JP4638324B2 - Inkjet recording medium - Google Patents
Inkjet recording medium Download PDFInfo
- Publication number
- JP4638324B2 JP4638324B2 JP2005317135A JP2005317135A JP4638324B2 JP 4638324 B2 JP4638324 B2 JP 4638324B2 JP 2005317135 A JP2005317135 A JP 2005317135A JP 2005317135 A JP2005317135 A JP 2005317135A JP 4638324 B2 JP4638324 B2 JP 4638324B2
- Authority
- JP
- Japan
- Prior art keywords
- recording medium
- coating composition
- coating
- colloidal silica
- ink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 99
- 239000010410 layer Substances 0.000 claims description 99
- 238000009736 wetting Methods 0.000 claims description 79
- 239000007788 liquid Substances 0.000 claims description 71
- 239000008199 coating composition Substances 0.000 claims description 70
- 239000011247 coating layer Substances 0.000 claims description 67
- 239000008119 colloidal silica Substances 0.000 claims description 60
- 239000000049 pigment Substances 0.000 claims description 44
- 238000000034 method Methods 0.000 claims description 39
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 25
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 24
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 23
- 239000011164 primary particle Substances 0.000 claims description 23
- 239000011248 coating agent Substances 0.000 claims description 20
- 238000005266 casting Methods 0.000 claims description 18
- 239000001023 inorganic pigment Substances 0.000 claims description 13
- 125000000129 anionic group Chemical group 0.000 claims description 11
- 229920000126 latex Polymers 0.000 claims description 11
- 239000004816 latex Substances 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 9
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 8
- 239000004327 boric acid Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 5
- 239000000976 ink Substances 0.000 description 99
- 239000007787 solid Substances 0.000 description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 27
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 24
- 239000000126 substance Substances 0.000 description 22
- 239000002245 particle Substances 0.000 description 21
- 238000002360 preparation method Methods 0.000 description 20
- 239000004094 surface-active agent Substances 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 17
- 239000000377 silicon dioxide Substances 0.000 description 17
- -1 silver halide Chemical class 0.000 description 17
- 238000001035 drying Methods 0.000 description 15
- 239000007864 aqueous solution Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 13
- 239000006185 dispersion Substances 0.000 description 12
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000003086 colorant Substances 0.000 description 6
- 238000007127 saponification reaction Methods 0.000 description 6
- 235000010339 sodium tetraborate Nutrition 0.000 description 6
- 229920003048 styrene butadiene rubber Polymers 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 5
- 239000002174 Styrene-butadiene Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 description 5
- 125000002091 cationic group Chemical group 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000005336 cracking Methods 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 235000019198 oils Nutrition 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- 238000007639 printing Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 238000004438 BET method Methods 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 230000032683 aging Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 230000000740 bleeding effect Effects 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910001593 boehmite Inorganic materials 0.000 description 3
- 229910021538 borax Inorganic materials 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- CDMADVZSLOHIFP-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane;decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 CDMADVZSLOHIFP-UHFFFAOYSA-N 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 239000004328 sodium tetraborate Substances 0.000 description 3
- 239000012808 vapor phase Substances 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 235000021388 linseed oil Nutrition 0.000 description 2
- 239000000944 linseed oil Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000011115 styrene butadiene Substances 0.000 description 2
- 239000003232 water-soluble binding agent Substances 0.000 description 2
- 229920003169 water-soluble polymer Polymers 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical group [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Natural products CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 241001136629 Pixus Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920001214 Polysorbate 60 Polymers 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 125000002339 acetoacetyl group Chemical group O=C([*])C([H])([H])C(=O)C([H])([H])[H] 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- HPTYUNKZVDYXLP-UHFFFAOYSA-N aluminum;trihydroxy(trihydroxysilyloxy)silane;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O[Si](O)(O)O HPTYUNKZVDYXLP-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 150000001767 cationic compounds Chemical class 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910001648 diaspore Inorganic materials 0.000 description 1
- NAPSCFZYZVSQHF-UHFFFAOYSA-N dimantine Chemical compound CCCCCCCCCCCCCCCCCCN(C)C NAPSCFZYZVSQHF-UHFFFAOYSA-N 0.000 description 1
- 229950010007 dimantine Drugs 0.000 description 1
- GQOKIYDTHHZSCJ-UHFFFAOYSA-M dimethyl-bis(prop-2-enyl)azanium;chloride Chemical compound [Cl-].C=CC[N+](C)(C)CC=C GQOKIYDTHHZSCJ-UHFFFAOYSA-M 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- FBELJLCOAHMRJK-UHFFFAOYSA-L disodium;2,2-bis(2-ethylhexyl)-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCC(CC)CC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CC(CC)CCCC FBELJLCOAHMRJK-UHFFFAOYSA-L 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 229910052621 halloysite Inorganic materials 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- UQKAOOAFEFCDGT-UHFFFAOYSA-N n,n-dimethyloctan-1-amine Chemical compound CCCCCCCCN(C)C UQKAOOAFEFCDGT-UHFFFAOYSA-N 0.000 description 1
- 229920006173 natural rubber latex Polymers 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229960005235 piperonyl butoxide Drugs 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229910021426 porous silicon Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- OGHBATFHNDZKSO-UHFFFAOYSA-N propan-2-olate Chemical compound CC(C)[O-] OGHBATFHNDZKSO-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
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Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Paper (AREA)
- Ink Jet (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
Description
本発明は、インクジェット記録媒体、特に高い光沢と十分なインク吸収性、顔料インク適性を有し、且つ塗層の表面強度が良好であり、銀塩写真用印画紙の質感に近いインクジェット記録媒体に関するものである。 The present invention relates to an ink jet recording medium, and particularly to an ink jet recording medium having high gloss, sufficient ink absorption, suitable for pigment ink, and good surface strength of a coating layer, and close to the texture of photographic paper for silver salt photography. Is.
近年、インクジェットプリンターやプロッターの目ざましい進歩により、フルカラーでしかも高精細な画像が容易に得られるようになってきた。 In recent years, due to remarkable progress of inkjet printers and plotters, full-color and high-definition images can be easily obtained.
インクジェット記録方式は、種々の作動原理によりインクの微小液滴を飛翔させて紙等の記録材料に付着させ、画像・文字等の記録を行うものである。インクジェットプリンターやプロッターはコンピューターにより作成した文字や各種図形等の画像情報のハードコピー作成装置として、種々の用途において近年急速に普及している。特に多色インクジェット方式により形成されるカラー画像は製版方式による多色印刷やカラー写真方式による印画に比較しても遜色のない記録を得ることが可能であり、更に作成部数が少ない用途に於いては、印刷技術や写真技術よりも安価で済むことから広く応用されている。特に近年の急速なデジタル化、デジタルカメラの普及に伴い、インクジェット記録方式はそのデジタルデータの出力用途、すなわち銀塩写真の代替方式として使用されるようになってきている。 The ink jet recording system records images, characters, and the like by causing micro droplets of ink to fly and adhere to a recording material such as paper according to various operating principles. Inkjet printers and plotters are rapidly spreading in various applications in recent years as hard copy creation apparatuses for image information such as letters and various graphics created by a computer. In particular, color images formed by the multi-color ink jet method can be recorded inferior to multi-color printing by the plate making method and printing by the color photographic method, and in applications where the number of copies is small. Is widely applied because it is cheaper than printing and photographic technologies. In particular, with the recent rapid digitization and the spread of digital cameras, the ink jet recording method has been used as an output method for digital data, that is, as an alternative method for silver salt photography.
特にインクジェットプリンター技術の進歩と低価格化、デジタルカメラの普及により、一般家庭で手軽に写真出力がなされるようになってきた。現在のプリンタは階調を滑らかに再現するため、あるいは画像を形成するインクのドットを目立たなくするために、従来よりも濃度の薄いインクを併用し、インクの液滴のサイズを小さくまたは画像に応じてその大きさを可変させるなどして、一般的な銀塩写真法によるものと同等以上の画像品質を有する記録物を得ようとしている。その結果、画像形成に使用されるインク量は従来よりも増加してきており、これに伴いインクジェット用の記録媒体はインクを十分に、且つ素早く吸収、乾燥させる特性が求められる。また銀塩写真法に用いられる印画紙と同等の質感や保存性、即ち光沢や耐傷性などが求められるようになってきている。 In particular, with the advancement of ink jet printer technology, price reduction, and the spread of digital cameras, it has become possible to easily output photos at home. In order to reproduce gradation smoothly or to make ink dots that form an image inconspicuous, current printers use inks that are lighter than conventional ones to reduce the size of ink droplets or reduce the size of ink droplets. Accordingly, by changing the size of the recording medium, a recorded material having an image quality equal to or higher than that obtained by a general silver salt photography method is being obtained. As a result, the amount of ink used for image formation has increased compared to the prior art, and along with this, ink jet recording media are required to have a property of absorbing and drying ink sufficiently and quickly. In addition, the same texture and storability as photographic paper used in silver salt photography, that is, gloss and scratch resistance, have been demanded.
また写真画像を出力する用途の場合、その用途が屋内外の展示や個人の記録保存といったものであるため、従来以上に画像の耐候性、画像保存性が求められるようになっている。このような要望に対し、インク及び用紙の改良が進んでおり、従来よりもかなり良好な保存性が得られるようになってきている。しかしながら、特に耐光性に関しては未だ銀塩写真のレベルには到達しておらず、要求が満たされていないのが現状である。 Further, in the case of a use for outputting a photographic image, the use is for indoor / outdoor exhibition or personal record storage, so that weather resistance and image storage stability of images are required more than ever. In response to such demands, inks and papers have been improved, and much better storage stability than before can be obtained. However, in particular, the light resistance has not yet reached the level of silver salt photography, and the current situation is that the requirements are not satisfied.
このような要求を満たすために、最近では顔料タイプのインクが使用されるようになってきている。顔料インクは光劣化も少なく、水によって再溶解しないため、染料タイプのインクよりも耐候性、画像保存性が向上することが知られている。しかし、顔料インクに用いられる色材顔料は染料と異なり溶媒に不溶である。よって色材顔料を安定に分散させる必要があり、顔料インク中の色材顔料の比率を容易に上げられない。また、染料タイプのインクのように着色効率が高くなく、鮮明な発色を得にくい。よって画像形成に使用されるインク量は染料インクに比べて多くなる傾向にある。特にインク量の多い重色部間では境界滲み(ブリーディング)が発生しやすい。 In order to satisfy such demands, pigment type inks have recently been used. It is known that the pigment ink has little light deterioration and does not re-dissolve with water, so that the weather resistance and the image storage stability are improved as compared with the dye type ink. However, the color material pigment used in the pigment ink is insoluble in the solvent unlike the dye. Therefore, it is necessary to stably disperse the color material pigment, and the ratio of the color material pigment in the pigment ink cannot be easily increased. In addition, the coloring efficiency is not high like a dye type ink, and it is difficult to obtain a clear color. Therefore, the amount of ink used for image formation tends to be larger than that of dye ink. In particular, boundary bleeding (bleeding) is likely to occur between heavy color portions with a large amount of ink.
顔料インクの着色効率、すなわち発色性を向上させる方法として、色材顔料の分散粒子径を小さくする方法が考えられる(例えば、特許文献1参照)。顔料インクの平均分散粒子径を微粒化する検討は以前からなされており(例えば、非特許文献1、2、3参照)、発色性の向上には非常に有効な手段である。しかし、平均分散粒子径を小さくすることで顔料インクの特徴である耐光性が低下する。また、色材顔料粒子の微粒化により粒子の表面エネルギーが増大し、分散安定性が損なわれる。色材顔料粒子自体が微粒化され、且つ分散安定性を確保するために過剰な分散剤が添加されると、顔料インクのインクジェット記録用紙への浸透性が高くなり、色材顔料のインクジェット記録用紙表面近傍での存在率が低下することから、発色性が低下する場合がある。 As a method for improving the coloring efficiency of the pigment ink, that is, the color developability, a method of reducing the dispersed particle diameter of the colorant pigment is conceivable (for example, see Patent Document 1). The study of atomizing the average dispersed particle size of the pigment ink has been made for a long time (for example, see Non-Patent Documents 1, 2, and 3), and is a very effective means for improving the color developability. However, reducing the average dispersed particle size reduces the light resistance that is characteristic of pigment inks. Further, the surface energy of the particles increases due to the atomization of the colorant pigment particles, and the dispersion stability is impaired. If the colorant pigment particles themselves are atomized and an excessive dispersant is added to ensure dispersion stability, the pigment ink becomes more penetrating into the ink jet recording paper, and the colorant pigment ink jet recording paper. Since the abundance ratio in the vicinity of the surface decreases, the color developability may decrease.
特に、近年のインクジェット技術進展に伴い、インクジェット記録が銀塩写真方式の代替として使用されるようなってきたことを受け、光沢が付与されたインクジェット記録用紙が多用されるようになってきた。光沢を有するインクジェット記録媒体としては従来、特許文献2および3で提案されているようなキャスト塗被紙が用いられている。しかし、これらの技術により製造された記録媒体は、ある程度の光沢は有するものの、銀塩写真に用いられる印画紙と同等の質感を有するとは到底言えず、また現在の写真画質を実現できるインクジェットプリンターで使用した場合、インク吸収性や画像の鮮鋭性が十分でないものであった。 In particular, along with recent progress in inkjet technology, inkjet recording paper with gloss has been frequently used in response to the fact that inkjet recording has been used as an alternative to silver halide photography. Conventionally, cast coated paper as proposed in Patent Documents 2 and 3 has been used as an inkjet recording medium having gloss. However, although the recording medium manufactured by these technologies has a certain level of gloss, it cannot be said that it has the same texture as photographic paper used for silver salt photography, and an inkjet printer that can realize the current photographic image quality. When used in the ink, the ink absorbability and the sharpness of the image were not sufficient.
また特許文献4のように、高い光沢を実現するため、下層上にカチオン性微細粒子からなる中間層を設け、更にその上にコロイダルシリカを主成分とする光沢層を設けた3層構成のインクジェット記録用紙が提案されている。該手法によって高い光沢を得ることは可能となるものの、塗工層表面の亀裂を回避することが困難であり、顔料インクで印字した場合、その発色性が低下してしまう。また特許文献5のように、インク受理層の結着剤の伸び率を特定の範囲内とし、顔料として一次粒子径が10〜100nmの球状コロイダルシリカが房状に凝集したコロイダルシリカを用いることで、塗工層最表面の亀裂を制御したインクジェット記録用紙が提案されている。しかしながら該手法によっても亀裂は完全になくすことができず、また、塗層の表面強度も低くなる。 Further, as disclosed in Patent Document 4, in order to realize high gloss, an ink jet having a three-layer structure in which an intermediate layer composed of cationic fine particles is provided on a lower layer and a gloss layer mainly composed of colloidal silica is provided thereon. Recording paper has been proposed. Although it is possible to obtain high gloss by this method, it is difficult to avoid cracks on the surface of the coating layer, and when printed with pigment ink, the color developability is lowered. Further, as in Patent Document 5, by using colloidal silica in which the elongation percentage of the binder of the ink receiving layer is within a specific range and spherical colloidal silica having a primary particle diameter of 10 to 100 nm is aggregated in a tuft shape as a pigment. Ink jet recording paper in which cracks on the outermost surface of the coating layer are controlled has been proposed. However, even by this method, cracks cannot be completely eliminated, and the surface strength of the coating layer is lowered.
銀塩写真用印画紙と同等の質感と高い光沢、インク吸収性や発色性を実現するために、例えば特許文献6のように、アルミナ水和物とポリビニルアルコールを含有するような光沢層を設け、これをホウ酸またはホウ酸塩を含有する処理液で処理した後に、湿潤状態のまま加熱された鏡面ドラムに圧着、乾燥せしめたインクジェット記録用紙が提案されている。該手法により、塗工層最表面の亀裂は軽減され、高い光沢を得ることが可能となるものの、単一層でインクを吸収せしめるため塗工層の厚みが厚くなり、且つ架橋剤を使用していることから塗工層の脆化が顕著となり、折り曲げなど応力がかかった場合に塗工層の割れを容易に生じることがある。また、アルミナ水和物で形成された塗工層表面は擦過により光が乱反射しやすく、少しの傷が非常に目立ち、質感が損なわれる。 In order to achieve the same texture, high gloss, ink absorbency and color development as photographic paper for silver salt photography, a glossy layer containing alumina hydrate and polyvinyl alcohol is provided as in Patent Document 6, for example. Ink jet recording paper has been proposed in which this is treated with a treatment liquid containing boric acid or borate, and then pressed and dried on a mirror drum heated in a wet state. By this method, cracks on the outermost surface of the coating layer can be reduced and high gloss can be obtained, but the thickness of the coating layer is increased to absorb the ink in a single layer, and a crosslinking agent is used. Therefore, embrittlement of the coating layer becomes remarkable, and cracking of the coating layer may easily occur when stress such as bending is applied. In addition, the surface of the coating layer formed of alumina hydrate tends to diffusely reflect light due to rubbing, and some scratches are very conspicuous and the texture is impaired.
また、特許文献7のように、ホウ酸またはホウ酸塩からなる群より選ばれた一種以上及び紙表面処理剤により表面処理した基材の処理表面上に、ベーマイト及びポリビニルアルコールを含有する多孔質インク吸収層を有するインクジェット記録材料や、特許文献8の実施例のように、顔料とポリビニルアルコール、カチオン性化合物からなる第1塗工層上にホウ砂水溶液と微細シリカ粒子およびポリビニルアルコールからなる塗工液をwet on wetで塗工、乾燥し、更にコロイダルシリカとポリビニルアルコールからなる第3塗工層を塗設したインクジェット記録用紙が提案されている。しかしながらこのように親水性バインダーの架橋剤水溶液を塗工層に塗布した場合、塗設される塗工層の状態や塗工方法によって生ずる塗布ムラによって架橋ムラを生じ、亀裂のない均一な面を形成するのが困難であり、銀塩写真用印画紙と同等の質感、塗工層表面の耐傷性、顔料インク適性を満たした用紙を提供することは非常に困難であった。
本発明の目的は、実現が従来困難であった、特に高い光沢と十分なインク吸収性、顔料インク適性を有し、且つ塗層の表面強度が良好なインクジェット記録媒体を提供することにある。 An object of the present invention is to provide an ink jet recording medium which has been difficult to realize in the past, has particularly high gloss, sufficient ink absorbability, suitability for pigment ink, and good surface strength of a coating layer.
この課題に対し検討を行った結果、本発明のインクジェット記録媒体、すなわち透気性の支持体上に上層と下層の少なくとも2層の塗工層を塗設した後、湿潤液により該塗工層を再湿潤せしめ、湿潤状態のまま加熱した鏡面ドラムに圧着乾燥せしめるキャスト法により製造されてなるインクジェット記録媒体において、該下層が吸水性無機顔料、ラテックス、ホウ酸またはその塩、およびコロイダルシリカを含有する塗工組成物から形成され、該上層がサブミクロン顔料、ポリビニルアルコールを含有する塗工組成物から形成され、該湿潤液が平均1次粒子径40nm以下のコロイダルシリカを少なくとも含有することで、特に高い光沢と十分なインク吸収性、顔料インク適性を有し、且つ塗層の表面強度が良好な、銀塩写真用印画紙の質感に近いインクジェット記録媒体を提供することが可能になった。 As a result of studying this problem, after coating at least two coating layers of an upper layer and a lower layer on the inkjet recording medium of the present invention, that is, a gas-permeable support, the coating layer was applied with a wetting liquid. In an ink jet recording medium manufactured by a casting method in which the substrate is rewetted and pressure dried on a mirror drum heated in a wet state, the lower layer contains a water-absorbing inorganic pigment, latex, boric acid or a salt thereof , and colloidal silica . A coating composition is formed, and the upper layer is formed from a coating composition containing a submicron pigment and polyvinyl alcohol, and the wetting liquid contains at least colloidal silica having an average primary particle size of 40 nm or less. Texture of photographic paper for silver salt photography with high gloss, sufficient ink absorbency, good pigment ink, and good surface strength of the coating layer It has become possible to provide a near ink jet recording medium.
特に上層塗工組成物のサブミクロン顔料が、アルミナ水和物であることで、特に高い光沢を得ることが可能となった。 In particular, since the sub-micron pigment of the upper layer coating composition is alumina hydrate, it has become possible to obtain particularly high gloss.
また、湿潤液に含有するコロイダルシリカのイオン性が、アニオン性であるコロイダルシリカを用いることで、高い光沢と塗層の表面強度に優れたインクジェット記録媒体を得ることが可能になった。 Further, by using colloidal silica whose ionicity of colloidal silica contained in the wetting liquid is anionic, it has become possible to obtain an ink jet recording medium having high gloss and excellent surface strength of the coating layer.
また、下層の塗工組成物の吸水性無機顔料として湿式合成シリカを用いることで、インク吸収性に優れたインクジェット記録媒体を得ることが可能になった。 In addition, by using wet synthetic silica as the water-absorbing inorganic pigment of the lower coating composition, it is possible to obtain an ink jet recording medium having excellent ink absorbability.
本発明により、従来得られなかった特に高い光沢と十分なインク吸収性、顔料インク適性を有し、且つ塗層の表面強度が良好なインクジェット記録媒体が得られる。 According to the present invention, there can be obtained an ink jet recording medium having a particularly high gloss, sufficient ink absorptivity and suitability for pigment ink, which has not been obtained conventionally, and having a good surface strength of the coating layer.
以下、本発明のインクジェット記録材料を詳細に説明する。 Hereinafter, the ink jet recording material of the present invention will be described in detail.
本発明者は、銀塩写真用印画紙の質感を再現すべく、高い光沢と十分なインク吸収性、顔料インク適性を有し、塗層表面強度の高いインクジェット記録媒体を得るべく鋭意検討した。その結果、透気性の支持体上に上層と下層の少なくとも2層の塗工層を塗設した後、湿潤液により該塗工層を再湿潤せしめ、湿潤状態のまま加熱した鏡面ドラムに圧着乾燥せしめるキャスト法により製造されてなるインクジェット記録媒体において、該下層が吸水性無機顔料、ラテックス、ホウ酸またはその塩を含有する塗工組成物で形成することで、上層に含有するポリビニルアルコールの架橋剤であるホウ酸およびその塩を均一に塗工層内に分布させることが可能となり、均一な、亀裂発生がない上層を形成可能とし、また、ポリビニルアルコール等の水溶性合成高分子を含有しないため、下層塗工組成物の安定性が非常に高く、塗布欠点等の発生がない。更に、高い表面平滑性および熱可塑性を有する下層が形成されることにより、非常に平滑で光沢の高い上層を形成することが可能となる。また、該上層がサブミクロン顔料、ポリビニルアルコールを含有する塗工組成物から形成されることで、塗工層表面に亀裂のない、発色性、インク吸収性に優れた塗工層を形成することが可能となる。更に、該塗工層を再湿潤せしめる湿潤液が、平均1次粒子径40nm以下のコロイダルシリカを少なくとも含有することで、塗工層最表面の塗層強度、特に耐傷性を向上させ、かつ高い光沢とインク吸収性を可能とできることを見出した。 In order to reproduce the texture of photographic paper for silver salt photography, the present inventor has intensively studied to obtain an ink jet recording medium having high gloss, sufficient ink absorbability, suitability for pigment ink, and high coating layer surface strength. As a result, after coating at least two coating layers, an upper layer and a lower layer, on a gas-permeable support, the coating layer was rewetted with a wetting liquid and pressure-dried to a mirror drum heated in a wet state. In the inkjet recording medium produced by the caulking cast method, the lower layer is formed of a coating composition containing a water-absorbing inorganic pigment, latex, boric acid or a salt thereof, so that the polyvinyl alcohol crosslinking agent contained in the upper layer is formed. Boric acid and its salts can be uniformly distributed in the coating layer, and it is possible to form a uniform, non-cracking upper layer, and it does not contain a water-soluble synthetic polymer such as polyvinyl alcohol. Further, the stability of the lower layer coating composition is very high, and there is no occurrence of coating defects. Furthermore, by forming a lower layer having high surface smoothness and thermoplasticity, it is possible to form an extremely smooth and highly glossy upper layer. In addition, the upper layer is formed from a coating composition containing a submicron pigment and polyvinyl alcohol, thereby forming a coating layer having no color cracking and excellent ink absorbability on the surface of the coating layer. Is possible. Further, the wetting liquid for re-wetting the coating layer contains at least colloidal silica having an average primary particle diameter of 40 nm or less, thereby improving the coating layer strength on the outermost surface of the coating layer, particularly scratch resistance, and high. It has been found that gloss and ink absorbability can be achieved.
本発明において、透気性の支持体としては通常紙が用いられるが、必要に応じて不織布など紙以外の支持体を用いることもできる。 In the present invention, paper is usually used as the air-permeable support, but a support other than paper, such as a nonwoven fabric, can be used as necessary.
本発明において下層とは、記録媒体のより支持体に近い側に形成される塗工層を言い、また本発明において上層とは、下層上に塗設、形成される塗工層を言う。これらの塗工組成物は通常、水中に各材料を溶解ないし分散せしめた水性液の形で用いられる。本発明において通常、下層と上層は隣接しているが、下層と上層の相互作用を強く阻害しない範囲で、下層と上層の間に1層または2層以上の中間層を設けても良く、また下層と支持体の間および上層の表面側にも1層または2層以上の塗工層を設けても良い。 In the present invention, the lower layer refers to a coating layer formed on the side closer to the support of the recording medium, and in the present invention, the upper layer refers to a coating layer coated and formed on the lower layer. These coating compositions are usually used in the form of an aqueous liquid in which each material is dissolved or dispersed in water. In the present invention, the lower layer and the upper layer are usually adjacent to each other, but one or two or more intermediate layers may be provided between the lower layer and the upper layer, as long as the interaction between the lower layer and the upper layer is not strongly inhibited. One or two or more coating layers may be provided between the lower layer and the support and on the upper surface side.
本発明においてキャスト処理とは、湿潤状態にある塗工層を加熱された鏡面に圧着し、鏡面形状を塗工層の表面に転写すると共に塗工層から水分を乾燥除去し記録媒体に光沢を付与する処理を言う。キャスト処理に使用する装置(キャスト装置)は通常、表面がクロムメッキされたシリンダーの表面に、弾性ロールを用いて連続的に塗工紙を圧着する構造の装置であるが、本発明には、同様の作用を有する他の構造の装置を用いても良い。本発明のインクジェット記録媒体を製造するにあたり用いるキャスト処理の方式としては、塗工組成物を塗工後一旦乾燥させてから再度水分を付与し、その後キャスト装置の鏡面に圧着するいわゆるリウエット法、上層塗工組成物、または上下両層の塗工組成物を塗工後、乾燥させずそのままキャスト装置の鏡面に圧着するいわゆる直接法などの方式を例示することができるが、これらに限定されるものではない。 In the present invention, the cast treatment refers to pressing a coated layer in a wet state onto a heated mirror surface, transferring the mirror surface shape to the surface of the coating layer, and removing moisture from the coated layer to dry the recording medium. Say the process to give. The apparatus used for the casting process (casting apparatus) is usually an apparatus having a structure in which the coated paper is continuously crimped to the surface of the cylinder whose surface is chrome-plated using an elastic roll. An apparatus having another structure having the same action may be used. The so-called rewetting method, in which the coating method used in producing the ink jet recording medium of the present invention is a so-called rewetting method in which the coating composition is once dried after being applied and then re-applied with moisture, and then pressure-bonded to the mirror surface of the casting apparatus. Examples of the method such as a so-called direct method in which the coating composition or the coating composition of the upper and lower layers is applied to the mirror surface of the casting apparatus without being dried can be exemplified, but are not limited thereto. is not.
本発明において吸水性無機顔料とは、アマニ油の代わりに水を用い、JIS K 5101に定められた吸油量の試験方法に準じた試験を行ったとき、終点までにその100gにつき100ml以上の水が使用される無機顔料を言い、その例としては、重質炭酸カルシウム、軽質炭酸カルシウム、湿式合成シリカ、ケイソウ土、ケイ酸カルシウム、タルク、水酸化マグネシウム、ハロイサイト、活性白土、酸性白土、ハイドロタルサイト、アルミナ水和物、水酸化アルミニウム、ベントナイトクレー、ゼオライト、カオリン、焼成カオリン、セッコウ、酸化チタン、硫酸バリウム等を挙げることができる。これらの顔料は、その1種を単独で用いてもよく、またはそれらの2種以上を組み合わせて用いても良い。 In the present invention, the water-absorbing inorganic pigment means that water is used in place of linseed oil, and when a test according to the test method for oil absorption defined in JIS K 5101 is performed, 100 ml or more of water per 100 g is reached by the end point. Examples of inorganic pigments used include heavy calcium carbonate, light calcium carbonate, wet synthetic silica, diatomaceous earth, calcium silicate, talc, magnesium hydroxide, halloysite, activated clay, acid clay, hydrotalc. Site, alumina hydrate, aluminum hydroxide, bentonite clay, zeolite, kaolin, calcined kaolin, gypsum, titanium oxide, barium sulfate and the like. One of these pigments may be used alone, or two or more thereof may be used in combination.
かかる吸水性無機顔料の中でも湿式合成シリカは、少ない塗工量でも良好なインク吸収性を有するインクジェット記録媒体が得られることから特に好ましく使用される。本発明において湿式合成シリカとは、ケイ酸ナトリウムなどのケイ酸塩と、硫酸などの酸を混和し、洗浄、熟成、粉砕などの工程を経て得られる多孔質の二酸化ケイ素をいい、その主要な製法としては沈降法およびゲル法が知られているが、本発明の下層塗工組成物には、そのいずれをも好ましく用いることができる。 Among such water-absorbing inorganic pigments, wet synthetic silica is particularly preferably used because an inkjet recording medium having good ink absorbability can be obtained even with a small coating amount. In the present invention, wet synthetic silica refers to porous silicon dioxide obtained by mixing a silicate such as sodium silicate and an acid such as sulfuric acid, followed by steps such as washing, aging and pulverization. As the production method, a precipitation method and a gel method are known, and any of them can be preferably used for the lower layer coating composition of the present invention.
本発明の下層塗工組成物に用いる湿式合成シリカの吸油量は、インク吸収性の観点からは高いほうが好ましいが、一方吸油量が高すぎると塗工層の強度が低下することがあるので好ましくない。具体的には、本発明の下層塗工組成物に用いる湿式合成シリカの吸油量は、1〜5ml/gであることが好ましく、2〜4ml/gであることがより好ましい。また、本発明の下層塗工組成物に用いる湿式合成シリカの粒径は、小さすぎると塗工組成物の粘度が高くなり塗工操作が困難になることがあるので好ましくなく、一方大きすぎるとキャスト処理後の記録媒体の光沢が発現しにくくなることがあるので好ましくない。具体的には、本発明の下層塗工組成物に用いる湿式合成シリカのマルヴァン法により測定される粒径は、2〜20μmであることが好ましく、3〜15μmであることがより好ましい。 The oil absorption amount of the wet synthetic silica used in the lower layer coating composition of the present invention is preferably higher from the viewpoint of ink absorbency. On the other hand, if the oil absorption amount is too high, the strength of the coating layer may decrease. Absent. Specifically, the oil absorption of the wet synthetic silica used for the lower layer coating composition of the present invention is preferably 1 to 5 ml / g, more preferably 2 to 4 ml / g. Moreover, since the particle size of the wet synthetic silica used for the lower layer coating composition of the present invention is too small, the viscosity of the coating composition becomes high and the coating operation may be difficult. Since the gloss of the recording medium after the casting process may be difficult to express, it is not preferable. Specifically, the particle size of the wet synthetic silica used in the lower layer coating composition of the present invention measured by the Marvin method is preferably 2 to 20 μm, more preferably 3 to 15 μm.
本発明の下層塗工組成物へのホウ酸またはその塩の添加量は、塗工組成物のpHにも依存するが、少なすぎると乾燥後の上層に亀裂が発生して光沢が低下することがあり、多すぎると塗工層の強度が低下することがあることから、吸水性無機顔料に対して、ホウ素原子を基準にH3BO3に換算して0.2〜10質量%とすることが好ましく、0.4〜5質量%とすることがより好ましい。 The amount of boric acid or its salt added to the lower coating composition of the present invention depends on the pH of the coating composition, but if it is too small, cracks will occur in the upper layer after drying and the gloss will decrease. If the amount is too large, the strength of the coating layer may be reduced. Therefore, the water-absorbing inorganic pigment is converted to H 3 BO 3 based on the boron atom, and the content is 0.2 to 10% by mass. It is preferable that the content be 0.4 to 5% by mass.
本発明において、下層がコロイダルシリカを含むことで、とりわけインク吸収性に優れるインクジェット記録媒体が得られることから好ましい。本発明においてコロイダルシリカとは、ケイ酸ナトリウム等のケイ酸塩水溶液に、硫酸等の酸を作用させるか、陽イオン交換樹脂により金属イオンを除去した後に、熟成等の工程を経る等の方法で製造されるケイ酸重合体の水性分散物であり、通常BET法による比表面積が15〜700m2/gの球状のケイ酸粒子からなる。 In the present invention, it is preferable that the lower layer contains colloidal silica because an ink jet recording medium having excellent ink absorbability can be obtained. In the present invention, colloidal silica is a method in which an acid such as sulfuric acid is allowed to act on an aqueous silicate solution such as sodium silicate, or a metal ion is removed by a cation exchange resin and then a process such as aging is performed. It is an aqueous dispersion of a silicate polymer to be produced, and is usually composed of spherical silicate particles having a specific surface area of 15 to 700 m 2 / g by BET method.
本発明の下層に用いるコロイダルシリカとしては、その比表面積が小さすぎるものを用いた場合キャスト処理後の光沢が発現しにくくなることがあり、その比表面積が大きすぎるものを用いた場合はインク吸収性を向上させる効果が十分でなくなることがあるから、BET法による比表面積が50〜500m2/gのものが好ましく用いられ、100〜350m2/gのものがより好ましく用いられる。また本発明におけるコロイダルシリカの添加量は、少なすぎるとインク吸収性向上の効果が十分でなくなることがあり、多すぎるとキャスト処理後の光沢が発現しにくくなることがあるから、吸水性無機顔料の添加量に対して10〜100質量%とすることが好ましく、15〜60質量%とすることがより好ましい。 As the colloidal silica used in the lower layer of the present invention, when the specific surface area is too small, the gloss after casting may be difficult to express, and when the specific surface area is too large, the ink absorption Since the effect of improving the properties may not be sufficient, those having a specific surface area by the BET method of 50 to 500 m 2 / g are preferably used, and those having a specific surface area of 100 to 350 m 2 / g are more preferably used. In addition, if the amount of colloidal silica added in the present invention is too small, the effect of improving ink absorbency may not be sufficient, and if it is too large, gloss after casting may be difficult to express. It is preferable to set it as 10-100 mass% with respect to the addition amount of, and it is more preferable to set it as 15-60 mass%.
本発明においてラテックスとは、実質的に非水溶性の熱可塑性高分子化合物が水中に分散した液状物を指し、一旦乾燥した後は熱水にも実質的に溶解しない点で水溶性高分子化合物の水溶液と区別される。その例としては、酢酸ビニル重合体、エチレン−酢酸ビニル共重合体、(メタ)アクリル酸エステルの重合体、スチレン−(メタ)アクリル酸エステル共重合体、スチレン−ブタジエン共重合体、アクリロニトリル−ブタジエン共重合体、イソプレン共重合体、クロロプレン共重合体、ウレタン系重合体、およびこれらの重合体を構成する単量体の2種以上をランダム的、グラフト的、ブロック的に組み合わせた共重合体などの合成高分子化合物の水性分散液や、天然ゴムラテックス等が挙げられる。これらのラテックスは、その1種を単独で用いても良く、またそれらの2種以上を組み合わせて用いても良い。 In the present invention, latex refers to a liquid material in which a substantially water-insoluble thermoplastic polymer compound is dispersed in water, and once dried, the latex is substantially insoluble in hot water. Is distinguished from the aqueous solution. Examples include vinyl acetate polymer, ethylene-vinyl acetate copolymer, (meth) acrylic acid ester polymer, styrene- (meth) acrylic acid ester copolymer, styrene-butadiene copolymer, acrylonitrile-butadiene. Copolymers, isoprene copolymers, chloroprene copolymers, urethane-based polymers, copolymers in which two or more of the monomers constituting these polymers are combined in a random, graft or block manner, etc. And an aqueous dispersion of the synthetic polymer compound, natural rubber latex, and the like. One of these latexes may be used alone, or two or more thereof may be used in combination.
本発明において、下層塗工組成物へのラテックスの添加量は、少なすぎると得られた記録媒体の機械的強度が十分にならないことがあり、多すぎるとインク吸収性が不十分になったり、キャスト処理後の光沢が十分に得られないことがあるから、ラテックス/(吸水性無機顔料+コロイダルシリカ)の質量比が10/100〜60/100であることが好ましく、15/100〜40/100であることがより好ましい。 In the present invention, the amount of latex added to the lower layer coating composition is too small, the resulting recording medium may not have sufficient mechanical strength, if too large, the ink absorbency may be insufficient, Since the gloss after the cast treatment may not be sufficiently obtained, the mass ratio of latex / (water-absorbing inorganic pigment + colloidal silica) is preferably 10/100 to 60/100, and 15/100 to 40 / More preferably, it is 100.
本発明の下層塗工組成物には、本発明の効果を損なわない程度に、ビニルピロリドン重合体、(メタ)アクリル酸重合体、(メタ)アクリルアミド重合体等の水溶性高分子化合物を添加することもできる。ただし、ポリビニルアルコールのように高い結晶性を有する水溶性高分子化合物は、キャスト処理後に得られるインクジェット記録媒体の光沢を著しく低下させることから、実質的に含まれないことが好ましい。 A water-soluble polymer compound such as a vinylpyrrolidone polymer, a (meth) acrylic acid polymer, or a (meth) acrylamide polymer is added to the lower layer coating composition of the present invention to the extent that the effects of the present invention are not impaired. You can also. However, it is preferable that the water-soluble polymer compound having high crystallinity such as polyvinyl alcohol is not substantially contained since the gloss of the ink jet recording medium obtained after the casting treatment is remarkably lowered.
本発明において、サブミクロン顔料とは、その分散液を基板上に散布し、走査型電子顕微鏡で観察したときに、観察野において粒子が占める面積の80%以上を、長辺1μm以下の粒子が占める無機顔料を指す。本発明の上層塗工組成物に用いるサブミクロン顔料の種類は特に制限されないが、ゲル法シリカ、沈降法シリカ、コロイダルシリカ、気相法シリカ、気相法アルミナ、擬ベーマイト等を例示することができる。特に、該観察野において粒子が占める面積の80%以上を、長辺400nm以下の粒子が占める無機顔料を用いることで、特に高い表面光沢が得られることから好ましい。また、該観察野において粒子が占める面積の80%以上を、長辺100nm以上の粒子が占める無機顔料を用いると、上層塗工組成物を塗工後高速に乾燥しても塗工層の裂けなどの欠陥が生じにくいことから好ましい。 In the present invention, the submicron pigment means that when the dispersion is dispersed on a substrate and observed with a scanning electron microscope, 80% or more of the area occupied by the particles in the observation field is composed of particles having a long side of 1 μm or less. It refers to the occupied inorganic pigment. The type of submicron pigment used in the upper layer coating composition of the present invention is not particularly limited, but examples include gel method silica, precipitation method silica, colloidal silica, gas phase method silica, gas phase method alumina, and pseudoboehmite. it can. In particular, it is preferable to use an inorganic pigment in which particles having a long side of 400 nm or less occupy 80% or more of the area occupied by the particles in the observation field because particularly high surface gloss can be obtained. Further, when an inorganic pigment occupying 80% or more of the area occupied by the particles in the observation field and particles having a long side of 100 nm or more is used, the coating layer is torn even if the upper coating composition is dried at high speed after coating. It is preferable because defects such as
本発明の上層塗工組成物に用いるサブミクロン顔料としては、比表面積がある程度以上あるものを用いると高い印刷濃度が得られることから好ましい。一方比表面積が大きすぎるものを用いるとインクの吸収性が低下することがあるから好ましくない。具体的には、BET法による比表面積が60〜600m2/gのものを用いることが好ましく、150〜400m2/gのものを用いることがより好ましい。なお、このような比表面積を有する顔料は通常、直径数十nm以下の一次粒子が結合しその内部に空隙を有する高次構造を形成してなる顔料である。 As the submicron pigment used in the upper layer coating composition of the present invention, a pigment having a specific surface area of a certain level or more is preferable because a high printing density can be obtained. On the other hand, if the specific surface area is too large, the ink absorptivity may be lowered, which is not preferable. Specifically, it is preferable to use one having a specific surface area of 60 to 600 m 2 / g by the BET method, and more preferably 150 to 400 m 2 / g. In addition, the pigment having such a specific surface area is usually a pigment formed by forming a higher order structure in which primary particles having a diameter of several tens of nm or less are combined and voids are formed therein.
本発明において、上層塗工組成物のサブミクロン顔料としてアルミナ水和物を用いることで、特に光沢の高いインクジェット記録媒体が得られることから好ましい。本発明に用いられるアルミナ水和物は、一般式Al2O3・nH2Oにより表すことができる。アルミナ水和物は組成や結晶形態の違いにより、ジプサイト、バイアライト、ノルストランダイト、ベーマイト、ベーマイトゲル(擬ベーマイト)、ジアスポア、無定形非晶質等に分類される。中でも、上記の式中、nの値が1である場合はベーマイト構造のアルミナ水和物を表し、nが1を越え3未満である場合は擬ベーマイト構造のアルミナ水和物を表し、nが3以上では非晶質構造のアルミナ水和物を表す。特に、本発明に好ましいアルミナ水和物は、少なくともnが1を越え3未満の擬ベーマイト構造のアルミナ水和物である。 In the present invention, it is preferable to use alumina hydrate as the submicron pigment of the upper layer coating composition because an inkjet recording medium having particularly high gloss can be obtained. The alumina hydrate used in the present invention can be represented by the general formula Al 2 O 3 .nH 2 O. Alumina hydrates are classified into dipsite, vialite, norstrandite, boehmite, boehmite gel (pseudoboehmite), diaspore, amorphous amorphous, etc., depending on the composition and crystal form. In particular, in the above formula, when the value of n is 1, it represents an alumina hydrate having a boehmite structure, and when n is more than 1 and less than 3, it represents an alumina hydrate having a pseudo boehmite structure, where n is 3 or more represents an amorphous alumina hydrate. In particular, the preferred alumina hydrate for the present invention is an alumina hydrate having a pseudo boehmite structure in which at least n is more than 1 and less than 3.
また、アルミナ水和物の分散液を安定化させるために、通常は種々の酸類が分散液に添加される。このような酸類としては、硝酸、塩酸、臭化水素酸、酢酸、蟻酸、塩化第二鉄、塩化アルミニウム等を挙げることができるが、本発明はこれらに限定されるものではない。 In order to stabilize the dispersion of alumina hydrate, various acids are usually added to the dispersion. Examples of such acids include nitric acid, hydrochloric acid, hydrobromic acid, acetic acid, formic acid, ferric chloride, aluminum chloride and the like, but the present invention is not limited thereto.
本発明に用いられるアルミナ水和物は、アルミニウムイソプロポキシド等のアルミニウムアルコキシドの加水分解、アルミニウム塩のアルカリによる中和、アルミン酸塩の加水分解等公知の方法によって製造することができる。また、アルミナ水和物の粒子径、細孔径、細孔容積、比表面積等の物性は、析出温度、熟成温度、熟成時間、液のpH、液の濃度、共存化合物等の条件によって制御することができる。 The alumina hydrate used in the present invention can be produced by a known method such as hydrolysis of aluminum alkoxide such as aluminum isopropoxide, neutralization of aluminum salt with alkali, hydrolysis of aluminate. The physical properties of alumina hydrate such as particle size, pore size, pore volume, and specific surface area should be controlled by conditions such as precipitation temperature, aging temperature, aging time, solution pH, solution concentration, and coexisting compounds. Can do.
アルコキシドからアルミナ水和物を得る方法としては、特開昭57−88074号公報、同62−56321号公報、特開平4−275917号公報、同6−64918号公報、同7−10535号公報、同7−267633号公報、米国特許第2,656,321号明細書等にアルミニウムアルコキシドを加水分解する方法として開示されている。これらのアルミニウムアルコキシドとしてはイソプロポキシド、2−ブトキシド等が挙げられる。 As a method for obtaining alumina hydrate from alkoxide, JP-A-57-88074, JP-A-62-56321, JP-A-4-275717, JP-A-6-64918, JP-A-7-10535, JP-A-7-267633, US Pat. No. 2,656,321 and the like disclose a method for hydrolyzing aluminum alkoxide. These aluminum alkoxides include isopropoxide, 2-butoxide and the like.
本発明で使用するアルミナ水和物において平均一次粒子径が3nm〜40nmのアルミナ水和物が好ましい。特に好ましい平均一次粒子径は5nm〜30nmのものである。 The alumina hydrate used in the present invention is preferably an alumina hydrate having an average primary particle size of 3 nm to 40 nm. A particularly preferable average primary particle diameter is 5 nm to 30 nm.
本発明の上層塗工組成物に用いるポリビニルアルコールとしては、70mol%から100mol%までの種々のけん化度のポリビニルアルコールが使用できるが、本発明に用いるキャスト工程の方式としてリウエット法を用いる場合には、けん化度95mol%以下のものを用いると光沢が発現しやすくなることから好ましい。またシリル基、カルボキシル基、アミノ基、アセトアセチル基等種々の官能基を導入したり、エチレン等他の単量体をランダム的、グラフト的、またはブロック的に導入した変性ポリビニルアルコールも使用することができる。本発明におけるポリビニルアルコールの添加量は、少なすぎると乾燥時に亀裂が生じたり、形成されるインクジェット記録媒体の表面強度が不足したりすることがあるので好ましくなく、一方でポリビニルアルコールの添加量が多すぎるとインク吸収性が低下することがあるので好ましくない。具体的には、ポリビニルアルコールの添加量はサブミクロン顔料の2〜40質量%であることが好ましく、5〜25質量%であることがより好ましい。 As the polyvinyl alcohol used in the upper layer coating composition of the present invention, polyvinyl alcohol having various saponification degrees from 70 mol% to 100 mol% can be used, but when the rewetting method is used as the method of the casting process used in the present invention. It is preferable to use one having a saponification degree of 95 mol% or less because gloss is easily developed. Also, modified polyvinyl alcohol in which various functional groups such as silyl group, carboxyl group, amino group, and acetoacetyl group are introduced, and other monomers such as ethylene are introduced randomly, grafted, or in blocks are also used. Can do. If the amount of polyvinyl alcohol added in the present invention is too small, cracking may occur during drying, or the surface strength of the formed inkjet recording medium may be insufficient. On the other hand, the amount of polyvinyl alcohol added is large. If the amount is too large, the ink absorbability may decrease, which is not preferable. Specifically, the addition amount of polyvinyl alcohol is preferably 2 to 40% by mass, more preferably 5 to 25% by mass of the submicron pigment.
本発明の上層塗工組成物のポリビニルアルコールは、その水溶液の粘度が高いもののほうが、添加量が比較的少量であっても塗工された塗工組成物の乾燥時に亀裂が生じにくいので、その添加量を少なくすることができ、結果としてインク吸収性を向上させられるので好ましい。しかし反面、その水溶液の粘度が高過ぎると、本発明により得られる塗工組成物の粘度が高くなりすぎて塗工操作が困難になることがあるから好ましくない。具体的には、JIS Z8803に基づき25℃においてウベローデ粘度計を使用して測定される固形分濃度4質量%の水溶液の粘度が15〜400mPa・秒であることが好ましく、30〜200mPa・秒であることがより好ましい。これらのポリビニルアルコールは、その1種を単独で用いても良いし、けん化度、粘度、変性などが異なる2種以上を組み合わせて用いても良い。 Since the polyvinyl alcohol of the upper coating composition of the present invention has a higher viscosity of the aqueous solution, cracking is less likely to occur when the coated coating composition is dried even if the addition amount is relatively small. The amount added can be reduced, and as a result, the ink absorbability can be improved, which is preferable. However, if the viscosity of the aqueous solution is too high, the viscosity of the coating composition obtained by the present invention becomes too high, which may make the coating operation difficult. Specifically, the viscosity of an aqueous solution having a solid content concentration of 4% by mass measured at 25 ° C. using an Ubbelohde viscometer based on JIS Z8803 is preferably 15 to 400 mPa · sec, and 30 to 200 mPa · sec. More preferably. One of these polyvinyl alcohols may be used alone, or two or more thereof having different saponification degree, viscosity, modification and the like may be used in combination.
本発明において、湿潤液とは支持体上に塗設した塗工層を再湿潤せしめ、該塗工層を、湿潤状態のまま加熱した鏡面ドラムに圧着乾燥することで、該鏡面ドラムの表面を効率よく塗工層に転写せしめる、所謂リウェット液の働きと、湿潤液構成成分による更なる表面改質効果を併せ持つものである。本発明においては、該湿潤液中に平均1次粒子径40nm以下のコロイダルシリカを少なくとも含有せしめる。これを湿潤液中に含有せしめることにより、該コロイダルシリカを上層表面近傍に効率よく分布させることが可能となり、結果として高い光沢およびインク吸収性、塗工層の表面強度を得ることが可能となった。 In the present invention, the wetting liquid means that the coating layer coated on the support is rewet, and the coating layer is pressure-dried to a heated mirror drum in a wet state so that the surface of the mirror drum is coated. It has the function of a so-called rewetting liquid that can be efficiently transferred to the coating layer, and a further surface modification effect due to the components of the wetting liquid. In the present invention, the wetting liquid contains at least colloidal silica having an average primary particle diameter of 40 nm or less. By incorporating this in the wetting liquid, it becomes possible to efficiently distribute the colloidal silica in the vicinity of the upper layer surface, and as a result, it is possible to obtain high gloss and ink absorbency, and surface strength of the coating layer. It was.
本発明の湿潤液に含有するコロイダルシリカは、その平均一次粒子径が40nm以下、好ましくは5〜35nmで、更に好ましくは15〜30nmである。該粒子径は、塗工層最表面の高い光沢とインク吸収性、そして塗工層強度を得るために必要であり、ここで平均一次粒子径が40nmを越える場合、塗工層の光沢が低下し、擦過時の塗工層表面の傷も目立ちやすくなる。なお、該コロイダルシリカの平均一次粒子径は、動的散乱法を用いて測定されたものである。 The colloidal silica contained in the wetting liquid of the present invention has an average primary particle size of 40 nm or less, preferably 5 to 35 nm, and more preferably 15 to 30 nm. The particle size is necessary to obtain high gloss, ink absorbency, and coating layer strength on the outermost surface of the coating layer. When the average primary particle size exceeds 40 nm, the gloss of the coating layer decreases. In addition, scratches on the surface of the coating layer at the time of rubbing are also noticeable. In addition, the average primary particle diameter of the colloidal silica is measured using a dynamic scattering method.
本発明の湿潤液に用いるコロイダルシリカのイオン性は特に限定されるものではなく、通常一般的なアニオン性のコロイダルシリカ、粒子表面を四級アンモニウム塩等のカチオン性樹脂やアルミニウム化合物等で処理したカチオン性のコロイダルシリカを使用することができる。とりわけアニオン性コロイダルシリカは、ポリビニルアルコール等の水溶性バインダーがなくとも、イオン性がカチオン性である上層塗工組成物と強固に反応し、インク吸収性を阻害することなく表面の塗層強度が非常に高まることから好ましい。 The ionicity of the colloidal silica used in the wetting liquid of the present invention is not particularly limited, and is usually treated with a general anionic colloidal silica, a cationic resin such as a quaternary ammonium salt, an aluminum compound, or the like. Cationic colloidal silica can be used. In particular, anionic colloidal silica reacts strongly with an ionic cationic cationic upper layer coating composition without a water-soluble binder such as polyvinyl alcohol, and has a surface coating strength that does not impair ink absorbability. It is preferable because it increases greatly.
本発明において、湿潤液にコロイダルシリカとともに界面活性剤を含有せしめることが好ましい。該湿潤液に界面活性剤を添加することで、湿潤液の塗工層への付着が均一となり、最終的に形成される面の均一性が格段に向上する。ここで用いられる界面活性剤は、コロイダルシリカとの混和性に問題がなければ特に制限はなく、通常一般的な界面活性剤、例えば、ビス(2−エチルヘキシル)スルホコハク酸ナトリウム等のジアルキルスルホコハク酸塩、ポリオキシエチレンアルキルエーテルサルフェートのアンモニウム塩、ドデシルベンゼルスルホン酸ナトリウム、ラウリン酸ナトリウムなどの陰イオン界面活性剤;脂肪酸アミン塩、第四アンモニウム塩、スルホニウム塩、ホスホニウムなどの陽イオン界面活性剤;ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルエステル、ポリオキシエチレンソルビタン脂肪酸エステル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンアルキルアミン、アセチレングリコールなどの非イオン性界面活性剤などが使用できる。特にアセチレングリコール系界面活性剤は、湿潤液が起泡することなく、塗工層表面に均一に付着せしめ、適切な膨潤効果を付与することが可能であることから好ましい。 In the present invention, it is preferable that the wetting liquid contains a surfactant together with colloidal silica. By adding a surfactant to the wetting liquid, adhesion of the wetting liquid to the coating layer becomes uniform, and the uniformity of the finally formed surface is significantly improved. The surfactant used here is not particularly limited as long as there is no problem with miscibility with colloidal silica, and is usually a general surfactant, for example, a dialkylsulfosuccinate such as sodium bis (2-ethylhexyl) sulfosuccinate. Anionic surfactants such as ammonium salts of polyoxyethylene alkyl ether sulfates, sodium dodecyl benzene sulfonate and sodium laurate; cationic surfactants such as fatty acid amine salts, quaternary ammonium salts, sulfonium salts and phosphonium; Non-ionic such as polyoxyethylene alkyl ether, polyoxyethylene alkyl ester, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene alkyl phenyl ether, polyoxyethylene alkylamine, acetylene glycol Such as sexual surfactants can be used. In particular, acetylene glycol-based surfactants are preferable because the wetting liquid can be uniformly attached to the surface of the coating layer without foaming and can impart an appropriate swelling effect.
該界面活性剤は、上層表面と湿潤液の濡れ性を調節し、湿潤液で均一に濡らす効果、再湿潤せしめる塗工層の再膨潤を促進する効果を持つ。湿潤液中の界面活性剤の濃度は特に限定されるものではないが、少なすぎると塗工層表面を均一に濡らすことができず、多すぎると塗工層への湿潤液の浸透が顕著となり、塗層強度の低下や光沢不良を引き起こすため、その量は0.005質量%から0.05質量%の範囲であることが好ましい。 The surfactant adjusts the wettability between the upper layer surface and the wetting liquid, has an effect of uniformly wetting with the wetting liquid, and an effect of promoting re-swelling of the coating layer to be rewet. The concentration of the surfactant in the wetting liquid is not particularly limited. However, if the amount is too small, the surface of the coating layer cannot be uniformly wetted. If the amount is too large, the penetration of the wetting liquid into the coating layer becomes remarkable. In order to cause a decrease in coating layer strength and poor gloss, the amount is preferably in the range of 0.005% by mass to 0.05% by mass.
本発明において、湿潤液は塗工層を再膨潤させるために必要十分な量が付与されることが望ましく、その量はキャスト処理設備、湿潤からキャスト処理までの時間、再膨潤せしめる塗工層等によって変化するものの、概ね湿潤直後の付着量で40〜120g/m2であることが好ましい。ここで湿潤液の付着量が40g/m2を下回る場合、塗工層の十分な再膨潤がなされず、光沢が低下したり、部分的に光沢が出なくなるような光沢不良を引き起こすことがある。また、付着量が120g/m2を越えて過剰な場合、キャスト処理後の塗工層表面に凹凸が現れ、面質が低下することがある。 In the present invention, it is desirable that the wetting liquid is provided in an amount necessary and sufficient for re-swelling the coating layer. The amount of the wetting liquid depends on the cast treatment equipment, the time from wetting to the cast treatment, the coating layer for re-swelling, etc. However, it is preferably about 40 to 120 g / m 2 in terms of the amount of adhesion immediately after wetting. Here, when the adhesion amount of the wetting liquid is less than 40 g / m 2 , the coating layer is not sufficiently re-swelled, and the gloss may be deteriorated or the gloss may be partially lost. . Moreover, when the adhesion amount exceeds 120 g / m 2 and is excessive, irregularities appear on the surface of the coating layer after the casting treatment, and the surface quality may be deteriorated.
本発明における湿潤液により塗工層上に付着せしめるコロイダルシリカの乾燥付着量は、インクジェット記録媒体としての諸特性を低下させない範囲であれば特に限定されるものではないが、特に表面強度や光沢といった特性から、0.3〜5g/m2が好ましく、1〜3g/m2が更に好ましい。また、本発明における湿潤液中のコロイダルシリカの濃度は特に限定されるものではないが、インクジェット記録媒体としての良好な特性を維持するために必要な上記コロイダルシリカ乾燥付着量および、塗工層を再膨潤させるために必要な湿潤液付着量から、0.5質量%〜5質量%が好ましく、1〜3質量%が更に好ましい。ここでコロイダルシリカの濃度が低すぎる、すなわち乾燥付着量が少ないと、特に表面強度改善の効果が低くなることがあり、また、コロイダルシリカの濃度が高くなる、すなわち乾燥付着量が多くなると、特に発色性が低下し、また表面の光沢感がぎらついたものとなってしまうことがある。
The dry adhesion amount of the colloidal silica adhered on the coating layer by the wetting liquid in the present invention is not particularly limited as long as it does not deteriorate various properties as an ink jet recording medium. the characteristics, preferably 0.3 to 5 g / m 2, more preferably 1~ 3 g / m 2. Further, the concentration of colloidal silica in the wetting liquid in the present invention is not particularly limited, but the above-mentioned colloidal silica dry adhesion amount necessary for maintaining good characteristics as an inkjet recording medium and the coating layer From the amount of wet liquid adhering required for re-swelling, 0.5 mass%-5 mass% are preferable, and 1-3 mass% is still more preferable. Here, when the concentration of colloidal silica is too low, that is, when the dry adhesion amount is small, particularly the effect of improving the surface strength may be low, and when the concentration of colloidal silica is high, that is, when the dry adhesion amount is large, The color developability may decrease, and the glossiness of the surface may become glaring.
本発明における湿潤液には、最終的なインクジェット記録媒体の特性を低下させない範囲で、水溶性バインダー、熱可塑性樹脂およびエマルジョン、インク定着剤等を添加することができる。 A water-soluble binder, a thermoplastic resin and an emulsion, an ink fixing agent, and the like can be added to the wetting liquid in the present invention as long as the characteristics of the final inkjet recording medium are not deteriorated.
本発明の各塗工層には、必要に応じて、界面活性剤、消泡剤、増粘剤、色味調整剤、蛍光増白剤、酸化防止剤、紫外線吸収剤など各種の添加剤を添加することもできる。 For each coating layer of the present invention, various additives such as a surfactant, an antifoaming agent, a thickening agent, a color adjusting agent, a fluorescent brightening agent, an antioxidant, and an ultraviolet absorber are added as necessary. It can also be added.
本発明において、各塗工層の塗工組成物を塗工する方法、あるいは湿潤液を塗工層に付着する方法に特に制限は無く、エアナイフコーター、ブレードコーター、ロッドブレードコーター、バーコーター、リバースロールコーター、コンマコーター、ゲートロールコーター、フィルムトランスファーコーター、リップコーター、ダイコーター、カーテンコーター等各種の塗工方式を用いることができる。これらのうち、カーテンコーターは、得られる塗工層の均一性が高く、さらに上層の塗工に際しては塗工組成物の下層への浸透が生じにくく非常に良好な面質を与えるので、各塗工層、特に上層塗工組成物の塗工に好ましく使用される。 In the present invention, there is no particular limitation on the method of applying the coating composition of each coating layer or the method of adhering the wetting liquid to the coating layer. Air knife coater, blade coater, rod blade coater, bar coater, reverse Various coating methods such as a roll coater, a comma coater, a gate roll coater, a film transfer coater, a lip coater, a die coater, and a curtain coater can be used. Among these, the curtain coater has a high uniformity of the obtained coating layer, and furthermore, when the upper layer is applied, the coating composition hardly penetrates into the lower layer and gives a very good surface quality. It is preferably used for coating a work layer, particularly an upper layer coating composition.
本発明の塗工組成物を支持体上に塗工する量に特に制限は無いが、インク吸収性と経済性を両立させるためには通常、固形分として各層がそれぞれ5〜20g/m2また両層の合計では10〜30g/m2を塗工することが好ましい。ただし、特に多量のインクを吸収することを求められる場合には、両層の合計で最大50g/m2程度を塗工することが好ましいこともある。 The amount of the coating composition of the present invention to be coated on the support is not particularly limited, but in order to achieve both ink absorbency and economy, each layer is usually 5 to 20 g / m 2 as a solid content. It is preferable to apply 10 to 30 g / m 2 in the total of both layers. However, particularly when it is required to absorb a large amount of ink, it may be preferable to apply a maximum of about 50 g / m 2 in total for both layers.
また、下層塗工組成物または上層塗工組成物を塗工・乾燥させた後またはその双方で、ソフトカレンダー、スーパーカレンダー等のカレンダー装置により平滑度を高めてからキャスト処理を行うことも可能である。 It is also possible to perform cast treatment after increasing the smoothness with a calender device such as a soft calender or super calender after or after applying and drying the lower layer coating composition or the upper layer coating composition. is there.
また、キャスト装置における鏡面からの剥離性を改善することを目的に油性物質または油性物質の水性分散物等の離型剤を、本発明の塗工組成物や湿潤液に添加したり、キャスト処理に先立ち塗工したりすることで、長時間にわたり安定した製造が可能になることから好ましい。本発明において離型剤として用いることができる物質の例としては、ジメチルオクチルアミン、ジメチルオクタデシルアミン等の高級アルキルアミンまたはそれらの塩、トリメチルオクチルアンモニウムクロリド、トリメチルオクタデシルアンモニウムクロリドなどの高級アルキル四級アンモニウム塩、オレイン酸、ステアリン酸、カプリル酸などの高級カルボン酸またはそれらの塩、オクチルアルコール、オクタデシルアルコールなどの高級アルコール、流動パラフィン、ポリエチレンワックス、シリコーン油などが挙げられる。 In addition, a release agent such as an oily substance or an aqueous dispersion of an oily substance is added to the coating composition or the wetting liquid of the present invention for the purpose of improving the peelability from the mirror surface in the casting apparatus, or a casting treatment. It is preferable that the coating is performed prior to the coating because stable production is possible over a long period of time. Examples of substances that can be used as a release agent in the present invention include higher alkylamines such as dimethyloctylamine and dimethyloctadecylamine or salts thereof, higher alkyl quaternary ammoniums such as trimethyloctylammonium chloride and trimethyloctadecylammonium chloride. Examples thereof include salts, higher carboxylic acids such as oleic acid, stearic acid and caprylic acid or salts thereof, higher alcohols such as octyl alcohol and octadecyl alcohol, liquid paraffin, polyethylene wax and silicone oil.
以下本発明の実施例を示す。なお、本実施例中で、特に明示しない限り部は質量部、%は質量%を示すものとする。 Examples of the present invention will be described below. In the examples, unless otherwise specified, parts are parts by mass, and% is mass%.
[参考例1]
[下層塗工組成物1の調製]
水350部に四ホウ酸ナトリウム十水和物6部(H3BO3換算で0.97部)を溶解し、ここに湿式合成シリカ(トクヤマ社製ファインシールX−37B)100部を添加した後ノコギリ型ブレードを有する分散機を用いて十分に分散した。次いで固形分48%のスチレン−ブタジエン(SBR)ラテックス(JSR社製0623N)83.3部(固形分40部)を添加・混合して下層塗工組成物1を得た。なお、ここで用いた湿式合成シリカについて、アマニ油の代わりに水を用い、JIS K 5101に定められた吸油量の試験に準じた試験を行ったところ、終点までにその100gあたり300mlの水が使用された。
[ Reference Example 1]
[Preparation of lower layer coating composition 1]
6 parts of sodium tetraborate decahydrate (0.97 parts in terms of H 3 BO 3 ) was dissolved in 350 parts of water, and 100 parts of wet synthetic silica (Fine Seal X-37B manufactured by Tokuyama Corporation) was added thereto. It was fully dispersed using a disperser having a post-saw blade. Subsequently, 83.3 parts (solid content 40 parts) of styrene-butadiene (SBR) latex (JSR Co., Ltd. 0623N) having a solid content of 48% was added and mixed to obtain a lower coating composition 1. In addition, about the wet synthetic silica used here, water was used instead of linseed oil, and when a test according to the oil absorption test defined in JIS K 5101 was performed, 300 ml of water per 100 g was obtained by the end point. Used.
[アルミナ水和物ゾルの調製]
水299部に酢酸1部を混合し、擬ベーマイト構造を有するアルミナ水和物(サソール社製Disperal HP14;平均1次粒子径14nm)100部を添加し、そのまま2時間攪拌して解膠し、固形分濃度25%のアルミナ水和物ゾルを得た。この分散物を水で100倍に希釈し、ガラス基板上に散布して走査型電子顕微鏡で観察したところ、観察野において粒子が占める面積の80%以上を、長辺100〜400nmの粒子が占めていた。
[Preparation of Alumina Hydrate Sol]
1 part of acetic acid is mixed with 299 parts of water, 100 parts of alumina hydrate having a pseudo boehmite structure (Dispersal HP14 manufactured by Sasol, average primary particle diameter: 14 nm) is added, and the mixture is stirred as it is for 2 hours to peptize, An alumina hydrate sol having a solid concentration of 25% was obtained. When this dispersion was diluted 100 times with water, dispersed on a glass substrate and observed with a scanning electron microscope, 80% or more of the area occupied by particles in the observation field was occupied by particles having a long side of 100 to 400 nm. It was.
[上層塗工組成物1の調製]
上で得られたアルミナ水和物ゾルの100部(固形分25部)に、けん化度88mol%、4%水溶液の25℃における粘度95mPa・秒のポリビニルアルコール(クラレ社製PVA235)の10%水溶液70部(固形分7部)を添加し、上層塗工組成物1を調製した。
[Preparation of upper layer coating composition 1]
To 100 parts (solid content 25 parts) of the alumina hydrate sol obtained above, a 10% aqueous solution of polyvinyl alcohol (PVA235 manufactured by Kuraray Co., Ltd.) having a saponification degree of 88 mol% and a 4% aqueous solution having a viscosity of 95 mPa · s at 25 ° C. 70 parts (7 parts of solid content) were added, and the upper-layer coating composition 1 was prepared.
[湿潤液1の調製]
水94.975部に固形分20%のコロイダルシリカ(スノーテックス20;平均一次粒子径20nm、アニオン性、日産化学工業社製)5部(固形分1部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液1を得た。
[Preparation of Wetting Solution 1]
Colloidal silica (Snowtex 20; average primary particle diameter 20 nm, anionic, manufactured by Nissan Chemical Industries, Ltd.) 5 parts (solid part 1 part) is added to 94.975 parts of water, and then solids 100 % Wetting Liquid 1 was obtained by adding and mixing 0.025 part of a surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.).
[インクジェット記録媒体の作製]
坪量157g/m2の原紙(三菱製紙社製ダイヤフォーム)上に、下層塗工組成物1を、乾燥後の塗工量が10g/m2となるようにエアナイフコーターを用いて塗工し、熱風型乾燥機を用いて乾燥させた。次いで得られた塗工紙をソフトカレンダーを用いて処理した後、上層塗工組成物1を、乾燥後の質量が10g/m2となるようにエアナイフコーターを用いて塗工し、熱風型乾燥機を用いて乾燥させた。さらに得られた塗工紙をソフトカレンダーを用いて処理した。この塗工紙の塗工面を、湿潤液1に5秒間接触させて湿潤した後、温度95℃に加熱したキャスト装置の鏡面クロムメッキシリンダーに、線圧20kN/m、速度25m/minで圧着し、乾燥後にシリンダーより剥離することで参考例1のインクジェット記録媒体を作製した。この時の湿潤液の乾燥前の付着量は62g/m2で、コロイダルシリカの乾燥付着量は0.6g/m2であった。
[Preparation of inkjet recording medium]
The lower layer coating composition 1 is coated on a base paper having a basis weight of 157 g / m 2 (Diafoam manufactured by Mitsubishi Paper Industries Co., Ltd.) using an air knife coater so that the coating amount after drying is 10 g / m 2. Then, it was dried using a hot air dryer. Next, after the obtained coated paper was treated using a soft calender, the upper layer coating composition 1 was coated using an air knife coater so that the mass after drying was 10 g / m 2, and was heated and dried. It was dried using a machine. Furthermore, the obtained coated paper was processed using a soft calendar. The coated surface of this coated paper was wetted by contacting with the wetting liquid 1 for 5 seconds, and then pressure-bonded to a mirror surface chrome plating cylinder of a casting apparatus heated to a temperature of 95 ° C. at a linear pressure of 20 kN / m and a speed of 25 m / min. The ink jet recording medium of Reference Example 1 was prepared by peeling from the cylinder after drying. At this time, the adhesion amount of the wetting liquid before drying was 62 g / m 2 , and the dry adhesion amount of colloidal silica was 0.6 g / m 2 .
[参考例2]
参考例1の湿潤液1を下記湿潤液2に変更した以外は参考例1と同様にして参考例2のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は1.1g/m2であった。
[湿潤液2の調製]
水89.975部に固形分20%のコロイダルシリカ(スノーテックス20;平均一次粒子径20nm、アニオン性、日産化学工業社製)10部(固形分2部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液2を得た。
[ Reference Example 2]
An inkjet recording medium of Reference Example 2 was obtained in the same manner as Reference Example 1, except that the wetting liquid 1 of Reference Example 1 was changed to the following wetting liquid 2. The dry adhesion amount of colloidal silica at this time was 1.1 g / m 2 .
[Preparation of Wetting Solution 2]
10 parts (2 parts solids) of colloidal silica (Snowtex 20; average primary particle size 20 nm, anionic, manufactured by Nissan Chemical Industries, Ltd.) having a solid content of 20% are added to 89.975 parts of water, and then solids of 100 % Surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.) was added and mixed to obtain a wetting liquid 2.
[参考例3]
参考例1の湿潤液1を下記湿潤液3に変更した以外は参考例1と同様にして参考例3のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は2.8g/m2であった。
[湿潤液3の調製]
水74.975部に固形分20%のコロイダルシリカ(スノーテックス20;平均一次粒子径20nm、アニオン性、日産化学工業社製)25部(固形分5部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液3を得た。
[ Reference Example 3]
An inkjet recording medium of Reference Example 3 was obtained in the same manner as Reference Example 1 except that the wetting liquid 1 of Reference Example 1 was changed to the following wetting liquid 3. The dry adhesion amount of colloidal silica at this time was 2.8 g / m 2 .
[Preparation of Wetting Solution 3]
Colloidal silica with 20% solid content (Snowtex 20; average primary particle size 20 nm, anionic, manufactured by Nissan Chemical Industries, Ltd.) 25 parts (solid content 5 parts) is added to 74.975 parts of water, and then solid content 100 % Surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.) was added and mixed to obtain a wetting liquid 3.
[参考例4]
参考例1の湿潤液1を下記湿潤液4に変更した以外は参考例1と同様にして参考例4のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は0.2g/m2であった。
[湿潤液4の調製]
水98.475部に固形分20%のコロイダルシリカ(スノーテックス20;平均一次粒子径20nm、アニオン性、日産化学工業社製)1.5部(固形分0.3部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液4を得た。
[ Reference Example 4]
An inkjet recording medium of Reference Example 4 was obtained in the same manner as Reference Example 1 except that the wetting liquid 1 of Reference Example 1 was changed to the following wetting liquid 4. The dry adhesion amount of colloidal silica at this time was 0.2 g / m 2 .
[Preparation of Wetting Solution 4]
To 98.475 parts of water, 1.5 parts of solid colloidal silica (Snowtex 20; average primary particle size 20 nm, anionic, manufactured by Nissan Chemical Industries, Ltd.) 1.5 parts (solid part 0.3 parts) is added. A wetting liquid 4 was obtained by adding and mixing 0.025 part of a 100% solid surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.).
[実施例1]
参考例1の下層塗工組成物1を下記下層塗工組成物2に変更した以外は参考例1と同様にして実施例1のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は1.1g/m2であった。
[下層塗工組成物2の調製]
水350部に四ホウ酸ナトリウム十水和物6部(H3BO3換算で0.97部)を溶解し、さらにBET比表面積230m2/g、固形分40%のコロイダルシリカ(日産化学工業社製スノーテックス40)25部(固形分10部)を添加した。さらに湿式合成シリカ(トクヤマ社製ファインシールX−37B)100部を添加した後ノコギリ型ブレードを有する分散機を用いて十分に分散した。次いで固形分48%のSBRラテックス(JSR社製0623N)83.3部(固形分40部)を添加・混合して下層塗工組成物2を得た
[Example 1 ]
An ink jet recording medium of Example 1 was obtained in the same manner as Reference Example 1 except that the lower layer coating composition 1 of Reference Example 1 was changed to the following lower layer coating composition 2. The dry adhesion amount of colloidal silica at this time was 1.1 g / m 2 .
[Preparation of lower layer coating composition 2]
6 parts of sodium tetraborate decahydrate (0.97 parts in terms of H 3 BO 3 ) are dissolved in 350 parts of water, and colloidal silica having a BET specific surface area of 230 m 2 / g and a solid content of 40% (Nissan Chemical Industries) 25 parts (Snow part 10 parts) of Snowtex 40) were added. Further, after adding 100 parts of wet synthetic silica (Fine Seal X-37B manufactured by Tokuyama Corporation), the mixture was sufficiently dispersed using a disperser having a saw blade. Subsequently, 83.3 parts (solid content 40 parts) of SBR latex (JSR company 0623N) with a solid content of 48% were added and mixed to obtain a lower coating composition 2.
[参考例5]
参考例1の湿潤液1を下記湿潤液5とした以外は参考例1と同様にして参考例5のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は1.1g/m2であった。
[湿潤液5の調製]
水89.975部に固形分20%のコロイダルシリカ(スノーテックスXS;平均一次粒子径5nm、アニオン性、日産化学工業社製)10部(固形分2部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液5を得た。
[ Reference Example 5 ]
An inkjet recording medium of Reference Example 5 was obtained in the same manner as Reference Example 1 except that the wetting liquid 1 of Reference Example 1 was changed to the following wetting liquid 5. The dry adhesion amount of colloidal silica at this time was 1.1 g / m 2 .
[Preparation of Wetting Solution 5]
To 89.975 parts of water, 10 parts of colloidal silica (Snowtex XS; average primary particle size 5 nm, anionic, manufactured by Nissan Chemical Industries, Ltd.) 10 parts (2 parts solids) is added, and then solids 100 % Surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.) was added and mixed to obtain a wetting liquid 5.
[参考例6]
参考例1の湿潤液1を下記湿潤液6とした以外は参考例1と同様にして参考例6のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は1.1g/m2であった。
[湿潤液6の調製]
水95.975部に固形分50%のコロイダルシリカ(スノーテックス50;平均一次粒子径30nm、アニオン性、日産化学工業社製)4部(固形分2部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液6を得た。
[ Reference Example 6 ]
An inkjet recording medium of Reference Example 6 was obtained in the same manner as Reference Example 1 except that the wetting liquid 1 of Reference Example 1 was changed to the following wetting liquid 6. The dry adhesion amount of colloidal silica at this time was 1.1 g / m 2 .
[Preparation of Wetting Solution 6]
To 95.975 parts of water, 4 parts of colloidal silica (Snowtex 50; average primary particle size 30 nm, anionic, manufactured by Nissan Chemical Industries, Ltd.) 50% solids (2 parts solids) is added, followed by 100 parts solids. % Wetting Liquid 6 was obtained by adding and mixing 0.025 part of a surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.).
[参考例7]
参考例1の湿潤液1を下記湿潤液7とした以外は参考例1と同様にして参考例7のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は1.1g/m2であった。
[湿潤液7の調製]
水94.975部に固形分40%のコロイダルシリカ(スノーテックスXL;平均一次粒子径40nm、アニオン性、日産化学工業社製)5部(固形分2部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液7を得た。
[ Reference Example 7 ]
An inkjet recording medium of Reference Example 7 was obtained in the same manner as Reference Example 1 except that the wetting liquid 1 of Reference Example 1 was changed to the following wetting liquid 7. The dry adhesion amount of colloidal silica at this time was 1.1 g / m 2 .
[Preparation of Wetting Solution 7]
Colloidal silica having a solid content of 40% (Snowtex XL; average primary particle size 40 nm, anionic, manufactured by Nissan Chemical Industries, Ltd.) 5 parts (solid content 2 parts) is added to 94.975 parts of water, and then solid content 100 % Surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.) was added and mixed to obtain a wetting liquid 7.
[参考例8]
参考例1の湿潤液1を下記湿潤液8とした以外は参考例1と同様にして参考例8のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は1.1g/m2であった。
[湿潤液8の調製]
水89.975部に固形分20%のコロイダルシリカ(スノーテックスAK;平均一次粒子径20nm、カチオン性、日産化学工業社製)10部(固形分2部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液8を得た。
[ Reference Example 8 ]
An inkjet recording medium of Reference Example 8 was obtained in the same manner as Reference Example 1 except that the wetting liquid 1 of Reference Example 1 was changed to the following wetting liquid 8. The dry adhesion amount of colloidal silica at this time was 1.1 g / m 2 .
[Preparation of Wetting Solution 8]
To 89.975 parts of water, 10 parts of colloidal silica (Snowtex AK; average primary particle size 20 nm, cationic, manufactured by Nissan Chemical Industries, Ltd.) 10 parts (2 parts of solids) is added, followed by 100 parts of solids. % Surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.) was added and mixed to obtain a wetting liquid 8.
[参考例9]
参考例1の上層塗工組成物1を下記気相法シリカ分散液を使用した下記上層塗工組成物2に変更し、上層の塗工量を8g/m2とした以外は参考例1と同様にして参考例9のインクジェット記録媒体を得た。このときのコロイダルシリカの乾燥付着量は1.1g/m2であった。
[気相法シリカ分散液の調製]
水392部を攪拌しながら、400mPa・秒の粘度を有するジメチルジアリルアンモニウムクロライド重合体の50%水溶液8部(固形分4部)、気相法シリカ(BET法による比表面積90m2/g)100部を添加し、ブレード型分散機を使用して予備分散した。得られた予備分散液をコロイドミルで処理して、固形分濃度20.8%の気相法シリカ分散液を得た。この分散物を水で100倍に希釈し、ガラス基板上に散布して走査電子顕微鏡で観察したところ、観察野において粒子が占める面積の80%以上を、長辺が100〜400nmの粒子が占めていた。
[ Reference Example 9 ]
Change the upper coating composition 1 of Example 1 below upper coating composition 2 using the following fumed silica dispersion, except that the coating amount of the upper layer and 8 g / m 2 and Reference Example 1 Similarly, an ink jet recording medium of Reference Example 9 was obtained. The dry adhesion amount of colloidal silica at this time was 1.1 g / m 2 .
[Preparation of vapor phase silica dispersion]
While stirring 392 parts of water, 8 parts of a 50% aqueous solution of a dimethyldiallylammonium chloride polymer having a viscosity of 400 mPa · s (solid content 4 parts), gas phase method silica (specific surface area 90 m 2 / g by BET method) 100 Part was added and predispersed using a blade type disperser. The obtained preliminary dispersion was treated with a colloid mill to obtain a vapor phase silica dispersion having a solid concentration of 20.8%. When this dispersion was diluted 100 times with water, dispersed on a glass substrate and observed with a scanning electron microscope, 80% or more of the area occupied by the particles in the observation field was occupied by particles having a long side of 100 to 400 nm. It was.
[上層塗工組成物2の調製]
上で得られた気相法シリカ分散液の100部(固形分20.8部)に、けん化度88mol%、4%水溶液の25℃における粘度95mPa・秒のポリビニルアルコール(クラレ社製PVA235)の10%水溶液100部(固形分10部)を添加し、上層塗工組成物を調製した。
[Preparation of upper layer coating composition 2]
To 100 parts (solid content 20.8 parts) of the vapor phase silica dispersion obtained above, a saponification degree of 88 mol%, a 4% aqueous solution of polyvinyl alcohol having a viscosity of 95 mPa · s at 25 ° C. (PVA235 manufactured by Kuraray Co., Ltd.) 100 parts of a 10% aqueous solution (solid content 10 parts) was added to prepare an upper layer coating composition.
[参考例10]
参考例1において、下層上に上層塗工組成物1を塗布し、15秒室温乾燥した後、湿潤液1に5秒間間接触させて湿潤せしめ、温度95℃に加熱したキャスト装置の鏡面クロムメッキシリンダーに、線圧20kN/m、速度20m/minで圧着し、乾燥後にシリンダーより剥離することで参考例10のインクジェット記録媒体を作製した。この時の湿潤液の乾燥前の付着量は57g/m2で、コロイダルシリカの乾燥付着量は0.9g/m2であった。
[ Reference Example 10 ]
In Reference Example 1, the upper layer coating composition 1 was applied on the lower layer, dried at room temperature for 15 seconds, then contacted with the wetting liquid 1 for 5 seconds to be wetted, and heated to a temperature of 95 ° C. for mirror chrome plating. The ink jet recording medium of Reference Example 10 was produced by pressure-bonding to a cylinder at a linear pressure of 20 kN / m and a speed of 20 m / min, and peeling from the cylinder after drying. At this time, the adhesion amount of the wetting liquid before drying was 57 g / m 2 , and the dry adhesion amount of colloidal silica was 0.9 g / m 2 .
[参考例11]
参考例1において、下層上に上層塗工組成物1を塗布した直後、温度95℃に加熱したキャスト装置の鏡面クロムメッキシリンダーに、線圧20kN/m、速度20m/minで圧着、乾燥した後、湿潤液1に5秒間間接触させて湿潤せしめ、温度95℃に加熱したキャスト装置の鏡面クロムメッキシリンダーに、線圧20kN/m、速度25m/minで再度圧着し、乾燥後にシリンダーより剥離することで参考例11のインクジェット記録媒体を作製した。この時の湿潤液の乾燥前の付着量は70g/m2で、コロイダルシリカの乾燥付着量は1.3g/m2であった。
[ Reference Example 11 ]
In Reference Example 1, immediately after applying the upper layer coating composition 1 on the lower layer, after being pressure-bonded and dried on a mirror surface chrome plating cylinder of a casting apparatus heated to a temperature of 95 ° C. at a linear pressure of 20 kN / m and a speed of 20 m / min. Then, it is wetted by contacting with the wetting liquid 1 for 5 seconds, and is again pressure-bonded to the mirror-plated chrome plating cylinder of the casting apparatus heated to a temperature of 95 ° C. at a linear pressure of 20 kN / m and a speed of 25 m / min. Thus, an ink jet recording medium of Reference Example 11 was produced. At this time, the adhesion amount of the wetting liquid before drying was 70 g / m 2 , and the dry adhesion amount of colloidal silica was 1.3 g / m 2 .
[比較例1]
参考例1において、コロイダルシリカを含有しない湿潤液により湿潤処理した以外は参考例1と同様にして、比較例1のインクジェット記録媒体を得た。
[Comparative Example 1]
An inkjet recording medium of Comparative Example 1 was obtained in the same manner as in Reference Example 1 except that the wet treatment was performed with a wetting liquid not containing colloidal silica in Reference Example 1.
[比較例2]
参考例1の湿潤液1を下記湿潤液9とした以外は参考例1と同様にして比較例2のインクジェット記録媒体を得た。
[湿潤液9の調製]
水94.975部に固形分40%のコロイダルシリカ(スノーテックスYL;平均一次粒子径75nm、カチオン性、日産化学工業社製)5部(固形分2部)を添加し、次に固形分100%の界面活性剤(オルフィンE1010;日信化学工業社製)0.025部を添加、混合して湿潤液9を得た。このときのコロイダルシリカの乾燥付着量は1.1g/m2であった。
[Comparative Example 2]
An inkjet recording medium of Comparative Example 2 was obtained in the same manner as Reference Example 1 except that the wetting liquid 1 of Reference Example 1 was changed to the following wetting liquid 9.
[Preparation of Wetting Solution 9]
Colloidal silica having a solid content of 40% (Snowtex YL; average primary particle size 75 nm, cationic, manufactured by Nissan Chemical Industries, Ltd.) 5 parts (solid content 2 parts) is added to 94.975 parts of water, and then solid content 100 % Surfactant (Olfin E1010; manufactured by Nissin Chemical Industry Co., Ltd.) was added and mixed to obtain a wetting liquid 9. The dry adhesion amount of colloidal silica at this time was 1.1 g / m 2 .
[比較例3]
比較例1のインクジェット記録媒体上に、湿潤液1を乾燥前の塗工量で60g/m2塗工し、熱風乾燥機で乾燥することで比較例3のインクジェット記録媒体を得た。
[Comparative Example 3]
On the inkjet recording medium of Comparative Example 1, 60 g / m 2 of wet liquid 1 was applied in a coating amount before drying, and dried with a hot air drier to obtain an inkjet recording medium of Comparative Example 3.
[比較例4]
参考例1の下層塗工組成物1を下記下層塗工組成物3に変更した以外は参考例1と同様にして比較例4のインクジェット記録媒体を得た。
[下層塗工組成物3の調製]
水350部に湿式合成シリカ(トクヤマ社製ファインシールX−37B)100部を添加した後ノコギリ型ブレードを有する分散機を用いて十分に分散した。次いで固形分48%のスチレン−ブタジエン(SBR)ラテックス(JSR社製0623N)83.3部(固形分40部)を添加・混合して下層塗工組成物3を得た。
[Comparative Example 4]
An inkjet recording medium of Comparative Example 4 was obtained in the same manner as Reference Example 1 except that the lower layer coating composition 1 of Reference Example 1 was changed to the lower layer coating composition 3 shown below.
[Preparation of lower layer coating composition 3]
After adding 100 parts of wet synthetic silica (Fine Seal X-37B manufactured by Tokuyama Co., Ltd.) to 350 parts of water, it was sufficiently dispersed using a disperser having a saw blade. Next, 83.3 parts (solid content 40 parts) of a styrene-butadiene (SBR) latex having a solid content of 48% (JSR Corporation 0623N) was added and mixed to obtain a lower coating composition 3.
[比較例5]
[下層塗工組成物4の調製]
水350部に水酸化ナトリウム2部を溶解し、ここに湿式合成シリカ(トクヤマ社製ファインシールX−37B)100部を添加した後ノコギリ型ブレードを有する分散機を用いて十分に分散した。次いでけん化度98.5mol%、4%水溶液の粘度25mPa・秒のシリル変性ポリビニルアルコール(クラレ社製Rポリマー1130)の12%水溶液200部(固形分24部)を添加・混合して下層塗工組成物4を得た。
[Comparative Example 5]
[Preparation of lower layer coating composition 4]
2 parts of sodium hydroxide was dissolved in 350 parts of water, 100 parts of wet synthetic silica (Fukuseal X-37B manufactured by Tokuyama Co., Ltd.) was added thereto, and then sufficiently dispersed using a disperser having a saw blade. Next, 200 parts of a 12% aqueous solution (24 parts solids) of a silyl-modified polyvinyl alcohol (R polymer 1130 manufactured by Kuraray Co., Ltd.) having a saponification degree of 98.5 mol% and a 4% aqueous solution with a viscosity of 25 mPa · s was added and mixed to form a lower layer coating. Composition 4 was obtained.
[中間層塗工組成物1の調製]
水96部に四ホウ酸ナトリウム十水和物4部を添加し、攪拌溶解して中間層塗工組成物1を調製した。
[Preparation of Intermediate Layer Coating Composition 1]
4 parts of sodium tetraborate decahydrate was added to 96 parts of water, and dissolved by stirring to prepare an intermediate layer coating composition 1.
[インクジェット記録媒体の作製]
坪量157g/m2の原紙(三菱製紙社製ダイヤフォーム)上に、下層塗工組成物4を、乾燥後の塗工量が10g/m2となるようにエアナイフコーターを用いて塗工し、熱風型乾燥機を用いて乾燥させた。次いで得られた塗工紙をソフトカレンダーを用いて処理した後、中間層塗工組成物1を乾燥後の塗工量が0.2g/m2となるように塗工し、熱風型乾燥機を用いて乾燥させた。さらに上層塗工組成物1を、乾燥後の質量が10g/m2となるようにエアナイフコーターを用いて塗工し、熱風型乾燥機を用いて乾燥させた。さらに得られた塗工紙をソフトカレンダーを用いて処理した。この塗工紙の塗工面を、水に5秒間接触させて湿潤した後、キャスト装置の90℃に加熱した鏡面クロムメッキシリンダーに、線圧20kN/m、速度25m/minで圧着し、乾燥後にシリンダーより剥離することで比較例5のインクジェット記録媒体を作製した。
[Preparation of inkjet recording medium]
On the base paper (Diafoam made by Mitsubishi Paper Industries) having a basis weight of 157 g / m 2 , the lower layer coating composition 4 is applied using an air knife coater so that the coating amount after drying becomes 10 g / m 2. Then, it was dried using a hot air dryer. Next, the obtained coated paper was treated using a soft calender, and then the intermediate layer coating composition 1 was coated so that the coating amount after drying was 0.2 g / m 2, and a hot air dryer And dried. Furthermore, the upper layer coating composition 1 was applied using an air knife coater so that the mass after drying was 10 g / m 2, and dried using a hot air dryer. Furthermore, the obtained coated paper was processed using a soft calendar. The coated surface of this coated paper was wetted by contact with water for 5 seconds, and then pressure-bonded to a mirror chrome plating cylinder heated to 90 ° C. at a linear pressure of 20 kN / m at a speed of 25 m / min. The ink jet recording medium of Comparative Example 5 was produced by peeling from the cylinder.
[光沢の評価]
光沢の評価は、JIS−Z8741に従って60度鏡面光沢度を測定した。ここで光沢度が60%以上の記録媒体は高い光沢を有する。
[Gloss evaluation]
For the evaluation of gloss, the 60-degree specular gloss was measured according to JIS-Z8741. Here, a recording medium having a glossiness of 60% or more has high gloss.
[写像性の評価]
写像性の評価は、スガ試験機社製写像性測定器を用い、測定角45°、光学くし幅2.0mmにて測定を行った。本方法による測定においては一般に、60以上の写像性を与える記録媒体は高い光沢感を有し、65以上の写像性を与える記録媒体は非常に高い光沢感を有する。
[Evaluation of image clarity]
The evaluation of image clarity was performed using a image clarity measuring device manufactured by Suga Test Instruments Co., Ltd. at a measurement angle of 45 ° and an optical comb width of 2.0 mm. In the measurement by this method, in general, a recording medium giving 60 or more image clarity has a high gloss feeling, and a recording medium giving 65 or more image clarity has a very high gloss feeling.
[インク吸収性の評価]
キヤノン社製インクジェットプリンター(PIXUS 850i)により所定の評価画像を印刷し、各記録媒体のインク吸収性を、画像の細部の判読性を基準とし次の4段階に分類した。ここで、Dは実用上問題があるレベルである。
A;印画部にムラや滲みがなく、非常に良好
B;印画部の異なる色の境界部に若干滲みが確認されるものの、良好
C;異なる色の境界部の滲みが顕著になり、ベタ部に吸収ムラが若干確認される
D;全般に色の境界部で滲みが確認でき、ベタ部の吸収ムラも顕著
[Evaluation of ink absorbency]
A predetermined evaluation image was printed by an inkjet printer (PIXUS 850i) manufactured by Canon Inc., and the ink absorbability of each recording medium was classified into the following four stages based on the legibility of image details. Here, D is a practically problematic level.
A: No unevenness or blurring in the print portion, very good B: Some blurring is observed in the boundary portion of different colors in the print portion, but good C: Bleeding in the boundary portion of different colors becomes remarkable, and the solid portion Absorption unevenness is slightly confirmed in D: In general, bleeding can be confirmed at the boundary of the color, and uneven absorption in the solid portion is also remarkable.
[顔料インク適性の評価]
セイコーエプソン社製インクジェットプリンター(PX−G900;顔料インク使用)により黒のグラデーションパターン(100%−0%階調)を印刷し、各記録媒体の顔料インク適性を、画像の色ムラや発色性を基準とし次の4段階に分類した。ここでDは実用上問題があるレベルである。
A;印画部に色ムラや発色性不良がなく、非常に良好
B;印画部に若干の色ムラが見られるものの、発色性不良はなく、良好
C;印画部に色ムラが散見され、一部発色性不良が見られる
D;印画部に著しい色ムラが視認でき、インクの落ち込みにより発色性も不良
[Evaluation of suitability of pigment ink]
A black gradation pattern (100% -0% gradation) is printed by an ink-jet printer (PX-G900; using pigment ink) manufactured by Seiko Epson Co., Ltd. The standard was classified into the following four stages. Here, D is a level having a problem in practical use.
A: There is no color unevenness or poor color developability in the print portion, and it is very good. B: Although some color unevenness is seen in the print portion, there is no color developability failure, and C: Color unevenness is scattered in the print portion. D: Defect in color development is observed D: Remarkable color unevenness is visible in the print area, and color development is also poor due to ink drop.
[強度の評価]
記録媒体の光沢面に、市販の上質紙をのせ、その上に一辺が5cmで質量1Kgの立方体の分銅の下部に直径5mmのゴム板を3個貼り付けたおもりをのせ、一定速度で該上質紙を引っ張り、光沢表面の傷の度合いを目視判定した。ここで、Dは実用上問題となるレベルである。
A;表面に傷は確認できない
B;表面に若干の傷が視認できる
C;表面に薄い傷が視認できる
D;表面に深い傷または光沢感の異なる部位が視認できる
[Evaluation of strength]
Place a commercially available high-quality paper on the glossy surface of the recording medium, and place a weight on which three rubber plates with a diameter of 5 mm are attached to the bottom of a cubic weight with a side of 5 cm and a mass of 1 kg. The paper was pulled and the degree of scratches on the glossy surface was visually judged. Here, D is a level causing a practical problem.
A; No scratches can be confirmed on the surface B; Some scratches can be visually recognized on the surface C; Thin scratches can be visually recognized on the surface D;
実施例1、各参考例、各比較例で得られた記録媒体の光沢、写像性、インク吸収性、顔料インク適性、強度を表1に示す。 Table 1 shows the gloss, image clarity, ink absorbability, pigment ink suitability, and strength of the recording media obtained in Example 1, each reference example , and each comparative example.
表1より、下層を吸水性無機顔料、ラテックス、ホウ酸またはその塩を含有する塗工組成物から形成し、上層をサブミクロン顔料、ポリビニルアルコールを含有する塗工組成物から形成し、該塗工層を、平均1次粒子径40nm以下のコロイダルシリカを少なくとも含有する湿潤液で処理後にキャスト処理をした実施例1および参考例1〜11は、高い光沢と良好なインク吸収性および顔料インク適性を有し、塗工層最表面の耐傷性が良好であることがわかる。下層塗工組成物にコロイダルシリカを含有する実施例1は、インク吸収性が非常に高まる。
From Table 1, the lower layer is formed from a coating composition containing a water-absorbing inorganic pigment, latex, boric acid or a salt thereof, and the upper layer is formed from a coating composition containing a submicron pigment and polyvinyl alcohol. Example 1 and Reference Examples 1 to 11 in which the working layer was treated with a wetting liquid containing at least a colloidal silica having an average primary particle size of 40 nm or less and cast-treated were high gloss, good ink absorbability, and suitability for pigment ink. It can be seen that the scratch resistance of the outermost surface of the coating layer is good. In Example 1 in which colloidal silica is contained in the lower layer coating composition, the ink absorbability is greatly enhanced.
湿潤液による処理を行わない比較例1および、湿潤液に使用するコロイダルシリカの平均一次粒子径が大きい比較例2は、塗工層表面の強度が低いかまたは光沢感が劣り、傷が目立ちやすい。上層まで塗工し、キャスト処理を行った後で湿潤液を塗布した比較例3では、均一で平坦な塗工層を形成できず光沢感が劣り、また下層塗工組成物にポリビニルアルコールを使用し、中間層としてホウ砂を塗布した比較例5では、塗工層が堅く、熱可塑性が低いために、高い光沢を得ることが難しい。ホウ砂を使用していない比較例4は、亀裂の制御ができず、顔料インクが塗工層に浸透してしまい、均一で鮮やかな画像が得られない。 Comparative Example 1 in which the treatment with the wetting liquid is not performed and Comparative Example 2 in which the average primary particle diameter of the colloidal silica used in the wetting liquid is large are low in the strength of the coating layer surface or inferior in glossiness, and scratches are easily noticeable. . In Comparative Example 3 in which the upper layer was applied and the wetting liquid was applied after the casting process was performed, a uniform and flat coating layer could not be formed and the gloss was inferior, and polyvinyl alcohol was used for the lower layer coating composition. In Comparative Example 5 in which borax was applied as the intermediate layer, it was difficult to obtain high gloss because the coating layer was hard and the thermoplasticity was low. In Comparative Example 4 that does not use borax, the crack cannot be controlled, and the pigment ink penetrates into the coating layer, so that a uniform and vivid image cannot be obtained.
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JP2005317135A JP4638324B2 (en) | 2005-10-31 | 2005-10-31 | Inkjet recording medium |
US11/991,500 US7763333B2 (en) | 2005-09-07 | 2006-09-07 | Ink jet recording medium |
DE112006002375.6T DE112006002375B4 (en) | 2005-09-07 | 2006-09-07 | Inkjet recording medium |
PCT/JP2006/317745 WO2007029770A1 (en) | 2005-09-07 | 2006-09-07 | Ink jet recording medium |
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JP5210116B2 (en) * | 2008-10-27 | 2013-06-12 | 三菱製紙株式会社 | Inkjet recording medium |
JP5215811B2 (en) * | 2008-10-27 | 2013-06-19 | 北越紀州製紙株式会社 | Method for producing cast coated paper |
JP5180855B2 (en) * | 2009-01-27 | 2013-04-10 | 三菱製紙株式会社 | Inkjet recording material |
JP5463176B2 (en) * | 2010-03-19 | 2014-04-09 | 北越紀州製紙株式会社 | Glossy paper for inkjet recording and method for producing the same |
JP5766989B2 (en) * | 2011-03-23 | 2015-08-19 | 北越紀州製紙株式会社 | Cast-coated paper and manufacturing method thereof |
EP3000610B1 (en) | 2014-09-24 | 2017-07-19 | Canon Kabushiki Kaisha | Recording medium |
EP3000611B1 (en) | 2014-09-24 | 2019-08-28 | Canon Kabushiki Kaisha | Recording medium |
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JP2000141868A (en) * | 1998-11-12 | 2000-05-23 | Nippon Kakoh Seishi Kk | Ink jet recording sheet and its manufacture |
JP2000211248A (en) * | 1999-01-26 | 2000-08-02 | Nippon Kakoh Seishi Kk | Manufacture of ink jet recording paper |
WO2003101745A1 (en) * | 2002-06-04 | 2003-12-11 | Canon Kabushiki Kaisha | Recording medium for ink and process for producing the same |
WO2003101746A1 (en) * | 2002-06-04 | 2003-12-11 | Canon Kabushiki Kaisha | Recording medium having ink receptive layer and process for producing the same |
JP2005305686A (en) * | 2004-04-19 | 2005-11-04 | Fuji Photo Film Co Ltd | Sheet for inkjet recording, and recording method |
JP2007038651A (en) * | 2005-07-01 | 2007-02-15 | Oji Paper Co Ltd | Method for manufacture of ink jet recording sheet |
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JP2000141868A (en) * | 1998-11-12 | 2000-05-23 | Nippon Kakoh Seishi Kk | Ink jet recording sheet and its manufacture |
JP2000211248A (en) * | 1999-01-26 | 2000-08-02 | Nippon Kakoh Seishi Kk | Manufacture of ink jet recording paper |
WO2003101745A1 (en) * | 2002-06-04 | 2003-12-11 | Canon Kabushiki Kaisha | Recording medium for ink and process for producing the same |
WO2003101746A1 (en) * | 2002-06-04 | 2003-12-11 | Canon Kabushiki Kaisha | Recording medium having ink receptive layer and process for producing the same |
JP2005305686A (en) * | 2004-04-19 | 2005-11-04 | Fuji Photo Film Co Ltd | Sheet for inkjet recording, and recording method |
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