JP4604540B2 - Equipment for dry recycling of plastic waste products - Google Patents

Equipment for dry recycling of plastic waste products Download PDF

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JP4604540B2
JP4604540B2 JP2004120125A JP2004120125A JP4604540B2 JP 4604540 B2 JP4604540 B2 JP 4604540B2 JP 2004120125 A JP2004120125 A JP 2004120125A JP 2004120125 A JP2004120125 A JP 2004120125A JP 4604540 B2 JP4604540 B2 JP 4604540B2
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crushed
resin
wind power
contaminants
resin molded
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JP2005297479A (en
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芳昭 折原
功 福田
廣行 古川
康一 井岡
弘幸 徳舛
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Panasonic Corp
Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Combined Means For Separation Of Solids (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Description

本発明は、OA機器を含む電気機器、特に家庭用電気機器に用いられている樹脂成型品の乾式によるリサイクル処理装置に関する。 The present invention, electrical equipment including OA equipment, in particular to Brighter cycle processing apparatus by the dry resin molding which is used in household electric appliances.

図6は、廃棄樹脂成型品を再利用するための従来方式である湿式リサイクル方式の工程を示すフローチャートである。   FIG. 6 is a flowchart showing a process of a wet recycling method, which is a conventional method for reusing a waste resin molded product.

ステップ1(以下、ステップはSTPと記載する)において廃棄樹脂成型品を搬入した後、組み付け部品の確認と除去を行い、さらに材質別に仕分ける。STP2において、廃棄樹脂成型品を破砕し所定の大きさと形状の破砕樹脂とする。破砕は、互いに噛み合うように回転する二つの回転刃の間で破砕する等、既知の破砕装置を用いている。   In step 1 (hereinafter, step is referred to as STP), after the waste resin molded product is carried in, the assembled parts are checked and removed, and further sorted by material. In STP2, the waste resin molded product is crushed into a crushed resin having a predetermined size and shape. The crushing uses a known crushing device such as crushing between two rotating blades rotating so as to mesh with each other.

つぎに、STP3において、破砕樹脂は洗浄装置に投入され洗浄液を用いて洗浄される。洗浄は、既知の攪拌式洗浄機や超音波洗浄機等の洗浄装置を用いている。洗浄槽内で洗浄液と破砕樹脂とは混合攪拌され、洗浄液の洗浄力により破砕樹脂表面の汚れや変質層及び付着物からなる汚染物が除去される。   Next, in STP3, the crushed resin is put into a cleaning device and cleaned using a cleaning liquid. Cleaning is performed using a known cleaning device such as a stirring type cleaning device or an ultrasonic cleaning device. The cleaning liquid and the crushed resin are mixed and stirred in the cleaning tank, and the contaminants including the dirt, the altered layer, and the deposits on the surface of the crushed resin are removed by the cleaning power of the cleaning liquid.

STP4において、再利用する破砕樹脂と、破砕時に生じた再利用が難しい微粉砕片や汚れ成分とを分別する。分別は、洗浄槽内の洗浄液、破砕樹脂、微粉砕片、汚れ成分を含めて同時に所定の篩目を有する篩い装置にかけて行う。   In STP4, the crushing resin to be reused is separated from the finely crushed pieces and dirt components that are generated during crushing and are difficult to reuse. The separation is performed through a sieving apparatus having a predetermined sieve, including the cleaning liquid, crushed resin, finely crushed pieces, and dirt components in the cleaning tank.

篩いにより、回収すべき所定の大きさの破砕樹脂は篩上に残り、洗浄液、所定の大きさ以下の破砕樹脂、微粉砕片および汚れ成分は、篩目をとおり抜けることで分別される。篩い装置の篩目の大きさは、一般的にはSTP5において回収する破砕樹脂の大きさが10mm角程度になるように設定されることが多い。   By the sieving, the crushed resin having a predetermined size to be recovered remains on the sieve, and the cleaning liquid, the crushed resin having a predetermined size or less, the finely crushed pieces, and the soil components are separated by passing through the sieve. In general, the size of the sieve of the sieving apparatus is generally set so that the size of the crushed resin recovered in STP5 is about 10 mm square.

さらに、所定の大きさ以下の破砕樹脂および微粉砕片からなる固体状物質と、汚れ成分を含む洗浄廃液とは分別されて、環境保護のための処理を行った後廃棄処理される。特に、強酸性や強アルカリ性であることの多い洗浄液の廃棄は、環境負荷が大きいために中和や希釈等の負荷低減の配慮が大事である。   Furthermore, the solid substance consisting of a pulverized resin and finely pulverized pieces having a predetermined size or less and the cleaning waste liquid containing the soil components are separated, and are subjected to a treatment for environmental protection and then discarded. In particular, the disposal of cleaning liquids that are often strongly acidic or strongly alkaline has a large environmental load, so it is important to consider reducing the load such as neutralization and dilution.

ST6において、分別された破砕樹脂はすすぎ洗浄が行われる。   In ST6, the crushed resin thus separated is rinsed.

ST6においてすすぎ洗浄が終了すると、ST7において破砕樹脂は乾燥される。乾燥は加熱乾燥や熱風乾燥が一般的である。乾燥終了後、STP8において一般に磁石等の金属を除去する装置を通して金属を除去した後収納する。   When the rinse cleaning is completed in ST6, the crushed resin is dried in ST7. Drying is generally heat drying or hot air drying. After completion of drying, the metal is removed and stored in a STP 8 through a device for removing metal such as a magnet.

このような工程を経ることにより、表面の汚れが除去され、一定の大きさに揃えられた破砕樹脂が得られるので、これをそのまま再利用または所定の形状のペレットに加工してから再利用している。(例えば特許文献1参照)
特開2001−337423号公報(第4頁、図4など)
By going through such a process, the dirt on the surface is removed, and a crushed resin with a certain size is obtained. This can be reused as it is or processed into pellets of a predetermined shape and reused. ing. (For example, see Patent Document 1)
JP 2001-337423 A (4th page, FIG. 4 etc.)

上記の廃棄樹脂成型品のリサイクル方法によれば、リサイクルする樹脂は洗浄液を用いることにより、樹脂表面の汚れ成分を除去して清浄化が行われていた。したがって、リサイクルした破砕樹脂を再使用するためには、洗浄液により破砕樹脂の特性を劣化させないで、かつ付着した汚れ成分を除去することが必要である。   According to the recycling method of the above-described waste resin molded product, the resin to be recycled has been cleaned by using a cleaning liquid to remove the dirt component on the resin surface. Therefore, in order to reuse the recycled crushing resin, it is necessary to remove the adhered dirt component without deteriorating the characteristics of the crushing resin with the cleaning liquid.

また、破砕樹脂表面から洗浄液を確実に除去するためには、充分なすすぎ洗浄を行い、乾燥させる作業工程が必要である。さらに、これらの使用済み洗浄液、すすぎ洗浄液を中和処理等の無害化して廃棄するための設備やその管理も必要である。   In addition, in order to reliably remove the cleaning liquid from the surface of the crushed resin, a work process for performing sufficient rinsing and drying is necessary. Furthermore, it is necessary to maintain and manage the used cleaning liquid and the rinse cleaning liquid for detoxification such as neutralization.

本発明は、上記課題を解決するためになされたもので、洗浄液を必要としない方法で樹脂表面の汚染物を除去することができる乾式リサイクル処理装置を提供することを目的とする。 The present invention has been made to solve the above problems, and an object thereof is to provide a dry-type recycling system can Ru can be removed contaminants resin surface in a manner that does not require a cleaning liquid.

上記したような課題を解決するために、本発明の廃棄樹脂成型品のリサイクル装置は、樹脂成型品を破砕するとともに、破砕による衝撃と破砕物どうしの摺動接触により破砕された樹脂の表面の付着物を乾式的に除去する破砕機と、所定形状に破砕された破砕樹脂片と前記付着物を含む汚染物とを風力を加えながら風力選別機まで搬送する搬送機と、前記破砕樹脂片と前記汚染物とを分別し、分別された前記破砕樹脂片と前記汚染物とを、それぞれ個別に収納する前記風力選別機とを備え、前記破砕機は、複数の固定刃と複数の回転刃と、前記回転刃を囲うように設けられ所定の大きさの孔を複数有する篩板とを有し、前記篩板は、前記回転刃と同心状に配置され、かつ、所定の形状の破砕樹脂片のみが通過するように前記回転刃との距離を調整できる構成を有する。 In order to solve the problems as described above, the waste resin molded product recycling apparatus of the present invention crushes the resin molded product, and the surface of the resin crushed by impact caused by crushing and sliding contact between the crushed materials. A crusher for removing deposits in a dry manner, a crushing resin piece crushed into a predetermined shape and a contaminant containing the adhering matter to a wind power sorter while applying wind force, and the crushing resin piece, The air conditioner that separates the contaminants and separately stores the separated pieces of the crushed resin and the contaminants, and the crusher includes a plurality of fixed blades and a plurality of rotary blades. And a sieve plate provided so as to surround the rotary blade and having a plurality of holes of a predetermined size, the sieve plate being arranged concentrically with the rotary blade and having a predetermined shape of crushed resin pieces only the distance between the rotary blade so as to pass It has a configuration that can be an integer.

この構成により、破砕機により破砕樹脂片と汚染物とに分離された状態を保持した状態で篩を通過し、そのまま風力を加えた搬送機により破砕機から風力選別機に搬送し、それぞれを分別して収納することができる。このため、汚染物の再付着等が生じ難く、確実な分別が行える。   With this configuration, the crusher passes through the sieve in a state where it is separated into crushed resin pieces and contaminants, and is directly transferred from the crusher to the wind power sorter by the transfer machine to which wind force is applied. Can be stored separately. For this reason, the reattachment of contaminants does not easily occur and reliable separation can be performed.

また、回転刃は切断された破砕樹脂片と汚染物を受けて所定の形状の破砕樹脂のみが通過することができる篩板で囲われており、かつ回転刃との間に形成する空間を調整できることから、篩目を通過できない形状の破砕樹脂片は篩板で囲われた空間において、回転刃により通過できる形状まで繰り返し破砕が行われる。 Further, the rotary blade is surrounded by a sieve plate that receives the cut crushed resin piece and contaminants, and allows only the crushed resin piece of a predetermined shape to pass through, and a space formed between the rotary blade and the rotary blade. Since it can be adjusted, the crushing resin piece having a shape that cannot pass through the sieve mesh is repeatedly crushed to a shape that can be passed by the rotary blade in the space surrounded by the sieve plate.

この間の破砕時の衝撃と破砕物同士の摺動接触により、破砕樹脂表面の汚れ、変質層および付着物からなる汚染物を確実に除去することができる。   By the impact at the time of crushing during this time and the sliding contact between the crushed materials, the contaminants consisting of dirt on the surface of the crushed resin, the altered layer, and the deposits can be reliably removed.

さらに、本発明の廃棄樹脂成型品の乾式リサイクル処理装置の風力選別機は、風力の強弱および風量が調整可能で、さらに風力および風量を調整する複数の分別調整板が配置されており、この分別調整板は交互に向き合い、所定間隔を有して互いに重なり合い、取り付け角度および装置内壁との隙間と分別調整板同士の間隔が調整自在な構成としてもよい。   Furthermore, the wind power sorter of the dry recycling processing apparatus for waste resin molded products of the present invention can adjust the strength and wind volume of the wind force, and is further provided with a plurality of separation adjusting plates for adjusting the wind force and the wind volume. The adjustment plates may alternately face each other and overlap each other with a predetermined interval so that the mounting angle, the gap between the inner wall of the apparatus and the interval between the separation adjustment plates can be adjusted.

また、この分別調整板は、この分別調整板を風力選別機の内壁へ取り付ける取り付け部を有するとともに、取り付け部近傍に複数の孔を設けてもよい。また、移動と固定が可能な補助板をさらに有し、長さ調整ができる構造としてもよい。 In addition, the separation adjustment plate may have an attachment portion for attaching the separation adjustment plate to the inner wall of the wind power sorter, and may be provided with a plurality of holes in the vicinity of the attachment portion . Moreover, it is good also as a structure which further has an auxiliary | assistant board which can be moved and fixed and can adjust length.

このような構成とすることにより、廃棄樹脂成型品の材質に応じて最適な風力、風量および風の流れを設定することができる。   By setting it as such a structure, the optimal wind force, air volume, and the flow of a wind can be set according to the material of a waste resin molding product.

さらに、本発明の廃棄樹脂成型品の乾式リサイクル処理装置は、所定の温度および湿度に設定した空気を風力として用いる構成としてもよい。この構成により、作業工程中に装置内部を所定の温度と湿度雰囲気にすることができ、破砕樹脂片に静電気発生や水分付着が生じなくできるので、一旦除去された汚染物が静電気や水分によって再付着するのを防止することができる。   Furthermore, the dry recycling apparatus for waste resin molded products of the present invention may be configured to use air set to a predetermined temperature and humidity as wind power. With this configuration, the inside of the device can be brought to a predetermined temperature and humidity atmosphere during the work process, and the generation of static electricity and moisture on the crushed resin pieces can be prevented, so that once removed contaminants are regenerated by static electricity and moisture. Adhesion can be prevented.

本発明の廃棄樹脂成型品の乾式リサイクル処理装置によれば、洗浄液を用いないので、洗浄、すすぎ洗浄および乾燥工程が不要となる。このため、洗浄廃液等の処理装置が不要であり、環境に対してより安全にすることができる。 According to the dry recycling apparatus for waste resin molded products of the present invention, since no cleaning liquid is used, cleaning, rinsing and drying steps are not required. For this reason, a treatment apparatus such as cleaning waste liquid is unnecessary, and it can be made safer for the environment.

また、リサイクルにより作製された廃棄樹脂片は、洗浄液による変質等も生じなく、当初有していた樹脂特性をほぼ保持させることができ、この樹脂から成型した成型品の品質を安定化することができるという大きな効果を奏する。   In addition, the waste resin pieces produced by recycling do not cause deterioration due to the cleaning liquid, etc., and can substantially retain the resin characteristics originally possessed, and can stabilize the quality of molded products molded from this resin. There is a great effect that you can.

図1は、本発明の廃棄樹脂成型品の乾式リサイクル処理装置を用いた処理方法を説明するためのフローチャートである。 FIG. 1 is a flowchart for explaining a processing method using a dry recycling apparatus for waste resin molded products according to the present invention.

STP10において、家庭的に使用されたOA機器を含む廃棄すべき電気機器のうち、リサイクル処理される樹脂成型品が搬入される。   In the STP 10, a resin molded product to be recycled among the electrical devices to be discarded including OA devices used at home is carried in.

STP11では、この廃棄樹脂成型品に取り付けられている各種部品を除去して分別する。特に、金属部品は破砕工程において切断刃の損傷を生じやすいため可能な限り除去される。これらの金属部品の除去とともに、樹脂成型品の材質の選別管理も行う。   In STP11, various parts attached to the waste resin molded product are removed and sorted. In particular, metal parts are removed as much as possible because they tend to cause damage to the cutting blade in the crushing process. Along with the removal of these metal parts, the material of the resin molded product is selected and managed.

混合してもよい材質と混合しない方がよい材質とはあらかじめわかっているので、混合してもよい材質のみを同時にリサイクル処理する。これにより、再生品の品質を安定化することができる。   Since materials that can be mixed and materials that should not be mixed are known in advance, only the materials that may be mixed are recycled at the same time. Thereby, the quality of the recycled product can be stabilized.

つぎに、STP12においては、破砕機により廃棄樹脂成型品を破砕するとともに、その表面に付着あるいは固着している汚染物を除去する。破砕機としては、互いに噛み合うように回転する二つの回転刃の間で破砕する方式やドラム状の回転刃と固定刃との間で破砕する方法等種々の方式を用いることができる。   Next, in STP12, the waste resin molded product is crushed by a crusher, and contaminants adhering to or adhering to the surface are removed. As the crusher, various methods such as a method of crushing between two rotating blades rotating so as to mesh with each other and a method of crushing between a drum-shaped rotating blade and a fixed blade can be used.

ただし、破砕樹脂は一回の破砕により所定の大きさになることはないので、回転刃により複数回破砕処理される構造とすることが必要である。このような複数回の破砕処理を行なうことで、破砕樹脂の表面の汚れ、付着物や表面の変質層が破砕時の衝撃力や破砕片同士の摺動あるいは引っかき力等により表面から除去される。   However, since the crushing resin does not become a predetermined size by one crushing, it is necessary to have a structure in which crushing treatment is performed a plurality of times by a rotary blade. By performing such a crushing process a plurality of times, dirt on the surface of the crushing resin, deposits, and altered layers on the surface are removed from the surface by impact force during crushing, sliding between the crushing pieces, or scratching force, etc. .

つぎに、STP13では、篩板により所定の形状の破砕樹脂片を篩い分ける。このとき、破砕樹脂のうち微粉砕されたものや汚染物も篩板を通過する。以降では、これらをまとめて汚染物とよぶ。なお、篩目を通過しない形状の破砕樹脂は、篩目を通過する大きさになるまで破砕機により破砕される。   Next, in STP13, the crushing resin piece of a predetermined shape is sieved with a sieve plate. At this time, finely pulverized resin and contaminants also pass through the sieve plate. Hereinafter, these are collectively referred to as contaminants. Note that the crushing resin having a shape that does not pass through the sieve mesh is crushed by a crusher until the size of the resin passes through the sieve mesh.

この後、STP14において、篩い出された破砕樹脂片と汚染物とは搬送機により風力を加えながら風力選別機に搬送される。篩板を通過した破砕樹脂片と汚染物とは、この時点ではそれぞれが分離された状態となっている。この分離された状態を保持したまま風力選別機で分別を行なうことが、分別精度を向上できる点で好ましい。   Then, in STP14, the crushed resin pieces and contaminants that have been sieved out are transported to the wind power sorter while applying wind power by the transporter. At this point, the crushed resin pieces and the contaminants that have passed through the sieve plate are in a separated state. It is preferable to carry out separation with a wind power sorter while maintaining the separated state in that the separation accuracy can be improved.

破砕樹脂片と汚染物とが分離後に接触した状態が長時間保持されると、汚染物が再付着して単純な風力選別での選別が困難になる。このため、破砕樹脂片と汚染物とが分離されている状態を保持するために風力を加えながら搬送する。このように風力を加えると、汚染物の再付着が大幅に抑制されるので風力選別での分別精度を大幅に向上できる。   If the state in which the crushed resin pieces and the contaminants are in contact with each other after the separation is maintained for a long time, the contaminants reattach and the sorting by simple wind sorting becomes difficult. For this reason, in order to hold | maintain the state with which the crushing resin piece and the contaminant are isolate | separated, it conveys, adding a wind force. When wind power is added in this way, the reattachment of contaminants is greatly suppressed, so that the separation accuracy in wind sorting can be greatly improved.

つぎに、STP15では、風力選別により破砕樹脂片と汚染物とが分別される。このとき、破砕樹脂片と汚染物とは風力を加えながら搬送されて風力選別機に搬送されるため、汚染物と破砕樹脂片とは互いに分離した状態を保持している。この結果、軽量な汚染物と比較的重量がある破砕樹脂片との風力選別が確実に行なえる。   Next, in STP15, a crushing resin piece and a contaminant are separated by wind sorting. At this time, since the crushed resin pieces and the contaminants are conveyed while applying wind force and are conveyed to the wind power sorter, the contaminants and the crushed resin pieces are kept separated from each other. As a result, it is possible to reliably select the wind force between the lightweight contaminants and the relatively heavy crushed resin pieces.

つぎに、STP16では、分別された破砕樹脂片と汚染物のうち、汚染物は空気流と同じ方向に流れて、空気の出口部に配置してある汚染物収納容器に収納される。また、破砕樹脂片は、破砕樹脂片回収容器が配置してある近傍の筺体に設置された磁石により金属片の除去が行なわれた後、破砕樹脂片回収容器に回収される。   Next, in the STP 16, among the crushed resin pieces and contaminants that have been separated, the contaminants flow in the same direction as the air flow and are stored in the contaminant storage container disposed at the air outlet. In addition, the crushed resin piece is collected in the crushed resin piece collection container after the metal piece is removed by a magnet installed in a nearby housing where the crushed resin piece collection container is arranged.

STP17では、回収された破砕樹脂片がリサイクル工程に送られて再び新しい樹脂成型品として利用される。このとき、破砕樹脂片をそのまま次の樹脂成型工程で用いることもできるが、さらに所定のペレット化を行ってから樹脂成型工程で用いる方式としてもよい。また、回収された汚染物と金属片とはそれぞれ適切な処理を行なった後、廃棄される。   In STP17, the collect | recovered crushing resin piece is sent to a recycling process, and is utilized again as a new resin molded product. At this time, the crushed resin piece can be used as it is in the next resin molding step, but may be used in the resin molding step after further pelletization. In addition, the collected contaminants and metal pieces are each disposed of after appropriate processing.

以上が本発明の廃棄樹脂成型品の乾式リサイクル処理装置を用いた処理方法であるが、本発明の乾式リサイクル処理装置を用いた処理方法においては、すべての処理工程が乾式プロセスであるので、洗浄液や薬剤等を使用しないので廃液処理等も不要であり、工程が簡略であるだけでなく、環境的にも負荷を小さくできる。 Since more than it is a processing method using a dry recycling apparatus of waste resin molding of the present invention, in the processing method using the dry recycling apparatus of the present invention, all the processing steps is a dry process, the washing liquid Since no chemicals or chemicals are used, there is no need for waste liquid treatment or the like, which not only simplifies the process but also reduces the environmental load.

図2は、上記の廃棄樹脂成型品の乾式リサイクル処理方法についての、具体的な処理装置の一例を示す概略図である。また、図3はこの装置における破砕機部分の断面図で、図4は風力選別機部分の断面図である。なお、同じ要素には同じ符号を付している。   FIG. 2 is a schematic view showing an example of a specific processing apparatus for the above-described method for dry recycling processing of a waste resin molded product. 3 is a cross-sectional view of the crusher portion in this apparatus, and FIG. 4 is a cross-sectional view of the wind power sorter portion. In addition, the same code | symbol is attached | subjected to the same element.

本発明の乾式リサイクル処理装置は、破砕機100、この破砕機100から破砕後の汚染物と破砕樹脂片とが混合した状態で風力選別機300に搬送するための搬送機200、これらの汚染物と破砕樹脂片との搬送を少なくとも補助するための風力を与えるための送風機650、風力選別機300、風力選別機300に所定の空気流を発生させるための空気吸引機400、破砕機100と風力選別機300内を所定の温度と湿度に保持するために導入空気の温湿度調整を行う温湿度調整機600、分別後の汚染物を回収する汚染物収納容器500、およびリサイクル可能な破砕樹脂片を回収する破砕樹脂片回収容器550により構成されている。   The dry recycling apparatus of the present invention includes a crusher 100, a conveyor 200 for conveying the crushing contaminants and crushing resin pieces from the crusher 100 to the wind power sorter 300 in a mixed state, and these contaminants. The air blower 650 for providing wind force for at least assisting the conveyance of the crushed resin piece, the wind sorter 300, the air suction device 400 for generating a predetermined air flow in the wind sorter 300, the crusher 100 and the wind force A temperature / humidity adjusting device 600 that adjusts the temperature and humidity of the introduced air in order to maintain the inside of the sorter 300 at a predetermined temperature and humidity, a contaminant storage container 500 that collects contaminants after separation, and a recyclable crushing resin piece It is comprised by the crushing resin piece collection | recovery container 550 which collect | recovers.

なお、温湿度調整機00からの空気を風力選別機300と破砕機100とに送風するために、破砕機用送風ダクト800と破砕機用バルブ850、および選別機用送風ダクト700と選別機用バルブ750とが設けられている。選別機用バルブ750と破砕機用バルブ850とは、温湿度調整機00からの空気を破砕機100と風力選別機300とに対して同時に、または個別にそれぞれ任意に選択して送風できるように設けている。 In order to blow the air from the temperature and humidity regulator 6 00 a wind sorter 300 and crusher 100, a crusher for air duct 800 crusher valve 850, and a sorter for air duct 700 sorter Valve 750 is provided. A sorter valve 750 and crusher valve 850, at the same time air from the temperature and humidity regulator 6 00 relative to the crusher 100 and wind sorter 300, or separately each to be blown selected arbitrarily Provided.

図3は、破砕機100の構造をさらに詳細に説明するための断面図である。破砕機100には、直方体形状の筐体102の上部側に開閉自在の蓋104が取り付けられており、この蓋104を開閉してリサイクルする廃棄樹脂成型品を投入する。筐体102の上部側に破砕機用ダクト800が取り付けられ、下部側には搬送機200の端部が取り付けられている。   FIG. 3 is a cross-sectional view for explaining the structure of the crusher 100 in more detail. The crusher 100 is provided with an openable / closable lid 104 on the upper side of a rectangular parallelepiped casing 102, and a waste resin molded product to be recycled is opened by opening and closing the lid 104. The crusher duct 800 is attached to the upper side of the casing 102, and the end of the transporter 200 is attached to the lower side.

また、筐体102のほぼ中央部にはドラム状の回転刃110が配置されている。回転刃110は、ドラム106の外周部に切断刃108が交換可能な方式で複数個取り付けられている。   In addition, a drum-shaped rotary blade 110 is disposed at a substantially central portion of the housing 102. A plurality of rotary blades 110 are attached to the outer periphery of the drum 106 in such a manner that the cutting blades 108 can be replaced.

この回転刃110は、図示しない負荷制御機能を有するモータにより回転駆動される。回転刃110に対向する位置に固定刃112が配置されている。この固定刃112と切断刃110との隙間寸法を調整することで、破砕する樹脂片の大きさを制御する。なお、固定刃112も交換可能な取り付け構造としている。   The rotary blade 110 is rotationally driven by a motor having a load control function (not shown). A fixed blade 112 is disposed at a position facing the rotary blade 110. The size of the resin piece to be crushed is controlled by adjusting the gap dimension between the fixed blade 112 and the cutting blade 110. The fixed blade 112 also has a replaceable mounting structure.

篩板114には所定の大きさの篩目が設けられており、回転刃110と同心状で、かつ所定の間隔を持って回転刃110の下部側に配置されている。廃棄樹脂成型品の表面から除去された汚染物と篩目を通過する形状の破砕樹脂片とが篩板114から篩目を通過して下部に落ちていき、これらは風力を含めた搬送力により搬送機200から風力選別機300に搬送される。   The sieve plate 114 is provided with a sieve having a predetermined size, and is concentric with the rotary blade 110 and arranged on the lower side of the rotary blade 110 with a predetermined interval. Contaminants removed from the surface of the waste resin molded product and crushed resin pieces having a shape passing through the sieve mesh pass through the sieve plate 114 and fall to the lower part, and these are caused by the conveying force including wind power. It is transferred from the transfer machine 200 to the wind power sorter 300.

搬送機200は、送風機650により発生する風力を用いて物体を搬送する構成が望ましいが、風力のみで搬送するのではなく、例えば風力とベルトコンベアとを組み合わせて搬送する構成でもよい。   The transporter 200 is preferably configured to transport an object using wind power generated by the blower 650, but may be configured to transport not only wind power but also a combination of wind power and a belt conveyor, for example.

また、搬送機200は破砕機100と風力選別機300とを直結する構造ではなくてもよい。例えば、破砕樹脂片と汚染物とが混合したものを破砕機100から一旦取出し、搬送機にのせて風力選別機300に搬送する構成でもよい。または、風力選別機300の直前にサイクロンを設置して、一旦破砕樹脂片と汚染物とを収納してから風力選別機300に投入する構成等であってもよい。   Further, the transporter 200 may not have a structure in which the crusher 100 and the wind power sorter 300 are directly connected. For example, a configuration in which a mixture of crushed resin pieces and contaminants is once taken out from the crusher 100 and placed on a conveyor and conveyed to the wind power sorter 300 may be used. Alternatively, a configuration in which a cyclone is installed immediately before the wind power sorter 300 and the crushed resin pieces and contaminants are once stored and then thrown into the wind power sorter 300 may be used.

図4は、風力選別機300の構造をさらに詳細に説明するための断面図である。風力選別機300は、円筒状または直方体状の筐体302の内部に複数の分別調整板304a、304b、304c、304d、403eが設けられ、搬送機200のもう一方の端部と筐体302の上部側面部とが接続されている。   FIG. 4 is a cross-sectional view for explaining the structure of the wind power sorter 300 in more detail. The wind power sorter 300 is provided with a plurality of separation adjustment plates 304 a, 304 b, 304 c, 304 d, and 403 e inside a cylindrical or rectangular parallelepiped casing 302, and the other end of the transporter 200 and the casing 302 The upper side part is connected.

また、温湿度調整された空気を送り込む分別機用送風ダクト700が筐体の下部側面部で接続されている。さらに、所定の空気流を発生させるために空気吸引機400が上部面側に取り付けられ、この延長部に分別後の汚染物を回収する汚染物収納容器500が配置されている。   Further, a sorter blower duct 700 for feeding air adjusted in temperature and humidity is connected to the lower side surface of the casing. Furthermore, in order to generate a predetermined air flow, an air suction machine 400 is attached to the upper surface side, and a contaminant storage container 500 that collects the contaminants after separation is disposed in this extension.

また、筐体302の下部面側には、破砕樹脂片を回収する破砕樹脂片回収容器550が配置されている。この破砕樹脂片が破砕樹脂片回収容器550に落下する直前の位置に金属分別用磁石306が配置されており、破砕樹脂回収容器550中に金属片が混入することを防止している。   Further, a crushed resin piece collection container 550 for collecting crushed resin pieces is disposed on the lower surface side of the housing 302. A metal separation magnet 306 is disposed at a position immediately before the crushed resin piece falls into the crushed resin piece collection container 550, thereby preventing the metal piece from being mixed into the crushed resin collection container 550.

複数配置された分別調整板304a、304b、304c、304d、304eは、それぞれ独立に一定の角度範囲で角度の変更と長さが調整可能な構造とされている。なお、本実施の形態の乾式リサイクル処理装置においては、分別調整板304a、304b、304c、304d、403eは4枚が大きな形状で、1枚が小さな形状からなる、枚数については特に制約はない。   The plurality of arranged separation adjusting plates 304a, 304b, 304c, 304d, and 304e are structured such that the angle change and the length can be adjusted independently within a certain angle range. In the dry recycling apparatus of the present embodiment, there are no particular restrictions on the number of separation adjustment plates 304a, 304b, 304c, 304d, and 403e, with four having a large shape and one having a small shape.

それぞれ隣り合う分別調整板、例えば最上部の分別調整版304aの先端部と次に配置されている分別調整板304bの平面部との間隔は、廃棄樹脂片は落下するが、汚染物は上方に吹き上げられることが可能な最適な空気流速および間隔となるように調整されている。   The separation resin plates adjacent to each other, for example, the distance between the tip of the uppermost separation adjustment plate 304a and the flat portion of the next separation adjustment plate 304b are arranged such that the waste resin pieces fall but the contaminants are upward. It is adjusted to provide the optimal air flow rate and spacing that can be blown up.

2番目に配置されている分別調整板304bと、筐体302および3番目に配置されている分別調整板304cとの間隔も、同様に廃棄樹脂片は落下するが、汚染物は上方に吹き上げられることが可能な最適な空気流速および間隔となるように調整されている。   Similarly, the waste resin piece falls in the interval between the second sorting adjustment plate 304b and the housing 302 and the third sorting adjustment plate 304c, but the contaminants are blown upward. Is adjusted to provide the optimum air flow rate and spacing possible.

その他の分別調整板304c、304dに付いても同様に調整されている。これらの調整は、上述したようにそれぞれ独立に一定の角度範囲で角度の変更と長さが調整可能な構造とされているので、それぞれ独立に廃棄樹脂成型品の材質や廃棄樹脂片の形状に合わせて容易に行える。   Adjustments are similarly made on the other separation adjusting plates 304c and 304d. As described above, these adjustments are independently structured in such a way that the angle can be changed and the length can be adjusted within a certain angle range, so that the shape of the waste resin molded product and the shape of the waste resin piece can be adjusted independently. It can be done easily.

この角度および長さの調整方法としては、例えば図5に示すような分別調整板3040を用いれば容易に行なえる。図5に示す分別調整板3040は、第1の調整板3042と、この第1の調整板3042に対してスライド可能な補助板である第2の調整板3046を取り付けた構成からなる。 As a method for adjusting the angle and the length, for example, a separation adjusting plate 3040 as shown in FIG. The sorting adjustment plate 3040 shown in FIG. 5 has a configuration in which a first adjustment plate 3042 and a second adjustment plate 3046 which is an auxiliary plate slidable with respect to the first adjustment plate 3042 are attached.

さらに、第1の調整板3042には、筺体302への取り付け部3048の近傍に複数の孔である開口部3044が設けられている。この開口部3044は、筺体302の近傍領域で空気が滞留することを防止するためであり、開口部を通して空気が抜けるため圧力が減少し、この領域部で汚染物30が滞留することを防止できる。 Further, the first adjustment plate 3042 is provided with openings 3044 that are a plurality of holes in the vicinity of the attachment portion 3048 to the housing 302. This opening 3044 is for preventing air from staying in a region near the housing 302, and the pressure is reduced because air escapes through the opening, and the contaminant 30 can be prevented from staying in this region. .

図5に示す構成の分別調整板3040だけでなく、角度と長さを調節する方法としてはさらに種々の構成の分別調整板としてもよい。例えば、風力選別機の壁面に形成された開口部の近傍に設けられた取り付け部に風力分別板が固定され、開口部を通して風力選別機内部に挿入され、この取り付け部により長さと角度を設定できる構成としてもよい。   In addition to the separation adjustment plate 3040 having the configuration shown in FIG. 5, as a method for adjusting the angle and the length, a separation adjustment plate having various configurations may be used. For example, a wind separation plate is fixed to a mounting portion provided in the vicinity of the opening formed on the wall surface of the wind sorter, and is inserted into the wind sorting machine through the opening, and the length and angle can be set by this mounting portion. It is good also as a structure.

あるいは、角度の変更や長さの調整は、廃棄樹脂成型品の材質や破砕樹脂片の形状を変更する時に必要となるだけで、一定条件で作業しているときには特に調整する必要はないので、種々の材質においてあらかじめ最適な分別調整板の形状を決めておき、材質や破砕樹脂片の形状を変更する時に、それに対応した分別調整板に取り替えるようにしてもよい。   Or, changing the angle or adjusting the length is only necessary when changing the material of the waste resin molded product or the shape of the crushed resin piece, so there is no need to adjust it when working under certain conditions. The optimum shape of the separation adjusting plate for various materials may be determined in advance, and when the material or the shape of the crushed resin piece is changed, it may be replaced with a corresponding separation adjusting plate.

このような分別調整板304a、304b、304c、304d、304eを用いることにより、破砕樹脂片25は下方に、汚染物30は上方へ移動させて効率よく分別することができる。   By using such separation adjusting plates 304a, 304b, 304c, 304d, and 304e, the crushed resin pieces 25 can be moved downward and the contaminants 30 can be moved upward to be efficiently separated.

つぎに、この乾式リサイクル処理装置の動作について説明する。   Next, the operation of this dry recycling apparatus will be described.

破砕機100の筐体102の上部に設けられた蓋104を開き、リサイクル処理する廃棄樹脂成型品20を投入する。蓋104を閉じた後、回転刃110を回転させると、廃棄樹脂成型品20は回転刃110と固定刃112とにより切断される。一回の切断では篩目を通過するほどの形状にはならないので、切断された破砕片は回転刃110につられて回転したり、回転刃110と篩板114との空間部でも切断され、かつ破砕片同士が衝突したり、はじかれて、お互いの表面はこすられる。   The lid 104 provided on the upper part of the casing 102 of the crusher 100 is opened, and the waste resin molded product 20 to be recycled is put in. When the rotary blade 110 is rotated after closing the lid 104, the waste resin molded product 20 is cut by the rotary blade 110 and the fixed blade 112. Since the shape is not enough to pass through the sieve mesh in a single cut, the crushed pieces are rotated by the rotary blade 110, or are also cut in the space between the rotary blade 110 and the sieve plate 114, and The fractured pieces collide with each other and are repelled, and the surfaces of each other are rubbed.

この過程で、表面に付着しているよごれ、変質層および付着物からなる汚染物が除去されて分離する。複数回の切断が繰り返さて篩板114の篩目を通過する大きさの破砕樹脂片25になると、この破砕樹脂片25と分離された汚染物30とはそれぞれ分離された状態で篩板114の篩目を通過して破砕機100の下部に落下していく。   In this process, the contaminants consisting of the dirt, the altered layer and the deposits attached to the surface are removed and separated. When the crushing resin piece 25 having a size that passes through the sieve of the sieve plate 114 is repeated a plurality of times, the crushing resin piece 25 and the separated contaminants 30 are separated from each other. It passes through the mesh and falls to the lower part of the crusher 100.

なお、回収される破砕樹脂片25の大きさは10mm角程度までとすることが多いので篩板114の篩目もこの大きさに合わせて設定されることが多い。この篩目の大きさの場合には、細片や細粒となっている汚染物30は容易に篩板114を通過する。   Since the size of the crushed resin piece 25 to be collected is often up to about 10 mm square, the mesh size of the sieve plate 114 is often set according to this size. In the case of the size of the sieve mesh, the contaminants 30 which are fine pieces or fine particles easily pass through the sieve plate 114.

分離状態の破砕樹脂片25と汚染物30とは、そのまま放置しておくと汚染物30が再び破砕樹脂片25に付着する。この付着が生じると、風力選別機で分離することができなくなる。   If the crushed resin pieces 25 and the contaminants 30 in the separated state are left as they are, the contaminants 30 adhere to the crushed resin pieces 25 again. When this adhesion occurs, it cannot be separated by a wind power sorter.

このため、本実施の形態のリサイクル処理装置においては、付着が生じないように風力を加えながら搬送機200で風力選別機300まで搬送する。これにより、風力選別機300で破砕樹脂片25と汚染物30との確実な選別が可能となる。   For this reason, in the recycling processing apparatus of this Embodiment, it conveys to the wind power sorter 300 with the conveying machine 200, adding a wind force so that adhesion may not arise. Thereby, it is possible to reliably sort the crushed resin piece 25 and the contaminant 30 by the wind power sorter 300.

ところで、篩目を通過することのできない大きな破砕片は、回転刃110と篩板114との間の空間部で篩目を通過する大きさになるまで繰り返し破砕されるが、この空間部に破砕片や汚染物30が溜まりすぎると、回転刃110を駆動するモータに過負荷が生じる。   By the way, a large crushed piece that cannot pass through the sieve mesh is repeatedly crushed in the space between the rotary blade 110 and the sieve plate 114 until it passes through the sieve mesh. If pieces or contaminants 30 accumulate too much, the motor that drives the rotary blade 110 will be overloaded.

このため、モータは負荷制御のできるようにしておき、所定の負荷より大きな負荷がモータにかかると負荷制御センサが検知して、廃棄樹脂成型品20の投入を制御するか、投入中止の信号を出すようにすれば、モータの破損を生じさせることがなくなり安定して長期間の運転が可能となる点で望ましい。   For this reason, the motor is allowed to perform load control, and when a load larger than a predetermined load is applied to the motor, the load control sensor detects and controls the introduction of the waste resin molded product 20 or outputs a signal for stopping the introduction. It is desirable that the motor be discharged without causing damage to the motor and enabling stable long-term operation.

また、破砕機100により破砕と篩を行って破砕樹脂片25と汚染物30とが分離されても、筐体102内が乾燥していると摺動接触により生じる静電気により互いに再付着しやすくなる。逆に、筐体102内の湿度が高い場合には、衝撃による破砕片の表面から汚染物30を分離する効率が低下するとともに、分離除去された汚染物30も水分により破砕樹脂片25と再付着しやすくなる。   In addition, even if the crushing resin piece 25 and the contaminant 30 are separated by crushing and sieving by the crusher 100, if the inside of the housing 102 is dry, it tends to reattach to each other due to static electricity generated by sliding contact. . On the other hand, when the humidity in the housing 102 is high, the efficiency of separating the contaminants 30 from the surface of the shredded fragments due to impact is reduced, and the separated and removed contaminants 30 are also separated from the shredded resin pieces 25 by moisture. It becomes easy to adhere.

これに対して、破砕機100、搬送機200および風力選別機300内の温湿度を一定状態に保持するため、温湿度調整機600により温度40℃〜80℃、湿度40%〜80%に調整された空気を送風機650で破砕機用送風ダクト800や選別機用送風ダクト700を通して送風している。   On the other hand, in order to keep the temperature and humidity in the crusher 100, the conveyor 200, and the wind power sorter 300 constant, the temperature and humidity adjuster 600 adjusts the temperature to 40 ° C to 80 ° C and the humidity to 40% to 80%. The blown air is blown by the blower 650 through the crusher blower duct 800 and the sorter blower duct 700.

この温湿度が調整された空気の風力と搬送機200による搬送風力とによって、破砕機100内では篩板114の篩効果が改善され、かつ汚染物30と破砕樹脂片25との再付着を防止しやすくなる。ただし、破砕機100の設置場所や作業環境によっては、特に温湿度の調整を行う必要がない場合もあり、温湿度調整機600は使用しない場合もある。   Due to the wind force of the air whose temperature and humidity have been adjusted and the wind force of the carrier 200, the sieve effect of the sieve plate 114 is improved in the crusher 100 and the reattachment of the contaminant 30 and the crushing resin piece 25 is prevented. It becomes easy to do. However, depending on the installation location of the crusher 100 and the work environment, it may not be particularly necessary to adjust the temperature and humidity, and the temperature and humidity adjuster 600 may not be used.

篩板114を通過した破砕樹脂片25と汚染物30とは搬送機200により風力選別機300に搬送される。このとき、風力を加えながら搬送することで、汚染物30が破砕樹脂片25に再付着することなく、分離した状態で風力選別機300に搬送できる。
風力選別機300に搬送された破砕樹脂片25と汚染物30とは、最上段の分別調整板304a、304eに当たると、汚染物30は軽量であるので、その一部は空気吸引機400により吸引され、汚染物収納容器500に収納される。
The crushed resin pieces 25 and the contaminants 30 that have passed through the sieve plate 114 are transported to the wind power sorter 300 by the transporter 200. At this time, it can convey to the wind power sorter 300 in the isolate | separated state, without the contaminant 30 adhering to the crushing resin piece 25 by conveying while adding a wind force.
When the crushing resin piece 25 and the contaminant 30 conveyed to the wind power sorter 300 hit the uppermost separation adjusting plates 304a and 304e, the contaminant 30 is lightweight, and a part thereof is sucked by the air suction device 400. And stored in the contaminant storage container 500.

破砕樹脂片25と残りの汚染物30とは、分別調整板304b、304c、304d上を落下していくが、その過程で軽量な汚染物30は下方からの風力により徐々に上方に移動していき、破砕樹脂片25との分別が行なわれる。この結果、汚染物30は空気吸引機400により吸引され、汚染物収納容器500に収納され、破砕樹脂片25は落下していき破砕樹脂片収納容器600に収納される。   The crushed resin piece 25 and the remaining contaminants 30 fall on the separation adjusting plates 304b, 304c, and 304d. In the process, the lightweight contaminants 30 gradually move upward due to the wind force from below. Then, separation from the crushed resin piece 25 is performed. As a result, the contaminant 30 is sucked by the air suction device 400 and stored in the contaminant storage container 500, and the crushed resin piece 25 falls and is stored in the crushed resin piece storage container 600.

以上の動作により、廃棄樹脂成型品は一定形状で、かつその表面の汚れ、付着物や変質層等の汚染物が除去された廃棄樹脂片25とすることができる。この廃棄樹脂片25をそのまま用いて、新しい樹脂成型品を作製してもよいし、またはこの廃棄樹脂片25から所定のペレットを作製してから新しい樹脂成型品を作製してもよい。   By the above operation, the waste resin molded product can be made into a waste resin piece 25 having a fixed shape and from which contaminants such as dirt on the surface, adhering matter and altered layer have been removed. The waste resin piece 25 may be used as it is to produce a new resin molded product, or a predetermined pellet may be produced from the waste resin piece 25 and a new resin molded product may be produced.

これにより作製された樹脂成型品は、従来の湿式方式によりリサイクルして作製された樹脂成型品と比べても品質面での差異は見られなかった。一方、本発明の乾式リサイクル処理方法および処理装置の場合には、洗浄液や廃液、排水処理が不要であるので環境に対する負荷が小さく、かつ装置と運転費用が安価である。   The resin molded product produced in this manner did not show a difference in quality even when compared with a resin molded product produced by recycling by a conventional wet method. On the other hand, in the case of the dry recycle processing method and processing apparatus of the present invention, since no cleaning liquid, waste liquid, or waste water treatment is required, the burden on the environment is small, and the apparatus and operating costs are low.

なお、本実施の形態の乾式リサイクル処理装置においては、破砕機100はドラム状の回転刃110と固定刃112とにより破砕する構成としたが、破砕機100の構成としては破砕樹脂が複数回破砕されながら、お互いに擦れ合ったり引っかくようにできれば特に上記の破砕機構成には限定されない。   In the dry recycling apparatus of this embodiment, the crusher 100 is crushed by the drum-shaped rotary blade 110 and the fixed blade 112. However, the crusher 100 is crushed a plurality of times. However, the configuration of the crusher is not particularly limited as long as it can be rubbed against each other or scratched.

また、篩板114も必ずしも回転刃の下方部に半円周状に設ける構成には限定されず、所定の形状の破砕樹脂片25が篩分別できれば形状に付いては特に限定されない。さらに、この篩板114は複数の篩目を有する板を積層した構成とすれば篩目の詰まりが少なくなり、より長時間運転することもできる。   Further, the sieve plate 114 is not necessarily limited to the configuration provided in a semicircular shape below the rotary blade, and the shape is not particularly limited as long as the crushed resin piece 25 having a predetermined shape can be sieved. Further, if the sieve plate 114 is configured by laminating plates having a plurality of sieve meshes, clogging of the sieve meshes is reduced, and it can be operated for a longer time.

さらに、本発明の乾式リサイクル処理装置において、風力選別機300は空気吸引機400により所定の風力を発生させる構成としたが、これに限定されることはない。例えば、空気吸引機400に加えて、温湿度調整機600に送風機を加えて、この送風機の風力も使用する構成としてもよい。   Further, in the dry recycling apparatus of the present invention, the wind power sorter 300 is configured to generate a predetermined wind force by the air suction device 400, but is not limited thereto. For example, it is good also as a structure which adds the air blower to the temperature / humidity adjustment machine 600 in addition to the air suction machine 400, and uses the wind force of this air blower.

また、本発明の乾式リサイクル処理装置においては、破砕機100や風力選別機300中の温湿度を所定の値に保持するために、あらかじめ温湿度を調整した空気を導入したが、さらに破砕機100や風力選別機300中に温度および湿度を検知するセンサーを設けて導入する空気の温湿度を制御するようにしてもよい。   Further, in the dry recycling apparatus of the present invention, in order to maintain the temperature and humidity in the crusher 100 and the wind power sorter 300 at a predetermined value, air whose temperature and humidity have been adjusted in advance is introduced. In addition, a sensor for detecting temperature and humidity may be provided in the wind power sorter 300 to control the temperature and humidity of the air to be introduced.

また、本実施の形態では廃棄樹脂片25の形状を10mm角程度としたが、廃棄樹脂片25の形状は再利用に適した形状で、かつ破砕工程が長時間になり過ぎないような形状に設定すればよく、特に10mm角程度には限定されない。   In the present embodiment, the shape of the waste resin piece 25 is about 10 mm square, but the shape of the waste resin piece 25 is a shape suitable for reuse, and the crushing process does not take too long. What is necessary is just to set and it is not specifically limited to about 10 mm square.

本発明に係る樹脂成型品の乾式リサイクル処理装置は、樹脂成型品に付着している汚染物の除去を洗浄液や、水を用いる湿式リサイクル方法と異なり、乾式で行うことができるため、洗浄液による洗浄や、洗浄液除去のすすぎ洗いや、乾燥工程がなく工数削減がはかれ、さらに廃液処理による環境負荷の増大を防止することができるため、家電製品やOA機器等の樹脂成型品のリサイクル処理装置として有用である。 Unlike the wet recycling method using a cleaning liquid or water, the dry recycling apparatus for a resin molded product according to the present invention can remove contaminants adhering to the resin molded product by a dry process. In addition, there is no rinsing for cleaning liquid removal, and there is no drying process, so man-hours can be reduced and the increase in environmental burden due to waste liquid treatment can be prevented. As a recycling processing equipment for resin molded products such as home appliances and OA equipment Useful.

本発明の実施の形態にかかる廃棄樹脂成型品の乾式リサイクル処理方法を説明するためのフローチャートThe flowchart for demonstrating the dry recycle processing method of the waste resin molded product concerning embodiment of this invention 同実施の形態にかかる廃棄樹脂成型品の乾式リサイクル処理方法についての、具体的な処理装置の一例を示す概略図Schematic showing an example of a specific processing apparatus for the dry recycling method of waste resin molded products according to the embodiment 同実施の形態にかかる処理装置の破砕機部分の断面図Sectional drawing of the crusher part of the processing apparatus concerning the embodiment 同実施の形態にかかる処理装置の風力選別機部分の断面図Sectional drawing of the wind power sorter part of the processing apparatus concerning the embodiment 同実施の形態にかかる処理装置の風力選別機で用いる分別調整板を示す斜視図The perspective view which shows the classification adjustment board used with the wind power sorter of the processing apparatus concerning the embodiment 廃棄樹脂成型品を再利用するための従来方式の湿式リサイクル方式の工程を示すフローチャートFlow chart showing the steps of the conventional wet recycling system for reusing waste resin molded products

20 廃棄樹脂成型品
25 破砕樹脂片
30 汚染物
100 破砕機
102、302 筐体
104 蓋
106 ドラム
108 切断刃
110 回転刃
112 固定刃
114 篩板
200 搬送機
300 風力選別機
304a、304b、304c、304d、3040 分別調整板
306 金属分別用磁石
400 空気吸引機
500 汚染物収納容器
550 破砕樹脂片回収容器
600 温湿度調整機
650 送風機
700 選別機用送風ダクト
750 選別機用バルブ
800 破砕機用送風ダクト
850 破砕機用バルブ
3042 第1の調整板
3044 開口部
3046 第2の調整板
3048 取り付け部
20 Waste resin molded product 25 Crushed resin piece 30 Contaminant 100 Crusher 102, 302 Case 104 Lid 106 Drum 108 Cutting blade 110 Rotary blade 112 Fixed blade 114 Sieve plate 200 Conveyor 300 Wind power sorter 304a, 304b, 304c, 304d 3040 Separation adjustment plate 306 Metal separation magnet 400 Air suction machine 500 Contaminant storage container 550 Crushed resin piece collection container 600 Temperature / humidity adjustment machine 650 Blower 700 Blower duct for sorter 750 Valve for sorter 800 Blower duct for crusher 850 Valve for crusher 3042 First adjustment plate 3044 Opening portion 3046 Second adjustment plate 3048 Attachment portion

Claims (5)

樹脂成型品を破砕するとともに、破砕による衝撃と破砕物どうしの摺動接触により破砕された樹脂の表面の付着物を乾式的に除去する破砕機と、
所定形状に破砕された破砕樹脂片と前記付着物を含む汚染物とを風力を加えながら風力選別機まで搬送する搬送機と、
前記破砕樹脂片と前記汚染物とを分別し、分別された前記破砕樹脂片と前記汚染物とを、それぞれ個別に収納する前記風力選別機とを備え、
前記破砕機は、複数の固定刃と複数の回転刃と、前記回転刃を囲うように設けられ所定の大きさの孔を複数有する篩板とを有し、
前記篩板は、前記回転刃と同心状に配置され、かつ、所定の形状の破砕樹脂片のみが通過するように前記回転刃との距離を調整できる構成を有することを特徴とする廃棄樹脂成型品の乾式リサイクル処理装置。
A crusher that crushes the resin molded product and dryly removes deposits on the surface of the resin crushed by the impact of crushing and sliding contact between the crushed materials,
A transporter that transports the crushed resin pieces crushed into a predetermined shape and the contaminants containing the deposits to a wind power sorter while applying wind power;
The wind sorting machine that separates the crushed resin pieces and the contaminants, and stores the separated crushed resin pieces and the contaminants individually,
The crusher has a plurality of fixed blades, a plurality of rotary blades, and a sieve plate provided so as to surround the rotary blades and having a plurality of holes of a predetermined size,
The sieve plate is disposed concentrically with the rotary blade, and has a configuration capable of adjusting a distance from the rotary blade so that only a crushed resin piece having a predetermined shape passes. Product dry recycling equipment.
前記風力選別機は、風力の強弱および風量が調整可能で、さらに前記風力および風量を調整する複数の分別調整板が配置されており、前記分別調整板は交互に向き合い、所定間隔を有して互いに重なり合い、取り付け角度および前記風力選別機の内壁との隙間と、前記分別調整板どうしの間隔が調整自在に構成されていることを特徴とする請求項1記載の廃棄樹脂成型品の乾式リサイクル処理装置。 The wind power sorter is capable of adjusting the strength of the wind force and the air volume, and further includes a plurality of separation adjusting plates for adjusting the wind force and the air volume, and the separation adjusting plates face each other alternately and have a predetermined interval. 2. The dry recycling treatment of a waste resin molded product according to claim 1, wherein the waste resin molded product is configured to be adjustable such that the mounting angle and the gap between the wind power sorter and the inner wall of the wind power sorter can be adjusted. apparatus. 前記分別調整板は、この分別調整板を前記風力選別機の内壁へ取り付ける取り付け部を有するとともに、前記取り付け部近傍に複数の孔を設けたことを特徴とする請求項2記載の廃棄樹脂成型品の乾式リサイクル処理装置。 The waste resin molded product according to claim 2, wherein the separation adjusting plate has an attachment portion for attaching the separation adjustment plate to an inner wall of the wind power sorter, and a plurality of holes are provided in the vicinity of the attachment portion. Dry recycling equipment. 前記分別調整板は、移動と固定が可能な補助板をさらに有し、長さ調整ができる構造としたことを特徴とする請求項2または3に記載の廃棄樹脂成型品の乾式リサイクル処理装置。 The fractional adjustment plate is moved a fixed auxiliary plate further comprises a possible dry recycling apparatus of waste resin molded article according to claim 2 or 3, characterized in that it has a structure that can length adjustment. 所定の温度および湿度に設定した空気を風力として用いることを特徴とする請求項1からのいずれか1項に記載の廃棄樹脂成型品の乾式リサイクル処理装置。 The dry recycling apparatus for waste resin molded products according to any one of claims 1 to 4 , wherein air set to a predetermined temperature and humidity is used as wind power.
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