JP4636041B2 - Driving machine - Google Patents

Driving machine Download PDF

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Publication number
JP4636041B2
JP4636041B2 JP2007064321A JP2007064321A JP4636041B2 JP 4636041 B2 JP4636041 B2 JP 4636041B2 JP 2007064321 A JP2007064321 A JP 2007064321A JP 2007064321 A JP2007064321 A JP 2007064321A JP 4636041 B2 JP4636041 B2 JP 4636041B2
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Prior art keywords
piston
cylinder
return
feed
stopper
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JP2008221417A (en
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勇 丹治
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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Priority to JP2007064321A priority Critical patent/JP4636041B2/en
Priority to US12/047,932 priority patent/US7712647B2/en
Priority to TW097109228A priority patent/TWI386289B/en
Publication of JP2008221417A publication Critical patent/JP2008221417A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25CHAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C1/00Hand-held nailing tools; Nail feeding devices
    • B25C1/04Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure
    • B25C1/041Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure with fixed main cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25CHAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C5/00Manually operated portable stapling tools; Hand-held power-operated stapling tools; Staple feeding devices therefor
    • B25C5/16Staple-feeding devices, e.g. with feeding means, supports for staples or accessories concerning feeding devices
    • B25C5/1606Feeding means
    • B25C5/1624Feeding means employing mechanical feeding means
    • B25C5/1627Feeding means employing mechanical feeding means of incremental type

Description

本発明は、圧縮空気を動力源として釘等の止具を打ち込むための打込機に関するものである。   The present invention relates to a driving machine for driving a stopper such as a nail using compressed air as a power source.

従来の打込機の一例を図6及び図7に基づいて説明する。   An example of a conventional driving machine will be described with reference to FIGS.

図6は従来の打込機要部の破断面図、図7は図6の要部拡大断面図であり、図示の打込機において、不図示の圧縮機から供給される圧縮空気は、不図示のエアホースを介して打込機本体7内の蓄圧室2に蓄積される。打込機本体7内には円筒状のシリンダ5が設けられており、このシリンダ5内には往復摺動自在なピストン4が嵌挿されている。   FIG. 6 is a fracture cross-sectional view of the main part of a conventional driving machine, and FIG. 7 is an enlarged cross-sectional view of the main part of FIG. 6. In the illustrated driving machine, compressed air supplied from a compressor (not shown) The pressure is accumulated in the pressure accumulating chamber 2 in the driving machine body 7 through the air hose shown in the figure. A cylindrical cylinder 5 is provided in the driving machine main body 7, and a piston 4 slidable in a reciprocating manner is fitted in the cylinder 5.

上記ピストン4の下部にはドライバ22が一体に形成され、不図示のマガジンとノーズ部23との間には止具給送手段25が設けられ、マガジンに収納された釘等の止具28が1本ずつ前記止具給送手段25によってノーズ部23の射出口24内に送り出される。   A driver 22 is formed integrally with the lower portion of the piston 4, and a stopper feeding means 25 is provided between a magazine (not shown) and a nose portion 23. A stopper 28 such as a nail housed in the magazine is provided. One by one is fed into the injection port 24 of the nose portion 23 by the stopper feeding means 25.

ここで、前記止具給送手段25は、止具送りシリンダ12と止具送りピストン11により構成されており、前記止具送りシリンダ12内を前後摺動可能に止具送りピストン11が嵌挿されている。又、止具送りピストン11の先端には送り爪14が回動自在に取り付けられており、止具送りシリンダ12を作動させて送りピストン11と共に送り爪14を送り通路29に沿って往復動させ、後退時に送り通路29内の止具28の軸に当たって送り通路29から退避するように回動して止具28を乗り越え、前進時には送り通路29内に進入して止具28の軸に係合して該止具28を送るよう構成されている。   Here, the stopper feeding means 25 is constituted by a stopper feeding cylinder 12 and a stopper feeding piston 11, and the stopper feeding piston 11 is fitted and inserted in the stopper feeding cylinder 12 so as to be slidable back and forth. Has been. A feed claw 14 is rotatably attached to the tip of the stop feed piston 11, and the stop feed cylinder 12 is operated to reciprocate the feed claw 14 together with the feed piston 11 along the feed passage 29. When retreating, it hits the shaft of the stopper 28 in the feed passage 29 and rotates so as to retreat from the feed passage 29 to get over the stopper 28, and when moving forward, it enters the feed passage 29 and engages the shaft of the stopper 28. Thus, the stopper 28 is sent.

次に、トリガ1を引くと打込行程となり、シリンダ5の上端を密封しているシリンダバルブ3が開口し、蓄圧室2の圧縮空気がピストン4を押し下げ、止具給送手段25によりノーズ部23の射出口24内に送られた止具28を前記ドライバ22の先端で打ち込むようになっている。又、打ち込み後のピストン4は、バンパ8に衝突し、その残った余剰エネルギーがバンパ8によって吸収される。ピストン4が空気孔5aを通過すると、圧縮空気の一部は空気孔5a及び逆止弁50を通って戻り空気室6に供給される。更に、戻り空気室6に供給された圧縮空気の一部は、戻り空気室6から空気通路18,19を経由して止具送りシリンダ12内に蓄圧され、止具送りシリンダ12内を密嵌摺動する止具送りピストン11を押し下げ、送り爪14を後退させる。   Next, when the trigger 1 is pulled, it becomes a driving stroke, the cylinder valve 3 that seals the upper end of the cylinder 5 is opened, the compressed air in the pressure accumulating chamber 2 pushes down the piston 4, and the nose portion is pressed by the stopper feeding means 25. The stopper 28 sent into the injection port 24 is driven at the tip of the driver 22. In addition, the piston 4 after driving collides with the bumper 8, and the remaining surplus energy is absorbed by the bumper 8. When the piston 4 passes through the air hole 5 a, a part of the compressed air is supplied to the return air chamber 6 through the air hole 5 a and the check valve 50. Further, a part of the compressed air supplied to the return air chamber 6 is accumulated in the stop feed cylinder 12 from the return air chamber 6 through the air passages 18 and 19 and is tightly fitted in the stop feed cylinder 12. The sliding feed piston 11 that slides is pushed down, and the feed claw 14 is retracted.

トリガ1を離すと戻り室6の圧力によりピストン4が押し戻され、上死点でバンパ8の下側の下部排気口又はシリンダ5上部の隙間より上部排気口27から戻り室6の圧縮空気が排気され、戻しスプリング13によって送り爪14が元の位置に復帰する。   When the trigger 1 is released, the piston 4 is pushed back by the pressure of the return chamber 6, and the compressed air in the return chamber 6 is exhausted from the upper exhaust port 27 through the lower exhaust port below the bumper 8 or the gap above the cylinder 5 at the top dead center. Then, the feeding claw 14 is returned to the original position by the return spring 13.

又、本体7側の戻り空気室6に通じる本体側通路18と止具送りシリンダ12内に連通する空気通路19の間にパッキン16aで結合部を密封して複数個の小孔20を有する板状のフィルタ部17を配設し、複数個の小孔20で従来の通路面積に等しい有効断面積を確保していた(特許文献1参照)。
実用新案登録第2510176号公報
Further, a plate having a plurality of small holes 20 is formed by sealing a coupling portion with a packing 16a between a main body side passage 18 communicating with the return air chamber 6 on the main body 7 side and an air passage 19 communicating with the stopper feed cylinder 12. The filter portion 17 is disposed, and an effective cross-sectional area equal to the conventional passage area is secured by the plurality of small holes 20 (see Patent Document 1).
Utility Model Registration No. 2510176

上記従来の打込機において、前述の打ち込みサイクルを何万サイクルも繰り返すと、余剰エネルギーの衝撃を吸収するバンパ8の上面には衝撃疲労によるクラックが入り、図7に示す破片30が生成される。この細かい破片30は下部排気口21より排出されることが多いが、場合によっては、戻り室通路孔9から空気通路18,19を経由して止具送りシリンダ12内に侵入し、止具送りピストン11の周囲に蓄積して止具送りピストン11が正常な位置に復帰できず、送りが不完全となり、止具28を正常に送れなくなるという問題があった。   In the conventional driving machine described above, when the above driving cycle is repeated tens of thousands of cycles, cracks due to impact fatigue are formed on the upper surface of the bumper 8 that absorbs the impact of surplus energy, and the fragments 30 shown in FIG. 7 are generated. . The fine debris 30 is often discharged from the lower exhaust port 21, but in some cases, it enters the stop feed cylinder 12 from the return chamber passage hole 9 via the air passages 18 and 19, and the stop feed There was a problem that the stopper feed piston 11 could not return to the normal position because it accumulated around the piston 11 and the feed became incomplete and the stopper 28 could not be fed normally.

このため、特許文献1には、バンパの破片の侵入を防止するために空気通路の間に板状のフィルタ部を設ける構造において、空気通路上でバンパの破片の侵入を防止するために破片を圧縮空気力で蓄積し、一度侵入した破片を空気通路内に押し込め、戻り空気室内に排出され難いために、送りシリンダ間の空気通路を塞いでしまい、十分な圧縮空気が止具送りシリンダ室に供給されなくなったり、止具送りシリンダに供給された圧縮空気が排気されなくなり、送りピストンの前進、後退が不完全となって連結釘が正常に送れなくなる恐れがある等の欠点があった。   For this reason, in Patent Document 1, in a structure in which a plate-like filter portion is provided between the air passages in order to prevent the intrusion of the bumper pieces, the pieces are provided in order to prevent the intrusion of the bumper pieces on the air passage. Compressed air force accumulates and once debris is pushed into the air passage and is not easily discharged into the return air chamber, the air passage between the feed cylinders is blocked, so that sufficient compressed air enters the stop feed cylinder chamber. There are drawbacks such as the fact that the supply air is not supplied, the compressed air supplied to the stopper feed cylinder is not exhausted, and the forward and backward movement of the feed piston is incomplete, and the connecting nail cannot be fed normally.

本発明は上記問題に鑑みてなされたもので、その目的とする処は、バンパが破損してその破片が発生しても、この破片の空気通路内への侵入を防いで止具の送りを常に正常に行うことができる打込機を提供することにある。   The present invention has been made in view of the above problems, and the object of the present invention is to prevent the intrusion of the broken piece into the air passage and to feed the fastener even if the bumper is broken and the broken piece is generated. The object is to provide a driving machine that can always perform normally.

上記目的を達成するため、請求項1記載の発明は、圧縮空気によって駆動され、シリンダと、該シリンダ内に往復動可能に嵌挿されたピストンと、該ピストンに連結されたドライバと、前記シリンダの底部に設けられたバンパと、前記シリンダを外側から覆うように設けられて内部に圧縮空気を溜める蓄圧室を有するハウジングと、前記シリンダの外周に設けられて前記ピストンを上昇復帰させる戻り圧縮空気を蓄える戻り空気室と、ピストン復帰後にピストン下方の圧縮空気を大気に排出する排気口と、前記戻り空気室内の圧縮空気を戻り空気室の通路孔から空気通路を経て止具送りシリンダ内に流入又は排気させることによって後退又は前進する止具送りピストンと、該止具送りピストンを一方向に付勢する戻しスプリングと、前記止具送りピストンの先端に装着された送り爪を備えた打込機において、前記戻り空気室と前記止具送りシリンダ間の空気通路内にフィルタ部を設け、該フィルタ部の凸部先端近傍に前記孔を形成したことを特徴とする。   In order to achieve the above object, the invention according to claim 1 is driven by compressed air, a cylinder, a piston fitted in the cylinder so as to reciprocate, a driver connected to the piston, and the cylinder A bumper provided at the bottom of the cylinder, a housing provided to cover the cylinder from the outside and having a pressure accumulating chamber for accumulating compressed air, and a return compressed air provided on the outer periphery of the cylinder to raise and return the piston Return air chamber for storing air, an exhaust port for discharging compressed air below the piston to the atmosphere after the piston returns, and compressed air in the return air chamber flows from the return air chamber passage hole into the stop feed cylinder through the air passage Or a stopper feed piston that moves backward or forward by exhausting, a return spring that biases the stopper feed piston in one direction, and the stop In a driving machine having a feed claw attached to the tip of a piston, a filter portion is provided in an air passage between the return air chamber and the stopper feed cylinder, and the hole is formed near the tip of the convex portion of the filter portion. Is formed.

請求項2記載の発明は、請求項1記載の発明において、前記フィルタ部の凸部先端近傍に開口する孔を薄膜状のメッシュで構成し、該メッシュを外郭から前記ハウジングの戻り空気室内に装填することによって戻り空気室内に前記孔を開口させたことを特徴とする。   According to a second aspect of the present invention, in the first aspect of the present invention, the hole opening in the vicinity of the tip of the convex portion of the filter portion is formed of a thin film mesh, and the mesh is loaded from the outer shell into the return air chamber of the housing. Thus, the hole is opened in the return air chamber.

請求項3記載の発明は、請求項2記載の発明において、前記フィルタ部をプラスチックで構成するとともに、該フィルタ部と前記メッシュとを一体成形したことを特徴とする。   According to a third aspect of the present invention, in the second aspect of the present invention, the filter portion is made of plastic, and the filter portion and the mesh are integrally formed.

本発明によれば、戻り空気室内にバンパの破片が入り込み、止具給送手段への圧縮空気の流入によってバンパの破片が本体側通路を経由して空気通路内に侵入しようとしても、本体側通路の近傍に、戻り空気室内に突出した凸形状のフィルタ部を設けたため、破片の空気通路内への侵入がフィルタ部によって防がれ、止具の送りが常に正常に行われる。そして、フィルタ部に大きな開口面積を確保することができるため、該フィルタ部に空気通路と同等以上の流入面積を十分確保することができ、バンパが多少破損してフィルタ部に付着しても、止具の送りが常に正常に行われる。   According to the present invention, even if a piece of bumper enters the return air chamber and the piece of bumper tries to enter the air passage through the main body side passage due to the flow of compressed air into the stopper feeding means, Since the convex filter portion protruding into the return air chamber is provided in the vicinity of the passage, the intrusion of the fragments into the air passage is prevented by the filter portion, and the feed of the stopper is always performed normally. And since a large opening area can be ensured in the filter part, the inflow area equal to or larger than the air passage can be sufficiently ensured in the filter part, and even if the bumper is slightly damaged and adheres to the filter part, Stopper feed is always normal.

又、前記フィルタ部をハウジングと別体に構成したため、該フィルタ部をハウジングから容易に取り出すことができ、このフィルタ部に付着した破片の清掃を簡単に行うことができる。   Further, since the filter portion is configured separately from the housing, the filter portion can be easily taken out from the housing, and the debris attached to the filter portion can be easily cleaned.

以下に本発明の実施の形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

本発明に係る打込機の基本構成は図6及び図7に示した従来のものと同様であるため、以下、図6及び図7を参照しながら本発明に係る打込機の基本構成について説明する。   Since the basic configuration of the driving machine according to the present invention is the same as the conventional configuration shown in FIGS. 6 and 7, the basic configuration of the driving machine according to the present invention will be described below with reference to FIGS. explain.

本発明に係る打込機においては、不図示の圧縮機からの圧縮空気は不図示のエアホースを介して打込機本体7内の蓄圧室2に蓄積される。打込機本体1内には円筒状のシリンダ5が設けられ、該シリンダ5内には往復摺動自在にピストン4が嵌挿されている。そして、ピストン4の下部にはドライバ22が一体に形成されており、トリガ1の起動により、シリンダ5の上端を密封しているシリンダバルブ3が開口し、蓄圧室2の圧縮空気がピストン4を押し下げ、ノーズ部23の射出口24内に送られた止具28を前記ドライバ22の先端で打ち込む。   In the driving machine according to the present invention, compressed air from a compressor (not shown) is accumulated in the pressure accumulating chamber 2 in the driving machine body 7 via an air hose (not shown). A cylindrical cylinder 5 is provided in the driving machine main body 1, and a piston 4 is fitted in the cylinder 5 so as to be slidable back and forth. A driver 22 is formed integrally with the lower portion of the piston 4. When the trigger 1 is activated, the cylinder valve 3 that seals the upper end of the cylinder 5 is opened, and the compressed air in the pressure accumulating chamber 2 Pushing down, the stopper 28 sent into the injection port 24 of the nose portion 23 is driven at the tip of the driver 22.

又、前記ノーズ部23と不図示のマガジンとの間には止具給送手段25が設けられており、前記マガジンに収納された複数の止具28が1本ずつ止具給送手段25によってノーズ部23の射出口24内に送り出される。   Further, a stopper feeding means 25 is provided between the nose portion 23 and a magazine (not shown), and a plurality of stoppers 28 housed in the magazine are arranged one by one by the stopper feeding means 25. It is fed into the injection port 24 of the nose part 23.

上記止具給送手段25は、止具送りシリンダ12と止具送りピストン11とで構成されており、止具送りシリンダ12内を前後摺動可能に止具送りピストン11が嵌挿されている。又、止具送りピストン11の先端には送り爪14が回動自在に軸支されており、止具送りシリンダ12を作動させて止具送りピストン11と共に送り爪14を送り通路29に沿って往復動させると、該送り爪14は、後退時には送り通路29内の止具28の軸に当たって送り通路29から退避するように回動して止具28の軸を乗り越え、前進時には送り通路29内に進入して止具28の軸に係合して該止具28を送るよう構成されている。   The stopper feeding means 25 includes a stopper feeding cylinder 12 and a stopper feeding piston 11, and the stopper feeding piston 11 is fitted in the stopper feeding cylinder 12 so as to be slidable back and forth. . Further, a feed claw 14 is pivotally supported at the tip of the stop feed piston 11, and the stop feed cylinder 12 is operated to move the feed claw 14 along with the feed passage 29 along with the stop feed piston 11. When reciprocating, the feed pawl 14 turns to retract from the feed passage 29 by retreating from the feed passage 29 when retreating and gets over the shaft of the stop 28, and in the feed passage 29 during advance. And is engaged with the shaft of the stopper 28 to feed the stopper 28.

ここで、本発明の要旨を図1〜図3に基づいて説明する。   Here, the gist of the present invention will be described with reference to FIGS.

図1は本発明に係る打込機要部の断面図、図2はフィルタ部の斜視図、図3は打込機のフィルタ部の拡大断面図である。   FIG. 1 is a cross-sectional view of the main part of the driving machine according to the present invention, FIG. 2 is a perspective view of the filter part, and FIG. 3 is an enlarged cross-sectional view of the filter part of the driving machine.

図1に示すように、空気通路19と戻り空気室6の間には、圧縮空気が連通するための本体側通路18が形成されているが、この本体側通路18内には、複数の小孔20を有するフィルタ部17が設けられている。このフィルタ部17は、ハウジング26の戻り空気室6内で凸形状部17bの煙突形状として突出して形成しており、このフィルタ部17と本体側通路18から空気通路19が連通するための小孔20が凸形状部17bの上部近傍に開口している。   As shown in FIG. 1, a main body side passage 18 for communicating compressed air is formed between the air passage 19 and the return air chamber 6. A filter portion 17 having a hole 20 is provided. The filter portion 17 is formed so as to protrude as a chimney shape of the convex portion 17 b in the return air chamber 6 of the housing 26, and a small hole for communicating the air passage 19 from the filter portion 17 and the main body side passage 18. 20 opens in the vicinity of the upper portion of the convex portion 17b.

フィルタ部17はプラスチック等の樹脂で構成され、その上部外周に開口した小孔20は薄膜状のメッシュ17aで形成されており、このメッシュ17aがフィルタ部17の内側より溶着した状態で一体に成型され、空気通路19との間には、圧縮空気が大気に漏れ出ないようにするためのパッキン16a,16bが配設されている。これにより、ハウジング26の外郭から戻り室6に掛けてフィルタ部17を貫通装填することによってフィルタ部17の小穴20を戻り室6内に開口させ、フィルタ部17がハウジング26から分離可能としている。   The filter portion 17 is made of a resin such as plastic, and the small holes 20 opened on the outer periphery of the filter portion 17 are formed of a thin-film mesh 17a. The mesh 17a is integrally molded in a state where the mesh 17a is welded from the inside of the filter portion 17. Between the air passage 19, packings 16a and 16b are provided for preventing the compressed air from leaking into the atmosphere. As a result, the filter portion 17 is inserted through the outer wall of the housing 26 through the return chamber 6 to open the small hole 20 of the filter portion 17 into the return chamber 6, so that the filter portion 17 can be separated from the housing 26.

尚、フィルタ部17は、ハウジング26のノーズ部23側から装填する場合、ハウジング26内に進入停止するための段差26aが設けられている。又、ハウジング26の戻り室6側から進入させる場合でも、圧力で抜けて来ないためにシリンダで抑える等のフィルタ部17の抜け止め構造が付加されることになる。   When the filter unit 17 is loaded from the nose part 23 side of the housing 26, a step 26a for stopping and entering the housing 26 is provided. Further, even when the housing 26 enters from the return chamber 6 side, a structure for preventing the filter portion 17 from being removed, such as restraining with a cylinder, is added because the housing 26 does not come out due to pressure.

以上のように構成された本発明に係る打込機の動作について以下に説明する。   The operation of the driving machine according to the present invention configured as described above will be described below.

本発明に係る打込機は、トリガ1を引くと、シリンダ5の上端のシリンダバルブ3が開口し、蓄圧室2の圧縮空気がピストン4を急激に押し下げ、射出口24内の止具28を前記ドライ22の先端で打ち込むようになっている。   In the driving machine according to the present invention, when the trigger 1 is pulled, the cylinder valve 3 at the upper end of the cylinder 5 is opened, the compressed air in the pressure accumulating chamber 2 pushes down the piston 4 rapidly, and the stopper 28 in the injection port 24 is moved. The dry 22 is driven at the tip.

打ち込み後のピストン4は、最下点にてバンパ8に衝突し、その残った余剰エネルギーが前記バンパ8に吸収されて停止することとなる。ピストン4が空気孔5aを通過すると、圧縮空気の一部は、空気孔5a及び逆止弁50を通って戻り空気室6に供給される。更に、戻り空気室6に供給された圧縮空気の一部は、戻り空気室6から空気通路19を経由して止具送りシリンダ12に蓄圧され、止具送りシリンダ12内を摺動する止具送りピストン11を押し下げて送り爪14を射出口24から後退させる。   The piston 4 after driving collides with the bumper 8 at the lowest point, and the remaining surplus energy is absorbed by the bumper 8 and stops. When the piston 4 passes through the air hole 5a, a part of the compressed air is supplied to the return air chamber 6 through the air hole 5a and the check valve 50. Further, a part of the compressed air supplied to the return air chamber 6 is accumulated in the stop feed cylinder 12 from the return air chamber 6 via the air passage 19 and slides in the stop feed cylinder 12. The feed piston 11 is pushed down to retract the feed claw 14 from the injection port 24.

次に、トリガ1を離すとピストン4は戻り行程となり、戻り空気室6の圧力によりピストン4が上死点まで押し上げられ、ドライバ22の先端との隙間の下部排気口21又はシリンダ5の上部の隙間より上部排気口27からピストン4の下室及び戻り空気室6内の圧縮空気が排出される。又、同時に止具送りシリンダ12内の空気も排出され、背面に具備する戻しスプリング13の力で、止具送りシリンダ12内の止具送りピストン11と送り爪14が送り通路29内を復帰し、再び射出口24内に止具28を送り1サイクルが終了する。   Next, when the trigger 1 is released, the piston 4 becomes a return stroke, and the piston 4 is pushed up to the top dead center by the pressure of the return air chamber 6, and the lower exhaust port 21 in the gap with the tip of the driver 22 or the upper part of the cylinder 5. The compressed air in the lower chamber of the piston 4 and the return air chamber 6 is discharged from the upper exhaust port 27 through the gap. At the same time, the air in the stopper feed cylinder 12 is also discharged, and the stopper feed piston 11 and the feed pawl 14 in the stopper feed cylinder 12 return in the feed passage 29 by the force of the return spring 13 provided on the back surface. Then, the stopper 28 is again fed into the injection port 24 and one cycle is completed.

以上の打込サイクルを何万回も繰り返すと、余剰エネルギーを吸収するためのバンパ8の上面に次第にクラックが入り、図3に示すように破片30が生成される。この破片30が、戻り室通路孔9から戻り空気室6内へと圧縮空気の力で運ばれ、本体側通路18から止具送りシリンダ12に連通する空気通路19へと流入しようとするが、本体7側の戻り空気室6に通じる本体側通路18の間に凸形状部17bの先端近傍に位置するメッシュ17aによる多数の小孔20を有したフィルタ部17を配設したため、小さい破片30や大きい破片30でも流入を阻止することができる。   When the above driving cycle is repeated tens of thousands of times, cracks gradually enter the upper surface of the bumper 8 for absorbing surplus energy, and fragments 30 are generated as shown in FIG. This broken piece 30 is carried by the force of compressed air from the return chamber passage hole 9 into the return air chamber 6 and tries to flow from the main body side passage 18 into the air passage 19 communicating with the fastener feed cylinder 12. Since the filter portion 17 having a large number of small holes 20 formed by the mesh 17a located in the vicinity of the tip of the convex portion 17b is disposed between the main body side passage 18 leading to the return air chamber 6 on the main body 7 side, small fragments 30 and Even large pieces 30 can prevent inflow.

又、本体側通路18に破片30が流入し、フィルタ部17の凸形状部17b先端のメッシュ17aの小孔22に付着した破片30が全体を覆っても、フィルタ部17が煙突状に凸形状部17bに突起しているため、排気される圧縮空気の力で破片30が拡散したり、破片30自身の質量により戻り空気室6内の下部方向に脱落して蓄積し易いため、小孔20全体を完全に覆うことはない。これにより、フィルタ部17に通路面積に等しい有効断面積を十分に確保することができる。又、フィルタ部17は、ハウジング26と別体とした場合、ハウジング26から容易に取り出し可能なため、フィルタ部17の近傍に付着した破片30の清掃を簡単に行うことが可能である。   Further, even if the fragments 30 flow into the main body side passage 18 and the fragments 30 attached to the small holes 22 of the mesh 17a at the tip of the convex portion 17b of the filter portion 17 cover the whole, the filter portion 17 is convex in a chimney shape. Since the projections protrude from the portion 17b, the fragments 30 are diffused by the force of the exhausted compressed air, or are easily dropped and accumulated in the lower direction in the return air chamber 6 due to the mass of the fragments 30 themselves. It does not completely cover the whole. Thereby, the effective cross-sectional area equal to the passage area can be sufficiently secured in the filter portion 17. Further, when the filter unit 17 is separated from the housing 26, the filter unit 17 can be easily taken out from the housing 26. Therefore, it is possible to easily clean the fragments 30 attached in the vicinity of the filter unit 17.

尚、以上の実施の形態では、ハウジング26の戻り室6側の止具送りピストン11への空気通路19内に、小孔20を有するフィルタ部17を設け、該フィルタ部17をメッシュ17aを溶着して一体とした構造としたが、図4及び図5に示すように、フィルタ部17は上記同様に煙突状の凸部形状とし、小孔31を凸形状部17bの先端の上部近傍に設け、フィルタ部17をハウジング26から分離可能又はハウジング26と一体としても、破損したバンパ8の破片30はハウジング26の下部に蓄積され易いため、本体側通路18から空気通路19への破片3の侵入が従来に比べて困難となり、前記と同様の効果が得られる。   In the above embodiment, the filter portion 17 having the small hole 20 is provided in the air passage 19 to the stopper feed piston 11 on the return chamber 6 side of the housing 26, and the mesh portion 17a is welded to the filter portion 17. As shown in FIGS. 4 and 5, the filter portion 17 has a chimney-like convex shape as described above, and a small hole 31 is provided in the vicinity of the upper end of the convex-shaped portion 17b. Even if the filter unit 17 can be separated from the housing 26 or integrated with the housing 26, the broken pieces 30 of the bumper 8 are easily accumulated in the lower part of the housing 26, so that the broken pieces 3 enter the air passage 19 from the main body side passage 18. However, compared with the prior art, it is difficult to obtain the same effect as described above.

本発明に係る打込機要部の断面図である。It is sectional drawing of the driving tool principal part which concerns on this invention. 本発明に係る打込機の斜視図である。It is a perspective view of a driving machine concerning the present invention. 本発明に係る打込機のフィルタ部の拡大断面図である。It is an expanded sectional view of a filter part of a driving machine concerning the present invention. 本発明の別形態に係る打込機のフィルタ部の拡大断面図である。It is an expanded sectional view of a filter part of a driving machine concerning another form of the present invention. 本発明の別形態に係る打込機のフィルタ部の拡大断面図である。It is an expanded sectional view of a filter part of a driving machine concerning another form of the present invention. 従来の打込機要部の破断面図である。It is a fractured sectional view of the conventional driving machine principal part. 図6の要部拡大断面図である。It is a principal part expanded sectional view of FIG.

符号の説明Explanation of symbols

1 トリガ
2 蓄圧室
3 シリンダバルブ
4 ピストン
5 シリンダ
5a 空気孔
6 戻り空気室
7 打込機本体
8 バンパ
9 戻り空気室通路孔
10 空気通路
11 止具送りピストン
12 止具送りシリンダ
13 戻しスプリング
14 送り爪
16a パッキン
16b パッキン
17 フィルタ部
17a メッシュ
17b フィルタ部の凸形状部
18 本体側通路
19 空気通路
20 小孔(孔)
21 下部排気口
22 ドライバ
23 ノーズ部
24 射出口
25 止具給送手段
26 ハウジング
26a ハウジングの段差
27 上部排気口
28 止具
29 送り通路
30 バンパの破片
31 小孔
50 逆止弁
DESCRIPTION OF SYMBOLS 1 Trigger 2 Accumulation chamber 3 Cylinder valve 4 Piston 5 Cylinder 5a Air hole 6 Return air chamber 7 Driving machine main body 8 Bumper 9 Return air chamber passage hole 10 Air passage 11 Stopper feed piston 12 Stopper feed cylinder 13 Return spring 14 Feed Claw 16a Packing 16b Packing 17 Filter part 17a Mesh 17b Convex-shaped part of filter part 18 Body side passage 19 Air passage 20 Small hole (hole)
21 Lower Exhaust Port 22 Driver 23 Nose Portion 24 Injection Port 25 Stopper Feeding Means 26 Housing 26a Housing Step 27 Upper Exhaust Port 28 Stopper 29 Feed Path 30 Bumper Fragment 31 Small Hole 50 Check Valve

Claims (3)

圧縮空気によって駆動され、シリンダと、該シリンダ内に往復動可能に嵌挿されたピストンと、該ピストンに連結されたドライバと、前記シリンダの底部に設けられたバンパと、前記シリンダを外側から覆うように設けられて内部に圧縮空気を溜める蓄圧室を有するハウジングと、前記シリンダの外周に設けられて前記ピストンを上昇復帰させる戻り圧縮空気を蓄える戻り空気室と、ピストン復帰後にピストン下方の圧縮空気を大気に排出する排気口と、前記戻り空気室内の圧縮空気を戻り空気室の通路孔から空気通路を経て止具送りシリンダ内に流入又は排気させることによって後退又は前進する止具送りピストンと、該止具送りピストンを一方向に付勢する戻しスプリングと、前記止具送りピストンの先端に装着された送り爪を備えた打込機において、
前記戻り空気室と前記止具送りシリンダ間の空気通路内にフィルタ部を設け、該フィルタ部の凸部先端近傍に前記孔を形成したことを特徴とする打込機。
Driven by compressed air, a cylinder, a piston inserted in the cylinder so as to be able to reciprocate, a driver connected to the piston, a bumper provided at the bottom of the cylinder, and covering the cylinder from the outside A housing having a pressure accumulating chamber for accumulating compressed air therein, a return air chamber for accumulating return compressed air which is provided on the outer periphery of the cylinder to raise and return the piston, and compressed air below the piston after the piston is restored An exhaust port that discharges the air into the atmosphere, and a stop feed piston that moves backward or forward by flowing or exhausting compressed air in the return air chamber from the return air chamber passage hole into the stop feed cylinder through the air passage; A hammer comprising a return spring for urging the stopper feed piston in one direction and a feed pawl attached to the tip of the stopper feed piston. In the machine,
A driving machine characterized in that a filter part is provided in an air passage between the return air chamber and the stopper feed cylinder, and the hole is formed in the vicinity of the tip of the convex part of the filter part.
前記フィルタ部の凸部先端近傍に開口する孔を薄膜状のメッシュで構成し、該メッシュを外郭から前記ハウジングの戻り空気室内に装填することによって戻り空気室内に前記孔を開口させたことを特徴とする請求項1記載の打込機。   A hole opened near the tip of the convex portion of the filter portion is formed of a thin film mesh, and the hole is opened in the return air chamber by loading the mesh from the outer shell into the return air chamber of the housing. The driving machine according to claim 1. 前記フィルタ部をプラスチックで構成するとともに、該フィルタ部と前記メッシュとを一体成形したことを特徴とする請求項2記載の打込機。   3. The driving machine according to claim 2, wherein the filter portion is made of plastic, and the filter portion and the mesh are integrally formed.
JP2007064321A 2007-03-14 2007-03-14 Driving machine Expired - Fee Related JP4636041B2 (en)

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TWI386289B (en) 2013-02-21
US7712647B2 (en) 2010-05-11

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