JP4593343B2 - Method for producing latex - Google Patents

Method for producing latex Download PDF

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JP4593343B2
JP4593343B2 JP2005101489A JP2005101489A JP4593343B2 JP 4593343 B2 JP4593343 B2 JP 4593343B2 JP 2005101489 A JP2005101489 A JP 2005101489A JP 2005101489 A JP2005101489 A JP 2005101489A JP 4593343 B2 JP4593343 B2 JP 4593343B2
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征志 山口
亘 冨士川
晴久 半田
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Description

本発明は、層流域から乱流域における広範囲の撹拌操作において、液−液混合、気−液混合、固−液混合、気−液−固混合、液−液・気−液・固−液・気−液−固系の反応および蒸留・濃縮、晶析、溶解、けん濁、分散等の操作を効率よく行うための撹拌装置を用い、重合体ラテックスを製造する際のCG(コアギュラム)や粗大粒子量の増加や高濃度化(高粘度化)に伴う伝熱性能の低下、モノマーエマルジョンの反応中添加時の槽内圧上昇など、種々の問題を解決するものである。   The present invention provides a liquid-liquid mixing, a gas-liquid mixing, a solid-liquid mixing, a gas-liquid-solid mixing, a liquid-liquid, gas-liquid, solid-liquid, CG (coagulum) and coarseness in the production of polymer latex using a stirrer for efficient gas-liquid-solid reaction and distillation / concentration, crystallization, dissolution, suspension, dispersion, etc. It solves various problems such as a decrease in heat transfer performance accompanying an increase in the amount of particles and a higher concentration (higher viscosity), and an increase in tank pressure during addition of the monomer emulsion during the reaction.

たとえば重合体ラテックスを製造する際などに、撹拌翼を備えた撹拌装置が用いられる。従来の撹拌装置としては、種々のものが知られている。撹拌装置の槽の内径に対する液の高さは、反応の形態に応じて様々であるが、容量当りの伝熱性能を高めて生産性を高めることができるなどの理由から、液の高さが2.0を超える高液深型の重合撹拌装置も、重合反応用撹拌装置として好ましく用いられている。
このような高液深型の撹拌装置に用いられる撹拌翼としては、たとえば多段の傾斜パドル翼を用いたものが知られている。また、2.0を下回る場合には、アンカー翼やヘリカルリボン翼といった大型翼を用いたものが知られている。
For example, when producing a polymer latex, a stirring device equipped with a stirring blade is used. Various conventional stirring devices are known. The height of the liquid with respect to the inner diameter of the tank of the agitator varies depending on the form of the reaction, but the height of the liquid is increased for reasons such as increasing the heat transfer performance per volume and increasing productivity. A high-liquid-depth polymerization stirring apparatus exceeding 2.0 is also preferably used as a polymerization reaction stirring apparatus.
As a stirring blade used in such a high liquid depth type stirring device, for example, one using a multi-stage inclined paddle blade is known. In addition, when the value is less than 2.0, one using a large wing such as an anchor wing or a helical ribbon wing is known.

ところが、この従来の撹拌翼を有する撹拌装置を用いて、重合体ラテックスを製造しようとした場合には、上下混合の悪さ、剪断応力の高さ等に起因するCG(コアギュラム)や粗大粒子量の増加や高濃度化(高粘度化)に伴う伝熱性能の低下、モノマーエマルジョンの反応中添加時の槽内圧上昇など、種々の問題があった。   However, when a polymer latex is to be produced using this conventional stirring device having a stirring blade, CG (coagulum) or coarse particle amount due to poor vertical mixing, high shear stress, etc. There were various problems such as a decrease in heat transfer performance due to an increase or a high concentration (high viscosity), and an increase in the internal pressure of the tank during addition of the monomer emulsion during the reaction.

また、特開平7−278210号公報や特開平7−292002号公報に示すように、撹拌回転軸に沿って二段以上の平板状パドル翼を有する撹拌装置も知られている。   In addition, as shown in JP-A-7-278210 and JP-A-7-292002, an agitation apparatus having two or more stages of flat paddle blades along an agitation rotating shaft is also known.

ところが、これら公報に示す撹拌装置では、撹拌回転軸に沿って多段の平板状パドル翼を有するため、翼間の流動滞留部が発生し、均一な混合性能の点で難点があることが、本発明者等の実験により判明した。特に槽の形状、即ち撹拌装置の槽の内径に対する液の高さの違いに、均一混合性能が良化したり悪化したりと、変化の著しいことが判明した。   However, since the stirrers shown in these publications have multi-stage flat paddle blades along the stirring rotation axis, a flow retention portion between the blades is generated, and there is a difficulty in uniform mixing performance. It became clear by experiment of inventors. In particular, it was found that the uniform mixing performance improved or deteriorated due to the difference in the height of the liquid with respect to the shape of the tank, that is, the inner diameter of the tank of the stirring device.

さらに、特開昭61−200842号公報や特開平6−312122号公報に示すように、格子状の撹拌翼を有する撹拌装置も開発されている。   Furthermore, as shown in JP-A-61-200842 and JP-A-6-312122, a stirring device having a grid-like stirring blade has been developed.

この格子状の撹拌翼を有する撹拌装置によれば、多段傾斜パドル翼を有する撹拌装置や、多段平板状パドル翼を有する撹拌装置などに比べれば、均一混合特性が向上し、重合の粗大粒子量を少なくすることができることが、本発明者等の実験により判明している。   According to the stirrer having the lattice-shaped stirrer blade, compared with a stirrer having a multi-stage inclined paddle blade or a stirrer having a multi-stage flat paddle blade, the uniform mixing characteristics are improved and the amount of coarse particles of polymerization is increased. It has been found by experiments by the present inventors that this can be reduced.

しかしながら、たとえばラテックスの製造においては、均一混合特性をさらに向上させることが望まれていると共に、CGや重合の粗大粒子量をさらに少なくすることが望まれている。   However, for example, in the production of latex, it is desired to further improve the uniform mixing characteristics and to further reduce the amount of coarse particles of CG and polymerization.

更に、ボトムパドル部、アーム部と、第1および第2ストリップ部とを含む翼を使用して、CGや重合による粗大粒子の削減が示されているが、撹拌装置の槽の内径に対する液の高さが2.0を超える高液深型の重合撹拌装置に限定されており、現在保有する反応装置の撹拌翼のみを交換するというような低コストな方法では、発明効果を発現させることが出来ず、汎用性に欠けていた(例えば、特許文献1参照。)。   Furthermore, the use of blades including a bottom paddle part, an arm part, and first and second strip parts has been shown to reduce coarse particles due to CG and polymerization. It is limited to a high-liquid-depth polymerization stirring apparatus having a height exceeding 2.0, and the low-cost method of exchanging only the stirring blades of the currently owned reactor can exhibit the invention effect. It was not possible and lacked versatility (for example, refer to Patent Document 1).

特開平10−33966号公報Japanese Patent Laid-Open No. 10-33966

本発明は、このような実状に鑑みてなされ、一般的な反応装置において容易に実現可能な、たとえばラテックスの製造上問題となるCGの発生や、ラテックスの品質上重要な特性となる粗大粒子の量を極力減らすことができる撹拌翼および重合反応方法を提供することを目的とする。   The present invention has been made in view of such a situation, and can be easily realized in a general reaction apparatus, for example, generation of CG, which is a problem in the production of latex, and coarse particles which are important characteristics in latex quality. An object is to provide a stirring blade and a polymerization reaction method capable of reducing the amount as much as possible.

本発明者は、鋭意検討の結果、竪形円筒状の撹拌装置内中心部に撹拌軸を設け、撹拌軸に幅広パドル翼を槽底部に近接するように配置し、さらに該幅広パドル翼上部の撹拌軸上に1段以上のH型パドル翼を配置し、H型パドル翼を回転方向に対し上下に隣接する下段の撹拌翼よりも先行させ、かつ、上下に隣接する撹拌翼の一部に重なりを持たせることが上記課題を解決することを見出した。   As a result of intensive studies, the present inventor has provided a stirring shaft in the central part of the vertical cylindrical stirring device, and arranged the wide paddle blade close to the bottom of the tank on the stirring shaft, and further the upper portion of the wide paddle blade. One or more H-shaped paddle blades are arranged on the stirring shaft, the H-shaped paddle blade is preceded by the lower stirring blade vertically adjacent to the rotation direction, and a part of the stirring blade adjacent vertically It has been found that providing the overlap solves the above problem.

即ち、本発明は、竪形円筒状の撹拌槽内中心部に撹拌軸を設け、該撹拌軸に幅広パドル翼を槽底部に近接するように配置し、さらに該幅広パドル翼上部の該撹拌軸上に1段以上のH型パドル翼を配置し、該H型パドル翼を回転方向に対し上下に隣接する下段の撹拌翼よりも0.1〜90°の交差角で先行させ、かつ、上下に隣接する撹拌翼の一部に重なりを持たせたことを特徴とする撹拌装置を用いて撹拌を行い、重合反応を生じさせるラテックスの製造方法であり、
前記攪拌装置が、
(1)該撹拌軸に、上端中央に凹部を有する幅広パドル翼を槽底部に近接するように配置し、
(2)該撹拌槽内径に対する該幅広パドル翼径比は0.6〜0.8の範囲であり、
(3)該幅広パドル翼上部の該撹拌軸上にH型パドル翼を配置し、
(4)該H型パドル翼の翼径は、該幅広パドル翼の翼径の1/3〜3/4の範囲であり、
(5)該H型パドル翼は、回転方向に対して該幅広パドル翼よりも30〜60°の交差角で先行し、
(6)該H型パドル翼と該幅広パドル翼とは、該幅広パドル翼の撹拌軸方向高さに対し、1%〜50%の重なりを持ち、
(7)該H型パドル翼と該幅広パドル翼との重なり具合は、該撹拌軸付近は薄く、該撹拌軸から離れたところで厚くするようにされていて、
(8)該H型パドル翼の上下方向の長さが、該H型パドル翼の翼径の1/2〜4の範囲である、ことを特徴とするラテックスの製造方法を提供する。











That is, the present invention provides a stirring shaft in the central part of a bowl-shaped cylindrical stirring tank, and a wide paddle blade is disposed on the stirring shaft so as to be close to the bottom of the tank. One or more H-type paddle blades are arranged on the upper side, and the H-type paddle blades are preceded by a crossing angle of 0.1 to 90 ° with respect to the lower stirring blade vertically adjacent to the rotation direction. perform stirring with a stirring device, characterized in that which gave overlapping a portion of the stirring blade adjacent to a manufacturing method of Lula Tex cause polymerization reaction,
The stirring device is
(1) A wide paddle blade having a recess at the center of the upper end is disposed on the stirring shaft so as to be close to the bottom of the tank,
(2) The wide paddle blade diameter ratio with respect to the stirring tank inner diameter is in the range of 0.6 to 0.8;
(3) An H-type paddle blade is disposed on the stirring shaft above the wide paddle blade,
(4) The blade diameter of the H-type paddle blade is in the range of 1/3 to 3/4 of the blade diameter of the wide paddle blade.
(5) The H-type paddle blade is preceded by a crossing angle of 30 to 60 degrees with respect to the rotation direction than the wide paddle blade,
(6) The H-type paddle blade and the wide paddle blade have an overlap of 1% to 50% with respect to the height in the stirring axis direction of the wide paddle blade,
(7) The degree of overlap between the H-type paddle blade and the wide paddle blade is such that the vicinity of the stirring shaft is thin and thick at a distance from the stirring shaft,
(8) Provided is a method for producing latex , wherein the length of the H-type paddle blade in the vertical direction is in the range of 1/2 to 4 of the blade diameter of the H-type paddle blade .











本発明によれば、品質上重要な特性となる粗大粒子の量を極力減らすことができる。   According to the present invention, the amount of coarse particles that are important in quality can be reduced as much as possible.

本発明の撹拌翼について、説明する。図1は、本発明による撹拌装置の一実施形態を示す模式図である。   The stirring blade of the present invention will be described. FIG. 1 is a schematic view showing an embodiment of a stirring device according to the present invention.

撹拌槽1の槽底部に、撹拌軸2上に配置した幅広パドル翼3と、その上部で同一撹拌軸上に配置したH型のパドル翼4よりなる撹拌装置で、幅広パドル翼3は、下端部を撹拌槽の底壁面に近接させて槽底部に配置し、翼先端部が回転方向に対して後退した形状であり、上端中央に凹部を有する構造となっている。   At the bottom of the stirring tank 1, a wide paddle blade 3 disposed on the stirring shaft 2 and an H-type paddle blade 4 disposed on the same stirring shaft at the top thereof, the wide paddle blade 3 has a lower end. The part is placed near the bottom wall surface of the stirring tank and placed at the bottom of the tank, and the tip of the blade is retreated with respect to the rotation direction.

幅広パドル翼3は、槽内全体にわたる循環流を形成するのに十分な大きさの形状とすることが好ましいので、槽内径に対する翼径の比(d/D)は0.6から0.8の範囲とすることが好ましい(例えば、図1では0.77であり、図2では0.6である)。   Since the wide paddle blade 3 is preferably of a shape that is sufficiently large to form a circulating flow throughout the tank, the ratio of the blade diameter to the tank inner diameter (d / D) is 0.6 to 0.8. (For example, 0.77 in FIG. 1 and 0.6 in FIG. 2).

さらに、この幅広パドル翼3の槽直胴部長さに対する翼高さの比(h/L)としては0.2から0.5の範囲が好ましいが、一般に翼高さは槽内径に対する比として表現されることが多く、この表現に従えば、槽内径に対する翼高さの比(h/D)として0.3から0.5が好ましい(例えば、図1ではh/D=0.3であり、図2では0.45である)。   Further, the blade height ratio (h / L) of the wide paddle blade 3 to the tank body length is preferably in the range of 0.2 to 0.5, but generally the blade height is expressed as a ratio to the tank inner diameter. According to this expression, the ratio of the blade height to the tank inner diameter (h / D) is preferably 0.3 to 0.5 (for example, h / D = 0.3 in FIG. 1). In FIG. 2, it is 0.45).

H型パドル翼4は状況に応じ、1段もしくは複数段使用するが、本実施形態においては1段のH型パドル翼4を使用した場合を示している。H型パドル翼4が1段の場合、回転方向に対し0〜90°、より好ましくは30〜60°の範囲の交差角で、槽底部に設置した幅広パドル翼3よりも先行させて配置し、かつ、幅広パドル翼3とH型パドル翼4とは軸方向に対して重なりを有する。   The H-type paddle blade 4 is used in one or a plurality of stages depending on the situation, but in the present embodiment, the case where the single-stage H-type paddle blade 4 is used is shown. When the H-type paddle blade 4 has a single stage, it is placed ahead of the wide paddle blade 3 installed at the bottom of the tank at an intersection angle in the range of 0 to 90 °, more preferably 30 to 60 ° with respect to the rotation direction. In addition, the wide paddle blade 3 and the H-type paddle blade 4 overlap each other in the axial direction.

また、上述した各部材の位置関係を有した撹拌装置として、図2に示すような他の実施の形態や、図3に示すように翼の強度を確保するためにH型パドル翼が連結したような変形のH型パドル翼4であってもよい。   In addition, as an agitation device having the positional relationship of each member described above, another embodiment as shown in FIG. 2 and an H-type paddle blade connected to secure the strength of the blade as shown in FIG. Such a modified H-type paddle blade 4 may be used.

また、図4に示すように、H型パドル翼を複数段使用する場合は(図4においてはH型パドル翼4とH型パドル翼4'の2段使用)、上に位置するH型パドル翼4'を下に位置するH型パドル翼4よりも回転方向に対して0.1〜90°、好ましくは30〜60°の範囲の交差角で先行させて配置し、かつ、上下方向に隣接する撹拌翼と軸方向に対して重なりを有するとともに、下に位置するH型パドル翼4を幅広パドル翼3よりも回転方向に対して0.1〜90°、好ましくは30〜60°の範囲の交差角で先行させて配置させる。   Further, as shown in FIG. 4, when a plurality of H-type paddle blades are used (in FIG. 4, the H-type paddle blade 4 and the H-type paddle blade 4 ′ are used in two stages), the upper H-type paddle is used. The wing 4 'is disposed ahead of the H-type paddle wing 4 positioned below at a crossing angle in the range of 0.1 to 90 °, preferably 30 to 60 ° with respect to the rotational direction, and vertically. The H-type paddle blade 4 that overlaps with the adjacent agitating blades in the axial direction and has a lower H-type paddle blade 4 than the wide paddle blade 3 by 0.1 to 90 °, preferably 30 to 60 °. Arrange them ahead of the intersection of the range.

この場合、回転軸がバランス良く回転するように各翼の交差角を選択することが好ましく、例えば図4に示すように2つのH型パドル翼を使用する場合には、上段のH型パドル翼4を下段のH型パドル翼4'より45°の交差角で先行させ、下段のH型パドル翼4'を幅広パドル翼3よりも45°の交差角で先行させる配置とすればよい。
H型パドル翼4又は4'は、翼径の半径(翼スパンdsの1/2)よりも軸方向の長さ(翼高さ:hs)が長い方が好ましく、また、撹拌装置の寸法上の制約や複数段のH型パドル翼を使用することを考慮すると、1/2・ds≦hs≦4・dsの範囲とすることが好ましい。
In this case, it is preferable to select the crossing angle of each blade so that the rotation shaft rotates in a balanced manner. For example, when two H-type paddle blades are used as shown in FIG. 4 may be preceded by a crossing angle of 45 ° from the lower H-type paddle blade 4 ′, and the lower H-type paddle blade 4 ′ may be preceded by a crossing angle of 45 ° from the wide paddle blade 3.
The H-type paddle blade 4 or 4 'preferably has a longer axial length (blade height: hs) than the radius of the blade diameter (1/2 of the blade span ds). In consideration of the above restrictions and the use of a plurality of stages of H-type paddle blades, it is preferable that the range is 1/2 · ds ≦ hs ≦ 4 · ds.

なお、翼スパンとは一般的には翼の最も広い部分をいう。
また、翼先端部の撹拌軸上下方向に延びる縦長ブレードは、撹拌軸に対して平行か、もしくは若干の角度を有した構造が好ましい。
H型パドル翼と幅広パドル翼は、図5に示すように種々の形状を有していてもよい。すなわちH型パドル翼は、完全なH型でも、略ハの字型でも、テーパーを有するH型でもよい。そして、H型パドル翼の幅方向に対する先端部にある縦長ブレードは、上下方向の辺と撹拌軸との成す角度をθとすると、0.1°(軸と平行)≦θ≦30°の範囲が好ましく、縦長ブレードの幅が平行でない場合には、0.1°≦θin(内側の辺の角度)≦θout(外側の辺の角度)≦30°の範囲にあることが好ましい。
The blade span generally refers to the widest part of the blade.
Further, the vertically long blade extending in the vertical direction of the stirring shaft at the tip of the blade is preferably a structure that is parallel to the stirring shaft or has a slight angle.
The H-type paddle blade and the wide paddle blade may have various shapes as shown in FIG. That is, the H-type paddle blade may be a complete H-shape, a substantially C-shape, or an H-shape having a taper. The longitudinal blade at the tip of the H-type paddle blade with respect to the width direction has a range of 0.1 ° (parallel to the axis) ≦ θ ≦ 30 °, where θ is the angle between the vertical side and the stirring shaft When the width of the vertically long blade is not parallel, it is preferable that the angle is in the range of 0.1 ° ≦ θin (inner side angle) ≦ θout (outer side angle) ≦ 30 °.

H型パドル翼の翼径(翼スパン:ds)は、最下段に設置された幅広パドル翼の翼径(翼スパン:d)よりも小さいことが好ましく、1/3・d≦ds≦3/4・dの範囲とすることが特に好ましい。さらに、H型パドル翼の先端部にある縦長ブレードの撹拌軸に隣接する上下方向の辺(内側の辺)と撹拌軸との距離は、撹拌効率を考慮した場合には、撹拌槽内径Dの2%以上とすることが好ましく、15%以下とすることが好ましい。
また、縦長ブレードを支えるパドル部は、撹拌軸付近で下降流を生じるように傾斜させてもよい。さらに、撹拌槽の内壁面に流体の旋回(いわゆる供回り)を阻害する整流手段5(ジャマ板)を設置してもよい。
The blade diameter (blade span: ds) of the H-type paddle blade is preferably smaller than the blade diameter (blade span: d) of the wide paddle blade installed at the lowermost stage, and 1/3 · d ≦ ds ≦ 3 / The range of 4 · d is particularly preferable. Further, the distance between the vertical axis (inner side) adjacent to the stirring shaft of the vertically long blade at the tip of the H-type paddle blade and the stirring shaft is equal to the inner diameter D of the stirring tank in consideration of the stirring efficiency. It is preferable to set it as 2% or more, and it is preferable to set it as 15% or less.
Further, the paddle portion that supports the vertically long blade may be inclined so as to generate a downward flow in the vicinity of the stirring shaft. Furthermore, a rectifying means 5 (jammer plate) that inhibits fluid swirling (so-called rotation) may be installed on the inner wall surface of the stirring tank.

この整流手段5としては、撹拌槽内径Dの2〜15%程度の幅を有する平板形状の部材や丸棒形状の部材を使用することができる。次に、図6に基づいて液体中に上部より別の液体を投入した場合の流体の動きを説明する。重合反応の形態によっては、反応中に上部より、追加のモノマーや乳化剤や分散剤等の各種添加物の投入を行うことがあり、これら投入物は反応中の液体部と比重差があることが多いため、素早く均一に系内に運搬されることが重要である。撹拌槽内投入された粉体は、液面に浮いたままの状態で液体の流れにのって、液面を螺旋を描いて撹拌軸近傍まで引き寄せられる。
撹拌軸近傍では下降流が発生しており、この下降流により粉体は液中に引き込まれる。この際、粉体は撹拌軸に沿って液中に引き込まれるが、撹拌軸に密着したまま引き込まれることはなく、撹拌軸からは若干の距離を置き、H型パドル翼の縦長ブレード上下方向の内側の辺に渡る広がりを持って、螺旋を描いて引き込まれる。
このため、粉体の多くは撹拌軸に接触することなく液中に引き込まれて粉体の撹拌軸への付着を低減できる。
As this rectification | straightening means 5, the plate-shaped member which has a width | variety of about 2 to 15% of the stirring tank inner diameter D, and a round bar-shaped member can be used. Next, the movement of the fluid when another liquid is poured into the liquid from the top will be described with reference to FIG. Depending on the form of the polymerization reaction, various additives such as additional monomers, emulsifiers and dispersants may be charged from the top during the reaction, and these charges may have a difference in specific gravity from the liquid part during the reaction. Because there are many, it is important to be transported quickly and uniformly in the system. The powder charged in the stirring tank is drawn to the vicinity of the stirring shaft while drawing a spiral on the liquid surface along the flow of the liquid while floating on the liquid surface.
A downward flow is generated in the vicinity of the stirring shaft, and the powder is drawn into the liquid by the downward flow. At this time, the powder is drawn into the liquid along the stirring shaft, but is not drawn in close contact with the stirring shaft, and is placed at a slight distance from the stirring shaft in the vertical direction of the vertical blade of the H-type paddle blade. It draws in a spiral with a spread across the inner side.
For this reason, most of the powder is drawn into the liquid without contacting the stirring shaft, and adhesion of the powder to the stirring shaft can be reduced.

液中に引き込まれた粉体は、撹拌軸に接触することなく撹拌軸に沿って螺旋を描きながら撹拌槽底部に設置された幅広パドル翼上端付近まで移動すると、幅広パドル翼上端中央の凹部をすり抜け、幅広パドル翼の回転方向に対して裏側の最も負圧となる部分に引き込まれ、さらに幅広パドル翼が生み出す吐出流により撹拌槽壁面方向に吐出される。   When the powder drawn into the liquid moves to the vicinity of the upper end of the wide paddle blade installed at the bottom of the stirring tank while drawing a spiral along the stirring shaft without contacting the stirring shaft, It passes through and is drawn into the portion of the back side where the negative pressure is the most with respect to the rotation direction of the wide paddle blade, and is further discharged toward the stirring tank wall surface by the discharge flow generated by the wide paddle blade.

幅広パドル翼により液体と共に撹拌槽壁面方向に吐出された液体は、液体の流れが上昇流に変換されることによって壁面に沿って撹拌槽上部まで上昇し、さらに液面付近で液体の流れが撹拌槽中心方向に変換することで、撹拌槽中心部まで循環する。
このような撹拌槽全域にわたる上下方向の大きな循環流に加え、H型パドル翼により発生する水平方向への吐出流と、H型パドル翼及び幅広パドル翼の剪断混合により、投入された液体が液中に均一に分散される。
The liquid discharged by the wide paddle blade along with the liquid toward the stirring tank wall surface rises to the upper part of the stirring tank along the wall surface by converting the liquid flow into an upward flow, and the liquid flow is stirred near the liquid surface. By converting to the tank center direction, it circulates to the stirring tank center.
In addition to such a large circulating flow in the vertical direction over the entire stirring tank, the injected liquid is liquefied by the horizontal mixing flow generated by the H-type paddle blade and the shear mixing of the H-type paddle blade and the wide paddle blade. Evenly dispersed in.

本発明の撹拌装置では、最下段槽底部に設置される幅広パドル翼が主撹拌翼として、また、幅広パドル翼上段に設置されるH型パドル翼が補助翼として作用している。
主翼である幅広パドル翼は、撹拌槽内全域にわたる上下方向の大きな循環流を発生させる。幅広パドル翼が流体中で回転すると、必ず回転方向に対し表側の面では正圧が、裏側の面では負圧が発生する。幅広パドル翼の表側の面では、流体は翼の回転方向に押し出されると共に、遠心力の影響で撹拌槽壁面方向に吐出される。さらに、翼前面に生じる正圧の影響により、流体は上下方向にも押し出されることになり、これにより翼上端および下端から翼裏側の負圧部分に向かって流体の回り込みが発生する。この際、幅広パドル翼が撹拌槽底部壁面に摺接するように設置されることから、翼下端から翼裏側にかけての流体の回り込みは、翼上端から翼裏側への流体の回り込みよりも少なくなる。
翼裏面の負圧部分では、翼の上端及び下端からの流体の回り込みに加え、回転方向後方からの翼裏面近傍負圧部への流体の引き込みが生じている。上端と下端、および翼後方の負圧部に向かって引き込まれた流体は、翼裏面近傍で合流し、遠心力の作用により撹拌槽壁面方向に吐出される。
In the stirring apparatus of the present invention, the wide paddle blade installed at the bottom of the lowermost tank acts as the main stirring blade, and the H-type paddle blade installed at the upper stage of the wide paddle blade functions as the auxiliary blade.
The wide paddle blade, which is the main wing, generates a large circulating flow in the vertical direction across the entire stirring tank. When a wide paddle blade rotates in a fluid, a positive pressure is always generated on the surface on the front side and a negative pressure is generated on the back surface with respect to the direction of rotation. On the surface on the front side of the wide paddle blade, the fluid is pushed out in the direction of rotation of the blade and discharged toward the wall surface of the stirring tank due to the influence of centrifugal force. Furthermore, the fluid is pushed out in the vertical direction due to the positive pressure generated on the front surface of the blade, thereby causing the fluid to circulate from the upper and lower ends of the blade toward the negative pressure portion on the back side of the blade. At this time, since the wide paddle blade is installed so as to be in sliding contact with the bottom wall surface of the agitation tank, the flow of fluid from the blade lower end to the blade back side is less than the fluid wrap from the blade upper end to the blade back side.
In the negative pressure portion on the back surface of the blade, in addition to the flow of fluid from the upper and lower ends of the blade, fluid is drawn into the negative pressure portion in the vicinity of the back surface of the blade from the rear in the rotation direction. The fluid drawn toward the upper end, the lower end, and the negative pressure part behind the blades joins in the vicinity of the back surface of the blades and is discharged toward the wall surface of the stirring tank by the action of centrifugal force.

すなわち、槽底部に設置された幅広パドル翼の生み出す吐出流の多くは、この翼裏側の負圧の影響により作り出されることになる。また、幅広パドル翼が回転することによって生じる流体の水平方向の旋回流も、翼が流体を回転方向に押し出すことによって生じていると考えるよりはむしろ、回転に伴い流体を翼裏面近傍の負圧部に引き込むことによって生じていると考えることができる。さらに、幅広パドル翼裏側の負圧部分だけに注目しても、そこには圧力勾配が生じていると考えられる。すなわち、撹拌軸付近と翼先端付近とでは、翼先端付近の方がより負圧になっていると言える。したがって、流体の回り込み、引き込みに伴う負圧部での流れの合流は、翼先端付近で最も密になると考えられる。このため、翼裏側の先端部により多くの流体を流し込み、流れの合流を効率的に生じさせるため、幅広パドル翼上端の軸付近に凹部を設けて翼上端からの流体の回り込みをより多くすることが特に好ましい。   That is, most of the discharge flow generated by the wide paddle blades installed at the bottom of the tank is created by the negative pressure on the back side of the blades. In addition, the horizontal swirling flow of the fluid caused by the rotation of the wide paddle blade is not caused by the blade pushing the fluid in the rotation direction. It can be considered that it is caused by pulling into the department. Furthermore, even if attention is paid only to the negative pressure portion on the back side of the wide paddle blade, it is considered that a pressure gradient is generated there. That is, it can be said that the negative pressure is closer to the vicinity of the blade tip near the stirring shaft and the blade tip. Therefore, it is considered that the merging of the flow in the negative pressure part accompanying the wraparound and drawing of the fluid is most dense near the blade tip. For this reason, in order to cause more fluid to flow into the tip part on the back side of the blade and efficiently generate the flow merge, a recess is provided near the axis of the upper end of the wide paddle blade to increase the flow of fluid from the upper end of the blade Is particularly preferred.

この多くの流れが合流した状態を「流線が密な状態」という言葉で表現すると、流線が密な状態では多くの流れが合流することにより、1つの大きな流れ(川に例えると本流)が生じており、この流れが撹拌槽内全域にわたる循環流を形成するもととなる。   Expressing the state where many flows are combined in terms of `` dense streamlines '', a large flow (mainstream in the case of a river) is created by the combination of many flows when the streamlines are dense. And this flow forms a circulation flow over the entire stirring tank.

この本流の向きは、上述したように翼上端からの流体の回り込みの方が下端からの回り込みよりも多いことの影響を受け、撹拌槽壁面方向で水平よりもやや下向きとなる。
翼先端部から吐出された流体の多くは、撹拌槽壁面近傍で、壁面に沿った上昇流に変換され、壁面に沿って液面近傍まで上昇する。液面付近で流体は、撹拌槽中心方向に流れの向きを変え、撹拌軸付近に生じるボルテックスの影響で下降流へと変換される。
As described above, the direction of the main flow is influenced by the fact that the fluid wraps around from the upper end of the blade more than the wrap around from the lower end, and is slightly downward from the horizontal in the stirring tank wall surface direction.
Most of the fluid discharged from the tip of the blade is converted into an upward flow along the wall surface in the vicinity of the stirring tank wall surface and rises to the vicinity of the liquid surface along the wall surface. Near the liquid level, the fluid changes its direction of flow toward the center of the stirring tank and is converted into a downward flow due to the influence of the vortex generated near the stirring shaft.

補助翼としてのH型パドル翼は、主翼である幅広パドル翼裏側の負圧部に、より多くの流体を導く役割を担っている。H型パドル翼も幅広パドル翼と同様に、回転方向の前面に正圧が、裏面に負圧が生じる。したがって、幅広パドル翼に隣接するH型パドル翼の下端部でも、翼前面から裏面への流体の回り込みが生じる。この回り込み効果により、H型パドル翼の回転方向前方では、翼下端付近にある流体をH型パドル翼の裏側へ持ち上げることになる。   The H-type paddle wing as an auxiliary wing plays a role of guiding more fluid to the negative pressure part on the back side of the wide paddle wing which is the main wing. Similarly to the wide paddle blade, the H-type paddle blade generates a positive pressure on the front surface in the rotational direction and a negative pressure on the back surface. Therefore, fluid wraps around from the front surface to the back surface of the H-type paddle blade adjacent to the wide paddle blade. Due to this wraparound effect, the fluid in the vicinity of the lower end of the blade is lifted to the back side of the blade of the H-type paddle blade in front of the rotation direction of the H-type paddle blade.

本発明による撹拌装置では、主翼の幅広パドル翼に隣接するH型パドル翼は、主翼と上下方向に幅広パドル翼の撹拌軸方向高さhに対して1%以上、特に5%以上の重なりを有することが好ましく、H型パドル翼下端で翼裏側に回り込んだ流体を、幅広パドル翼上端で生じる回り込みの流れに合流させることができる(図7参照)。
もちろん、回り込みの流れに合流させるためにはその流路を塞ぐまでに至るような重なりではその効果が低減するため、50%以下、特に40%以下の範囲とすることが好ましい。
In the stirring device according to the present invention, the H-type paddle blade adjacent to the wide paddle blade of the main wing has an overlap of 1% or more, particularly 5% or more with respect to the height h in the stirring axis direction of the wide paddle blade in the vertical direction. Preferably, the fluid that has flowed around the blade back side at the lower end of the H-type paddle blade can be merged with the flow of wrap around generated at the upper end of the wide paddle blade (see FIG. 7).
Of course, in order to join the wraparound flow, the effect of reducing the overlap until the flow path is blocked is reduced, so it is preferable that the range be 50% or less, particularly 40% or less.

なお、H型パドル翼と幅広パドル翼との重なりは、幅広パドル翼の最上端を基準にしている。幅広パドル翼の上端中央部には凹部があるため、実際には、H型パドル翼と幅広パドル翼との重なりは、略三角形もしくは台形の形状となる(図8参照)。このように重なり具合を軸付近は薄く、軸から離れたところで厚くすることで、H型翼と幅広パドル翼とが作る回り込み流れが斜め下向きとなり、下降流を本流まで効率よく導くことができる(図8(A)参照)。   The overlap between the H-type paddle blade and the wide paddle blade is based on the uppermost end of the wide paddle blade. Since there is a concave portion at the center of the upper end of the wide paddle wing, in practice, the overlap between the H-type paddle wing and the wide paddle wing has a substantially triangular or trapezoidal shape (see FIG. 8). In this way, the overlap is thin near the shaft and thick at a distance from the shaft, so that the wraparound flow created by the H-shaped blade and the wide paddle blade is inclined downward, and the downward flow can be efficiently guided to the main flow ( (See FIG. 8A).

H型パドル翼の翼径(翼スパン)が小さく、比較的撹拌軸に近い部分で流体の回り込みを生じさせる場合、流線が粗な領域(川に例えると上流域)に流れを合流させることになる(図8(A)参照)。   When the H-type paddle blade has a small blade diameter (blade span) and fluid wraparound occurs in a portion that is relatively close to the agitation shaft, the flow should be merged into a region where the streamline is rough (upstream region, for example, a river). (See FIG. 8A).

この場合は、H型翼の下端部裏側に持ち上げた流体を幅広パドル翼裏側の負圧部へ落とし込むことになる。すなわち、H型パドル翼の翼径が小さい場合には、撹拌軸付近の下降流を強める作用をする。また、主翼上端の回り込み流れに合流したH型パドル翼下端の回り込み流れは、主翼裏側で撹拌槽壁面方向に移動し、主翼裏側に発生する吐出流(本流)に合流することになるため、結果的には主翼である幅広パドル翼の吐出流(本流)をも強めることになる。   In this case, the fluid lifted to the back side of the lower end of the H-shaped blade is dropped into the negative pressure part on the back side of the wide paddle blade. That is, when the blade diameter of the H-type paddle blade is small, it acts to strengthen the downward flow near the stirring shaft. In addition, the wraparound flow at the lower end of the H-type paddle blade that merges with the wraparound flow at the upper end of the main wing moves toward the stirring tank wall surface on the back side of the main wing, and joins the discharge flow (main flow) generated on the back side of the main wing. In particular, the discharge flow (main flow) of the wide paddle wing, which is the main wing, is also strengthened.

そして、回り込み流れとの合流を効率的に生じさせるために、幅広パドル翼の上端中央に凹部を形成させることが特に好ましいのである。H型パドル翼の翼径(翼スパン)が大きく比較的撹拌軸から離れたところに流体の回り込みを生じさせる場合も同様に、H型パドル翼下端の回り込み流れを幅広パドル翼上端の回り込み流れと合流させることができる(図8(B)参照)。   It is particularly preferable to form a recess at the center of the upper end of the wide paddle blade in order to efficiently generate a merge with the wraparound flow. Similarly, when the H-type paddle blade has a large blade diameter (blade span) and the fluid wraps around a relatively distant from the stirring shaft, the wrap-around flow at the lower end of the H-type paddle blade is They can be merged (see FIG. 8B).

この場合、主翼裏側の流線が密になっている部分(本流)にH型パドル翼下端で発生した回り込み流れを合流させることになるため、H型パドル翼下端の回り込み流れは下降流に変換された直後に吐出流に変換される。   In this case, since the sneak flow generated at the lower end of the H-type paddle blade is merged with the part where the streamline on the back side of the main wing is dense (main flow), the sneak flow at the lower end of the H-type paddle blade is converted into a downward flow. Immediately after being converted to a discharge flow.

このため、H型翼の翼径が大きい場合、主翼の吐出流を強めることにはなるが、軸付近の下降流を強める効果はほとんど期待できない。例えば、特開平4−90839号公報に記載の門型翼では、門型翼と槽底部に設置された翼とがほぼ同径(同スパン)であるため、下降流(軸流)を強める作用は得られない。これに対し本発明では、H型パドル翼が幅広パドル翼よりも小スパンに設計されているため、下降流(軸流)を強めることができる。   For this reason, when the blade diameter of the H-shaped blade is large, the discharge flow of the main blade is strengthened, but the effect of strengthening the downflow near the shaft is hardly expected. For example, in the portal wing described in Japanese Patent Application Laid-Open No. 4-90839, the portal wing and the wing installed at the bottom of the tank have substantially the same diameter (same span), and therefore the action of strengthening the downward flow (axial flow) Cannot be obtained. On the other hand, in the present invention, since the H-type paddle blade is designed to have a smaller span than the wide paddle blade, the downward flow (axial flow) can be strengthened.

さらにH型パドル翼には、撹拌軸への粉体の付着を防止する作用がある。
H型パドル翼を設置せず幅広パドル翼のみを用いた場合、高粘度流体を撹拌中に撹拌槽内に投入された粉体は、流体表面から撹拌軸に沿って撹拌軸にほぼ密着した状態で液中に引き込まれる。
Further, the H-type paddle blade has an action of preventing the powder from adhering to the stirring shaft.
When only the wide paddle blade is used without installing the H-type paddle blade, the powder put into the stirring tank while stirring the high-viscosity fluid is in close contact with the stirring shaft along the stirring shaft from the fluid surface Is drawn into the liquid.

これに対しH型パドル翼を設置した場合、翼先端の上下方向に延びた縦長ブレード裏面に生じた負圧の影響により、液中に引き込まれた粉体はこの負圧部の引力を受けながら螺旋を描き、主翼である幅広パドル翼上端付近まで引き込まれる(図6参照)ので、撹拌軸への粉体の付着を防止する効果があるのである。   On the other hand, when an H-type paddle blade is installed, the powder drawn into the liquid receives the attractive force of the negative pressure part due to the negative pressure generated on the back of the vertically long blade extending in the vertical direction of the blade tip. Since the spiral is drawn and drawn to the vicinity of the upper end of the wide paddle blade that is the main wing (see FIG. 6), there is an effect of preventing the powder from adhering to the stirring shaft.

以下、実施例を用いて本発明を更に詳しく説明するが、本発明はこれらの実施例の範囲に限定されるものではない。なお、以下に示す実施例及び比較例において、部または%は、特に断りのない限り重量基準である。
比較に用いたラテックスの重合は以下に述べる手順で実験を行い、その際に用いる撹拌装置・設定回転数を変えることで、本発明の装置と比較を行った。
EXAMPLES Hereinafter, although this invention is demonstrated in more detail using an Example, this invention is not limited to the range of these Examples. In Examples and Comparative Examples shown below, “part” or “%” is based on weight unless otherwise specified.
The latex polymerization used for comparison was tested according to the procedure described below, and was compared with the apparatus of the present invention by changing the stirrer and set rotational speed used at that time.

実験1:攪拌装置(l/d=1.6)を備えた耐圧重合容器に水120部、水酸化ナトリウム0.1部、乳化剤ニューコール271S(アルキルジフェニルエーテルジスルホン酸ナトリウム)[日本乳化剤(株)製]を1.8部、エチレンジアミン四酢酸ナトリウム0.1部、スチレン69部、アクリル酸3.0部、t−ドデシルメルカプタン0.7部を仕込み窒素置換した後、ブタジエン28部を圧入し、攪拌を開始し、昇温し、重合容器内温度が60℃に達したとき、過硫酸アンモニウム0.4部を添加し、反応を開始させた。重合率が98%に達したときに80℃に昇温し、8時間反応し、重合率99.5%で冷却を行なった。次いで、25%アンモニア水でラテックスのpHを8.5に調整し、固形分45.2%のSBRラテックス(i)を得た。撹拌動力は、重合中を通じて0.1kW/立方メートルとした。   Experiment 1: In a pressure-resistant polymerization vessel equipped with a stirrer (l / d = 1.6), 120 parts of water, 0.1 part of sodium hydroxide, emulsifier Newcol 271S (sodium alkyldiphenyl ether disulfonate) [manufactured by Nippon Emulsifier Co., Ltd.] After adding 1.8 parts, sodium ethylenediaminetetraacetate 0.1 parts, styrene 69 parts, acrylic acid 3.0 parts, and t-dodecyl mercaptan 0.7 parts, and replacing with nitrogen, 28 parts of butadiene was injected and stirred. When the temperature in the polymerization vessel reached 60 ° C., 0.4 part of ammonium persulfate was added to start the reaction. When the polymerization rate reached 98%, the temperature was raised to 80 ° C., the reaction was performed for 8 hours, and cooling was performed at a polymerization rate of 99.5%. Subsequently, the pH of the latex was adjusted to 8.5 with 25% aqueous ammonia to obtain SBR latex (i) having a solid content of 45.2%. The stirring power was 0.1 kW / cubic meter throughout the polymerization.

実験1で本発明に記述した撹拌装置を用いた場合を実施例1−A、マックスブレンド翼を用いた場合を比較例1−A、アンカー翼を用いた場合を比較例1−B、大型アンカー翼を用いた場合を比較例1−C、タービン翼を用いた場合を比較例1−Dとする。
実験2:攪拌装置(l/d=1.6)を備えた耐圧重合容器に水120部、水酸化ナトリウム0.1部、乳化剤ニューコール271S(アルキルジフェニルエーテルジスルホン酸ナトリウム)[日本乳化剤(株)製]を1.8部、エチレンジアミン四酢酸ナトリウム0.1部、スチレン69部、アクリル酸3.0部、t−ドデシルメルカプタン0.7部を仕込み窒素置換した後、ブタジエン28部を圧入し、攪拌を開始し、昇温し、重合容器内温度が60℃に達したとき、過硫酸アンモニウム0.4部を添加し、反応を開始させた。重合率が98%に達したときに80℃に昇温し、8時間反応し、重合率99.5%で冷却を行なった。次いで、25%アンモニア水でラテックスのpHを8.5に調整し、固形分45.2%のSBRラテックス(ii)を得た。撹拌動力は、重合中を通じて0.04kW/立方メートルとした。
Example 1-A when the stirrer described in the present invention was used in Experiment 1, Comparative Example 1-A when the Max blend blade was used, Comparative Example 1-B when the anchor blade was used, Large anchor The case where a blade is used is referred to as Comparative Example 1-C, and the case where a turbine blade is used is referred to as Comparative Example 1-D.
Experiment 2: In a pressure-resistant polymerization vessel equipped with a stirrer (l / d = 1.6), 120 parts of water, 0.1 part of sodium hydroxide, emulsifier Newcol 271S (sodium alkyldiphenyl ether disulfonate) [manufactured by Nippon Emulsifier Co., Ltd.] After adding 1.8 parts, sodium ethylenediaminetetraacetate 0.1 parts, styrene 69 parts, acrylic acid 3.0 parts, and t-dodecyl mercaptan 0.7 parts, and replacing with nitrogen, 28 parts of butadiene was injected and stirred. When the temperature in the polymerization vessel reached 60 ° C., 0.4 part of ammonium persulfate was added to start the reaction. When the polymerization rate reached 98%, the temperature was raised to 80 ° C., the reaction was performed for 8 hours, and cooling was performed at a polymerization rate of 99.5%. Subsequently, the pH of the latex was adjusted to 8.5 with 25% aqueous ammonia to obtain an SBR latex (ii) having a solid content of 45.2%. The stirring power was 0.04 kW / cubic meter throughout the polymerization.

実験2で本発明に記述した撹拌装置を用いた場合を実施例2−A、マックスブレンド翼を用いた場合を比較例2−A、アンカー翼を用いた場合を比較例3−B、大型アンカー翼を用いた場合を比較例3−C、タービン翼を用いた場合を比較例3−Dとする。   Example 2-A when the stirrer described in the present invention was used in Experiment 2, Comparative Example 2-A when the Max blend blade was used, Comparative Example 3-B when the anchor blade was used, Large anchor The case where a blade is used is referred to as Comparative Example 3-C, and the case where a turbine blade is used is referred to as Comparative Example 3-D.

実験3:攪拌装置(l/d=2.2)を備えた耐圧重合容器に水120部、水酸化ナトリウム0.1部、乳化剤ニューコール271S(アルキルジフェニルエーテルジスルホン酸ナトリウム)[日本乳化剤(株)製]を1.8部、エチレンジアミン四酢酸ナトリウム0.1部、スチレン69部、アクリル酸3.0部、t−ドデシルメルカプタン0.7部を仕込み窒素置換した後、ブタジエン28部を圧入し、攪拌を開始し、昇温し、重合容器内温度が60℃に達したとき、過硫酸アンモニウム0.4部を添加し、反応を開始させた。重合率が98%に達したときに80℃に昇温し、8時間反応し、重合率99.5%で冷却を行なった。次いで、25%アンモニア水でラテックスのpHを8.5に調整し、固形分45.2%のSBRラテックス(iii)を得た。撹拌動力は、重合中を通じて0.1kW/立方メートルとした。   Experiment 3: In a pressure-resistant polymerization vessel equipped with a stirrer (l / d = 2.2), 120 parts of water, 0.1 part of sodium hydroxide, emulsifier Newcol 271S (sodium alkyldiphenyl ether disulfonate) [manufactured by Nippon Emulsifier Co., Ltd.] After adding 1.8 parts, sodium ethylenediaminetetraacetate 0.1 parts, styrene 69 parts, acrylic acid 3.0 parts, and t-dodecyl mercaptan 0.7 parts, and replacing with nitrogen, 28 parts of butadiene was injected and stirred. When the temperature in the polymerization vessel reached 60 ° C., 0.4 part of ammonium persulfate was added to start the reaction. When the polymerization rate reached 98%, the temperature was raised to 80 ° C., the reaction was performed for 8 hours, and cooling was performed at a polymerization rate of 99.5%. Subsequently, the pH of the latex was adjusted to 8.5 with 25% aqueous ammonia to obtain SBR latex (iii) having a solid content of 45.2%. The stirring power was 0.1 kW / cubic meter throughout the polymerization.

実験3で本発明に記述した撹拌装置を用いた場合を実施例3−A、マックスブレンド翼を用いた場合を比較例3−A、アンカー翼を用いた場合を比較例3−B、大型アンカー翼を用いた場合を比較例3−C、タービン翼を用いた場合を比較例3−Dとする。
粗大粒子数の測定は、重合終了後のラテックス(i)を325メッシュの金網を通して、コールター社の粒径測定装置(COULTER MULTISIZER)を使用して、2μm以上の粒子の重量%を求めた。
Example 3A using the stirrer described in the present invention in Experiment 3, Comparative Example 3-A using Maxblend blades, Comparative Example 3-B using anchor blades, Large anchor The case where a blade is used is referred to as Comparative Example 3-C, and the case where a turbine blade is used is referred to as Comparative Example 3-D.
For the measurement of the number of coarse particles, the latex (i) after the polymerization was passed through a 325 mesh wire net and a particle size measuring device (COULTER MULTISIZER) manufactured by Coulter Co. was used to obtain the weight% of particles of 2 μm or more.

Figure 0004593343
Figure 0004593343

Figure 0004593343
Figure 0004593343

Figure 0004593343
Figure 0004593343

結果を表1〜3に示す。それぞれの表で実施例が最も粗大粒子量が少なく、CGも少ないことが確認された。 The results are shown in Tables 1-3. In each table, it was confirmed that the Examples had the smallest amount of coarse particles and the least CG.

本発明の撹拌装置の一実施形態を示す模式図。The schematic diagram which shows one Embodiment of the stirring apparatus of this invention. 本発明の撹拌装置の他の実施形態を示す模式図。The schematic diagram which shows other embodiment of the stirring apparatus of this invention. 本発明の撹拌装置の他の実施形態を示す模式図。The schematic diagram which shows other embodiment of the stirring apparatus of this invention. 本発明の撹拌装置の他の実施形態を示す模式図。The schematic diagram which shows other embodiment of the stirring apparatus of this invention. 本発明の撹拌装置に使用するH型パドル翼と幅広パドル翼の組み合わせ例。The combination example of the H type paddle blade and wide paddle blade used for the stirring apparatus of this invention. 本発明の撹拌装置において、H型パドル翼と幅広パドル翼間での流体の流れを側面から見た概念図。In the stirring apparatus of this invention, the conceptual diagram which looked at the flow of the fluid between an H type paddle blade and a wide paddle blade from the side. 本発明の撹拌装置において、H型パドル翼と幅広パドル翼間での流体の流れを正面から見た概念図。In the stirring apparatus of this invention, the conceptual diagram which looked at the flow of the fluid between an H type paddle blade and a wide paddle blade from the front.

符号の説明Explanation of symbols

1 撹拌槽
2 撹拌軸
3 幅広パドル翼
4 H型パドル翼
4’H型パドル翼
5 整流手段

DESCRIPTION OF SYMBOLS 1 Stirring tank 2 Stirring shaft 3 Wide paddle blade 4 H-type paddle blade 4'H-type paddle blade 5 Rectification means

Claims (2)

竪形円筒状の撹拌槽内中心部に撹拌軸を設け、該撹拌軸に幅広パドル翼を槽底部に近接するように配置し、さらに該幅広パドル翼上部の該撹拌軸上に1段以上のH型パドル翼を配置し、該H型パドル翼を回転方向に対し上下に隣接する下段の撹拌翼よりも0.1〜90°の交差角で先行させ、かつ、上下に隣接する撹拌翼の一部に重なりを持たせたことを特徴とする撹拌装置を用いて撹拌を行い、重合反応を生じさせるラテックスの製造方法であり、
前記攪拌装置が、
(1)該撹拌軸に、上端中央に凹部を有する幅広パドル翼を槽底部に近接するように配置し、
(2)該撹拌槽内径に対する該幅広パドル翼径比は0.6〜0.8の範囲であり、
(3)該幅広パドル翼上部の該撹拌軸上にH型パドル翼を配置し、
(4)該H型パドル翼の翼径は、該幅広パドル翼の翼径の1/3〜3/4の範囲であり、
(5)該H型パドル翼は、回転方向に対して該幅広パドル翼よりも30〜60°の交差角で先行し、
(6)該H型パドル翼と該幅広パドル翼とは、該幅広パドル翼の撹拌軸方向高さに対し、1%〜50%の重なりを持ち、
(7)該H型パドル翼と該幅広パドル翼との重なり具合は、該撹拌軸付近は薄く、該撹拌軸から離れたところで厚くするようにされていて、
(8)該H型パドル翼の上下方向の長さが、該H型パドル翼の翼径の1/2〜4の範囲である、ことを特徴とするラテックスの製造方法。
A stirring shaft is provided in the central part of the vertical cylindrical stirring tank, a wide paddle blade is disposed on the stirring shaft so as to be close to the bottom of the tank, and one or more stages are provided on the stirring shaft above the wide paddle blade. An H-type paddle blade is disposed, the H-type paddle blade is preceded by a crossing angle of 0.1 to 90 ° with respect to the lower stirring blade vertically adjacent to the rotation direction, and the upper and lower adjacent stirring blades perform stirring with a stirring device, characterized in that which gave overlapping part, a Lula tex method for producing cause polymerization reaction,
The stirring device is
(1) A wide paddle blade having a recess at the center of the upper end is disposed on the stirring shaft so as to be close to the bottom of the tank,
(2) The wide paddle blade diameter ratio with respect to the stirring tank inner diameter is in the range of 0.6 to 0.8;
(3) An H-type paddle blade is disposed on the stirring shaft above the wide paddle blade,
(4) The blade diameter of the H-type paddle blade is in the range of 1/3 to 3/4 of the blade diameter of the wide paddle blade.
(5) The H-type paddle blade is preceded by a crossing angle of 30 to 60 degrees with respect to the rotation direction than the wide paddle blade,
(6) The H-type paddle blade and the wide paddle blade have an overlap of 1% to 50% with respect to the height in the stirring axis direction of the wide paddle blade,
(7) The degree of overlap between the H-type paddle blade and the wide paddle blade is such that the vicinity of the stirring shaft is thin and thick at a distance from the stirring shaft,
(8) The method for producing latex , wherein the length of the H-type paddle blade in the vertical direction is in the range of 1/2 to 4 of the blade diameter of the H-type paddle blade .
最下段に設置した該幅広パドル翼の先端部が回転方向に対して後退した形状である撹拌装置を用いた請求項1記載のラテックスの製造方法。 The method for producing latex according to claim 1, wherein a stirring device having a shape in which a tip portion of the wide paddle blade installed at the lowest stage is retreated with respect to the rotation direction is used.
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JP2001181306A (en) * 1999-12-27 2001-07-03 Kanegafuchi Chem Ind Co Ltd Method for manufacturing isobutylene-based polymer
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JPH07278210A (en) * 1994-04-05 1995-10-24 Mitsui Toatsu Chem Inc Production of emulsion
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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