JP4653941B2 - Production planning method and system - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a production planning method and system for efficiently and quickly planning a production schedule for each product when a plurality of types of products are manufactured.
[0002]
[Prior art]
Conventionally, when manufacturing a product according to a production plan that has been planned based on the desired delivery date at the time of ordering, the number of man-hours required for product manufacture exceeds the production capacity, or conversely, the man-hours required for product manufacture In some cases, there was a surplus of production capacity, that is, surplus of equipment capacity and the number of workers capable of working.
For this reason, a production planning method that can formulate a production plan in which the total number of man-hours for each product is leveled on a daily basis while taking into account the facility capacity for manufacturing each product. And a production planning device means has been proposed (see, for example, Patent Document 1).
[0003]
[Patent Document 1]
JP-A-8-77259
[0004]
[Problems to be solved by the invention]
However, in the invention described in Patent Document 1, it is assumed that a standard man-hour required to produce one product for each product is determined in advance. However, in order to obtain the standard man-hours for each product, it is necessary to determine the optimum manufacturing method based on the product specifications of the product, and then it is necessary to accurately estimate the man-hours in each manufacturing process constituting the manufacturing method. was there.
For this reason, in order to obtain the standard man-hour for each product, a large number of full-time process management personnel and a lot of work time are required. Furthermore, if there is a change in the product specifications of the product, it will be necessary to re-determine the optimal manufacturing method again and accurately estimate the number of man-hours in each manufacturing process that constitutes the manufacturing method. It was necessary.
The present invention has been made in view of such circumstances, and provides a production planning method and system capable of efficiently and quickly planning a production schedule for each product when a plurality of types of products are manufactured. The purpose is to do.
[0005]
[Means for Solving the Problems]
The production planning method according to the first invention that meets the above-mentioned object is as follows:Proven productionIn the method of making a production plan when manufacturing multiple types of products through multiple processes determined for each type,
For each type of product, create a table by product structure classification table in the form of a table in which each item data having a plurality of product classification categories each indicating the shape specification and manufacturing specification of the product is arranged in numerical order. 1 process,
Read the configuration data of the product structure classification table, assuming a plurality of model products identified by combining the product classification categories,Of the productBased on the past manufacturing results, a product manufacturing system process sequence indicating a series of processes necessary for manufacturing each model product is defined, and each process of the product manufacturing system process sequence is determined for each model product. A second step of creating a table-type product-structure-classified combination man-hour table provided with a product manufacturing system process column column in which the required man-hours are described and an option column for specifying each model product;
Each model product corresponding to each manufactured product to be manufactured is selected from the product structure classification / combination man-hour table, and each process in the product manufacturing system process column of each selected model product and its man-hours are selected. Is set as a manufacturing process necessary for manufacturing each of the manufactured products and its manufacturing man-hours, and each manufacturing process is compared with the capacity man-hours indicating the man-hours that can be processed per day for each manufacturing process that has been known in advance. A third step of determining the required number of days for each of them, summing up the required number of days, determining the required number of days for manufacturing each manufactured product, and creating a production scheduleAnd
Moreover, the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor..
[0006]
In the production planning method according to the first invention (the same applies to the production planning methods according to the second and third inventions), the product classification categories respectively indicating the product shape specification and the manufacturing specification defining the manufacturing method of the product. Select and create a product structure classification table with each product classification category as a component, and combine the product classification categories in the product structure classification table to create products that are likely to be manufactured in advance as model products. Can be assumed.
Once the model product is determined, a product manufacturing system process sequence consisting of a series of process groups necessary to manufacture the model product can be determined for each model product based on the past results. The man-hours required for each process can be determined.
As a result, for each model product, a product manufacturing system process sequence for manufacturing the model product, each process constituting the product manufacturing system process sequence, and a data group including the man-hour required for each process are formed. Then, it is possible to create a classification combination man-hour table by product structure.
[0007]
Since the product with high possibility of manufacturing is assumed as a model product in the classification combination man-hour table by product structure, if the manufactured product to be manufactured specifically is determined, the model product corresponding to the manufactured product Can be selected from the classification combination man-hour table by product structure.
When the corresponding model product is selected, each process and each man-hour in the product manufacturing system process column of the model product are recognized and set as each manufacturing process and each man-hour required for manufacturing the manufactured product. be able to.
Then, it is possible to obtain the required number of days for each manufacturing process by comparing with the capacity man-hours that are known in advance, and determine the required number of days for manufacturing the manufactured product by counting the required number of days. be able to.
As a result, by securing the determined required number of days within the operation schedule of the factory, a production plan schedule for the manufactured product can be established.
[0008]
The production planning method according to the second aspect of the present invention,Proven productionIn the method of making a production plan when manufacturing multiple types of products through multiple processes determined for each type,
For each type of product, create a table by product structure classification table in the form of a table in which each item data having a plurality of product classification categories each indicating the shape specification and manufacturing specification of the product is arranged in numerical order. 1 process,
Read the configuration data of the product structure classification table, assuming a plurality of model products identified by combining the product classification categories,Of the productBased on the past manufacturing results, a product manufacturing system process sequence indicating a series of processes necessary for manufacturing each model product is defined, and each process of the product manufacturing system process sequence is determined for each model product. A second step of creating a table-type product-structure-classified combination man-hour table provided with a product manufacturing system process column column in which the required man-hours are described and an option column for specifying each model product;
Each model product corresponding to each manufactured product to be manufactured is selected from the product structure classification / combination man-hour table, and each process in the product manufacturing system process column of each selected model product and its man-hours are selected. Is set as a manufacturing process necessary for manufacturing each of the manufactured products and its manufacturing man-hours, and each manufacturing process is compared with the capacity man-hours indicating the man-hours that can be processed per day for each manufacturing process that has been known in advance. Obtaining a required number of days for each, a third step of creating a production schedule by determining the required number of days for manufacturing each manufactured product by counting the required days;
The production man-hours of the respective production processes that are the basis of the created production schedules are totaled within the range of the management unit indicating the management target time when the process management is performed for each production process, and the respective management totals Calculate the man-hours, further calculate the capacity man-hours for each manufacturing process within the range of the management unit, respectively determine the management capacity man-hours, and compare the management total man-hours and the management capacity man-hours for each manufacturing process And a fourth process for determining either the production plan excess process or the production plan margin process for each manufacturing process.And
Moreover, the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor..
[0009]
If the production man-hours of each production process based on each production plan schedule that has already been created are aggregated within the range of the management unit for each production process and the management aggregation man-hour is obtained, this management aggregation man-hour is within the range of the management unit. The total manufacturing man-hours of all manufactured products in each manufacturing process that must be processed in the above.
On the other hand, the management man-hour for each manufacturing process that can be processed within the management unit (total man-hour for all manufactured products in each manufacturing process) can be obtained from the previously known capacity man-hours for each manufacturing process.
Then, by comparing the management total man-hours and the management capacity man-hours with each other, a process in which the management total man-hours are larger than the management capacity man-hours can be determined as a production plan excess process. Moreover, the process in which the management capacity man-hour is larger than the management total man-hour can be determined as a production plan margin process.
Here, as a management unit, it is preferable to employ any one of a day, a week, and a month according to a manufacturing situation. By appropriately selecting the management unit, it is possible to grasp in detail the occurrence status of the production plan excess process and the production plan margin process.
[0010]
The production planning method according to the third invention that meets the above-mentioned object is as follows:Proven productionIn the method of making a production plan when manufacturing multiple types of products through multiple processes determined for each type,
For each type of product, create a table by product structure classification table in the form of a table in which each item data having a plurality of product classification categories each indicating the shape specification and manufacturing specification of the product is arranged in numerical order. 1 process,
Read the configuration data of the product structure classification table, assuming a plurality of model products identified by combining the product classification categories,Of the productBased on the past manufacturing results, a product manufacturing system process sequence indicating a series of processes necessary for manufacturing each model product is defined, and each process of the product manufacturing system process sequence is determined for each model product. A second step of creating a table-type product-structure-classified combination man-hour table provided with a product manufacturing system process column column in which the required man-hours are described and an option column for specifying each model product;
Each model product corresponding to each manufactured product to be manufactured is selected from the product structure classification / combination man-hour table, and each process in the product manufacturing system process column of each selected model product and its man-hours are selected. Is set as a manufacturing process necessary for manufacturing each of the manufactured products and its manufacturing man-hours, and each manufacturing process is compared with the capacity man-hours indicating the man-hours that can be processed per day for each manufacturing process that has been known in advance. Obtaining a required number of days for each, a third step of creating a production schedule by determining the required number of days for manufacturing each manufactured product by counting the required days;
The production man-hours of the respective production processes that are the basis of the created production schedules are totaled within the range of the management unit indicating the management target time when the process management is performed for each production process, and the respective management totals The number of man-hours is obtained, and the actual man-hours for each manufacturing process separately input are aggregated within the range of the management unit to obtain the respective management actual man-hours. And a fourth process for determining whether each production process is a production plan excess process or a production plan margin process.And
Moreover, the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor..
[0011]
Management results obtained by aggregating the manufacturing man-hours of each manufacturing process within the range of the management unit for each manufacturing process, and the management results obtained by aggregating the actual man-hours for each manufacturing process separately input within the range of the management unit Comparing the man-hours, if the management performance man-hour is larger than the management total man-hour, it means that more man-hours than planned are consumed to process the production process, and the production process is an overproduction plan process. Can be determined.
Further, by comparing with the previously known capacity man-hours of the manufacturing process, it is possible to estimate the estimated short man-hours that will occur in the future.
Further, when the management total man-hour is larger than the management actual man-hour, it means that the man-hour less than the schedule is consumed to process the manufacturing process, and it can be determined as the production plan margin process. Furthermore, the estimated surplus man-hours which will be generated in the future can be estimated by comparing with the man-hours of the manufacturing process which are known in advance.
[0012]
In the production planning methods according to the first to third inventions, it is preferable that the capacity man-hour is changed according to a manufacturing situation.
By changing the capacity man-hours, the throughput of each process can be adjusted.
[0013]
In the production planning method according to the first to third inventions, the product isSaidIn the case of a die for punching an IC lead frame, the product classification section includes a product type indicating the type of IC, a product size indicating a range of the number of leads provided around the IC pad, and a product indicating the number of rows of pads to be punched and formed. It is preferable to have each section of a manufacturing arrangement row, a product manufacturing form showing the feed pitch at the time of punching, and an option showing the number of detailed leads provided around the IC pad.
By setting the product classification categories as described above, it is possible to assume a die for punching an IC lead frame that is highly likely to be manufactured by combining the product classification categories.
[0014]
A production planning system according to a fourth invention that meets the above-mentioned object is as follows.Proven productionIn a system for producing a production plan when manufacturing multiple types of products through multiple processes determined for each type,
For each type of product, a plurality of product classification categories indicating the shape specification and manufacturing specification of the product are input, and each item data having each product classification category as a constituent element is arranged in a table in a numerical order. Product classification table creation means for creating and storing a classification table by product structure;
Read the configuration data of the product structure classification table, assuming a plurality of model products identified by sequentially combining the items of each product classification category of the product structure classification table,Of the productBased on the past manufacturing results, a product manufacturing system process sequence indicating a series of processes necessary for manufacturing each model product is defined, and each process of the product manufacturing system process sequence is determined for each model product. A man-hour table creating means for creating and storing a table-type product-structure-classified combination man-hour table provided with a product manufacturing system process column column in which each man-hour is described and an option column for specifying each model product; ,
Product specifications of each manufactured product to be manufactured are input, and a model product corresponding to each manufactured product is selected from the classification combination man-hour table for each product structure, and each selected model is selected. Each process in the product manufacturing system process column of the product and its man-hour are set as the manufacturing process and its man-hour required for the production of each product to be manufactured, and the man-hours that can be processed per day for each of the manufacturing processes that are known in advance The required man-hours for each manufacturing process are calculated in comparison with the capacity man-hours indicating the required number of days, and the required days for manufacturing each manufactured product are determined by calculating the required days, and a production schedule is created. Production schedule planning meansAnd
Moreover, the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor..
[0015]
In the production planning system according to the fourth invention (the same applies to the production planning systems according to the fifth and sixth inventions), the product classification table creating means is provided with a plurality of product classification categories respectively indicating the product shape specification and manufacturing specification. By inputting, a product structure classification table having each product classification category as a component can be created and stored.
Furthermore, the man-hour table creation means can form a model product that is assumed as a product that is highly likely to be manufactured by reading the configuration data of the stored product structure classification table and combining the product classification categories. Based on the past results, the product manufacturing system process sequence showing a series of process groups necessary to manufacture the model product for each model product, and the required man-hours for each process in the product manufacturing system process sequence Each can be determined.
As a result, it is possible to create a classification combination man-hour table classified by product structure in which man-hours required for each process in the product manufacturing system process sequence are set for each model product. And the data which comprises the produced classification combination man-hour table classified by product structure are memorize | stored.
[0016]
When the product specifications of the manufactured product are input to the production schedule planning means, the production schedule planning means reads the data constituting the classification structure man-hour table by product structure, and the model product corresponding to the manufactured product is classified by product structure. Can be selected from the classification combination man-hour table.
Next, each process in the product manufacturing system process row of the selected model product and its man-hours are recognized as the manufacturing processes and man-hours required for the manufacture of the manufactured product, and are necessary for manufacturing the manufactured product. The number of man-hours for each manufacturing process can be determined.
Then, the number of days required to manufacture the manufactured product by calculating the required number of days for each manufacturing process and comparing the required number of days for each manufacturing process in comparison with the capacity man-hours of each manufacturing process that have been previously determined. Can be determined.
As a result, by securing the determined required number of days within the operation schedule of the factory, a production plan schedule for the manufactured product can be established. And the data which comprises the produced production plan schedule are memorize | stored.
[0017]
A production planning system according to the fifth invention that meets the above-mentioned object is as follows.Proven productionIn a system for producing a production plan when manufacturing multiple types of products through multiple processes determined for each type,
For each type of product, a plurality of product classification categories indicating the shape specification and manufacturing specification of the product are input, and each item data having each product classification category as a constituent element is arranged in a table in a numerical order. Product classification table creation means for creating and storing a classification table by product structure;
Read the configuration data of the product structure classification table, assuming a plurality of model products identified by sequentially combining the items of each product classification category of the product structure classification table,Of the productBased on the past manufacturing results, a product manufacturing system process sequence indicating a series of processes necessary for manufacturing each model product is defined, and each process of the product manufacturing system process sequence is determined for each model product. A man-hour table creating means for creating and storing a table-type product-structure-classified combination man-hour table provided with a product manufacturing system process column column in which each man-hour is described and an option column for specifying each model product; ,
Product specifications of each manufactured product to be manufactured are input, and a model product corresponding to each manufactured product is selected from the classification combination man-hour table for each product structure, and each selected model is selected. Each process in the product manufacturing system process column of the product and its man-hour are set as the manufacturing process and its man-hour required for the production of each product to be manufactured, and the man-hours that can be processed per day for each of the manufacturing processes that are known in advance The required man-hours for each manufacturing process are calculated in comparison with the capacity man-hours indicating the required number of days, and the required days for manufacturing each manufactured product are determined by calculating the required days, and a production schedule is created. Production schedule planning means to memorize,
Aggregate the production man-hours of each production process that is the basis of each produced production schedule within the range of management units indicating the management target time when performing process management for each production process. Calculate the man-hours, further calculate the capacity man-hours for each manufacturing process within the range of the management unit, respectively determine the management capacity man-hours, and compare the management total man-hours and the management capacity man-hours for each manufacturing process And a process capability calculation means for determining either the production plan excess process or the production plan margin process for each manufacturing process.And
Moreover, the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor..
[0018]
The process capability calculation means reads the configuration data of each production plan schedule of each manufactured product that has already been created, and totals the manufacturing man-hours of each manufacturing process of each manufactured product within the range of management units for each manufacturing process By doing this, it is possible to obtain the management totalization man-hour that indicates the total production man-hours of all manufactured products in each production process that must be processed within the range of the management unit.
In addition, the process capability calculation means reads the capability man-hours for each manufacturing process, which are known in advance, and the management capability man-hours for each manufacturing process that can be processed within the management unit (total capacity of all manufactured products in each manufacturing process Man-hours).
Then, by comparing the total manufacturing man-hours and the total capacity man-hours with each other, a process in which the management total man-hour is larger than the management capacity man-hour can be determined as a production plan excess process. Moreover, the process in which the management capacity man-hour is larger than the management total man-hour can be determined as the production plan margin process.
Here, as a management unit, it is preferable to employ any one of a day, a week, and a month according to a manufacturing situation. By appropriately selecting the management unit, it is possible to grasp in detail the occurrence status of the production plan excess process and the production plan margin process.
[0019]
A production planning system according to a sixth invention that meets the above-mentioned object is as follows.Proven productionIn a system for producing a production plan when manufacturing multiple types of products through multiple processes determined for each type,
For each type of product, a plurality of product classification categories indicating the shape specification and manufacturing specification of the product are input, and each item data having each product classification category as a constituent element is arranged in a table in a numerical order. Product classification table creation means for creating and storing a classification table by product structure;
Read the configuration data of the product structure classification table, assuming a plurality of model products identified by sequentially combining the items of each product classification category of the product structure classification table,Of the productBased on the past manufacturing results, a product manufacturing system process sequence indicating a series of processes necessary for manufacturing each model product is defined, and each process of the product manufacturing system process sequence is determined for each model product. A man-hour table creating means for creating and storing a table-type classified combination man-hour table by product structure provided with a product manufacturing system process column column in which each man-hour is described and an option column for identifying each model product; ,
Product specifications of each manufactured product to be manufactured are input, and a model product corresponding to each manufactured product is selected from the classification combination man-hour table for each product structure, and each selected model is selected. Each process in the product manufacturing system process column of the product and its man-hour are set as the manufacturing process and its man-hour required for the production of each product to be manufactured, and the man-hours that can be processed per day for each of the manufacturing processes that are known in advance The required man-hours for each manufacturing process are calculated in comparison with the capacity man-hours indicating the required number of days, and the required days for manufacturing each manufactured product are determined by calculating the required days, and a production schedule is created. Production schedule planning means to memorize,
The production man-hours of the respective production processes that are the basis of the created production schedules are totaled within the range of the management unit indicating the management target time when the process management is performed for each production process, and the respective management totals The number of man-hours is obtained, and the actual man-hours for each manufacturing process separately input are aggregated within the range of the management unit to obtain the respective management actual man-hours. And a process capability calculation means for determining whether each of the manufacturing processes is a production plan excess process or a production plan margin process.And
Moreover, the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor..
[0020]
The process capability calculation means reads the configuration data of each production plan schedule for each manufactured product that has already been created, and totals the production man-hours of each production process within the range of the management unit for each production process. Can be sought.
Further, the process capability calculation means can calculate the actual management man-hours by summing up the actual man-hours for each manufacturing process separately input within the range of the management unit.
And if the management total man-hours are compared with the management total man-hours, and the management performance man-hours become larger than the management total man-hours, it takes more man-hours than planned to process the manufacturing process. The manufacturing process is determined to be a production plan excess process. Furthermore, by reading and calculating the capacity man-hours of the manufacturing process that has been known in advance, it is possible to estimate the estimated insufficient man-hours that will occur in the future for each manufacturing process.
On the other hand, when the management total man-hour is larger than the management actual man-hour, it is determined that the production plan margin process because the man-hour less than planned is consumed to process the manufacturing process. Furthermore, the estimated surplus man-hours which will occur in the future can be estimated by reading and calculating the capacity man-hours of the manufacturing process which have been known in advance.
[0021]
In the production planning system according to the fifth and sixth inventions, the process capacity calculation means changes the management totalization man-hour of the manufacturing process determined as either the production plan excess process or the production plan margin process. It is preferable that a man-hour adjusting unit is provided.
As a result, it is possible to change the management total man-hours and adjust the number of days required for manufacturing the manufactured product.
[0022]
In the production planning system according to the fifth and sixth inventions, the process capacity calculation means changes the capacity man-hours of the manufacturing process determined as either the production plan excess process or the production plan margin process. It is preferable that a capability man-hour setting unit is provided.
As a result, the throughput of the production plan excess process and the production plan margin process can be adjusted.
[0023]
In the production planning system according to the fourth to sixth inventions, it is preferable that the production schedule planning means is provided with a capacity man-hour adjusting unit that changes the capacity man-hour according to the manufacturing status.
[0024]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
FIG. 1 is an explanatory diagram of a production planning system to which the production planning method according to the first embodiment of the present invention is applied. FIG. 2 is a diagram for each product structure created by the product classification table creating means of the production planning system. 3 is an explanatory diagram of a classification table, FIG. 3 is an explanatory diagram of a classification combination man-hour table classified by product structure created by the man-hour table creating means of the production planning system, and FIG. 4 is a production planning method according to the second embodiment of the present invention. FIG. 5 is an explanatory diagram showing the determination results of the production plan excess process and the production plan margin process in the production planning method, and FIG. 6 is a production according to the third embodiment of the present invention. FIG. 7 is an explanatory diagram showing the determination result of the production plan excess process and the production plan margin process in the production planning method.
[0025]
As shown in FIG. 1, a production planning system 10 to which the production planning method according to the first embodiment of the present invention is applied is a die for punching an IC lead frame which is an example of a product (hereinafter simply referred to as a die). Product classification table creation means 12 for creating a product structure classification table 16 (see FIG. 2) and storing it in the storage device 11, and reading out the configuration data of the product structure classification table 16 stored in the storage device 11 Manufacture table creation means 13 for creating a structure-specific classified combination man-hour table 18 (see FIG. 3) and storing it in the storage device 11 and the product specifications of each manufactured product to be manufactured are input to manufacture each manufactured product. And a production schedule planning means 14 for setting a production schedule schedule and storing it in the storage device 11. Hereinafter, these will be described in detail.
[0026]
The product classification table creation means 12 forms a product classification indicating the shape specification and manufacturing specification of the mold, for example, a product type indicating the type of IC, a product size indicating the range of leads provided around the IC pad, and punching. The product manufacturing arrangement column indicating the number of rows of pads, the product manufacturing form indicating the feed pitch at the time of punching, and optional item data indicating the number of detailed leads provided around the IC pad are input via the input device 15. Then, for example, as shown in FIG. 2, it has a function of creating a tabular product structure classification table 16 in which each item data is vertically arranged in order of number for each product classification category.
Data constituting the created product structure classification table 16 is stored in the storage device 11.
The created product structure classification table 16 can be output to the output device 17 connected to the product classification table creation means 12. As a result, the contents of the created product structure classification table 16 can be confirmed.
[0027]
Here, for example, discrete, power transistor, DIP type, surdip, SO type, and QFP type are input as the item data of the product type.
As item data of the product size, for example, 2-3, 6-14, 16-28, 30-46, 48-72, 80-128, 134-176, 208-240, 256-304 are input.
As the item data of the product manufacturing arrangement column, 1 column, 2 columns, 3 columns, 4 columns, 5 columns, 6 columns, and 10 columns are input.
As the item data of the product manufacturing form, 1 pitch, 2 pitch, and 3 pitch are input.
Further, as the optional item data, for example, the number of detailed leads provided around the IC pad is input.
[0028]
The man-hour table creation means 13 reads the configuration data of the product structure classification table 16 stored in the storage device 11, and products formed by sequentially combining the items of each product classification category of the product structure classification table 16 Among them, it has a function that assumes a plurality of products that are highly likely to be manufactured as model products.
The man-hour table creation means 13 determines a product manufacturing system process sequence composed of a series of process groups necessary for manufacturing each model product, and then manufactures the product for each model product. It has a function of setting the man-hours required for each process in the systematic process sequence and creating a classification combination man-hour table 18 classified by product structure.
Then, the data constituting the created classification / combination man-hour table 18 classified by product structure is stored in the storage device 11. Further, the created product structure classified combination man-hour table 18 is output to the output device 17 connected to the man-hour table creating means 13. As a result, the contents of the created product structure classified / combined man-hour table 18 can be confirmed.
[0029]
FIG. 3 schematically shows a classification / combination man-hour table 18 classified by product structure output to the output device 17. Here, the model product is specified as, for example, 3-2-1-1 using each item data number of the product classification category in the product structure classification table 16 of FIG.
3 includes an option field 21 including a classification frame 19 indicating a mold structure and a lead number frame 20 indicating the number of detailed leads provided around the IC pad. The model product can be specified in more detail.
[0030]
When the product specification of the manufactured product to be manufactured is input via the input device 22, the production schedule planning means 14 stores the data constituting the product structure classification / combination man-hour table 18 stored in the storage device 11. It has a function of reading and selecting a model product corresponding to the product to be manufactured from the product structure classified combination man-hour table 18.
In addition, the production schedule planning means 14 uses the process described in each process frame 24 in the product manufacturing system process column 23 of the selected model product and its man-hour to process each manufacturing process necessary for manufacturing the manufactured product and its manufacturing. Recognizing it as man-hours, it has a function to determine each manufacturing process and its man-hours.
Furthermore, the required man-hours are obtained for each manufacturing process in comparison with the previously known capacity man-hours indicating the man-hours that can be processed per day, and the products to be manufactured are manufactured by counting the necessary days. It has a function to determine the number of days required.
Then, by securing the determined required number of days within the operation schedule of the factory, the production plan schedule for the manufactured product is established.
The produced production schedule can be output to the output device 17 connected to the production schedule planning means 14. As a result, the contents of the produced production schedule can be confirmed.
[0031]
Here, the production schedule planning means 14 is provided with a capability man-hour adjusting unit 25 having a function of changing the man-hours per day of each manufacturing process according to the manufacturing status.
For example, if the delivery date of the product to be manufactured is short and there is no allowance for the production schedule, the man-hour increase corresponding to the man-hour required for each manufacturing process is input to the capacity man-hour adjusting unit 25 via the input device 22. The daily throughput can be increased. As a result, the number of days required for manufacturing the manufactured product can be shortened.
On the other hand, when the delivery date of the product to be manufactured is long and the production plan schedule has a margin, the man-hour reduction corresponding to the man-hour required for each manufacturing process is input to the capacity man-hour adjusting unit 25 via the input device 22. The daily throughput can be reduced. As a result, the number of days required for manufacturing the manufactured product can be lengthened.
The adjustment of the capacity man-hour is performed by, for example, shortening or extending the operation time, or performing or stopping shift work.
[0032]
Here, the product classification table creation means 12, the man-hour table creation means 13, and the production schedule planning means 14 can be configured, for example, by installing a program that expresses each of the functions described above in a computer.
The input devices 15 and 22, the output device 17, and the storage device 11 use computer input devices (for example, a keyboard and a mouse), output devices (for example, a display), and storage devices (for example, a hard disk), respectively. can do.
The product classification table creation means 12, the man-hour table creation means 13, and the production schedule planning means 14 may be configured using one computer or a plurality of computers.
[0033]
Next, the production planning method according to the first embodiment of the present invention using the production planning system 10 will be described in detail.
The product classification table of the mold is indicated via the input device 15 connected to the product classification table creating means 12, for example, the product type indicating the type of IC, the product size indicating the range of the number of leads provided around the IC pad, Enter the data of the items indicating the product manufacturing arrangement column indicating the number of rows of pads to be punched, the product manufacturing form indicating the feed pitch at the time of punching, and the optional category indicating the number of detailed leads provided around the IC pad. .
Here, for example, discrete, power transistor, DIP type, surdip, SO type, and QFP type are input as the item data of the product type. As item data of the product size, for example, 2-3, 6-14, 16-28, 30-46, 48-72, 80-128, 134-176, 208-240, 256-304 are input. As the item data of the product manufacturing arrangement column, 1 column, 2 columns, 3 columns, 4 columns, 5 columns, 6 columns, and 10 columns are input. As the item data of the product manufacturing form, 1 pitch, 2 pitch, and 3 pitch are input. Further, as the optional item data, for example, the number of detailed leads provided around the IC pad is input.
[0034]
When the input of the item data indicating the product category of the mold is completed, the product category table creation means 12 causes the product category table structure in which each item data is vertically arranged in the numerical order for each product category as shown in FIG. Another classification table 16 is created.
The data constituting the created product structure classification table 16 is stored in the storage device 11 (see above).,First step).
The created product structure classification table 16 is output to the output device 17 connected to the product classification table creation means 12 and the contents thereof are confirmed.
[0035]
When the product structure classification table 16 is created, the man-hour table creation means 13 reads the configuration data of the product structure classification table 16 stored in the storage device 11, and each product classification category of the product structure classification table 16 is read. A product is virtually formed by combining the items in order, and a product that is likely to be manufactured is assumed as a model product.
Next, a product manufacturing system process sequence composed of a series of process groups necessary for manufacturing the model product is determined for each assumed model product based on the past manufacturing results.
Subsequently, the man-hours required for each process in the product manufacturing system process sequence are set for each model product, and a product structure classified combination man-hour table 18 as shown in FIG. 3 is created. And the data which comprises the produced classification | category combination man-hour table 18 classified by product structure are stored in the memory | storage device 11 (above, 2nd process).
The created product combination classified man-hour table 18 is output to the output device 17 connected to the man-hour table creating means 13 and the contents thereof are confirmed.
[0036]
When the product specification of the manufactured product to be manufactured is input to the production schedule planning means 14 via the input device 22, the production schedule planning means 14 stores the classification combination man-hour table 18 by product structure stored in the storage device 11. The model product corresponding to the product to be manufactured is selected from the product structure classified / combined man-hour table 18.
Next, the production schedule planning means 14 recognizes each process and its man-hours in the product manufacturing system process row of the selected model product as each manufacturing process and its man-hours necessary for manufacturing the product to be manufactured. Set the manufacturing man-hours.
Subsequently, the manufacturing man-hours and the capacity man-hours are respectively compared for each manufacturing process, the required number of days is obtained for each manufacturing process, and the required number of days for manufacturing the product to be manufactured is determined by counting the required days. Then, by securing the determined required number of days within the operation schedule of the factory, the production plan schedule for the manufactured product is established.
The produced production schedule can be output to the output device 17 connected to the production schedule planning means 14. As a result, the contents of the produced production schedule are confirmed.
[0037]
Here, when the delivery date of the product to be manufactured is short and difficult to implement in the production plan schedule created, the man-hour increase corresponding to the man-hour required for each manufacturing process is added to the capacity man-hour adjusting unit 25 via the input device 22. To increase the amount of processing per day, thereby reducing the number of days required for manufacturing the manufactured product. As a result, it is possible to prevent a delay in delivery of the manufactured product.
On the other hand, if the delivery date of the product to be manufactured is long and the production plan schedule has a margin, the man-hour reduction corresponding to the man-hour required for each manufacturing process is input to the capacity man-hour adjusting unit 25 via the input device 25. By reducing the amount of processing per day, the number of days required for manufacturing the manufactured product is lengthened. Thus, it is possible to prevent the play process from occurring and distribute the reduced man-hours to other manufacturing processes.
[0038]
As shown in FIG. 4, the production planning system 26 to which the production planning method according to the second embodiment of the present invention is applied is a production planning system to which the production planning method according to the first embodiment of the present invention is applied. 10 is characterized in that a process capability calculation means 27 for determining the existence of the production plan excess process and the production plan margin process and storing the results is provided. For this reason, only the process capability calculation means 27 will be described in detail, and the other components will be denoted by the same reference numerals and description thereof will be omitted.
[0039]
When a management unit indicating a management target time when performing process management is input via the input device 28, the process capability calculation means 27 is based on each production plan schedule already created stored in the storage device 11. It has a function of reading the manufacturing man-hours of each manufacturing process and calculating the total man-hours for each manufacturing process within the range of the management unit. Here, any one of a day, a week, and a month is input as the management unit.
In addition, the capacity man-hours for each manufacturing process, which are known in advance, are totaled within the range of the management unit to obtain the management capacity man-hours, and the management total man-hours and the management capacity man-hours are compared for each manufacturing process. When manufacturing is started based on the schedule, a function is provided for determining whether there is a production plan excess or production plan margin in each manufacturing process. The determined result is stored in the storage device 11.
The determined result can be output to the output device 17 connected to the process capability calculation means 27. Thereby, the existence of the produced production plan excess process and production plan margin process can be confirmed.
[0040]
Here, the process capability calculation means 27 is provided with a capability man-hour setting unit 29 for changing the capability man-hour of the manufacturing process determined as either the production plan excess process or the production plan margin process.
For example, when there is an excessive production plan process, an increase in capacity manpower by the capacity manpower required for each manufacturing process is input to the capacity manhour setting unit 29 via the input device 28 to manufacture the manufactured product. The amount of processing at the time can be increased.
On the other hand, when there is a production plan margin process, the capacity man-hour reduction corresponding to the capacity man-hour required for each manufacturing process is input to the capacity man-hour setting unit 29 via the input device 28, and the manufactured product is manufactured. The amount of processing can be reduced.
[0041]
In addition, the process capacity calculation means 27 is provided with a man-hour adjusting unit 30 that changes the management total man-hours of the manufacturing process determined as either the production plan excess process or the production plan margin process.
For example, when there is a production plan excess process, the man-hour reduction corresponding to the man-hour required for each manufacturing process is input to the man-hour adjusting unit 30 via the input device 28 to reduce the processing amount of the manufacturing process. Thus, it is possible to suppress the occurrence of the production plan excess process.
On the other hand, when there is a production plan margin process, the man-hour increase corresponding to the man-hour required for each manufacturing process is input to the man-hour adjusting unit 30 via the input device 28, and the throughput of the manufacturing process is increased. Thus, it is possible to suppress the production plan margin process.
In addition, the process capability calculation means 27 can be comprised by, for example, mounting the program which expresses the said function in a computer. As the input device 28, a computer input device (for example, a keyboard or a mouse) can be used.
[0042]
Next, the production planning method using the production planning system 26 according to the second embodiment of the present invention will be described in detail.
The production planning method according to the second embodiment is characterized in that the production planning method according to the first embodiment is provided with a fourth process for determining the existence of the production plan excess process and the production plan margin process. ing. Therefore, only the fourth step will be described in detail.
When a management unit is input to the process capability calculation means 27 via the input device 28, the manufacturing man-hours of each manufacturing process based on each created production plan schedule stored in the storage device 11 is read. A management total man-hour is calculated in which the manufacturing man-hours are totaled within the range of the management unit for each manufacturing process. This management total man-hour indicates the total man-hours for all manufactured products in each manufacturing process that must be processed within the range of the management unit.
[0043]
Subsequently, the management capacity man-hour for each manufacturing process that can be processed within the management unit is obtained from the capacity man-hour for each manufacturing process that has been previously determined.
Further, the deficient man-hour is obtained from the difference value obtained by subtracting the management man-hour from the management total man-hour. In addition, the pileup rate is obtained by dividing the management man-hours by the management ability man-hours.
And a manufacturing process with a large shortage man-hour and a high pile rate is determined as a production plan excess process. Further, the process in which the shortage man-hour is negative is determined as the production plan margin process. The data constituting the determined result is stored in the storage device 11 and is output to the output device 17 connected to the process capability calculation means 27. Thereby, the existence of the produced production plan excess process and production plan margin process can be confirmed. FIG. 5 schematically shows the result output to the output device 17.
As a management unit, any one of day, week, and month is input. By appropriately selecting the management unit, it is possible to grasp in detail the occurrence status of the production plan excess process and the production plan margin process.
[0044]
Here, in the determination shown in FIG. 5, particularly when there is a production plan excess process with a large deficit man-hour and a high pile rate, the capacity man-hour required for the production process is input to the capacity man-hour setting unit 29 via the input device 28. The capacity man-hour increase corresponding to the input is input to increase the processing amount when the manufactured product is manufactured. As a result, it is possible to prevent the production plan excess process from occurring.
On the other hand, when the shortage man-hour is negative and there is a production plan margin process whose absolute value is particularly large, the capacity man-hour setting unit 29 via the input device 28 only has the capacity man-hour required for each manufacturing process. It is possible to reduce the processing amount when manufacturing the product to be manufactured by inputting the reduction in the capacity man-hours. As a result, the production plan margin process can be prevented from occurring. Then, the capacity man-hours can be changed, and data constituting the production plan schedule that prevents the production plan excess process and the production plan margin process from occurring can be stored in the storage device 11.
[0045]
Further, in the determination shown in FIG. 5, for example, when a slight production plan excess process exists, the man-hour reduction corresponding to the man-hour required for each manufacturing process is input to the man-hour adjusting unit 30 via the input device 28. By reducing the throughput of the manufacturing process, the generation of production planning excess processes is suppressed.
On the other hand, when there is a slight production plan margin process, the man-hour increase corresponding to the man-hour required for each manufacturing process is input to the man-hour adjusting unit 30 via the input device 28, and the processing amount of the manufacturing process is calculated. Increase the production plan to suppress the production plan margin process.
[0046]
As shown in FIG. 6, a production planning system 31 to which the production planning method according to the third embodiment of the present invention is applied is a production planning system to which the production planning method according to the first embodiment of the present invention is applied. 10 is characterized in that there is provided a process capability calculation means 32 for determining the existence of a production plan excess process and a production plan margin process in the course of manufacturing in consideration of the actual man-hours for each manufacturing process and storing the results. Yes. For this reason, only the process capability calculation means 32 will be described in detail, and the other components will be denoted by the same reference numerals and description thereof will be omitted.
[0047]
When a management unit indicating a management target time when performing process management is input via the input device 33, the process capability calculation means 32 is based on each production plan schedule already created stored in the storage device 11. It has a function of reading the manufacturing man-hours of each manufacturing process and calculating the management total man-hour by summing up the range of the management unit for each manufacturing process. Here, any one of a day, a week, and a month is input as the management unit.
Further, the process capability calculation means 32 has a function of calculating the actual management man-hour by totaling the actual man-hours for each manufacturing process input to the process capability calculation means 32 via the input device 33 within the range of the management unit. Yes. And the process capability calculation means 32 compares the management total man-hour with the management actual man-hour, and when the management actual man-hour becomes larger than the management total man-hour, the manufacturing process is determined as a production plan excess process, and is found in advance. It has a function to estimate the estimated insufficient man-hours that will occur in the future for each manufacturing process using the capacity man-hours of each manufacturing process.
In addition, if the management man-hours become larger than the actual management man-hours, the manufacturing process is judged as a production plan margin process, and the function is provided to estimate the estimated surplus man-hours that will occur in the future using the capacity man-hours of each manufacturing process. Yes.
Data constituting the determined result is stored in the storage device 11.
The determined result can be output to the output device 17 connected to the process capability calculation means 32. Thereby, it is possible to confirm the existence of the production plan excess process and the production plan margin process during the manufacturing process. FIG. 7 schematically shows the result output to the output device 17.
[0048]
Here, the process capability calculating means 32 is provided with a capability man-hour setting unit 34 for changing the capability man-hours according to the manufacturing status.
For example, when there is an excessive production plan process, an increase in capacity manpower by the capacity manpower required for each manufacturing process is input to the capacity manhour setting unit 34 via the input device 33 to manufacture the manufactured product. The amount of processing at the time can be increased. As a result, the production plan excess process that has occurred can be eliminated in the future.
On the other hand, when there is a production plan margin process, the capacity man-hour reduction corresponding to the capacity man-hour required for each manufacturing process is input to the capacity man-hour setting unit 34 via the input device 33, and the manufactured product is manufactured. The amount of processing can be reduced. As a result, the production plan margin process that has occurred can be eliminated in the future.
[0049]
In addition, the process capacity calculation means 32 is provided with a man-hour adjusting unit 35 that changes the management total man-hours of the manufacturing processes determined as either the production plan excess process or the production plan margin process.
For example, when there is a production plan excess process, the man-hour reduction corresponding to the man-hour required for each manufacturing process is input to the man-hour adjusting unit 35 via the input device 33 to reduce the processing amount of the manufacturing process. Thus, the production plan excess process that has occurred can be eliminated in the future.
On the other hand, when there is a production plan margin process, the man-hour increase corresponding to the man-hour required for each manufacturing process is input to the man-hour adjusting unit 35 via the input device 33 to increase the throughput of the manufacturing process. Thus, the generated production plan margin process can be eliminated in the future.
In addition, the process capability calculation means 32 can be comprised by, for example, installing the program which expresses the said function in a computer. As the input device 33, computer input devices (for example, a keyboard and a mouse) can be used.
[0050]
Next, a production planning method according to the third embodiment of the present invention using the production planning system 31 will be described in detail.
In the production planning method according to the third embodiment, the production planning method according to the first embodiment is provided with the fourth process for determining the existence of the production plan excess process and the production plan margin process during the manufacturing process. It has become a feature. Therefore, only the fourth step will be described in detail.
When a management unit is input to the process capability calculation means 32 via the input device 33, the manufacturing man-hours of each manufacturing process based on each created production plan schedule stored in the storage device 11 is read. A management total man-hour is calculated in which the manufacturing man-hours are totaled within the range of the management unit for each manufacturing process.
[0051]
Subsequently, when the actual man-hours for each manufacturing process are input to the process capability calculation means 32 via the input device 33, the management actual man-hours in which the actual man-hours are tabulated in the range of the management unit are calculated.
Next, the process capability calculation means 32 compares the management total man-hours with the management actual man-hours, and if the control total man-hours <the management actual man-hours, it determines that the manufacturing process is a production plan excess process. On the other hand, if the management performance man-hour is smaller than the management total man-hour, the manufacturing process is determined as the production plan margin process.
Then, the capacity man-hours of each manufacturing process that have been determined in advance are read, and an estimated insufficient man-hour that will occur in the future is estimated for each manufacturing process. In addition, for the production plan margin process, an estimated surplus man-hour to be generated in the future is estimated.
Further, data constituting these results are stored in the storage device 11 and output to the output device 17 connected to the process capability calculation means 32. Thereby, it is possible to confirm the occurrence of the production plan excess process and the production plan margin process during the manufacturing process.
As a management unit, any one of day, week, and month is input. By appropriately selecting the management unit, it is possible to grasp in detail the occurrence status of the production plan excess process and the production plan margin process during the manufacturing process.
[0052]
Here, for a production plan excess process that has a particularly large estimated deficient man-hour, a capacity man-hour increase corresponding to the capacity man-hour required for each manufacturing process is input to the capacity man-hour setting unit 34 via the input device 33. You
The As a result, it is possible to increase the processing amount when manufacturing the product to be manufactured, and it is possible to eliminate the generated production plan excess process in the future.
On the other hand, if there is a production plan margin process with a particularly large estimated surplus man-hour that will occur in the future, a capacity man-hour reduction corresponding to the capacity man-hour required for each manufacturing process is input to the capacity man-hour setting unit 34 via the input device 33. To do. As a result, it is possible to reduce the amount of processing when manufacturing the product to be manufactured, and it is possible to eliminate the generated production plan margin process in the future.
[0053]
Further, for a production plan excess process with a slight estimated insufficient man-hour that will occur in the future, a man-hour reduction corresponding to the man-hour required for each manufacturing process is input to the man-hour adjusting unit 35 via the input device 33. As a result, the throughput of the manufacturing process can be reduced, and the generated production plan excess process can be eliminated in the future.
On the other hand, for a production plan margin process with a slight estimated surplus man-hour generated in the future, the man-hour increase corresponding to the man-hour required for each manufacturing process is input to the man-hour adjusting unit 35 via the input device 33. As a result, the production plan margin process that has occurred can be eliminated in the future by increasing the throughput of the manufacturing process.
And the data which comprises the production plan schedule which changed the capability man-hour in each manufacturing process or each man-hour and made the production plan excess process and the production plan margin process disappear are stored in the storage device 11.
[0054]
As mentioned above, although embodiment of this invention was described, this invention is not limited to this embodiment, The change in the range which does not change the summary of invention is possible, Each above-mentioned embodiment is possible. A case where the production planning method and the system thereof according to the present invention are configured by combining some or all of the forms and modifications is also included in the scope of the right of the present invention. For example, when obtaining the required number of days for each manufacturing process, it may be compared with the capacity man-hours indicating the manufacturable manpower per time of each manufacturing process, which is known in advance.
Although a specific example of the product has been described as a die for punching an IC lead frame, the product may be a die for punching a laminated core piece for a motor.
[0055]
【The invention's effect】
In the production planning method according to any one of claims 1 to 5, a first step of creating a classification table for each product structure having a plurality of product classification categories each indicating a shape specification and a manufacturing specification of a product for each type of product. Assuming multiple model products specified by combining each product classification category in the product structure classification table, a product manufacturing system process sequence indicating a series of process groups required to manufacture each model product is defined. For each model product, the second step of creating a classification combination man-hour table classified by product structure in which the man-hours required for each step of the product manufacturing system step sequence are set, and for each manufactured product to be manufactured Each model product selected by selecting the corresponding model product from the classification / combination man-hour table classified by product structure, each process of the product manufacturing system process column of each model product and its man-hours are manufactured. Established as the manufacturing process required for manufacturing the product and its manufacturing man-hours, and compared with the capacity man-hours that indicate the man-hours that can be processed per day for each manufacturing process, the required number of days is obtained for each manufacturing process. And the third step of creating the production schedule by determining the required number of days for manufacturing each manufactured product by counting the required days, and corresponds to each manufactured product to be manufactured. By simply selecting a model product from the classification combination man-hour table by product structure, it is possible to immediately grasp each process, its man-hour, and the required number of days when each manufactured product is manufactured, and the production plan schedule of the manufactured product Can be made efficiently and in a short time.
Furthermore, even if the specifications of the manufactured product are changed after the production schedule has been set, the model product corresponding to the specification change can be selected again from the classification / combination man-hour table by product structure. It becomes possible to immediately obtain the production schedule for the manufactured product.
[0056]
In particular, in the production planning method according to claim 2 and claims 4 and 5 dependent thereon, the process man-hours of each manufacturing process based on each produced production schedule are managed for each manufacturing process. Calculate the total management man-hours in the range of the management unit indicating the management target time when performing, and further calculate the capacity man-hours for each manufacturing process in the range of the management unit to obtain the respective management capacity man-hours. Since each of the manufacturing processes has a fourth step of comparing the management total man-hours and the management capacity man-hours, and determining each of the production plan excess process or the production plan margin process for each production process, each of the manufactured products It is possible to grasp at the planning stage of the production plan schedule that the production plan schedule includes a production plan excess process or a production plan margin process, and take measures against the production plan excess process and the production plan margin process in advance. Possible to become.
As a result, it is possible to prevent delays in delivery and play processes in the manufacture of manufactured products.
[0057]
In the production planning method according to claim 3 and claims 4 and 5 dependent thereon, when managing the manufacturing man-hours of each manufacturing process based on each created production schedule, for each manufacturing process Calculate the total management man-hours in the range of the management unit indicating the management target time of each, further calculate the actual man-hours for each manufacturing process separately input in the range of the management unit to obtain the management actual man-hours, Since each of the manufacturing processes has a fourth process that compares the management man-hours and the actual management man-hours and determines each production process, either the production plan excess process or the production plan margin process, each manufactured product is manufactured. It is possible to determine whether each production plan schedule is a production plan excess process or a production plan margin process at each stage, and for each production process that has become a production plan excess process or production plan margin process The It is possible to take a switching response.
As a result, it is possible to prevent delays in delivery and play processes in the manufacture of manufactured products.
[0058]
In the production planning method according to the fourth aspect, since the capacity man-hour is changed according to the manufacturing status, the processing amount of each process can be adjusted, and the required number of days required for manufacturing can be changed.
[0059]
6. The production planning method according to claim 5, wherein when the product is a die for punching an IC lead frame, the product classification indicates a product type indicating the type of IC, and a product indicating a range of the number of leads provided around the IC pad. Because it has each section of the size, the product manufacturing arrangement row showing the number of rows of pads to be punched, the product manufacturing form showing the feed pitch at the time of punching, and the option showing the number of detailed leads provided around the IC pad It is possible to envisage punching molds for IC lead frames that are likely to be manufactured in advance, and it is possible to efficiently and quickly create production schedules for punching molds for IC lead frames Become.
[0060]
In the production planning system according to any one of claims 6 to 11, a product structure in which a plurality of product classification categories each indicating a product shape specification and a manufacturing specification are input for each type of product, and each product classification category is a constituent element A product classification table creating means for creating and storing a separate classification table and a product structure classification table are read, and a plurality of model products identified by combining each product classification category of the product structure classification table are assumed. A product manufacturing system process sequence showing a series of process groups necessary to manufacture a product, and a classification combination by product structure that sets the man-hours required for each process in the product manufacturing system process sequence for each model product The man-hour table creating means for creating and storing the man-hour table, and the product specifications of each manufactured product to be manufactured are input, Model products to be selected are selected from the classification / combination man-hour table classified by product structure, and each process in the product manufacturing system process column of each selected model product and its man-hour are the manufacturing processes required for manufacturing each manufactured product and its Set as manufacturing man-hours, find the required man-hours for each manufacturing process in comparison with the capacity man-hours that indicate the man-hours that can be processed per day for each manufacturing process that has been known in advance, Since it has production schedule planning means for determining the required number of days for manufacturing manufactured products and creating and storing production schedule schedules, model products corresponding to each manufactured product to be manufactured are classified and combined by product structure By simply selecting from the man-hour table, it is possible to immediately grasp each process, its man-hours, and the required number of days when manufacturing each manufactured product. It is possible to plan dates to efficiently and quickly.
Furthermore, even if the specifications of the manufactured product are changed after the production schedule has been set, the model product corresponding to the specification change can be selected again from the classification / combination man-hour table by product structure. It becomes possible to immediately obtain the production schedule for the manufactured product.
[0061]
In particular, in the production planning system according to claim 7 and claims 9 to 11 dependent thereon, process management for each manufacturing process is performed for each manufacturing process based on each created production schedule. Calculate the total management man-hours in the range of the management unit indicating the management target time when performing, and further calculate the capacity man-hours for each manufacturing process in the range of the management unit to obtain the respective management capacity man-hours. It has a process capability calculation means that compares the management man-hours and the management capability man-hours for each manufacturing process, and determines either the production plan excess process or the production plan margin process for each manufacturing process. It is possible to grasp at the planning stage of the production plan schedule that the production plan schedule includes the production plan excess process or the production plan margin process. It is possible to take.
As a result, it is possible to prevent delays in delivery and play processes in the manufacture of manufactured products.
[0062]
In the production planning system according to claim 8 and dependent claims 9 to 11, the management at the time of performing the process management for each manufacturing process for the manufacturing man-hour of each manufacturing process based on each created production schedule. Calculate the total management man-hours by summing up the range of the management unit indicating the target time, and further calculate the actual man-hours for each manufacturing process separately entered in the range of the management unit to obtain the respective management actual man-hours. Because each process has a process capability calculation means that compares the management total man-hours and the actual management man-hours and determines each production process over-production process or production-plan margin process, each manufactured product is manufactured. It is possible to determine whether each production plan schedule is a production plan excess process or a production plan margin process at each stage. It is possible to take appropriate measures against.
As a result, it is possible to prevent delays in delivery and play processes in the manufacture of manufactured products.
[0063]
In the production planning system according to claim 9, the process capacity calculation means is provided with a man-hour adjusting unit for changing the management total man-hour of the manufacturing process determined as one of the production plan excess process and the production plan margin process. Therefore, it is possible to adjust the required number of days for manufacturing the manufactured product, and it is possible to prevent a delay in the delivery date of the manufactured product and the occurrence of a play process during the manufacturing process.
[0064]
In the production planning system according to claim 10, the process capacity calculating means is provided with a capacity man-hour setting unit for changing the capacity man-hour of the manufacturing process determined as one of the production plan excess process and the production plan margin process. Therefore, it is possible to adjust the required number of days for manufacturing the manufactured product, and it is possible to prevent a delay in the delivery date of the manufactured product and the occurrence of a play process during the manufacturing process.
[0065]
In the production planning system according to claim 11, the production schedule planning means is provided with a capacity man-hour adjusting section for changing the capacity man-hour according to the manufacturing status, so that the processing amount of each process can be adjusted. This makes it possible to prevent delays in the delivery date of manufactured products and the occurrence of play processes during the manufacturing process.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a production planning system to which a production planning method according to a first embodiment of the present invention is applied.
FIG. 2 is an explanatory diagram of a product structure classification table created by product classification table creation means of the production planning system;
FIG. 3 is an explanatory diagram of a classification combination man-hour table classified by product structure created by the man-hour table creating means of the production planning system.
FIG. 4 is an explanatory diagram of a production planning system to which a production planning method according to a second embodiment of the present invention is applied.
FIG. 5 is an explanatory diagram showing determination results of a production plan excess process and a production plan margin process in the production planning method.
FIG. 6 is an explanatory diagram of a production planning system to which a production planning method according to a third embodiment of the present invention is applied.
FIG. 7 is an explanatory diagram showing determination results of a production plan excess process and a production plan margin process in the production planning method.
[Explanation of symbols]
10: production planning system, 11: storage device, 12: product classification table creation means, 13: man-hour table creation means, 14: production schedule planning means, 15: input device, 16: classification table by product structure, 17: output device , 18: Classification structure man-hour table by product structure, 19: Classification frame, 20: Lead number frame, 21: Option column, 22: Input device, 23: Product manufacturing system process column column, 24: Process frame, 25: Capacity man-hour Adjustment unit, 26: production planning system, 27: process capability calculation means, 28: input device, 29: capability man-hour setting unit, 30: man-hour adjustment unit, 31: production planning system, 32: process capability calculation means, 33: input Device, 34: capacity man-hour setting unit, 35: man-hour adjusting unit

Claims (11)

In the method of making a production plan when manufacturing multiple types of products with manufacturing results through multiple processes determined for each type,
For each type of product, create a table by product structure classification table in the form of a table in which each item data having a plurality of product classification categories each indicating the shape specification and manufacturing specification of the product is arranged in numerical order. 1 process,
Reading the configuration data of the product structure classification table, assuming a plurality of model products specified by combining the product classification categories, and manufacturing each model product based on the past manufacturing results of the product A product manufacturing system process column indicating a series of necessary process groups, and a product manufacturing system process column column in which the man-hours required for each process of the product manufacturing system process column are described for each model product, and A second step of creating a table-type classified combination man-hour table by product structure provided with an option field for specifying each model product;
Each model product corresponding to each manufactured product to be manufactured is selected from the product structure classification / combination man-hour table, and each process in the product manufacturing system process column of each selected model product and its man-hours are selected. Is set as a manufacturing process necessary for manufacturing each of the manufactured products and its manufacturing man-hours, and each manufacturing process is compared with the capacity man-hours indicating the man-hours that can be processed per day for each manufacturing process that has been known in advance. in search of each necessary number of days in each, by aggregating the respective required number of days to have a third step of creating a production plan schedule to determine each the number of days required in the production of the respective object to be manufacturing products,
Moreover, the product is a punching die for IC lead frames or a punching die for laminated core pieces for motors . In the method of making a production plan when manufacturing multiple types of products with manufacturing results through multiple processes determined for each type,
For each type of product, create a table by product structure classification table in the form of a table in which each item data having a plurality of product classification categories each indicating the shape specification and manufacturing specification of the product is arranged in numerical order. 1 process,
Reading the configuration data of the product structure classification table, assuming a plurality of model products specified by combining the product classification categories, and manufacturing each model product based on the past manufacturing results of the product A product manufacturing system process column indicating a series of necessary process groups, and a product manufacturing system process column column in which the man-hours required for each process of the product manufacturing system process column are described for each model product, and A second step of creating a table-type classified combination man-hour table by product structure provided with an option field for specifying each model product;
Each model product corresponding to each manufactured product to be manufactured is selected from the product structure classification / combination man-hour table, and each process in the product manufacturing system process column of each selected model product and its man-hours are selected. Is set as a manufacturing process necessary for manufacturing each of the manufactured products and its manufacturing man-hours, and each manufacturing process is compared with the capacity man-hours indicating the man-hours that can be processed per day for each manufacturing process that has been known in advance. Obtaining a required number of days for each, a third step of creating a production schedule by determining the required number of days for manufacturing each manufactured product by counting the required days;
The production man-hours of the respective production processes that are the basis of the created production schedules are totaled within the range of the management unit indicating the management target time when the process management is performed for each production process, and the respective management totals Calculate the man-hours, further calculate the capacity man-hours for each manufacturing process within the range of the management unit, respectively determine the management capacity man-hours, and compare the management total man-hours and the management capacity man-hours for each manufacturing process and, we have a fourth step of performing any of the determination of the production plan excess for each manufacturing process step or production planning margin process,
Moreover, the product is a punching die for IC lead frames or a punching die for laminated core pieces for motors . In the method of making a production plan when manufacturing multiple types of products with manufacturing results through multiple processes determined for each type,
For each type of product, create a table by product structure classification table in the form of a table in which each item data having a plurality of product classification categories each indicating the shape specification and manufacturing specification of the product is arranged in numerical order. 1 process,
Reading the configuration data of the product structure classification table, assuming a plurality of model products specified by combining the product classification categories, and manufacturing each model product based on the past manufacturing results of the product A product manufacturing system process column indicating a series of necessary process groups, and a product manufacturing system process column column in which the man-hours required for each process of the product manufacturing system process column are described for each model product, and A second step of creating a table-type classified combination man-hour table by product structure provided with an option field for specifying each model product;
Each model product corresponding to each manufactured product to be manufactured is selected from the product structure classification / combination man-hour table, and each process in the product manufacturing system process column of each selected model product and its man-hours are selected. Is set as a manufacturing process necessary for manufacturing each of the manufactured products and its manufacturing man-hours, and each manufacturing process is compared with the capacity man-hours indicating the man-hours that can be processed per day for each manufacturing process that has been known in advance. Obtaining a required number of days for each, a third step of creating a production schedule by determining the required number of days for manufacturing each manufactured product by counting the required days;
The production man-hours of the respective production processes that are the basis of the created production schedules are totaled within the range of the management unit indicating the management target time when the process management is performed for each production process, and the respective management totals The number of man-hours is obtained, and the actual man-hours for each manufacturing process separately input are totaled within the range of the management unit to obtain the respective management actual man-hours. comparing, we have a fourth step of performing any of the determination of the respective production plan for each manufacturing process over processes or production planning margin process,
Moreover, the product is a punching die for IC lead frames or a punching die for laminated core pieces for motors .   The production planning method according to any one of claims 1 to 3, wherein the capacity man-hour is changed according to a manufacturing situation. In production planning method according to claim 1, wherein if the product is a punching die for lead frame for the IC, the product classification categories are product type indicating the type of IC, the IC pads Shows the product size indicating the range of the number of leads provided around, the product manufacturing arrangement row indicating the number of pads to be punched, the product manufacturing form indicating the feed pitch at the time of punching, and the number of detailed leads provided around the IC pad A production planning method characterized by having each division of options. In a system for creating a production plan when manufacturing multiple types of products with manufacturing results through multiple processes determined for each type,
For each type of product, a plurality of product classification categories indicating the shape specification and manufacturing specification of the product are input, and each item data having each product classification category as a constituent element is arranged in a table in a numerical order. Product classification table creation means for creating and storing a classification table by product structure;
Read the configuration data of the product structure classification table, assume a plurality of model products identified by combining the items of each product classification category of the product structure classification table in order, and the past production results of the product Based on the above, a product manufacturing system process sequence indicating a series of process groups necessary for manufacturing each model product is defined, and the man-hours required for each process in the product manufacturing system process sequence for each model product A man-hour table creating means for creating and storing a table-based product structure classified combination man-hour table provided with a product manufacturing system process column column and an option column for specifying each model product;
Product specifications of each manufactured product to be manufactured are input, and a model product corresponding to each manufactured product is selected from the classification combination man-hour table for each product structure, and each selected model is selected. Each process in the product manufacturing system process row of the product and its man-hour are set as the manufacturing process and its man-hour required for the production of each product to be manufactured, and the man-hours that can be processed per day for each of the manufacturing processes that are known in advance The required man-hours for each manufacturing process are calculated in comparison with the capacity man-hours that indicate the required number of days, and the required days for manufacturing each manufactured product are determined by calculating the required days, and a production schedule is created. It possesses a production schedule planning means for storing,
Moreover, the production planning system is characterized in that the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor . In a system for creating a production plan when manufacturing multiple types of products with manufacturing results through multiple processes determined for each type,
For each type of product, a plurality of product classification categories indicating the shape specification and manufacturing specification of the product are input, and each item data having each product classification category as a constituent element is arranged in a table in a numerical order. Product classification table creation means for creating and storing a classification table by product structure;
Read the configuration data of the product structure classification table, assume a plurality of model products identified by combining the items of each product classification category of the product structure classification table in order, and the past production results of the product Based on the above, a product manufacturing system process sequence indicating a series of process groups necessary for manufacturing each model product is defined, and the man-hours required for each process in the product manufacturing system process sequence for each model product A man-hour table creating means for creating and storing a table-based product structure classified combination man-hour table provided with a product manufacturing system process column column and an option column for specifying each model product;
Product specifications of each manufactured product to be manufactured are input, and a model product corresponding to each manufactured product is selected from the classification combination man-hour table for each product structure, and each selected model is selected. Each process in the product manufacturing system process column of the product and its man-hour are set as the manufacturing process and its man-hour required for the production of each product to be manufactured, and the man-hours that can be processed per day for each of the manufacturing processes that are known in advance The required man-hours for each manufacturing process are calculated in comparison with the capacity man-hours indicating the required number of days, and the required days for manufacturing each manufactured product are determined by calculating the required days, and a production schedule is created. Production schedule planning means to memorize,
The production man-hours of the respective production processes that are the basis of the created production schedules are totaled within the range of the management unit indicating the management target time when the process management is performed for each production process, and the respective management totals Calculate the man-hours, further calculate the capacity man-hours for each manufacturing process within the range of the management unit, respectively determine the management capacity man-hours, and compare the management total man-hours and the management capacity man-hours for each manufacturing process and, it possesses a process capability calculation means for performing any of the determination of the respective production plan for each manufacturing process over processes or production planning margin process,
Moreover, the production planning system is characterized in that the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor . In a system for creating a production plan when manufacturing multiple types of products with manufacturing results through multiple processes determined for each type,
For each type of product, a plurality of product classification categories indicating the shape specification and manufacturing specification of the product are input, and each item data having each product classification category as a constituent element is arranged in a table in a numerical order. Product classification table creation means for creating and storing a classification table by product structure;
Read the configuration data of the product structure classification table, assume a plurality of model products identified by combining the items of each product classification category of the product structure classification table in order, and the past production results of the product Based on the above, a product manufacturing system process sequence indicating a series of process groups necessary for manufacturing each model product is defined, and the man-hours required for each process in the product manufacturing system process sequence for each model product A man-hour table creating means for creating and storing a table-based product structure classified combination man-hour table provided with a product manufacturing system process column column and an option column for specifying each model product;
Product specifications of each manufactured product to be manufactured are input, and a model product corresponding to each manufactured product is selected from the classification combination man-hour table for each product structure, and each selected model is selected. Each process in the product manufacturing system process column of the product and its man-hour are set as the manufacturing process and its man-hour required for the production of each product to be manufactured, and the man-hours that can be processed per day for each of the manufacturing processes that are known in advance The required man-hours for each manufacturing process are calculated in comparison with the capacity man-hours indicating the required number of days, and the required days for manufacturing each manufactured product are determined by calculating the required days, and a production schedule is created. Production schedule planning means to memorize,
The production man-hours of the respective production processes that are the basis of the created production schedules are totaled within the range of the management unit indicating the management target time when the process management is performed for each production process, and the respective management totals The number of man-hours is obtained, and the actual man-hours for each manufacturing process separately input are totaled within the range of the management unit to obtain the respective management actual man-hours. comparing said possess a process capability calculation means for performing any of the determination of the manufacturing process every production plan over process or production planning margin process,
Moreover, the production planning system is characterized in that the product is a die for punching an IC lead frame or a die for punching a laminated core piece for a motor .   The production planning system according to any one of claims 7 and 8, wherein the process capability calculation means includes the management of the manufacturing process determined as one of the production plan excess process and the production plan margin process. A production planning system characterized in that a man-hour adjusting unit for changing the total man-hours is provided.   9. The production planning system according to claim 7, wherein the process capability calculation means includes the capability of the manufacturing process determined as one of the production plan excess process and the production plan margin process. 10. A production planning system characterized in that a capacity man-hour setting section for changing man-hours is provided.   The production planning system according to any one of claims 6 to 8, wherein the production schedule planning means is provided with a capacity man-hour adjusting unit that changes the capacity man-hours according to a manufacturing situation. Production planning system.

Images