JP4602531B2 - Conveyor belt and method for joining the conveyor belt - Google Patents

Conveyor belt and method for joining the conveyor belt Download PDF

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JP4602531B2
JP4602531B2 JP2000341506A JP2000341506A JP4602531B2 JP 4602531 B2 JP4602531 B2 JP 4602531B2 JP 2000341506 A JP2000341506 A JP 2000341506A JP 2000341506 A JP2000341506 A JP 2000341506A JP 4602531 B2 JP4602531 B2 JP 4602531B2
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rubber layer
conveyor belt
core material
adhesive
short fibers
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JP2002145428A (en
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篤 東
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Bando Chemical Industries Ltd
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Bando Chemical Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、コンベヤベルト及びこのコンベヤベルトの接合方法、詳しくはスチールコード等を線状心材とするコンベヤベルトの接合部の構造及びその接合方法に関する。
【0002】
【従来の技術】
補強用の線状心材としてスチールコードが配設されたスチールコードコンベヤベルトは、鉱物資源や埋立用土砂の採掘現場から積出港への輸送などに広く使用されている。また最近では、搬送中の荷こぼれを防止するために搬送面を円筒状に丸めて用いるパイプコンベヤベルトにも、上記スチールコードコンベヤベルトが多く使用されている。
【0003】
上記スチールコードコンベヤベルトとしては、図3に示すように、中間層に長手方向に向け多条に配設されるスチールコード12と、このスチールコード12の接着性を高めるためにスチールコード12の周囲に被覆される接着ゴム層13と、その接着ゴム層13の表面及び裏面に積層される耐摩耗性のカバーゴム層14とを備える帯状のベルト材11を用い、このベルト材11を無端状に接合することで形成される。
【0004】
かかるベルト材11を用いたスチールコードコンベヤベルトの接合方法としては、一般的には、
(a)上記ベルト材11の両端接合部のカバーゴム層14及び接着ゴム層13を種々の手段で除去し、接合部に相当する長さのスチールコード12を露出させる心材露出工程と、
(b)スチールコード12が露出したベルト材11の一対の端部を付合わせ、互いのスチールコード12を所定の方式で交互に組合わせる心材組合せ工程と、
(c)組合せたスチールコード12の周囲に接着ゴム層用未加硫ゴム組成物を被覆し、接着ゴム層13を形成する接着ゴム層形成工程と、
(d)上記接着ゴム層13の表面及び裏面にカバーゴム層用未加硫ゴム組成物を積層し、カバーゴム層14を形成するカバーゴム層形成工程と、
(e)上記接着ゴム層13及びカバーゴム層14の未加硫ゴム組成物を加硫一体化する加硫工程と
を有する方法が採られている。
【0005】
【発明が解決しようとする課題】
上記スチールコードコンベヤベルトは、気候等の異なる世界各地で使用されており、特に常設長距離ラインへの適用が多く、長年に渡り使用される。一方、スチールコードコンベヤベルトは、上述のように接合部を有しており、かかる接合部が他の部分に比して弱く、接合部の耐疲労性が低下するので、屈曲の繰り返しにより接合部から支障が生じ、寿命を短くしてしまう。接合部を長く設計することによって耐疲労性を向上させることができるが、接合部以外の部分と同じにすることは困難であり、また接合の作業性が低下する。そのため、スチールコードコンベヤベルトの長期間の使用に際しては、接合部の耐疲労性の改良が大きな課題となる。
【0006】
本発明はこれらの不都合に鑑みてなされたものであり、接合部の耐疲労性が高く、長期間の使用が可能なコンベヤベルト及びこのコンベヤベルトの接合方法の提供を目的とするものである。
【0007】
【課題を解決するための手段】
上記課題を解決するためになされたコンベヤベルトに関する発明は、平ベルト状のゴム層と該ゴム層内に長手方向に向け多条に配設される線状心材とを備え、少なくとも1個所に無端状に接合した接合部を有するコンベヤベルトであって、その接合部のゴム層中に短繊維を分散含有していることを特徴とする。
【0008】
当該コンベヤベルトによれば、接合部のゴム層中に分散含有する短繊維によって、接合部の耐疲労性が格段に向上し、接合部以外の部分と同程度又はそれ以上の耐疲労性を奏することができる。そのため、当該コンベヤベルトの寿命が長くなり、長機長のコンベヤやパイプコンベヤなどにおいて長期間の使用が可能になる。
【0009】
上記ゴム層が線状心材の周囲に積層される接着ゴム層と表面側及び裏面側に積層されるカバーゴム層とを有するコンベヤベルトの場合、上記接合部の短繊維の分散含有個所を接着ゴム層及び/又はカバーゴム層にするとよい。このように、単一のゴム層内に直接線状心材を有するのではなく、線状心材の接着性を高めるために線状心材とカバーゴム層との間に接着ゴム層を介するコンベヤベルトの場合は、接着ゴム層及びカバーゴム層のうちの一方又は双方に短繊維を分散含有させることで、上述の作用を奏することができる。但し、線状心材の周囲に配設される接着ゴム層に短繊維を分散含有する方が、上記耐疲労性を向上させる作用が大きい。
【0010】
当該コンベヤベルトにおいて、上記短繊維として、ポリエステル繊維、ナイロン繊維、アラミド繊維及びセルロース繊維からなる群より選択される1種又は2種以上のものを用いるとよい。これらの短繊維は特に弾性率と摩擦係数とを低減させる作用が比較的大きく、上記耐疲労性向上作用を効率的に奏することができる。なお、これらの短繊維は、ゴムとの接着をよくするため、予め、レゾルシン−ホルマリン−ラテックス液(RFL液)に浸漬してコーティング処理しておくことが好ましい。
【0011】
上記短繊維の含有量としては、各層(ゴム層、接着ゴム層又はカバーゴム層)のゴム成分100部に対して1部以上30部以下が好ましい。ここで、「部」で示す数値は質量を基準とした比を意味する。短繊維の含有量を上記範囲とすることで、コンベヤベルトとしての機能、例えば屈曲性等を阻害させることなく、上述の耐疲労性向上作用を効果的に奏することができる。
【0012】
また、上記課題を解決するためになされたコンベヤベルトの接合方法に関する発明は、(a)その長手方向に向け多条に配設される線状心材とこの線状心材の周囲に被覆される接着ゴム層と表面側及び裏面側に積層されるカバーゴム層とを備える帯状のベルト材を用い、このベルト材の両端部の接着ゴム層及びカバーゴム層を除去して線状心材を露出させる心材露出工程と、(b)上記ベルト材の一対の端部を付合わせ、露出した互いの線状心材を交互に組み合わせる心材組合せ工程と、(c)組合せた線状心材の周囲に接着ゴム層用未加硫ゴム組成物を充填し、接合部の接着ゴム層を形成する接着ゴム層形成工程と、(d)上記接着ゴム層の表面及び裏面にカバーゴム層用未加硫ゴム組成物を積層し、接合部のカバーゴム層を形成するカバーゴム層形成工程と、(e)上記接着ゴム層用未加硫ゴム組成物及びカバーゴム層用未加硫ゴム組成物を加硫する加硫工程とを有するコンベヤベルトの接合方法であって、上記接着ゴム層用未加硫ゴム組成物及び/又はカバーゴム層用未加硫ゴム組成物に短繊維を分散含有することを特徴とするものである。
【0013】
当該コンベヤベルトの接合方法によれば、接着ゴム層形成工程とカバーゴム層形成工程とで使用する接着ゴム層用未加硫ゴム組成物及び/又はカバーゴム層用未加硫ゴム組成物に短繊維を分散含有することから、上記本発明のコンベヤベルト、つまり耐疲労性の高く長期使用が可能なコンベヤベルトを製造することができる。
【0014】
上記短繊維配合工程において、用いる短繊維としては、上記と同様の理由により、ポリエステル繊維、ナイロン繊維、アラミド繊維及びセルロース繊維からなる群より選択される1種又は2種以上のものを用いるとよく、上記短繊維の含有量としては未加硫ゴム組成物中のゴム成分100部に対して1部以上30部以下が好ましい。
【0015】
【発明の実施の形態】
以下、適宜図面を参照しつつ本発明の実施の形態を詳説する。図1(a)は本発明のコンベヤベルトを示す部分破断斜視図で、図1(b)は図1(a)のコンベヤベルトの接合部周辺を示す平面図で、図2(a)及び(b)は図1のコンベヤベルトとは異なる形態の線状心材の組合構造を有するコンベヤベルトの接合部周辺を示す平面図である。
【0016】
図1のコンベヤベルト1は、従来と同様に、帯状のベルト材2を用い、このベルト材2の一対の端部を無端状に接合することで形成される。そのため、当該コンベヤベルト1は少なくとも1個所に接合部3を有する。
【0017】
このベルト材2は、上記従来のベルト材19と同様の構造であり(図3(b)参照)、具体的には、平板状のゴム層4内の中間層に複数本の線状心材5を有するものである。この線状心材5は、長手方向と平行に向けられ、略等間隔にかつ多条に配設されている。またゴム層4は、その線状心材5の周囲を被覆する接着ゴム層6と、その接着ゴム層6の表面及び裏面に積層される一対のカバーゴム層7とからなる。
【0018】
線状心材5は、コンベヤベルト1の長手方向の抗張力等の機械的強度を確保するために用いられる。線状心材5の具体的な材料としては、金属製又は繊維織物製のコード、ロープ、ケーブル等が用いられ、抗張力が大きいスチールコードが一般的である。
【0019】
カバーゴム層7は、コンベヤベルト1に必要な耐摩耗性、屈曲性等を有するゴム材料から形成されている。このカバーゴム層7を構成する具体的なゴム組成物としては、天然ゴム、スチレンブタジエンゴム(SBR)、ブタジエンゴム(BR)等又はこれらの混合体をベースゴムとし、このベースゴムに硫黄等の加硫剤、加硫促進剤、カーボンブラック等の補強剤、炭酸カルシウム等の充填剤、可塑剤、老化防止剤、加工助剤など通常用いられる配合剤を適宜配合したものが使用される。
【0020】
接着ゴム層6は、線状心材5とカバーゴム層7との接着性を高めるために、線状心材5の周囲に被覆される。この接着ゴム層6を構成するための具体的なゴム組成物としては、カバーゴム層7を構成する上記ゴム組成物と同様のものに、接着促進剤として有機酸コバルト、HRH(ホルムアルデヒド発生剤/ホルムアルデヒド受容体/シリカ)系接着促進剤、酸化鉛(PbO、Pb23)などが配合される。
【0021】
接合部3では、接合対象であるベルト材2の両端縁8から延びる互いの線状心材5がベルト幅方向からみて重なった状態になるよう交互に組み合わされており(1段オーバーラップジョイント方式)、ベルト材2と同様に、組み合わされた線状心材5の周囲に接着ゴム層9が被覆され、その接着ゴム層9の表面及び裏面に一対のカバーゴム層10が積層されている。
【0022】
なお、接合部3における線状心材5の組合せ方としては、上記1段オーバーラップジョイント方式以外に、図2(a)に示すように対向する一対の線状心材5が幅方向からみて重なった状態に組み合わされる場合と互いの先端が付き合わされる場合とを交互に繰り返す2段オーバーラップジョイント方式や、図2(b)に示すように対向する一対の線状心材5が幅方向からみて重なった状態に組み合わされる場合を2本おきに繰り返し、その間にある2対の線状心材5は異なる位置で互いの先端が付き合わされる3段オーバーラップジョイント方式がある。
【0023】
上記接合部3の接着ゴム層9及びカバーゴム層10を構成するゴム組成物は上記ベルト材2の接着ゴム層6及びカバーゴム層7を構成する上記ゴム組成物と同様であるが、当該コンベヤベルト1においては上記ゴム組成物に短繊維を配合することで接合部3の接着ゴム層9及び/又はカバーゴム層10中に短繊維を分散含有させることを特徴とする。このように接合部3のゴム層4、つまり接着ゴム層9及び/又はカバーゴム層10中に分散含有する短繊維により、当該コンベヤベルト1の接合部3の耐疲労性が格段に向上し、その結果、当該コンベヤベルト1の寿命が長くなり、コンベヤの長期使用が可能になる。かかる耐疲労性向上効果の面から、接着ゴム層9とカバーゴム層10の双方、つまりゴム層4全体に短繊維を分散含有するのが好ましいが、接着ゴム層9及びカバーゴム層10の一方に短繊維を分散含有させることでも耐疲労性向上効果を奏することができる。なお、接着ゴム層9及びカバーゴム層10の一方に短繊維を分散含有させる場合、カバーゴム層10に短繊維を分散含有させるよりも、線状心材5の周囲に配設される接着ゴム層9に短繊維を分散含有する方が上記耐疲労性向上効果が大きい。これは、通常疲労破壊は線状心材5の周囲から発生するので、線状心材5の周囲の接着ゴム層9の耐疲労性を高める方が、全体の耐疲労性を向上させうるためである。
【0024】
上記短繊維の材料としては、特に限定されるものではなく、合成繊維、天然繊維及び化学繊維から適宜選択することができるが、中でも接着ゴム層9やカバーゴム層10の弾性率と摩擦係数とを低減させる効果が大きいポリエステル繊維、ナイロン繊維、アラミド繊維及びセルロース繊維が好ましく、これらの繊維からなる群より選択される1種又は2種以上のものを用いることで、当該コンベヤベルト1の耐疲労性を効果的に向上させることができる。なお、短繊維には、接着処理としてRFL液のコーティング処理などを施すのが好ましい。
【0025】
上記短繊維を分散含有する層において、その層を構成するゴム組成物中への短繊維の含有量としては、ゴム成分100部に対して1部以上30部以下が好ましく、5部以上20部以下が特に好ましい。これは、短繊維の含有量が上記範囲より小さいと、上述の耐疲労性向上効果を効果的に奏することができず、逆に、短繊維の含有量が上記範囲を超えると、未加硫ゴム組成物の流動性の低下により成形性が悪化し、また、コンベヤベルト1の屈曲性等を阻害してしまうことからである。
【0026】
次に、当該コンベヤベルト1の接合方法について説明する。上述のように当該コンベヤベルト1は、中間層に長手方向に向けストライプ状に配設される複数本の線状心材5とこの線状心材5を被覆するよう積層される接着ゴム層6とこの接着ゴム層6の表裏面に積層されるカバーゴム層7とからなる帯状のベルト材2を用い、このベルト材2の一対の端部を無端状に接合することで形成される。
【0027】
かかるベルト材2を接合する方法は、
(a)上記ベルト材2の両端部のゴム層4を除去し、両端縁8から接合に必要な長さだけ線状心材5を露出させる心材露出工程と、
(b)上記ベルト材2の一対の端縁8を付合わせ、露出した互いの線状心材5を上記1段オーバーラップジョイント方式等で組み合わせる心材組合せ工程と、
(c)接合部3を形成する接着ゴム層9用未加硫ゴム組成物及び/又はカバーゴム層10用未加硫ゴム組成物に上記短繊維を配合する短繊維配合工程と、
(d)組合せた線状心材5の周囲に層状に接着ゴム層9用未加硫ゴム組成物を充填し、さらにその接着ゴム層9の表裏面にカバーゴム層10用未加硫ゴム組成物を積層することで、両端縁8間にゴム層を形成するゴム層形成工程と、
(e)接合部3のゴム層4を構成する接着ゴム層9用未加硫ゴム組成物及びカバーゴム層10用未加硫ゴム組成物をポータブル加硫機等で加硫する加硫工程と
を有する。
【0028】
上記心材露出工程を具体的に説明すると、まず、カッターナイフ等を用いてベルト材2端部の線状心材5を必要な長さだけ1本ずつ切り出し、線状心材5の周囲に接着ゴム層6を薄く残すようカバーゴム層7と接着ゴム層6とを取り除く。次に、線状心材5の周囲に残っている接着ゴム層6をサンドペーパー、ワイヤーブラシ等でバフ仕上げし、さらに溶剤等を使用して線状心材5表面の汚れを落とす。最後に、溶剤乾燥後、露出した線状心材5表面及びベルト材2端面に接着用セメント(接着ゴム層9用ゴム組成物を溶剤に溶かしたもの)を塗布し、接着ゴム層9との接着性を高める。
【0029】
なお、本発明のコンベヤベルト及びこのコンベヤベルトの接合方法は上記実施形態に限定されるものではなく、例えば、ゴム層4は接着ゴム層6とカバーゴム層7の2層構造とされているが、単一のゴム層のものも可能である。
【0030】
【実施例】
以下、実施例に基づき本発明を詳述するが、この実施例の記載に基づいて本発明が限定的に解釈されるべきものではないことはもちろんである。
【0031】
【表1】

Figure 0004602531
【0032】
【表2】
Figure 0004602531
【0033】
[実施例1]
線状心材に直径6.3mmのスチールコードを用い、上記表1の配合1に記載の接着ゴム層用未加硫ゴム組成物と表2の配合3に記載のカバーゴム層用未加硫ゴム組成物とを用いて、JISK6369「スチールコードコンベヤベルト」に記載の図6に従って実施例1の引張試験用試験片を作製した。
【0034】
[実施例2]
カバーゴム層用未加硫ゴム組成物として表2の配合4に記載のものを用いた以外は上記実施例1と同様にして実施例2の引張試験用試験片を作製した。
【0035】
[実施例3]
接着ゴム層用未加硫ゴム組成物として表1の配合2に記載のものを用いた以外は上記実施例1と同様にして実施例3の引張試験用試験片を作製した。
【0036】
[比較例]
接着ゴム層用未加硫ゴム組成物として表1の配合2に記載のものを用い、カバーゴム層用未加硫ゴム組成物として表2の配合4に記載のものを用いた以外は上記実施例1と同様にして比較例の引張試験用試験片を作製した。
【0037】
[特性の評価]
上記実施例1〜3及び比較例の引張試験用試験片を用いて動的疲労破壊試験を行い、耐疲労性を評価した。この耐疲労性の評価は、サーボパルサーを用いて試験片に繰り返し引張応力を負荷する動的疲労破壊試験を施し、破壊に至るまでの回数によって評価する。その結果を下記の表3に示した。なお、表3の耐疲労性の評価欄の数は、比較例の破壊回数を基準(1)とした比である。
【0038】
【表3】
Figure 0004602531
【0039】
上記表3に示すように、従来のコンベヤベルトと同様の比較例の引張試験用試験片と比較して、接着ゴム層及びカバーゴム層にナイロン短繊維を分散含有する実施例1の引張試験用試験片が格段に高い耐疲労性を示し、接着ゴム層とカバーゴム層の一方にナイロン短繊維を分散含有する実施例2及び実施例3の引張試験用試験片も耐疲労性が向上している。また、実施例2と実施例3の引張試験用試験片を比較すると、接着ゴム層にナイロン短繊維を分散含有した実施例2の引張試験用試験片の方が、カバーゴム層にナイロン短繊維を分散含有した実施例3の引張試験用試験片よりも高い耐疲労性を示した。
【0040】
【発明の効果】
以上説明したように、本発明のコンベヤベルト及びこのコンベヤベルトの接合方法によれば、接合部の耐疲労性が高く、長期間の使用が可能になる。従って、特に常設されるスチールコードコンベヤベルトやパイプコンベヤベルトに好適である。
【図面の簡単な説明】
【図1】(a)は本発明のコンベヤベルトを示す部分破断斜視図で、(b)は(a)のコンベヤベルトの接合部周辺を示す平面図である。
【図2】(a)及び(b)は図1のコンベヤベルトとは異なる形態の線状心材の組合構造を有するコンベヤベルトの接合部周辺を示す平面図である。
【図3】スチールコードコンベヤベルトの一般的なベルト材を示す斜視図である。
【符号の説明】
1 コンベヤベルト
2 ベルト材
3 接合部
4 ゴム層
5 線状心材
6 接着ゴム層
7 カバーゴム層
8 端縁
9 接着ゴム層
10 カバーゴム層[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a conveyor belt and a method for joining the conveyor belt, and more particularly to a structure of a joint portion of a conveyor belt using a steel cord or the like as a linear core and a joining method thereof.
[0002]
[Prior art]
Steel cord conveyor belts, in which steel cords are disposed as reinforcing linear core materials, are widely used for transporting mineral resources and landfill sand from the mining site to the loading port. Recently, the steel cord conveyor belt is also frequently used as a pipe conveyor belt that is used by rolling a conveyance surface into a cylindrical shape in order to prevent spillage during conveyance.
[0003]
As shown in FIG. 3, the steel cord conveyor belt includes a steel cord 12 arranged in multiple stripes in the longitudinal direction in the intermediate layer, and the periphery of the steel cord 12 in order to improve the adhesion of the steel cord 12. A belt-like belt material 11 having an adhesive rubber layer 13 coated on the surface and a wear-resistant cover rubber layer 14 laminated on the front and back surfaces of the adhesive rubber layer 13 is used, and the belt material 11 is made endless. It is formed by joining.
[0004]
As a method for joining a steel cord conveyor belt using such a belt material 11, generally,
(A) a core material exposure step of removing the cover rubber layer 14 and the adhesive rubber layer 13 at both ends of the belt material 11 by various means to expose the steel cord 12 having a length corresponding to the joint;
(B) a pair of ends of the belt material 11 from which the steel cord 12 is exposed are attached, and a core material combining step of alternately combining the steel cords 12 in a predetermined manner;
(C) an adhesive rubber layer forming step of coating the unvulcanized rubber composition for the adhesive rubber layer around the combined steel cord 12 and forming the adhesive rubber layer 13;
(D) a cover rubber layer forming step of laminating the unvulcanized rubber composition for the cover rubber layer on the front and back surfaces of the adhesive rubber layer 13 to form the cover rubber layer 14;
(E) A method including a vulcanization step of vulcanizing and integrating the unvulcanized rubber composition of the adhesive rubber layer 13 and the cover rubber layer 14 is employed.
[0005]
[Problems to be solved by the invention]
The steel cord conveyor belt is used in various parts of the world with different climates, and is particularly applied to permanent long-distance lines and has been used for many years. On the other hand, the steel cord conveyor belt has a joint as described above, and such a joint is weaker than other parts, and the fatigue resistance of the joint is reduced. Will cause trouble and shorten the service life. Although the fatigue resistance can be improved by designing the joint part long, it is difficult to make it the same as the part other than the joint part, and the workability of the joint is lowered. Therefore, when the steel cord conveyor belt is used for a long period of time, improvement of the fatigue resistance of the joint becomes a major issue.
[0006]
The present invention has been made in view of these disadvantages, and an object of the present invention is to provide a conveyor belt that has high fatigue resistance at the joint and can be used for a long period of time, and a method for joining the conveyor belt.
[0007]
[Means for Solving the Problems]
An invention relating to a conveyor belt made to solve the above problems comprises a flat belt-like rubber layer and a linear core material arranged in a plurality of strips in the longitudinal direction in the rubber layer, and is endless in at least one place. A conveyor belt having a joined portion joined in a shape, wherein short fibers are dispersedly contained in a rubber layer of the joined portion.
[0008]
According to the conveyor belt, due to the short fibers dispersed and contained in the rubber layer of the joined portion, the fatigue resistance of the joined portion is remarkably improved, and the fatigue resistance equal to or higher than that of the portion other than the joined portion is exhibited. be able to. For this reason, the life of the conveyor belt is extended, and it can be used for a long time in a long-length conveyor, a pipe conveyor, or the like.
[0009]
In the case of a conveyor belt having an adhesive rubber layer in which the rubber layer is laminated around the linear core and a cover rubber layer laminated on the front side and the back side, the dispersion-containing portion of the short fiber at the joint is bonded to the rubber. A layer and / or a cover rubber layer may be used. Thus, instead of having a linear core directly in a single rubber layer, a conveyor belt that has an adhesive rubber layer interposed between the linear core and the cover rubber layer in order to improve the adhesion of the linear core. In this case, the above-described action can be achieved by dispersing short fibers in one or both of the adhesive rubber layer and the cover rubber layer. However, the dispersion of short fibers in the adhesive rubber layer disposed around the linear core material has a greater effect of improving the fatigue resistance.
[0010]
In the conveyor belt, the short fiber may be one or more selected from the group consisting of polyester fiber, nylon fiber, aramid fiber and cellulose fiber. In particular, these short fibers have a relatively large effect of reducing the elastic modulus and the coefficient of friction, and can effectively exhibit the above-described fatigue resistance improving effect. These short fibers are preferably preliminarily dipped in a resorcin-formalin-latex solution (RFL solution) and coated to improve adhesion to rubber.
[0011]
As content of the said short fiber, 1 part or more and 30 parts or less are preferable with respect to 100 parts of rubber components of each layer (rubber layer, adhesive rubber layer, or cover rubber layer). Here, the numerical value indicated by “part” means a ratio based on mass. By setting the content of the short fibers in the above range, the above-described fatigue resistance improving effect can be effectively exhibited without inhibiting the function as a conveyor belt, for example, flexibility.
[0012]
The invention relating to the method for joining conveyor belts made to solve the above problems is as follows: (a) a linear core material arranged in multiple strips in the longitudinal direction and an adhesive covering the periphery of the linear core material; A core material that uses a belt-like belt material provided with a rubber layer and a cover rubber layer laminated on the front surface side and the back surface side, and removes the adhesive rubber layer and the cover rubber layer at both ends of the belt material to expose the linear core material. An exposure step, (b) a core material combining step in which a pair of end portions of the belt material are attached and the exposed linear core materials are alternately combined, and (c) an adhesive rubber layer around the combined linear core materials. An adhesive rubber layer forming step of filling an unvulcanized rubber composition and forming an adhesive rubber layer at a joint; and (d) laminating an unvulcanized rubber composition for a cover rubber layer on the front and back surfaces of the adhesive rubber layer. Cover to form a cover rubber layer at the joint A method for joining a conveyor belt, comprising: a rubber layer forming step; and (e) a vulcanizing step of vulcanizing the unvulcanized rubber composition for the adhesive rubber layer and the unvulcanized rubber composition for the cover rubber layer, The unvulcanized rubber composition for the adhesive rubber layer and / or the unvulcanized rubber composition for the cover rubber layer contain short fibers in a dispersed manner.
[0013]
According to the joining method of the conveyor belt, the unvulcanized rubber composition for the adhesive rubber layer and / or the unvulcanized rubber composition for the cover rubber layer used in the adhesive rubber layer forming step and the cover rubber layer forming step is short. Since the fiber is dispersedly contained, the conveyor belt of the present invention, that is, a conveyor belt having high fatigue resistance and capable of long-term use can be produced.
[0014]
In the above short fiber blending step, as the short fiber to be used, one or two or more types selected from the group consisting of polyester fiber, nylon fiber, aramid fiber and cellulose fiber may be used for the same reason as above. The content of the short fibers is preferably 1 part or more and 30 parts or less with respect to 100 parts of the rubber component in the unvulcanized rubber composition.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings as appropriate. FIG. 1A is a partially broken perspective view showing the conveyor belt of the present invention, FIG. 1B is a plan view showing the periphery of the joint portion of the conveyor belt of FIG. 1A, and FIGS. FIG. 2B is a plan view showing the vicinity of a joint portion of a conveyor belt having a combination structure of linear cores having a form different from that of the conveyor belt of FIG. 1.
[0016]
The conveyor belt 1 of FIG. 1 is formed by using a belt-like belt material 2 and joining a pair of end portions of the belt material 2 in an endless manner as in the prior art. Therefore, the conveyor belt 1 has a joint 3 at least at one place.
[0017]
The belt material 2 has the same structure as that of the conventional belt material 19 (see FIG. 3B). Specifically, a plurality of linear core materials 5 are provided in an intermediate layer in the flat rubber layer 4. It is what has. The linear core material 5 is oriented in parallel with the longitudinal direction, and is arranged in multiple lines at substantially equal intervals. The rubber layer 4 includes an adhesive rubber layer 6 that covers the periphery of the linear core material 5 and a pair of cover rubber layers 7 that are laminated on the front and back surfaces of the adhesive rubber layer 6.
[0018]
The linear core material 5 is used to ensure mechanical strength such as tensile strength in the longitudinal direction of the conveyor belt 1. As a specific material of the linear core material 5, a metal or fiber woven cord, rope, cable, or the like is used, and a steel cord having a high tensile strength is generally used.
[0019]
The cover rubber layer 7 is formed from a rubber material having wear resistance, flexibility, and the like necessary for the conveyor belt 1. As a specific rubber composition constituting the cover rubber layer 7, natural rubber, styrene butadiene rubber (SBR), butadiene rubber (BR), or a mixture thereof is used as a base rubber. A vulcanizing agent, a vulcanization accelerator, a reinforcing agent such as carbon black, a filler such as calcium carbonate, a plasticizer, an anti-aging agent, a processing aid, and the like, which are usually mixed, are appropriately used.
[0020]
The adhesive rubber layer 6 is covered around the linear core material 5 in order to improve the adhesion between the linear core material 5 and the cover rubber layer 7. Specific rubber compositions for constituting the adhesive rubber layer 6 are the same as those of the rubber composition constituting the cover rubber layer 7, and organic acid cobalt, HRH (formaldehyde generator / Formaldehyde receptor / silica) type adhesion promoter, lead oxide (PbO, Pb 2 O 3 ) and the like are blended.
[0021]
In the joint portion 3, the linear core members 5 extending from both end edges 8 of the belt member 2 to be joined are alternately combined so as to overlap each other when viewed from the belt width direction (one-stage overlap joint method). Similarly to the belt material 2, an adhesive rubber layer 9 is covered around the combined linear core material 5, and a pair of cover rubber layers 10 are laminated on the front and back surfaces of the adhesive rubber layer 9.
[0022]
In addition, as a method of combining the linear core materials 5 in the joint portion 3, a pair of opposing linear core materials 5 overlapped as seen from the width direction, as shown in FIG. A two-stage overlap joint method that alternately repeats the case of being combined with the state and the case of being attached to each other, or a pair of opposing linear core members 5 as shown in FIG. There is a three-stage overlap joint system in which two pairs of linear cores 5 between them are combined at different positions and the tips of each other are attached at different positions.
[0023]
The rubber composition constituting the adhesive rubber layer 9 and the cover rubber layer 10 of the joint 3 is the same as the rubber composition constituting the adhesive rubber layer 6 and the cover rubber layer 7 of the belt material 2, but the conveyor The belt 1 is characterized in that short fibers are dispersed and contained in the adhesive rubber layer 9 and / or the cover rubber layer 10 of the joint portion 3 by blending short fibers with the rubber composition. Thus, by the short fibers dispersed and contained in the rubber layer 4 of the joint portion 3, that is, the adhesive rubber layer 9 and / or the cover rubber layer 10, the fatigue resistance of the joint portion 3 of the conveyor belt 1 is significantly improved. As a result, the life of the conveyor belt 1 is extended, and the conveyor can be used for a long time. In view of the effect of improving the fatigue resistance, it is preferable to disperse short fibers in both the adhesive rubber layer 9 and the cover rubber layer 10, that is, the entire rubber layer 4, but one of the adhesive rubber layer 9 and the cover rubber layer 10. The effect of improving fatigue resistance can also be obtained by adding short fibers to the dispersion. In addition, when the short fiber is dispersed and contained in one of the adhesive rubber layer 9 and the cover rubber layer 10, the adhesive rubber layer disposed around the linear core material 5 rather than the cover rubber layer 10 containing the short fiber in a dispersed manner. The effect of improving the fatigue resistance is greater when the short fibers are dispersed in 9. This is because the fatigue failure usually occurs from the periphery of the linear core material 5, so that the overall fatigue resistance can be improved by increasing the fatigue resistance of the adhesive rubber layer 9 around the linear core material 5. .
[0024]
The material of the short fiber is not particularly limited and can be appropriately selected from synthetic fiber, natural fiber, and chemical fiber. Among them, the elastic modulus and friction coefficient of the adhesive rubber layer 9 and the cover rubber layer 10 Polyester fiber, nylon fiber, aramid fiber, and cellulose fiber are preferable, and the fatigue resistance of the conveyor belt 1 can be increased by using one or more selected from the group consisting of these fibers. Can be improved effectively. The short fibers are preferably subjected to an RFL liquid coating treatment or the like as an adhesion treatment.
[0025]
In the layer containing the short fibers in a dispersed manner, the content of the short fibers in the rubber composition constituting the layer is preferably 1 part or more and 30 parts or less with respect to 100 parts of the rubber component, and 5 parts or more and 20 parts. The following are particularly preferred: This is because if the content of short fibers is smaller than the above range, the above-mentioned fatigue resistance improvement effect cannot be effectively achieved. Conversely, if the content of short fibers exceeds the above range, unvulcanized This is because moldability is deteriorated due to a decrease in fluidity of the rubber composition, and the flexibility of the conveyor belt 1 is hindered.
[0026]
Next, a method for joining the conveyor belt 1 will be described. As described above, the conveyor belt 1 includes a plurality of linear core members 5 arranged in a stripe shape in the longitudinal direction on the intermediate layer, an adhesive rubber layer 6 laminated so as to cover the linear core members 5, and this It is formed by using a belt-like belt material 2 composed of a cover rubber layer 7 laminated on the front and back surfaces of the adhesive rubber layer 6 and joining a pair of end portions of the belt material 2 endlessly.
[0027]
A method of joining the belt material 2 is as follows.
(A) a core material exposing step of removing the rubber layers 4 at both ends of the belt material 2 and exposing the linear core material 5 from the both end edges 8 to a length necessary for joining;
(B) a pair of end edges 8 of the belt material 2 and a core material combination step of combining the exposed linear core materials 5 with the one-stage overlap joint method;
(C) a short fiber blending step of blending the short fibers with the unvulcanized rubber composition for the adhesive rubber layer 9 and / or the unvulcanized rubber composition for the cover rubber layer 10 that forms the joint portion 3;
(D) The unvulcanized rubber composition for the adhesive rubber layer 9 is filled in layers around the combined linear core material 5, and the unvulcanized rubber composition for the cover rubber layer 10 is further formed on the front and back surfaces of the adhesive rubber layer 9. A rubber layer forming step of forming a rubber layer between both end edges 8 by laminating
(E) a vulcanization step of vulcanizing the unvulcanized rubber composition for the adhesive rubber layer 9 and the unvulcanized rubber composition for the cover rubber layer 10 constituting the rubber layer 4 of the joint portion 3 with a portable vulcanizer or the like; Have
[0028]
The above core material exposure process will be described in detail. First, the linear core material 5 at the end of the belt material 2 is cut out one by one by using a cutter knife or the like, and an adhesive rubber layer is formed around the linear core material 5. The cover rubber layer 7 and the adhesive rubber layer 6 are removed so as to leave 6 thin. Next, the adhesive rubber layer 6 remaining around the linear core material 5 is buffed with sandpaper, a wire brush or the like, and the surface of the linear core material 5 is cleaned using a solvent or the like. Finally, after the solvent is dried, an adhesive cement (a rubber composition for the adhesive rubber layer 9 dissolved in a solvent) is applied to the exposed surface of the linear core material 5 and the end face of the belt material 2 to adhere to the adhesive rubber layer 9. Increase sex.
[0029]
In addition, the conveyor belt of this invention and the joining method of this conveyor belt are not limited to the said embodiment, For example, although the rubber layer 4 is made into the two-layer structure of the adhesive rubber layer 6 and the cover rubber layer 7, A single rubber layer is also possible.
[0030]
【Example】
EXAMPLES Hereinafter, although this invention is explained in full detail based on an Example, of course, this invention should not be interpreted limitedly based on description of this Example.
[0031]
[Table 1]
Figure 0004602531
[0032]
[Table 2]
Figure 0004602531
[0033]
[Example 1]
A steel cord having a diameter of 6.3 mm is used for the linear core material, and an unvulcanized rubber composition for an adhesive rubber layer described in Formula 1 in Table 1 and an unvulcanized rubber for a cover rubber layer described in Formula 3 in Table 2. Using the composition, a tensile test specimen of Example 1 was prepared according to FIG. 6 described in JIS K6369 “Steel Cord Conveyor Belt”.
[0034]
[Example 2]
A tensile test specimen of Example 2 was prepared in the same manner as in Example 1 except that the unvulcanized rubber composition for the cover rubber layer was used as described in Formulation 4 of Table 2.
[0035]
[Example 3]
A tensile test specimen of Example 3 was prepared in the same manner as in Example 1 except that the unvulcanized rubber composition for the adhesive rubber layer was used as described in Formulation 2 of Table 1.
[0036]
[Comparative example]
The above implementation except that the unvulcanized rubber composition for the adhesive rubber layer described in Formulation 2 in Table 1 was used, and the unvulcanized rubber composition for the cover rubber layer used in Formulation 4 of Table 2 was used. In the same manner as in Example 1, a test piece for a tensile test of a comparative example was produced.
[0037]
[Characteristic evaluation]
A dynamic fatigue fracture test was performed using the tensile test specimens of Examples 1 to 3 and the comparative example, and fatigue resistance was evaluated. This fatigue resistance is evaluated by performing a dynamic fatigue fracture test in which a tensile stress is repeatedly applied to a test piece using a servo pulser and the number of times until the fracture occurs. The results are shown in Table 3 below. The number in the evaluation column for fatigue resistance in Table 3 is a ratio based on the number of fractures of the comparative example as a reference (1).
[0038]
[Table 3]
Figure 0004602531
[0039]
As shown in Table 3 above, the tensile test of Example 1 in which nylon short fibers are dispersedly contained in the adhesive rubber layer and the cover rubber layer as compared with the test specimen for the tensile test similar to the conventional conveyor belt. The test specimens showed extremely high fatigue resistance, and the tensile test specimens of Examples 2 and 3 in which nylon short fibers were dispersed and contained in one of the adhesive rubber layer and the cover rubber layer also had improved fatigue resistance. Yes. Further, when the tensile test specimens of Example 2 and Example 3 are compared, the tensile test specimen of Example 2 in which nylon short fibers are dispersed and contained in the adhesive rubber layer is shorter than the nylon short fibers in the cover rubber layer. The fatigue resistance was higher than that of the specimen for tensile test of Example 3 in which was dispersed and contained.
[0040]
【The invention's effect】
As described above, according to the conveyor belt and the method of joining the conveyor belt of the present invention, the joint has high fatigue resistance and can be used for a long time. Therefore, it is particularly suitable for a steel cord conveyor belt and a pipe conveyor belt that are permanently installed.
[Brief description of the drawings]
1A is a partially cutaway perspective view showing a conveyor belt of the present invention, and FIG. 1B is a plan view showing the periphery of a joint portion of the conveyor belt of FIG.
2 (a) and 2 (b) are plan views showing the vicinity of a joint portion of a conveyor belt having a combination structure of linear core materials in a form different from that of the conveyor belt of FIG.
FIG. 3 is a perspective view showing a general belt material of a steel cord conveyor belt.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Conveyor belt 2 Belt material 3 Joining part 4 Rubber layer 5 Linear core material 6 Adhesive rubber layer 7 Cover rubber layer 8 Edge 9 Adhesive rubber layer 10 Cover rubber layer

Claims (7)

平ベルト状のゴム層と該ゴム層内に長手方向に向け多条に配設される線状心材とを備え、少なくとも1個所に無端状に接合した接合部を有するコンベヤベルトであって、上記接合部のゴム層中に短繊維を分散含有しており、
上記ゴム層が、線状心材の周囲に被覆される接着ゴム層と表面側及び裏面側に積層されるカバーゴム層とを有しており、
上記接合部における短繊維の分散含有個所が接着ゴム層であることを特徴とするコンベヤベルト。
A conveyor belt comprising a flat belt-like rubber layer and a linear core material arranged in a plurality of strips in the longitudinal direction in the rubber layer, and having a joined portion joined endlessly at at least one place, It contains short fibers dispersed in the rubber layer of the joint ,
The rubber layer has an adhesive rubber layer coated around the linear core material and a cover rubber layer laminated on the front surface side and the back surface side,
A conveyor belt characterized in that the dispersion-containing portion of short fibers in the joint is an adhesive rubber layer .
上記接合部にのみ短繊維を分散含有している請求項1に記載のコンベヤベルト。 The conveyor belt according to claim 1, wherein short fibers are dispersed and contained only in the joint portion . 上記短繊維として、ポリエステル繊維、ナイロン繊維、アラミド繊維及びセルロース繊維からなる群より選択される1種又は2種以上のものが用いられている請求項1又は請求項2に記載のコンベヤベルト。  The conveyor belt according to claim 1 or 2, wherein one or two or more types selected from the group consisting of polyester fibers, nylon fibers, aramid fibers, and cellulose fibers are used as the short fibers. 上記短繊維の含有量が、ゴム成分100部に対して1部以上30部以下である請求項1、請求項2又は請求項3に記載のコンベヤベルト。  The conveyor belt according to claim 1, 2 or 3, wherein the content of the short fibers is 1 part or more and 30 parts or less with respect to 100 parts of the rubber component. その長手方向に向け多条に配設される線状心材とこの線状心材の周囲に被覆される接着ゴム層と表面側及び裏面側に積層されるカバーゴム層とを備える帯状のベルト材を用い、このベルト材の両端部の接着ゴム層及びカバーゴム層を除去して線状心材を露出させる心材露出工程と、
上記ベルト材の一対の端部を付合わせ、露出した互いの線状心材を交互に組み合わせる心材組合せ工程と、
組合せた線状心材の周囲に接着ゴム層用未加硫ゴム組成物を充填し、接合部の接着ゴム層を形成する接着ゴム層形成工程と、
上記接着ゴム層の表面及び裏面にカバーゴム層用未加硫ゴム組成物を積層し、接合部のカバーゴム層を形成するカバーゴム層形成工程と、
上記接着ゴム層用未加硫ゴム組成物及びカバーゴム層用未加硫ゴム組成物を加硫する加硫工程と
を有するコンベヤベルトの接合方法であって、
上記接着ゴム層用未加硫ゴム組成物に短繊維を分散含有することを特徴とするコンベヤベルトの接合方法。
A belt-shaped belt member comprising a linear core material arranged in multiple strips in the longitudinal direction, an adhesive rubber layer coated around the linear core material, and a cover rubber layer laminated on the front and back sides. Using a core material exposure step of exposing the linear core material by removing the adhesive rubber layer and the cover rubber layer at both ends of the belt material;
A core material combination step of combining a pair of end portions of the belt material and alternately combining the exposed linear core materials;
An adhesive rubber layer forming step of filling an unvulcanized rubber composition for an adhesive rubber layer around the combined linear core material and forming an adhesive rubber layer of a joint portion;
A cover rubber layer forming step of laminating an unvulcanized rubber composition for a cover rubber layer on the front surface and the back surface of the adhesive rubber layer, and forming a cover rubber layer of a joint;
A vulcanization step of vulcanizing the unvulcanized rubber composition for the adhesive rubber layer and the unvulcanized rubber composition for the cover rubber layer,
A method for joining conveyor belts, comprising dispersing short fibers in the unvulcanized rubber composition for an adhesive rubber layer.
上記短繊維として、ポリエステル繊維、ナイロン繊維、アラミド繊維及びセルロース繊維からなる群より選択される1種又は2種以上のものが用いられている請求項5に記載のコンベヤベルトの接合方法。  The method for joining conveyor belts according to claim 5, wherein one or two or more types selected from the group consisting of polyester fiber, nylon fiber, aramid fiber and cellulose fiber are used as the short fibers. 上記短繊維の含有量が、未加硫ゴム組成物中のゴム成分100部に対して1部以上30部以下である請求項5又は請求項6に記載のコンベヤベルトの接合方法。  The conveyor belt joining method according to claim 5 or 6, wherein the content of the short fibers is 1 part or more and 30 parts or less with respect to 100 parts of the rubber component in the unvulcanized rubber composition.
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