JP4650447B2 - Backlight device - Google Patents

Description

The backlight of the liquid crystal display device is roughly classified into an edge light method and a direct type, but the edge light method is mainstream in a relatively small liquid crystal display device used for a car navigation device, a cellular phone, or the like. In the edge light type backlight device, light introduced into the light guide through the end face is emitted from the front of the light guide, and then the light beam is adjusted through the optical sheet to obtain desired planar light. The light guide plate and the optical sheet are fixed (held) to a support plate or a housing (hereinafter referred to as “support plate”). As a method for fixing the light guide plate or the like in the conventional backlight device, rubber or the like is used. A method of fixing a light guide plate or the like to a support plate or the like using a cushioning component, forming a recess having a predetermined shape on the support plate or the like, forming a light guide plate or the like into a shape corresponding to the recess, and forming the light guide plate in the recess And the like (Patent Document 1) and the like have been employed. In addition, a method of fixing the light guide plate and the like to the support plate by screwing has been proposed (Patent Document 2).
JP 2000-30519 A Japanese Patent Laid-Open No. 9-90361

In a relatively small liquid crystal display device used for a car navigation system or the like, the size of the liquid crystal display device is being increased in order to improve the visibility, to increase the amount of information that can be displayed, or to expand applications. If the liquid crystal display device is increased in size, the light guide plate and the optical sheet necessary for the backlight used for the liquid crystal display device are also increased in size. However, in a backlight using such a large light guide plate and optical sheet, expansion and contraction of the light guide plate and the optical sheet becomes a problem when used in an environment with a large temperature difference such as in an automobile. That is, if a large-sized light guide plate and optical sheet are used, the problem that these members expand and interfere with each other, or interfere with surrounding members such as a support plate, becomes obvious. It is necessary to take appropriate measures. Here, in a liquid crystal display device used in an automobile, it is necessary to make a support plate or the like made of metal in order to prevent electromagnetic induction interference. However, when a metal support plate or the like is used, the above-described problem becomes more conspicuous because the difference in coefficient of thermal expansion between the light guide plate and the optical sheet is large. Although it is conceivable to increase the clearance between the members as a measure for solving the problem of interference, it is not appropriate because foreign matters such as dust easily enter as the clearance increases. The intrusion of foreign matter affects the optical characteristics of the backlight device, and causes the generation of turbulent light and a decrease in luminance.
On the other hand, a plurality of optical sheets having different characteristics are used for good optical control. However, if some optical sheets are dropped or stacked in the wrong order, the original optical control is not performed. In order to confirm that the optical sheets are laminated in the correct order, the following configuration is adopted. A rectangular cutout (window) is provided at the end of each optical sheet, and each window is formed so as to be larger as the optical sheet is laminated on top. If they are laminated in the correct order, a part of each optical sheet is exposed from the window portion of the optical sheet of the uppermost layer, so that it can be confirmed that they are laminated in the correct order. However, each window is rectangular, and a part of each optical sheet exposed from the window is an edge of each window. Therefore, the shape of each optical sheet exposed from each window portion is similar, and it is difficult to distinguish the optical sheet.
Further, a backlight used in an environment with a lot of vibration such as in an automobile is required to prevent rattling of the light guide plate that causes abnormal noise.
In view of the above points, the present invention makes it easy to confirm the presence / absence of an optical sheet and the stacking order while eliminating the problem of interference caused by the expansion and contraction of the light guide and the optical sheet in the backlight device. It is a first problem to provide a configuration that can be used. Another object is to prevent foreign matters such as dust from entering the apparatus. Furthermore, a third problem is to prevent the light guide plate from rattling.

In order to solve at least one of the above problems, the present invention has the following configuration. That is,
A support plate;
A light guide plate disposed on the front side of the support plate, the light guide plate emitting light from the light source introduced from the end face from the front, and a first optical sheet stacked in order on the front side of the light guide plate, In a backlight device comprising a second optical sheet and a third optical sheet,
A holding member attached to the upper end of the support plate, the holding member provided with a holding portion on the lower surface side;
The light guide plate includes a rib protruding on the back side at the upper end,
The support plate includes a receiving seat at a position corresponding to the rib,
When mounting the holding member, the light guide plate is held by the support plate by the ribs being held in the vertical direction by the holding portion and the receiving seat,
The third optical sheet has a window at the lower end,
In a state where the first optical sheet, the second optical sheet, and the third optical sheet are sequentially laminated, a part of the first optical sheet is exposed from the window portion, and the second optical sheet is exposed from the window portion. A part of the first optical sheet is covered and exposed.
The shape of the part of the first optical sheet is different from the shape of the part of the second optical sheet.
A backlight device (first configuration) is provided.

  According to the said 1st structure, a light-guide plate is hold | maintained at a support plate using the rib with which the upper end part of the light-guide plate was equipped. In this way, only one end side (upper end side) of the light guide plate is used for holding and fixing by the support plate, and the other end (lower end) is made free, so that it is possible to follow the expansion of the light guide plate due to temperature change, Interference with surrounding members is avoided. On the other hand, in the laminated state, the shape of a part of the first optical sheet (first exposed part) exposed from the window part of the third optical sheet and the part of the second optical sheet (second exposed part) Since the shape is different, it is possible to easily confirm whether or not each optical sheet is dropped after lamination. In the case where the first optical sheet and the second optical sheet are laminated in the correct order, the second exposing portion is exposed in a state of covering the first optical sheet. On the other hand, when the first optical sheet and the second optical sheet are laminated in the reverse order, the second exposed portion that should have been exposed is covered with the first optical sheet. Thus, the appearance is clearly different between the case of stacking in the correct order and the case of stacking in the reverse order. Thereby, it can confirm easily that it is a correct lamination | stacking order. The size of the window is not particularly limited as long as it can be easily confirmed. Similarly, there is no particular limitation as long as the sizes of the first exposed portion and the second exposed portion can be confirmed.

  Moreover, in the 1st structure, since it positions between a receiving seat, a holding part, and a rib, a light-guide plate can be hold | maintained to a support plate by desired arrangement | positioning. That is, high positioning accuracy can be obtained. Furthermore, by adopting a holding means that is sandwiched between the receiving seat and the holding portion, the light guide plate can be securely held on the support plate with a high holding force, and the structure is strong against vibration. Therefore, it is possible to prevent the light guide plate from rattling and the accompanying abnormal noise when used in an environment with a lot of vibration such as in a vehicle.

  In the second configuration, in the first configuration, either the lower end of the first exposed portion or the lower end of the second exposed portion is corrugated. In this configuration, since the shape of the first exposed portion and the shape of the second exposed portion are clearly different, the first optical sheet and the second optical sheet can be more easily distinguished. Furthermore, the stacking order of the first optical sheet and the second optical sheet can be easily confirmed. In addition, the presence or absence of a sheet can be easily determined while riding on the light guide. The shape of one of the lower end of the first exposed portion and the lower end of the second exposed portion may be a saw-toothed shape or the like that allows the first optical sheet and the second optical sheet to be easily distinguished from each other instead of the corrugated shape. .

  In the third configuration of the present invention, in the first or second configuration, the holding portion of the holding member has a box shape with an opening at the front and the bottom, and the rib of the light guide plate is provided in the holding portion when the holding member is mounted. By being accommodated, the rib is surrounded by the holding portion and the receiving seat of the support plate, and at the same time, is sandwiched in the vertical direction. According to this configuration, as a result of the ribs provided at the upper end portion of the light guide plate being surrounded by the receiving seat of the support plate and the holding portion of the holding member, the gaps between the members are reduced. That is, the rib is held in a state close to hermetic sealing, and it is possible to prevent intrusion of dust or the like through the periphery of the rib.

  In the 4th structure of this invention, the holding part of a holding member is equipped with the wall surface contact | abutted to the side surface of the rib of a light-guide plate in the 1st-3rd structure. According to this configuration, when the rib of the light guide plate is sandwiched in the vertical direction by the support seat of the support plate and the holding part of the holding member, only a part of the holding part comes into contact with the side surface of the rib, thereby In addition, the light guide plate is positioned also in the left-right direction. In addition, it is possible to prevent displacement of the assembled light guide plate in the left-right direction. As described above, this configuration is effective in preventing the positional deviation of the light guide plate.

  In the fifth configuration of the present invention, in the first to third configurations, two ribs are provided so as to be aligned along the upper end surface of the light guide plate, and each holding provided in the holding member corresponding to this is provided. The portion has a first wall surface that contacts the upper surface of the rib and a second wall surface that contacts the outer surface. According to this configuration, the upper end portion of the light guide plate is provided with two left and right ribs, and when the rib of the light guide plate is vertically clamped by the support seat of the support plate and the holding portion of the holding member (each The upper surface of the rib contacts the first wall surface of the corresponding holding portion), and the outer surface of each rib (the left side surface for the left rib and the right side surface for the right rib) contacts the second wall surface of the holding portion. As a result, the light guide plate is held on the support plate in a state of being accurately positioned not only in the vertical direction but also in the horizontal direction. It is also possible to prevent the light guide plate from moving in the left-right direction after assembly. As described above, this configuration is extremely effective in improving positioning accuracy and preventing misalignment. Furthermore, by using two ribs, the holding force can be significantly increased without complicating the configuration.

  In the sixth configuration of the present invention, in the fifth configuration, one of the two ribs is provided at the left edge of the upper end portion of the light guide plate, and the other is provided at the right edge of the upper end portion of the light guide plate. In this configuration, a high holding force can be obtained by maximally separating the two ribs serving as the holding portions of the light guide plate with respect to the support plate. In addition, since the holding parts are formed at the left and right edges of the upper end of the light guide plate, it is effective that the left and right edges of the light guide plate are displaced in the front-rear direction due to external vibration, expansion and contraction of the light guide plate, etc. Can be prevented. Furthermore, since it becomes easy to confirm the rib which is a holding | maintenance part when hold | maintaining a light-guide plate to a support plate, the improvement of assembly workability | operativity is also aimed at.

  In the seventh configuration of the present invention, in the first to sixth configurations, the holding member includes a wall surface that comes into contact with the upper end region in front of the light guide plate. In this configuration, the upper end region in front of the light guide plate is held between the holding member and the support plate. Accordingly, the light guide plate can be positioned in the front-rear direction, and the light guide can be prevented from being displaced in the front-rear direction. In addition, the light guide plate is more reliably held by the support plate.

  The present invention further provides, as an eighth configuration, in the first to seventh configurations, a first small protrusion formed on the left edge of the front upper end portion, and a second small protrusion formed on the right edge of the front upper end portion. And a light guide plate provided with a third small protrusion formed at the reference position of the front lower end, and a first hole formed in a position corresponding to the first small protrusion through which the first small protrusion is inserted. A second hole formed at a position corresponding to the second small protrusion, and a position corresponding to the third small protrusion. Each optical sheet includes a third hole formed in the first and second holes, the first hole and the second hole are long holes that are long in the left-right direction, and the third hole is a long hole that is long in the vertical direction. A backlight device is provided.

According to the eighth configuration, each optical sheet is inserted into the light guide plate by inserting the small protrusion provided on the front surface of the light guide plate into the first to third holes formed in each optical sheet. Retained. Since the light guide plate and each optical sheet are affected by the expansion and contraction in the left and right direction and are on the fixed end side, the first hole and the second hole at positions where the influence of the expansion and contraction in the vertical direction can be ignored are long in the left and right direction. By making it a long hole, it is possible to follow a change in position in the left-right direction when the light guide plate and each optical sheet are expanded and contracted while preventing a positional shift in the vertical direction. In addition, by making the third hole at a position where the influence of expansion / contraction is negligible greatly affected by the influence of expansion / contraction in the vertical direction, and being in the reference position with respect to the left / right direction, The position of the light guide plate and each optical sheet can be tracked in the vertical direction when the light guide plate and each optical sheet are expanded and contracted while preventing the positional deviation in the horizontal direction. As a result, when the positional relationship between the light guide plate and each optical sheet changes as the light guide plate and each optical sheet expand and contract, the small protrusions move in the left and right directions in the first hole and the second hole, and the first The small protrusion moves up and down in the three holes. As a result of such movement of the small protrusions, no stress is applied to each optical sheet, and the occurrence of bending and warping of each optical sheet can be prevented. This avoids interference between each optical sheet and surrounding members (particularly the light guide plate).
The “reference position” that is the formation position of the third small protrusion can be arbitrarily set, but the center in the left-right direction is preferably set as the reference position here. This is because the support or holding action of the optical sheet by the third small protrusion and the third hole is maximized. Further, each optical sheet has left-right symmetry, and the design of each hole becomes easy.

  In the ninth configuration of the present invention, the clearance when the corresponding small protrusion is inserted is 0 mm to 0.45 mm above and below the first hole and the second hole, respectively, and the left and right of the first hole and the second hole are Each of them is 0.8 mm to 1.03 mm, the top and bottom of the third hole are 0.85 mm to 1.08 mm, respectively, and the left and right of the third hole are 0 mm to 0.45 mm, respectively. By setting the clearance in this way, the above-described action (preventing displacement and following position change) by each small protrusion and each hole is exhibited well.

  According to the tenth configuration of the present invention, in the eighth or ninth configuration, the fourth small protrusion formed on the left edge of the front lower end and the fifth small protrusion formed on the right edge of the front lower end are guided. The optical plate further includes a hole through which the fourth small protrusion is inserted and formed at a position corresponding to the fourth small protrusion, and a hole through which the fifth small protrusion is inserted and corresponds to the fifth small protrusion. The optical sheet further includes a fifth hole formed at the position to be. According to this configuration, the lower left edge of the optical sheet is supported by inserting the fourth small protrusion into the fourth hole, and the lower right edge of the optical sheet is similarly inserted by inserting the fifth small protrusion into the fifth hole. Is supported. This ensures that when the optical sheet is placed on the light guide plate, the left and right edges of the lower end of the optical sheet are arranged at desired positions. In addition, it is possible to prevent the lower left and right edges of the optical sheet from interfering with surrounding members when the light guide plate and the optical sheet are expanded and contracted.

In the eleventh configuration of the present invention, in the tenth configuration, the clearance of the fourth hole and the fifth hole when the corresponding small protrusion is inserted is equal to or greater than the upper and lower clearances in the third hole, respectively. The left and right sides are equal to or longer than the left and right clearances in the first hole, respectively. By setting the clearance in this way, the fourth hole and the fifth hole follow the position change in the horizontal direction and the vertical direction accompanying the expansion and contraction of the light guide plate and the optical sheet, and the deflection and warpage of the optical sheet are caused. Can be prevented.
For example, the clearances of the fourth hole and the fifth hole are 0.8 mm to 1.25 mm in the top and bottom, respectively, and 1.3 mm to 1.85 mm in the left and right, respectively (the twelfth configuration of the present invention). By setting the clearance in this way, the above-described action by each small protrusion and each hole is exhibited well.

In a thirteenth configuration of the present invention, in the eighth to twelfth configurations, the light guide plate further includes a sixth small protrusion formed at the reference position of the front upper end, and the sixth small protrusion is inserted through the hole. The optical sheet further includes a sixth hole formed at a position corresponding to the sixth small protrusion. According to the said structure, the upper end part of an optical sheet will be supported thru | or hold | maintained at three places (the position of a 1st hole, the position of a 2nd hole, and the position of a 6th hole). Therefore, it is more effective in preventing the positional deviation of the optical sheet or the occurrence of bending or warping.
The “reference position” that is the formation position of the sixth small protrusion can be arbitrarily set, but the center in the left-right direction is preferably set as the reference position here. This is because the support or holding action of the optical sheet by the sixth small protrusion and the sixth hole is maximized. In addition, the optical sheet has left-right symmetry, which facilitates the design of each hole.
For example, the clearance of the sixth hole is 0.3 mm to 0.75 mm on the top and bottom, respectively, and 0.9 mm to 1.35 mm on the left and right, respectively (fifteenth configuration of the present invention). By setting the clearance in this way, the above-described action by the sixth small protrusion and the sixth hole is satisfactorily exhibited.

  In the fourteenth configuration of the present invention, in the first to thirteenth configurations, the light guide plate has a step at the edge of the upper end surface. As a result of this step functioning as a barrier against dust and the like, entry of dust and the like into the region (light incident region) on the center side of the upper end surface is prevented. As a result, quality deterioration such as generation of turbulent light and a decrease in luminance can be prevented. By providing a step on the upper end surface in this way, the structure is strong against dust.

  In the fifteenth configuration of the present invention, in the fourteenth configuration, steps are provided on both edge portions of the upper end surface of the light guide plate. As a result, the intrusion of dust from both edges can be prevented, and the structure is further resistant to dust.

  In the sixteenth configuration of the present invention, in the thirteenth or fourteenth configuration, the holding member is provided with a portion formed in a shape corresponding to the step, and when the holding member is attached, the portion hits the step. Touch. Thus, by having comprised so that a part of holding member may closely_contact | adhere with respect to a level | step difference, the penetration | invasion of dust can be blocked | prevented more reliably.

  Hereinafter, the present invention will be described in detail with reference to the drawings. FIG. 1 is an exploded perspective view of a backlight device 1 according to an embodiment of the present invention. 2 to 7 are a front view, a rear view, a left side view, a right side view, a plan view, and a bottom view of the backlight device 1 in order. The backlight device 1 includes a shield case (support plate) 10, a reflective sheet 20, a light guide (light guide plate) 30, a diffusion sheet 40, a vertical prism sheet 50, a horizontal prism sheet 51, an upper holder (holding member) 60, a printed circuit board. The assembly includes an assembly 70, a left side holder 80, a right side holder 85, and a TFT holder 90. In the backlight device 1, as illustrated, the reflection sheet 20, the light guide 30, the diffusion sheet 40, the vertical prism sheet 50, and the horizontal prism sheet 51 are stacked in this order on the front side of the shield case 10. Further, the upper holder 60 and the printed board assembly 70 are attached to the upper end portion of the shield case 10.

First, the configuration of the shield case 10 will be described with reference to FIG. 1 and FIGS. 8 to 12 are a front view, a rear view, a left side view, a right side view, and a plan view of the shield case 10 in this order. 13 is a cross-sectional view taken along line AA in FIG. 8, and FIG. 14 is a cross-sectional view taken along line BB.
The shield case 10 is a surface-treated steel plate (SECC) having a substantially rectangular shape (height: about 100 mm, width: about 300 mm) in plan view. The shield case 10 functions as a support member for the light guide 30 described later, and also functions as a shield against electromagnetic induction.
On the left and right edges of the upper end portion of the shield case 10, rib receiving seats 11 each having a surface bent toward the back side are provided. The upper end portion on the inner side of the rib receiving seat 11 is bent to the back side at a position one step higher than the rib receiving seat 11, and the upper holder seating surface 12 and the printed board assembly seating surface one step higher than this. 13 is formed. Each printed board assembly seating surface 13 is formed with screw holes 13a and projections 13b used for positioning and holding the printed board assembly 70. On the back side of the upper end portion of the shield case 10, tongue pieces 14 extending vertically downward are provided at four locations at predetermined intervals. The tongue piece 14 is used to hold the upper holder 60.

The left and right edges of the shield case 10 are bent in a U-shape, thereby forming the accommodating portion 15 of the left holder 80 and the accommodating portion 16 of the right holder 85. Of the opposing surfaces constituting the left holder accommodating portion 15, the inner surface 15a is provided with an upper holder fixing hole 15b at one location, and TFT holder fixing claws 15c are formed at four locations. ing. The lower end of the surface 15a is bent in an L shape toward the outside, and a screw hole 15d for fixing the TFT holder is formed in the bent portion. Similarly, the right holder accommodating portion 16 includes an upper holder fixing hole 16b, a TFT holder fixing locking claw 16c, and a TFT holder fixing screw hole 16d.
Reference numeral 17 denotes a hole formed for heat dissipation and weight reduction, reference numeral 18 denotes a screw hole for fixing the backlight device, and reference numeral 19 denotes a reinforcing rib.

  The reflection sheet 20 is a white resin sheet having a rectangular shape in plan view, and reflects light leaking from the back surface of the light guide 30 in the front direction. This improves the light utilization rate. In addition, the luminance unevenness of the light emitted from the light guide 30 is reduced by the diffusing action of the reflection sheet 20. A similar effect can be obtained by performing a reflection process on the back surface of the light guide 30 instead of using the reflection sheet 20.

Next, the configuration of the light guide 30 will be described in detail with reference to FIG. 1 and FIGS. 15 to 17 are a front view, a left side view, and a top view of the light guide 30 in this order. Further, FIG. 18 shows an enlarged view of a portion A in FIG. 15, and FIGS. 19 and 20 show enlarged views of a portion A and a portion B in FIG.
The light guide 30 is a light guide plate having a substantially rectangular shape in plan view, and the material thereof is polymethyl methacrylate (PMMA). The light guide 30 may be manufactured using polyethylene terephthalate (PET), polycarbonate resin, epoxy resin, glass, or the like as a material.
In this light guide 30, a region excluding the left and right edges of the upper end surface is a light incident region 31, and a region excluding the edge portion of the front surface 32 is a light emitting region 32 a. The left and right edges of the upper end portion of the light guide 30 are provided with holding projections (holding ribs 34) that protrude to the back side. The shape of the holding rib 34 is a substantially quadrangular prism, and the height (the distance from the light guide back surface 33 to the front end surface 34a of the holding rib 34) is about 3 mm. The thickness of the light guide 30 is constant (about 3.0 mm) except for the portion where the holding rib 34 is provided.

  A region where the holding rib 34 is formed (that is, both the left and right edges of the upper end portion of the light guide 30) is formed in a shape in which a part is notched. Thus, a pair of left and right upper end step surfaces 35 and a pair of left and right side end step surfaces 36 are formed. The upper end step surface 35 forms a height difference on the upper end surface of the light guide 30 (the region on the center side becomes a high position) and functions as a barrier against dust. That is, as can be seen from FIG. 21 a showing the upper end portion of the light guide 30 and FIG. 21 b showing the assembled state of the backlight device 1, entry of dust into the light incident area 31 side is blocked by the upper step surface 35. The As a result, quality deterioration such as generation of turbulent light and a decrease in luminance can be prevented. By providing the upper end step surface 35 in this way, a structure that is strong against dust is obtained. In this embodiment, one step is provided, but a plurality of steps 35a may be provided as shown in FIG. 42a. In that case, each step 35b may be separated as shown in FIG. 42b. Furthermore, it is also possible to provide a protruding barrier 35c as shown in FIG. The side end step surface 36 is used as a receiving seat for the upper holder 60.

On the front surface 32 of the light guide 30, the left and right edges (first pin 37a and second pin 37b) and the center (sixth pin 37f) of the upper end, and the left and right edges (fourth pin 37d and the second pin) of the lower end. Pins (small protrusions) are provided at a total of six positions including the positions of the 5 pins 37e) and the center (third pin 37c). In this embodiment, the distance between the pins formed at the upper end (first pin 37a, second pin 37b and sixth pin 37f) and the upper end is about 4 mm, and the pin formed at the lower end (fourth pin 37d). The distance between the fifth pin 37e and the third pin 37c) and the lower end is about 3 mm. As will be described later, these pins cooperate with holes formed in the optical sheet (the diffusion sheet 40, the vertical prism sheet 50, and the horizontal prism sheet 51) to position and hold the optical sheet, Exhibits functions such as deflection prevention. These pins 37a-f are all cylindrical with a diameter of about 1.3 mm and a height of about 0.5 mm. The shape of the pins 37a to f is not limited to this example, but it can be easily inserted into a hole formed in the optical sheet to be described later, and an excessive load is applied to the optical sheet during and after insertion. A shape that does not add (such a load causes deformation of the hole) is good, and in addition to a cylindrical shape, an elliptical column shape or the like can be adopted.
The sizes of the pins 37a to 37f are not particularly limited. The diameter of the pins 37a to f is, for example, 0.5 mm to 3.0 mm, and the height is, for example, 0.3 mm to 1.0 mm.
Further, the positions where the pins 37a to 37f are formed can be arbitrarily set on condition that the above functions can be exhibited and the light emission characteristics of the backlight device 1 are not affected. In this embodiment, the first pin 37a and the second pin 37b are formed in a symmetrical positional relationship, and the fourth pin 37d and the fifth pin 37e are formed in a symmetrical positional relationship. However, the present invention is not limited to this. A modification of the light guide and the optical sheet is shown in FIG. FIG. 44 is a plan view of a state in which the optical sheet (400, 500, 510) is held on the light guide 300. FIG. In such modification, the fourth pin 37d is formed at a position of 138mm on the left side from the third pin 37c (see reference numeral _{L 1),} fifth pin 37e is located in 144.5mm to the right from the third pin 37c (code L ₂ is formed in the reference). As in this modification, the fourth pin 37d and the fifth pin 37e may be formed in an asymmetric positional relationship. Similarly, the first pin 37a and the second pin 37b may be formed in an asymmetric positional relationship. Further, the light guide 300 includes a pin 37g between the pin 37a and the pin 37f and between the pin 37b and the pin 37f, respectively, and a pin 37h between the pin 37d and the pin 37c and between the pin 37e and the pin 37c, respectively. Prepare.

The diffusion sheet 40 laminated on the front side of the light guide 30 is a polyethylene terephthalate (PET) sheet containing a diffusion material. The vertical prism sheet 50 is a sheet in which a polyester film layer (prism layer) is formed on the surface of a base material made of acrylic resin. The horizontal prism sheet 51 has the same configuration. In these three sheets, holes are formed at positions corresponding to the pins 37a to 37f in the same manner. Further, the three sheets are cut out in the vicinity of the left side of the lower end in different shapes (reference numerals 40a, 50a, 51a). Hereinafter, with reference to FIGS. 22 and 23, a specific configuration of each hole will be described using the diffusion sheet 40 as an example. 22 is a plan view of the diffusion sheet 40, and FIG. 23 is a plan view showing a state in which the diffusion sheet 40 is held by the light guide 30 and a partially enlarged view thereof.
As shown in FIG. 22, the diffusion sheet 40 has holes 41a to 41f formed at a total of six locations. These holes are classified into four types. First, the holes (first hole 41a and second hole 41b) formed on the left and right edges of the upper end portion are used for positioning and holding the diffusion sheet 40 with respect to the light guide 30, and for expansion and contraction of the light guide 30 and the diffusion sheet 40. It also has the three functions of following the change in position in the left-right direction (position adjustment in the left-right direction) and preventing vertical position shift. The first hole 41a and the second hole 41b are long holes that are long in the left-right direction so that these functions can be exhibited (see the A and B enlarged views of FIG. 23). The specific hole diameter is about 1.5 mm in the vertical direction and about 3.0 mm in the horizontal direction.
The hole (third hole 41c) at the center of the lower end portion is positioned and held with respect to the light guide 30 and follows the vertical position change accompanying the expansion and contraction of the light guide 30 and the diffusion sheet 40 (up and down). (Position adjustment in the direction) and prevention of misalignment in the left-right direction. In order to exhibit these functions, the third hole 41c is a long hole that is long in the vertical direction (see the C-part enlarged view of FIG. 23). The specific hole diameter is about 3.0 mm in the vertical direction and about 1.5 mm in the horizontal direction.
The holes (the fourth hole 41d and the fifth hole 41e) formed in the left and right edges of the lower end are used for supporting the diffusion sheet 40. That is, by providing the hole, when the diffusion sheet 40 is placed on the light guide, it is ensured that the left and right edges of the lower end of the diffusion sheet 40 are arranged at desired positions. In addition, it is possible to prevent the right and left edges of the diffusion sheet 40 from interfering with surrounding members when the light guide 30 and the diffusion sheet 40 are expanded and contracted. In addition, the hole has a perfect circle shape with a hole diameter of 3.0 mm so as to be able to follow a change in position in the left-right direction and the up-down direction accompanying expansion / contraction of the light guide 30 and the diffusion sheet 40.
A hole (sixth hole 41f) at the center position near the upper end serves as a reference for positioning in the vertical and horizontal directions, and has a perfect circle shape with a hole diameter of about 1.5 mm. The hole is also used for holding the center of the upper end portion of the diffusion sheet 40.

  As shown in FIG. 23, the diffusion sheet 40 is held by the light guide 30 in a positioned state by inserting the corresponding pins 37a-f into the holes 41a-f. It can be seen that the positions where the holes 41a to 41f are formed are set so that the corresponding pins are located approximately at the center thereof.

  The sizes of the holes 41a to 41f are set in consideration of the sizes of the pins 37a to 37f, the thermal expansion coefficients of the light guide 30 and the diffusion sheet 40, and the examples shown in this embodiment are only examples. Absent. If the example of the magnitude | size of each hole is shown, about the 1st hole 41a and the 2nd hole 41b, when a pin is penetrated, it will be 0 mm-0.45 mm at a time, for example, 0 mm-0.2 mm at a time, Preferably it will be left and right For example, the clearance is 0.4 mm to 1.03 mm, preferably 0.8 mm to 1.03 mm. Similarly, for the third hole 41c, when the pin is inserted, for example, 0.28 mm to 1.08 mm in the vertical direction, preferably 0.85 mm to 1.08 mm, and for example, 0 mm to 0.45 mm in the horizontal direction, preferably Is such a size that a clearance of 0 mm to 0.2 mm is secured. In addition, the fourth hole 41d and the fifth hole 41e are large enough to ensure a clearance of, for example, 0.8 mm to 1.25 mm vertically and 1.3 mm to 1.85 mm horizontally when the pin is inserted. Say it. The sixth hole 41f has such a size that a clearance of, for example, 0.3 mm to 0.75 mm in the vertical direction and 0.9 mm to 1.35 mm in the horizontal direction are secured when the pin is inserted.

  Although the number and formation position of each hole depend on the number and formation position of the pins formed in the light guide, those shown in FIGS. 22 and 23 are merely examples. A hole (a hole for positioning / holding, following a change in position in the left-right direction, and preventing vertical displacement) that exhibits the same function as the first hole 41a (or the second hole 41b) is defined as the first hole 41a. One or more holes between the sixth holes 41f and between the second hole 41b and the sixth hole 41f, or holes that perform the same function as the fourth hole 41d (or the fifth hole 41e) (holding and deformation) One or more prevention holes may be provided between the fourth hole 41d and the third hole 41c and between the fifth hole 41e and the third hole 41c. In the modification shown in FIG. 44, each optical sheet 400, 500, 510 is equivalent to the first hole 41a between the first hole 41a and the sixth hole 41f and between the second hole 41b and the sixth hole 41f. A seventh hole 41g that exhibits a function is provided, and an eighth function that performs the same function as the fourth hole 41d is provided between the fourth hole 41d and the third hole 41c and between the fifth hole 41e and the third hole 41c. Each hole 41h is provided. Further, in this modification, the pin 37d and the pin 37e of the light guide 300 are not in a laterally symmetrical positional relationship, so that it is possible to prevent the optical sheets 400, 500, 510 from being placed in an inverted state. .

  It should be noted that making the structure complicated is not preferable because it causes an increase in manufacturing cost and there is a concern about the influence on the light emission characteristics of the backlight device. The backlight device 1 of the present embodiment has a very simple configuration by providing one hole for adjusting the left / right position on each of the left and right edges and one hole for adjusting the vertical direction at the center position. Realized.

  FIG. 45 schematically shows the stacking order of the light guide 30, the diffusion sheet 40, the vertical prism sheet 50, and the horizontal prism sheet 51. The diffusion sheet 40, the vertical prism sheet 50, and the horizontal prism sheet 51 are placed on the front surface 32 of the light guide 30 in this order. FIG. 46 shows a front view of the vicinity of the left side of the lower end in a state where the three optical sheets 40, 50, 51 are sequentially laminated. In the horizontal eye prism sheet 51, a part near the left side of the lower end is cut out to form a window portion 52. The shape of the window 52 is a substantially trapezoid in which the upper side and the lower side are parallel, the left side 51a is a side substantially perpendicular to the upper side and the lower side, and the right side 51b is a hypotenuse. From the window 52, the light guide 30, the diffusion sheet 40, and the vertical prism sheet 50 are exposed in order from the left side 51a side. A part of the light guide 30 (light guide exposed portion) 30a exposed from the window 52 is rectangular. On the other hand, a lower end 40b of the part (first exposed portion) 40a of the diffusion sheet 40 exposed from the window 51a has a wave shape. A part (second exposed portion) 50a of the vertical prism sheet 51 exposed from the window portion 52 has a trapezoidal shape. The second exposed portion 50a covers the diffusion sheet 40. The lower end of a part of the diffusion sheet 40 covered with the second exposed portion 50a is also a wave shape continuous to the lower end 40b. The longitudinal lengths (reference numerals 52a, 52b, 52c) of the light guide exposed portion 30a, the first exposed portion 40a, and the second exposed portion 50a are approximately 5 mm, approximately 11.5 mm, and approximately 5 mm, respectively. . As described above, since the shape of the first exposed portion 40a and the shape of the second exposed portion 50a are clearly different, the diffusion sheet 40 and the vertical prism sheet 50 can be easily recognized. Further, since the second exposed portion 50a covers a part of the diffusion sheet 40, when the diffusion sheet 40 is laminated on the vertical prism sheet 50, the second exposed portion 50a is covered with the diffusion sheet 40. The waveform of the lower end 40b is continuously displayed up to the right side 51b. Thereby, it can recognize easily that it laminated | stacked in the wrong order, and confirmation of a lamination | stacking order can be performed easily.

Next, the configuration of the upper holder 60 will be described in detail with reference to FIG. 1 and FIGS. 24 to 28 are a front view, a rear view, a left side view, a plan view, and a bottom view of the upper holder 60 in order. 29 is a sectional view taken along line AA in FIG. 24, FIG. 30 is an enlarged view of a portion B in FIG. 24, FIG. 31 is an enlarged view of a portion C in FIG. FIG. 33 is a sectional view taken along the line EE of FIG. FIG. 34 is a view of the left edge portion of the upper holder 60 observed obliquely from below.
The upper holder 60 is symmetrical and has a substantially linear shape, and its length is slightly shorter than the width of the light guide 30. The upper holder 60 is an integrally molded product made of white resin (polycarbonate).
A plurality of rectangular openings 61 are formed on the front end side of the upper holder 60 at regular intervals along the longitudinal direction. An LED lamp 72 described later is accommodated in each opening 61.
A holding portion 62 for the holding rib 34 of the light guide 30 is provided on the lower surface side of the left and right edges of the upper holder 60. The holding part 62 has a box shape with the front (front side of the backlight device 1) and the lower side (lower surface side of the backlight device 1) opened (FIGS. 30 to 32). Further, a step surface 68 formed in a shape corresponding to the upper end step surface 35 of the light guide 30 is provided at a position close to the outermost opening 61 (FIGS. 31 and 32). When the upper holder 60 is attached to the upper end portion of the shield case 10, the step surface 68 comes into contact with the upper end step surface 35 of the light guide 30.
On the other hand, on the lower surface side of the front end portion of the upper holder 60, a concave strip portion 63 and a convex strip portion 64 are formed over substantially the entire width of the upper holder 60 (FIGS. 31 and 33). As shown in the figure, the concave strip portion 63 is positioned forward.
A first narrow extension 65 is formed on the left and right edges of the rear end side of the upper holder 60, and a second narrow extension 66 is formed at the center position. Also, a total of four wide extending portions 67 are formed in a symmetrical relationship so as to be sandwiched between the first narrow extending portion 65 and the second narrow extending portion 66.
A locking leg 65a is provided on the upper surface side of each first narrow extension 65, and a locking leg 65b is also provided on the lower surface side. In addition, two locking legs 66 a are provided on the upper surface side of each second narrow extension portion 66. On the other hand, each wide extending portion 37 is provided with a tongue-like locking leg 67a extending downward at a substantially central position. Each wide extending portion 67 is also provided with a positioning projection 67b on the upper surface side. Furthermore, the left and right edge portions on the upper surface side of the upper holder 60 protrude upward, and a support wall surface 65c having a height of 3.2 mm is formed.

As shown in FIGS. 35 and 43, the printed circuit board assembly 70 has a configuration in which an LED lamp 72 is mounted on a single-sided Al substrate 71. The printed circuit board assembly 70 is connected to a control circuit and a power source via a connector 73. The backlight device 1 uses two printed circuit board assemblies 70 having the same configuration. In the region on the front end side of the substrate 71, the LED lamps 72 are mounted in a line along the longitudinal direction at equal intervals. On the other hand, the area on the rear end side is used for mounting and fixing the printed circuit board assembly 70, and there are positioning and fixing holes 71a and 71b for the shield case 10, and positioning and positioning holes 71c for the upper holder 60. And a notch 71d used for holding by the upper holder 60 is formed. A connector 73 is also provided in the rear end region. Reference numeral 71 e indicates a side end surface of the substrate 71.
The LED lamp 72 is a surface mount type (SMD type) LED lamp that emits white light, and a blue light emitting LED chip is surrounded by a white resin reflector and sealed with a resin containing a yellow phosphor. Is provided. Reference numerals 72a and 72b denote an electrode lead and a heat dissipation lead, respectively. The heat of the LED lamp 72 is efficiently radiated to the substrate 71 via the heat radiation lead 72b.

  The left holder 80 and the right holder 85 are both integrally molded products made of ABS resin, and their height (length in the longitudinal direction) is substantially the same as the height of the shield case 10 (FIG. 1). The lower end portions 81 and 86 of each holder protrude in an L-shaped cross section. The protrusion has a screw hole and is used for fixing each holder to the shield case 10. A similar fixing screw hole is also formed in the center of each holder.

  The TFT holder 90 is a frame-like member (FIG. 1), on which a TFT panel is placed when a liquid crystal display device is constructed later. The TFT holder 90 is also used for holding the optical sheets 40, 50 and 51. The left and right edges 91 and 92 of the TFT holder 90 are bent toward the back side and provided with holes 91a and 92a drilled at substantially equal intervals. The hole is used for fixing to the shield case 10.

  The backlight device 1 composed of the above members is assembled in the following order. First, the reflection sheet 20 is placed on the front side of the shield case 10. Next, the light guide 30 is similarly placed on the reflection sheet 20. At this time, the holding rib 34 of the light guide 30 is supported by the rib receiving seat 11 of the shield case 10 (FIG. 36). As a result, the light guide 30 is positioned with respect to the shield case 10.

Subsequently, the upper holder 60 is attached to the upper end of the shield case 10 (FIGS. 37 and 38). For mounting the upper holder 60, locking legs 65b and 67a provided on the upper holder 60 are used. That is, the upper holder 60 is placed on the upper end of the shield case 10 in a predetermined positional relationship, and the locking leg 65b is engaged with the locking holes 15b and 16b formed in the grooves 15 and 16 of the shield case 10 (see FIG. 37, FIG. 38), the locking leg 67a is locked to the tip of the tongue piece 14 of the shield case 10 (FIG. 4). At this time, the lower surfaces of the extending portions 65 to 67 of the upper holder 60 abut on the upper holder receiving seat 12 of the shield case 10. On the other hand, the holding rib 34 of the light guide 30 is accommodated in the holding portion 62 of the upper holder 60, and is sandwiched in the vertical direction by the ceiling portion 62 a of the holding portion 62 and the rib receiving seat 11 of the shield case 10. At the same time, the outer side surface 34a of the holding rib 34 comes into contact with the inner wall surface 62b of the holding portion 62 (FIGS. 34 and 36 to 38). As a result, the light guide 30 is held by the shield case 10 in a state of being accurately positioned in the left-right direction. Further, it is possible to prevent the light guide 30 from being displaced in the left-right direction during the subsequent assembly work or after the assembly work (when the liquid crystal panel is mounted or the backlight device is used).
Here, as described above, the holding portion 62 has a box shape with an opening at the front and the bottom, and when the upper holder 60 is attached to the shield case 10, the holding rib 34 is surrounded by the holding portion 62 and the rib receiving seat 11. (FIG. 38). That is, the holding rib 34 is held in a state close to hermetic sealing by the upper holder 60 and the shield case 10, and it is difficult for dust to enter from the periphery of the holding rib 34. In this way, the upper holder 60 forms a dust intrusion prevention structure in cooperation with the rib receiving seat 11 of the shield case 10, and prevents dust from entering the light incident area 31 and the light emitting area 32a of the light guide 30. .

  On the other hand, when the upper holder 60 is mounted, the step surface 68 of the upper holder 60 comes into contact with the upper step surface 35 of the light guide 30. In this way, a part of the upper holder 60 is in close contact with a part of the upper end surface of the light guide 30 to prevent dust from entering the light incident area 31 side. As a result, it is possible to prevent quality degradation such as generation of turbulent light and reduction in luminance. When the upper holder 60 is mounted, the back surface 64a of the ridge 64 of the upper holder 60 comes into contact with the upper end region 32a on the front surface of the light guide 30 (FIG. 39A). Thus, as a result of the backward urging force of the convex portion 64 acting on the light guide 30, the light guide 30 is also held in the front-rear direction with respect to the shield case 10.

Next, the printed board assembly 70 is mounted on the upper holder 60 using the locking legs 65 a and 65 b of the upper holder 60 and the positioning protrusions 67 b of the wide extension portion 67. That is, as shown in FIG. 43a, first, the LED lamp mounting surface side is turned down, and the end surface 71e of the printed circuit board assembly 70 is brought into contact with the support wall surface 65c. Thereafter, the printed circuit board assembly 70 is rotated toward the upper holder 60 with the contact portion (that is, the end surface 71e) as an axis so that the positioning projection 67b of the upper holder 60 is fitted into the hole 71c. The stop legs 65 a and 65 b are engaged with the notch 71 d of the printed board assembly 70, and the printed board assembly 70 is attached to the upper holder 60. Further, the positioning protrusion 13b formed on the printed board assembly receiving seat 13 of the shield case 10 is inserted into the corresponding hole 71b on the printed board assembly 70 side, and the LED lamp mounting surface side of the printed board assembly 70 is on the printed board assembly receiving seat. 13 abuts. As a result, the printed circuit board assembly 70 is temporarily fixed to the shield case 10 in a predetermined positional relationship. Thereafter, the screw hole 71a is used for screwing. In this way, the printed circuit board assembly 70 is fixed to the shield case 10.
As described above, positioning, holding, and fixing are performed between the shield case 10, the upper holder 60, and the printed circuit board assembly 70. As a result, positioning accuracy can be improved and positional deviation after assembly can be prevented.

  As shown in FIG. 39A, when the printed circuit board assembly 70 is attached, the LED lamp 72 is accommodated in each opening 61 of the upper holder 60. The height of the opening 61 and the height of the LED lamp 72 are substantially equal, and the light emission surface of the LED lamp 72 and the upper end surface (light incident region 31) of the light guide 30 are close to each other. Thereby, the light of the LED lamp 72 can be efficiently incident on the light guide 30.

  After mounting the upper holder 60 and the printed circuit board assembly 70 as described above, the diffusion sheet 40, the vertical prism sheet 50, and the horizontal prism sheet 51 are placed on the front surface 32 of the light guide 30 in this order (FIG. 45). See). At this time, the holes 41a to 41f provided in each optical sheet are inserted into the corresponding pins 37a to 37f of the light guide 30 (see FIGS. 22 and 23). At this time, the sixth pin 37f and the sixth hole 41f define the vertical and horizontal references, and the vertical positioning is performed between the first pin 37a and the first hole 41a and between the second pin 37b and the second hole 41b. In addition, positioning in the left-right direction is performed between the third pin 37c and the third hole 41c. On the other hand, by inserting a pin into each hole, each optical sheet is supported by the light guide 30 at a total of six locations in the center of the upper end and the center of the lower end in addition to the four corners, so that the deflection and warpage of the optical sheet can be reduced. Can be prevented. In this way, each optical sheet can be held by the light guide 30 in a well-positioned state and without bending or warping. Further, in the window portion 52 of the lateral eye prism sheet 51, the light guide exposing portion 30a, the first exposing portion 40a, and the second exposing portion 50a are exposed in order from the left side 52a side, so that they are laminated in the correct order. It can be confirmed. Further, since the shape of the first exposed portion 40a and the shape of the second exposed portion 50a are clearly different, the diffusion sheet 40 and the vertical prism sheet 50 can be easily distinguished.

Subsequently, after the upper end 93 of the TFT holder 90 is inserted into the recess 63 of the upper holder 60 in a state of being slightly inclined with respect to the optical sheet surface (see FIG. 39B), the upper end 93 is used as a fulcrum. The holes 91 a and 92 a provided on both edges of the TFT holder 90 are pressed against the corresponding locking claws 15 c and 16 c of the holder housing portions 15 and 16 of the shield case 10 by being pressed against the optical sheet while being rotated. Lock.
Finally, the left holder 80 and the right holder 85 are fitted into the corresponding holder accommodating portions 15 and screwed.

  The light emission mode of the backlight device 1 assembled as described above is as follows. First, white light emitted from the LED lamp 72 is applied to the light incident region 31 of the light guide 30. The light introduced into the light guide 30 is guided through the light guide 30, and most of the light is finally emitted from the light emission region 32 a of the front surface 32 of the light guide 30. In the light guide 30, the light traveling in the front direction is efficiently generated and light is guided and diffused satisfactorily by the reflection and diffusion action of the back surface and the reflection sheet 20. As a result, light with high luminance and little luminance unevenness is emitted from the light emission region 32 a of the light guide 30. The light emitted from the light emitting region 32 a of the light guide 30 is further uniformized in brightness by the diffusion sheet 40, and then the directionality is adjusted by passing through the prism sheets 50 and 51. In this way, finally, planar light having a uniform luminous flux is emitted from the opening of the TFT holder 90.

In the backlight device 1 of the present embodiment, the holding rib 34 formed on the upper end portion of the light guide 30 is sandwiched in the vertical direction by the shield case 10 and the upper holder 60, so that the upper end of the light guide 30 is kept at the shield case 10. The lower end of the light guide 30 is free (free end). As a result, a configuration capable of following a temperature change during use of the backlight device 1 is realized. That is, since a sufficient clearance is secured between the light guide 30 and the shield case 10 except for the upper end side of the light guide 30, even if the light guide 30 expands with a temperature change, it interferes with peripheral members. There is nothing. As described above, the backlight device 1 can avoid interference between the shield case 10 and the light guide 30 even though the difference in expansion coefficient between the shield case 10 and the light guide 30 is large by using the specific holding means.
On the other hand, by adopting the holding means as described above, the light guide 30 can be accurately positioned with respect to the shield case 10. At the same time, the light guide 30 can be securely held in the shield case 10 with a high holding force, and the structure is strong against vibration. Accordingly, it is possible to prevent the light guide 30 from rattling and the accompanying noise generation when used in an environment with a lot of vibration such as in a vehicle. In particular, the holding ribs 34 are provided on the left and right edges of the light guide 30, that is, the holding portions are separated as much as possible, so that a high holding force can be obtained and vibration from the outside and expansion and contraction of the light guide 30 can be obtained. For example, it is possible to effectively prevent the right and left edge portions of the light guide 30 from being displaced in the front-rear direction. In addition, the holding ribs 34 can be easily confirmed, and the assembly workability can be improved.
On the other hand, when the outer surface 34a of the holding rib 34 abuts against the inner wall surface 62b of the holding portion 62 of the upper holder 60, the light guide 30 is positioned in the left-right direction. This improves the position accuracy in the left-right direction and prevents the light guide 30 from being displaced in the left-right direction.

The printed circuit board assembly 70 once contacts the end surface 71e with the support wall surface 65c, and then pivots and attaches to the upper holder 60 side with the contact portion (end surface 71e) as an axis. Thereby, the printed circuit board assembly 70 is mounted on the upper holder 60 without the LED lamp 72 coming into contact with other members. As a result, breakage and contact failure of the LED lamp 72 are prevented. Further, since the two positioning projections 67b are respectively fitted into the two holes 71c of the printed board assembly 70, positioning is performed, so that high positioning accuracy and a displacement prevention effect are exhibited despite the simple configuration.
43a and 43c are cross-sectional transmission views taken along line II of FIG. 43a. 43b and 43c, the height of the positioning projection 67b is sufficiently higher than the height (thickness) of the LED lamp 72, so that when the printed board assembly 70 is mounted, the printed board assembly 70 is rotated. Even if the printed circuit board assembly 70 is tilted forward (FIG. 43b) or tilted rearward (FIG. 43c), the LED lamp 72 is positioned without contact with other members. The projection 67b is fitted into the hole 71c, and the LED lamp 72 can be effectively prevented from being damaged or contacted.

In the backlight device 1, as described below, when the light guide 30 and the optical sheet (the diffusion sheet 40, the vertical prism sheet 50, and the horizontal prism sheet 51) are expanded and contracted, stress is applied to the optical sheet. Ingenuity that is not added is applied to prevent deformation and deflection of the optical sheet due to expansion and contraction of the light guide 30 and the optical sheet.
First, the first hole 41a at a position where the influence of the expansion / contraction in the vertical direction is negligible due to the influence of the expansion / contraction in the left / right direction (that is, the position change in the left / right direction is remarkable) and the fixed end side. By making the second hole 41b (see FIGS. 22 and 23) a long hole in the left-right direction and having a minimum vertical clearance, it is possible to follow a change in position in the left-right direction while preventing vertical displacement. I am doing so. Similarly, it is greatly affected by expansion / contraction in the vertical direction (that is, the position change in the vertical direction becomes significant) and is in the reference position (center) in the left / right direction, so that the influence of the expansion / contraction can be ignored. By making the three holes 41c long in the vertical direction and having a minimum clearance on the left and right sides, it is possible to follow the positional change in the vertical direction while preventing lateral displacement. Further, the positions of the fourth hole 41d and the fifth hole 41e at positions where the position change is remarkable in both the left-right direction and the up-down direction are increased in diameter to ensure sufficient clearance, so that the position in the up-down-left-right direction can be increased. It is designed to follow changes. Further, with respect to the sixth hole 41f, the vertical and horizontal clearances are minimized to prevent positional displacement.
By designing the holes 41a to 41f as described above, when the positional relationship between the light guide 30 and the optical sheet changes due to the expansion / contraction of the light guide 30 and / or the optical sheet, the first holes on the left and right edges of the upper end portion. The pins 37a and 37b move in the left-right direction in the 41a and the second hole 41b (see FIG. 23), and the pin 37c moves in the vertical direction in the third hole 41c in the center of the lower end. In addition, the pins 37d and 37e move in the vertical direction and the horizontal direction in the fourth hole 41d and the fifth hole 41e at the left and right edges of the lower end. As a result of such pin movement, no stress is applied to the optical sheet. On the other hand, the first hole 41a and the second hole 41b have a vertical clearance that is set to a minimum, and no substantial positional deviation occurs in the vertical direction. For the same reason, there is no substantial displacement in the left-right direction in the third hole 41c. Further, in the sixth hole 41f, no substantial positional deviation occurs in the vertical and horizontal directions. As described above, the vertical position is maintained by the first hole 41a, the second hole 41b, and the sixth hole 41f, and the horizontal position is maintained by the third hole 41c and the sixth hole 41f. Is prevented from being displaced.
As described above, by designing each hole by skillfully calculating the influence of expansion / contraction at each position, a configuration that can follow the change in position due to expansion / contraction while preventing position shift is realized. .

  Further, in the backlight device 1, the holding portion 62 of the upper holder 60 and the rib receiving seat 11 of the shield case 10 surround the holding rib 34 of the light guide 30, and dust enters from the vicinity of the upper end portion of the light guide 30. Stop. As a result of the structure that effectively prevents the intrusion of dust as described above, it is possible to prevent quality degradation such as generation of turbulent light and reduction in luminance.

The above embodiment (backlight device 1) is only one example of the present invention. Accordingly, various modifications (changes) are possible without departing from the essence of the present invention. Specific examples of deformation are shown in FIGS.
FIG. 40A is a plan view showing a modification example regarding the light guide and the optical sheet. 40B is an enlarged view of a portion A in FIG. 40A, and FIG. 40C is a cross-sectional view taken along the line BB in FIG. 40A. In the light guide 100 of FIG. 40, a plurality of small rib-like protrusions 101 are provided at equal intervals along both the left and right edges on the front side. Corresponding to this, notches 106 are formed in the optical sheets (103 to 105). According to this configuration, the TFT holder 90 is supported by the rib-shaped small protrusions 101, and the left and right edges of the optical sheet can be prevented from being damaged due to interference with the TFT holder 90. In this example, the number of pins formed at the upper end and the lower end of the light guide is also added (two pins are added at the upper end and the lower end, respectively), whereby the TFT holder 90 is also provided at both the upper and lower edges of the optical sheet. And reduce interference.

  FIG. 41A is a modification of the upper holder mounting structure (FIG. 41B is a mounting structure of the backlight device 1). In this example, in the shield case 110, when the upper holder 60 is mounted, the portion 111 where the claw of the locking leg 65b comes into contact is curved to prevent the claw from being scratched, which may cause dust generation or decrease in holding power. ing. With the above-described deformation, the size of the claw of the locking leg 65b is increased in order to ensure reliable locking.

  The backlight device of the present invention can be used as a backlight for a mobile phone, a portable information terminal, a car navigation system, a laptop (notebook) PC, a liquid crystal television, and the like.

  The present invention is not limited to the description of the embodiments and examples of the invention described above. Various modifications may be included in the present invention as long as those skilled in the art can easily conceive without departing from the description of the scope of claims.

1 is an exploded perspective view of a backlight device 1 according to an embodiment of the present invention. The front view of the backlight apparatus 1. FIG. The rear view of the backlight apparatus 1. FIG. The left view of the backlight apparatus 1. FIG. The right view of the backlight apparatus 1. FIG. FIG. 2 is a plan view of the backlight device 1. The bottom view of the backlight apparatus 1. FIG. The front view of the shield case 10. FIG. The rear view of the shield case 10. FIG. The left view of the shield case 10. FIG. The right view of the shield case 10. FIG. The top view of the shield case 10. FIG. Sectional drawing of the AA line position in FIG. Sectional drawing of the BB line position in FIG. The front view of the light guide 30. FIG. Left side view of light guide 30 The top view of the light guide 30. FIG. The enlarged view of A part of FIG. The enlarged view of A part of FIG. The enlarged view of the B section of FIG. The figure which shows the state after the assembly of the backlight apparatus. The top view of the diffusion sheet 40. FIG. The top view which shows the state with which the diffusion sheet 40 was hold | maintained at the light guide 30, and its partial enlarged view. The front view of the upper holder 60. FIG. The rear view of the upper holder 60. FIG. The left view of the upper holder 60. FIG. The top view of the upper holder 60. FIG. The bottom view of the upper holder 60. FIG. Sectional drawing of the AA line position of FIG. The B partial enlarged view of FIG. The C partial enlarged view of FIG. Sectional drawing of the DD line position of FIG. Sectional drawing of the EE line position of FIG. The perspective view which observed the left edge part of the upper holder 60 from diagonally downward. The top view of the printed circuit board assembly 70. FIG. The perspective view which shows the state which mounted the light guide 30 in the shield case 10. FIG. The perspective view which shows the state which mounted | wore the light guide 30 with the upper holder 60. FIG. The perspective view which shows the state which mounted | wore the light guide 30 with the upper holder 60. FIG. Sectional drawing (a) which shows the state which mounted | wore the upper guide 60 and the printed circuit board assembly 70 to the light guide 30, and sectional drawing (b) which shows the state which mounted | wore the TFT holder 90. The modification of a light guide and an optical sheet. The top view (a) of the state which made the optical guide hold | maintain the light guide 100, the enlarged view (b) of A part, and sectional drawing (c) of the BB line position. The modification (a) of the attachment structure of an upper holder, and the attachment structure (b) of the backlight apparatus 1. FIG. The example of the upper end level | step difference surface formed in the light guide 30. FIG. The side surface schematic diagram (a) at the time of mounting the printed circuit board assembly 70 to the upper holder 60, and II sectional view taken on the line (b). The modification of a light guide and an optical sheet. The top view of the state which made the light guide 300 hold | maintain the optical sheet (400, 500, 510). The perspective view which represented typically the lamination | stacking order of the diffusion sheet 40, the vertical eye prism sheet 50, and the horizontal eye prism sheet 51. FIG. FIG. 6 is a front view of the vicinity of the left side of the lower end in a state where a diffusion sheet 40, a vertical prism sheet 50, and a horizontal prism sheet 51 are stacked.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Backlight apparatus 10, 110 Shield case 11 Rib receiving seat 12 Upper holder receiving seat 13 Printed circuit board assembly receiving seat 14 Tongue piece 15 Left holder accommodating part 15b Upper holder fixing hole 15c Locking claw 16 Right holder accommodating part 16b Upper holder Fixing hole 16c Locking claw 20 Reflective sheet 30, 100, 300 Light guide 31 Light incident area 32 Light guide front face 32a Light exit area 33 Light guide rear face 34 Holding rib 34a Holding rib outer faces 35, 36 Steps Surface 37a-h Pin 40, 400 Diffusion sheet 40a First exposed portion 41a-h Hole 50, 500 Longitudinal prism sheet 50a Second exposed portion 51, 510 Lateral prism sheet 52 Window portion 60 Upper holder 61 Opening portion 62 Holding Part 62a Ceiling part 62b of holding part Inner wall surface 65 of holding part 1st narrow extension part 6 5a, 66a, 67a Locking leg 65c Supporting wall surface 66 Second narrow extension portion 67 Wide extension portion 67b Positioning projection 70 Printed circuit board assembly 71 Board 71a, 71b, 71c Hole 71d Notch 72 LED lamp 73 Connector 80 Left side holder 85 Right side holder 90 TFT holder 101 Rib-shaped small protrusion

Claims (2)

A support plate;
A light guide plate disposed on the front side of the support plate, the light guide plate emitting light from the light source introduced from the end face from the front, and a first optical sheet stacked in order on the front side of the light guide plate, In a backlight device comprising a second optical sheet and a third optical sheet,
A holding member attached to the upper end of the support plate, the holding member provided with a holding portion on the lower surface side;
The light guide plate includes a rib protruding on the back side at the upper end,
The support plate includes a receiving seat at a position corresponding to the rib,
When mounting the holding member, the light guide plate is held by the support plate by the ribs being held in the vertical direction by the holding portion and the receiving seat,
The third optical sheet has a window at the lower end,
In a state where the first optical sheet, the second optical sheet, and the third optical sheet are sequentially laminated, a part of the first optical sheet is exposed from the window portion, and the second optical sheet is exposed from the window portion. A part of the first optical sheet is covered and exposed.
The shape of the part of the first optical sheet is different from the shape of the part of the second optical sheet.
A backlight device characterized by that.   2. The backlight device according to claim 1, wherein either one of the lower end of the part of the first optical sheet or the lower end of the part of the second optical sheet is corrugated.

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