the configuration of the first embodiment) and internal core 28. Is present, the normal magnetic flux (indicated by the broken line B in FIG. 4) formed when there is no magnetic flux shielding member 29 is weakened. Thereby, in the position of the support roller 23 which has arrange | positioned the magnetic flux shielding member 29, a heating efficiency falls with the fall of the magnetic flux which acts.

  Here, the range in the width direction (adjustment range) for reducing the magnetic flux can be varied by changing the posture of the magnetic flux shielding member 29 facing the coil portion 25. Specifically, by rotating and driving (drive control) the magnetic flux shielding member 29 together with the inner core 28, the adjustment range for reducing the magnetic flux can be varied within the range of L1 to L2 in FIG. That is, the length of the adjustment range (shielding range) can be changed from 0 to (L1-L2). Thus, the magnetic flux shielding member 29 functions as a magnetic flux adjusting member that reduces the magnetic flux acting on the support roller 23 (or the fixing belt 22) in the adjustment range in the width direction.

  The rotational drive (drive control) of the inner core 28 and the magnetic flux shielding member 29 is performed by a stepping motor (not shown) as variable means connected to the shaft portion 28a of the inner core 28. The stepping motor is a drive system different from a drive motor (not shown) that drives the auxiliary fixing roller 21, the fixing belt 22, the support roller 23, and the like.

Specifically, the inner core 28 and the magnetic flux shielding member 29 are rotated by a predetermined angle (predetermined number of steps) in the circumferential direction so that the maximum range of the magnetic flux shielding member 29 is opposed to the center core 26a. At this time, the adjustment range in which the magnetic flux is reduced is maximized, and the outside of the adjustment range (the region of the center width L2) is the main heating range of the fixing belt 22. This state is suitable for fixing the recording medium P whose width direction size is L2.
On the other hand, the inner core 28 and the magnetic flux shielding member 29 are further rotated by a predetermined angle in the circumferential direction so that the magnetic flux shielding member 29 does not face the center core 26a. At this time, the adjustment range in which the magnetic flux is reduced becomes zero, and the entire range (the region of the width L1) becomes the main heating range of the fixing belt 22.

  Here, a detected plate 41 as a detected portion is fixed to the shaft portion 28 a of the inner core 28. The detected plate 41 rotates together with the magnetic flux shielding member 29 as the inner core 28 rotates. As shown in FIG. 5, the detected plate 41 is formed in a semicircular plate shape, and can correspond to the position where the magnetic flux shielding member 29 is installed. That is, the orientation of the magnetic flux shielding member 29 in the rotational direction can also be grasped by the orientation of the detected plate 41 in the rotational direction.

  On the other hand, in the vicinity of the detection plate 41, a transmissive photosensor 42 as second detection means is installed. The transmissive photosensor 42 detects the presence / absence (attitude) of the detected plate 41 between a light emitting element made of a laser diode or the like and a light receiving element made of a photodiode or the like (the position of reference numeral 42a in FIG. 5). To do. Specifically, when the inner core 28 is rotated in the clockwise direction in FIG. 5 and the transmission type photosensor 42 detects from the state in which the detected plate 41 is not detected, the attitude of the magnetic flux shielding member 29 is detected. Is in the state of FIG.

  In the first embodiment, after the magnetic flux shielding member 29 is moved to the home position with the state shown in FIG. 5 described above as the home position (reference position), the magnetic flux shielding member 29 is changed according to the size of the recording medium P. The adjustment range (shielding range) is variable.

Hereinafter, based on the flowchart of FIG. 6, the characteristic control in the first embodiment will be described in detail with reference to FIG. 7 as appropriate.
7 is a schematic diagram showing the positional relationship in the width direction of the magnetic flux shielding member 29, the center core 26a, the recording medium P, the adjustment range N, and the heating range M when the magnetic flux shielding member 29 is driven and controlled. .

  The apparatus main body 1 is turned on, and the position detection of the magnetic flux shielding member 29 as the magnetic flux adjusting member is started (step S1). First, the drive of the magnetic flux shielding member 29 is started (step S2). That is, together with the inner core 28 and the detected plate 41, the magnetic flux shielding member 29 starts to rotate.

Then, the home position of the magnetic flux shielding member 29 is detected (step S3). That is, the position of the detection plate 41 is detected by the photosensor 42 described in FIG. 5, and the drive control is performed so that the position (posture) of the magnetic flux shielding member 29 matches the home position.
Specifically, referring to FIG. 7A, the home position of magnetic flux shielding member 29 is a position at which the entire width of inner core 28 is opened, and is separated from center core 26a position by a predetermined distance X in the circumferential direction. It is the position. At this time, the adjustment range N of the support roller 23 is zero, and the entire width of the support roller 23 is the heating range M.

  Thereafter, the driving of the magnetic flux shielding member 29 is stopped (step S4), and the home position of the magnetic flux shielding member 29 is confirmed (step S5). And the switch of the inverter power supply (high frequency power supply part) of the fixing device 20 is turned on, and the heating by the induction heating part 24 is started (step S6).

  Thereafter, the size of the recording medium P based on the print command by the user is detected by a size detection sensor (not shown) (step S7). The size detection sensor detects the position of a paper feed fence (a member for fixing the recording medium P, which moves according to the size of the recording medium P) installed in the paper feeding units 11, 12, and 15. The photosensor functions as a first detection unit that collates input information commanded by the user and detects the size in the width direction of the recording medium P on the support roller 23. In other words, the width direction size (or size and transport direction) of the recording medium P to be passed (fixed) is detected by the first detection unit. The size of the recording medium P detected by the size detection sensor as the first detection means specifies the width direction range (paper passing area) of the recording medium P corresponding to the support roller 23 and the fixing belt 22. That is, in the support roller 23 and the fixing belt 22, a non-sheet passing region that may overheat is specified.

Thereafter, based on the size of the recording medium P detected by the size detection sensor, the control position of the magnetic flux shielding member 29 is determined (step S8), and the magnetic flux shielding member 29 is driven with the determined control position as the initial position. Control is performed (step S9).
Specifically, when the size of the recording medium P detected by the size detection sensor is B5 vertical (B5T) size, the magnetic flux shielding member 29 is moved from the home position in FIG. 7A to the position in FIG. 7B. It is moved (rotated). As a result, the adjustment range N in which the magnetic flux is reduced by the magnetic flux shielding member 29 is substantially equal to the range (non-sheet passing region) outside the range (B5T) of the recording medium P. The heating range M of the support roller 23 is substantially equal to the range of the recording medium P (B5T paper passing area).

Thereafter, each time a series of paper passing steps (fixing steps) is performed, the flow after step S7 is repeated. Thus, a series of control flows is completed.
Note that the adjustment range N that is varied by the magnetic flux shielding member 29 does not completely match the range of the recording medium P, but the temperature distribution in the width direction of the support roller 23 and the fixing belt 22 (detected by the thermopile 37 and the thermistor 38). It is preferable to make fine adjustment according to the above.

FIG. 8 is a graph showing the temperature distribution in the width direction on the fixing belt 22 in the fixing device of the first embodiment.
In FIG. 8, the horizontal axis indicates the position in the width direction of the fixing belt 22, and the vertical axis indicates the temperature of the fixing belt 22 (fixing temperature). Here, “0” in the width direction position on the horizontal axis indicates the center position in the width direction of the fixing belt 22. A solid line R1 indicates a temperature distribution when the recording medium P having a width direction size L1 is continuously fed. A solid line R2 indicates a temperature distribution when the recording medium P having a width direction size L2 is continuously fed.

  By adjusting the magnetic flux shielding member 29 once at the home position and then controlling the drive according to the size of the recording medium P, the variable accuracy of the adjustment range N is improved, and the temperature distribution of the fixing belt 22 is always as shown in FIG. Can be maintained. Thereby, in the range exceeding the sheet passing width of the recording medium P, the temperature of the fixing belt 22 does not increase, and thermal damage to the fixing belt 22 is suppressed.

  As described above, in the first embodiment, the width direction range of the recording medium P corresponding to the support roller 23 and the fixing belt 22 is detected, and the position of the magnetic flux shielding member 29 driven by the variable means is detected. The magnetic flux shielding member 29 is driven and controlled based on both detection results. As a result, the adjustment range N of the magnetic flux acting on the support roller 23 and the fixing belt 22 is accurately changed, and problems such as a temperature rise at both ends in the width direction of the support roller 23 and the fixing belt 22 are reliably suppressed.

  In the first embodiment, the fixing belt 22 having a heating layer and the support roller 23 are used as heating members. On the other hand, only one of the fixing belt 22 and the support roller 23 can be used as a heating member. Also in this case, the width direction range of the recording medium P is detected, the position of the magnetic flux shielding member 29 (detected plate 41) is detected by the photosensor 42, and the magnetic flux shielding member 29 is driven based on both detection results. By controlling, the same effect as in the first embodiment can be obtained.

  In the first embodiment, a halogen heater can be installed inside the pressure roller 30. Further, a thermistor or an oil application roller can be brought into contact with the outer peripheral surface of the pressure roller 30. In the first embodiment, the present invention is applied to the monochrome image forming apparatus 1. However, the present invention can also be applied to a color image forming apparatus. In these cases, the same effect as in the first embodiment can be obtained.

  In the first embodiment, the transmission type photosensor 42 is used as the second detection unit, but a reflection type photosensor can also be used as the second detection unit. In other words, when the transmission type photosensor 42 is used, the light emitted from the light emitting element is identified as having no detected plate 41 when the light receiving element receives the light, whereas the reflection type photosensor is used. In this case, when the light receiving element receives the reflected light of the light emitted from the light emitting element, it is identified that the detected plate 41 is present. Also in this case, the same effect as in the first embodiment can be obtained.

Embodiment 2. FIG.
A second embodiment of the present invention will be described in detail with reference to FIG.
FIG. 9 is a side view showing the support roller 23 of the fixing device 20 according to the second embodiment, and corresponds to FIG. 5 of the first embodiment. In the second embodiment, the shapes of the detected plates 41a to 41c, the configuration of the photosensor 42, and the like are different from those of the first embodiment.

  As shown in FIG. 9, to-be-detected plates 41 a to 41 c (a plurality of detected portions) are fixed to the shaft portion 28 a of the inner core 28. The detected plates 41 a to 41 c rotate together with the magnetic flux shielding member 29 as the inner core 28 is driven to rotate. The detected plates 41 a to 41 c are formed so that a plurality of fan plates having different radii are adjacent to each other, and each corresponds to an adjustment range N by the magnetic flux shielding member 29. For example, the position 41a of the minimum diameter of the detected plate corresponds to the adjustment range N of the A3 vertical size, and the middle position 41b of the detected plate corresponds to the adjustment range N of the A4 vertical size and corresponds to the maximum diameter of the detected plate. The position 41c corresponds to the adjustment range N of A5 vertical size.

  On the other hand, a transmission type photosensor 42 as a second detection means is installed in the vicinity of the detection plates 41a to 41c. The photosensor 42 is provided with three pairs of light emitting elements and light receiving elements 42a1 to 42a3, and detects the presence or absence (attitude) of the detected plates 41a to 41c. In the above example, when only the first light receiving element 42a1 detects light reception, the adjustment range N is at a position corresponding to the A3 vertical size, and the first and second light receiving elements 42a1 and 42a2 receive light. When detected, the adjustment range N is a position corresponding to the A4 vertical size, and when all the light receiving elements 42a1 to 42a3 detect light reception, the adjustment range N is a position corresponding to the A5 vertical size. It will be. Thus, the photo sensor 42 as the second detection means directly detects the attitude of the magnetic flux shielding member 29.

  In the second embodiment, after the size of the recording medium P is detected by the size detection sensor as the first detection unit, the adjustment range (detected portion) corresponding to the size of the recording medium P can be detected by the photosensor 42. Thus, the magnetic flux shielding member 29 is driven and controlled.

  As described above, also in the second embodiment, the width direction range of the recording medium P corresponding to the support roller 23 and the fixing belt 22 is detected, and the position of the magnetic flux shielding member 29 driven by the variable means is detected. The magnetic flux shielding member 29 is driven and controlled based on both detection results. As a result, the adjustment range N of the magnetic flux acting on the support roller 23 and the fixing belt 22 is accurately changed, and problems such as a temperature rise at both ends in the width direction of the support roller 23 and the fixing belt 22 are reliably suppressed.

Embodiment 3 FIG.
A third embodiment of the present invention will be described in detail with reference to FIG.
FIG. 10 is a diagram illustrating the support roller 23 of the fixing device according to the third embodiment, and corresponds to FIG. 3 according to the first embodiment. The support roller 23 of the third embodiment is different from that of the first embodiment in the shape of the magnetic flux shielding member 29 provided inside.

  As shown in FIG. 10, an inner core 28 and a magnetic flux shielding member 29 are installed inside the support roller 23. Unlike the first embodiment, the magnetic flux shielding member 29 according to the third embodiment is made of a plurality of copper materials having different lengths in the width direction. The magnetic flux shielding member 29 is attached to the outer peripheral surface of the inner core 28. The copper materials having different lengths in the width direction in the magnetic flux shielding member 29 are formed so as to gradually increase or decrease the range of shielding the outer peripheral surface of the inner core 28 from the end surface side. Thus, as in the first embodiment, the inner core 28 is rotated together with the magnetic flux shielding member 29, whereby the shielding range (adjustment range) in the width direction of the inner core 28 that faces the coil portion 25 of the induction heating unit 24. Can be varied.

  As described above, also in the third embodiment, the width direction range of the recording medium P corresponding to the support roller 23 and the fixing belt 22 is detected and driven by the variable means, as in the above embodiments. The position of the magnetic flux shielding member 29 is detected, and the magnetic flux shielding member 29 is driven and controlled based on both detection results. As a result, the adjustment range N of the magnetic flux acting on the support roller 23 and the fixing belt 22 is accurately changed, and problems such as a temperature rise at both ends in the width direction of the support roller 23 and the fixing belt 22 are reliably suppressed.

Embodiment 4 FIG.
A fourth embodiment of the present invention will be described in detail with reference to FIG.
FIG. 11 is a development view showing the magnetic flux shielding member 29 of the support roller 23 according to the fourth embodiment. In the fourth embodiment, the shape of the magnetic flux shielding member 29 is different from that of the first embodiment.

As shown in FIG. 11, the magnetic flux shielding member 29 according to the fifth embodiment has a stepped inclined surface 29 a for varying the adjustment range N. The magnetic flux shielding member 29 is also formed so as to increase or decrease the range of shielding the outer peripheral surface of the inner core 28 from the end surface side in the same manner as in the second embodiment.
Also in the fourth embodiment, as in the above-described embodiments, the width direction range of the recording medium P corresponding to the support roller 23 and the fixing belt 22 is detected, and the magnetic flux shielding member 29 driven by the variable means. The magnetic flux shielding member 29 is driven and controlled based on both detection results.

  As described above, also in the fourth embodiment, the adjustment range N of the magnetic flux acting on the support roller 23 and the fixing belt 22 is accurately varied, and the support roller 23 and the fixing belt are also changed. Problems such as temperature rise at both ends in the width direction of 22 are reliably suppressed.

Embodiment 5. FIG.
A fifth embodiment of the present invention will be described in detail with reference to FIG.
FIG. 12 is a development view showing the magnetic flux shielding member 29 of the support roller 23 according to the fifth embodiment. In the fifth embodiment, the shape of the magnetic flux shielding member 29 is different from that of the first embodiment.

As shown in FIG. 12, the magnetic flux shielding member 29 of the fifth embodiment is obtained by sticking a plurality of copper materials having different lengths in the width direction to the support roller 23 in order to vary the adjustment range N. The inclined surfaces 29a of the plurality of copper materials are formed in a tapered shape. The magnetic flux shielding member 29 is also formed so as to continuously increase / decrease the range of shielding the outer peripheral surface of the inner core 28 from the end surface side, as in the first embodiment.
Also in the fifth embodiment, as in the above-described embodiments, the width direction range of the recording medium P corresponding to the support roller 23 and the fixing belt 22 is detected, and the magnetic flux shielding member 29 driven by the variable means. The magnetic flux shielding member 29 is driven and controlled based on both detection results.

  As described above, also in the fifth embodiment, the adjustment range N of the magnetic flux acting on the support roller 23 and the fixing belt 22 is accurately varied, and the support roller 23 and the fixing belt are also changed. Problems such as temperature rise at both ends in the width direction of 22 are reliably suppressed.

Embodiment 6 FIG.
A sixth embodiment of the present invention will be described in detail with reference to FIG.
FIG. 13 is a cross-sectional view showing fixing device 20 in the sixth embodiment. In the fixing device according to the sixth embodiment, the fixing roller 31 is used as the heating member and the fixing member. However, the fixing belt is used as the heating member and the fixing belt is used as the heating member. It differs from one.

As shown in FIG. 13, the fixing device 20 of the sixth embodiment mainly includes a fixing roller 31 (fixing member), a pressure roller 30, an induction heating unit 24, and the like.
The fixing roller 31 includes a heat generating layer 31a, an elastic layer made of silicone rubber, a release layer made of a fluorine compound, and the like. The inside of the fixing roller 31 has a hollow structure, and the inner core 28 and the magnetic flux shielding member 29 are rotatably installed. In addition, although not shown, a plate to be detected is installed on the shaft portion that supports the inner core 28 and the magnetic flux shielding member 29, as in the first embodiment. Furthermore, a photo sensor for detecting the position of the detected plate is installed at a position facing the detected plate.

The induction heating unit 24 includes a coil unit 25, a core unit 26, a coil guide 27, and the like, as in the first embodiment. Then, when an alternating current of 10 k to 1 MHz is supplied to the coil portion 25, magnetic lines of force are formed between the core portion 26 and the inner core 28, and the fixing roller 31 is heated by electromagnetic induction. In this way, the heated fixing roller 31 heats and melts the toner image on the recording medium P conveyed from the arrow Y direction, and fixes the toner image on the recording medium P.
Also in the sixth embodiment, the width direction range of the recording medium P corresponding to the fixing roller 31 is detected, and the position of the magnetic flux shielding member 29 driven by the variable means is detected. Based on both detection results. The magnetic flux shielding member 29 is driven and controlled.

  As described above, in the sixth embodiment, the adjustment range N of the magnetic flux acting on the fixing roller 31 is accurately varied, and problems such as a temperature rise at both ends in the width direction of the fixing roller 31 are reliably suppressed. .

  It should be noted that the present invention is not limited to the above-described embodiments, and within the scope of the technical idea of the present invention, the above-described embodiments can be modified as appropriate in addition to those suggested in the above-described embodiments. Is clear. Further, the number, position, shape, and the like of the constituent members are not limited to the above-described embodiments, and the number, position, shape, and the like that are suitable for implementing the present invention can be used.

1 is an overall configuration diagram illustrating an image forming apparatus according to Embodiment 1 of the present invention. FIG. 2 is a cross-sectional view showing a fixing device installed in the image forming apparatus of FIG. 1. FIG. 3 is a view showing a support roller installed in the fixing device of FIG. 2. FIG. 3 is an enlarged view showing the vicinity of an induction heating unit in the fixing device of FIG. 2. It is the side view which looked at the support roller of FIG. 3 from the A view direction. 3 is a flowchart showing control performed by the fixing device of FIG. 2. It is a schematic diagram which shows the positional relationship with a center core when a magnetic flux shielding member operate | moves. 3 is a graph showing a temperature distribution in a width direction on a fixing belt in the fixing device of FIG. 2. It is a side view which shows the support roller of the fixing device in Embodiment 2 of this invention. It is a figure which shows the support roller installed in the fixing device in Embodiment 3 of this invention. It is an expanded view which shows the magnetic flux shielding member installed in the support roller in Embodiment 4 of this invention. It is an expanded view which shows the magnetic flux shielding member installed in the support roller in Embodiment 5 of this invention. It is sectional drawing which shows the fixing device in Embodiment 6 of this invention.

Explanation of symbols

1 image forming apparatus body (apparatus body),
20 fixing device, 21 fixing auxiliary roller,
22 fixing belt (heating member, fixing member, heated member),
23 support roller (heating member),
24 induction heating part (magnetic flux generating means), 25 coil part,
26 core part, 26a center core, 26b side core,
28 inner core, 28a shank,
29 magnetic flux shielding member (magnetic flux adjusting member), 29a inclined surface, 30 pressure roller,
31 fixing roller (heating member, fixing member),
37 Thermopile, 38 Thermistor,
41, 41a to 41c detected plate (detected portion),
42 Photosensor (second detection means),
42a, 42a1-42a3 light emitting element / light receiving element,
N adjustment range, P recording medium.

Claims (15)

A fixing device for fixing a toner image on a recording medium,
Magnetic flux generating means for generating magnetic flux;
A heating member that is induction-heated by the magnetic flux;
A magnetic flux adjusting member that reduces the magnetic flux acting on the heating member for a predetermined adjustment range in the width direction;
Variable means for varying the adjustment range for driving the magnetic flux adjusting member to reduce the magnetic flux;
First detection means for detecting a range in the width direction of the recording medium corresponding to the heating member;
Second detection means for detecting the position of the magnetic flux adjusting member driven by the variable means;
With
The magnetic flux adjustment member is driven by the variable means together with the magnetic flux adjustment member, and a detected plate formed so that a plurality of fan plates having different radii corresponding to a plurality of variable adjustment ranges are adjacent to each other. Equipped,
The second detection means is a plurality of photosensors installed at positions corresponding to the plurality of fan plates, respectively, in order to detect the posture of the detected plate.
The variable means detects the posture of the detected plate by the plurality of photosensors so as to be an adjustment range corresponding to a range in the width direction of the recording medium based on a detection result of the first detection means. A fixing device that controls driving of a magnetic flux adjusting member. The fixing device according to claim 1, wherein the first detection unit is a size detection sensor that detects a size of the recording medium. The fixing device according to claim 1, wherein the adjustment range for reducing the magnetic flux is a range outside a range in a width direction of the recording medium detected by the first detection unit. . The magnetic flux generating means includes a coil portion extending in the width direction so as to face the heating member, and an inner core facing the coil portion via the heating member,
The fixing device according to claim 1, wherein the magnetic flux adjusting member is a magnetic flux shielding member disposed between the coil portion and the inner core. The fixing device according to claim 4, wherein the magnetic flux shielding member is formed so that a range covering an outer periphery of the inner core facing the coil portion can be increased or decreased continuously or stepwise. The fixing device according to claim 5, wherein the variable unit is a unit that drives the magnetic flux shielding member so as to increase or decrease a range covering the outer periphery of the inner core continuously or stepwise. The magnetic flux generation means includes a core portion that faces the coil portion on the side not facing the heating member and has a center core,
The fixing device according to claim 4, wherein the magnetic flux shielding member covers an outer periphery of the inner core facing the center core. The fixing device according to claim 1, wherein the heating member heats a fixing member that melts a toner image. The fixing member is a fixing belt,
The heating member is a support roller that stretches the fixing belt together with a fixing auxiliary roller,
The fixing device according to claim 8, wherein the magnetic flux generation unit is disposed to face the fixing belt. The fixing device according to claim 9, wherein the fixing auxiliary roller is disposed so as to come into contact with a pressure roller that presses a conveyed recording medium via the fixing belt. The fixing device according to claim 1, wherein the heating member is a fixing member that melts a toner image. The fixing member is a fixing belt,
The fixing device according to claim 11, wherein the magnetic flux generation unit is disposed to face the fixing belt. The fixing belt is stretched between a support roller and a fixing auxiliary roller,
The fixing device according to claim 12, wherein the fixing auxiliary roller is disposed so as to come into contact with a pressure roller that presses a conveyed recording medium via the fixing belt. The fixing member is a fixing roller that contacts a pressure roller that presses a recording medium to be conveyed,
The fixing device according to claim 11, wherein the magnetic flux generation unit is disposed to face the fixing roller. An image forming apparatus comprising the fixing device according to claim 1.

Images