JP4606837B2 - Lubricant coating apparatus, process cartridge, and image forming apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an applying device capable of applying a proper amount of a lubricant from the beginning of loading with the lubricant by preventing the following problem that even in an image forming apparatus using silica added toner made spherical and reduced in particle diameter, a predetermined coefficient of friction of a photoreceptor is not obtained owing to an insufficient applied amount of a lubricant when the lubricant is new, therefore filming is caused. <P>SOLUTION: In order that the surface roughness of a solid lubricant 162 to be abutted on a brush roller 161 is increased to &ge;70 &mu;m with respect to ten-point average roughness Rz at the time of loading, the contact surface is preliminarily processed with a metallic brush or a resin polishing brush. As compared with the case that the new solid lubricant 162 is abutted on the brush roller as usual, a surface part of the solid lubricant is easily scraped away, zinc stearate can be sufficiently supplied to a photoreceptor 5 from the beginning of use, filming is prevented and good image formation is made possible. <P>COPYRIGHT: (C)2006,JPO&amp;NCIPI

Description

  The present invention relates to a toner used in an electrophotographic method and an electrostatic recording method, and an image forming apparatus using the toner, and more particularly to a coating apparatus that applies a lubricant to an image carrier.

  An image forming apparatus using an electrophotographic process includes a photoconductor as an image carrier, and charges the surface of the photoconductor by discharging to form an electrostatic latent image by exposing the charged photoconductor surface. A toner is supplied to the electrostatic latent image to make it visible, and the visible image formed on the surface of the photoreceptor is transferred onto the surface of the transfer paper, and then fixed and discharged. Since the untransferred toner remains on the surface of the photoconductor after the transfer of the visible image, the photoconductor surface is cleaned by a cleaning device so that they do not adversely affect the next image formation. Be prepared for the process. As a cleaning device, a cleaning blade made of an elastic material such as rubber or a cleaning brush in which synthetic resin fibers are formed in a brush shape is rubbed against the surface of the photosensitive member to remove deposits such as untransferred toner. Known.

  However, the cleaning blade and the cleaning brush as described above have a problem that if they are continuously rubbed with the photosensitive member, they are worn with time and the cleaning performance is deteriorated due to chipping or deformation. Further, since the surface of the photoconductor is also worn, the life is shortened. Therefore, in order to reduce the frictional resistance acting between the photoconductor and these cleaning members and to eliminate problems such as wear of the cleaning member and photoconductor, there is a method of applying a lubricant to the surface of the photoconductor. It has been taken. In addition, if a lubricant is applied to the surface of the photoconductor, the friction coefficient of the surface of the photoconductor is reduced. Therefore, a fluidizing agent or a charge control agent added to the toner is applied to the surface of the photoconductor by the contact pressure with the cleaning member. It is possible to prevent so-called filming that is fixed in a film form. Transferability of the toner developed on the photoreceptor is also improved by reducing the adhesive force with the surface of the photoreceptor.

As a means for applying a lubricant to the photoreceptor surface, for example, the following good Una device. That is, a solid lubricant obtained by molding a lubricant such as a fatty acid metal salt into a rod shape is installed, and a brush roller is provided so as to contact both the solid lubricant and the photoreceptor. According to this application means, when the brush roller is driven to rotate, the solid lubricant is scraped by the friction of the brush roller to become powder and adheres to the brush fibers of the brush roller, and the powder adhered to the brush roller. A body-like lubricant is applied to the surface of the photoreceptor.

If the amount of lubricant applied to the surface of the photoconductor is too small, uneven coating occurs, cleaning failure occurs in areas where the lubricant is not sufficiently applied, and wear of cleaning members such as a cleaning blade progresses. To do. On the other hand, if the amount of the lubricant applied is too large, the surface of the charging roller that is close to or in contact with the surface of the photoreceptor is contaminated, or the lubricant is absorbed in a high-temperature and high-humidity environment, thereby forming on the photoreceptor surface. The electrostatic latent image flows and causes image blur.
Therefore, it is important to apply an appropriate amount of lubricant to the surface of the photoreceptor. Therefore, in the lubricant application device, as described in Patent Documents 1 and 2, the fiber density of the brush roller to which the lubricant is applied is defined, or a pressure member that pressurizes the solid lubricant to the brush roller side is provided. Proposals have been made to define the applied pressure and the amount of biting of the brush roller into the surface of the photoreceptor.

  By the way, in recent years, a demand for higher image quality has been increasing, and in order to realize particularly high-definition color image formation, toner particle diameters and spheroidization have been promoted. The reproducibility of dots is improved by reducing the particle size, and the developability and transferability can be improved by making the particles spherical. Since it is very difficult to produce such a small particle size and spherical toner by the conventional kneading and pulverization method, the polymerization produced by suspension polymerization method, emulsion polymerization method, dispersion polymerization method, etc. Toner is being adopted.

  However, when a toner having a spherical shape and a reduced particle size is used, there are some problems in cleaning on the photoreceptor after image formation. One of them is that it is difficult to clean a toner having a spherical shape and a small particle size by using a blade cleaning method generally used. The cleaning blade removes toner while rubbing the surface of the photoconductor, but the edge portion of the cleaning blade is deformed due to frictional resistance with the photoconductor, so that a minute space is generated between the photoconductor and the cleaning blade. The smaller the toner particle size, the easier it is to enter this space. Since the rolling friction force is smaller as the invading toner has a shape close to a spherical shape, it starts to roll in the space between the photosensitive member and the cleaning blade, passes through the cleaning blade, and leads to poor cleaning.

  As a measure for preventing such a cleaning failure, for example, a method of increasing the contact pressure of the cleaning blade to the photosensitive member is taken. As a result, the frictional force with the surface of the photoreceptor increases, and the cleaning blade is more easily damaged and worn. Further, blade squealing or blade turning caused by irregular vibration of the cleaning blade is likely to occur. Therefore, it has become more important to apply a lubricant uniformly to the surface of the photoreceptor to reduce the coefficient of friction on the surface of the photoreceptor.

  If the lubricant is not uniformly applied to the surface of the photoconductor, the coefficient of friction on the surface of the photoconductor becomes non-uniform, and the toner image is not transferred well. In addition, various abnormal images such as a so-called “image blur” inadequate toner adhesion in an image portion and a so-called “bokeh” blurred image occur.

  First, in Japanese Patent Application Laid-Open No. 2004-228867, the present applicant can apply the lubricant uniformly by applying the lubricant to the surface of the coated member after cleaning in the intermediate transfer type image forming apparatus, and then leveling the lubricant. In this way, a method for obtaining a good transfer image free of abnormal images such as bug eaters, image blurs, and blurs has been proposed. However, in Patent Document 3, there is no description corresponding to the removal of residual toner in the case of an image forming apparatus using polymerized toner having a spherical shape and a reduced particle size.

In recent years, inorganic fine particles have been added to the toner in order to improve the cleaning property. However, there is a problem in that the inorganic fine particles form a film on the surface of the photoreceptor to cause an image defect.
As a countermeasure against filming, it is effective to apply zinc stearate to the surface of the photoreceptor as a lubricant. However, when the lubricant is new, such as in the case of a new photoconductor unit, the surface portion is covered with the skin layer, and it is difficult to be scraped off by the brush roller, causing the supply of the lubricant to be insufficient and causing filming. There is a problem. Increasing the pressure applied to the lubricant and brush roller eliminates the initial application amount deficiency, but excessive application over time causes problems such as charging roller contamination, clogging due to decreased fluidity of waste toner, and a decrease in the life of the lubricant. Will occur.
Patent Document 4 describes a method of keeping the friction coefficient μ constant by applying a solid lubricant to the surface of the image carrier, but the present invention further addresses the above problems. A lubricant application device is provided.

Japanese Patent Laid-Open No. 10-260614 JP 2003-57996 A JP 2001-305907 A JP 2002-287567 A

  SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and provides a lubricant application device capable of preventing Zn film from being applied to a photoconductor immediately after replacement even with a new photoconductor unit, and an image forming apparatus including the same. This is the issue.

As means for solving the above problems, the present invention has the following features.
The coating apparatus of the present invention, the lubricant accommodated in the coating apparatus, and a coating roller for applying the lubricant to the image carrier, in the coating apparatus for applying a lubricant to the coated surface, the coating roller An application roller having a fibrous brush, wherein the lubricant is a solid lubricant, and the surface roughness of the surface of the solid lubricant that is rubbed against the brush is Rz The point average roughness is 70 μm or more.
In the coating apparatus of the present invention, the surface roughness of the lubricant is further obtained by treatment with a metal brush.
In coating apparatus of the present invention, further, the surface roughness of the lubricant, characterized by being obtained by treatment with a resin polishing brush.
In coating apparatus of the present invention, further, the coating device, it featured by use of zinc stearate as a lubricant.

In the process cartridge of the present invention, an image carrier that forms a latent image, a charging device that uniformly charges at least the surface of the image carrier, and a toner supplied to the latent image formed on the surface of the image carrier are visible. A process cartridge comprising a developing device for forming an image and a process device selected from a cleaning device for cleaning the surface of an image carrier, wherein the process cartridge comprises the coating device.
In the image forming apparatus of the present invention, an image carrier that forms a latent image, a charging device that uniformly charges the surface of the image carrier, and the surface of the charged image carrier is exposed based on image data to write the latent image. An exposure device, a developing device that supplies toner to a latent image formed on the surface of the image carrier and visualizes it, a cleaning device that cleans the surface of the image carrier, and a visible image on the surface of the image carrier directly or directly an image forming apparatus comprising a transfer device for transferring to a recording medium after transferring to an intermediate transfer member, and a fixing device for fixing the toner image on the recording medium, the image forming apparatus is provided with the coating device or the process cartridge It is characterized by that.
In the image forming apparatus of the present invention, further, characterized by a μ friction coefficient of the image bearing member to 0.3.
In the image forming apparatus of the present invention, further, the body volume average particle diameter of 10μm or less, the ratio of the volume average particle diameter to the number average particle diameter (dispersity) is in the range of 1.00 to 1.40 It is characterized by using toner.
In the image forming apparatus of the present invention, further, average circularity flat is characterized by using a toner in the range of 0.93 to 1.00.
In the image forming apparatus of the present invention, further, an S F-1 is 100 to 180, SF-2 is characterized by using a toner in the range of 100 to 180.
In the image forming apparatus of the present invention, further, the outer appearance shape is almost spherical, the ratio of the minor axis and the major axis (r2 / r1) is in a range of 0.5 to 1.0, the thickness of the short and the ratio between the shaft (r3 / r2) is in the range of 0.7 to 1.0, you characterized by using a toner that satisfies the relation of major axis r1 ≧ minor axis r2 ≧ thickness r3.
The image forming apparatus of the present invention is further characterized in that silica having an average primary particle diameter of 80 to 300 nm is added to the toner.
In the image forming apparatus of the present invention, further, even without low, a polyester prepolymer having a functional group containing a nitrogen atom, polyester, colorant, the presence of resin fine toner composition in an aqueous medium containing a release agent And a toner obtained by crosslinking and / or elongation reaction.

  As described above, according to the means for solving the above problem, in the coating apparatus of the present invention, ZnSt can be applied to the photoconductor immediately after the new photoconductor unit is mounted, and filming can be prevented.

  The best mode for carrying out the present invention will be described below with reference to the drawings. The following description is an example of the best mode of the present invention, and it is easy for a person skilled in the art to make other embodiments within the scope of the claims by making changes and modifications within the scope of the claims. However, this does not limit the scope of the claims.

FIG. 1 is a schematic diagram showing a configuration of an image forming apparatus according to an embodiment of the present invention. FIG. 1 is an overall configuration diagram showing an example in which the present invention is applied to a full-color small printer. In an image forming apparatus main body (hereinafter, simply referred to as “apparatus main body”) 1, image forming units 2A, 2B, 2C, and 2D having four photosensitive members as image carriers are connected to the apparatus main body 1. Are detachably attached. A transfer device 3 in which a transfer belt 31 is rotatably mounted in a direction indicated by an arrow A between a plurality of rollers is disposed in the approximate center of the device body 1.
The photosensitive member 5 provided in each of the image forming units 2A, 2B, 2C, and 2D is disposed so as to contact the upper surface of the transfer belt 31. In correspondence with the image forming units 2A, 2B, 2C, and 2D, developing devices 10A, 10B, 10C, and 10D having different toner colors are arranged.
The image forming units 2A, 2B, 2C, and 2D are units having the same configuration, the image forming unit 2A forms an image corresponding to magenta, and the image forming unit 2B forms an image corresponding to cyan. The image forming unit 2C forms an image corresponding to the yellow color, and the image forming unit 2D forms an image corresponding to the black color.

A writing unit 6 is disposed above the image forming units 2A, 2B, 2C, and 2D, and a duplex unit 7 is disposed below the transfer belt 31. In this small printer, a reversing unit 8 is mounted on the left side of the apparatus main body 1 for reversing and discharging the transfer paper after image formation or transporting it to the duplex unit 7.
The writing unit 6 is arranged in four laser diode (LD) light sources prepared for each color, a set of polygon scanners composed of six polygon mirrors and a polygon motor, and the route of each light source. It is composed of a lens such as an fθ lens or a long cylindrical lens, or a mirror. Laser light emitted from the laser diode is deflected and scanned by a polygon scanner and irradiated onto the photosensitive member 5.
The duplex unit 7 includes a pair of conveyance guide plates 45a and 45b and a pair of (four sets in this example) conveyance rollers 46. In the double-sided image formation mode in which an image is formed on both sides of a transfer sheet, The transfer sheet having an image formed on one side, conveyed to the reversal conveyance path 54 of the reversing unit 8 and switched back is received and conveyed toward the paper feeding unit.

The reversing unit 8 includes a plurality of paired transport rollers 46 and a plurality of paired transport guide plates 45. As described above, the reversing unit 8 reverses the transfer paper when forming a double-sided image to the double-sided unit 7. It carries out functions such as unloading, discharging the image-formed transfer paper out of the machine in the same orientation, or inverting the front and back and discharging it out of the machine. Separating sheet feeding units 55 and 56 for separating and feeding the transfer sheets one by one are provided in the sheet feeding unit in which the sheet feeding cassettes 11 and 12 are provided.
Between the transfer belt 31 and the reversing unit 8, there is provided a fixing device 9 for fixing the image of the transfer paper onto which the image has been transferred. A reverse discharge path 20 is formed on the downstream side of the fixing device 9 in the transfer sheet conveyance direction, and the transfer sheet conveyed there can be discharged onto a discharge tray 26 by a discharge roller pair 25. .
In addition, in the lower part of the apparatus main body 1, paper feeding cassettes 11 and 12 that can store transfer papers of different sizes in two upper and lower stages are arranged. Further, a manual feed tray 13 is provided on the right side surface of the apparatus main body 1 so as to be openable and closable in the direction indicated by the arrow B, and the manual feed tray 13 is opened so that manual feeding can be performed therefrom.

  Next, the operation of the image forming apparatus in image formation will be described. When the image forming operation is started, each photoconductor rotates in the clockwise direction in FIG. Then, the surface of each photoconductor 5 is uniformly charged by the charging roller 141. Then, laser light corresponding to a magenta image is written to the photoconductor 5 of the image forming unit 2 by the writing unit 6, and laser light corresponding to a cyan image is applied to the photoconductor 5 of the image forming unit 2B. The 2C photoconductor 5 is irradiated with a laser beam corresponding to a yellow image, and the photoconductor 5 of the image forming unit 2D is irradiated with a laser beam corresponding to a black image, and a latent image corresponding to the image data of each color. Are formed respectively. Each latent image reaches the position of the developing devices 10A, 10B, 10C, and 10D by the rotation of the photosensitive member 5, and is developed with the toners of magenta, cyan, yellow, and black, and a four-color toner image is obtained. Become.

  On the other hand, the transfer paper is fed from the paper feed cassettes 11 and 12 by the separation paper feed unit, and the toner formed on each photoconductor 5 by the registration roller pair 59 provided immediately before the transfer belt 31. It is conveyed at the same timing as the image. The transfer paper is charged with a positive polarity by a paper suction roller 58 disposed near the entrance of the transfer belt 31, and is thereby electrostatically attracted to the surface of the transfer belt 31. The transfer paper is conveyed while being adsorbed to the transfer belt 31, and magenta, cyan, yellow, and black toner images are sequentially transferred to form a four-color superimposed full-color toner image. . The transfer paper is heated and pressed by the fixing device 9 to melt and fix the toner image, and then passes through a paper discharge system corresponding to the designated mode to the paper discharge tray 26 at the top of the apparatus main body 1. When the paper is reversed, discharged straight from the fixing device 9 and then straightly discharged through the reversing unit 8, or when the double-sided image forming mode is selected, the reversing conveyance path in the reversing unit 8 described above is entered. After being fed back, it is switched back and transported to the duplex unit 7, and is fed again from there and after an image is formed on the back surface in the image forming unit provided with the image forming units 2 A, 2 B, 2 C, and 2 D Discharged.

On the other hand, the photosensitive member 5 separated from the transfer belt 31 continues to rotate as it is, and the brush roller 161 applies the lubricant scraped off from the molded lubricant 162 to the photosensitive member 5.
In the subsequent image formation, the above-described image forming process is repeated. However, the lubricant film formed on the photoconductor 5 is very thin, so that charging by the charging device 14 is not hindered. Thereafter, the toner image developed again on the photosensitive member 5 is transferred to the transfer paper adsorbed on the transfer belt 31.

The developing devices 10A, 10B, 10C, and 10D include a developing roller that faces the photoreceptor 5, a screw that conveys and stirs the developer, a toner concentration sensor, and the like. The developing roller is composed of an outer rotatable sleeve and an inner magnet. In accordance with the output of the toner density sensor, toner is supplied from the toner supply device. In this embodiment, a two-component developer composed of toner and carrier is used as the developer.
The carrier is generally composed of the core material itself, or a carrier provided with a coating layer on the core material. The core material of the resin-coated carrier that can be used in the present invention is ferrite or magnetite. The particle size of the core substance is 20 to 65 μm, preferably about 30 to 60 μm. As the resin used for forming the carrier coating layer, a styrene resin, an acrylic resin, a fluororesin, a silicone resin, a mixture thereof, or a copolymer can be used. As a method for forming the coating layer, a resin may be applied to the surface of the carrier core material particles by a spraying method, a dipping method, or the like, as in the conventional case.

FIG. 2 is a schematic diagram showing the configuration of the image forming unit. As shown in FIG. 2, the image forming units 2A, 2B, 2C, and 2D include a photoreceptor 5 on which an electrostatic latent image is formed, a charging device 14 that charges the surface of the photoreceptor 5, and the photoreceptor 5 And a cleaning device 15 for cleaning the surface of the substrate.
The photoconductor 5 can be made of amorphous metal having photoconductivity, amorphous metal such as amorphous selenium, or organic compound such as bisazo pigment or phthalocyanine pigment. In consideration of environmental problems and post-treatment after use, an OPC photoreceptor using an organic compound is preferable.
The charging device 14 may be any one of a corona method, a roller method, a brush method, and a blade method, and here, the roller charging device 14 is shown. The charging device 14 includes a charging roller 141, a charging roller cleaning brush 142 in contact with the charging roller 141 for cleaning, and a power supply (not shown) connected to the charging roller 141. A high voltage is applied to the charging roller 141 to uniformly charge the surface of the photoreceptor 5.

  The cleaning device 15 is provided with a cleaning blade 151 in contact with the photoconductor 5, and a lubricant coating device 16 that scrapes off the solid lubricant 162 and supplies it onto the photoconductor 5 upstream of the cleaning blade 151 in the rotation direction of the photoconductor 5. Is provided. The lubricant application device 16 also has a function as a toner removing unit. The toner remaining on the photoreceptor 5 after the primary transfer is first recovered from the photoreceptor 5 by the toner removing means 16. Subsequently, the fine particles of the solid lubricant 162 are supplied onto the photoconductor 5 by the lubricant application device 16, and the toner, filming, etc. remaining on the photoconductor 5 are finally scraped off by the cleaning blade 151. In FIG. 2, the structure of the cleaning device is simplified because the lubricant application device 16 also includes the toner removing unit 16.

Next, as the lubricant application device 16 also having toner removing means, a brush roller 161 is used as an application roller as shown in FIG. The fur brush of the brush roller 161 is formed using a material adjusted to a volume resistivity of 1 × 10 ³ to 1 × 10 ⁸ Ω · cm by adding a resistance control material such as carbon black to a resin such as nylon or acrylic. ing. The brush roller 161 is provided with a solid lubricant 162 pressed by a spring.
Examples of the solid lubricant 162 include fatty acid metals such as lead oleate, zinc oleate, copper oleate, zinc stearate, cobalt stearate, iron stearate, copper stearate, zinc palmitate, copper palmitate and zinc linoleate. Although salts can be used, among these, zinc stearate is most preferable.
Further, the lubricant may be a lubricant molded body obtained by applying a powder of zinc stearate, calcium stearate or the like to a solid molded body.
The brush roller 161 is driven to rotate to scrape off a lubricant molded body 162 such as a solid lubricant and supply finely divided lubricant to the surface of the photoreceptor 5. Thereafter, due to the contact between the surface of the photoconductor 5 and the cleaning blade 151, the lubricant is stretched to become a thin film, and the friction coefficient of the surface of the photoconductor 5 is reduced. The brush roller 161 rotates in the same direction at the contact position with the photosensitive member.

Here, a contact portion between the solid lubricant 162 and the brush roller 161, which is a main part of the present invention, will be described.
As described above, inorganic fine particles are added to the toner in order to improve the cleaning property. Although the type of inorganic fine particles will be described in detail later, there is a problem that the inorganic fine particles form a film on the surface of the photoreceptor to cause an image defect.
As the inorganic fine particles, silica having an average primary particle diameter of 80 to 300 nm is particularly preferably used. This is because the residual toner cleaning property can be improved by the so-called dam effect. However, as described above, there may be a problem that the added silica is filmed on the surface of the photoreceptor 5.
On the other hand, it is effective to apply zinc stearate as a lubricant to the surface of the photoreceptor. However, when the solid lubricant 162 is new, such as in the case of a new photoreceptor unit, the surface portion covers the skin layer. In this state, there is a problem that the brush roller 161 is difficult to scrape, and the amount of lubricant supplied is insufficient to cause filming.

In order to solve the above-mentioned problems, the present invention is characterized in that the surface roughness when the solid lubricant 162 is mounted is Rz 10-point average roughness of 70 μm or more. As a result, the skin layer on the surface portion of the solid lubricant 162 is more easily scraped than when the brush roller 161 is brought into contact with the flat portion of the new solid lubricant 162 as in the prior art. In addition, zinc stearate can be sufficiently supplied to prevent filming.
Table 1 shows the case where the skin layer of the new solid lubricant 162 is removed by various means, the one not removed (New), and the one already used (Used) are brought into contact with the brush roller 161 3 shows the results of comparative evaluation of the friction coefficient μ and the consumption amount of ZnSt of the photosensitive member 5.

Further, in the present invention, in order to obtain the above surface roughness, when the solid lubricant 162 is stored in the coating device 16, the surface of the contact surface with the brush roller 161 is processed in advance with a metal brush. It is characterized by that.
As a result, even when the solid lubricant 162 is new, the skin layer on the surface portion is removed, so that it is not difficult to scrape by the brush roller 161, and zinc stearate is sufficiently supplied to the photoreceptor 5 from the new time. And filming can be prevented.

In the present invention, in order to obtain the above surface roughness, when the solid lubricant 162 is stored in the coating device 16, the surface of the contact surface with the brush roller 161 is previously treated with a resin polishing brush. It is characterized by being.
As a result, zinc stearate can be sufficiently supplied to the photoconductor 5 from the time of a new article in the same manner as described above, and filming can be prevented.

FIG. 3 shows how the coefficient of friction μ of the photosensitive member 5 changes during the image forming operation, in which the skin layer of the new solid lubricant 162 is removed by various means, not removed (New), and already The experimental result compared with the thing which has started use (Used) is shown.
In FIG. 3, when a new unit starts to pass paper, μ on the surface of the photoreceptor 5 rises due to the influence of AC charging, toner additive, and paper dust. As the supply of zinc stearate increases due to the application of the solid lubricant 162, μ decreases. When the increase of μ is large, filming frequently occurs.
As can be seen from FIG. 3, when the skin layer is removed in advance, the increase in μ is suppressed, and the friction coefficient μ becomes the specified value of 0.3 with a smaller number of sheets, so that the occurrence of filming can be prevented. . In particular, when a metal brush or a resin brush is used, there is no increase in μ on the surface of the photoreceptor 5 at the beginning of paper passing, and the effect of preventing filming is great.

FIG. 4 shows a change in consumption of the solid lubricant 162 during the image forming operation, when the new skin layer is removed by various means, when it is not removed (New), and when it is already used (Used). The experimental result compared with is shown.
As can be seen from FIG. 4, the amount of the solid lubricant 162 consumed from the beginning of paper passing is greater when the skin layer is removed in advance, particularly when a metal brush or resin brush is used.

The material for forming the cleaning blade 151 is not particularly limited as long as it is urethane rubber. Among these, in consideration of the molding process of the cleaning blade 151, a liquid thermosetting material is used. As the production method, a prepolymer method, a one-shot method, and a pseudo one-shot method which is an intermediate between them are used.
As the liquid forming material, for example, a material mainly composed of a urethane rubber prepolymer and a curing agent is used. The prepolymer for urethane rubber is obtained by partially polymerizing polyisocyanate and polyol.

The lubricant application device 16 of the present invention described above can be a process cartridge that is integrally supported with the photoreceptor 5 and is detachably formed on the main body of the image forming apparatus. In addition to this, the process cartridge may include a charging device 14, a developing device 10, and a cleaning device 15. This process cartridge can improve the cleaning on the photoconductor 5 and cause deterioration in image quality even in an image forming process in which development with a toner having a high circularity and a small particle diameter is performed. There can be no process cartridge.
In addition, the process cartridge is advantageous in terms of maintenance, and if a failure caused by the photoconductor 5, the lubricant application device 16, the cleaning device 15, the charging device 14, the developing device 10, etc. occurs, the cartridge is removed. The service can be shortened because the original state can be recovered at an early stage simply by replacement. Further, by making the cleaning property of the photosensitive member 5 good, it greatly contributes to extending the life of the process cartridge.

The image forming apparatus of the present invention is characterized in that the coefficient of friction μ of the image carrier 1 is 0.3 or less. When μ is larger than 0.3, the prevention of the filming is insufficient.
Here, the friction coefficient of the photosensitive member 5 was measured by the Euler belt method as follows. FIG. 5 is a diagram for explaining a method of measuring the friction coefficient of the photoconductor 5. In this case, medium-quality high-quality paper as a belt is stretched around the drum circumference ¼ of the photosensitive member 5 so that the paper is in the longitudinal direction, and a load of 0.98 N (100 gr), for example, is applied to one of the belts. The force gauge is installed on the other side, the force gauge is pulled, and the load at the time when the belt moves is read. The friction coefficient μ = 2 / π × ln (F / 0.98) , F: measured value). Note that the friction coefficient of the photoconductor 5 in the image forming apparatus 100 is a value when the image forming apparatus 100 is in a steady state by image formation. This is because the coefficient of friction of the photosensitive member 5 is affected by other devices provided in the image forming apparatus 100, and thus changes from the value of the coefficient of friction immediately after image formation. However, the value of the friction coefficient becomes a substantially constant value by forming about 1,000 images on A4 size recording paper. Therefore, the coefficient of friction referred to here means the coefficient of friction when it becomes constant in the steady state.

  The volume average particle diameter of the toner is 3 to 8 μm, and the ratio (Dv / Dn) of the volume average particle diameter (Dv) to the number average particle diameter (Dn) is in the range of 1.00 to 1.40. Even when a toner having a small particle size and a narrow particle size distribution is used, good cleaning properties can be obtained. By narrowing the particle size distribution of the toner, the charge amount distribution becomes uniform, a high-quality image with little background fogging can be obtained, and the transfer rate can be increased. It is difficult to clean such a small particle size toner by overcoming the adhesion force with the photoreceptor 5 by the conventional blade type cleaning. Further, when the particle size is small, the content of the external additive fine particles and the like of the toner tends to be relatively high, so that they are detached from the toner and filming is likely to occur on the photoreceptor 5. However, with the cleaning device 15 of the present invention, the brush roller 161 applies a lubricant to the surface of the photoconductor 5 to reduce the coefficient of friction on the surface of the photoconductor 5, and the cleaning blade 151 prevents toner from slipping and prevents cleaning. Performance can be improved.

The image forming apparatus 1 that can achieve the effect of mounting the cleaning device 15 of the present invention is a case where the toner used in the developing device 10 is a toner having a high average circularity of 0.93 or higher.
Therefore, the surface of the photoconductor 5 can be efficiently cleaned by the cleaning device 15 of the present invention as follows even when the toner having a high average circularity as described above is used. That is, the residual toner on the photoconductor 5 is first collected by the brush roller 161 that also serves as a toner removing unit, and then the solid lubricant 162 is applied to the surface of the photoconductor 5 by the brush roller 161 and the friction coefficient of the surface of the photoconductor 5 The remaining toner is finally stopped by the cleaning blade 151 and scraped off and removed. Cleaning can be performed efficiently without damaging the surface of the photoreceptor 5.

The toner is also suitable for cleaning toner having a nearly spherical shape. The spherical toner can be defined by the values of the following shape factors SF-1 and SF-2. The toner used in the image forming apparatus is a toner having a shape factor SF-1 of 100 to 180 and a shape factor SF-2 of 100 to 180.
FIG. 6 is a diagram schematically showing the shape of the toner in order to explain the shape factor SF-1 and the shape factor SF-2. The shape factor SF-1 indicates the ratio of the roundness of the toner shape and is represented by the following formula (1). This is a value obtained by dividing the square of the maximum length MXLNG of the shape formed by projecting the toner on a two-dimensional plane by the figure area AREA and multiplying by 100π / 4.
SF-1 = {(MXLNG) ² / AREA} × (100π / 4) (1)
When the value of SF-1 is 100, the shape of the toner becomes a true sphere, and becomes larger as the value of SF-1 increases.
The shape factor SF-2 indicates the ratio of the unevenness of the toner shape, and is represented by the following formula (2). A value obtained by dividing the square of the perimeter PERI of the figure formed by projecting the toner onto the two-dimensional plane by the figure area AREA and multiplying by 100 / 4π.
SF-2 = {(PERI) ² / AREA} × (100 / 4π) (2)
When the value of SF-2 is 100, there is no unevenness on the toner surface, and as the value of SF-2 increases, the unevenness of the toner surface becomes more prominent.
Specifically, the shape factor is measured by taking a photograph of the toner with a scanning electron microscope (S-800: manufactured by Hitachi, Ltd.), introducing it into an image analyzer (LUSEX 3: manufactured by Nireco) and analyzing it. Calculated.
When the shape of the toner is close to a sphere, the contact between the toner and the toner or the toner and the photoconductor 5 is brought into contact, so that the adsorbing force between the toners is weakened and the fluidity is increased. The attraction force becomes weaker and the transfer rate becomes higher. On the other hand, as described above, spherical toner tends to cause poor cleaning in blade type cleaning, but good cleaning can be performed by the cleaning device 15 of the present invention. If SF-1 and SF-2 are increased, toner is scattered on the image and the image quality is lowered. Therefore, it is preferable that SF-1 and SF-2 do not exceed 180.

The toner according to the present invention has a substantially spherical shape and can be represented by the following shape rule.
FIG. 7 is a diagram schematically showing the shape of the toner of the present invention. In FIG. 7, when a substantially spherical toner is defined by a major axis r1, a minor axis r2, and a thickness r3 (where r1 ≧ r2 ≧ r3), the toner of the present invention has a major axis and a minor axis. Ratio (r2 / r1) (see FIG. 7B) is 0.5 to 1.0, and the ratio of thickness to minor axis (r3 / r2) (see FIG. 7C) is 0.7 to 1.0. It is preferable to be in the range of 1.0. When the ratio of the major axis to the minor axis (r2 / r1) is less than 0.5, the dot reproducibility and transfer efficiency are inferior because of being away from the true spherical shape, and high-quality image quality cannot be obtained. On the other hand, if the ratio of thickness to minor axis (r3 / r2) is less than 0.7, the shape is close to a flat shape, and a high transfer rate like a spherical toner cannot be obtained. In particular, when the ratio of the thickness to the minor axis (r3 / r2) is 1.0, the rotating body has a major axis as a rotation axis, and the fluidity of the toner can be improved.
Note that r1, r2, and r3 were measured with a scanning electron microscope (SEM) while changing the angle of field of view and taking pictures.

The toner suitably used in the image forming apparatus of the present invention is a toner material solution in which at least a polyester prepolymer having a functional group containing a nitrogen atom, a polyester, a colorant, and a release agent are dissolved or dispersed in an organic solvent. Is a toner obtained by crosslinking and / or elongation reaction in an aqueous solvent. Hereinafter, the constituent material and the manufacturing method of the toner will be described.

(Modified polyester)
The toner of the present invention contains a modified polyester (i) as a binder resin. The modified polyester (i) refers to a state in which a bonding group other than an ester bond is present in the polyester resin, or resin components having different configurations are bonded to the polyester resin by a covalent bond, an ionic bond, or the like. Specifically, the polyester terminal is modified by introducing a functional group such as a carboxylic acid group or an isocyanate group that reacts with a hydroxyl group into the polyester terminal and further reacting with an active hydrogen-containing compound.

  Examples of the modified polyester (i) include urea-modified polyester obtained by a reaction between a polyester prepolymer (A) having an isocyanate group and amines (B). As the polyester prepolymer (A) having an isocyanate group, a polyester having a polycondensate of a polyhydric alcohol (PO) and a polyvalent carboxylic acid (PC) and having an active hydrogen group is further added to a polyvalent isocyanate compound (PIC). And those reacted with. Examples of the active hydrogen group possessed by the polyester include a hydroxyl group (alcoholic hydroxyl group and phenolic hydroxyl group), an amino group, a carboxyl group, a mercapto group, and the like. Among these, an alcoholic hydroxyl group is preferable.

The urea-modified polyester is produced as follows.
Examples of the polyhydric alcohol compound (PO) include dihydric alcohol (DIO) and trihydric or higher polyhydric alcohol (TO). (DIO) alone or a mixture of (DIO) and a small amount of (TO) preferable. Examples of the dihydric alcohol (DIO) include alkylene glycol (ethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,6-hexanediol, etc.); alkylene ether glycol (diethylene glycol) , Triethylene glycol, dipropylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene ether glycol, etc.); alicyclic diols (1,4-cyclohexanedimethanol, hydrogenated bisphenol A, etc.); bisphenols (bisphenol A, bisphenol) F, bisphenol S, etc.); alkylene oxide (ethylene oxide, propylene oxide, butylene oxide, etc.) adduct of the above alicyclic diol; Alkylene oxide bisphenol (ethylene oxide, propylene oxide, butylene oxide, etc.), etc. adducts. Among them, preferred are alkylene glycols having 2 to 12 carbon atoms and alkylene oxide adducts of bisphenols, and particularly preferred are alkylene oxide adducts of bisphenols and alkylene glycols having 2 to 12 carbon atoms. It is a combined use. The trihydric or higher polyhydric alcohol (TO) includes 3 to 8 or higher polyhydric aliphatic alcohols (glycerin, trimethylolethane, trimethylolpropane, pentaerythritol, sorbitol, etc.); trihydric or higher phenols (Trisphenol PA, phenol novolak, cresol novolak, etc.); and alkylene oxide adducts of the above trivalent or higher polyphenols.

  Examples of the polyvalent carboxylic acid (PC) include divalent carboxylic acid (DIC) and trivalent or higher polyvalent carboxylic acid (TC). (DIC) alone and (DIC) with a small amount of (TC) Mixtures are preferred. Divalent carboxylic acids (DIC) include alkylene dicarboxylic acids (succinic acid, adipic acid, sebacic acid, etc.); alkenylene dicarboxylic acids (maleic acid, fumaric acid, etc.); aromatic dicarboxylic acids (phthalic acid, isophthalic acid, terephthalic acid) And naphthalenedicarboxylic acid). Of these, preferred are alkenylene dicarboxylic acids having 4 to 20 carbon atoms and aromatic dicarboxylic acids having 8 to 20 carbon atoms. Examples of the trivalent or higher polyvalent carboxylic acid (TC) include aromatic polycarboxylic acids having 9 to 20 carbon atoms (such as trimellitic acid and pyromellitic acid). In addition, as polyhydric carboxylic acid (PC), you may make it react with polyhydric alcohol (PO) using the above-mentioned acid anhydride or lower alkyl ester (Methyl ester, ethyl ester, isopropyl ester, etc.).

  The ratio of the polyhydric alcohol (PO) to the polycarboxylic acid (PC) is usually 2/1 to 1/1, preferably as the equivalent ratio [OH] / [COOH] of the hydroxyl group [OH] and the carboxyl group [COOH]. Is 1.5 / 1 to 1/1, more preferably 1.3 / 1 to 1.02 / 1.

  Examples of the polyvalent isocyanate compound (PIC) include aliphatic polyisocyanates (tetramethylene diisocyanate, hexamethylene diisocyanate, 2,6-diisocyanatomethylcaproate, etc.); alicyclic polyisocyanates (isophorone diisocyanate, cyclohexylmethane diisocyanate, etc.) Aromatic diisocyanates (tolylene diisocyanate, diphenylmethane diisocyanate, etc.); araliphatic diisocyanates (α, α, α ′, α′-tetramethylxylylene diisocyanate, etc.); isocyanates; Those blocked with caprolactam or the like; and combinations of two or more of these.

  The ratio of the polyvalent isocyanate compound (PIC) is usually 5/1 to 1/1, preferably as an equivalent ratio [NCO] / [OH] of the isocyanate group [NCO] and the hydroxyl group [OH] of the polyester having a hydroxyl group. 4/1 to 1.2 / 1, more preferably 2.5 / 1 to 1.5 / 1. When [NCO] / [OH] exceeds 5, low-temperature fixability deteriorates. When the molar ratio of [NCO] is less than 1, when a urea-modified polyester is used, the urea content in the ester is lowered and hot offset resistance is deteriorated.

The content of the polyvalent isocyanate compound (PIC) component in the polyester prepolymer (A) having an isocyanate group is usually 0.5 to 40 wt%, preferably 1 to 30 wt%, more preferably 2 to 20 wt%. . If it is less than 0.5 wt%, the hot offset resistance deteriorates, and it is disadvantageous in terms of both heat-resistant storage stability and low-temperature fixability. On the other hand, if it exceeds 40 wt%, the low-temperature fixability deteriorates.
The number of isocyanate groups contained per molecule in the polyester prepolymer (A) having an isocyanate group is usually 1 or more, preferably 1.5 to 3 on average, more preferably 1.8 to 2 on average. Five. If it is less than 1 per molecule, the molecular weight of the urea-modified polyester will be low, and the hot offset resistance will deteriorate.

Next, as amines (B) to be reacted with the polyester prepolymer (A), a divalent amine compound (B1), a trivalent or higher polyvalent amine compound (B2), an amino alcohol (B3), an amino mercaptan (B4) ), Amino acid (B5), and amino acid block of B1 to B5 (B6).
Examples of the divalent amine compound (B1) include aromatic diamines (phenylenediamine, diethyltoluenediamine, 4,4′-diaminodiphenylmethane, etc.); alicyclic diamines (4,4′-diamino-3,3′-dimethyldicyclohexyl). Methane, diamine cyclohexane, isophorone diamine, etc.); and aliphatic diamines (ethylene diamine, tetramethylene diamine, hexamethylene diamine, etc.) and the like. Examples of the trivalent or higher polyvalent amine compound (B2) include diethylenetriamine and triethylenetetramine. Examples of amino alcohol (B3) include ethanolamine and hydroxyethylaniline. Examples of amino mercaptan (B4) include aminoethyl mercaptan and aminopropyl mercaptan. Examples of the amino acid (B5) include aminopropionic acid and aminocaproic acid. Examples of the compound (B6) obtained by blocking the amino group of B1 to B5 include ketimine compounds and oxazolidine compounds obtained from the amines of B1 to B5 and ketones (acetone, methyl ethyl ketone, methyl isobutyl ketone, etc.). Among these amines (B), preferred are B1 and a mixture of B1 and a small amount of B2.

The ratio of amines (B) is equivalent to the equivalent ratio [NCO] / [NHx] of isocyanate groups [NCO] in the polyester prepolymer (A) having isocyanate groups and amino groups [NHx] in amines (B). Is usually 1/2 to 2/1, preferably 1.5 / 1 to 1 / 1.5, more preferably 1.2 / 1 to 1 / 1.2. When [NCO] / [NHx] is more than 2 or less than 1/2, the molecular weight of the urea-modified polyester is lowered, and the hot offset resistance is deteriorated.
The urea-modified polyester may contain a urethane bond together with a urea bond. The molar ratio of the urea bond content to the urethane bond content is usually 100/0 to 10/90, preferably 80/20 to 20/80, and more preferably 60/40 to 30/70. When the molar ratio of the urea bond is less than 10%, the hot offset resistance is deteriorated.

The modified polyester (i) used in the present invention is produced by a one-shot method or a prepolymer method. The weight average molecular weight of the modified polyester (i) is usually 10,000 or more, preferably 20,000 to 10,000,000, more preferably 30,000 to 1,000,000. The peak molecular weight at this time is preferably 1000 to 10000. When the molecular weight is less than 1000, the elongation reaction hardly occurs, the elasticity of the toner is small, and as a result, the resistance to hot offset deteriorates. On the other hand, when it exceeds 10,000, the problem in production becomes high in the deterioration of fixability, particle formation and pulverization. The number average molecular weight of the modified polyester (i) is not particularly limited when the unmodified polyester (ii) described later is used, and may be a number average molecular weight that can be easily obtained to obtain the weight average molecular weight. (I) When used alone, the number average molecular weight is usually 20000 or less, preferably 1000 to 10000, and more preferably 2000 to 8000. When it exceeds 20000, the low-temperature fixability and the glossiness when used in a full-color device are deteriorated.
In the crosslinking and / or extension reaction between the polyester prepolymer (A) and the amines (B) to obtain the modified polyester (i), a reaction terminator is used as necessary to adjust the molecular weight of the resulting urea-modified polyester. be able to. Examples of the reaction terminator include monoamines (diethylamine, dibutylamine, butylamine, laurylamine, etc.), and those obtained by blocking them (ketimine compounds).

(Unmodified polyester)
In the present invention, not only the modified polyester (i) is used alone, but also the unmodified polyester (ii) can be contained as a binder resin component together with the (i). By using (ii) in combination, the low-temperature fixability and the gloss when used in a full-color device are improved, which is preferable to the single use. Examples of (ii) include polycondensates of a polyhydric alcohol (PO) and a polyvalent carboxylic acid (PC), which are the same as the polyester component (i), and preferred ones are also the same as (i). . Further, (ii) is not limited to unmodified polyester, but may be modified with a chemical bond other than a urea bond, for example, may be modified with a urethane bond. It is preferable that (i) and (ii) are at least partially compatible with each other in terms of low-temperature fixability and hot offset resistance. Therefore, the polyester component (i) and (ii) preferably have similar compositions. In the case of containing (ii), the weight ratio of (i) to (ii) is usually 5/95 to 80/20, preferably 5/95 to 30/70, more preferably 5/95 to 25/75, Particularly preferred is 7/93 to 20/80. If the weight ratio of (i) is less than 5%, the hot offset resistance deteriorates, and it is disadvantageous in terms of both heat-resistant storage stability and low-temperature fixability.

  The peak molecular weight of (ii) is 1000-10000 normally, Preferably it is 2000-8000, More preferably, it is 2000-5000. If it is less than 1000, heat-resistant storage stability will deteriorate, and if it exceeds 10,000, low-temperature fixability will deteriorate. The hydroxyl value of (ii) is preferably 5 or more, more preferably 10 to 120, and particularly preferably 20 to 80. If it is less than 5, it is disadvantageous in terms of both heat-resistant storage stability and low-temperature fixability. As for the acid value of (ii), 1-5 are preferable, More preferably, it is 2-4. Since a high acid value wax is used as the wax, the low acid value binder leads to electrification and high volume resistance, so that it is easy to match the toner used for the two-component developer.

  The glass transition point (Tg) of the binder resin is usually 35 to 70 ° C, preferably 55 to 65 ° C. If the temperature is lower than 35 ° C., the heat-resistant storage stability of the toner deteriorates, and if it exceeds 70 ° C., the low-temperature fixability becomes insufficient. Since the urea-modified polyester is likely to be present on the surface of the obtained toner base particles, the toner of the present invention tends to have good heat storage stability even when the glass transition point is low, as compared with known polyester-based toners. Show.

(Coloring agent)
As the colorant, all known dyes and pigments can be used. For example, carbon black, nigrosine dye, iron black, naphthol yellow S, Hansa yellow (10G, 5G, G), cadmium yellow, yellow iron oxide, ocher , Yellow lead, titanium yellow, polyazo yellow, oil yellow, Hansa yellow (GR, A, RN, R), pigment yellow L, benzidine yellow (G, GR), permanent yellow (NCG), Vulcan fast yellow (5G, R), Tartrazine Lake, Quinoline Yellow Lake, Anthrazan Yellow BGL, Isoindolinone Yellow, Bengala, Red Dan, Lead Zhu, Cadmium Red, Cadmium Mercury Red, Antimon Zhu, Permanent Red 4R, Para Red, Phi Sayred, Parachlor Ortonito Aniline Red, Resol Fast Scarlet G, Brilliant Fast Scarlet, Brilliant Carmin Min BS, Permanent Red (F2R, F4R, FRL, FRLL, F4RH), Fast Scarlet VD, Belkan Fast Rubin B, Brilliant Scarlet G, Resol Rubin GX, Permanent Red F5R , Brilliant Carmine 6B, Pigment Scarlet 3B, Bordeaux 5B, Toluidine Maroon, Permanent Bordeaux F2K, Helio Bordeaux BL, Bordeaux 10B, Bon Maroon Light, Bon Maroon Medium, Eosin Lake, Rhodamine Lake B, Rhodamine Lake Y, Alizarin Lake, Thio Indigo Red B, Thioindigo Maroon, Oil Red, Quinacridone Red, Pyrazolone Red Polyazo Red, Chrome Vermillion, Benzidine Orange, Perinone Orange, Oil Orange, Cobalt Blue, Cerulean Blue, Alkaline Blue Lake, Peacock Blue Lake, Victoria Blue Lake, Metal Free Phthalocyanine Blue, Phthalocyanine Blue, Fast Sky Blue, Indanthrene Blue (RS, BC), indigo, ultramarine blue, bitumen, anthraquinone blue, fast violet B, methyl violet lake, cobalt purple, manganese purple, dioxane violet, anthraquinone violet, chrome green, zinc green, chromium oxide, pyridian, emerald green, pigment Green B, Naphthol Green B, Green Gold, Acid Green Lake, Malachite Green Lake, Lid Russian nin green, anthraquinone green, titanium oxide, zinc white, litbon and mixtures thereof can be used. The content of the colorant is usually 1 to 15% by weight, preferably 3 to 10% by weight, based on the toner.

  The colorant can also be used as a master batch combined with a resin. As a binder resin to be kneaded with the production of the master batch or the master batch, a polymer of styrene such as polystyrene, poly-p-chlorostyrene, polyvinyl toluene or the like, or a copolymer of these and a vinyl compound, Polymethyl methacrylate, polybutyl methacrylate, polyvinyl chloride, polyvinyl acetate, polyethylene, polypropylene, polyester, epoxy resin, epoxy polyol resin, polyurethane, polyamide, polyvinyl butyral, polyacrylic acid resin, rosin, modified rosin, terpene resin, fat Aromatic or alicyclic hydrocarbon resins, aromatic petroleum resins, chlorinated paraffins, paraffin waxes and the like can be mentioned, and these can be used alone or in combination.

(Charge control agent)
Known charge control agents can be used, such as nigrosine dyes, triphenylmethane dyes, chromium-containing metal complex dyes, molybdate chelate pigments, rhodamine dyes, alkoxy amines, quaternary ammonium salts (fluorine-modified 4 Secondary ammonium salts or compounds, tungsten simple substances or compounds, fluorine activators, salicylic acid metal salts, and metal salts of salicylic acid derivatives. Specifically, Bontron 03 of a nigrosine dye, Bontron P-51 of a quaternary ammonium salt, Bontron S-34 of a metal-containing azo dye, E-82 of an oxynaphthoic acid metal complex, E-84 of a salicylic acid metal complex , Phenolic condensate E-89 (above, Orient Chemical Industries, Ltd.), quaternary ammonium salt molybdenum complex TP-302, TP-415 (above, Hodogaya Chemical Co., Ltd.), quaternary ammonium salt copy Charge PSY VP2038, copy blue PR of triphenylmethane derivative, copy charge of quaternary ammonium salt NEG VP2036, copy charge NX VP434 (manufactured by Hoechst), LRA-901, LR-147 which is a boron complex (Nippon Carlit) Manufactured), copper phthalocyanine, perylene, quinacridone, azo series Fee, a sulfonic acid group, a carboxyl group, and polymer compounds having a functional group such as quaternary ammonium salts. Of these, substances that control the negative polarity of the toner are particularly preferably used.
The amount of the charge control agent used is determined by the type of binder resin, the presence or absence of additives used as necessary, and the toner production method including the dispersion method, and is not uniquely limited. Preferably, it is used in the range of 0.1 to 10 parts by weight with respect to 100 parts by weight of the binder resin. The range of 0.2 to 5 parts by weight is preferable. When the amount exceeds 10 parts by weight, the chargeability of the toner is too high, the effect of the charge control agent is reduced, the electrostatic attraction with the developing roller is increased, the flowability of the developer is lowered, and the image density is lowered. Invite.

(Release agent)
As a release agent, a low melting point wax having a melting point of 50 to 120 ° C. works more effectively as a release agent in the dispersion with the binder resin between the fixing roller and the toner interface. The effect on high temperature offset is exhibited without applying a release agent such as oil. Examples of such a wax component include the following. Examples of waxes and waxes include plant waxes such as carnauba wax, cotton wax, wood wax, rice wax, animal waxes such as beeswax and lanolin, mineral waxes such as ozokerite and cercin, and paraffin, microcrystalline, And petroleum waxes such as petrolatum. In addition to these natural waxes, synthetic hydrocarbon waxes such as Fischer-Tropsch wax and polyethylene wax, and synthetic waxes such as esters, ketones, and ethers can be used. Furthermore, fatty acid amides such as 12-hydroxystearic acid amide, stearic acid amide, phthalic anhydride imide, chlorinated hydrocarbon, and low molecular weight crystalline polymer resin, poly-n-stearyl methacrylate, poly-n- A crystalline polymer having a long alkyl group in the side chain such as a homopolymer or copolymer of polyacrylate such as lauryl methacrylate (for example, a copolymer of n-stearyl acrylate-ethyl methacrylate, etc.) can also be used. .
The charge control agent and the release agent can be melt-kneaded together with the master batch and the binder resin, and of course, they may be added when dissolved and dispersed in the organic solvent.

(External additive)
Inorganic fine particles are preferably used as an external additive for assisting the fluidity, developability and chargeability of the toner particles. The primary particle diameter of the inorganic fine particles is preferably 5 × ¹⁰ -3 ~2μm, it is particularly preferably 5 × ¹⁰ -3 ~0.5μm. Moreover, it is preferable that the specific surface area by BET method is 20-500 m < ² > / g. The use ratio of the inorganic fine particles is preferably 0.01 to 5 wt% of the toner, and particularly preferably 0.01 to 2.0 wt%.
Specific examples of the inorganic fine particles include, for example, silica, alumina, titanium oxide, barium titanate, magnesium titanate, calcium titanate, strontium titanate, zinc oxide, tin oxide, quartz sand, clay, mica, wollastonite, diatomaceous earth. Examples include soil, chromium oxide, cerium oxide, bengara, antimony trioxide, magnesium oxide, zirconium oxide, barium sulfate, barium carbonate, calcium carbonate, silicon carbide, and silicon nitride. Among these, as the fluidity imparting agent, it is preferable to use hydrophobic silica fine particles and hydrophobic titanium oxide fine particles in combination. In particular, when stirring and mixing are performed using particles having an average particle diameter of 5 × 10 ⁻² μm or less, the electrostatic force and van der Waals force with the toner are remarkably improved. Even when stirring and mixing inside the developing device is performed to obtain a good image quality that does not cause the release of the fluidity imparting agent from the toner and does not generate firefly, etc., and further reduces the residual toner. It is done.
Titanium oxide fine particles are excellent in environmental stability and image density stability, but have a tendency to deteriorate the charge rise characteristics. Therefore, if the amount of titanium oxide fine particles added is larger than the amount of silica fine particles added, this side effect is affected. It can be considered large. However, when the added amount of the hydrophobic silica fine particles and the hydrophobic titanium oxide fine particles is in the range of 0.3 to 1.5 wt%, the charge rising characteristics are not greatly impaired, and the desired charge rising characteristics can be obtained, that is, repeated copying. Stable image quality can be obtained even if

Next, a toner manufacturing method will be described. Here, although a preferable manufacturing method is shown, it is not limited to this.
(Toner production method)
1) A toner material solution is prepared by dispersing a colorant, unmodified polyester, a polyester prepolymer having an isocyanate group, and a release agent in an organic solvent.
The organic solvent is preferably volatile with a boiling point of less than 100 ° C. from the viewpoint of easy removal after toner base particle formation. Specifically, toluene, xylene, benzene, carbon tetrachloride, methylene chloride, 1,2-dichloroethane, 1,1,2-trichloroethane, trichloroethylene, chloroform, monochlorobenzene, dichloroethylidene, methyl acetate, ethyl acetate, methyl ethyl ketone, Methyl isobutyl ketone and the like can be used alone or in combination of two or more. In particular, aromatic solvents such as toluene and xylene and halogenated hydrocarbons such as methylene chloride, 1,2-dichloroethane, chloroform, and carbon tetrachloride are preferable. The usage-amount of an organic solvent is 0-300 weight part normally with respect to 100 weight part of polyester prepolymers, Preferably it is 0-100 weight part, More preferably, it is 25-70 weight part.

2) The toner material liquid is emulsified in an aqueous medium in the presence of a surfactant and resin fine particles.
The aqueous medium may be water alone or an organic solvent such as alcohol (methanol, isopropyl alcohol, ethylene glycol, etc.), dimethylformamide, tetrahydrofuran, cellosolves (methyl cellosolve, etc.), lower ketones (acetone, methyl ethyl ketone, etc.). It may be included.
The amount of the aqueous medium used relative to 100 parts by weight of the toner material liquid is usually 50 to 2000 parts by weight, preferably 100 to 1000 parts by weight. If the amount is less than 50 parts by weight, the dispersion state of the toner material liquid is poor, and toner particles having a predetermined particle diameter cannot be obtained. If it exceeds 20000 parts by weight, it is not economical.

Further, in order to improve the dispersion in the aqueous medium, a dispersant such as a surfactant and resin fine particles is appropriately added.
As surfactants, anionic surfactants such as alkylbenzene sulfonates, α-olefin sulfonates, phosphate esters, alkylamine salts, amino alcohol fatty acid derivatives, polyamine fatty acid derivatives, amine salt types such as imidazoline, Quaternary ammonium salt type cationic surfactants such as alkyltrimethylammonium salt, dialkyldimethylammonium salt, alkyldimethylbenzylammonium salt, pyridinium salt, alkylisoquinolinium salt, benzethonium chloride, fatty acid amide derivative, polyhydric alcohol Nonionic surfactants such as derivatives, for example, amphoteric surfactants such as alanine, dodecyldi (aminoethyl) glycine, di (octylaminoethyl) glycine and N-alkyl-N, N-dimethylammonium betaine And the like.

Further, by using a surfactant having a fluoroalkyl group, the effect can be obtained in a very small amount. Preferred anionic surfactants having a fluoroalkyl group include fluoroalkyl carboxylic acids having 2 to 10 carbon atoms and metal salts thereof, disodium perfluorooctanesulfonyl glutamate, 3- [ω-fluoroalkyl (C6-C11 ) Oxy] -1-alkyl (C3-C4) sodium sulfonate, 3- [ω-fluoroalkanoyl (C6-C8) -N-ethylamino] -1-propanesulfonic acid sodium, fluoroalkyl (C11-C20) carvone Acids and metal salts, perfluoroalkylcarboxylic acids (C7 to C13) and metal salts thereof, perfluoroalkyl (C4 to C12) sulfonic acids and metal salts thereof, perfluorooctanesulfonic acid diethanolamide, N-propyl-N- ( 2-Hydroxyethyl) Perful Olooctanesulfonamide, perfluoroalkyl (C6-C10) sulfonamidopropyltrimethylammonium salt, perfluoroalkyl (C6-C10) -N-ethylsulfonylglycine salt, monoperfluoroalkyl (C6-C16) ethyl phosphate, etc. Can be mentioned.
Product names include Surflon S-111, S-112, S-113 (Asahi Glass Co., Ltd.), Florard FC-93, FC-95, FC-98, FC-129 (Sumitomo 3M Co., Ltd.), Unidyne DS-101. DS-102 (manufactured by Daikin Industries, Ltd.), Megafac F-110, F-120, F-113, F-191, F-812, F-833 (manufactured by Dainippon Ink, Inc.), Xtop EF-102, 103, 104, 105, 112, 123A, 123B, 306A, 501, 201, 204 (manufactured by Tochem Products), and Fgentent F-100, F150 (manufactured by Neos).

  Further, as the cationic surfactant, aliphatic quaternary ammonium salts such as aliphatic primary, secondary or secondary amine acids having a fluoroalkyl group, and perfluoroalkyl (C6-C10) sulfonamidopropyltrimethylammonium salts. , Benzalkonium salt, benzethonium chloride, pyridinium salt, imidazolinium salt, trade names include Surflon S-121 (manufactured by Asahi Glass), Florard FC-135 (manufactured by Sumitomo 3M), Unidyne DS-202 (Daikin Industries) Manufactured), MegaFuck F-150, F-824 (Dainippon Ink Co., Ltd.), Xtop EF-132 (Tochem Products), Footgent F-300 (Neos), and the like.

As the resin fine particles, any resin can be used as long as it can form an aqueous dispersion, and it may be a thermoplastic resin or a thermosetting resin. Examples thereof include vinyl resins, polyurethane resins, epoxy resins, polyester resins, polyamide resins, polyimide resins, silicon resins, phenol resins, melamine resins, urea resins, aniline resins, ionomer resins, and polycarbonate resins. As the resin, two or more of the above resins may be used in combination.
Of these, vinyl resins, polyurethane resins, epoxy resins, polyester resins, and combinations thereof are preferred because an aqueous dispersion of fine spherical resin particles is easily obtained. For example, vinyl resins are polymers obtained by homopolymerization or copolymerization of vinyl monomers, such as styrene- (meth) acrylic acid ester copolymers, styrene-butadiene copolymers, (meth) acrylic acid-acrylic acid esters. Examples thereof include resins such as a polymer, a styrene-acrylonitrile copolymer, a styrene-maleic anhydride copolymer, and a styrene- (meth) acrylic acid copolymer. The average particle size of the resin fine particles is 5 to 200 nm, preferably 20 to 300 nm.
In addition, inorganic compound dispersants such as tricalcium phosphate, calcium carbonate, titanium oxide, colloidal silica, and hydroxyapatite can also be used.

  As a dispersant that can be used in combination with the above resin fine particles and inorganic compound dispersant, the dispersed droplets may be stabilized by a polymer protective colloid. For example, acrylic acid, methacrylic acid, α-cyanoacrylic acid, α-cyanomethacrylic acid, itaconic acid, crotonic acid, fumaric acid, maleic acid or maleic anhydride and other (meth) acrylic monomers containing hydroxyl groups Bodies such as acrylic acid-β-hydroxyethyl, methacrylic acid-β-hydroxyethyl, acrylic acid-β-hydroxypropyl, methacrylic acid-β-hydroxypropyl, acrylic acid-γ-hydroxypropyl, methacrylic acid-γ-hydroxy Propyl, acrylic acid-3-chloro-2-hydroxypropyl, methacrylic acid-3-chloro-2-hydroxypropyl, diethylene glycol monoacrylate, diethylene glycol monomethacrylate, glycerol monoacrylate, glycerol monomethacrylate Luric acid esters, N-methylol acrylamide, N-methylol methacrylamide, etc., vinyl alcohol or ethers with vinyl alcohol, such as vinyl methyl ether, vinyl ethyl ether, vinyl propyl ether, or compounds containing vinyl alcohol and a carboxyl group Esters such as vinyl acetate, vinyl propionate, vinyl butyrate, acrylamide, methacrylamide, diacetone acrylamide or their methylol compounds, acid chlorides such as acrylic acid chloride, methacrylic acid chloride, vinyl pyridine, vinyl pyrrolidone, vinyl Nitrogen compounds such as imidazole and ethyleneimine, or homopolymers or copolymers such as those having a heterocyclic ring thereof, polyoxyethylene, poly Xoxypropylene, polyoxyethylene alkylamine, polyoxypropylene alkylamine, polyoxyethylene alkylamide, polyoxypropylene alkylamide, polyoxyethylene nonylphenyl ether, polyoxyethylene lauryl phenyl ether, polyoxyethylene stearyl phenyl ester, polyoxy Polyoxyethylenes such as ethylene nonylphenyl ester, celluloses such as methyl cellulose, hydroxyethyl cellulose, and hydroxypropyl cellulose can be used.

  The dispersion method is not particularly limited, and known equipment such as a low-speed shear method, a high-speed shear method, a friction method, a high-pressure jet method, and an ultrasonic wave can be applied. Among these, the high-speed shearing method is preferable in order to make the particle size of the dispersion 2 to 20 μm. When a high-speed shearing disperser is used, the number of rotations is not particularly limited, but is usually 1000 to 30000 rpm, preferably 5000 to 20000 rpm. The dispersion time is not particularly limited, but in the case of a batch method, it is usually 0.1 to 5 minutes. The temperature during dispersion is usually 0 to 150 ° C. (under pressure), preferably 40 to 98 ° C.

3) At the same time as the preparation of the emulsion, the amines (B) are added to cause a reaction with the polyester prepolymer (A) having an isocyanate group.
This reaction involves molecular chain crosslinking and / or elongation. The reaction time is selected depending on the reactivity between the isocyanate group structure of the polyester prepolymer (A) and the amines (B), but is usually 10 minutes to 40 hours, preferably 2 to 24 hours. The reaction temperature is generally 0 to 150 ° C, preferably 40 to 98 ° C. Moreover, a well-known catalyst can be used as needed. Specific examples include dibutyltin laurate and dioctyltin laurate.

4) After completion of the reaction, the organic solvent is removed from the emulsified dispersion (reactant), washed and dried to obtain toner base particles.
In order to remove the organic solvent, the temperature of the entire system is gradually raised in a laminar stirring state, and after giving strong stirring in a certain temperature range, the solvent base is removed to produce spindle-shaped toner base particles. . Further, when an acid such as calcium phosphate salt or an alkali-soluble material is used as the dispersion stabilizer, the calcium phosphate salt is dissolved from the toner base particles by a method such as dissolving the calcium phosphate salt with an acid such as hydrochloric acid and washing with water. Remove. It can also be removed by operations such as enzymatic degradation.

5) A charge control agent is injected into the toner base particles obtained above, and then inorganic fine particles such as silica fine particles and titanium oxide fine particles are externally added to obtain a toner.
The injection of the charge control agent and the external addition of the inorganic fine particles are performed by a known method using a mixer or the like.
Thereby, a toner having a small particle size and a sharp particle size distribution can be easily obtained. Furthermore, by giving strong agitation in the process of removing the organic solvent, the shape between the spherical shape and the spindle shape can be controlled, and the surface morphology is also controlled between the smooth shape and the umeboshi shape. Can do.

1 is a schematic configuration diagram of an image forming apparatus according to the present invention. FIG. 2 is a schematic diagram illustrating a configuration of an image forming unit in the image forming apparatus of the present invention. It is a figure which shows the experimental result which compared the change of the friction coefficient (micro | micron | mu) of a photoreceptor with what removed the skin layer of the solid lubricant by various means, and the thing which is not removed. It is a figure which shows the experimental result which compared the change of the consumption amount of a solid lubricant with the thing which removed the skin layer by various means, and the thing which does not remove. It is a figure for demonstrating the measuring method of the friction coefficient of a photoreceptor. FIG. 3 is a diagram schematically illustrating a toner shape. FIG. 3 is a schematic diagram illustrating an outer shape of a toner.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Image forming apparatus 2 Image forming unit 21 Process cartridge 3 Transfer apparatus 31 Transfer belt 5 Photoconductor (Image carrier)
6 Exposure device 7 Double-side unit 8 Reversing unit 9 Fixing device 10 Developing device 11, 12 Paper feed cassette 13 Manual feed tray 14 Charging device 141 Charging roller 142 Charging roller cleaning brush 15 Cleaning device 151 Cleaning blade 152 Blade pressure spring 153 Blade rotation Support point 154 Cleaning blade support 155 Waste toner recovery coil 158 Brush roller scraper 16 Lubricant coating device 161 Brush roller 162 Solid lubricant (lubricant molding)
163 Bar pressurizing spring 20 Reverse paper discharge path 25 Roller pair 26 Paper discharge trays 45a and 45b Transport guide plate 46 Transport rollers 55 and 56 Separation paper feed section 58 Paper suction roller 59 Registration roller pair

Claims (13)

A lubricant stored in the coating device;
An application roller for applying a lubricant to the image carrier,
In a coating device that applies a lubricant to a surface to be coated,
The application roller is an application roller having a fibrous brush,
The lubricant is a solid lubricant, and the surface roughness of the surface of the solid lubricant that is rubbed with the brush when the solid lubricant is mounted is 70 μm or more in terms of Rz ten-point average roughness. A coating device. The coating apparatus according to claim 1,
The surface roughness of the lubricant is obtained by treatment with a metal brush. The coating apparatus according to claim 1,
The surface roughness of the lubricant was obtained by treatment with a resin polishing brush. In the coating device in any one of Claim 1 or 3,
The coating apparatus uses zinc stearate as a solid lubricant . An image carrier for forming a latent image;
At least a charging device for uniformly charging the surface of the image carrier;
A developing device that supplies toner to the latent image formed on the surface of the image carrier to make a visible image;
In a process cartridge comprising a cleaning device for cleaning the surface of an image carrier, and a process device selected from:
The process cartridge includes the coating apparatus according to claim 1.
A process cartridge characterized by that. An image carrier for forming a latent image;
A charging device for uniformly charging the surface of the image carrier;
An exposure device that exposes a charged image carrier surface based on image data and writes a latent image; and
A developing device that supplies toner to the latent image formed on the surface of the image carrier to make a visible image;
A cleaning device for cleaning the surface of the image carrier;
A transfer device for transferring a visible image on the surface of the image bearing member directly or onto an intermediate transfer member and then transferring it to a recording medium;
An image forming apparatus comprising: a fixing device that fixes a toner image on a recording medium;
The image forming apparatus includes the coating apparatus according to any one of claims 1 to 4 or the process cartridge according to claim 5.
An image forming apparatus. The image forming apparatus according to claim 6.
In the image forming apparatus, the friction coefficient μ of the image carrier is set to 0.3 or less.
An image forming apparatus. The image forming apparatus according to claim 6 or 7,
The image forming apparatus uses a toner having a volume average particle diameter of 10 μm or less and a ratio (dispersity) of the volume average particle diameter to the number average particle diameter in the range of 1.00 to 1.40. An image forming apparatus. The image forming apparatus according to any one of claims 6 to 8 ,
The image forming apparatus uses toner having an average circularity in a range of 0.93 to 1.00 . The image forming apparatus according to any one of claims 6 to 9 ,
The image forming apparatus uses toner having SF-1 of 100 to 180 and SF-2 of 100 to 180 . The image forming apparatus according to claim 6 ,
The image forming apparatus has a substantially spherical appearance.
The ratio of the minor axis to the major axis (r2 / r1) is in the range of 0.5 to 1.0, and the ratio of the thickness to the minor axis (r3 / r2) is in the range of 0.7 to 1.0. An image forming apparatus using toner satisfying a relationship of major axis r1 ≧ minor axis r2 ≧ thickness r3 . 12. The image forming apparatus according to claim 6, wherein:
In the image forming apparatus, silica having an average primary particle diameter of 80 to 300 nm is added to toner . The image forming apparatus according to any one of claims 6 to 12,
The image forming apparatus crosslinks and / or extends a toner composition containing at least a polyester prepolymer having a functional group containing a nitrogen atom, a polyester, a colorant, and a release agent in an aqueous medium in the presence of resin fine particles. An image forming apparatus using the toner obtained by the above process.

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