JP4624212B2 - Washing machine - Google Patents

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JP4624212B2
JP4624212B2 JP2005242151A JP2005242151A JP4624212B2 JP 4624212 B2 JP4624212 B2 JP 4624212B2 JP 2005242151 A JP2005242151 A JP 2005242151A JP 2005242151 A JP2005242151 A JP 2005242151A JP 4624212 B2 JP4624212 B2 JP 4624212B2
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lead wire
circuit board
connector
circuit unit
washing
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JP2007054228A (en
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智之 山崎
剛 村尾
健浩 中西
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Sanyo Electric Co Ltd
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Description

本発明は洗濯機に関する。なお、ここでいう洗濯機は乾燥機能を備える洗濯乾燥機を含む。   The present invention relates to a washing machine. Here, the washing machine includes a washing / drying machine having a drying function.

従来の洗濯機では、マイクロコンピュータ等の制御回路や各種の駆動回路などを含む回路基板は、外箱の上面に配置された操作パネルの内側などに配置されることが多かった。しかしながら、近年、洗濯機の高機能化や制御の複雑化などに伴い電気回路の規模が大きくなる傾向にあり、操作パネル内側の狭いスペースに回路基板を収納することが困難になっている。そのため、外箱内の下方で外槽や他の部材との干渉のないスペースに回路基板を配置する構成が採られることが多い。   In a conventional washing machine, a circuit board including a control circuit such as a microcomputer and various drive circuits is often arranged inside an operation panel arranged on the upper surface of the outer box. However, in recent years, the scale of an electric circuit tends to increase as the washing machine becomes highly functional and the control is complicated, making it difficult to store the circuit board in a narrow space inside the operation panel. Therefore, a configuration is often employed in which the circuit board is arranged in a space in the lower part of the outer box that does not interfere with the outer tub or other members.

例えば特許文献1に記載のドラム式洗濯機では、回路基板を防水用のケース内に収容してなる回路ユニットが、外箱を構成する前面板下部の内側に縦置きに配置されている。また、特許文献2に記載の渦巻き式(縦型)洗濯機では、回路基板を防水用のケース内に収容してなる回路ユニットが、外箱内に配設された外槽の下方に水平置きに配置されている。いずれにしても、回路基板は防水用のケースに収納されたり樹脂材で封止される等、防水対策が施されており、仮に水が掛かった場合でも電気的な短絡や錆の発生による故障が起きないように配慮されている。   For example, in the drum type washing machine described in Patent Document 1, a circuit unit in which a circuit board is accommodated in a waterproof case is arranged vertically inside a lower portion of a front plate constituting an outer box. Further, in the spiral (vertical) washing machine described in Patent Document 2, a circuit unit in which a circuit board is accommodated in a waterproof case is placed horizontally below an outer tub disposed in an outer box. Is arranged. In any case, the circuit board is housed in a waterproof case or sealed with a resin material, etc. so that waterproof measures are taken, and even if water is splashed, it will fail due to an electrical short circuit or rust. It is considered so that it does not happen.

こうした回路ユニットと外箱内に配置される各種の電気部品、例えばモータ、ヒータ、各種センサ、スイッチ類等とはリード線により接続されるが、組立性や修理の容易性等を考慮して、リード線の端部に設けたコネクタ(通常は雌型コネクタ)と回路基板に実装したコネクタ(通常は雄型コネクタ)との結合により導通を確保する。但し、場合によっては回路基板側に直接ハンダ付けしたリード線の端部に設けたコネクタと、回路ユニット外部の電気部品から延伸するリード線の端部に設けたコネクタとをケース外部で結合することによりリード線を中継する場合もある。また、回路ユニット外の電気部品同士や電気部品と電気回路とを接続する際にも、途中でコネクタにより結合されたリード線が使用されることがある。   These circuit units and various electrical components arranged in the outer box, for example, motors, heaters, various sensors, switches, etc. are connected by lead wires, but taking into consideration ease of assembly and repair, Conductivity is ensured by coupling a connector (usually a female connector) provided at the end of the lead wire and a connector (usually a male connector) mounted on the circuit board. However, in some cases, the connector provided at the end of the lead wire soldered directly to the circuit board side and the connector provided at the end of the lead wire extending from the electrical component outside the circuit unit may be coupled outside the case. In some cases, the lead wire may be relayed. Also, when connecting the electrical components outside the circuit unit or between the electrical components and the electrical circuit, a lead wire joined by a connector in the middle may be used.

このようなリード線を中継するコネクタは外箱の内部空間に配設されるが、一般にこうしたコネクタ自体は防水対策が施されていないため、水が掛かると短絡のおそれがある。そこで、製造工程においては、従来、こうしたコネクタ全体をビニル袋で覆う等の防水処理を行う必要があり、組立時の作業性が悪かった。また、製品の出荷時点では十分な防水処理がなされていたとしても、修理などの際にビニル袋等に穴が開いたり密着が不十分であったりするために、コネクタが被水して故障の原因となることがあった。   Such a connector for relaying the lead wire is disposed in the inner space of the outer box. However, since such a connector itself is generally not waterproofed, there is a risk of short circuit when water is applied. Therefore, in the manufacturing process, conventionally, it has been necessary to perform waterproofing processing such as covering the entire connector with a vinyl bag, and workability during assembly has been poor. In addition, even if the product is sufficiently waterproof at the time of shipment, the connector may be damaged by water due to a hole in the vinyl bag, etc., or insufficient adhesion during repair. There was a cause.

また、回路基板の規模が大きくなるに従い該基板に接続されるリード線の数も増すため、回路ユニットのケース内部で回路基板の部品実装面の上を多数のリード線が横切ることになる。すると、大電流が流れるリード線が微小信号を扱う電気部品や回路基板のパターン配線に近接したり、逆に微小電流が流れるリード線が大振幅の信号を扱う電気部品や回路基板のパターン配線に近接したりして、ノイズの飛び込みが発生し易くなる。また、回路ユニットを小形化するために回路基板とケースとの間の空間を狭くすると、リード線が回路基板上に実装された電気部品を押し、機械的なストレスにより部品が損傷したり逆にリード線の被覆が損傷したりするおそれもある。   Further, as the scale of the circuit board increases, the number of lead wires connected to the board also increases, so that many lead wires cross over the component mounting surface of the circuit board inside the case of the circuit unit. Then, the lead wire through which a large current flows is close to the pattern wiring of an electrical component or circuit board that handles a minute signal, or conversely, the lead wire through which a small current flows to a pattern wiring of an electrical component or circuit board that handles a large amplitude signal. It becomes easy to generate noise jumps by approaching. In addition, if the space between the circuit board and the case is narrowed in order to reduce the size of the circuit unit, the lead wire pushes the electrical component mounted on the circuit board, and the component is damaged or conversely due to mechanical stress. There is also a risk of damage to the lead wire coating.

特開2003−290591号公報JP 2003-259091 A 特開2004−8281号公報JP 2004-8281 A

本発明は上記課題を解決するために成されたものであり、その第1の目的とするところは、コスト上昇を抑えながら、外箱の内部空間でリード線を中継するコネクタの被水を防止することができる洗濯機を提供することにある。   The present invention has been made to solve the above-mentioned problems, and a first object of the present invention is to prevent the connector that relays the lead wires in the inner space of the outer box from being wet while suppressing an increase in cost. It is to provide a washing machine that can do.

また、本発明の第2の目的とするところは、回路基板をケース内に収納した回路ユニットにおけるノイズの飛び込み等の電気的干渉とリード線と電気部品との接触による機械的ストレス等の機械的干渉とを防止することができる洗濯機を提供することにある。   Further, the second object of the present invention is to provide electrical interference such as noise jumping in a circuit unit in which a circuit board is housed in a case and mechanical stress such as mechanical stress due to contact between a lead wire and an electrical component. An object of the present invention is to provide a washing machine that can prevent interference.

上記課題を解決するために成された第1発明は、洗濯運転又は洗濯及び乾燥運転を遂行するために外箱内に配置された各部材を制御したり駆動したりするための主要な電気部品が実装された回路基板と、該回路基板を内部に収納するケースと、を含む回路ユニットを具備する洗濯機において、
前記ケースの内部空間は、前記回路基板が配置される基板配置領域と、複数のリード線が集約されて平行に延伸するように配置されるリード線配置領域とに分離され、前記基板配置領域と前記リード線配置領域との境界の所定位置にはリード線を通し得るリード線通過許可範囲が設定され、前記ケースの壁面には前記リード線配置領域に面して該リード線配置領域とケース外部との間でリード線を通す外部案内口が複数形成されて成り、
前記回路ユニット以外の各部材や電気回路を接続するリード線について、雄型コネクタを端部に有する第1リード線と雌型コネクタを端部に有する第2リード線とがそれぞれ異なる外部案内口を通して前記リード線配置領域内に引き込まれ、該リード線配置領域内で前記雄型コネクタと前記雌型コネクタとが結合され、そのコネクタ結合部を介して前記第1リード線と前記第2リード線とが接続されて成ることを特徴としている。
In order to solve the above-mentioned problems, the first invention is a main electric part for controlling and driving each member arranged in the outer box in order to perform a washing operation or a washing and drying operation. In a washing machine comprising a circuit unit including a circuit board on which is mounted, and a case for housing the circuit board therein,
The internal space of the case is separated into a board placement area in which the circuit board is placed and a lead wire placement area in which a plurality of lead wires are aggregated and extended in parallel. A lead wire passage permission range through which a lead wire can pass is set at a predetermined position on the boundary with the lead wire arrangement region, and the lead wire arrangement region and the outside of the case face the wall surface of the case facing the lead wire arrangement region. Ri formed outside the guide opening is formed with a plurality of through leads between,
About the lead wire which connects each member other than the said circuit unit and an electric circuit, the 1st lead wire which has a male connector in an end part, and the 2nd lead wire which has a female connector in an end part pass through different external guide openings, respectively. The lead connector is pulled into the lead wire placement region, and the male connector and the female connector are joined in the lead wire placement region, and the first lead wire and the second lead wire are connected via the connector joint portion. Are connected to each other.

ここで、ケースの内部空間を基板配置領域とリード線配置領域とに分離するためには、少なくとも複数本のリード線の通過する位置を規制したり案内したりする手段(部材)が必要となる。こうした目的のために、リード線を結束したりリード線案内用のリブ等を設けることが考え得るが、より確実にリード線をリード線配置領域内に収めるために、例えば、基板配置領域及びリード線配置領域は、仕切り壁により区画された基板収納部及びリード線収納部であり、リード線通過許可範囲は前記仕切り壁に形成された内部案内口である構成とするとよい。即ち、この構成では、ケースの内部空間が基板収納部とリード線収納部とに完全に区画されるので、回路基板との干渉を避けたいリード線を確実に回路基板と分けることができる。   Here, in order to separate the internal space of the case into the substrate arrangement area and the lead wire arrangement area, a means (member) for regulating or guiding at least a position through which a plurality of lead wires pass is required. . For this purpose, it is conceivable to bind the lead wires or to provide a lead wire guiding rib or the like. However, in order to fit the lead wires within the lead wire arrangement region more securely, for example, the substrate arrangement region and the lead The line arrangement region may be a substrate storage portion and a lead wire storage portion partitioned by a partition wall, and the lead wire passage permission range may be an internal guide port formed in the partition wall. In other words, in this configuration, the internal space of the case is completely partitioned into the board housing portion and the lead wire housing portion, so that the lead wire that is desired to avoid interference with the circuit board can be reliably separated from the circuit board.

また上記課題を解決するために成された第2発明は、洗濯運転又は洗濯及び乾燥運転を遂行するために外箱内に配置された各部材を制御したり駆動したりするための主要な電気部品が実装された回路基板と、該回路基板を内部に収納するケースと、を含む回路ユニットを具備する洗濯機において、
前記ケースにはリード線を通すための複数の案内口が設けられ、前記回路ユニット以外の各部材や電気回路を接続するリード線について、雄型コネクタを端部に有する第1リード線と雌型コネクタを端部に有する第2リード線とがそれぞれ異なる案内口を通して前記ケース内に引き込まれ、該ケース内で前記雄型コネクタと前記雌型コネクタとが結合され、そのコネクタ結合部を介して第1リード線と第2リード線とが接続されて成ることを特徴としている。
The second invention made to solve the above-described problems is a main electric for controlling and driving each member arranged in the outer box in order to perform the washing operation or the washing and drying operation. In a washing machine including a circuit unit including a circuit board on which components are mounted, and a case for housing the circuit board therein,
The case is provided with a plurality of guide openings for passing lead wires, and the lead wires for connecting each member other than the circuit unit and the electric circuit, the first lead wire having a male connector at the end and the female die A second lead wire having a connector at the end is drawn into the case through different guide openings, and the male connector and the female connector are coupled within the case, and the second connector is coupled via the connector coupling portion. One lead wire and the second lead wire are connected to each other.

第1発明に係る洗濯機及び第2発明に係る洗濯機において、回路基板を内装するケースは防水性が考慮されており、例えば外槽内等から飛散した水がケースに掛かっても回路基板は被水を免れ、電気的な短絡等は起こらない。そして、第1発明に係る上記態様の洗濯機及び第2発明に係る洗濯機では、回路基板や回路基板に実装されている電気部品だけでなく、その回路基板とは直接関係しない、即ち、両端のいずれもが回路基板に接続されるのではなく、外箱内であって回路ユニット内でない位置に配置されている各種の電気系部材や電気回路間を接続するためのリード線についても、そのリード線を構成する第1リード線と第2リード線とを連結するコネクタ(雄型コネクタと雌型コネクタ)とがこのケース内に収まるように回路ユニット内に通されている。   In the washing machine according to the first invention and the washing machine according to the second invention, the case in which the circuit board is installed is considered to be waterproof. For example, even if water splashed from inside the outer tub is applied to the case, Evacuation is avoided and no electrical short circuit occurs. And in the washing machine of the said aspect which concerns on 1st invention, and the washing machine which concerns on 2nd invention, it is not related directly with the circuit board as well as the circuit board and the electrical component mounted in the circuit board, ie, both ends All of these are not connected to the circuit board, but the various electrical system members arranged in positions outside the circuit unit and not in the circuit unit, and lead wires for connecting between the electrical circuits, Connectors (male connector and female connector) for connecting the first lead wire and the second lead wire constituting the lead wire are passed through the circuit unit so as to be accommodated in this case.

このように電気的な接続の観点ではケース内を通す必要のないリード線を敢えてケース内に通すことによって、被水に弱いリード線連結用のコネクタをケース内に収納するようにしている。したがって、この構成によれば、リード線連結用のコネクタが外箱の内部空間に露出しないので、従来のようにこうしたコネクタをビニル袋で被覆するといった追加的な防水対策を施す必要がなく、組立時の作業が省力化でき、コストの低減を図ることができる。また、長期間に亘って確実な防水を保証することができ、修理などが行われても防水性が損なわれない。   In this way, from the viewpoint of electrical connection, a lead wire that does not need to pass through the case is dared to pass through the case, so that the connector for connecting the lead wire that is vulnerable to moisture is accommodated in the case. Therefore, according to this configuration, since the connector for connecting the lead wires is not exposed in the inner space of the outer box, there is no need to take additional waterproof measures such as covering such a connector with a vinyl bag as in the prior art. Time-saving work can be saved and costs can be reduced. In addition, reliable waterproofing can be ensured over a long period of time, and waterproofness is not impaired even if repairs are made.

また、第1発明に係る洗濯機では、回路ユニットにおいてリード線配置領域が基板配置領域とは別に確保されているため、回路ユニット外部から回路ユニットに導入されて回路基板に接続される複数のリード線はケース内に引き込まれた後に一旦リード線配置領域に集約され、それぞれリード線通過許可範囲を経て基板配置領域内に配置されている回路基板上の所定個所にリード線端部が接続される。それにより、回路基板上を横切るリード線の長さを短くすることができる。また、本来、回路基板上を横切る必要のないリード線が回路基板上に無為に引き回されることを防止することができる。それによって、リード線と回路基板上に実装されている電気部品やパターン配線との不所望な電気的干渉を防止し、ノイズの飛び込み等を減らすことができる。また、リード線が電気部品に接触して互いに機械的に押圧することを防止できるので、耐久性が向上し、信頼性の向上にもつながる。   In the washing machine according to the first aspect of the present invention, since the lead wire arrangement area is secured separately from the board arrangement area in the circuit unit, a plurality of leads introduced into the circuit unit from the outside of the circuit unit and connected to the circuit board are provided. After the wires are drawn into the case, they are once aggregated in the lead wire arrangement area, and the lead wire ends are connected to predetermined positions on the circuit board arranged in the board arrangement area through the lead wire passage permission range. . Thereby, the length of the lead wire crossing the circuit board can be shortened. In addition, it is possible to prevent lead wires that do not need to traverse the circuit board from being drawn around on the circuit board. Accordingly, undesired electrical interference between the lead wire and the electrical component or pattern wiring mounted on the circuit board can be prevented, and noise jumping can be reduced. Moreover, since it can prevent that a lead wire contacts an electrical component and it mutually presses mechanically, durability improves and it leads also to the improvement of reliability.

また、第1発明に係る洗濯機において、前記ケースは、一面が広く開放された扁平箱形状であって前記回路基板が固定される本体部材と、該本体部材の開放面を閉塞する蓋部材とを含んで構成されるものとすることが好ましい。   Further, in the washing machine according to the first aspect of the invention, the case is a flat box shape whose one side is widely opened, and a main body member to which the circuit board is fixed, and a lid member for closing the open surface of the main body member. It is preferable that it is comprised including.

この構成によれば、回路基板に何らかの不具合が発生したときに、蓋部材を開けて回路基板の修理や交換を容易に行うことができる。   According to this configuration, when any trouble occurs in the circuit board, the lid member can be opened to easily repair or replace the circuit board.

さらにまた、前記回路ユニットは前記リード線収納部が下側になるように起立状態で外箱に対してその位置が固定され、且つ、その下端を軸として外箱の外方側に倒伏可能な構造とすることが好ましい。   Furthermore, the circuit unit is fixed in position with respect to the outer box in an upright state so that the lead wire storage portion is on the lower side, and can be laid down on the outer side of the outer box with the lower end as an axis. A structure is preferable.

こうした構成によれば、リード線が邪魔になることなく回路ユニットを外箱の外方側に倒伏させて回路基板を露出させて修理や点検を行うことができる。特に、前記回路ユニットを外箱の外方側に倒伏させた状態で前記回路基板の部品実装面が上に向くようにされていれば、尚更、メンテナンス性が良好になる。   According to such a configuration, it is possible to repair and inspect the circuit board by exposing the circuit board by lying down on the outer side of the outer box without obstructing the lead wires. In particular, if the component mounting surface of the circuit board faces upward with the circuit unit lying down on the outer side of the outer box, the maintainability is further improved.

また第1発明に係る洗濯機の一態様として、前記外箱の後面部に開口が設けられ、前記回路ユニットは該開口を閉塞するように該外箱の後面部よりも後方に突出して取り付けられる構成とするとよい。   Moreover, as one aspect of the washing machine according to the first aspect of the invention, an opening is provided in the rear surface portion of the outer box, and the circuit unit is attached to protrude rearward from the rear surface portion of the outer box so as to close the opening. It may be configured.

この構成によれば、回路ユニットが機外に露出しているので、外箱内に回路ユニットのためのスペースを設ける必要がなく、外箱内を有効に利用することができる。   According to this configuration, since the circuit unit is exposed outside the apparatus, it is not necessary to provide a space for the circuit unit in the outer box, and the inside of the outer box can be used effectively.

以下、本発明に係る洗濯機の一実施例である洗濯乾燥機について図面に基づいて説明する。図1は本実施例による洗濯乾燥機を斜め前上方から見た状態の外観斜視図、図2は本実施例による洗濯乾燥機を斜め後ろ上方から見た状態の外観斜視図、図3は本実施例の洗濯乾燥機の後部化粧カバー及び上蓋を取り外した状態を示す上面平面図、図4は本実施例の洗濯乾燥機の内部構成を示す概略側面断面図である。   Hereinafter, a washing / drying machine as an embodiment of the washing machine according to the present invention will be described with reference to the drawings. FIG. 1 is an external perspective view of the washing / drying machine according to the present embodiment as viewed obliquely from the upper front, FIG. 2 is an external perspective view of the washing / drying machine according to the present embodiment as viewed from diagonally rearward, and FIG. FIG. 4 is a schematic side cross-sectional view showing the internal configuration of the washing / drying machine according to the present embodiment. FIG.

まず本実施例の洗濯乾燥機の全体的な構成を説明する。図1及び図2に示すように、本洗濯乾燥機の外形を成す外箱1は全体として略直方体形状の箱形状とされている。この外箱1は、底面の四隅に脚部が形成された台座部2と、両側面と前面とが一体に成形された断面コ字形状の前側面板3と、前側面板3の上面開口を閉塞するように装着された上面板4とを含み、前側面板3の両側面部の後縁端は内方に折り曲げられて後面部の一部を成す後面縁部3a、3bとなっている。両側の後面縁部3aの間は上下が上面板4と台座部2とで挟まれた大きな開口3cとなっており、この開口3cには上から補強板18、後面板5、及び回路ユニット60が取り付けられ、これによりその開口3cは閉塞されている。   First, the overall configuration of the washing / drying machine of this embodiment will be described. As shown in FIG.1 and FIG.2, the outer box 1 which comprises the external shape of this washing-drying machine is made into the substantially rectangular parallelepiped box shape as a whole. The outer box 1 has a pedestal portion 2 having legs formed at the four corners of the bottom surface, a front side plate 3 having a U-shaped cross section formed integrally with both side surfaces and the front surface, and an upper surface opening of the front side plate 3 closed. The rear edge of both side surface portions of the front side surface plate 3 is bent inward to form rear surface edge portions 3a and 3b that form part of the rear surface portion. A large opening 3c sandwiched between the upper surface plate 4 and the pedestal portion 2 is formed between the rear surface edge portions 3a on both sides. The reinforcing plate 18, the rear surface plate 5, and the circuit unit 60 are arranged in the opening 3c from above. As a result, the opening 3c is closed.

扁平箱状の回路ユニット60は起立状態で、且つ、その周囲の後面縁部3a、3b、後面板5、台座部2の後壁面よりもさらに後方に突出するように取り付けられている。この回路ユニット60には、この洗濯乾燥機を動作させるための主要な電気回路が搭載された回路基板が内蔵されているが、その構造については後で詳しく述べる。   The flat box-like circuit unit 60 is mounted in an upright state so as to protrude further rearward than the rear surface edge portions 3a and 3b, the rear surface plate 5, and the rear wall surface of the pedestal portion 2 in the surroundings. The circuit unit 60 incorporates a circuit board on which a main electric circuit for operating the washing / drying machine is mounted. The structure will be described in detail later.

図3に示すように上面板4は前後方向に三つ、即ち、前部区画4a、中央区画4b、及び後部区画4cに区画され、中央区画4bには洗濯物投入口6が設けられ、この洗濯物投入口6を開閉するために横方向に水平な軸を中心に回動する二つ折り起立自在の上蓋7が取り付けられている。上蓋7は上面板4の右前部に配置された上蓋ロック機構16により、閉鎖状態でのロックが可能となっている。一方、前部区画4a及び後部区画4cにはそれぞれ所定の部品を収納するための凹所が形成されており、前部区画4aの凹所の上面は操作パネルが印字された前部化粧カバー10で被覆され、後部区画4cの凹所の上面及び背面は後部化粧カバー11で被覆されている。前部化粧カバー10に設けられた操作パネルの下方にはスイッチ類や表示器、表示器駆動回路などが実装された操作基板17が取り付けられている。   As shown in FIG. 3, the top plate 4 is divided into three in the front-rear direction, that is, a front section 4a, a central section 4b, and a rear section 4c, and a laundry input port 6 is provided in the central section 4b. In order to open and close the laundry input port 6, a bi-foldable upper lid 7 that rotates about a horizontal axis in the lateral direction is attached. The upper lid 7 can be locked in a closed state by an upper lid locking mechanism 16 disposed at the right front portion of the upper surface plate 4. On the other hand, each of the front section 4a and the rear section 4c is formed with a recess for storing a predetermined part, and the front decorative cover 10 on which the operation panel is printed is formed on the upper surface of the recess of the front section 4a. The upper surface and the back surface of the recess of the rear section 4 c are covered with the rear decorative cover 11. An operation board 17 on which switches, a display, a display drive circuit and the like are mounted is attached below the operation panel provided on the front decorative cover 10.

後部化粧カバー11の後部の中央やや右方には、一段窪んで給水ホースを接続する給水ホース接続口12が設けられ、その前方には風呂水吸水ホース接続口13が設けられている。給水ホース接続口12の左方には、別の衣類乾燥機を設置台を用いて本洗濯乾燥機の上部空間に設置した場合にその衣類乾燥機の除湿水排出ホースを接続する除湿水ドレイン口14が設けられている。   A water supply hose connection port 12 is provided in the middle of the rear part of the rear decorative cover 11 to be slightly recessed and connected to a water supply hose, and a bath water absorption hose connection port 13 is provided in front of the water supply hose connection port 13. On the left side of the water supply hose connection port 12, when another clothes dryer is installed in the upper space of the present laundry dryer using an installation stand, a dehumidified water drain port is connected to the clothes dryer's dehumidified water discharge hose. 14 is provided.

図4に示すように、外箱1の内部には、有底円筒形状の外槽20が図示しない複数のばねにより適度に揺動自在に吊支されており、この外槽20の内側には、乾燥槽を兼ねた有底円筒形状の洗濯脱水槽21が主軸22を中心に回転自在に軸支されている。洗濯脱水槽21の内底部には洗濯物を撹拌するためのパルセータ(回転翼)23が配設され、パルセータ23は主軸22内に挿通された駆動軸24により回転自在である。外槽20の底面下方には、ダイレクトドライブ用の主モータ25と、動力切換え用のクラッチ261や減速機構、バンドブレーキなどを含む動力伝達機構26とが設置されている。   As shown in FIG. 4, a bottomed cylindrical outer tub 20 is suspended inside the outer box 1 by a plurality of springs (not shown) so as to be appropriately swingable. A bottomed cylindrical laundry dewatering tub 21 also serving as a drying tub is rotatably supported around a main shaft 22. A pulsator (rotary blade) 23 for agitating the laundry is disposed at the inner bottom of the laundry dewatering tank 21, and the pulsator 23 is rotatable by a drive shaft 24 inserted into the main shaft 22. A main motor 25 for direct drive and a power transmission mechanism 26 including a power switching clutch 261, a speed reduction mechanism, a band brake, and the like are installed below the bottom surface of the outer tub 20.

クラッチ261はトルクモータ27の動作により、主として洗い運転、及びすすぎ運転はパルセータ23のみを回転させるべく主軸22と駆動軸24との連結を解除し、脱水運転及び乾燥運転時には洗濯脱水槽21とパルセータ23とを一体に回転させるべく主軸22と駆動軸24とが連結するように機械的な切換えを行う。なお、主軸22と駆動軸24との連結が解除されるとき、主軸22は図示しないバンドブレーキにより回転が拘束され、それ故に洗濯脱水槽21は回転せずにパルセータ23のみが回転可能となる。   The clutch 261 releases the connection between the main shaft 22 and the drive shaft 24 so that only the pulsator 23 is rotated in the washing operation and the rinsing operation by the operation of the torque motor 27. Mechanical switching is performed so that the main shaft 22 and the drive shaft 24 are connected to rotate the main shaft 23 integrally. When the connection between the main shaft 22 and the drive shaft 24 is released, the rotation of the main shaft 22 is restrained by a band brake (not shown). Therefore, the washing / dehydrating tub 21 does not rotate and only the pulsator 23 can rotate.

外槽20の底部には排水開口30が形成され、排水開口30には排水管31の一端が接続されており、排水管31は排水バルブ32により開閉される。排水管31の他端は図示しない起立自在な排水ホースを介して外部の排水溝に連なる。排水バルブ32の開閉動作は上記クラッチ261の連結切り換え動作と同様にトルクモータ27の動作に連動している。即ち、トルクモータ27を駆動させることで、クラッチ261により洗濯脱水槽21とパルセータ23とが一体に回転するように接続されたときには排水バルブ32は開放状態となり、クラッチ261により洗濯脱水槽21とパルセータ23との連結を解除してパルセータ23のみが回転するようにしたときには排水バルブ32は閉鎖状態となる。   A drain opening 30 is formed at the bottom of the outer tub 20, and one end of a drain pipe 31 is connected to the drain opening 30. The drain pipe 31 is opened and closed by a drain valve 32. The other end of the drainage pipe 31 is connected to an external drainage groove through a standing drainage hose (not shown). The opening / closing operation of the drain valve 32 is linked to the operation of the torque motor 27 in the same manner as the connection switching operation of the clutch 261. That is, by driving the torque motor 27, the drainage valve 32 is opened when the washing and dewatering tub 21 and the pulsator 23 are connected to rotate integrally by the clutch 261, and the washing and dewatering tub 21 and the pulsator are opened by the clutch 261. When the connection with 23 is released so that only the pulsator 23 rotates, the drain valve 32 is closed.

外槽20の上面開口は、開閉自在の内蓋35を有する外槽カバー34で被覆されており、内蓋35が閉鎖された状態では外槽20はほぼ密閉される。外槽カバー34には、左右に並んで二本の管路、即ち、洗濯脱水槽21内に給水を行うための給水ダクト36と乾燥運転時に洗濯脱水槽21内に高温の空気を導入するための温風ダクト37とが接続されている。また、内蓋35には排気のための排気口38が形成されている。この両ダクト36、37は蛇腹状であり、外槽20が揺動しても管路は適宜に屈曲自在である。   The upper surface opening of the outer tub 20 is covered with an outer tub cover 34 having an openable / closable inner lid 35. When the inner lid 35 is closed, the outer tub 20 is substantially sealed. The outer tub cover 34 has two pipes arranged side by side, that is, a water supply duct 36 for supplying water into the washing / dehydrating tub 21 and a high-temperature air into the washing / dehydrating tub 21 during drying operation. The warm air duct 37 is connected. The inner lid 35 is formed with an exhaust port 38 for exhaust. Both the ducts 36 and 37 have a bellows shape, and even if the outer tub 20 swings, the pipes can be bent appropriately.

洗濯脱水槽21の上縁部には高速回転時の大きな首振り振動を抑制するためのバランスリング40が取り付けられている。洗濯脱水槽21の内周面には洗濯脱水槽21の底部からバランスリング40の下まで縦方向に延びる循環水路41が形成され、循環水路41には洗濯脱水槽21の内方を向いて縦に細長い吐水口42が設けられ、吐水口42にはリントフィルタ43が着脱可能に取り付けられている。外槽20内に適宜の水が貯留された状態でパルセータ23が回転駆動されると、パルセータ23の下面の裏羽根のポンプ作用により、外槽20底面と洗濯脱水槽21底面との間の水が洗濯脱水槽21の底面に形成されている通水穴44を通して洗濯脱水槽21内に吸い上げられ、周囲に押し出されて循環水路41の下端開口に送り込まれる。そして、循環水路41内に水が押し上げれ、吐水口42から洗濯脱水槽21内に吐き出される。その際に水に混入している糸屑等のゴミはリントフィルタ43に捕集される。
A balance ring 40 is attached to the upper edge portion of the washing / dehydrating tub 21 to suppress a large oscillation of the head during high-speed rotation. A circulation water channel 41 extending in the vertical direction from the bottom of the laundry dewatering tank 21 to the bottom of the balance ring 40 is formed on the inner peripheral surface of the laundry dewatering tank 21, and the circulation water channel 41 is directed vertically toward the inside of the laundry dewatering tank 21. A slender water discharge port 42 is provided in the water discharge port 42, and a lint filter 43 is detachably attached to the water discharge port 42. When the pulsator 23 is rotationally driven in a state where appropriate water is stored in the outer tub 20, water between the bottom surface of the outer tub 20 and the bottom surface of the washing / dehydrating tub 21 is driven by the pumping action of the back blades on the lower surface of the pulsator 23. Is sucked into the washing / dehydrating tub 21 through a water passage hole 44 formed in the bottom surface of the washing / dehydrating tub 21, pushed out to the periphery, and fed into the lower end opening of the circulation water channel 41. Then, water is pushed et al are within the water circulation passage 41, discharged from the water discharge port 42 to the washing and dewatering tub 21. At this time, dust such as yarn waste mixed in the water is collected by the lint filter 43.

一方、パルセータ23を挟んで循環水路41と相対する洗濯脱水槽21の内壁面には、洗剤投入用ダクト45が洗濯脱水槽21の底部から縦に延設されている。この洗剤投入用ダクト45の上端の洗剤投入口46は、略水平な軸を中心に洗濯脱水槽21内方に倒れ込むように回動することで開放する洗剤投入口カバー47により開閉自在である。使用者は洗濯運転に先立ってこの洗剤投入口カバー47を開けてその内面に洗剤を収容してカバー47を閉じる。すると、洗剤は洗剤投入用ダクト45内を落下して洗濯脱水槽21の底部に落下する。その後、洗濯脱水槽21内に注水が行われ、パルセータ23が回転駆動されると、上述したようにパルセータ23の裏羽根のポンプ作用により洗剤投入用ダクト45に送り込まれた水とともに洗剤が通水孔48から洗濯脱水槽21内に供給される。   On the other hand, a detergent charging duct 45 extends vertically from the bottom of the laundry dewatering tank 21 on the inner wall surface of the laundry dewatering tank 21 facing the circulation water channel 41 with the pulsator 23 interposed therebetween. The detergent inlet 46 at the upper end of the detergent inlet duct 45 can be freely opened and closed by a detergent inlet cover 47 that is opened by turning around the substantially horizontal axis so as to fall into the laundry dewatering tub 21. Prior to the washing operation, the user opens the detergent inlet cover 47, accommodates the detergent on the inner surface, and closes the cover 47. Then, the detergent falls in the detergent charging duct 45 and falls to the bottom of the laundry dewatering tank 21. After that, when water is poured into the washing and dewatering tank 21 and the pulsator 23 is rotationally driven, the detergent is passed along with the water fed into the detergent charging duct 45 by the pumping action of the back blades of the pulsator 23 as described above. It is supplied from the hole 48 into the washing and dewatering tank 21.

図2に示すように、上面板4の後部区画4cの内部には、ほぼ中央に前後方向に細長い略直方体形状の注水口部50が設けられ、その左方に、ファン521、ファンモータ522、ヒータ523を含む温風供給ユニット52が配置されている。一方、注水口部50の右方には、奥行き方向に薄型である風呂水ポンプ53が手前に、給水バルブ54がその後方に並べて配置され、さらに給水バルブ54の下方には洗濯脱水槽21内に貯留された水の水位を検知する水位センサ55が配置されている。図示しないが外槽20の底部にはエアトラップが形成され、エアトラップに接続されたエアホースの他端が水位センサ55に接続されている。   As shown in FIG. 2, a substantially rectangular parallelepiped water injection port 50 elongated in the front-rear direction is provided in the center of the rear section 4 c of the top plate 4, and a fan 521, a fan motor 522, A hot air supply unit 52 including a heater 523 is disposed. On the other hand, a bath water pump 53 that is thin in the depth direction is disposed on the right side of the water inlet 50, and a water supply valve 54 is arranged behind the water supply valve 54. A water level sensor 55 for detecting the water level stored in the water is disposed. Although not shown, an air trap is formed at the bottom of the outer tub 20, and the other end of the air hose connected to the air trap is connected to the water level sensor 55.

注水口部50は柔軟仕上げ剤容器となっているトレイ51を前方に引き出し可能に備える。給水バルブ54は二連バルブであって、外部からの制御信号に応じて、給水ホース接続口12に供給された水を、注水口部50内のトレイ51を介して流す流路と、トレイ51を介さずに流す流路とのいずれかに流すか、或いはその流れを遮断する。一般に、洗いの給水時や最終すすぎ以外のすすぎの給水時にはトレイ51を介さずに水を流し、給水ダクト36を通して洗濯脱水槽21内に水を供給する。一方、最終すすぎの給水時にはトレイ51を介するように水を流し、トレイ51内に予め収容されている柔軟仕上げ剤を伴って給水ダクト36を通して洗濯脱水槽21内に水を供給する。風呂水ポンプ53は、風呂水吸水ホース接続口13を介して外部から風呂の残り湯などを吸い込み、注水口部50に水を吐出する。   The water injection port 50 includes a tray 51 serving as a softening agent container so that the tray 51 can be pulled forward. The water supply valve 54 is a double valve, and in response to a control signal from the outside, a flow path for flowing water supplied to the water supply hose connection port 12 through the tray 51 in the water injection port 50, and the tray 51 It flows in either of the flow paths that flow without going through, or interrupts the flow. In general, when supplying water for washing or for rinsing other than the final rinse, water is supplied without passing through the tray 51, and water is supplied into the washing and dewatering tub 21 through the water supply duct 36. On the other hand, at the time of water supply for the final rinse, water flows through the tray 51, and water is supplied into the washing and dewatering tub 21 through the water supply duct 36 with the softening finish previously stored in the tray 51. The bath water pump 53 sucks in hot water remaining in the bath from the outside via the bath water absorption hose connection port 13 and discharges water to the water injection port 50.

温風供給ユニット52においては、ファンモータ522によりファン521が回転駆動されると、後部化粧カバー11の後面に設けられた吸気フィルタを脱着自在に備える吸気口15を通して外気を吸い込み、その外気を鉛直下方に延びる温風ダクト37を通して外槽20内に送り込む。ヒータ523はPTCヒータ(半導体ヒータ)であって、上記のようなファン521による送風時にヒータ523に通電がなされると、ヒータ523で加熱された外気、つまり温風が外槽20内に供給される。ヒータ523への通電がなされていなければ、加熱されない外気、つまり冷風が外槽20内に供給される。外槽20の胴部の外面には温度センサ56が装着されており、この温度センサ56により乾燥時に洗濯脱水槽21内の温度が検知される。   In the hot air supply unit 52, when the fan 521 is rotationally driven by the fan motor 522, the outside air is sucked through the intake port 15 provided with an intake filter provided on the rear surface of the rear decorative cover 11 so as to be detachable. It is sent into the outer tub 20 through a hot air duct 37 extending downward. The heater 523 is a PTC heater (semiconductor heater), and when the heater 523 is energized during the blowing by the fan 521 as described above, the outside air heated by the heater 523, that is, warm air is supplied into the outer tub 20. The If the heater 523 is not energized, unheated outside air, that is, cold air is supplied into the outer tub 20. A temperature sensor 56 is mounted on the outer surface of the trunk of the outer tub 20, and the temperature sensor 56 detects the temperature in the washing / dehydrating tub 21 during drying.

また、図4には現れていないが、外槽20の底部には外槽20内の貯留水(例えば食塩水の加えられた水)を電気分解する電解装置58を備えており、電解装置58により貯留水を電気分解して漂白作用を有する次亜塩素イオン等の含塩素物質を生成し、これを用いて洗剤を利用しない洗濯(洗剤ゼロコース)が行えるようになっている。   Although not shown in FIG. 4, the bottom of the outer tub 20 is provided with an electrolyzer 58 for electrolyzing water stored in the outer tub 20 (for example, water added with saline). Thus, the stored water is electrolyzed to produce a chlorine-containing substance such as hypochlorite ion having a bleaching action, and this can be used to perform washing without using a detergent (detergent zero course).

図13は本実施例の洗濯乾燥機における電気回路と主要な電気部品との接続関係を説明するための概略構成図である。制御部80はマイクロコンピュータ等を中心に構成されており、この制御部80には、コース選択キーやスタートキー等の複数の操作キーを備える操作部82からキー信号が、水位センサ55から外槽20内に貯留された水の水位に応じた水位検知信号が、上蓋スイッチ84から上蓋7の開閉に連動する蓋開閉信号が、温度センサ56から温度検出信号がそれぞれ入力される。また制御部80は、負荷駆動部81を介して主モータ25の回転、給水バルブ54の開閉動作、トルクモータ27の動作、風呂水ポンプ53の動作、温風供給ユニット52内のヒータ523の加熱動作、ファンモータ522の動作、上蓋ロック機構16の動作などをそれぞれ制御し、さらに電解駆動部57を介して電解装置58の動作も制御する。また、制御部80は、操作部82のキー入力の受付状態や洗濯の進行状況などを表示部83に表示させる。   FIG. 13 is a schematic configuration diagram for explaining a connection relationship between an electric circuit and main electric components in the washing and drying machine of the present embodiment. The control unit 80 is configured mainly with a microcomputer or the like. In the control unit 80, a key signal is received from the operation unit 82 having a plurality of operation keys such as a course selection key and a start key, and the water level sensor 55 is supplied to the outer tank. A water level detection signal corresponding to the water level of water stored in 20 is input from the upper cover switch 84 as a lid opening / closing signal interlocked with opening / closing of the upper lid 7, and a temperature detection signal is input from the temperature sensor 56. Further, the control unit 80 rotates the main motor 25, opens / closes the water supply valve 54, operates the torque motor 27, operates the bath water pump 53, and heats the heater 523 in the hot air supply unit 52 via the load driving unit 81. The operation, the operation of the fan motor 522, the operation of the upper lid lock mechanism 16, and the like are controlled, and the operation of the electrolyzer 58 is also controlled via the electrolysis drive unit 57. In addition, the control unit 80 causes the display unit 83 to display the key input acceptance state of the operation unit 82 and the progress of washing.

制御部80のROMには予め各種のコースに応じた運転プログラムが格納されており、使用者が操作部82のコース選択キーにより選択したコースなどに応じた運転プログラムに従って制御部80が各部を制御することで、各コースに対応した洗濯運転や乾燥運転などが遂行される。   Operation programs corresponding to various courses are stored in advance in the ROM of the control unit 80, and the control unit 80 controls each unit according to the operation program corresponding to the course selected by the user using the course selection key of the operation unit 82. By doing so, washing operation and drying operation corresponding to each course are performed.

上記電気系構成の中で、制御部80と主要な負荷駆動部81、さらには電源系回路85が後述する回路ユニット60内に収容される回路基板75に搭載されている。また、操作基板17、上蓋スイッチ84、水位センサ55、給水バルブ54、風呂水ポンプ53、ヒータ523、ファンモータ522、上蓋ロック機構16などは上面板4内、即ち外箱1内空間の上部に配置され、主モータ25、トルクモータ27、温度センサ56、電解装置58などは外槽20の外側に配置されている。また、電解駆動部57は外箱1内の底部に近い位置に接地されている。このように外箱1の内部空間の各所には様々な電気部品や回路などが分散して配置されているため、これらを相互に接続するためのリード線が外箱1内に引き回されることになる。   In the electric system configuration, the control unit 80, the main load driving unit 81, and the power supply system circuit 85 are mounted on a circuit board 75 housed in a circuit unit 60 described later. Further, the operation board 17, the upper lid switch 84, the water level sensor 55, the water supply valve 54, the bath water pump 53, the heater 523, the fan motor 522, the upper lid lock mechanism 16, etc. are located in the upper surface plate 4, that is, in the upper part of the space inside the outer box 1. The main motor 25, the torque motor 27, the temperature sensor 56, the electrolyzer 58 and the like are arranged outside the outer tub 20. Further, the electrolysis drive unit 57 is grounded at a position near the bottom in the outer box 1. As described above, various electrical components, circuits, and the like are distributed and arranged at various locations in the inner space of the outer box 1, and lead wires for connecting them to each other are routed in the outer box 1. It will be.

図5は本実施例の洗濯乾燥機において台座部に回路ユニットを装着した状態を示す斜視図、図6は図5中のA−A’矢視線断面斜視図、図7は図5中のB−B’矢視線断面平面図、図8は回路ユニットの正面図(a)、下面図(b)及びC−C’矢視線断面図(c)、図9は図8に示した回路ユニットの左側面図(a)及びD−D’矢視線端面図(b)、図10は図9(b)の状態から回路ユニットを取り外す際の手順を説明するための図、図11は回路ユニットにあってケース本体部材内に回路基板を装着した状態の正面図、図12は回路ユニットを後方に倒して蓋部材を取り外した状態を示す上面図である。   5 is a perspective view showing a state in which the circuit unit is mounted on the pedestal portion in the washing and drying machine of the present embodiment, FIG. 6 is a cross-sectional perspective view taken along the line AA ′ in FIG. 5, and FIG. FIG. 8 is a front view of the circuit unit (a), a bottom view (b) and a CC ′ arrow cross-sectional view (c), and FIG. 9 is a cross-sectional view of the circuit unit shown in FIG. Left side view (a) and DD 'arrow line end view (b), FIG. 10 is a diagram for explaining the procedure when removing the circuit unit from the state of FIG. 9 (b), FIG. 11 is a circuit unit FIG. 12 is a front view showing a state in which the circuit board is mounted in the case body member, and FIG. 12 is a top view showing a state in which the circuit unit is tilted rearward and the lid member is removed.

回路ユニット60は、主要な電気部品が実装された回路基板75と、その回路基板75を内部に収納する扁平箱状のケース61と、を含む。ケース61は、該回路基板75の裏面(部品実装面の反対面)側を覆うように該回路基板75がネジで固定される、取り付け状態で正面となる一面全体が開放された扁平直方体形状の本体部材62と、その本体部材62の開放端面を閉塞する蓋部材63とから成る。本体部材62と蓋部材63とが結合されることにより、ケース61内に空間が形成される。この空間は、互いに対向する本体部材62の内面と蓋部材63の内面からそれぞれ突出してその先端が当接することで形成される仕切り壁64により、本発明における基板配置領域としての基板収納部65と本発明におけるリード線配置領域としてのリード線収納部66とに区画されている。   The circuit unit 60 includes a circuit board 75 on which main electrical components are mounted, and a flat box-like case 61 that houses the circuit board 75 therein. The case 61 has a flat rectangular parallelepiped shape in which the circuit board 75 is fixed with screws so as to cover the back surface (opposite surface of the component mounting surface) of the circuit board 75, and the entire front surface in the attached state is opened. It consists of a main body member 62 and a lid member 63 that closes the open end surface of the main body member 62. A space is formed in the case 61 by combining the main body member 62 and the lid member 63. This space is formed by a partition wall 64 formed by projecting from the inner surface of the main body member 62 and the inner surface of the lid member 63 that are opposed to each other and contacting the tip thereof, and the substrate storage portion 65 as the substrate placement region in the present invention. It is divided into a lead wire storage portion 66 as a lead wire arrangement region in the present invention.

仕切り壁64はケース61の長手方向に設けられ、この例では、基板収納部65とリード線収納部66との空間の体積比は3〜4:1である。回路基板75はこの基板収納部65内に部品実装面が蓋部材63に対面するように収納されている。仕切り壁64には、互いに離れた二個所にリード線を通すための内部案内口67、68が本発明におけるリード線通過許可範囲として設けられている。また、蓋部材63にあってリード線収納部66に相当する部分の互いに離れた二個所にリード線を通すための外部案内口69、70が設けられ、その蓋部材63の側壁面には電源コードを通すための案内口71が設けられている。   The partition wall 64 is provided in the longitudinal direction of the case 61. In this example, the volume ratio of the space between the substrate storage portion 65 and the lead wire storage portion 66 is 3 to 4: 1. The circuit board 75 is housed in the board housing portion 65 so that the component mounting surface faces the lid member 63. The partition wall 64 is provided with internal guide ports 67 and 68 for passing the lead wires at two locations separated from each other as a lead wire passage permission range in the present invention. In addition, external guide ports 69 and 70 for passing the lead wires are provided at two positions apart from each other in the portion corresponding to the lead wire storage portion 66 in the lid member 63, and a power source is provided on the side wall surface of the lid member 63. A guide port 71 for passing the cord is provided.

基板収納部65内の回路基板75の中で左側半分は主として電源系回路85が占め、またその電源系回路85に近接した基板収納部65の一画にはトランス86も収容されている。また回路基板75の中で右側半分は主として制御部80や負荷駆動部81を含む制御系回路87となっている。図12に示すように、回路基板75上には多数のコネクタがハンダ付けされているが、それらコネクタから引き出されたリード線は二個所の内部案内口67、68のいずれかを通して、具体的には原則として各リード線が引き出されるコネクタに近いほうの内部案内口67、68を通して、基板収納部65からリード線収納部66内に導かれ、さらに必要に応じてリード線収納部66内を通して二個所の外部案内口69、70のいずれかからケース61外部に取り出される。特に、リード線がその途中でコネクタで中継される場合に、そのコネクタはリード線収納部66内に配置される。   The left half of the circuit board 75 in the board housing portion 65 is mainly occupied by the power supply system 85, and a transformer 86 is also housed in a portion of the board housing section 65 adjacent to the power supply system circuit 85. The right half of the circuit board 75 is a control system circuit 87 mainly including the control unit 80 and the load driving unit 81. As shown in FIG. 12, a large number of connectors are soldered on the circuit board 75, and the lead wires drawn out from these connectors are specifically passed through one of the two internal guide ports 67 and 68. In principle, the lead wires are led from the board housing portion 65 into the lead wire housing portion 66 through the inner guide ports 67 and 68 closer to the connector from which each lead wire is drawn, and further passed through the lead wire housing portion 66 as necessary. The case 61 is taken out of the case 61 through one of the external guide ports 69 and 70. In particular, when a lead wire is relayed by a connector in the middle thereof, the connector is disposed in the lead wire housing portion 66.

この例では、案内口71を通してケース61内に導入された電源コード90から分岐されて回路基板75上の電源系回路に接続するリード線と、該ケース61から引き出されて上面板4の操作基板17まで延びるリード線とを中継する雌型コネクタと雄型コネクタとを一対とする2個のコネクタ91、92がリード線収納部66内に配置されている。それ以外にも、回路基板75上にその端部が接続されたリード線のうちの何本かは途中でコネクタにより中継され、そのコネクタはリード線収納部66に収納されている。   In this example, the lead wire branched from the power cord 90 introduced into the case 61 through the guide port 71 and connected to the power circuit on the circuit board 75, and the operation board of the upper surface plate 4 drawn from the case 61 Two connectors 91 and 92 that are a pair of a female connector and a male connector that relay a lead wire extending up to 17 are arranged in the lead wire housing portion 66. In addition, some of the lead wires whose end portions are connected to the circuit board 75 are relayed by a connector on the way, and the connector is accommodated in the lead wire accommodating portion 66.

このようにリード線収納部66と基板収納部65とを別に設け、リード線収納部66と基板収納部65との間の限られた内部案内口67、68のみにリード線を通すことにより、回路基板75上に引き回されるリード線の距離が全体的に短くなり、しかもリード線が通過する範囲を限定することができる。それによって、リード線と回路基板75上の電気部品やパターン配線(プリント配線)との間での電気的な干渉が減ってノイズの飛び込みを軽減することができる。また、リード線が電気部品に接触することが少なくなり、接触による機械的ストレスを回避して耐久性や信頼性を増すことができる。   In this way, the lead wire storage portion 66 and the substrate storage portion 65 are separately provided, and only through the limited internal guide ports 67 and 68 between the lead wire storage portion 66 and the substrate storage portion 65, the lead wire is passed through. The distance of the lead wire routed on the circuit board 75 is shortened as a whole, and the range through which the lead wire passes can be limited. Thereby, electrical interference between the lead wire and the electrical components on the circuit board 75 and the pattern wiring (printed wiring) is reduced, and noise jumping can be reduced. In addition, the lead wire is less likely to come into contact with an electrical component, and mechanical stress due to contact can be avoided to increase durability and reliability.

上述したように、各リード線の端部が接続されたコネクタに近いほうの内部案内口67、68を通して基板収納部65からリード線収納部66に各リード線を引き出すようにすれば、回路基板75上を通過するリード線の距離は最短になるが、例えば電気的干渉や機械的干渉などの観点からそれが最良でないようなリード線やその他の要因によってそうした引き回しが困難であるようなリード線など一部のリード線については、リード線の端部が接続されたコネクタに遠いほうの内部案内口67、68を通すことも許容し得る。   As described above, if each lead wire is pulled out from the substrate housing portion 65 to the lead wire housing portion 66 through the internal guide ports 67 and 68 closer to the connector to which the end portion of each lead wire is connected, the circuit board is provided. 75, the distance of the lead wire passing over 75 is the shortest, but for example, the lead wire that is not the best from the viewpoint of electrical interference and mechanical interference, and other leads that are difficult to route For some lead wires, the inner guide ports 67 and 68 far from the connector to which the end of the lead wire is connected may be allowed to pass.

さらに、電気的にはこの回路ユニット60内に引き入れる必要のないリード線も、一方の外部案内口69からケース61内に導入され、リード線収納部66を通して他方の外部案内口70からケース61外に引き出されている。この例では、外箱1内底部の左後方隅に取り付けられた電解装置駆動用の電解駆動部57と外槽20の底部に設置された電解装置58とを直接接続するリード線がそれであり、例えば電解駆動部57に端部が接続されたリード線が本発明における第1リード線であり、図12では現れない電解装置58に端部が接続されたリード線が本発明における第2リード線である。そして、第1リード線と第2リード線とを結合させるコネクタ93がリード線収納部66内に納められている。こうしたコネクタ類は回路基板75等と同レベルで、ケース61により防水性が保証されている。   Furthermore, a lead wire that does not need to be electrically drawn into the circuit unit 60 is also introduced into the case 61 from one external guide port 69, and from the other external guide port 70 through the lead wire storage portion 66 to the outside of the case 61. Has been drawn to. In this example, the lead wire that directly connects the electrolysis drive unit 57 for driving the electrolysis device attached to the left rear corner of the inner bottom portion of the outer box 1 and the electrolysis device 58 installed at the bottom portion of the outer tub 20, For example, the lead wire whose end is connected to the electrolysis drive unit 57 is the first lead wire in the present invention, and the lead wire whose end is connected to the electrolysis device 58 that does not appear in FIG. 12 is the second lead wire in the present invention. It is. A connector 93 that couples the first lead wire and the second lead wire is housed in the lead wire housing portion 66. These connectors are at the same level as the circuit board 75 and the like, and the waterproofness is guaranteed by the case 61.

さて、上述したように外箱1の後面部に設けられた開口3cを閉塞するように、上述した構成の回路ユニット60が後方側に突出するように起立状態、つまり縦置きで取り付けられている。回路ユニット60の下縁部は台座部2により、上縁部は後面板5により、ちょうど上下から挟み込むようにして固定され、ケース61の本体部材62の両側面から外方に延出したフランジが複数のネジで後面縁部3aに固着されている。その際に、ケース61の蓋部材63は外箱1の内方側に位置しており、リード線収納部66が下側となっている。したがって、リード線を回路ユニット60内に導入する又は導出するための外部案内口69、70は外箱1の内部空間に面しており、リード線の束は無理なく外槽20や上面板4など、それぞれの方向に向かって案内される。   Now, as described above, the circuit unit 60 having the above-described configuration is attached in an upright state, that is, vertically installed so as to close the opening 3c provided in the rear surface portion of the outer box 1 as described above. . The lower edge portion of the circuit unit 60 is fixed by the base portion 2 and the upper edge portion is fixed by the rear plate 5 so as to be sandwiched from above and below, and flanges extending outward from both side surfaces of the body member 62 of the case 61 are provided. A plurality of screws are fixed to the rear edge 3a. At that time, the lid member 63 of the case 61 is located on the inner side of the outer box 1, and the lead wire storage portion 66 is on the lower side. Accordingly, the external guide ports 69 and 70 for introducing or leading the lead wires into or from the circuit unit 60 face the internal space of the outer box 1, and the bundle of lead wires can be easily bundled with the outer tub 20 or the upper surface plate 4. Etc., and are guided toward each direction.

サービス担当者などが回路基板75の修理や点検などを行う際には、後面板5や回路ユニット60を固定しているネジなどを取り外して、図10に示すように回路ユニット60全体を後方に倒し、その状態で蓋部材63を本体部材62から外す。すると、回路基板75の部品実装面は上向きになるので、容易にメンテナンス作業を行うことができる。 When a service person or the like repairs or inspects the circuit board 75, the rear plate 5 and the screws fixing the circuit unit 60 are removed, and the entire circuit unit 60 is moved backward as shown in FIG. In this state, the lid member 63 is removed from the main body member 62. Then, the mounting surface of the circuit board 75 since the upward, it is possible to easily perform the maintenance work.

以上のように、本実施例の洗濯乾燥機の構成では、回路基板75を収納する防水のためのケース61の内部にリード線を中継するためのコネクタを収納可能なスペースを設けたので、別途コネクタの防水対策を施す必要がない。   As described above, in the configuration of the washing / drying machine according to the present embodiment, the space for housing the connector for relaying the lead wire is provided inside the waterproof case 61 for housing the circuit board 75. It is not necessary to take waterproof measures for the connector.

なお、外箱1内空間に案内されるリード線は台座部2の両側面内側に沿って前後方向に配設されることがあるが、台座部2の両側面にはそれぞれ排水ホースを取り出すための丸穴201が形成されている。外部の排水溝の位置に応じて左右いずれか一方の丸穴201には排水ホースが貫通されて塞がれるが、他方の丸穴201は開口したままの状態となる。仮に使用者がこの丸穴201から指を入れたときに内部のリード線に触れると感電等のおそれがあるため、従来は、丸穴201を塞ぐためのキャップを付属部品として用意していた。これに対し、この実施例の洗濯乾燥機では、台座部2に一体に成形したクランプ部202によりリード線を結束するとともに使用者がこれに触れないように保護している。   In addition, the lead wire guided to the inner space of the outer box 1 may be arranged in the front-rear direction along the inner side of both side surfaces of the pedestal portion 2. The round hole 201 is formed. Depending on the position of the external drainage groove, either the left or right round hole 201 is penetrated and blocked by the drainage hose, but the other round hole 201 remains open. If the user puts a finger through the round hole 201 and touches the internal lead wire, there is a risk of electric shock or the like. Conventionally, a cap for closing the round hole 201 has been prepared as an accessory. On the other hand, in the washing and drying machine of this embodiment, the lead wire is bound by the clamp portion 202 formed integrally with the pedestal portion 2 and is protected from being touched by the user.

即ち、図5に示すように両側の丸穴201の内側の上部には図7(a)にその断面を示すようなクランブ部202が形成されている。クランプ部202はリード線を収納する溝条203と、その内側にヒンジ部204を介して連結された蓋部205とを有し、溝条203に1乃至複数本のリード線300を収納した状態で、蓋部205をヒンジ部204を軸に溝条203の方向に折り曲げる。すると、蓋部205のツメ206が溝条203の外側の挿入孔207に嵌合し、リード線300は溝条203と蓋部205とで結束され、丸穴201から指を入れられても直接リード線には触れられることがなくなる。   That is, as shown in FIG. 5, a cram portion 202 whose cross section is shown in FIG. 7A is formed in the upper part inside the round holes 201 on both sides. The clamp portion 202 has a groove 203 for storing the lead wire and a lid portion 205 connected to the inside via a hinge portion 204, and one or a plurality of lead wires 300 are stored in the groove 203. Then, the lid 205 is bent in the direction of the groove 203 with the hinge 204 as an axis. Then, the tab 206 of the lid 205 is fitted into the insertion hole 207 outside the groove 203, and the lead wire 300 is bound by the groove 203 and the lid 205, and even if a finger is inserted through the round hole 201, The lead wire will not be touched.

また、上記実施例は一例であって、本発明の趣旨の範囲で適宜変更や修正、追加を行っても本願特許請求の範囲に包含されることは明らかである。   Moreover, the said Example is an example, Comprising: Even if it changes suitably, a correction | amendment, and addition in the range of the meaning of this invention, it is clear that it is included by the claim of this application.

本発明の一実施例による洗濯乾燥機を斜め前上方から見た状態の外観斜視図。The external appearance perspective view of the state which looked at the washing-drying machine by one Example of this invention from diagonally forward upper direction. 本実施例による洗濯乾燥機を斜め後ろ上方から見た状態の外観斜視図。The external appearance perspective view of the state which looked at the washing-drying machine by a present Example from diagonally backward upper direction. 本実施例の洗濯乾燥機の後部化粧カバー及び上蓋を取り外した状態を示す上面平面図。The upper surface top view which shows the state which removed the rear decorative cover and upper cover of the washing-drying machine of a present Example. 本実施例の洗濯乾燥機の内部構成を示す概略側面断面図。The schematic side surface sectional view which shows the internal structure of the washing-drying machine of a present Example. 本実施例の洗濯乾燥機において台座部に回路ユニットを装着した状態を示す斜視図。The perspective view which shows the state which mounted | wore the base part with the circuit unit in the washing / drying machine of a present Example. 図5中のA−A’矢視線断面斜視図。FIG. 6 is a cross-sectional perspective view taken along line A-A ′ in FIG. 5. 図5中のB−B’矢視線断面平面図。FIG. 6 is a cross-sectional plan view taken along line B-B ′ in FIG. 5. 回路ユニットの正面図(a)、下面図(b)及びC−C’矢視線断面図(c)。The front view (a), bottom view (b), and C-C 'arrow sectional view (c) of a circuit unit. 図8に示した回路ユニットの左側面図(a)及びD−D’矢視線端面図(b)。FIG. 9A is a left side view of the circuit unit shown in FIG. 8 and an end view taken along the line D-D ′. 図9(b)の状態から回路ユニットを取り外す際の手順を説明するための図。The figure for demonstrating the procedure at the time of removing a circuit unit from the state of FIG.9 (b). 回路ユニットにあってケース本体部材内に回路基板を装着した状態の正面図。The front view in the state where it was in a circuit unit and the circuit board was installed in the case body member. 回路ユニットを後方に倒して蓋部材を取り外した状態を示す上面図。The top view which shows the state which fell the circuit unit back and removed the cover member. 本実施例の洗濯乾燥機における電気回路及び電気部品の接続関係を示す概略構成図。The schematic block diagram which shows the connection relation of the electric circuit and electric component in the washing / drying machine of a present Example.

符号の説明Explanation of symbols

1…外箱
2…台座部
201…丸穴
202…クランプ部
203…溝条
204…ヒンジ部
205…蓋部
206…ツメ
207…挿入孔
3…前側面板
3a、3b…後面縁部
3c…開口
4…上面板
5…後面板
6…洗濯物投入口
7…上蓋
10…前部化粧カバー
11…後部化粧カバー
17…操作基板
18…補強板
20…外槽
21…洗濯脱水槽
22…主軸
23…パルセータ
24…駆動軸
25…主モータ
26…動力伝達機構
261…クラッチ
27…トルクモータ
30…排水開口
31…排水管
32…排水バルブ
52…温風供給ユニット
521…ファン
522…ファンモータ
523…ヒータ
53…風呂水ポンプ
54…給水バルブ
55…水位センサ
56…温度センサ
57…電解駆動部
58…電解装置
60…回路ユニット
61…ケース
62…本体部材
63…蓋部材
64…仕切り壁
65…基板収納部
66…リード線収納部
67、68…内部案内口
69、70…外部案内口
71…案内口
75…回路基板
80…制御部
81…負荷駆動部
82…操作部
83…表示部
84…上蓋スイッチ
DESCRIPTION OF SYMBOLS 1 ... Outer box 2 ... Base part 201 ... Round hole 202 ... Clamp part 203 ... Groove 204 ... Hinge part 205 ... Cover part 206 ... Claw 207 ... Insertion hole 3 ... Front side board 3a, 3b ... Rear surface edge part 3c ... Opening 4 ... upper plate 5 ... rear plate 6 ... laundry inlet 7 ... upper lid 10 ... front decorative cover 11 ... rear decorative cover 17 ... operation board 18 ... reinforcing plate 20 ... outer tub 21 ... laundry dewatering tub 22 ... main shaft 23 ... pulsator 24 ... Drive shaft 25 ... Main motor 26 ... Power transmission mechanism 261 ... Clutch 27 ... Torque motor 30 ... Drain opening 31 ... Drain pipe 32 ... Drain valve 52 ... Hot air supply unit 521 ... Fan 522 ... Fan motor 523 ... Heater 53 ... Bath water pump 54 ... Water supply valve 55 ... Water level sensor 56 ... Temperature sensor 57 ... Electrolytic drive unit 58 ... Electrolytic device 60 ... Circuit unit 61 ... Case 62 ... Body member 63 ... Cover member 64 ... Cut wall 65 ... board storage part 66 ... lead wire storage parts 67 and 68 ... internal guide port 69 and 70 ... external guide port 71 ... guide port 75 ... circuit board 80 ... control part 81 ... load drive part 82 ... operation part 83 ... Display unit 84 ... Upper lid switch

Claims (7)

洗濯運転又は洗濯及び乾燥運転を遂行するために外箱内に配置された各部材を制御したり駆動したりするための主要な電気部品が実装された回路基板と、該回路基板を内部に収納するケースと、を含む回路ユニットを具備する洗濯機において、
前記ケースの内部空間は、前記回路基板が配置される基板配置領域と、複数のリード線が集約されて平行に延伸するように配置されるリード線配置領域とに分離され、前記基板配置領域と前記リード線配置領域との境界の所定位置にはリード線を通し得るリード線通過許可範囲が設定され、前記ケースの壁面には前記リード線配置領域に面して該リード線配置領域とケース外部との間でリード線を通す外部案内口が複数形成されて成り、
前記回路ユニット以外の各部材や電気回路を接続するリード線について、雄型コネクタを端部に有する第1リード線と雌型コネクタを端部に有する第2リード線とがそれぞれ異なる外部案内口を通して前記リード線配置領域内に引き込まれ、該リード線配置領域内で前記雄型コネクタと前記雌型コネクタとが結合され、そのコネクタ結合部を介して前記第1リード線と前記第2リード線とが接続されて成ることを特徴とする洗濯機。
A circuit board on which main electrical components for controlling and driving each member arranged in the outer box for performing a washing operation or a washing and drying operation are mounted, and the circuit board is housed inside A washing machine including a circuit unit including:
The internal space of the case is separated into a board placement area in which the circuit board is placed and a lead wire placement area in which a plurality of lead wires are aggregated and extended in parallel. A lead wire passage permission range through which a lead wire can pass is set at a predetermined position on the boundary with the lead wire arrangement region, and the lead wire arrangement region and the outside of the case face the wall surface of the case facing the lead wire arrangement region. Ri formed outside the guide opening is formed with a plurality of through leads between,
About the lead wire which connects each member other than the said circuit unit and an electric circuit, the 1st lead wire which has a male connector in an end part, and the 2nd lead wire which has a female connector in an end part pass through different external guide openings, respectively. The lead connector is pulled into the lead wire placement region, and the male connector and the female connector are joined in the lead wire placement region, and the first lead wire and the second lead wire are connected via the connector joint portion. A washing machine characterized by being connected .
前記基板配置領域及び前記リード線配置領域は、仕切り壁により区画された基板収納部及びリード線収納部であり、前記リード線通過許可範囲は前記仕切り壁に形成された内部案内口であることを特徴とする請求項1に記載の洗濯機。   The board placement area and the lead wire placement area are a board storage section and a lead wire storage section partitioned by a partition wall, and the lead wire passage permission range is an internal guide port formed in the partition wall. The washing machine according to claim 1, wherein 前記ケースは、一面が広く開放された扁平箱形状であって前記回路基板が固定される本体部材と、該本体部材の開放面を閉塞する蓋部材とを含んで構成されることを特徴とする請求項1又は2に記載の洗濯機。 The case is configured to include a main body member to which the circuit board is fixed, and a lid member that closes the open surface of the main body member. The washing machine according to claim 1 or 2 . 前記回路ユニットは前記リード線配置領域が下側になるように起立状態で外箱に対してその位置が固定され、且つ、その下端を軸として外箱の外方側に倒伏可能な構造であることを特徴とする請求項1〜のいずれかに記載の洗濯機。 The circuit unit has a structure in which the position of the circuit unit is fixed with respect to the outer box in an upright state so that the lead wire arrangement region is on the lower side, and the circuit unit can fall on the outer side of the outer box with the lower end as an axis. The washing machine according to any one of claims 1 to 3 . 前記回路ユニットを外箱の外方側に倒伏させた状態で前記回路基板の部品実装面が上に向くようにされていることを特徴とする請求項に記載の洗濯機。 The washing machine according to claim 4 , wherein a component mounting surface of the circuit board faces upward in a state in which the circuit unit is laid down on the outer side of the outer box. 前記外箱の後面部に開口が設けられ、前記回路ユニットは該開口を閉塞するように該外箱の後面部よりも後方に突出して取り付けられることを特徴とする請求項1〜のいずれかに記載の洗濯機。 Opening is provided in the rear part of the outer box, claim 1-5 wherein said circuit unit is characterized in that it is mounted to protrude rearward from the rear surface portion of the outer box so as to close the opening The washing machine as described in. 洗濯運転又は洗濯及び乾燥運転を遂行するために外箱内に配置された各部材を制御したり駆動したりするための主要な電気部品が実装された回路基板と、該回路基板を内部に収納するケースと、を含む回路ユニットを具備する洗濯機において、
前記ケースにはリード線を通すための複数の案内口が設けられ、前記回路ユニット以外の各部材や電気回路を接続するリード線について、雄型コネクタを端部に有する第1リード線と雌型コネクタを端部に有する第2リード線とがそれぞれ異なる案内口を通して前記ケース内に引き込まれ、該ケース内で前記雄型コネクタと前記雌型コネクタとが結合され、そのコネクタ結合部を介して第1リード線と第2リード線とが接続されて成ることを特徴とする洗濯機。
A circuit board on which main electrical components for controlling and driving each member arranged in the outer box for performing a washing operation or a washing and drying operation are mounted, and the circuit board is housed inside A washing machine including a circuit unit including:
The case is provided with a plurality of guide openings for passing lead wires, and the lead wires for connecting each member other than the circuit unit and the electric circuit, the first lead wire having a male connector at the end and the female die A second lead wire having a connector at the end is drawn into the case through different guide openings, and the male connector and the female connector are coupled within the case, and the second connector is coupled via the connector coupling portion. 1. A washing machine comprising a lead wire and a second lead wire connected to each other.
JP2005242151A 2005-08-24 2005-08-24 Washing machine Expired - Fee Related JP4624212B2 (en)

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CN108130689B (en) * 2016-12-01 2021-06-15 重庆海尔洗衣机有限公司 Washing machine line box and washing machine
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JP7193398B2 (en) * 2019-03-28 2022-12-20 シャープ株式会社 washing machine
JP7336632B2 (en) * 2019-09-06 2023-09-01 パナソニックIpマネジメント株式会社 washing machine

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