JP4630803B2 - Device and method for attaching / detaching damping member - Google Patents

Device and method for attaching / detaching damping member Download PDF

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JP4630803B2
JP4630803B2 JP2005345617A JP2005345617A JP4630803B2 JP 4630803 B2 JP4630803 B2 JP 4630803B2 JP 2005345617 A JP2005345617 A JP 2005345617A JP 2005345617 A JP2005345617 A JP 2005345617A JP 4630803 B2 JP4630803 B2 JP 4630803B2
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damping member
suction
photosensitive drum
hollow
damping
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JP2007148241A (en
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直由 草野
賢二 細川
照璽 立嶋
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Ricoh Co Ltd
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Ricoh Co Ltd
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Description

本発明は、電子写真方式の画像形成装置に用いる感光体ドラムの内壁に制振部材を装着する脱着装置及び脱着方法に関する。   The present invention relates to a detaching apparatus and a detaching method for mounting a damping member on an inner wall of a photosensitive drum used in an electrophotographic image forming apparatus.

従来、電子写真方式の画像形成装置に用いられる感光体ドラムは、中空円筒状基体の表面に感光層が形成されてなり、これを複写機やプリンターに装着して使用する場合、使用条件によっては感光体ドラムから振動音が発生し、この振動音は人に不快感を与えるものであった。   Conventionally, a photosensitive drum used in an electrophotographic image forming apparatus has a photosensitive layer formed on the surface of a hollow cylindrical substrate. When this is used by being mounted on a copying machine or a printer, depending on the usage conditions. Vibration noise was generated from the photosensitive drum, and this vibration noise was uncomfortable for humans.

この解決手段として、制振部材を感光体ドラム内部に充填する方法が提案されている(例えば、特許文献1参照)。また、粘弾性の材料を充填、又はある厚さを持つように層状に電子写真感光体内部に密着させ、騒音を防ぐ方法が提案されている(例えば、特許文献2参照)。上記二つの特許文献1,2には、粘弾性材料である制振部材を充填或いは密着させることにより、感光体ドラムと機器本体との間の共振エネルギーを吸収し、その振動が弱まって騒音が小さくなることが開示されている。具体的には、特許文献1には、片側端部が閉鎖された円筒形状の弾性体で形成された制振部材により制振効果がえられる旨の記載がある。又、特許文献2には、感光体ドラム内側にスムーズかつ確実にサイレンサを押し込むことができる装置及び方法が記載されている。   As a solution to this problem, there has been proposed a method in which a vibration damping member is filled in the photosensitive drum (for example, see Patent Document 1). In addition, a method has been proposed in which a viscoelastic material is filled or closely adhered to the inside of the electrophotographic photosensitive member so as to have a certain thickness to prevent noise (for example, see Patent Document 2). In the above two Patent Documents 1 and 2, by filling or closely adhering a damping member, which is a viscoelastic material, the resonance energy between the photosensitive drum and the device main body is absorbed, and the vibration is weakened to generate noise. It is disclosed to be smaller. Specifically, Patent Document 1 has a description that a damping effect can be obtained by a damping member formed of a cylindrical elastic body whose one end is closed. Patent Document 2 describes an apparatus and a method that can smoothly and surely push a silencer inside the photosensitive drum.

一般に、特許文献1,2に開示されている制振部材若しくはサイレンサの材質としては、概ねゴム系のものが用いられている。そして、感光体ドラムの内壁に、制振部材若しくはサイレンサを密接させる場合(接着材を使用する場合を除く)、外径を感光体ドラムの内径よりやや大きめに設定した制振部材若しくはサイレンサに圧力をかけて圧入し、圧入後は、制振部材若しくはサイレンサの弾性を利用することで感光体ドラム内壁に固定するものであった。   Generally, as a material of the damping member or silencer disclosed in Patent Documents 1 and 2, rubber materials are generally used. When the damping member or silencer is in close contact with the inner wall of the photosensitive drum (except when an adhesive is used), the pressure is applied to the damping member or silencer whose outer diameter is set slightly larger than the inner diameter of the photosensitive drum. After press-fitting, the elastic member is fixed to the inner wall of the photosensitive drum by using the elasticity of the damping member or the silencer.

特開2003−43862号公報JP 2003-43862 A 特開2003−66770号公報JP 2003-66770 A

ところで、前述の制振部材若しくはサイレンサを圧入するためには、押圧力が必要となる。単純に圧力をかけて押し込むだけでは、制振部材若しくはサイレンサが変形してしまい、スムーズに押し込むことが出来ず、スムーズに押し込むためには制振部材若しくはサイレンサを鉛直に押し込む必要がある。   By the way, in order to press-fit the above-described vibration damping member or silencer, a pressing force is required. Simply pressing and applying pressure deforms the damping member or the silencer and cannot be pushed in smoothly. To push in smoothly, it is necessary to push the damping member or silencer vertically.

より具体的説明する。図8は、片端密封型中空制振部材を示す構成図である。図9は、片端一部開口型中空制振部材の構成図である。図10は、制振部材を感光体ドラムへ押し込む従来の動作の説明図である。   A more specific explanation will be given. FIG. 8 is a configuration diagram showing a single-end sealed hollow vibration damping member. FIG. 9 is a configuration diagram of a hollow vibration damping member with one end partially opening type. FIG. 10 is an explanatory diagram of a conventional operation of pushing the vibration damping member into the photosensitive drum.

従来は、中空を有し、かつ片端が密閉、若しくは一部開口のある円筒形状の制振部材6(図8(a)(b))、制振部材7(図9(a)(b))を、図10に示すように、ドラムホルダー10の上に載せられた円筒状の感光体ドラム8の内壁に脱着するために押し込む場合、押し込み棒11のような装置を用いて行っていた。このような方法によれば、制振部材6,7を押し込む際には、制振部材6,7の表面特性や制振部材6,7の外径のバラツキによって、押し込み力にバラツキが生じる。これにより、制振部材6,7をスムーズに感光体ドラム内壁に装着することが出来ないという問題があった。   Conventionally, the cylindrical vibration-damping member 6 (FIGS. 8A and 8B) and the vibration-damping member 7 (FIGS. 9A and 9B) are hollow and have one end sealed or partially opened. As shown in FIG. 10, in order to detach the material from the inner wall of the cylindrical photosensitive drum 8 placed on the drum holder 10, an apparatus such as a pushing rod 11 is used. According to such a method, when the damping members 6 and 7 are pushed in, the pushing force varies due to the surface characteristics of the damping members 6 and 7 and the variation in the outer diameter of the damping members 6 and 7. As a result, there is a problem that the damping members 6 and 7 cannot be smoothly mounted on the inner wall of the photosensitive drum.

また、使用済みの感光体ドラム8を、例えばリサイクルのために、感光体ドラム8と制振部材6,7(若しくはサイレンサ)に分離するような際、感光体ドラム8及び制振部材6,7(若しくはサイレンサ)に傷を付けずに取り外すことも困難であった。更に、制振部材6,7(若しくはサイレンサ)と感光体ドラム8との摩擦接触によって発生するゴミが感光体ドラム8表面に付着することが予想され、このようなゴミが画像形成に悪影響を及ぼすという問題もあった。   Further, when the used photosensitive drum 8 is separated into the photosensitive drum 8 and the damping members 6 and 7 (or silencer) for recycling, for example, the photosensitive drum 8 and the damping members 6 and 7 are separated. It was also difficult to remove the (or silencer) without damaging it. Further, dust generated by frictional contact between the vibration damping members 6 and 7 (or silencer) and the photosensitive drum 8 is expected to adhere to the surface of the photosensitive drum 8, and such dust adversely affects image formation. There was also a problem.

このような問題を解決する方法として、中空を有し、かつ片端が密閉若しくは一部開口がある制振部材6,7を、吸引により形状変化(制振部材の外径を小さくする)させて脱着する方法も考えられる。しかし、この方法では制振部材6,7の内径吸引による形状変化を与える時に、制振部材6,7は外径が小さくなるが、開口部側の端部(下端部)に収縮分の肉厚分が集中して、外径が大きくなるため、制振部材6,7を感光体ドラム8の定位置にスムーズに装着できず、摩擦によるゴミの発生も生じる不具合がある。   As a method of solving such a problem, the shape of the damping members 6 and 7 having a hollow and hermetically sealed or partially opened at one end is changed by suction (the outer diameter of the damping member is reduced). A method of desorption is also conceivable. However, in this method, when the shape of the damping members 6 and 7 is changed by suction of the inner diameter, the outer diameter of the damping members 6 and 7 is reduced, but the shrinkage meat is formed at the end (lower end) on the opening side. Since the thickness is concentrated and the outer diameter is increased, the damping members 6 and 7 cannot be smoothly mounted at the fixed positions of the photosensitive drum 8, and there is a problem that dust is generated due to friction.

そこで、本発明の目的は、制振部材を感光体ドラムの内壁に脱着する際に、制振部材の開口部側端部の外径が吸引により大きくならないようにして、押し込み力を必要とせず、負荷なくスムーズに制振部材の脱着することができ、かつ制振材部材と感光体ドラムとの摩擦接触に起因するゴミの発生を抑えることができるようにすることである。   Accordingly, an object of the present invention is to prevent the outer diameter of the end portion on the opening side of the damping member from being increased by suction when the damping member is attached to and detached from the inner wall of the photosensitive drum, so that no pushing force is required. An object of the present invention is to enable the vibration damping member to be attached and detached smoothly without load and to prevent generation of dust due to frictional contact between the vibration damping member and the photosensitive drum.

請求項1に記載の発明は、中空を有しかつ片端が密閉され又は一部開口している円筒形状の制振部材の中空内に挿入される軸状で中空を有する吸引部材と、前記吸引部材に設けられ当該吸引部材の中空と外部との間を貫通する孔とを備え、前記制振部材の前記中空内に挿通され、前記孔を介して前記制振部材の中空内を脱気し又は当該中空内に気体を供給(送気)して、当該制振部材を縮径又は拡径することにより、前記制振部材を円筒状感光体ドラムの内壁に対し脱着する(装着し又は離脱させる)脱着装置であって、前記制振部材に押し当てる部材として、前記吸引部材に対して当該吸引部材の軸方向の力を受けて摺動する制振部材押し当て部材を、当該吸引部材の基端側に備えていることを特徴とする制振部材の脱着装置である。   According to a first aspect of the present invention, there is provided a suction member that has a hollow shape and is inserted into the hollow of a cylindrical damping member having a hollow and one end sealed or partially open, and the suction A hole provided in the member and penetrating between the hollow of the suction member and the outside. The hole is inserted into the hollow of the vibration damping member, and the hollow of the vibration damping member is deaerated through the hole. Alternatively, by supplying (feeding) gas into the hollow and reducing or increasing the diameter of the damping member, the damping member is attached to or detached from (attached to or detached from) the inner wall of the cylindrical photosensitive drum. A desorption device, wherein a member for pressing against the damping member is a damping member pressing member that slides against the suction member by receiving an axial force of the suction member. A vibration damping member attaching / detaching device is provided on the base end side.

請求項2に記載の発明は、前記制振部材の通常状態(自然状態)における外径をdとした場合、当該制振部材の外径dがd×0.99〜d×0.85(収縮率=1%〜15%)になるまで前記脱気により吸引変形(縮径)させる変形手段を備えていることを特徴とする請求項1に記載の制振部材の脱着装置である。
請求項3に記載の発明は、前記吸引部材の先端と前記押し当て部材の距離Lと、制振部材中空部長さlとの関係が“L≦l”であることを特徴とする請求項1又は2に記載の制振部材の脱着装置である。
請求項4に記載の発明は、前記押し当て部材が弾性体により常時、吸引部材の先端と押し当て部材の距離Lが一定になるよう押し付けていることを特徴とする請求項3に記載の制振部材の脱着装置である。
求項に記載の発明は、前記弾性体がスプリングであることを特徴とする請求項4に記載の制振部材の脱着装置である。
請求項に記載の発明は、前記吸引部材の両端が密閉され、当該吸引部材の中空内を脱気するための吸引ポート及び、当該中空内に気体を供給(送気)するための送気ポートを有していることを特徴とする請求項1〜のいずれかに記載の制振部材の脱着装置である。
請求項に記載の発明は、前記吸引部材が、制振部材を前記感光体ドラム内壁の定位置に装着するための、感光体ドラム用押し当て部材を有していることを特徴とする請求項に記載の制振部材の脱着装置である。
請求項に記載の発明は、前記制振部材が弾性体からなることを特徴とする請求項1〜のいずれかに記載の制振部材の脱着装置である。
請求項に記載の発明は、前記制振部材を構成する弾性体がゴムであることを特徴とする請求項に記載の制振部材の脱着装置。
According to the second aspect of the present invention, when the outer diameter in the normal state (natural state) of the damping member is d, the outer diameter d 1 of the damping member is d × 0.99 to d × 0.85. 2. The vibration damping member attaching / detaching device according to claim 1, further comprising a deforming unit that performs suction deformation (reducing diameter) by degassing until the shrinkage rate is 1% to 15%.
According to a third aspect of the present invention, the relationship between the distance L between the tip of the suction member and the pressing member and the vibration member hollow portion length l is “L ≦ l”. Or it is the attachment or detachment apparatus of the damping member of 2.
The invention described in claim 4 is characterized in that the pressing member is always pressed by an elastic body so that the distance L between the tip of the suction member and the pressing member is constant. Ru desorber der the vibration member.
The invention described in Motomeko 5 is a desorber damping member according to claim 4, wherein the elastic body is a spring.
According to the sixth aspect of the present invention, both ends of the suction member are hermetically sealed, a suction port for degassing the hollow of the suction member, and an air supply for supplying (feeding) gas into the hollow 6. The vibration damping member attaching / detaching device according to any one of claims 1 to 5 , further comprising a port.
The invention according to claim 7 is characterized in that the suction member has a pressing member for the photosensitive drum for mounting the vibration damping member at a fixed position on the inner wall of the photosensitive drum. Item 7. The vibration damping member attaching / detaching device according to Item 6 .
The invention according to claim 8 is the vibration damping member attaching / detaching device according to any one of claims 1 to 7 , wherein the vibration damping member is made of an elastic body.
The invention according to claim 9 is the apparatus for attaching and detaching a vibration damping member according to claim 8 , wherein the elastic body constituting the vibration damping member is rubber.

請求項10に記載の発明は、請求項1〜のいずれかに記載の脱着装置により前記制振部材を円筒状感光体ドラムの内壁に対し脱着する(装着し又は離脱させる)脱着方法であって、前記制振部材の通常状態(自然状態)における外径をdとした場合、当該制振部材の外径dがd×0.99〜d×0.85(収縮率=1%〜15%)になるまで前記脱気により吸引変形(縮径)させ、この状態で当該制振部材を感光体ドラム内に挿入し、しかる後に、前記吸引変形を解除することにより制振部材を感光体ドラムの内壁に密着状態で装着することを特徴とする制振部材の脱着方法である。
A tenth aspect of the present invention is a detachment method in which the vibration damping member is desorbed (attached or detached) from the inner wall of the cylindrical photosensitive drum by the desorption apparatus according to any one of the first to ninth aspects. When the outer diameter in the normal state (natural state) of the damping member is d, the outer diameter d 1 of the damping member is d × 0.99 to d × 0.85 (shrinkage rate = 1% to 15%), the suction member is deformed (reduced in diameter) by deaeration, and in this state, the damping member is inserted into the photosensitive drum, and then the suction member is released to make the damping member photosensitive. A vibration damping member attaching / detaching method characterized by being attached in close contact with an inner wall of a body drum.

請求項1に記載の発明では、制振部材を吸引部材先端部と押し当て部材とで固定した状態で吸引すると、制振部材の外径は変形して小さくなるが、その開口部だけは、吸引による片肉の影響で外径が大きくなり、感光体ドラムの脱着の妨げになるのに対して、押し当て部材を軸方向に摺動させることにより片肉の影響をなくし、制振部材の外径が吸引により全体に亘り小さくなって、感光体ドラム脱着の作業時間の短縮、作業精度の向上、ごみ付着の低減が図れる脱着が可能となる。   In the invention according to claim 1, when the vibration damping member is sucked in a state where it is fixed by the suction member tip and the pressing member, the outer diameter of the vibration damping member is deformed and becomes small, but only the opening portion thereof is While the outside diameter increases due to the influence of the single piece due to the suction, which prevents the photosensitive drum from being detached, the influence of the single piece is eliminated by sliding the pressing member in the axial direction. The outer diameter becomes smaller as a whole due to suction, so that it is possible to perform detachment that can shorten the work time for detaching the photosensitive drum, improve the work accuracy, and reduce dust adhesion.

請求項2の発明及び請求項10の発明では、制振部材をその外径dがd×0.99〜d×0.85になるまで吸引変形させ、この縮径状態で制振部材を感光体ドラム内に挿入してから、前記吸引変形を解除することにより制振部材を感光体ドラムの内壁に密着状態で装着するようにしたから、請求項1の発明による上記効果を更に高めることができる。
In the invention of the invention and claims 10 to claim 2, the vibration damping member outer diameter d 1 is sucked deformed until d × 0.99~d × 0.85, and the damping member in the reduced diameter state Since the damping member is mounted in close contact with the inner wall of the photosensitive drum by releasing the suction deformation after being inserted into the photosensitive drum, the above-described effect of the invention of claim 1 is further enhanced. Can do.

請求項3に記載の発明では、“L≦l”とすることにより、吸引部材の先端に制振部材の内径端面が密着し、吸引時のロスをなくして確実な吸引が可能となる。
請求項4に記載の発明では、軸方向に摺動する制振部材押し当て部材が常に一定位置にあるため、吸引部材の先端に制振部材の内径端面が密着し、吸引時のロスをなくして確実な吸引ができる。
求項に記載の発明では、弾性体がスプリングであるため、簡単・廉価な構成で弾性体機能を発揮させることができる。
請求項に記載の発明では、吸引部材が有する両端密閉中空構造、吸引ポートおよび送気ポートにより制振部材の脱着操作を簡便かつ自在に行うことができる。
請求項に記載の発明では、吸引部材が感光体ドラム用押し当て部材を有することで制振部材を感光体ドラム内壁の一定位置に装着することができる。
請求項に記載の発明では制振部材として、簡単・安価な構造のものを設けることができ、請求項に記載の発明では制振部材として、最適材料からなるものを設けることができる。
According to the third aspect of the present invention, by setting “L ≦ l”, the inner diameter end face of the vibration damping member is in close contact with the tip of the suction member, and a reliable suction is possible without any loss during suction.
In the invention according to claim 4, since the damping member pressing member that slides in the axial direction is always at a fixed position, the inner diameter end face of the damping member is in close contact with the tip of the suction member, and loss during suction is eliminated. reliable suction Te is Ru can.
In the invention described in Motomeko 5, the elastic body is a spring, it is possible to exhibit the elastic function in a simple, inexpensive configuration.
According to the sixth aspect of the present invention, the vibration control member can be attached and detached easily and freely by the both-end sealed hollow structure, the suction port and the air supply port of the suction member.
According to the seventh aspect of the present invention, since the suction member has the photosensitive drum pressing member, the vibration damping member can be mounted at a fixed position on the inner wall of the photosensitive drum.
In the invention described in claim 8 , a simple and inexpensive structure can be provided as the damping member, and in the invention described in claim 9 , a material made of an optimum material can be provided as the damping member.

以下、図面を参照して、本発明の実施の形態について詳細に説明する。
図1は、本実施形態の脱着装置となる吸引部材の構成を示す斜視図であり、図2は、同断面図である。図4〜図7も参照して、軸状の吸引部材2は、制振部材6,7用の開口部側端部に押し当てられる押し当て部材9を基端側に有している。また、制振部材6,7を感光体ドラム8内壁の定位置に脱着する為の感光体ドラム用8の押し当て部材5も基端側に有している。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a perspective view showing a configuration of a suction member serving as a desorption device of the present embodiment, and FIG. 2 is a cross-sectional view thereof. 4 to 7, the shaft-like suction member 2 has a pressing member 9 that is pressed against the end portion on the opening side for the damping members 6 and 7 on the base end side. Further, a pressing member 5 for the photosensitive drum 8 for attaching and detaching the damping members 6 and 7 to a fixed position on the inner wall of the photosensitive drum 8 is also provided on the base end side.

感光体ドラム8の外径をDA、制振部材6,7の外径をDB、制振部材6,7の内径をDC、制振部材6,7用の押し当て部材9の外径をDD、感光体ドラム8用の押し当て部材5の外径をDEとした場合、“DE>DA>DB>DD>DC”であり、吸引前の制振部材6,7の外径は感光体ドラム8の内径より大である必要がある。   The outer diameter of the photosensitive drum 8 is DA, the outer diameter of the damping members 6 and 7 is DB, the inner diameter of the damping members 6 and 7 is DC, and the outer diameter of the pressing member 9 for the damping members 6 and 7 is DD. When the outer diameter of the pressing member 5 for the photosensitive drum 8 is DE, “DE> DA> DB> DD> DC”, and the outer diameter of the damping members 6 and 7 before suction is the photosensitive drum. It must be larger than the inner diameter of 8.

吸引部材2は、制振部材6,7の内径端面に先端部を接触させて、制振部材6,7の位置の固定と端部隙間からの吸引空気漏れを防ぐ為、吸引部材2に対して当該吸引部材2の軸方向の力を受けることで摺動可能であり、弾性体15の弾性力で押し当て部材9を付勢し、吸引部材2の先端と制振部材6,7用の押し当て部材9との距離Lと、制振部材6,7の中空部長さlとの関係が“L≦l”になるような押し当て部材9を有している。弾性体15の押し付け力は制振部材6,7の重量以下である。感光体ドラム8の外径をDA、制振部材6,7の外径をDB、制振部材6,7の内径をDC、制振部材6,7用の押し当て部材9の外径をDDとした場合、“DA>DB>DD>DC”である。   The suction member 2 makes the tip part contact the inner diameter end face of the damping members 6 and 7 to fix the position of the damping members 6 and 7 and prevent suction air leakage from the end gap. The suction member 2 can be slid by receiving the axial force of the suction member 2, and the pressing member 9 is urged by the elastic force of the elastic body 15, so that the tip of the suction member 2 and the damping members 6 and 7 can be The pressing member 9 is provided such that the relationship between the distance L to the pressing member 9 and the hollow portion length l of the damping members 6 and 7 satisfies “L ≦ l”. The pressing force of the elastic body 15 is equal to or less than the weight of the damping members 6 and 7. The outer diameter of the photosensitive drum 8 is DA, the outer diameter of the damping members 6 and 7 is DB, the inner diameter of the damping members 6 and 7 is DC, and the outer diameter of the pressing member 9 for the damping members 6 and 7 is DD. In this case, “DA> DB> DD> DC”.

吸引部材2の内部は中空であり、かつ両端が密閉されており、内部から脱気する吸引ポート13及び内部に送気する送気ポート14を有している。更に、吸引部材2には、中空部と外部とを結ぶ孔である吸引・送気孔12が1個以上開いており、この孔12を介して吸引ポート13及び送気ポート14から制振部材6,7内側の気体又は流体を吸引・送気する。これらの孔の孔径は、吸引・送気するのに抵抗とならない孔径とする。   The inside of the suction member 2 is hollow and sealed at both ends, and has a suction port 13 for degassing from the inside and an air supply port 14 for supplying air to the inside. Further, the suction member 2 has at least one suction / air supply hole 12 that is a hole connecting the hollow portion and the outside, and the damping member 6 is connected to the suction port 13 and the air supply port 14 through the hole 12. , 7 The gas or fluid inside is sucked and supplied. The hole diameter of these holes is a diameter that does not cause resistance to suction and air supply.

又、制振部材6,7の材質はブチルゴム、ニトリルゴム、天然ゴムなど、制振部材6,7内側の気体又は流体の吸引・送気に対応して変形(縮径・拡径)できる柔軟な材質でなければならない。本発明の目的からして、弾性により密着効果及び制振効果が得られるのであるから柔軟な材質は必須である。   The material of the damping members 6 and 7 is flexible such as butyl rubber, nitrile rubber, natural rubber, etc., which can be deformed (reduced diameter / expanded) in response to the suction or supply of gas or fluid inside the damping members 6 and 7. Must be a good material. For the purpose of the present invention, a flexible material is indispensable because an adhesion effect and a vibration damping effect are obtained by elasticity.

又、感光体ドラム8内壁の定まった位置に制振部材6,7を固定しておく為に、また接着工程を不要とする為にも、制振部材6,7の外径は、感光体ドラム8の内径よりやや大きめに外径を設定しておく必要がある。その為、感光体ドラム8の内径をD、制振部材6,7の外径をdとした場合、“D<d”若しくは、“D=d”であることが好ましい。   Further, in order to fix the damping members 6 and 7 at a fixed position on the inner wall of the photosensitive drum 8, and to eliminate the need for the bonding process, the outer diameter of the damping members 6 and 7 is set to It is necessary to set the outer diameter slightly larger than the inner diameter of the drum 8. Therefore, when the inner diameter of the photosensitive drum 8 is D and the outer diameter of the damping members 6 and 7 is d, it is preferable that “D <d” or “D = d”.

本脱着装置では、制振部材6,7を吸引部材2に挿し込み、その後、吸引ポート13より制振部材6,7内側の気体又は流体を吸引することにより、吸引前すなわち自然状態の制振部材外径をd、吸引後の制振部材外径をdとした場合、“d>d”になる。制振部材6,7の外径をdとした場合、dの1〜5%、好ましくは5%〜10%、更に好ましくは、10%〜15%まで吸引変形させる。このようにして感光体ドラム8内壁に制振部材6,7を脱着する。 In this detaching device, the damping members 6 and 7 are inserted into the suction member 2, and then the gas or fluid inside the damping members 6 and 7 is sucked from the suction port 13, so that vibration is suppressed before suction, that is, in a natural state. When the outer diameter of the member is d and the outer diameter of the damping member after suction is d 1 , “d> d 1 ” is satisfied. When the outer diameter of the damping members 6 and 7 is defined as d, it is deformed by suction to 1 to 5%, preferably 5% to 10%, more preferably 10% to 15% of d. In this way, the damping members 6 and 7 are detached from the inner wall of the photosensitive drum 8.

これにより、吸引が最適化されることで、挿入時のみならず、使用済みの感光体ドラム8のリサイクル時に制振部材6,7の抜き取り時にも活用できる。   Thereby, by optimizing the suction, it can be utilized not only at the time of insertion but also at the time of removing the damping members 6 and 7 at the time of recycling the used photosensitive drum 8.

図3は、吸引部材2の軸方向に摺動し、弾性体15の押し付け力で吸引部材2の上端と押し当て部材9との距離Lと制振部材中空部長さlとの関係が“L≦l”になるような押し当て部材9を有する、吸引部材2の吸引、送気系の構成図である。図4は、押し当て部材9を有する吸引部材2への制振部材6,7の装着時の説明図である。図5は、前述のような摺動を行わない固定の押し当て部材9を有する吸引部材2を使用したときの吸引操作による制振部材6,7の収縮を示す説明図である。   FIG. 3 shows that the relationship between the distance L between the upper end of the suction member 2 and the pressing member 9 and the length l of the damping member is “L” by sliding in the axial direction of the suction member 2. It is a block diagram of the suction and air supply system of the suction member 2 having a pressing member 9 that satisfies ≦ l ″. FIG. 4 is an explanatory diagram when the damping members 6 and 7 are attached to the suction member 2 having the pressing member 9. FIG. 5 is an explanatory view showing the contraction of the damping members 6 and 7 by the suction operation when the suction member 2 having the fixed pressing member 9 that does not slide as described above is used.

図3に示すように、脱着装置は、制振部材6,7の内側の中空部分を真空にさせる為の機構を有していることが好ましい。真空にさせる為の機構としては、例えば、周知の技術であるエジェクタ1を使用する。これは、一対のノズルとディフューザから構成され、ノズルからディフューザへ向かって高速流れを発生させて周囲の気体又は流体を吸引しディフューザから大気へ消音器等を介して排出される装置である。エジェクタ1は、制振部材6,7内側の中空部分を真空にした後、真空部分に気体を充足解除する機構を有していることが好ましい。真空を充足解除する機構として例えば、常圧の大気を真空状態の中に送気する事によりタクトアップが図れる。   As shown in FIG. 3, it is preferable that the desorption device has a mechanism for evacuating the hollow portions inside the damping members 6 and 7. As a mechanism for creating a vacuum, for example, an ejector 1 that is a well-known technique is used. This is a device that includes a pair of nozzles and a diffuser, generates a high-speed flow from the nozzle toward the diffuser, sucks ambient gas or fluid, and is discharged from the diffuser to the atmosphere via a silencer or the like. The ejector 1 preferably has a mechanism for releasing the gas from the vacuum portion after the hollow portions inside the damping members 6 and 7 are evacuated. For example, as a mechanism for releasing the vacuum, the tact-up can be achieved by supplying atmospheric air into a vacuum state.

以下、本発明の実施例及び比較例をあげて具体的に説明する。なお、いうまでもなく、これらは本発明の一例に過ぎず、本発明の技術的範囲を限定するものではない。
以下の実施例は、外径60mm、内径57mm、長さ350mmのアルミニウムドラム上に、下引き層、電荷発生層、電荷輸送層を順次塗布した感光体ドラム8に、制振部材6,7としては、外径58mm、内径45mm、長さ275mm、材質ブチルゴムで片端が密閉されているものを用意し、感光体ドラム8の片端より37.5mmの位置に制振部材6,7が固定できるようにし、感光体ドラム8の100本について、作業時間と押圧力を測定、かつごみの付着状況について確認したものである。
Examples of the present invention and comparative examples will be described below in detail. Needless to say, these are merely examples of the present invention and do not limit the technical scope of the present invention.
In the following examples, the damping members 6 and 7 are applied to the photosensitive drum 8 in which an undercoat layer, a charge generation layer, and a charge transport layer are sequentially applied on an aluminum drum having an outer diameter of 60 mm, an inner diameter of 57 mm, and a length of 350 mm. Is prepared with an outer diameter of 58 mm, an inner diameter of 45 mm, a length of 275 mm, and one end sealed with butyl rubber, so that the damping members 6 and 7 can be fixed at a position 37.5 mm from one end of the photosensitive drum 8. The working time and the pressing force were measured for 100 photoconductor drums 8 and the state of dust adhesion was confirmed.

[実施例1]
図4に記載した脱着装置で挿入実験を実施した。以下作業フローを示す。
<作業フロー>
1).吸引部材2に制振部材6,7を片端の開放されている方向から挿し込み、制振部材6,7の内径端面が吸引部材2の先端部に当たるまで挿し込む。このとき、制振部材6,7は軸方向に摺動する押し当て部材9を介してスプリング15の押し付け力を上方に受けるが、“押し付け力≦制振部材重量”であるので、制振部材6,7の内径端面は吸引部材2の上端部に密着する。
2).吸引用ハンドバルブ3をONし、一旦圧縮エアーを送気する。
3).次に、エジェクタ1をONし、制振部材6,7を縮めるために吸引ポート13より吸引する。
4).制振部材6,7の中空部分の気体又は流体が吸引され真空状態となる。これにより、図4に示すように制振部材は収縮し、制振部材6,7の全長にわたって外径51mmとなった。制振部材用押し当て部材9は下方に数mm移動した。その結果、制振部材の変形度(縮径度)は12%となった。すなわち、[(58−51)/58]×100=12%である。感光体ドラム8を制振部材6,7外側より、吸引部材2の感光体ドラム用の押し当て部材5まで感光体ドラム片端が当たるまで挿し込む。これにより、感光体ドラム8端より、制振部材6,7端までの距離が37.5mmとなる(図6参照)。
5).吸引用ハンドバルブ3をOFFする。
6).エジェクタ1をOFFする。
7).真空解除用ハンドバルブ4をONし(送気ポートより圧縮エアー送気)、感光体ドラム8内壁で、真空状態が急速に解除され、制振部材6,7が元の外径に戻ろうとする。これにより、制振部材6,7の弾性によって、感光体ドラム8内壁で制振部材6,7が密着、固定される。この状態を図7に示す。
8).真空解除用ハンドバルブ4をOFFする。
9).感光体ドラム8を取り出す(内壁には、制振部材が挿入されている)。
[Example 1]
An insertion experiment was performed with the desorption apparatus described in FIG. The work flow is shown below.
<Work flow>
1). The damping members 6 and 7 are inserted into the suction member 2 from the direction in which one end is opened, and are inserted until the inner diameter end surfaces of the damping members 6 and 7 contact the tip of the suction member 2. At this time, the damping members 6 and 7 receive the pressing force of the spring 15 upward via the pressing member 9 that slides in the axial direction, but since “the pressing force ≦ the damping member weight”, the damping member The inner diameter end faces 6 and 7 are in close contact with the upper end of the suction member 2.
2). The suction hand valve 3 is turned ON, and compressed air is once supplied.
3). Next, the ejector 1 is turned on, and suction is performed from the suction port 13 in order to contract the damping members 6 and 7.
4). The gas or fluid in the hollow portions of the damping members 6 and 7 is sucked to be in a vacuum state. Thereby, as shown in FIG. 4, the damping member contracted, and the outer diameter of the damping members 6 and 7 became 51 mm. The damping member pressing member 9 moved several mm downward. As a result, the degree of deformation (diameter reduction) of the damping member was 12%. That is, [(58−51) / 58] × 100 = 12%. The photosensitive drum 8 is inserted from the outside of the vibration damping members 6 and 7 to the pressing member 5 for the photosensitive drum of the suction member 2 until one end of the photosensitive drum hits. As a result, the distance from the end of the photosensitive drum 8 to the end of the damping members 6 and 7 becomes 37.5 mm (see FIG. 6).
5). The suction hand valve 3 is turned OFF.
6). Turn off the ejector 1.
7). The vacuum release hand valve 4 is turned ON (compressed air is supplied from the air supply port), the vacuum state is rapidly released on the inner wall of the photosensitive drum 8, and the damping members 6 and 7 try to return to the original outer diameter. . Accordingly, the damping members 6 and 7 are in close contact with and fixed to the inner wall of the photosensitive drum 8 by the elasticity of the damping members 6 and 7. This state is shown in FIG.
8). Turn off the vacuum release hand valve 4.
9). The photosensitive drum 8 is taken out (a damping member is inserted in the inner wall).

[実施例2]
実施例1で挿入した制振部材6,7を実施例1と逆の要領で抜き取った。
[Example 2]
The damping members 6 and 7 inserted in Example 1 were extracted in the reverse manner to Example 1.

[比較例1]
図5に記載した脱着装置で挿入実験を実施した。以下作業フローを示す。
<作業フロー>
1).吸引部材2に制振部材6,7を片端の開放されている方向から挿し込み、固定の制振部材用の押し当て部材9に、制振部材6,7片端が当たるまで挿し込む。
2).吸引用ハンドバルブ3をONし、一旦圧縮エアーを送気する。
3).次に、エジェクタ1をONし、制振部材6,7を縮めるために吸引ポート13より吸引する。
4).制振部材6,7の中空部分の気体又は流体が吸引され真空状態となる。これにより、図5に示すように制振部材のほとんどの外径は収縮し51mmとなったが、下方の開口側端部は逆に60mmに膨張した。感光体ドラム8を制振部材6,7外側より、吸引部材2の押当部材5まで感光体ドラム8片端が当たるまで挿し込もうとしたが、外径膨張部で引っ掛かり、強引に押し込んだ。
5).吸引用ハンドバルブ3をOFFする。
6).エジェクタ1をOFFする。
7).真空解除用ハンドバルブ4をONし(送気ポートより圧縮エアー送気)感光体ドラム8内壁で、真空状態が急速に解除され、制振部材6,7が元の外径に戻ろうとする。これにより、制振部材6,7の弾性によって、感光体ドラム8内壁で制振部材6,7が密着、固定される。
8).真空解除用ハンドバルブ4をOFFする。
9).感光体ドラムを取り出す(内壁には、制振部材が挿入されている)。
[Comparative Example 1]
An insertion experiment was performed with the desorption apparatus described in FIG. The work flow is shown below.
<Work flow>
1). The damping members 6 and 7 are inserted into the suction member 2 from the direction in which one end is opened, and are inserted into the pressing member 9 for the fixed damping member until the one ends of the damping members 6 and 7 come into contact.
2). The suction hand valve 3 is turned ON, and compressed air is once supplied.
3). Next, the ejector 1 is turned on, and suction is performed from the suction port 13 in order to contract the damping members 6 and 7.
4). The gas or fluid in the hollow portions of the damping members 6 and 7 is sucked to be in a vacuum state. As a result, as shown in FIG. 5, most of the outer diameter of the damping member contracted to 51 mm, but the lower opening side end portion expanded to 60 mm. The photosensitive drum 8 was tried to be inserted from the outside of the damping members 6 and 7 to the pressing member 5 of the suction member 2 until one end of the photosensitive drum 8 hits, but was caught by the outer diameter expansion portion and pushed forcibly.
5). The suction hand valve 3 is turned OFF.
6). Turn off the ejector 1.
7). The vacuum release hand valve 4 is turned on (compressed air is supplied from the air supply port), and the vacuum state is rapidly released on the inner wall of the photosensitive drum 8, and the vibration damping members 6 and 7 try to return to the original outer diameter. Accordingly, the damping members 6 and 7 are in close contact with and fixed to the inner wall of the photosensitive drum 8 by the elasticity of the damping members 6 and 7.
8). Turn off the vacuum release hand valve 4.
9). The photosensitive drum is taken out (a damping member is inserted in the inner wall).

[比較例2]
比較例1で挿入した制振部材6,7を比較例1と逆の要領で抜き取った。
上記例の確認結果を表1、表2に示す。
[Comparative Example 2]
The damping members 6 and 7 inserted in Comparative Example 1 were extracted in the reverse manner of Comparative Example 1.
The confirmation results of the above examples are shown in Tables 1 and 2.

Figure 0004630803
Figure 0004630803

Figure 0004630803
Figure 0004630803

本発明の一実施形態である吸引部材の構成を示す斜視図である。It is a perspective view which shows the structure of the suction member which is one Embodiment of this invention. 同断面図である。FIG. 吸引部材の吸引、送気系の構成図である。It is a block diagram of the suction of a suction member and an air supply system. 押し当て部材を有する吸引部材への制振部材装着時の説明図である。It is explanatory drawing at the time of vibration damping member mounting | wearing to the suction member which has a pressing member. 摺動を行わない固定の押し当て部材を有する吸引部材を使用したときの吸引操作による制振部材の収縮を示す説明図である。It is explanatory drawing which shows shrinkage | contraction of the damping member by suction operation when using the suction member which has a fixed pressing member which does not slide. 本発明の実施例を説明する説明図である。It is explanatory drawing explaining the Example of this invention. 本発明の実施例を説明する説明図である。It is explanatory drawing explaining the Example of this invention. 本発明の課題を説明する説明図である。It is explanatory drawing explaining the subject of this invention. 本発明の課題を説明する説明図である。It is explanatory drawing explaining the subject of this invention. 本発明の課題を説明する説明図である。It is explanatory drawing explaining the subject of this invention.

符号の説明Explanation of symbols

2 吸引部材
6,7 制振部材
8 感光体ドラム
9 押し当て部材
15 弾性部材
2 Suction member 6, 7 Damping member 8 Photosensitive drum 9 Pressing member 15 Elastic member

Claims (10)

中空を有しかつ片端が密閉され又は一部開口している円筒形状の制振部材の中空内に挿入される軸状で中空を有する吸引部材と、前記吸引部材に設けられ当該吸引部材の中空と外部との間を貫通する孔とを備え、前記制振部材の前記中空内に挿通され、前記孔を介して前記制振部材の中空内を脱気し又は当該中空内に気体を供給して、当該制振部材を縮径又は拡径することにより、前記制振部材を円筒状感光体ドラムの内壁に対し脱着する脱着装置であって、
前記制振部材に押し当てる部材として、前記吸引部材に対して当該吸引部材の軸方向の力を受けて摺動する制振部材押し当て部材を、当該吸引部材の基端側に備えていることを特徴とする制振部材の脱着装置。
A suction member that has a hollow shape and is inserted into the hollow of a cylindrical damping member that has a hollow and has one end sealed or partially open, and a hollow of the suction member that is provided in the suction member And a hole penetrating between the outside and the outside, and is inserted into the hollow of the damping member, and the inside of the hollow of the damping member is degassed or gas is supplied into the hollow through the hole. A desorption device that desorbs the vibration damping member from the inner wall of the cylindrical photosensitive drum by reducing or expanding the vibration damping member,
As a member to be pressed against the damping member, a damping member pressing member that slides against the suction member by receiving an axial force of the suction member is provided on the proximal end side of the suction member. A vibration damping member attaching and detaching device characterized by the above.
前記制振部材の通常状態における外径をdとした場合、当該制振部材の外径dがd×0.99〜d×0.85になるまで前記脱気により吸引変形させる変形手段を備えていることを特徴とする請求項1 に記載の制振部材の脱着装置。 When the outer diameter of the normal state of the damping member is d, the deformation means for sucking deformed by the evacuated to the outside diameter d 1 of the damping member is d × 0.99~d × 0.85 The vibration damping member attaching / detaching device according to claim 1, further comprising: 前記吸引部材の先端と前記押し当て部材の距離Lと、制振部材中空部長さlとの関係が“L≦l”であることを特徴とする請求項1又は2に記載の制振部材の脱着装置。   3. The damping member according to claim 1, wherein a relationship between a distance L between the tip of the suction member and the pressing member and a damping member hollow portion length l is “L ≦ l”. Desorption device. 前記押し当て部材は弾性体により常時、吸引部材の先端と押し当て部材の距離Lが一定になるよう押し付けていることを特徴とする請求項3に記載の制振部材の脱着装置。   4. The vibration damping member attaching / detaching device according to claim 3, wherein the pressing member is constantly pressed by an elastic body so that a distance L between the tip of the suction member and the pressing member is constant. 前記弾性体がスプリングであることを特徴とする請求項4に記載の制振部材の脱着装置。 The apparatus for attaching / detaching a vibration damping member according to claim 4, wherein the elastic body is a spring. 前記吸引部材は両端が密閉され、当該吸引部材の中空内を脱気するための吸引ポート及び、当該中空内に気体を供給するための送気ポートを有していることを特徴とする請求項1〜のいずれかに記載の制振部材の脱着装置。 The suction member is sealed at both ends, and has a suction port for degassing the inside of the hollow of the suction member and an air supply port for supplying gas into the hollow. The desorption apparatus of the damping member in any one of 1-5 . 前記吸引部材は、制振部材を前記感光体ドラム内壁の定位置に装着するための、感光体ドラム用押し当て部材を有していることを特徴とする請求項に記載の制振部材の脱着装置。 7. The vibration damping member according to claim 6 , wherein the suction member includes a photosensitive drum pressing member for mounting the vibration damping member at a fixed position on the inner wall of the photosensitive drum. Desorption device. 前記制振部材が弾性体からなることを特徴とする請求項1〜のいずれかに記載の制振部材の脱着装置。 Desorber damping member according to any one of claims 1 to 7, wherein the damping member is characterized by comprising an elastic body. 前記制振部材を構成する弾性体がゴムであることを特徴とする請求項に記載の制振部材の脱着装置。 The apparatus for attaching and detaching a vibration damping member according to claim 8 , wherein the elastic body constituting the vibration damping member is rubber. 請求項1〜のいずれかに記載の脱着装置により前記制振部材を円筒状感光体ドラムの内壁に対し脱着する脱着方法であって、
前記制振部材の通常状態における外径をdとした場合、当該制振部材の外径dがd×0.99〜d×0.85になるまで前記脱気により吸引変形させ、この状態で当該制振部材を感光体ドラム内に挿入し、しかる後に、前記吸引変形を解除することにより、制振部材を感光体ドラムの内壁に密着状態で装着することを特徴とする制振部材の脱着方法。
A desorption method for desorbing the damping member from an inner wall of a cylindrical photosensitive drum by the desorption device according to any one of claims 1 to 9 ,
If the outer diameter of the normal state of the damping member is d, and sucked deformed by the evacuated to the outside diameter d 1 of the damping member is d × 0.99~d × 0.85, the state The damping member is inserted into the photosensitive drum, and then the suction deformation is released, so that the damping member is mounted in close contact with the inner wall of the photosensitive drum. Desorption method.
JP2005345617A 2005-11-30 2005-11-30 Device and method for attaching / detaching damping member Expired - Fee Related JP4630803B2 (en)

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