JP4667777B2 - Heat melting type paving material - Google Patents

Heat melting type paving material Download PDF

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JP4667777B2
JP4667777B2 JP2004208056A JP2004208056A JP4667777B2 JP 4667777 B2 JP4667777 B2 JP 4667777B2 JP 2004208056 A JP2004208056 A JP 2004208056A JP 2004208056 A JP2004208056 A JP 2004208056A JP 4667777 B2 JP4667777 B2 JP 4667777B2
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武 廣田
高広 野瀬
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Sekisui Jushi Corp
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本発明は、路面に施される滑り止め舗装の形成に用いられる、加熱溶融型の舗装材料に関するものである。   The present invention relates to a heat-melting type pavement material used for forming a non-slip pavement applied to a road surface.

バインダーとなる合成樹脂材料中に骨材を配合して滑り止め舗装用の材料としたものとしては、例えば特許文献1に、熱硬化性樹脂100重量部に対し平均粒径1〜150μmの粉末100〜1000重量部を配合した滑り止め材料が開示されている。   For example, Patent Document 1 discloses a powder 100 having an average particle diameter of 1 to 150 μm with respect to 100 parts by weight of a thermosetting resin. An anti-slip material containing ˜1000 parts by weight is disclosed.

また特許文献2において、樹脂または歴青質からなる結合材層内に、植物性粒状体を一部分は結合材層の表面に残し他の部分は結合材層の内部に埋め込んだすべり止め舗装体が開示されている。   Further, in Patent Document 2, there is a non-skid pavement in which a part of the plant granular material is left on the surface of the binder layer and the other part is embedded in the binder layer in the binder layer made of resin or bituminous. It is disclosed.

特開昭62−125105号公報JP-A-62-125105 特開平10−280308号公報JP 10-280308 A

しかしながら、特許文献1及び2に示される等の従来の滑り止め舗装用材料では、夜間における視認性は配合された骨材等の光輝性による再帰反射に依拠するものであり、夜間における高い再帰反射性が得られずカーブ地点といった危険箇所の注意喚起等が十分に行われない恐れがあった。   However, in the conventional non-slip pavement materials such as those shown in Patent Documents 1 and 2, the visibility at night depends on the retroreflection due to the brightness of the blended aggregate and the like, and the high retroreflection at night. There was a risk that alerting of dangerous places such as curve points would not be sufficiently performed because of lack of sex.

本発明は上記の如き課題に鑑みてなされたものであり、十分な滑り止め効果を保持しつつ、夜間における高い再帰反射性を備えた加熱溶融型舗装用材料を提供せんとするものである。   The present invention has been made in view of the problems as described above, and an object of the present invention is to provide a heat-melt type pavement material having a high retroreflective property at night while maintaining a sufficient anti-slip effect.

上記目的を達成するため、本発明は以下のような構成としている。すなわち、本発明に係わる加熱溶融型舗装用材料は、熱可塑性合成樹脂からなるバインダー100重量部に対して、粒径0.5mm〜5mmの着色磁器質骨材からなる滑り止め骨材を100〜500重量部配合し、更にガラスビーズが5〜500重量部配合されていると共に、該ガラスビーズはJIS R3301−1に規定される粒径106〜850μmのJISガラスビーズと、真球度90%以上且つ異形混入率1%未満の粒径600〜800μmの大粒径真球ガラスビーズとからなることを特徴とするものである。 In order to achieve the above object, the present invention is configured as follows. That is, the heat-melt type pavement material according to the present invention is 100 to 100 non-slip aggregates made of colored porcelain aggregates having a particle size of 0.5 mm to 5 mm with respect to 100 parts by weight of a binder made of thermoplastic synthetic resin. 500 parts by weight is blended, and further 5 to 500 parts by weight of glass beads are blended. The glass beads are JIS glass beads having a particle size of 106 to 850 μm as defined in JIS R3301-1, and a sphericity of 90% or more. In addition, it is composed of large spherical glass beads having a particle size of 600 to 800 μm with a deformed mixture ratio of less than 1% .

ここでバインダーとして用いられる熱可塑性合成樹脂は、石油樹脂、ロジン、アクリル樹脂等、一般の加熱溶融型舗装材料に用いられているものを用いることができる。滑り止め骨材についても、セラミック、ボーキサイト、鉱物石等の、一般の加熱溶融型舗装用材料に用いられているものを用いることができる。滑り止め骨材は、バインダー100重量部に対して配合する量が100重量部を下回ると滑り止め骨材がバインダーに埋没して十分な滑り止め効果を得ることができず、500重量部を上回ると溶融時の流動性が悪化して施工性の低下を招くこととなる。   Here, as the thermoplastic synthetic resin used as the binder, those used for general heat-melting type pavement materials such as petroleum resin, rosin, and acrylic resin can be used. As the non-slip aggregate, those used for general heat-melting type pavement materials such as ceramic, bauxite and mineral stone can be used. When the amount of the non-slip aggregate is less than 100 parts by weight based on 100 parts by weight of the binder, the non-slip aggregate is buried in the binder and a sufficient anti-slip effect cannot be obtained, and the amount exceeds 500 parts by weight. And the fluidity at the time of melting deteriorates and the workability is lowered.

ガラスビーズについては、JIS R3301−1に規定される汎用のガラスビーズを用いることができるが、真球度が高く、異形混入率が低いガラスビーズを用いれば、配合するガラスビーズの量を少なくして高い再帰反射性を得ることができ好ましい。配合するガラスビーズは、バインダー100重量部に対して5重量部を下回ると十分な再帰反射性が得られなくなり、500重量部を上回ると流動性の悪化による施工性の低下を招くと共に、表面に顕在するガラスビーズの割合が大きくなりすぎ、滑り止め効果を低下させることに繋がる。   For glass beads, general-purpose glass beads specified in JIS R3301-1 can be used. However, if glass beads with high sphericity and low irregularity mixture ratio are used, the amount of glass beads to be blended is reduced. High retroreflectivity can be obtained. When the glass beads to be blended are less than 5 parts by weight with respect to 100 parts by weight of the binder, sufficient retroreflective properties cannot be obtained, and when they exceed 500 parts by weight, the workability is deteriorated due to the deterioration of fluidity, and on the surface. The ratio of the apparent glass beads becomes too large, leading to a decrease in the anti-slip effect.

またその他に、一般の加熱溶融型舗装材料と同様に、炭酸カルシウム等の充填材、流動性を高める可塑剤、着色を行う顔料、その他の添加剤等を、要求される用途や施工性に応じて適宜配合することができる。   In addition, as with general heat-melting type pavement materials, fillers such as calcium carbonate, plasticizers that enhance fluidity, pigments for coloring, other additives, etc., depending on the required application and workability Can be appropriately blended.

本発明に係わる加熱溶融型舗装用材料によれば、滑り止め骨材により十分な滑り止め効果が確保されると共に、ガラスビーズが配合されていることで夜間における高い再帰反射性を得ることができる。更には材料中にガラスビーズが配合されていることで、舗装後の摩耗による再帰反射性の低下が抑えられ、長期に亘って高い再帰反射性を維持することができる。   According to the heat-melt type pavement material according to the present invention, a sufficient anti-slip effect is ensured by the anti-slip aggregate, and high retroreflectivity at night can be obtained by blending glass beads. . Furthermore, since glass beads are blended in the material, a decrease in retroreflectivity due to wear after paving can be suppressed, and high retroreflectivity can be maintained over a long period of time.

本発明に係わる最良の実施の形態について、以下の実施例と比較例との比較に基づきに説明する。   BEST MODE FOR CARRYING OUT THE INVENTION The best mode for carrying out the present invention will be described based on a comparison between the following examples and comparative examples.

表1に示す材料及び重量部にて配合を行い、実施例1〜3及び比較例1〜3の加熱溶融型舗装用材料を得た。   The materials shown in Table 1 and parts by weight were blended to obtain heat-melt type pavement materials of Examples 1 to 3 and Comparative Examples 1 to 3.

Figure 0004667777
Figure 0004667777

まずバインダーに用いられる合成樹脂としては、一般に石油樹脂が使用されるが、生ロジン、マレイン化ロジン、マレイン化ロジンエステル、ポリアミド樹脂、不飽和ポリエステル樹脂、キシレン樹脂等の熱可塑性樹脂が使用されてもよい。粘結樹脂の配合量は10〜20重量部が好ましい。この配合量は、10重量部以下では塗料の流動性、接着性に劣り、20重量部以上では塗膜の耐汚染性が悪くなることから10〜20重量部が好ましい。   First, as the synthetic resin used for the binder, petroleum resin is generally used, but thermoplastic resins such as raw rosin, maleated rosin, maleated rosin ester, polyamide resin, unsaturated polyester resin, xylene resin are used. Also good. As for the compounding quantity of caking resin, 10-20 weight part is preferable. When the blending amount is 10 parts by weight or less, the fluidity and adhesiveness of the paint are inferior. When the blending amount is 20 parts by weight or more, the stain resistance of the coating film is deteriorated.

JISガラスビーズは、JIS R3301−1に規定され、道路用標示塗料に用いられる汎用のガラスビーズで、粒径は特に限定されるものではないが、106〜850μm程度のものが材料の流動性に悪影響を及ぼすことが少なく好適に用いることができる。大粒径真球ガラスビーズは、例えば真球度90%以上、異形混入率1%未満で、舗装用材料に散布や混入することでJISガラスビーズより高い再帰反射性を備えることができるものである。大粒径真球ガラスビーズについては粒径600〜800μm程度のものを好適に用いることができる。ガラスビーズは多量に混入することで再帰反射性は高められるが、コスト高、表面の滑り抵抗値の低下等に繋がることから、配合量の上限はバインダー100重量部に対して500重量部以下が好ましく、より好ましくは300重量部以下である。配合量の下限としては、バインダー100重量部に対して5重量部程度であるが、十分な反射輝度を得るにはJISガラスビーズを用いる際には50重量部以上配合するのが好ましい。大粒径真球ガラスビーズについては、5重量部以上、好ましくは20重量部以上である。更にまた、JISガラスビーズと大粒径真球ガラスビーズとを併用してもよい。   The JIS glass beads are general-purpose glass beads defined in JIS R3301-1 and used for road marking paints. The particle size is not particularly limited, but those having a particle size of about 106 to 850 μm are suitable for the fluidity of the material. It can be suitably used with little adverse effect. Large spherical sphere glass beads, for example, have a sphericity of 90% or more and a deformed mixture ratio of less than 1%, and can have a higher retroreflective property than JIS glass beads by spreading or mixing into paving materials. is there. As the large spherical sphere glass beads, those having a particle diameter of about 600 to 800 μm can be suitably used. Retroreflectivity is enhanced by mixing a large amount of glass beads, but this leads to high costs and a decrease in the slip resistance value of the surface. Therefore, the upper limit of the blending amount is 500 parts by weight or less with respect to 100 parts by weight of the binder. Preferably, it is 300 parts by weight or less. The lower limit of the blending amount is about 5 parts by weight with respect to 100 parts by weight of the binder, but it is preferable to blend 50 parts by weight or more when using JIS glass beads in order to obtain sufficient reflection luminance. The large particle size spherical glass beads are 5 parts by weight or more, preferably 20 parts by weight or more. Furthermore, JIS glass beads and large particle size spherical glass beads may be used in combination.

着色磁器質骨材である例えばセラペブル(商品名)を好適に用いることができるが、他にも、セラミック、ボーキサイト、鉱物石等の、一般の加熱溶融型舗装用材料に用いられているものを用いることができる。滑り止め骨材は、バインダー100重量部に対して配合する量が100重量部を下回ると滑り止め骨材がバインダーに埋没して十分な滑り止め効果を得ることができず、500重量部を上回ると溶融時の流動性が悪化して施工性の低下を招くこととなる。より好適には100〜300重量部程度の範囲である。   For example, Serapeburu (trade name), which is a colored porcelain aggregate, can be suitably used. In addition, those used for general heat-melting type pavement materials such as ceramics, bauxite, and mineral stones can be used. Can be used. When the amount of the non-slip aggregate is less than 100 parts by weight based on 100 parts by weight of the binder, the non-slip aggregate is buried in the binder and a sufficient anti-slip effect cannot be obtained, and the amount exceeds 500 parts by weight. And the fluidity at the time of melting deteriorates and the workability is lowered. More preferably, it is in the range of about 100 to 300 parts by weight.

更に充填剤としては、炭酸カルシウム、珪砂、寒水砂、タルク等が使用される。充填剤の配合量は10〜45重量部が好ましい。この配合量は、10重量部以下では塗膜の耐汚染性や耐磨耗性に劣り、45重量部以上では塗膜の接着性の低下、クラック発生が起こることから10〜45重量部が好ましい。   Further, as the filler, calcium carbonate, silica sand, cold water sand, talc and the like are used. The blending amount of the filler is preferably 10 to 45 parts by weight. The blending amount is preferably 10 to 45 parts by weight because it is inferior in the stain resistance and abrasion resistance of the coating film at 10 parts by weight or less, and at 45 parts by weight or more, the adhesiveness of the coating film is lowered and cracking occurs. .

このほか添加剤として酸化防止剤や沈降防止剤のワックス、あるいは植物油、植物油変性アルキド樹脂、フタル酸エステル等の可塑剤、二酸化チタン、亜鉛華、リトポン等の白色顔料、黄鉛、チタンイエロー等の黄色顔料等の顔料などを、必要に応じて適宜量配合することができる。   Other additives include antioxidants and anti-settling waxes, plasticizers such as vegetable oils, vegetable oil-modified alkyd resins, phthalates, white pigments such as titanium dioxide, zinc white, lithopone, yellow lead, titanium yellow, etc. A pigment such as a yellow pigment can be blended in an appropriate amount as necessary.

上述の加熱溶融型舗装用材料の実施例及び比較例について、加熱溶融型舗装用材料を170℃にて溶融施工して形成した舗装面において、湿潤状態での滑り抵抗値の測定、塗布直後とブラスト後の反射輝度値の測定、施工時における施工性の検証、及び付着強さの測定を行う。   About the example and comparative example of the above-mentioned heat-melt type pavement material, on the pavement surface formed by melting and applying the heat-melt type pavement material at 170 ° C., measurement of the slip resistance value in a wet state, immediately after application Measurement of reflection brightness after blasting, verification of workability during construction, and measurement of adhesion strength.

湿潤状態での滑り抵抗値は、施工した舗装面を湿潤状態とさせ、ポータブルスキッドテスター(英国道路交通研究所開発。WF Stanley社製)を用いて滑り抵抗値(BPN値)の測定を行ったものである。滑り抵抗値(BPN値)については、湿潤状態でのBPN値に応じて英国道路交通研究所(Road Research Laboratory)の指針において数値に対応する状況が示されており、その状況を表2に示す。   The slip resistance value in a wet state was measured by measuring the slip resistance value (BPN value) using a portable skid tester (developed by the British Road Traffic Research Institute, manufactured by WF Stanley) with the constructed pavement surface wet. Is. Regarding the slip resistance value (BPN value), the situation corresponding to the numerical value is shown in the guidelines of the Road Research Laboratory according to the BPN value in the wet state, and the situation is shown in Table 2. .

Figure 0004667777
Figure 0004667777

反射輝度値の測定は、舗装面が乾燥状態で、輝度計(ミロラックス7。ポッターズバロティーニ社製)を用い、入射角86.5゜、観測角1.5゜にて前方の舗装面に照射された投光器からの光が更に前方の受光器により受光されることで舗装面の輝度が測定されるようになされている。ブラスト後の反射輝度値の測定については、エアブラストマシン(PM−02型試験器。ニッチュー社製)を用いて投射角度90゜、投射圧力0.5MPa、投射距離100mmで粒状炭酸カルシウムを舗装面に投射し舗装面を0.5mmの厚さだけ削除する。その削除された部分の舗装面について、上記輝度計を用いて測定を行うものである。   The reflection luminance value is measured on the front pavement surface with a pavement surface in a dry state and a luminance meter (Milolux 7, manufactured by Potters Barotini) at an incident angle of 86.5 ° and an observation angle of 1.5 °. The brightness of the pavement surface is measured by further receiving the light from the irradiated projector by a front light receiver. Regarding the measurement of the reflected luminance value after blasting, the granular calcium carbonate was paved with a projection angle of 90 °, a projection pressure of 0.5 MPa, and a projection distance of 100 mm using an air blast machine (PM-02 type tester, manufactured by Nichu). And the pavement surface is deleted by a thickness of 0.5 mm. The pavement surface of the deleted part is measured using the luminance meter.

施工性の評価は、施工速度1.2km/hで厚さ2.5mm、幅15cmに施工した際に、施工時における施工機への負荷が許容範囲内であるか、かすれ等の不具合が生じないかを目視にて確認したものである。   The evaluation of workability is that when the construction speed is 1.2 km / h and the thickness is 2.5 mm and the width is 15 cm, the load on the construction machine at the time of construction is within the allowable range, or problems such as blurring occur. This is confirmed visually.

付着強さは、コンクリート平板上に道路標示塗料を170℃で塗布し、23℃で18時間放置後、オートグラフによりテストスピード5mm/minで引張試験を行い、剥離までの最大荷重を測定したものである。   Adhesion strength was obtained by applying road marking paint on a concrete flat plate at 170 ° C, leaving it to stand at 23 ° C for 18 hours, performing a tensile test with an autograph at a test speed of 5 mm / min, and measuring the maximum load until peeling. It is.

これらの項目について、得られた結果を表3に示す。   The results obtained for these items are shown in Table 3.

Figure 0004667777
Figure 0004667777

比較例1は汎用の加熱溶融型の白色道路標示用塗料であるが、実施例1〜3はいずれも塗布直後の反射輝度値は比較例1と同程度であり、十分な再帰反射性が得られていることが示されている。また比較例2は、一般にカーブ等にゼブラ状に舗装されて用いられる骨材混入型滑り止め舗装であるが、実施例1〜3はいずれも比較例2と大差ない滑り抵抗値を示しており、滑り止め舗装として十分な性能を発現していることが示され、またブラスト後の反射輝度値、滑り抵抗値についても著しい低下が見られず、長期に亘る使用において摩耗が生じた場合でも高い再帰反射性及び滑り止め効果を維持できることが顕わされている。また、ガラスビーズの配合による施工性の悪化や、路面への付着力の低下も見られず、通常の施工装置を用いて、施工後の剥離の恐れも小さい舗装材が得られていることが示されている。   Comparative Example 1 is a general-purpose heat-melting type white road marking paint. In Examples 1 to 3, the reflection luminance value immediately after application is similar to that of Comparative Example 1, and sufficient retroreflectivity is obtained. It is shown that. Comparative Example 2 is an aggregate-mixed anti-skid pavement that is generally paved in a zebra shape on a curve or the like. Examples 1 to 3 all show slip resistance values that are not significantly different from Comparative Example 2. It has been shown that it exhibits sufficient performance as a non-slip pavement, and there is no significant decrease in the reflection luminance value and slip resistance value after blasting, and even when wear occurs over a long period of use It has been shown that retroreflective and anti-slip effects can be maintained. In addition, there is no deterioration in workability due to the mixing of glass beads and no decrease in adhesion to the road surface, and it is possible to obtain a pavement material that has low risk of peeling after construction using ordinary construction equipment. It is shown.

Claims (1)

熱可塑性合成樹脂からなるバインダー100重量部に対して、粒径0.5mm〜5mmの着色磁器質骨材からなる滑り止め骨材を100〜500重量部配合し、更にガラスビーズが5〜500重量部配合されていると共に、該ガラスビーズはJIS R3301−1に規定される粒径106〜850μmのJISガラスビーズと、真球度90%以上且つ異形混入率1%未満の粒径600〜800μmの大粒径真球ガラスビーズとからなることを特徴とする加熱溶融型舗装用材料。 100 to 500 parts by weight of non-slip aggregate made of colored porcelain aggregate having a particle diameter of 0.5 mm to 5 mm is blended with 100 parts by weight of binder made of thermoplastic synthetic resin, and further glass beads are 5 to 500 weights. The glass beads are JIS glass beads having a particle diameter of 106 to 850 μm as defined in JIS R3301-1, and a glass particle having a particle diameter of 600 to 800 μm with a sphericity of 90% or more and a deformed contamination rate of less than 1%. A heat melting pavement material characterized by comprising large-diameter spherical glass beads .
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JP2010007334A (en) * 2008-06-26 2010-01-14 Toli Corp Substrate sheet for fixing flooring material, and construction method for flooring material

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JPH10280308A (en) * 1997-04-08 1998-10-20 Atomix Co Ltd Antislip paved body
JP2002242138A (en) * 2001-02-21 2002-08-28 Seitoo Kk Antifreezing marking material and method for reforming paved surface using the same

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JPS62125105A (en) * 1985-11-22 1987-06-06 横浜ゴム株式会社 Antiskid material
JPH10280308A (en) * 1997-04-08 1998-10-20 Atomix Co Ltd Antislip paved body
JP2002242138A (en) * 2001-02-21 2002-08-28 Seitoo Kk Antifreezing marking material and method for reforming paved surface using the same

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