JP4606803B2 - Barrel plating equipment - Google Patents

Description

  The present invention relates to a barrel plating apparatus, and in particular, performs a plating process on a relatively small workpiece surface such as a screw or a cap nut, and can perform the plating process more efficiently without causing unevenness. The present invention relates to a barrel plating apparatus.

  Generally, a barrel plating apparatus is used for plating relatively small work outer surfaces such as screws, nuts, cap nuts and the like. The barrel has a regular hexagonal cross section due to volume change and plating solution inflow efficiency. A gear is formed on the outer peripheral surface of the circular side plate on one side of the barrel, and the gear is driven from the drive motor. It is rotated at a reduced constant speed through a transmission mechanism.

  The barrel wall plate of the barrel has a large number of liquid passage holes through which the plating solution enters and exits, and the size of the liquid passage holes is small enough to prevent the workpiece from spilling out. The work thrown into the barrel is carried in a certain direction in the barrel as the barrel rotates, and the operation of sliding and dropping is repeated. Further, one of the body wall plates is a lid that closes an opening for allowing a workpiece to enter and exit from the barrel, and is removable from the barrel.

  Also, in general barrel plating equipment, the anode is placed outside the barrel because of the resistance of the plating solution, etc., and the target metal thin film is deposited on the outer surface of the workpiece from the electrolyte solution containing metal ions with the workpiece itself as the cathode. To form.

However, in this conventional barrel plating apparatus, since the barrel is always rotating at a constant speed, when the work is sometimes superposed or entangled in the barrel, In some cases, the work is continued and defects such as uneven plating occur.
Although the applicant conducted an investigation of the prior art with respect to the present invention, no documents that seemed to be particularly similar could be found.

  The problem to be solved by the present invention is that the barrel in a general barrel plating apparatus is always rotating at a constant speed, so that if the workpieces are superposed or entangled in the barrel, There is no particular means for eliminating the state, and defects such as unevenness may occur in plating.

In order to solve the above-described problems, a barrel plating apparatus according to the present invention has a barrel plating having a barrel having a regular polyhedron cross section rotated by a gear mechanism that is transmitted to a drive motor between a pair of opposing support plates. In the apparatus, the final reduction large-diameter gear 12 of the gear mechanism described above is pivotally supported on one of the support plates 2a, and the reduction large-diameter gear 12 is connected to one side plate 15 of the barrel 14 via the shaft 13. A torsion spring 16 is attached to the periphery of the shaft 13, and each end of the torsion spring 16 is fitted into a receiving hole formed on the reduction large-diameter gear 12 side and one side plate 15 side. A protruding portion 22 having a tapered surface along a circumferential tangent is integrally formed on the peripheral surface of one side plate 15, and the peripheral surface of the one side plate 15 on which the protruding portion 22 is formed is always biased downward. Roller 23 Both ends of the torsion spring 16 are formed in reinforcing annular bodies 12a and 15a concentrically fixed to the reduction large-diameter gear and one side plate of the barrel, respectively. It is characterized by being fitted into a hole .

  Further, the barrel plating apparatus according to the present invention is characterized in that a protruding portion having a tapered surface along a circumferential tangent is integrally formed on the peripheral surface of the one side plate of the barrel described above, It is characterized in that the taper angle is asymmetric with respect to the topmost part.

  Furthermore, the barrel plating apparatus according to the present invention is characterized in that a roller urged downward is always in rolling contact with the peripheral surface of the one side plate of the barrel, and the urging force of the roller is inside the cylinder. It is characterized by a spring attached to the sliding piston.

  By adopting the above-described configuration, the barrel that was initially rotated in synchronization with the reduction large-diameter gear is in rolling contact with the peripheral surface of the one side plate, and the roller gradually moves to the peripheral surface of the one side plate by the rotation of the barrel. Rolling contact with the formed protrusion is started. The projecting portion lifts the roller against the piston that biases the roller downward by a spring, and at this time, the rotation of the barrel is braked.

  Since the decelerating large-diameter gear continues to rotate at a constant speed without any change, the torsion spring is twisted up due to this rotational speed difference, and power for restoration is accumulated. Here, when the rolling contact of the roller comes off from the protruding portion, the torsion spring releases the return power at a stretch, and at this time, a large vibration is applied to the barrel. Due to the vibration, the work in the barrel is shaken and the polymerization and entanglement are eliminated, and defects such as uneven plating are not caused.

  This is realized by adopting a configuration configured as in the embodiment shown in the drawings.

  Next, an example of a preferred embodiment of the present invention will be described with reference to the drawings. 1 is a front view showing a barrel plating apparatus embodying the present invention, FIG. 2 is a side view, FIG. 3 is an enlarged view showing a torsion spring, and FIG. 4 is a view showing a relationship between a protrusion and a roller. FIG. 3 is a front view showing the roller mounting state.

  In these drawings, reference numeral 1 denotes a barrel plating apparatus main body, and this barrel plating apparatus main body 1 has a pair of opposing support plates 2a and 2b made of plastic such as acrylic. Protrusions 3 and 3 are integrally provided on the front and rear ends of the support plates 2a and 2b so as to be stable at the time of installation, and between the projections 3 and 3 of the support plates 2a and 2b are used for reinforcement. Bars 4 and 4 are provided and provided.

  Further, a grip bar 5 used when the barrel plating apparatus main body 1 is transported or suspended is provided and provided at a substantially central portion near the upper ends of the support plates 2a and 2b. Further, a pair of pipes 6 and 6 and a mounting portion 8 for a drive motor 7 made of plastic such as acrylic fixed to the pipes 6 and 6 are formed near the upper portion between the support plates 2a and 2b.

  A starter gear 9 is attached to the motor shaft of the drive motor 7, and a plurality of transmission gears 10a, 10b, and 10c having the same diameter sequentially from the position between the pipes 6 and 6 are attached to the starter gear 9. Meshed. In this embodiment, the transmission gears 10a, 10b, and 10c are pivotally supported by a receiving plate 11 provided on the inner surface of the support plate 2a.

  In the figure, reference numeral 12 denotes a reduction large-diameter gear. The reduction large-diameter gear 12 is pivotally supported by the support plate 2a, and finally meshes with the transmission gear 10c to be rotated. A barrel 14 is connected to the reduction large-diameter gear 12 via a shaft 13, and the barrel 14 receives rotational force from the reduction large-diameter gear 12 and rotates in synchronization with the reduction large-diameter gear 12. It is supposed to be.

  The barrel 14 is a regular hexagonal cylinder formed entirely of plastic such as acrylic, and the shaft 13 is connected to one circular side plate 15 thereof. A torsion spring 16 positioned around the shaft 13 is attached between the circular side plate 15 and the reduction large-diameter gear 12 described above. The torsion spring 16 is attached by fitting each end of the torsion spring 16 into a receiving hole formed in the reduction large-diameter gear 12 and the circular side plate 15. And the said receiving hole can also be formed in the reinforcement annular bodies 12a and 15a fixed to the circular side plate 15 concentrically.

  .. Are formed in the barrel wall plates 17, 17... Of the barrel 14, and the liquid passage holes are also provided in the lid 18 that is detachably provided in the opening through which the workpiece is inserted and removed. It has been formed. A pair of wing bodies 19, 19 are provided along an opening in which the lid body 18 is mounted. The lid 18 is attached by being inserted. Reference numerals 20a and 20a denote knobs for rotating the lock plates 20 and 20. In the figure, 21 indicates an electrode.

  Further, a mountain-shaped protrusion 22 having a rounded top is integrally formed on the outer peripheral surface of the circular side plate 15 of the barrel 14. The protruding portion 22 is configured such that the inclination angle of the front taper surface along the rotation direction is loose, the rear is abrupt, and the taper angle is asymmetric.

  Further, a roller 23 is always in rolling contact with the outer peripheral surface of the circular side plate 15 described above. The roller 23 is rotatably supported at the tip of a piston member 25 that slides in the vertical direction in a cylinder 24 fixed to the lower surface of the mounting portion 8 described above.

  The shaft of the roller 23 is formed with a flat plate portion 25 a at the lower end of the piston member 25, and a pair of support plates 26, 26 are fixed to the flat plate portion 25 a, and the roller 23 is interposed between the free ends of the support plates 26, 26. Is supported by a shaft 26.

  The above-described piston member 25 is in the cylinder 24 and is always urged downward by the coil spring 27, and this urging force protrudes from the piston member 25 along the guide long hole 28 formed in the cylinder 24. It is regulated by providing a stopper pin 29.

  The barrel plating apparatus main body 1 according to the present embodiment is configured as described above. When the drive motor 7 is activated, the reduction large-diameter gear 12 rotates via the gear mechanism, and the barrel 14 also starts rotating in synchronization with the rotation. As the barrel 14 rotates, the circular side plate 15 also rotates. When the rolling contact of the roller 23 with the protruding portion 22 starts, the protruding portion 22 resists the urging force of the coil spring 27. Then, the piston member 25 to which the roller 23 is attached is pushed up.

  At this time, although the brake is applied to the rotation of the circular side plate 15, the reduction large-diameter gear 12 continues to rotate at a constant speed. Due to this difference in rotational speed, the torsion spring 16 is twisted and accumulates the power of the restoring force.

  Eventually, the rolling contact between the projecting portion 22 and the roller 23 ends when the top surface of the projecting portion 22 is exceeded, and the braking action applied to the barrel 14 at this time is released at once. The torsion spring 16 that has been squeezed and twisted by the release of the braking action is restored all at once, and the barrel 14 is caused to vibrate by this sudden force. The state of the work that has been superposed or entangled in the barrel 14 by the vibration of the barrel 14 is eliminated. This operation is repeatedly performed during the plating operation, and the occurrence of uneven plating can be prevented.

  Since the present invention applies abrupt vibration to the barrel and eliminates the polymerization and entanglement of the work put in the barrel, it can also be applied for work such as polishing and cleaning in addition to plating. Is possible.

It is a front view which shows the barrel plating apparatus which implemented this invention. It is a side view. It is an enlarged view which shows a torsion spring. It is a figure which shows the relationship between a protrusion part and a roller. It is a front view which shows the attachment state of a roller.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Barrel plating apparatus main body 2a Support plate 2b Support plate 3 Protrusion 4 Bar 5 Grip bar 6 Pipe 7 Drive motor 8 Mounting part 9 Starting gear 10a Transmission gear 10b Transmission gear 10c Transmission gear 11 Receptacle 12 Deceleration large diameter gear 13 Shaft 14 Barrel DESCRIPTION OF SYMBOLS 15 Circular side plate 16 Torsion spring 17 Trunk wall plate 18 Cover body 19 Wing body 20 Lock plate 20a Knob 21 Electrode 22 Projection part 23 Roller 24 Cylinder 25 Piston member 25a Flat plate part 26 Axis 27 Coil spring 28 Guide groove 29 Stopper pin

Claims (4)

In a barrel plating apparatus having a barrel having a regular polyhedron cross section rotated by a gear mechanism that is transmitted to a drive motor between a pair of opposing support plates, the final reduction large-diameter gear 12 of the gear mechanism described above is The reduction large-diameter gear 12 is connected to one side plate 15 of the barrel 14 via a shaft 13 and a torsion spring 16 is attached around the shaft 13. These end portions are fitted into receiving holes formed on the reduction large-diameter gear 12 side and one side plate 15 side, and the peripheral surface of the one side plate 15 has a tapered surface along a circumferential tangent line. A barrel plating apparatus characterized in that a protrusion 22 is integrally formed, and a roller 23 constantly biased downward is in rolling contact with the peripheral surface of one side plate 15 on which the protrusion 22 is formed. . Both ends of the torsion spring 16 are fitted into receiving holes formed in reinforcing annular bodies 12a and 15a concentrically fixed to the reduction large-diameter gear and one side plate of the barrel, respectively. The barrel plating apparatus according to claim 1. 2. The barrel plating apparatus according to claim 1 , wherein the protruding portion 22 has an asymmetric taper angle with respect to the topmost portion. 2. The barrel plating apparatus according to claim 1 , wherein the urging force of the roller is a spring attached to a piston sliding in the cylinder.

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