JP4632642B2 - Powder molding apparatus and powder filling method thereof - Google Patents

Powder molding apparatus and powder filling method thereof Download PDF

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JP4632642B2
JP4632642B2 JP2003303445A JP2003303445A JP4632642B2 JP 4632642 B2 JP4632642 B2 JP 4632642B2 JP 2003303445 A JP2003303445 A JP 2003303445A JP 2003303445 A JP2003303445 A JP 2003303445A JP 4632642 B2 JP4632642 B2 JP 4632642B2
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powder
raw material
feeder
filling
storage chamber
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JP2005066685A (en
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功 柴沢
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Diamet Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • B30B15/304Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds
    • B30B15/306Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds for multi-layer articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • B30B15/304Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds

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  • Mechanical Engineering (AREA)
  • Powder Metallurgy (AREA)

Description

本発明は、粉末成形装置とその粉末充填方法に関する。   The present invention relates to a powder molding apparatus and a powder filling method thereof.

粉末冶金においては、鉄などの金属を主成分とする原料粉末を粉末成形プレスで圧縮して圧粉体を成形し、この圧粉体を焼結炉で加熱して焼結している。また、原料粉末の給粉装置として、原料粉末を貯蔵した原料容器から、成形用金型上で移動するフィーダー本体内に原料粉末を供給し、このフィーダー本体から成形用金型装置内に原料粉末を充填するようにしている(例えば特許文献1)。   In powder metallurgy, a raw material powder mainly composed of metal such as iron is compressed by a powder molding press to form a green compact, and this green compact is heated and sintered in a sintering furnace. In addition, as a raw material powder feeding device, raw material powder is supplied from a raw material container storing raw material powder into a feeder body that moves on a molding die, and from this feeder body, raw material powder is fed into a molding die device. (For example, Patent Document 1).

また、成形用金型装置の充填空間内に原料粉末を複層に供給して複層圧粉体を製造する方法として、下パンチとダイおよびコアロッドの上面を同一平面とする抜き出し状態にし、ダイを覆うように第1の粉末充填装置を前進させたのち、第1粉末充填空間を形成しながら、第1の粉末を充填し、ついで、ダイを覆うように第2の粉末充填装置を回転前進させると同時に、負圧を生じないような速度で、第2粉末充填空間を形成しながら、好ましくは第2の粉末充填装置をシェーキングさせて、第2の粉末を充填したのち、上パンチと下パンチとにより圧粉体し、さらに圧粉体を抜き出す方法が提案されている(例えば特許文献2)。   In addition, as a method for producing a multilayer green compact by supplying raw material powder into multiple layers in the filling space of a molding die apparatus, the lower punch, the die and the upper surface of the core rod are placed in the same plane, and the die is The first powder filling device is advanced so as to cover the first powder, the first powder is filled while forming the first powder filling space, and then the second powder filling device is rotated forward so as to cover the die. At the same time, while forming the second powder filling space at a speed that does not generate a negative pressure, preferably the second powder filling device is shaken to fill the second powder, There has been proposed a method of compacting with a lower punch and further extracting the compact (for example, Patent Document 2).

しかし、上記複層圧粉体を製造では、2つの粉末充填装置を用いるため、装置が複雑になる問題がある。   However, in the production of the above-mentioned multilayer green compact, since two powder filling apparatuses are used, there is a problem that the apparatus becomes complicated.

そこで、フィーダーの内部の左右に区画したもの(例えば特許文献3)があるから、公知ではないが、前記フィーダーの左右を前後向きとし、フィーダーの内部を前後に仕切れば、1つのフィーダーで複層充填を行うことができる。これを図12〜図15により説明すると、粉末成形装置の金型101は、ダイ102とコアロッド103と下パンチ104と上パンチ105とを備え、ダイ102内、すなわちダイ102とコアロッド103と下パンチ104との間にキャビティたる充填空間106を形成する。また、フィーダーはフィーダー本体111の内部を前後に仕切り、第1の粉末収納室112と第2の粉末収納室113とを有する。また、フィーダー本体111は前後移動手段により前後に移動する。   Then, since there is what divided into the right and left inside a feeder (for example, patent documents 3), although it is not publicly known, if the left and right of the feeder are made to face back and forth, and the inside of the feeder is divided into the front and back, one feeder will make a multilayer Filling can be performed. 12 to 15, the mold 101 of the powder molding apparatus includes a die 102, a core rod 103, a lower punch 104, and an upper punch 105, and the inside of the die 102, that is, the die 102, the core rod 103, and the lower punch. A filling space 106 serving as a cavity is formed between the two and 104. The feeder partitions the inside of the feeder main body 111 back and forth, and has a first powder storage chamber 112 and a second powder storage chamber 113. Further, the feeder main body 111 is moved back and forth by the forward and backward moving means.

そして、円筒状の圧粉体を成形する例を説明すると、図12に示すように、下パンチ104を上昇して充填空間106を閉塞した状態で、金型101の上面に沿ってフィーダー本体111を前進し、第2の粉末収納室113が充填空間106の上部にきた位置で停止し、図13に示すように、前記下パンチ104を所定量だけ降下し、充填空間106内に第2の原料粉末113Gを充填し、この後、図14に示すように、第1の粉末収納室112が充填空間106の上部となる位置までフィーダー本体111を後退して停止し、図15に示すように、下パンチ104を所定量だけ降下し、充填空間106内の上部に第1の原料粉末112Gを充填し、この後、フィーダー本体111は移動前の位置まで後退する。これにより、充填空間106内の上下に第1及び第2の原料粉末112G,113Gを層状に充填することができ、上パンチ105を降下し、原料粉末112G,113Gを圧縮して圧粉体を成形できる。   Then, an example of forming a cylindrical green compact will be described. As shown in FIG. 12, the feeder main body 111 along the upper surface of the mold 101 in a state where the lower punch 104 is raised and the filling space 106 is closed. , The second powder storage chamber 113 stops at a position where it comes to the upper part of the filling space 106, and the lower punch 104 is lowered by a predetermined amount as shown in FIG. After filling the raw material powder 113G, as shown in FIG. 14, the feeder main body 111 is moved backward to a position where the first powder storage chamber 112 becomes the upper part of the filling space 106, and as shown in FIG. The lower punch 104 is lowered by a predetermined amount, and the upper portion of the filling space 106 is filled with the first raw material powder 112G. Thereafter, the feeder body 111 is retracted to the position before the movement. As a result, the first and second raw material powders 112G and 113G can be filled in layers above and below the filling space 106, the upper punch 105 is lowered, the raw material powders 112G and 113G are compressed, and the green compact is compressed. Can be molded.

このようにフィーダー本体111の前進後退動作と、下パンチの昇降動作を組み合わせることにより、1つのフィーダー本体111を駆動するだけで、複層圧粉体を成形することができる。   In this way, by combining the forward / backward movement of the feeder body 111 and the lifting / lowering movement of the lower punch, it is possible to form a multilayer green compact simply by driving one feeder body 111.

ところで、圧粉体の形状などにより、例えば、圧粉体の角部を面取り状に仕上げるため、下パンチの外周とダイとの内周に隙間を設ける場合(例えば特許文献4)では、上記の方法を用いることができないことがある。すなわち、図16〜図17により説明すると、圧粉体は彎曲状の面取り角部を有し、これに対応して、ダイ102に面取り角部形成部107を設ける。この金型101により上記方法を用いた場合、まず、図16に示すように、下パンチ104を上昇してその上端を金型101の上面に合わせ、金型101の上面に沿ってフィーダー本体111を前進すると、ダイ102と下パンチ104の外周との間に第1の原料粉末112Gが入り込み、さらに、図17に示すように、フィーダー本体111を前進し、第2の粉末収納室113が充填空間106の上部にきた位置で停止し、前記下パンチ104を所定量だけ降下すると、前記第1の原料粉末112Gの上に第2の原料粉末113Gが充填され、この後、上記図15と同様に第2の原料粉末113Gの上に第1の原料粉末112Gを充填するから、下から第1,第2,第1の原料粉末112G,113G,112Gと三層構造となってしまい、二層圧粉体を成形することができない。 By the way, depending on the shape of the green compact, for example, in order to finish the corners of the green compact into a chamfered shape, when a gap is provided between the outer periphery of the lower punch and the inner periphery of the die (for example, Patent Document 4), The method may not be used. Specifically, referring to FIGS. 16 to 17, the green compact has a curved chamfered corner portion, and the die 102 is provided with a chamfered corner portion forming portion 107 corresponding thereto. When the above method is used with this mold 101, first, as shown in FIG. 16, the lower punch 104 is raised and the upper end thereof is aligned with the upper surface of the mold 101, and the feeder main body 111 along the upper surface of the mold 101. Is moved forward, the first raw material powder 112G enters between the die 102 and the outer periphery of the lower punch 104. Further, as shown in FIG. 17, the feeder main body 111 is advanced to fill the second powder storage chamber 113. When the lower punch 104 is lowered by a predetermined amount after stopping at a position where it comes to the upper part of the space 106, the second raw material powder 113G is filled on the first raw material powder 112G, and thereafter, as in FIG. Since the first raw material powder 112G is filled on the second raw material powder 113G, the first, second, and first raw material powders 112G, 113G, and 112G are formed from the bottom to form a three-layer structure. The green compact cannot be molded.

本発明は、このような問題点を解決しようとするもので、複数の給粉装置を用いる必要がなく、金型の充填空間に原料粉末を複層充填することができる粉末成形装置とその粉末充填方法を提供することを目的とする。   The present invention is intended to solve such problems, and it is not necessary to use a plurality of powder feeding apparatuses, and a powder molding apparatus capable of filling a raw material powder into a plurality of layers in a filling space of a mold and the powder thereof An object is to provide a filling method.

請求項1の粉末成形装置は、金型に設けられ上部が開口した2つの充填空間と、前記金型の上面に沿って移動し第1の原料粉末と第2の原料粉末とを前記2つの充填空間に上下に充填するフィーダーとを備えた粉末成形装置において、前記フィーダーは、フィーダー本体と、このフィーダー本体内の左右に並んで設けられ前記第1の原料粉末を収納する第1の粉末収納室及び前記第2の原料粉末を収納する第2の粉末収納室と、前記フィーダー本体を前後に移動する前後移動手段と、第1及び第2の粉末収納室を左右に移動する左右移動手段とを備え、前記2つの充填空間の中心を結んだ線分が前記フィーダー本体の前記前後移動方向及び前記左右移動の方向に対して交差方向をなし、それら2つの充填空間の外周間には前記前後移動の方向及び前記左右移動の方向において間隔を設けたものである。 The powder molding apparatus according to claim 1 is provided with two filling spaces that are provided in a mold and open at an upper portion thereof, and the first raw material powder and the second raw material powder are moved along the upper surface of the mold . In a powder molding apparatus provided with a feeder for filling up and down in a filling space, the feeder is provided with a feeder main body and a first powder storage provided side by side in the feeder main body for storing the first raw material powder. A second powder storage chamber for storing the chamber and the second raw material powder, a forward / backward moving means for moving the feeder body back and forth, and a left / right moving means for moving the first and second powder storage chambers to the left and right wherein the two line segments connecting the centers of the filling space without cross direction with respect to the direction and orientation of the left and right movement of the back and forth movement of the feeder body, between the outer periphery of the two filling spaces who moves back and forth above And it is provided with a spacing in the direction of the horizontal movement.

また、請求項2の粉末成形装置は、前記左右移動手段は、前記フィーダー本体に対して前記第1及び第2の粉末収納室を左右に移動するものである。   In the powder molding apparatus according to claim 2, the left-right moving means moves the first and second powder storage chambers to the left and right with respect to the feeder body.

また、請求項3の粉末成形装置は、前記充填空間内には、下金型部材が昇降可能に設けられ、この下金型部材は前記第1の原料粉末が充填された後、降下するものである。   In the powder molding apparatus according to claim 3, a lower mold member is provided in the filling space so as to be movable up and down, and the lower mold member descends after being filled with the first raw material powder. It is.

請求項4の粉末成形方法は、上部が開口した金型の2つの充填空間内に、前記金型の上面に沿って移動するフィーダーにより、第1の原料粉末と第2の原料粉末とを上下に充填する粉末成形装置の粉末充填方法において、前記フィーダーは、フィーダー本体と、フィーダー本体内の左右に並んで設けられ前記第1の原料粉末を収納する第1の粉末収納室及び前記第2の原料粉末を収納する第2の粉末収納室とを備え、前記2つの充填空間の中心を結んだ線分が前記フィーダー本体の前記前後移動方向及び前記左右移動の方向に対して交差方向をなし、それら2つの充填空間の外周間には前記前後移動の方向及び前記左右移動の方向において間隔を設け、開始位置から前記フィーダー本体が前後方向に移動して前記第1の粉末収納室から前記充填空間に第1の原料粉末を充填した後、第2の粉末収納室が前記複数の充填空間上に移動して前記第2の粉末収納室から前記充填空間に第2の原料粉末を充填し、この後、前記前後方向と逆方向に前記フィーダー本体が移動して前記開始位置に戻る方法である。 In the powder molding method according to claim 4, the first raw material powder and the second raw material powder are moved up and down by a feeder that moves along the upper surface of the mold in the two filling spaces of the mold having an upper opening. In the powder filling method of the powder molding apparatus filled in the feeder, the feeder is provided side by side in the feeder main body, the first powder storage chamber for storing the first raw material powder, and the second powder feeder. and a second powder storage chamber for accommodating a raw material powder, the line segment connecting the centers of the two filling spaces the cross direction to the direction of the direction and the horizontal movement of the front and rear movement of the feeder body None , an interval is provided between the outer circumferences of the two filling spaces in the front-rear movement direction and the left-right movement direction, and the feeder main body moves in the front-rear direction from the start position so that it can Said After filling the filling space with the first raw material powder, the second powder storage chamber moves onto the plurality of filling spaces and fills the filling space with the second raw material powder from the second powder storage chamber. Thereafter, the feeder main body moves in the direction opposite to the front-rear direction and returns to the start position.

また、請求項5の粉末成形方法は、前記第2の粉末収納室が前記充填空間上に移動する際、前記第1及び第2の粉末収納室がフォーダ本体に対して移動する方法である。   The powder molding method according to claim 5 is a method in which the first and second powder storage chambers move relative to the feeder main body when the second powder storage chamber moves onto the filling space.

請求項1の構成によれば、金型上でフィーダー本体を前進させ、充填空間の上に第1の粉末収納室を位置させ、該第1の粉末収納室から第1の原料粉末を充填空間に充填する。この後、左右移動手段により第1及び第2の粉末収納室を左右に移動し、充填空間の上に第2の粉末収納室を位置させ、該第2の粉末収納室から第2の原料粉末を充填空間に充填する。この後、フィーダー本体をそのまま後退させて、充填空間内に第1及び第2の原料粉末が二層に充填される。したがって、第1の粉末収納室が充填空間の上を2回移動することがなく、確実な二層成形が可能となる。また、前進後・左右移動して第1の原料粉末が充填され、左右移動後・後退して第2の原料粉末が充填されるため、充填空間に原料粉末を均一に充填することができる。   According to the structure of Claim 1, a feeder main body is advanced on a metal mold | die, a 1st powder storage chamber is located on a filling space, and it fills with a 1st raw material powder from this 1st powder storage chamber. To fill. Thereafter, the first and second powder storage chambers are moved left and right by the left and right moving means, the second powder storage chamber is positioned above the filling space, and the second raw material powder is moved from the second powder storage chamber. Is filled into the filling space. Thereafter, the feeder main body is moved back as it is, and the first and second raw material powders are filled in two layers in the filling space. Therefore, the first powder storage chamber does not move twice over the filling space, and reliable two-layer molding is possible. In addition, since the first raw material powder is filled after moving forward and left and right, and the second raw material powder is filled after moving left and right, the filling space can be filled uniformly with the raw material powder.

また、請求項2の構成によれば、左右移動手段によりフィーダー本体に対して第1及び第2の粉末収納室を左右に移動するから、フィーダー本体は一般的な前後動のみで済み、構造簡易なものとなる。   According to the second aspect of the present invention, the first and second powder storage chambers are moved left and right with respect to the feeder body by the right and left moving means. It will be something.

また、請求項3の構成によれば、第1の原料粉末が充填した後、下金型部材が降下し、この降下した分だけ、第2の原料粉末が充填空間内に充填される。   According to the third aspect of the present invention, after the first raw material powder is filled, the lower mold member is lowered, and the second raw material powder is filled into the filling space by the lowered amount.

請求項4の構成によれば、第1の粉末収納室が充填空間の上を2回移動することがなく、確実な二層成形が可能となる。また、前進後・左右移動して第1の原料粉末が充填され、左右移動後・後退して第2の原料粉末が充填されるため、充填空間に原料粉末を均一に充填することができる。   According to the configuration of the fourth aspect, the first powder storage chamber does not move twice over the filling space, and reliable two-layer molding is possible. In addition, since the first raw material powder is filled after moving forward and left and right, and the second raw material powder is filled after moving left and right, the filling space can be filled uniformly with the raw material powder.

また、請求項5の構成によれば、フィーダー本体は一般的な前後動のみで済み、工程がスムーズに行われる。   Moreover, according to the structure of Claim 5, a feeder main body needs only a general back-and-forth movement, and a process is performed smoothly.

本発明における好適な実施の形態について、添付図面を参照しながら詳細に説明する。なお、以下に説明する実施の形態は、特許請求の範囲に記載された本発明の内容を限定するものではない。また、以下に説明される構成の全てが、本発明の必須要件であるとは限らない。各実施例では、従来とは異なる新規な粉末成形装置とその粉末充填方法を採用することにより、従来にない粉末成形装置とその粉末充填方法が得られ、その粉末成形装置とその粉末充填方法を夫々記述する。   Preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. The embodiments described below do not limit the contents of the present invention described in the claims. In addition, all of the configurations described below are not necessarily essential requirements of the present invention. In each embodiment, by adopting a new powder molding apparatus and its powder filling method different from the conventional one, an unprecedented powder molding apparatus and its powder filling method can be obtained. Describe each.

以下、本発明の実施例を添付図面を参照して説明する。図1〜図8は本発明の第1実施例を示し、同図に示すように、粉末成形装置の金型1は、上下方向を軸方向(プレス上下軸方向)としており、ダイプレート11に固定されたダイ2と、コアロッド3と、下パンチ4と、上パンチホルダー(図示せず)に保持された上パンチ5とからなっており、ダイ2内、すなわちダイ2及び上パンチ5と下パンチ4との間にキャビティたる充填空間6を形成する。   Embodiments of the present invention will be described below with reference to the accompanying drawings. 1 to 8 show a first embodiment of the present invention. As shown in FIG. 1, the mold 1 of the powder molding apparatus has an up-down direction as an axial direction (press up-down axis direction). It consists of a fixed die 2, a core rod 3, a lower punch 4, and an upper punch 5 held by an upper punch holder (not shown). Inside the die 2, that is, the die 2 and the upper punch 5 and the lower A filling space 6 as a cavity is formed between the punch 4 and the punch 4.

前記ダイ2はほぼ円筒形状で、このダイ2内にほぼ円柱形状の前記コアロッド3が同軸的に位置している。前記下パンチ4は、下金型部材であり、ほぼ円筒形状で、ダイ2とコアロッド3間に下方から上下動自在に嵌合し、前記ダイ2の径大部2Aの内周面と該下パンチ4の外周面と隙間12を形成する。また、前記径大部2Aの下部は段部2Bとなっており、この段部2Bの径大部2Aとの間に面取り角部形成部2Cが設けられている。前記上パンチ5は、ほぼ円筒形状で、ダイ2およびコアロッド3間に上方から上下動自在にかつ挿脱自在に嵌合するものである。そして、前記面取り角部成形部2Cは圧粉体の角部を面取り状に形成する部分である。   The die 2 has a substantially cylindrical shape, and the substantially cylindrical core rod 3 is coaxially positioned in the die 2. The lower punch 4 is a lower mold member, is substantially cylindrical, is fitted between the die 2 and the core rod 3 so as to be movable up and down from below, and the inner peripheral surface of the large-diameter portion 2A of the die 2 and the lower A gap 12 is formed with the outer peripheral surface of the punch 4. Further, the lower portion of the large diameter portion 2A is a step portion 2B, and a chamfered corner portion forming portion 2C is provided between the large diameter portion 2A of the step portion 2B. The upper punch 5 has a substantially cylindrical shape and is fitted between the die 2 and the core rod 3 so as to be movable up and down from above and detachably. The chamfered corner portion forming portion 2C is a portion that forms a corner portion of the green compact in a chamfered shape.

一方、フィーダー21は、下部が開口したフィーダー本体22を備え、このフィーダー本体22内には、下部が開口した収納ボックス23が左右方向移動可能に設けられ、さらに、その収納ボックス23は左右方向両側に側壁24R,24Lが設けられ、さらに、収納ボックス23の内部は、左右方向中央の隔壁24Cにより、第1及び第2の粉体収納室25,26に区画形成されている。そして、前記第1及び第2の粉体収納室25,26の左右幅はほぼ等しく、フィーダー本体22の収納ボックス23との間の空間27の左右幅は、それら粉体収納室25,26とほぼ等しく形成されている。尚、前記第1及び第2の粉体収納室25,26の上部には、原料供給路たるホース(図示せず)の一端がそれぞれ接続され、各ホースの他端はそれぞれ図示しないホッパーに接続されており、各ホースの一端は第1及び第2の粉体収納室25,26と同体的に移動する。そして、前記各ホッパー内の原料粉末G1,G2が各粉末収納室25,26に供給される。   On the other hand, the feeder 21 includes a feeder main body 22 having an opening at the bottom, and a storage box 23 having an opening at the bottom is provided in the feeder main body 22 so as to be movable in the left-right direction. Further, side walls 24R and 24L are provided, and the interior of the storage box 23 is partitioned into first and second powder storage chambers 25 and 26 by a partition wall 24C at the center in the left-right direction. The left and right widths of the first and second powder storage chambers 25 and 26 are substantially equal, and the left and right width of the space 27 between the feeder body 22 and the storage box 23 is the same as that of the powder storage chambers 25 and 26. It is formed almost equally. One end of a hose (not shown) serving as a raw material supply path is connected to the upper part of the first and second powder storage chambers 25 and 26, and the other end of each hose is connected to a hopper (not shown). One end of each hose moves in unison with the first and second powder storage chambers 25 and 26. The raw material powders G1 and G2 in the hoppers are supplied to the powder storage chambers 25 and 26, respectively.

また、前記金型1は、前記フィーダー本体22を該金型1の上面に沿って摺動状態で前後に移動する前後移動手段31を備える。また、前記フィーダー21には、前記フィーダー本体22に対して前記収納ボックス23を左右に移動する左右移動手段32が設けられ、この左右移動手段32はフィーダー本体22に組み込まれている。この左右移動手段32としては、前記フィーダー本体22に設けた伸縮シリンダなどにより構成することができ、油圧や空気圧を動力源とする前記伸縮シリンダの伸縮により、フィーダー本体22内において収納ボックス23が左右に移動するように構成したり、左右移動手段32として、電動モータとこの電動モータを収納ボックスの移動に変換する移動機構などにより構成してもよい。   The mold 1 further includes a front / rear moving means 31 that moves the feeder body 22 back and forth in a sliding state along the upper surface of the mold 1. The feeder 21 is provided with left and right moving means 32 for moving the storage box 23 to the left and right with respect to the feeder main body 22. The left and right moving means 32 is incorporated in the feeder main body 22. The left / right moving means 32 can be constituted by an expansion / contraction cylinder or the like provided in the feeder main body 22. The storage box 23 is moved in the feeder main body 22 by the expansion / contraction of the expansion / contraction cylinder using hydraulic power or air pressure as a power source. Alternatively, the left and right moving means 32 may be constituted by an electric motor and a moving mechanism that converts the electric motor into movement of the storage box.

図8に示すように、前記金型1により成形される圧粉体7は、筒状をなし、上下の原料粉末G2,G1が層をなし、その上面は内側が低くなるようにテーパー状に傾斜した傾斜面71を有し、外周の下角部72は前記面取り角部形成部2Cにより彎曲状に面取りされた形状をなす。そして、その圧粉体7を焼結して得られた焼結体は、バルブシートなどに用いられ、前記傾斜面71を形成する原料粉末G1の層にバルブ(図示せず)が当接し、その外周が受け部材(図示せず)に嵌入するが、前記下角部72が案内となり、該下角部72側から前記受け部材に嵌入する。   As shown in FIG. 8, the green compact 7 formed by the mold 1 has a cylindrical shape, upper and lower raw material powders G2 and G1 form a layer, and the upper surface thereof is tapered so that the inner side is lowered. It has an inclined surface 71 inclined, and the lower corner portion 72 of the outer periphery has a shape that is chamfered in a curved shape by the chamfered corner portion forming portion 2C. The sintered body obtained by sintering the green compact 7 is used for a valve seat or the like, and a valve (not shown) is in contact with the layer of the raw material powder G1 forming the inclined surface 71, Although the outer periphery fits into a receiving member (not shown), the lower corner portion 72 serves as a guide and fits into the receiving member from the lower corner portion 72 side.

次に、前記構成につき、その作用を説明する。まず、図5に示すように、下パンチ4を第1の充填高さ位置に固定し、この第1の充填高さ位置は下パンチ4の上端が前記段部2Bより上方である。図1に示すように、フィーダー21は、充填空間6の前方の初期位置で、第1の粉末収納室25がフィーダー本体22の中央に位置する。そして、前後移動手段31により、フィーダー本体22を前進し、図2に示すように、充填空間6の上に第1の粉末収納室25が位置する位置で前進動作を停止し、該第1の粉末収納室25から第1の原料粉末G1が充填空間6に落下充填され、前記前進動作停止によりフィーダー本体22が停止し、その後に左右移動手段32により、停止したフィーダー本体22内で収納ボックス23が左右方向(図2中、右方向)に移動し、図3及び図6に示すように、充填空間6の上に第2の粉末収納室26が来て停止し、充填空間6の上に第2の粉末収納室26が位置した後、図7に示すように、前記下パンチ4が第2の充填高さ位置まで降下して停止し、この第1の充填高さ位置は下パンチ4の上端が前記段部2Bとほぼ同位置である。充填空間6の上に第2の粉末収納室26が位置すると、該第2の粉末収納室26から充填空間6内に第2の原料粉末G2が落下供給され、充填空間6の上に第2の粉末収納室26が位置した後、図4に示すように、前後移動手段31が駆動してフィーダー本体22を初期位置まで後退した後、停止し、前記左右移動手段32により、第1の粉末収納室25がフィーダー本体22の中央に位置に復帰する。   Next, the effect | action is demonstrated about the said structure. First, as shown in FIG. 5, the lower punch 4 is fixed at a first filling height position, and the upper end of the lower punch 4 is above the step portion 2B. As shown in FIG. 1, the feeder 21 is an initial position in front of the filling space 6, and the first powder storage chamber 25 is located at the center of the feeder body 22. Then, the feeder main body 22 is advanced by the forward / backward moving means 31, and as shown in FIG. 2, the forward movement is stopped at the position where the first powder storage chamber 25 is located above the filling space 6, and the first operation is stopped. The first raw material powder G1 is dropped and filled into the filling space 6 from the powder storage chamber 25, the feeder main body 22 is stopped by the forward movement stop, and then the left and right moving means 32 is used to store the storage box 23 in the stopped feeder main body 22. Moves in the left-right direction (right direction in FIG. 2), and as shown in FIGS. 3 and 6, the second powder storage chamber 26 comes to stop on the filling space 6 and stops on the filling space 6. After the second powder storage chamber 26 is positioned, as shown in FIG. 7, the lower punch 4 is lowered to the second filling height position and stopped, and this first filling height position is the lower punch 4 position. Is at the same position as the step 2B. When the second powder storage chamber 26 is positioned on the filling space 6, the second raw material powder G <b> 2 is dropped from the second powder storage chamber 26 into the filling space 6, and the second powder powder G <b> 2 is placed on the filling space 6. After the powder storage chamber 26 is located, as shown in FIG. 4, the forward / backward moving means 31 is driven to retract the feeder main body 22 to the initial position, and then stops, and the left and right moving means 32 causes the first powder to move. The storage chamber 25 returns to the center of the feeder body 22.

そして、フィーダー本体22が前進する前に、前記上パンチ5が降下して充填空間6の上部に嵌入し、ダイ2とコアロッド3との間で上,下パンチ5,4により原料粉末G1,G2が圧縮されて圧粉体7が形成される。圧縮成形された圧粉体7は、下パンチ4の上端が金型1の上面位置まで上昇することにより、充填空間6から外部に押上げられ、これに対して、前記フィーダー本体22が前進し、このフィーダー本体22の前面に押されて前記圧粉体7を前方に送り出される。   Then, before the feeder main body 22 moves forward, the upper punch 5 descends and is inserted into the upper portion of the filling space 6, and the raw powders G1, G2 are inserted between the die 2 and the core rod 3 by the upper and lower punches 5, 4. Is compressed to form a green compact 7. The compressed green compact 7 is pushed up from the filling space 6 by raising the upper end of the lower punch 4 to the upper surface position of the mold 1, and the feeder main body 22 moves forward. The green compact 7 is pushed forward by being pushed by the front surface of the feeder body 22.

このように本実施例では、請求項1に対応して、金型1に設けられ上部が開口した充填空間6と、金型1の上面に沿って移動し第1の原料粉末G1と第2の原料粉末G2とを充填空間6に上下に充填するフィーダー21とを備えた粉末成形装置において、フィーダー21は、フィーダー本体22と、このフィーダー本体22内の左右に並んで設けられ第1の原料粉末G1を収納する第1の粉末収納室25及び第2の原料粉末G2を収納する第2の粉末収納室26と、フィーダー本体22を前後に移動する前後移動手段31と、第1及び第2の粉末収納室25,26を左右に移動する左右移動手段32とを備えるから、金型1上でフィーダー本体22を前進させ、充填空間6の上に第1の粉末収納室25を位置させ、第1の粉末収納室25から第1の原料粉末G1を充填空間6に充填する。この後、左右移動手段32により第1及び第2の粉末収納室25,26を左右に移動し、充填空間6の上に第2の粉末収納室26を位置させ、第2の粉末収納室26から第2の原料粉末G2を充填空間6に充填する。この後、フィーダー本体22をそのまま後退させて、充填空間6内に第1及び第2の原料粉末G1,G2が二層に充填される。したがって、第1の粉末収納室25が充填空間6の上を2回移動することがなく、確実な二層成形が可能となる。また、前進後・左右移動して第1の原料粉末G1が充填され、左右移動後・後退して第2の原料粉末G2が充填されるため、充填空間6に原料粉末G1,G2を均一に充填することができる。   As described above, in this embodiment, corresponding to claim 1, the filling space 6 provided in the mold 1 and opened at the upper part, the first raw material powder G1 and the second raw material powder G1 moving along the upper surface of the mold 1 are provided. In a powder molding apparatus provided with a feeder 21 for vertically filling the raw material powder G2 into the filling space 6, the feeder 21 is provided as a first raw material provided side by side on the feeder main body 22 and within the feeder main body 22. A first powder storage chamber 25 for storing the powder G1, a second powder storage chamber 26 for storing the second raw material powder G2, a back-and-forth moving means 31 for moving the feeder body 22 back and forth, and first and second Left and right moving means 32 for moving the powder storage chambers 25, 26 left and right, the feeder main body 22 is advanced on the mold 1, and the first powder storage chamber 25 is positioned on the filling space 6, Fill the filling space 6 with the first raw material powder G1 from the first powder storage chamber 25. The Thereafter, the first and second powder storage chambers 25 and 26 are moved to the left and right by the left and right moving means 32, the second powder storage chamber 26 is positioned above the filling space 6, and the second powder storage chamber 26. To filling the filling space 6 with the second raw material powder G2. Thereafter, the feeder main body 22 is moved back as it is, and the filling space 6 is filled with the first and second raw material powders G1 and G2 in two layers. Therefore, the first powder storage chamber 25 does not move twice over the filling space 6 and a reliable two-layer molding is possible. Further, after moving forward and left and right, the first raw material powder G1 is filled, and after moving left and right and moved backward and filled with the second raw material powder G2, the raw material powders G1 and G2 are uniformly distributed in the filling space 6. Can be filled.

また、このように本実施例では、請求項2に対応して、左右移動手段32は、フィーダー本体22に対して第1及び第2の粉末収納室25,26を左右に移動するから、フィーダー本体22は一般的な前後動のみで済み、構造簡易なものとなる。   In this way, in this embodiment, in correspondence with claim 2, the left and right moving means 32 moves the first and second powder storage chambers 25 and 26 to the left and right with respect to the feeder main body 22. The main body 22 needs only a general forward / backward movement and has a simple structure.

また、このように本実施例では、請求項3に対応して、充填空間6内には、下金型部材たる下パンチ4が昇降可能に設けられ、この下パンチ4は、先に充填する原料粉末である第1の原料粉末G1が充填された後、降下するから、下パンチ4が降下した分だけ、後に充填する原料粉末である第2の原料粉末G2が充填空間6内に充填される。   In this way, in this embodiment, corresponding to claim 3, the lower punch 4 as the lower mold member is provided in the filling space 6 so as to be movable up and down, and the lower punch 4 is filled first. After the first raw material powder G1 which is the raw material powder is filled, it descends, so the second raw material powder G2 which is the raw material powder to be filled later is filled in the filling space 6 by the amount of the lower punch 4 descending. The

このように本実施例では、請求項4に対応して、上部が開口した金型1の充填空間6内に、金型1の上面に沿って移動するフィーダー21により、第1の原料粉末G1と第2の原料粉末G2とを上下に充填する粉末成形装置の粉末充填方法において、フィーダー21は、フィーダー本体22と、フィーダー本体22内の左右に並んで設けられ第1の原料粉末G1を収納する第1の粉末収納室25及び前記第2の原料粉末G2を収納する第2の粉末収納室26とを備え、開始位置からフィーダー本体22が前後方向に移動して第1の粉末収納室25から充填空間6に第1の原料粉末G1を充填した後、第2の粉末収納室26が充填空間6上に移動して第2の粉末収納室26から充填空間6に第2の原料粉末G2を充填し、この後、前記前後方向と逆方向にフィーダー本体22が移動して前記開始位置に戻るから、第1の粉末収納室26が充填空間6の上を2回移動することがなく、確実な二層成形が可能となる。また、前進後・左右移動して第1の原料粉末G1が充填され、左右移動後・後退して第2の原料粉末G2が充填されるため、充填空間6に原料粉末G1,G2を均一に充填することができる。   Thus, in this embodiment, corresponding to claim 4, the first raw material powder G1 is fed by the feeder 21 that moves along the upper surface of the mold 1 into the filling space 6 of the mold 1 that is open at the top. In the powder filling method of the powder molding apparatus that vertically fills the second raw material powder G2, the feeder 21 is provided side by side on the feeder main body 22 and the feeder main body 22, and stores the first raw material powder G1. A first powder storage chamber 25 and a second powder storage chamber 26 for storing the second raw material powder G2, and the feeder main body 22 moves in the front-rear direction from the start position, so that the first powder storage chamber 25 After filling the filling space 6 with the first raw material powder G1, the second powder storage chamber 26 moves onto the filling space 6 and the second raw material powder G2 enters the filling space 6 from the second powder storage chamber 26. Thereafter, the feeder body 22 is moved in the direction opposite to the front-rear direction. Since it moves and returns to the starting position, the first powder storage chamber 26 does not move twice over the filling space 6 and a reliable two-layer molding is possible. Further, after moving forward and left and right, the first raw material powder G1 is filled, and after moving left and right and moved backward and filled with the second raw material powder G2, the raw material powders G1 and G2 are uniformly distributed in the filling space 6. Can be filled.

また、このように本実施例では、請求項5に対応して、第2の粉末収納室26が充填空間6の上に移動する際、第1及び第2の粉末収納室25,26がフーダ本体22に対して移動するから、フィーダー本体22は一般的な前後動のみで済み、工程がスムーズに行われる。 Thus, in this embodiment, corresponding to claim 5, when the second powder storage chamber 26 moves over the filling space 6, the first and second powder storage chambers 25, 26 from moving relative to I over da body 22, the feeder body 22 common back-and-forth movement only requires only, process can be performed smoothly.

図9は本発明の第2実施例を示し、上記第1実施例と同一部分に同一符号を付し、その詳細な説明を省略して詳述すると、金型1に複数の充填空間6,6を設ける例であり、2つの充填空間6,6を斜め方向に配置し、この斜め方向とは、充填空間6,6の中心を結んだ線分Sが前記フィーダー本体22の前後移動方向に対して交差方向であり、前記左右方向に対して交差方向であり、充填空間6,6の外周間には前後方向及び左右方向において間隔Kが設けられている。尚、前記結んだ線分Sは前記前後方向とほぼ45度の角度をなす。   FIG. 9 shows a second embodiment of the present invention. The same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. 6 is an example in which two filling spaces 6 and 6 are arranged in an oblique direction, and this oblique direction means that a line segment S connecting the centers of the filling spaces 6 and 6 is in the longitudinal movement direction of the feeder body 22. On the other hand, the crossing direction is the crossing direction with respect to the left-right direction, and a space K is provided between the outer circumferences of the filling spaces 6 and 6 in the front-rear direction and the left-right direction. The connected line segment S forms an angle of approximately 45 degrees with the front-rear direction.

このように本実施例では、2つの充填空間6,6の中心を結んだ線分Sがフィーダー本体22の前後移動の方向及び左右移動の方向に対して交差方向をなし、それら2つの充填空間6,6の外周間には前後移動の方向及び左右移動の方向において間隔K,Kを設け、充填空間6,6を斜め方向に配置することにより以下の利点が発生する。まず、充填空間6,6を前後方向に並べると、フィーダー本体22により圧粉体7を排出する際、フィーダー本体7に押された圧粉体7が前方の圧粉体7の中心に衝突し、両者が損傷する虞がある。これに対して、充填空間6,6を斜め方向に配置することにより、フィーダー本体22に押された圧粉体7が前方の圧粉体7の中心に当たらないから、損傷を防止できる。特に、左右方向に間隔Kを設ければ、圧粉体7同士が衝突することがない。一方、圧粉体7,7同士の衝突を防止するために、単に左右方向に充填空間6,6を並べた場合、金型1の左右方向、ひいてはフィーダー本体22の左右寸法が大となり、金型1が大型化するが、斜めにする配置することにより、左右方向の大型化を抑制できる。しかも、本発明では、粉末収納室25,26が前進後・左右移動して第1の原料粉末G1が充填され、左右移動後・後退して第2の原料粉末G2が充填するため、充填空間6,6を斜め方向に配置し、充填空間6,6の前後左右位置がずれていても、それら充填空間6,6への原料粉末G1,G2の充填を均一に行うことができる。 As described above, in this embodiment , the line segment S connecting the centers of the two filling spaces 6 and 6 forms a crossing direction with respect to the forward / backward movement direction and the left / right movement direction of the feeder main body 22, and the two filling spaces. Spaces K and K are provided between the outer circumferences 6 and 6 in the forward and backward movement direction and the left and right movement direction, and the filling spaces 6 and 6 are arranged in an oblique direction, thereby producing the following advantages. First, when the filling spaces 6 and 6 are arranged in the front-rear direction, when the green compact 7 is discharged by the feeder main body 22, the green compact 7 pushed by the feeder main body 7 collides with the center of the front green compact 7. There is a risk of both being damaged. On the other hand, by arranging the filling spaces 6 and 6 in an oblique direction, the green compact 7 pressed by the feeder main body 22 does not hit the center of the front green compact 7, so that damage can be prevented. In particular, if the distance K is provided in the left-right direction, the green compacts 7 do not collide with each other. On the other hand, in order to prevent the compacts 7 and 7 from colliding with each other, when the filling spaces 6 and 6 are simply arranged in the left and right direction, the left and right dimensions of the mold 1 and, consequently, the left and right dimensions of the feeder body 22 are increased. Although the type | mold 1 enlarges, the enlargement of the left-right direction can be suppressed by arrange | positioning diagonally. In addition, in the present invention, the powder storage chambers 25, 26 move forward / left / right to be filled with the first raw material powder G1, and after moving left / right / backward, the second raw material powder G2 is filled. 6 and 6 are arranged in an oblique direction, and even if the front and rear, left and right positions of the filling spaces 6 and 6 are shifted, the filling of the raw material powders G1 and G2 into the filling spaces 6 and 6 can be performed uniformly.

図10〜図11は本発明の第3実施例を示し、上記第1実施例と同一部分に同一符号を付し、その詳細な説明を省略して詳述すると、この例のフィーダー21では、フィーダー本体22の内部は、左右方向中央が隔壁24Cにより第1及び第2の粉体収納室25,26が区画形成されており、収納ボックスはなく、フィーダー本体22には左右移動手段が組み込まれていない。そして、前記フィーダー本体22を前後及び左右にそれぞれ移動する前後左右移動手段33を金型1が備える。したがって、この例では、前後左右移動手段33が前後移動手段であって、前記左右移動手段である。   10 to 11 show a third embodiment of the present invention. The same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. In the feeder 21 of this example, The inside of the feeder body 22 is divided into first and second powder storage chambers 25 and 26 by a partition wall 24C at the center in the left-right direction. There is no storage box, and the feeder body 22 has a left-right moving means incorporated therein. Not. The mold 1 includes front / rear / left / right moving means 33 for moving the feeder body 22 forward / backward and left / right. Therefore, in this example, the forward / backward / left / right moving means 33 is a forward / backward moving means, which is the left / right moving means.

そして、第1実施例と同様に、まず、下パンチ4を第1の充填高さ位置に固定し、この第1の充填高さ位置は下パンチ4の上端が前記段部2Bより上方である。図10の実線に示すように、フィーダー21は、充填空間6の前方の初期位置に、フィーダー本体22の第1の粉末収納室25が位置する。そして、前後左右移動手段33により、フィーダー本体22を前進し、図10の破線に示すように、充填空間6の上に第1の粉末収納室25が位置する位置で前進動作を停止し、該第1の粉末収納室25から第1の原料粉末G1が充填空間6に落下充填され、前記前進動作停止によりフィーダー本体22が停止し、その後に前後左右移動手段33により、図11の実線に示すように、フィーダー本体22が左右方向(図11中、左方向)に移動し、充填空間6の上に第2の粉末収納室26が来て停止し、充填空間6の上に第2の粉末収納室26が位置した後、前記下パンチ4が第2の充填高さ位置まで降下して停止し、この第1の充填高さ位置は下パンチ4の上端が前記段部2Bとほぼ同位置である。充填空間6の上に第2の粉末収納室26が位置すると、該第2の粉末収納室26から充填空間6内に第2の原料粉末G2が落下供給され、充填空間6の上に第2の粉末収納室26が位置した後、図11の破線に示すように、前後左右移動手段33が駆動してフィーダー本体23が後退し、さらに、左右逆方向に移動して停止し、第1の粉末収納室25がフィーダー本体22の中央に位置に復帰する。   As in the first embodiment, the lower punch 4 is first fixed at the first filling height position, and the upper end of the lower punch 4 is above the step portion 2B. . As shown by the solid line in FIG. 10, in the feeder 21, the first powder storage chamber 25 of the feeder body 22 is located at an initial position in front of the filling space 6. Then, the forward / backward / left / right moving means 33 advances the feeder main body 22 and stops the forward movement operation at the position where the first powder storage chamber 25 is positioned above the filling space 6 as shown by the broken line in FIG. The first raw material powder G1 is dropped and filled from the first powder storage chamber 25 into the filling space 6, and the feeder main body 22 is stopped by the forward movement stop, and thereafter, the forward / backward / left / right moving means 33 shows the solid line in FIG. Thus, the feeder main body 22 moves in the left-right direction (left direction in FIG. 11), the second powder storage chamber 26 comes over the filling space 6 and stops, and the second powder is put on the filling space 6. After the storage chamber 26 is located, the lower punch 4 is lowered to the second filling height position and stopped. The first filling height position is such that the upper end of the lower punch 4 is substantially at the same position as the step 2B. It is. When the second powder storage chamber 26 is positioned on the filling space 6, the second raw material powder G <b> 2 is dropped from the second powder storage chamber 26 into the filling space 6, and the second powder powder G <b> 2 is placed on the filling space 6. After the powder storage chamber 26 is located, as shown by the broken line in FIG. 11, the front / rear / left / right moving means 33 is driven to move the feeder main body 23 backward, and further, the left / right reverse direction is moved to stop. The powder storage chamber 25 is returned to the center of the feeder body 22.

このように本実施例では、請求項1に対応して、フィーダー21は、フィーダー本体22と、このフィーダー本体22内の左右に並んで設けられ第1の原料粉末G1を収納する第1の粉末収納室25及び第2の原料粉末G2を収納する第2の粉末収納室26と、フィーダー本体22を前後に移動する前後移動手段たる前後左右移動手段33と、第1及び第2の粉末収納室25,26を左右に移動する左右移動手段たる前後左右移動手段33とを備え、また、このように本実施例では、請求項4に対応して、上部が開口した金型1の充填空間6内に、金型1の上面に沿って移動するフィーダー21により、第1の原料粉末G1と第2の原料粉末G2とを上下に充填する粉末成形装置の粉末充填方法において、フィーダー21は、フィーダー本体22と、フィーダー本体22内の左右に並んで設けられ第1の原料粉末G1を収納する第1の粉末収納室25及び前記第2の原料粉末G2を収納する第2の粉末収納室26とを備え、開始位置からフィーダー本体22が前後方向に移動して第1の粉末収納室25から充填空間6に第1の原料粉末G1を充填した後、第2の粉末収納室26が充填空間6上に移動して第2の粉末収納室26から充填空間6に第2の原料粉末G2を充填し、この後、前記前後方向と逆方向にフィーダー本体22が移動して前記開始位置に戻るから、第1の粉末収納室26が充填空間6の上を2回移動することがなく、確実な二層成形が可能となる。また、前進後・左右移動して第1の原料粉末G1が充填され、左右移動後・後退して第2の原料粉末G2が充填されるため、充填空間6に原料粉末G1,G2を均一に充填することができ、上記第1実施例と同様な作用・効果を奏する。   Thus, in this embodiment, corresponding to claim 1, the feeder 21 is provided with the feeder main body 22 and the left and right sides of the feeder main body 22, and the first powder containing the first raw material powder G1. A storage chamber 25 and a second powder storage chamber 26 for storing the second raw material powder G2, a front-rear and left-right movement means 33 as a front-rear movement means for moving the feeder body 22 back and forth, and first and second powder storage chambers In this embodiment, the filling space 6 of the mold 1 whose upper part is opened is provided in correspondence with the fourth aspect. In the powder filling method of the powder molding apparatus in which the first raw material powder G1 and the second raw material powder G2 are filled up and down by a feeder 21 that moves along the upper surface of the mold 1, the feeder 21 is a feeder. Main body 22 and side by side in feeder body 22 Provided with a first powder storage chamber 25 for storing the first raw material powder G1 and a second powder storage chamber 26 for storing the second raw material powder G2. To the filling space 6 from the first powder storage chamber 25, and then the second powder storage chamber 26 moves onto the filling space 6 to fill the second powder storage chamber 26. The filling space 6 is filled with the second raw material powder G2, and then the feeder main body 22 moves in the direction opposite to the front-rear direction and returns to the starting position. Therefore, the first powder storage chamber 26 is filled with the filling space 6 It is possible to perform reliable two-layer molding without moving twice. Further, after moving forward and left and right, the first raw material powder G1 is filled, and after moving left and right and moved backward and filled with the second raw material powder G2, the raw material powders G1 and G2 are uniformly distributed in the filling space 6. It can be filled and has the same action and effect as the first embodiment.

なお、本発明は、前記実施例に限定されるものではなく、種々の変形実施が可能である。例えば、圧粉体により得られる焼結体は各種のものを用いることができる。   In addition, this invention is not limited to the said Example, A various deformation | transformation implementation is possible. For example, various types of sintered bodies obtained from green compacts can be used.

以上のように、本発明は、複数の給粉装置を用いる必要がなく、金型の充填空間に原料粉末を複層充填することができ、しかも、充填空間へ原料粉末を均一に充填することができ、各種の二層粉末成形品に適用できる。   As described above, the present invention does not require the use of a plurality of powder feeders, can fill the filling space of the mold with multiple layers of the raw material powder, and uniformly fills the filling space with the raw material powder. It can be applied to various two-layer powder molded products.

本発明の第1実施例を示すフィーダーの一部を断面にした金型の平面図であり、フィーダー本体は初期位置にある。It is a top view of the metal mold | die which made the cross section of a part of feeder which shows 1st Example of this invention, and a feeder main body exists in an initial position. 同上、平面図であり、フィーダー本体が前進し、充填空間の上に第1の粉体収納室が位置する。It is a top view same as the above, a feeder main body advances, and a 1st powder storage chamber is located on a filling space. 同上、平面図であり、充填空間の上に第2の粉体収納室が位置する。It is a top view same as the above and the 2nd powder storage chamber is located on the filling space. 同上、平面図であり、フィーダー本体が後退し、フィーダ本体は初期位置にある。It is a top view same as the above, the feeder main body retracts, and the feeder main body is in the initial position. 同上、断面図であり、充填空間に第1の原料粉末を充填した状態である。It is sectional drawing same as the above, and is the state which filled the 1st raw material powder in the filling space. 同上、断面図であり、充填空間に第2の粉体収納室が位置する状態を示す。It is sectional drawing same as the above, and shows the state which the 2nd powder storage chamber is located in the filling space. 同上、平面図であり、充填空間に第2の原料粉末を充填した状態である。It is a top view same as the above, and is the state which filled the filling material space with 2nd raw material powder. 同上、圧粉体の断面図である。It is sectional drawing of a green compact same as the above. 本発明の第2実施例を示すフィーダーの一部を断面にした金型の平面図である。It is a top view of the metal mold | die which made some cross sections the feeder which shows 2nd Example of this invention. 本発明の第3実施例を示すフィーダーの一部を断面にした金型の平面図であり、フィーダー本体が初期位置から充填空間の上に移動する工程を説明する。It is a top view of the metal mold | die which made a part of feeder the cross section which shows 3rd Example of this invention, and demonstrates the process in which a feeder main body moves on filling space from an initial position. 同上、平面図であり、フィーダー本体が充填空間の上の位置から初期位置に移動する工程を説明する。It is a top view same as the above, The process in which a feeder main body moves to the initial position from the position above a filling space is demonstrated. 従来例を示す金型の断面図であり、充填空間の上に第2の粉末収納室が位置する。It is sectional drawing of the metal mold | die which shows a prior art example, and the 2nd powder storage chamber is located on the filling space. 同上、断面図であり、第2の原料粉末を充填空間に充填した状態を示す。It is sectional drawing same as the above, and shows the state which filled the 2nd raw material powder into the filling space. 同上、断面図であり、充填空間の上に第1の粉末収納室が位置する。It is sectional drawing same as the above, and a 1st powder storage chamber is located on the filling space. 同上、断面図であり、第1の原料粉末を充填空間に充填した状態を示す。It is sectional drawing same as the above, and shows the state which filled the filling material with the 1st raw material powder. 従来の他の例を示す金型の断面図であり、ダイと下金型部材との間に第1の原料粉末が落下した状態を示す。It is sectional drawing of the metal mold | die which shows the other conventional example, and shows the state which the 1st raw material powder fell between die | dye and a lower mold member. 同上、断面図であり、第2の原料粉末を充填空間に充填した状態を示す。It is sectional drawing same as the above, and shows the state which filled the 2nd raw material powder into the filling space.

符号の説明Explanation of symbols

1 金型
4 下パンチ(下金型部材)
6 充填空間
21 フィーダー
22 フィーダー本体
23 収納ボックス
25 第1の粉体収納室
26 第2の粉体収納室
31 前後移動手段
32 左右移動手段
33 前後左右移動手段
S 線分
K 間隔
1 Mold 4 Lower punch (Lower mold member)
6 Filling space
21 Feeder
22 Feeder body
23 Storage box
25 First powder storage room
26 Second powder storage room
31 Forward / backward means
32 Means to move left and right
33 Forward / backward / left / right moving means
S line segment K interval

Claims (5)

金型に設けられ上部が開口した2つの充填空間と、前記金型の上面に沿って移動し第1の原料粉末と第2の原料粉末とを前記2つの充填空間に上下に充填するフィーダーとを備えた粉末成形装置において、前記フィーダーは、フィーダー本体と、このフィーダー本体内の左右に並んで設けられ前記第1の原料粉末を収納する第1の粉末収納室及び前記第2の原料粉末を収納する第2の粉末収納室と、前記フィーダー本体を前後に移動する前後移動手段と、第1及び第2の粉末収納室を左右に移動する左右移動手段とを備え、前記2つの充填空間の中心を結んだ線分が前記フィーダー本体の前記前後移動方向及び前記左右移動の方向に対して交差方向をなし、それら2つの充填空間の外周間には前記前後移動の方向及び前記左右移動の方向において間隔を設けたことを特徴とする粉末成形装置。 Two filling spaces that are provided in the mold and open at the top, and a feeder that moves along the upper surface of the mold to fill the two filling spaces up and down with the first raw material powder and the second raw material powder; The feeder includes: a feeder main body; a first powder storage chamber that is provided side by side in the feeder main body and stores the first raw material powder; and the second raw material powder. a second powder storage chamber for storing includes a longitudinal moving means for moving the feeder body back and forth, and left and right moving means for moving the first and second powder storage chamber to the right and left, the two filling spaces No direction and cross direction with respect to the direction of the horizontal movement center line connecting the moving the front and rear of the feeder body, the direction and the left and right longitudinal movement between the outer periphery of the two filling spaces in the direction of the movement Powder molding apparatus characterized in that a interval are. 前記左右移動手段は、前記フィーダー本体に対して前記第1及び第2の粉末収納室を左右に移動することを特徴とする請求項1記載の粉末成形装置。 2. The powder molding apparatus according to claim 1, wherein the left-right moving means moves the first and second powder storage chambers to the left and right with respect to the feeder body. 前記充填空間内には、下金型部材が昇降可能に設けられ、この下金型部材は前記第1の原料粉末が充填された後、降下することを特徴とする請求項1又は2記載の粉末成形装置。 The lower mold member is provided in the filling space so as to be movable up and down, and the lower mold member descends after being filled with the first raw material powder. Powder molding equipment. 上部が開口した金型の2つの充填空間内に、前記金型の上面に沿って移動するフィーダーにより、第1の原料粉末と第2の原料粉末とを上下に充填する粉末成形装置の粉末充填方法において、前記フィーダーは、フィーダー本体と、フィーダー本体内の左右に並んで設けられ前記第1の原料粉末を収納する第1の粉末収納室及び前記第2の原料粉末を収納する第2の粉末収納室とを備え、前記2つの充填空間の中心を結んだ線分が前記フィーダー本体の前記前後移動方向及び前記左右移動の方向に対して交差方向をなし、それら2つの充填空間の外周間には前記前後移動の方向及び前記左右移動の方向において間隔を設け、開始位置から前記フィーダー本体が前後方向に移動して前記第1の粉末収納室から前記充填空間に第1の原料粉末を充填した後、第2の粉末収納室が前記複数の充填空間上に移動して前記第2の粉末収納室から前記充填空間に第2の原料粉末を充填し、この後、前記前後方向と逆方向に前記フィーダー本体が移動して前記開始位置に戻ることを特徴とする粉末成形装置の粉末充填方法。 Powder filling of a powder molding apparatus in which the first raw material powder and the second raw material powder are filled up and down by two feeders moving along the upper surface of the die in the two filling spaces of the die opened at the top. In the method, the feeder includes a feeder main body, a first powder storage chamber that is provided side by side in the feeder main body and stores the first raw material powder, and a second powder that stores the second raw material powder. and a housing chamber, wherein two line segments connecting the centers of the filling space without cross direction with respect to the direction and orientation of the horizontal movement of the front and rear movement of the feeder body, of the two filling spaces An interval is provided between the outer circumferences in the forward / backward movement direction and the left / right movement direction, and the feeder main body moves in the front / rear direction from the start position to move the first raw material powder from the first powder storage chamber to the filling space. The After filling, the second powder storage chamber moves onto the plurality of filling spaces, and the second raw material powder is filled from the second powder storage chamber into the filling space. A powder filling method for a powder molding apparatus, wherein the feeder body moves in a direction and returns to the start position. 前記第2の粉末収納室が前記充填空間上に移動する際、前記第1及び第2の粉末収納室がフィーダ本体に対して移動することを特徴とする請求項4記載の粉末成形装置の粉末充填方法。 The powder of the powder molding apparatus according to claim 4, wherein when the second powder storage chamber moves onto the filling space, the first and second powder storage chambers move relative to the feeder body. Filling method.
JP2003303445A 2003-08-27 2003-08-27 Powder molding apparatus and powder filling method thereof Expired - Fee Related JP4632642B2 (en)

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