JP4636912B2 - Oxygen concentrator - Google Patents

Description

  The present invention relates to an oxygen concentrator, and more particularly to a portable medical oxygen concentrator.

  Conventionally, oxygen concentrators used in oxygen inhalation methods that are effective for treating patients with respiratory diseases such as chronic bronchitis use zeolite as an adsorbent that permeates oxygen in the air and selectively adsorbs nitrogen. The adsorption method used is widely used.

However, this type of oxygen concentrator is usually used by a patient at home, but the nasal cannula is made of a flexible synthetic resin, which makes it uncomfortable when inhaling concentrated oxygen from the nozzle. (Patent Document 1: JP-A-8-187290).
JP-A-8-187290

  The present invention for solving the above problems is a portable medical oxygen concentrator that can be used even when a patient is at home and / or going out (including when moving in a car) and reduces discomfort during breathing. To provide an apparatus.

In order to solve the above problem, the oxygen concentrator of the present invention, adsorption column for removing a compressor for compressing air taken from the air inlet, the components other than oxygen in the compressed air And a product tank for accumulating concentrated oxygen from which components other than oxygen have been removed, and a portable medical oxygen concentrator to which a nasal cannula is detachable, wherein the nasal cannula nozzle has an aroma generating part A fragrance generating member that constitutes the fragrance generating section (the corrugated paper is formed of a corrugated paper in which a plate-like thin paper with a thickness of 50 to 100 μm and a wavy thin paper with a thickness of 50 to 100 μm are combined , Plant fibers, viscose rayon, cellulose, and acetate are preferred, and polyamide-based, polyester-based, polyurethane-based, polyacrylonitrile-based, polyvinyl alcohol It is characterized in that a synthetic fiber such as a rucol-based synthetic fiber, polyamide-based, polyester-based, polyurethane-based, polyacrylonitrile-based or polyvinyl alcohol-based is formed into a porous or sponge-like three-dimensional network structure . The medical oxygen supply device of the present invention is a medical oxygen supply device for supplying concentrated oxygen to a patient from a portable oxygen cylinder by a nasal cannula, wherein the nasal cannula is detachable, and the nozzle of the nasal cannula The fragrance generating member is formed of corrugated paper that is a combination of plate-like thin paper with a thickness of 50 to 100 μm and corrugated thin paper with a thickness of 50 to 100 μm, and the corrugated paper The paper is preferably vegetable fiber, viscose rayon, cellulose, acetate, and polyamide, polyester, polyester Re-urethane, polyacrylonitrile, polyvinyl alcohol synthetic fiber, polyamide, polyester, polyurethane, polyacrylonitrile, polyvinyl alcohol synthetic fiber formed into a porous or sponge-like three-dimensional network structure It is characterized by being.

  According to the oxygen concentrator of the present invention, it is small, light, and has low power consumption, and can be portable even when the patient is out, and the unpleasant feeling due to the synthetic resin odor during breathing is reduced.

  FIG. 1 is an external perspective view (a) of an oxygen concentrator (portable medical oxygen concentrator) corresponding to an embodiment of the present invention, an external view (b) of a display / operation panel unit, and FIG. It is a block diagram which shows an example. The thick lines and arrows indicate the flow direction of the piping channel (conduit) and air (concentrated oxygen).

As shown in FIG. 2, the air taken into the oxygen concentrator 1 from the air intake 100 is taken in from the air intake 100, and after dust is removed by the filter 101 and the intake filter 102 that also serves as a silencer buffer. Compressed by a compressor (compression means) 105. The compressor (compression means) 105 is cooled by a cooling fan 104.

  The compressed air is filled with an adsorbent via a three-way switching valve (pilot type three-way electromagnetic valve) 107 as a channel switching means for switching the piping channel, and two adsorption cylinders 108a, which are arranged in parallel, It is sent to one of 108b.

  Gas separation is performed in the adsorption cylinders 108a and 108b, and the produced oxygen-enriched gas is temporarily sent to the product tank 111, and then further passed through a pressure regulator 112 and a flow rate regulator (flow rate setting unit) 115. Thus, the flow rate based on the pressure and the flow rate is controlled (at this time, the oxygen concentration is detected by the oxygen concentration sensor 114 connected to the pressure regulator 112), and a respiratory synchronizer (demand valve: not necessarily required) 116 is turned on. Then, it is concentrated to about 90% of the maximum flow rate of 2 L / min by the patient from the oxygen supply outlet (one-touch oxygen outlet) 117 of the oxygen concentrator 1 through the nasal cannula 2, 20 and the nostril insertion nozzle 2 a (see FIG. 1). Oxygen is supplied. Here, in a broad sense, the nasal cannula includes even a socket.

Further, in order to exhaust (exhaust) components other than the adsorbed oxygen, an exhaust passage is formed by the decompression means VP, the exhaust muffler 120, and the exhaust port 121 of the compressor 105. An open valve (vacuum break valve) 118 is provided in the exhaust passage.

The oxygen concentrator 1 is normally driven by a commercial power source via an AC power connector 130 connected to an AC power source and a switching power source unit 125. When the AC power connector 130 is not connected when going out, power is supplied from the AC battery (rechargeable battery) 127 by the switching power supply unit 125.

Reference numeral 126 denotes a power switch, and 128 denotes a display unit. The display unit 128 is formed of an LED or the like, and is an operation lamp 128a that is in an operation state (lights up or blinks in green during normal operation / lights up or blinks in red when an error occurs or stops), and a battery remaining amount display (from green to red) The battery remaining amount display unit 128b and the inspection lamp 128c are configured to display a plurality of colors (for example, six colors). It should be noted that the oxygen lamp 128d indicating the state of oxygen concentration (lights up or blinks in green at a predetermined concentration / lights up or blinks in red when out of a predetermined concentration range), respiratory synchronization monitor display (lights up or blinks in green during respiratory synchronization control) Etc. may be displayed.

  This oxygen concentrating device 1 realizes miniaturization, weight reduction, and low power consumption for extending the driving time when the battery is driven and for improving convenience when the patient is out / in the room. Various ideas have been made for this purpose, and will be described in detail below.

<Intake filter>
The intake filter 102 has a silencing structure, and has an integral structure that also has a filter inside. The volume is about 200 cc, and the weight is about 120 gw.

<Compressor>
The compressor 105 has a total weight of about 1 kgw, and is driven and controlled by a control unit (CPU) 124, a motor control unit 123, and a variable speed controller 123a. The compressor 105 has both a pressurizing function (pressurizing means: P) and a decompressing function (depressurizing means: VP). The rotation speed of the compressor 105 is controlled according to the oxygen flow rate taken out, and the speed is controlled between 500 rpm and 3000 rpm.

The operating life when rotating at the optimum speed (about 1700 rpm) is about 15000 hours. The operating temperature surrounding the compressor / motor system is preferably between 0 ° C and 40 ° C. The voltage for the compressor 105 is preferably 12 V or 24 V DC (power source obtained from an adapter such as an automobile), and the power consumption is controlled at about 45 to 80 W. In order to cool the compressor 105 and, if possible, the entire oxygen concentrator 1, at least two cooling fans (cooling means) 104 such as a shaft-mounted fan or a blower with power consumption of about 2.7 W are attached to the compressor 105. Can be. The maximum noise pressure level of the oxygen concentrator 1 is 35 dBA or less at the maximum rotation speed to be controlled, and 33 dBA when the concentrated oxygen flow rate is 1 L / min or less. The compressor 105 is adapted to compress air to 100 kPa, preferably 60 kPa or less.

The compressor 105 can be operated at various speeds, provides the necessary vacuum / pressure levels and flow rates, produces little noise and vibration, generates little heat, is small and light, and has little power Is preferable. A variable speed controller (variable speed control means) 123a is provided in order to reduce power consumption required for the compressor 105 with respect to a power source such as a rechargeable battery 127 or another commercial power source. By providing the variable speed controller 123a, the speed of the compressor 105 can be changed based on the activity level of the patient and the environmental conditions.

For example, the variable speed controller 123a reduces the drive (rotation) speed of the compressor 105 when it is determined that the patient's oxygen demand is relatively low, such as when the patient is sitting, sleeping, or in a low place. Speed can be increased when it is determined that the patient's oxygen demand is relatively high or increased, such as when standing, active, or at high altitude. This reduces the power consumption of the entire oxygen concentrator 1, extends the life of the rechargeable battery 127 when driven by the rechargeable battery 127, reduces the weight and size of the rechargeable battery 127, and reduces the degree of wear of the compressor 105. To extend the life and improve the reliability.

<3-way switching valve / control>
In the conventional apparatus, an electromagnetic valve generally called a direct acting type is used, and the operation of the valve is based on electric force. This type of solenoid valve has a problem of high power consumption because the main valve is operated by direct electric power alone. The pilot-type three-way switching valve 107 employed in the oxygen concentrator 1 can be operated using a small amount of power consumption and air pressure from the compressor, so that the power is greatly reduced (from 8 W to 0.5 W). Reduced).

<Open valve>
The form of the compressor 105 employed in the oxygen concentrator 1 has both a pressurizing function (pressurizing means: P) and a decompressing function (depressurizing means: VP). By adopting this type of compressor, an oxygen recovery rate can be increased and the concentration unit can be made smaller than an oxygen concentrator constituted only by pressurizing means. However, the integrated compressor has a problem that the vibration is larger than that of the compressor dedicated to pressurization or the compressor dedicated to vacuum. In particular, in the oxygen concentration process, the vibration becomes intense during the pressure equalization step. During the pressure equalization process, the flow path of the three-way switching valve 107 is in communication between the pressure function side and the suction cylinder side, and the pressure reducing function side is shut off, so that an extremely high vacuum state exists between the three-way switching valve and the pressure reducing means. It is because it becomes. In order to solve this problem, first, an open valve 118 communicating with the outside air is provided in the flow path, and further, the open valve 118 is operated to be opened by the control unit 124 in synchronization with the pressure equalization step. Thus, outside air enters the flow path, and the flow path is closer to the atmospheric pressure. Due to this action, the compressor 105 is in a state close to a no-load state, so that the occurrence of vibrations can be prevented, and it also contributes to noise reduction and low power consumption.

<Adsorption cylinder>
Adsorption cylinders 108a and 108b as gas separation means have at least two adsorption cylinders arranged in parallel, and the adsorbent to be filled has a granule measurement value of less than 1 mm, and SiO ₂ / Al ₂ X-type zeolite having an O ₃ ratio of 2.0 to 3.0 and at least 88% of Al ₂ O ₃ tetrahedral units fused with lithium cations are preferred.

<Pressure regulator>
In the product tank 111 of FIG. 2, since the pressure fluctuates in synchronization with the pressure in the adsorption cylinder, the pressure regulator 112 includes a relief valve (open valve) 112a and a pressure reducing valve 112c to depressurize concentrated oxygen, It functions to be almost constant pressure. Furthermore, as shown in FIG. 4, it has a relief function (relief valve) 112a and a filter function (filter 112b) when the oxygen discharge pressure (secondary pressure) rises abnormally. Compared with the type in which parts are installed, the workability such as small size, light weight and maintenance can be improved.

A flow rate setting device is installed on the downstream side of the pressure regulator. This flow rate setting device limits the flow rate with an orifice, and the hole diameter is 120 to 150 at a minimum, although it depends on the discharge pressure to be set. A pore diameter (average pore diameter) of about a micron (micrometer) is set. Therefore, it is preferable that the filter used here has a pore diameter (average pore diameter) of 100 microns or less (micrometer) or less in terms of obtaining a stable flow rate. The relief function is intended to protect the fine pressure sensor used when detecting intake air.

<Respirator (demand valve) / Control>
When the control unit 124 determines that the oxygen flow rate in the flow rate setting unit 115 is set to a predetermined flow rate (for example, 1.25 L / min or more) and the battery 127 is driven, the power consumption of the rechargeable battery 127 is reduced. In order to hold down, by the sequence control shown in FIG. 5, the control unit 124 and the respiration synchronization control unit (demand control unit) 122 perform substantially 2 L / min with the concentration oxygen generation capability and respiration synchronization control (demand control) of 1 L / min. It is possible to handle up to oxygen flow rate. For this reason, the power consumption is about 50 W at the flow rate of concentrated oxygen of 2 L / min.

<Power supply>
In order for the oxygen concentrator 1 to have a lightweight main body of 10 kgw or less and to function properly as a portable system, it must be supplied with power from an appropriate rechargeable power source. Conventionally, the battery used in such a system has an unclear remaining capacity, and it has been difficult to predict the remaining battery capacity due to a decrease in capacity due to repeated use. The power source of the oxygen concentrator 1 can be charged / discharged about several hundred times, and has a management function such as the remaining battery level, the number of charge / discharge cycles used, the degree of deterioration, and the output voltage. The charge capacity and the number of times of charge / discharge are displayed on the display unit 128b (see FIG. 1B) or can be read by an external monitor device via the communication connector 129 (see FIG. 2).

With this function, it is possible to manage the remaining amount as the actual value of the battery according to the degree of deterioration, not the uncertain remaining amount as in the conventional battery. The rechargeable battery 127 is preferably detachably attached to the oxygen concentrator 1 and preferably has a structure in which the rechargeable battery 127 is stacked in the form of lithium ions and has an output voltage of 21.0 to 29.0 V. Including. In addition, the weight is about 1.5 kgw, and when performing respiration synchronization control, an operation for a maximum of 3 hours is possible when the concentrated oxygen flow rate is a maximum of 2 L / min. The oxygen concentrator 1 can be supplied from other portable energy sources besides the lithium ion battery. For example, rechargeable or replaceable fuel cells can be used. Although the oxygen concentrator 1 is generally described as being powered by a single rechargeable battery 127, the oxygen concentrator 1 can also be powered by a number of batteries. Thus, “battery” as used herein includes one or more batteries. Further, the rechargeable battery 127 may include one or more internal and / or external batteries. The rechargeable battery 127 or the battery module including the battery 127 is preferably detachable from the oxygen concentrator 1. The rechargeable system 100 can use a standard internal battery, a low cost battery, an extended operating internal battery, or a secondary battery external to the clip mounting module.

The oxygen concentrator 1 can include a built-in adapter that includes a battery charger 143 that can be connected to the charging connector 131 and one or more plugs (not shown). Is powered from a DC power source (eg, a car cigarette lighter adapter) and / or from an AC power source (eg, AC wall socket of a commercial power source in a home or office), while the battery 127 is connected to the DC or AC power source. It is comprised so that it may be charged from. The adapter or charger 143 can also be a separate accessory. For example, the adapter may be a separate cigarette writer adapter 144 that drives the oxygen concentrator 1 and / or charges the battery 127 in an automobile.

A separate AC adapter may be used to convert AC from the output to DC for use in the oxygen concentrator 1 and / or to charge the battery 127. Other examples of adapters include adapters for use with wheelchair batteries or other carts.

The caster (mounting base) 142 on which the oxygen concentrator 1 is mounted can be considered as a part of the oxygen concentrator 1 or an accessory independent of the oxygen concentrator 1. The caster 142 may include one or more additional charging attachments (not shown) connected to a charger (not shown) to charge a spare battery pack (not shown). . Having the charging attachment and one or more additional battery packs allows the patient to go out for longer periods of time and improve their QOL. The patient can always have an additional, freshly charged battery 127.

<Respiration synchronization control>
When the entire oxygen concentrator 1 is driven by the rechargeable battery 127, in order for the patient to use the concentrated oxygen more efficiently, a control synchronized with breathing is performed. During normal breathing, the patient spends about 1/3 of the inspiration / expiration cycle time on inspiration and the remaining 2/3 on exhalation. The enriched oxygen generated during exhalation is unnecessary for the patient, and as a result, the additional battery power that efficiently provides this surplus enriched oxygen flow is wasted. By supplying the concentrated oxygen produced during exhalation during inspiration, if the inspiration / expiration cycle is 1 (inspiration): 2 (exhalation), then triple inspiration It is possible to supply up to a flow rate. Thus, by performing respiratory synchronization control, it is possible to reduce the size and power consumption of the apparatus.

<Various sensors>
The oxygen concentrator 1 is equipped with an oxygen sensor 114 as standard, but includes various sensors such as an acceleration sensor 125, a GPS (global position sensor) 134, a shock sensor 132, a pulse sensor, a blood pressure sensor, and a blood oxygen saturation sensor. Etc. can be attached as an option. A galvanic cell type, an ultrasonic type, a zirconia type or the like can be used as the oxygen sensor employed, but a zirconia type oxygen sensor is preferred from the viewpoint of size and measurement accuracy. However, the method called the zirconia method has a problem that power consumption is high because the zirconia polymer film must be heated by a heater. In order to reduce power consumption, especially during battery operation, it is effective to minimize power consumption by operating intermittently (heating the heater intermittently) instead of continuous measurement (heating the heater continuously). When the measured value by the oxygen sensor 114 is out of the predetermined range, the measurement reliability can be improved by switching to the continuous measurement for a predetermined period. In addition, when it is confirmed that it is within a predetermined range by continuous measurement for a predetermined period, the measurement may be automatically returned to intermittent measurement.

<Aroma generation part>
In FIG. 1, a fragrance generating part is provided at a proper position of the nasal cannula in order to reduce the tube smell made of synthetic resin. For example, in a nasal cannula 2 in which a nasal cannula is connected to the oxygen supply port 117 via a socket 117a with a single touch, the nostril insertion nozzle 2a can be used as an aroma generating part. In this case, the nostril insertion nozzle 2a is easy to attach and detach, and is preferably disposable.

For example, in the type of nasal cannula 20 that includes the extension tube 20b and connects the nasal cannula to the oxygen supply port 117 via the socket 117a with a single touch, the nostril insertion nozzle 2a and / or the extension tube 20b is used as the fragrance generating part. Can do. In this case, if a nose generating part is provided in the nostril insertion nozzle 2a and the extension tube 20b, the distance that the concentrated oxygen passes through the aroma generating part becomes long, and the effect of reducing the tube odor made of synthetic resin becomes larger. The nostril insertion nozzle 2a is easy to attach and detach, and is preferably disposable.

<Structure of aroma generating part>
FIG. 3 shows a longitudinal sectional structure (a) and a transverse sectional structure (b) of the aroma generating member 200 of the aroma generating parts 2a, 20a. Corrugated paper combining a thin paper sheet 200a having a plate-like thickness of about 50 to 100 μm and a thin paper sheet 200b having a wavy thickness of about 50 to 100 μm is preferably used. After this corrugated paper is dissolved in a fragrance (fragrance), for example, citrus fragrance (fragrance), fruit fragrance (fragrance), menthol, etc. in a solvent such as ethanol, the solvent is removed by drying, and the fragrance generating part is can get. In an oxygen concentrator equipped with a humidifying part (humidifying bottle), a granular fragrance (fragrance) is placed in the humidifying part (humidifying bottle), and this humidifying part (humidifying bottle) has a function as an aroma generating part. It may be allowed. With such corrugated paper, there is little pressure loss with respect to the flow of concentrated oxygen, and concentrated oxygen at a substantially set flow rate is supplied to the patient from the nostril insertion nozzle 2a.

As a constituent material of corrugated paper, vegetable fiber, viscose rayon, cellulose and acetate are preferable, and synthetic fibers such as polyamide, polyester, polyurethane, polyacrylonitrile, and polyvinyl alcohol are also possible. Any material can be used as long as it can be processed.

Further, synthetic fibers such as polyamide, polyester, polyurethane, polyacrylonitrile, and polyvinyl alcohol may be formed into a porous three-dimensional network structure or in a sponge shape.

Although the embodiments have been described above, the oxygen concentrator of the present invention is not limited to these, and may be a membrane-type oxygen concentrator. Further, the present invention can also be applied to an oxygen concentrator equipped with a humidifying bottle such as a detachable humidifying bottle that stores water therein. The present invention can also be applied to an oxygen supply device that supplies high concentration oxygen from a portable oxygen cylinder through a nasal cannula.

It is a figure which shows the external appearance of the oxygen concentration apparatus corresponding to this invention. It is a block diagram of the configuration of the oxygen concentrator of the present invention. It is a figure which shows the structure of the fragrance generating part of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Oxygen concentrator, 2,20 ... Nasal cannula, 2a, 20a ... Nozzle insertion nozzle (fragrance generating part), 101 ... Filter, 102 ... Intake filter, 105 ... Compressor, 107 ... Solenoid valve, 108a, b ... Adsorption cylinder, 112 ... Pressure regulator, 116 ... Respirator, 114 ... Oxygen sensor, 127 ... Battery, 200 ...・ Aroma generating material

Claims (2)

A compressor (105) for compressing air taken in from an air intake, an adsorption cylinder (108a, 108b) for removing components other than oxygen of the compressed air, and components other than oxygen A portable medical oxygen concentrating device (1) comprising a product tank (111) for accumulating removed concentrated oxygen and having a removable nasal cannula (2, 20) ,
A fragrance generating part is provided in the nozzle (2a, 20a) of the nasal cannula (1) ,
The fragrance generating member (200) constituting the fragrance generating part is
Formed of corrugated paper, which is a combination of plate-like thin paper (200a) having a thickness of 50 to 100 μm and corrugated thin paper (200b) having a thickness of 50 to 100 μm,
The corrugated paper is preferably vegetable fiber, viscose rayon, cellulose, acetate, and polyamide-based, polyester-based, polyurethane-based, polyacrylonitrile-based, polyvinyl alcohol-based synthetic fiber, polyamide-based, polyester-based, polyurethane-based, polyacrylic. A portable medical oxygen concentrator characterized in that a synthetic fiber of nitrile or polyvinyl alcohol is formed into a porous or sponge-like three-dimensional network structure . A medical oxygen supply device for supplying concentrated oxygen to a patient by a nasal cannula from a portable oxygen cylinder,
The nasal cannula is detachable, and a fragrance generating part is provided in the nozzle of the nasal cannula,
The fragrance generating member constituting the fragrance generating part is
It is made of corrugated paper that is a combination of sheet-like thin paper with a thickness of 50-100 μm and corrugated thin paper with a thickness of 50-100 μm,
The corrugated paper is preferably vegetable fiber, viscose rayon, cellulose, acetate, and polyamide-based, polyester-based, polyurethane-based, polyacrylonitrile-based, polyvinyl alcohol-based synthetic fiber, polyamide-based, polyester-based, polyurethane-based, polyacrylic. A medical oxygen supply device, wherein a synthetic fiber of nitrile type or polyvinyl alcohol type is formed into a porous or sponge-like three-dimensional network structure .

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