JP4611555B2 - Suction cutting machine - Google Patents

Suction cutting machine Download PDF

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Publication number
JP4611555B2
JP4611555B2 JP2001093405A JP2001093405A JP4611555B2 JP 4611555 B2 JP4611555 B2 JP 4611555B2 JP 2001093405 A JP2001093405 A JP 2001093405A JP 2001093405 A JP2001093405 A JP 2001093405A JP 4611555 B2 JP4611555 B2 JP 4611555B2
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JP
Japan
Prior art keywords
suction
tool holder
tip
hole
tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001093405A
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Japanese (ja)
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JP2002283177A (en
Inventor
宏之 福島
秀夫 藤原
謙太郎 市村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
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Filing date
Publication date
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Priority to JP2001093405A priority Critical patent/JP4611555B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、主軸に筒状の工具ホルダを介して取付けた工具を備え、切り屑を吸引除去しつつ切削加工を行う吸引式切削加工機に関する。
【0002】
【従来の技術】
従来、この種の吸引式切削加工機として、特開平6−55401号公報により、工具ホルダの中間部外周にベアリングを介して吸引ダクト部材を装着し、工具ホルダに挿入される工具の軸部にその先端の刃部に達する軸孔を形成すると共に、軸孔を軸部と工具ホルダとに形成した径方向の透孔を介して吸引ダクト部材に連通させ、切削加工で発生する切り屑を軸孔を介して吸引除去するようにしたものが知られている。
【0003】
【発明が解決しようとする課題】
上記従来例のものは、軸孔の断面積が制限されるため、粉状の切り屑が発生するグラファイト等のワークを切削する場合には有効であるが、比較的大きな片状の切り屑が発生するFC材やアルミ材等のワークを切削する場合には、軸孔の目詰りを生じ易く、切り屑をうまく吸引できなくなる。
【0004】
本発明は、以上の点に鑑み、比較的大きな片状の切り屑が発生してもこれを効率良く吸引除去できるようにした吸引式切削加工機を提供することを課題としている。
【0005】
【課題を解決するための手段】
上記課題を解決すべく、本発明は、主軸に筒状の工具ホルダを介して取付けた工具を備え、切り屑を吸引除去しつつ切削加工を行う吸引式切削加工機において、工具ホルダの外周にフランジ部を形成し、吸引装置に接続される吸引ダクト部材をフランジ部を囲うように設けると共に、工具の軸部の外周面に、軸部の先端の刃部の刃溝からフランジの内周部分に亘ってのびる吸引溝を形成し、フランジ部に、吸引溝を吸引ダクト部材に連通する吸引孔を形成している。
【0006】
本発明によれば、凹孔と吸引孔とを介して吸引ダクト部材に切屑が吸引される。ここで、凹孔は工具ホルダに形成されるため、従来例のような工具の軸部内に形成する軸孔に比し断面積を大きくすることができ、比較的大きな片状の切り屑が発生しても目詰りを生じない。また、工具ホルダのフランジ部に吸引孔を形成しているため、吸引孔内で切り屑に大きな遠心力が作用し、吸引ダクト部材に切り屑が効率良く運ばれる。かくて、比較的大きな片状の切り屑が発生してもこれを効率良く吸引除去できる。
【0007】
【発明の実施の形態】
図1を参照して、1はスピンドルヘッド、2はスピンドルヘッド1に軸支した主軸であり、主軸2にアダプタ3をその尾端(上端)のシャンク部3aにおいて嵌合固定し、アダプタ3の先端(下端)のチャック部3bに工具ホルダ4を介してリーマ加工用の工具を取付けている。
【0008】
工具は、図2及び図3に明示する如く、工具ホルダ4の先端にロー付け等で固定したチップ5で構成されており、工具ホルダ4に挿入される軸部を具備していない。チップ5は、工具ホルダ4の先端から径方向外方に張り出す点対称の1対のランド50,50を備えており、各ランド50の図3で反計方向の側面の軸方向先端縁と径方向外縁とを切刃51に形成している。
【0009】
また、アダプタ3の外周にベアリング6aを介して軸支されるスリーブ6を設け、該スリーブ6に、スピンドルヘッド1に取付けた切削液ジョイント7に接続される切削液通路6bを形成している。更に、この切削液通路6bに連通する切削液通路3cをアダプタ3に形成し、工具ホルダ4の尾端部に形成した切削液用の流入ポート40に切削液通路3cを介して切削液を供給するようにしている。そして、工具ホルダ4の先端部に、横孔41を介して流入ポート40に連通する1対の吐出ポート42,42をチップ5の1対のランド50,50に達するように形成し、各ランド50に吐出ポート42に合致する吐出孔52を開設して、チップ5に切削液が供給されるようにしている。
【0010】
また、工具ホルダ4の外周にはフランジ部43が形成されており、工具ホルダ4内に、チップ5の1対のランド50,50間の刃溝53,53を介して軸方向先方(下方)に開口する軸方向の凹孔44をフランジ部43の内周に達するように形成している。凹孔44は、刃溝53,53に臨む部分を大きくした断面繭形に形成されている。また、前記スリーブ6にフランジ部43を囲う吸引ダクト部材8を連結すると共に、フランジ部43に、凹孔44を吸引ダクト部材8に連通する1対の吸引孔45,45を形成している。吸引ダクト部材8には、真空ポンプ等の吸引装置9を接続する接続口8aが設けられており、この接続口8aから吸引装置9に至る経路の途中には切り屑の回収ボックス10が介設されている。尚、図中43aは、フランジ部43の外周面の尾端(上端)に形成したラビリンスシール用の突縁である。
【0011】
以上の構成によれば、主軸2の回転でチップ5によりワークを切削する際、切り屑が凹孔44と吸引孔45とを介して吸引ダクト部材8に吸引され、回収ボックス10で切り屑が回収される。
【0012】
ここで、凹孔44は工具ホルダ4に形成されるため、従来のように工具ホルダに挿入する工具の軸部内に形成する孔と異なり断面積を大きく取ることができ、FC材やアルミ材等のワークの切削で比較的大きな片状の切り屑が発生しても、凹孔44内で切り屑が詰まることはない。また、切り屑が吸引孔45に達すると、フランジ部43の回転による大きな遠心力が切り屑に作用し、吸引力と遠心力とで切り屑が効率良く吸引ダクト部材8に運ばれる。
【0013】
尚、上記実施形態では、工具たるチップ5をリーマ加工用のものとしたが、エンドミル等の他の切削工具用のチップを用いる場合にも同様に本発明を適用できる。
【0014】
【発明の効果】
以上の発明から明らかなように、本発明によれば、比較的大きな片状の切り屑も効率良く吸引除去でき、生産性が向上する。
【図面の簡単な説明】
【図1】 本発明加工機の一例の要部の部分切断側面図
【図2】 工具ホルダの縦断面図
【図3】 図2の矢印III方向から見た下面図
【符号の説明】
2 主軸 4 工具ホルダ
43 フランジ部 44 凹部
45 吸引孔 5 チップ
51 切刃 53 刃溝
8 吸引ダクト部材 9 吸引装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a suction type cutting machine that includes a tool attached to a main shaft via a cylindrical tool holder and performs cutting while suctioning and removing chips.
[0002]
[Prior art]
Conventionally, as a suction type cutting machine of this type, according to Japanese Patent Laid-Open No. 6-55401, a suction duct member is attached to the outer periphery of an intermediate part of a tool holder via a bearing, and is attached to a shaft part of a tool inserted into the tool holder. A shaft hole reaching the blade portion at the tip is formed, and the shaft hole is communicated with the suction duct member through a radial through hole formed in the shaft portion and the tool holder, so that chips generated in the cutting process can be What is known to be removed by suction through a hole is known.
[0003]
[Problems to be solved by the invention]
The above conventional example is effective when cutting a workpiece such as graphite in which powder-like chips are generated because the cross-sectional area of the shaft hole is limited. When a workpiece such as FC material or aluminum material is cut, the shaft hole is easily clogged, and chips cannot be sucked well.
[0004]
In view of the above, the present invention has an object to provide a suction type cutting machine capable of efficiently removing suction even when relatively large pieces of chips are generated.
[0005]
[Means for Solving the Problems]
In order to solve the above problems, the present invention provides a suction cutting machine that includes a tool attached to a main shaft via a cylindrical tool holder, and performs cutting while sucking and removing chips. A suction duct member that forms a flange portion and is connected to the suction device is provided so as to surround the flange portion, and an inner peripheral portion of the flange is formed on the outer peripheral surface of the shaft portion of the tool from the blade groove of the blade portion at the tip of the shaft portion. A suction groove extending over the suction groove is formed, and a suction hole is formed in the flange portion to communicate the suction groove with the suction duct member.
[0006]
According to the present invention, chips are sucked into the suction duct member through the concave hole and the suction hole. Here, since the concave hole is formed in the tool holder, the cross-sectional area can be made larger than the shaft hole formed in the shaft part of the tool as in the conventional example, and relatively large piece-like chips are generated. Even clogging does not occur. Further, since the suction hole is formed in the flange portion of the tool holder, a large centrifugal force acts on the chips in the suction hole, and the chips are efficiently conveyed to the suction duct member. Thus, even if a relatively large piece of chips is generated, it can be efficiently removed by suction.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Referring to FIG. 1, reference numeral 1 denotes a spindle head, 2 denotes a main shaft pivotally supported on the spindle head 1, and an adapter 3 is fitted and fixed to the main shaft 2 at a shank portion 3 a at its tail end (upper end). A tool for reaming is attached to the chuck portion 3b at the tip (lower end) via a tool holder 4.
[0008]
As clearly shown in FIGS. 2 and 3, the tool is composed of a tip 5 fixed to the tip of the tool holder 4 by brazing or the like, and does not have a shaft portion inserted into the tool holder 4. The tip 5 is provided with a pair of point-symmetric lands 50, 50 projecting radially outward from the tip of the tool holder 4, and an axial tip edge on the side surface in the counter direction in FIG. 3 of each land 50. The cutting edge 51 is formed with a radially outer edge.
[0009]
Further, a sleeve 6 that is pivotally supported via a bearing 6 a is provided on the outer periphery of the adapter 3, and a cutting fluid passage 6 b connected to a cutting fluid joint 7 attached to the spindle head 1 is formed in the sleeve 6. Further, a cutting fluid passage 3 c communicating with the cutting fluid passage 6 b is formed in the adapter 3, and the cutting fluid is supplied to the cutting fluid inflow port 40 formed in the tail end portion of the tool holder 4 through the cutting fluid passage 3 c. Like to do. Then, a pair of discharge ports 42, 42 communicating with the inflow port 40 through the lateral holes 41 are formed at the tip of the tool holder 4 so as to reach the pair of lands 50, 50 of the chip 5. 50 is provided with a discharge hole 52 that matches the discharge port 42 so that the cutting fluid is supplied to the chip 5.
[0010]
Further, a flange portion 43 is formed on the outer periphery of the tool holder 4, and the tool holder 4 is axially forward (downward) through the blade grooves 53, 53 between the pair of lands 50, 50 in the tool holder 4. An axially recessed hole 44 is formed so as to reach the inner periphery of the flange portion 43. The recessed hole 44 is formed in a bowl shape having a larger portion facing the blade grooves 53, 53. In addition, the suction duct member 8 that surrounds the flange portion 43 is connected to the sleeve 6, and a pair of suction holes 45, 45 are formed in the flange portion 43 so that the concave hole 44 communicates with the suction duct member 8. The suction duct member 8 is provided with a connection port 8 a for connecting a suction device 9 such as a vacuum pump, and a chip collection box 10 is provided in the middle of the path from the connection port 8 a to the suction device 9. Has been. In the figure, reference numeral 43a denotes a labyrinth seal projection edge formed at the tail end (upper end) of the outer peripheral surface of the flange portion 43.
[0011]
According to the above configuration, when cutting the workpiece with the tip 5 by the rotation of the main shaft 2, the chips are sucked into the suction duct member 8 through the concave holes 44 and the suction holes 45, and the chips are collected in the collection box 10. Collected.
[0012]
Here, since the recessed hole 44 is formed in the tool holder 4, unlike the hole formed in the axial part of the tool inserted in a tool holder like the past, a cross-sectional area can be taken large, FC material, aluminum material, etc. Even if a relatively large piece of chips is generated by cutting the workpiece, the chips are not clogged in the concave hole 44. When the chips reach the suction hole 45, a large centrifugal force due to the rotation of the flange portion 43 acts on the chips, and the chips are efficiently conveyed to the suction duct member 8 by the suction force and the centrifugal force.
[0013]
In the above-described embodiment, the tool tip 5 is used for reamer processing, but the present invention can be similarly applied to the case of using a tip for another cutting tool such as an end mill.
[0014]
【The invention's effect】
As is apparent from the above invention, according to the present invention, relatively large pieces of chips can be efficiently removed by suction, and productivity is improved.
[Brief description of the drawings]
1 is a partially cut side view of an essential part of an example of a processing machine of the present invention. FIG. 2 is a longitudinal sectional view of a tool holder. FIG. 3 is a bottom view seen from the direction of arrow III in FIG.
2 Spindle 4 Tool holder 43 Flange 44 Recess 45 Suction hole 5 Tip 51 Cutting blade 53 Blade groove 8 Suction duct member 9 Suction device

Claims (1)

主軸に工具ホルダを介して取付けた工具を備え、切り屑を吸引除去しつつ切削加工を行う吸引式切削加工機において、
工具ホルダの外周にフランジ部を形成し、吸引装置に接続されるダクト部材をフランジ部を囲うように設けると共に、
工具を、工具ホルダの先端に固定される、切刃を有するチップで構成し、
工具ホルダに、チップの刃溝を介して軸方向先方に開口する軸方向の凹孔をフランジ部の内周に達するように形成し、且つ、フランジ部に、凹孔をダクト部材に連通する吸引孔を形成した、
ことを特徴とする吸引式切削加工機。
In a suction type cutting machine equipped with a tool attached to the main shaft via a tool holder and performing cutting while removing chips by suction,
A flange is formed on the outer periphery of the tool holder, and a duct member connected to the suction device is provided so as to surround the flange,
The tool is composed of a tip having a cutting edge fixed to the tip of the tool holder,
A suction hole is formed in the tool holder so as to reach the inner periphery of the flange portion in the axial direction and open in the axial direction through the blade groove of the tip. The suction hole communicates with the duct member in the flange portion. Formed a hole,
A suction-type cutting machine characterized by that.
JP2001093405A 2001-03-28 2001-03-28 Suction cutting machine Expired - Fee Related JP4611555B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001093405A JP4611555B2 (en) 2001-03-28 2001-03-28 Suction cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001093405A JP4611555B2 (en) 2001-03-28 2001-03-28 Suction cutting machine

Publications (2)

Publication Number Publication Date
JP2002283177A JP2002283177A (en) 2002-10-03
JP4611555B2 true JP4611555B2 (en) 2011-01-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9937599B1 (en) * 2016-10-07 2018-04-10 The Boeing Company Debris collection for a milling process

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59183715U (en) * 1983-05-23 1984-12-07 三菱重工業株式会社 tool
JPH0359112U (en) * 1989-10-09 1991-06-11
JPH0524247U (en) * 1991-06-10 1993-03-30 財団法人福岡県科学技術振興財団 Cutting tools
JPH0531844U (en) * 1991-10-09 1993-04-27 三菱重工業株式会社 Hole processing chip recovery device
JPH0655401A (en) * 1992-08-04 1994-03-01 Rokuroku Sangyo Kk Processing machine
JPH11156615A (en) * 1997-11-28 1999-06-15 Yunika Kk Dust-collecting adaptor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59183715U (en) * 1983-05-23 1984-12-07 三菱重工業株式会社 tool
JPH0359112U (en) * 1989-10-09 1991-06-11
JPH0524247U (en) * 1991-06-10 1993-03-30 財団法人福岡県科学技術振興財団 Cutting tools
JPH0531844U (en) * 1991-10-09 1993-04-27 三菱重工業株式会社 Hole processing chip recovery device
JPH0655401A (en) * 1992-08-04 1994-03-01 Rokuroku Sangyo Kk Processing machine
JPH11156615A (en) * 1997-11-28 1999-06-15 Yunika Kk Dust-collecting adaptor

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