JP4590515B2 - Connection structure between drip tube and flexible tube, connection method thereof, and tube welding jig of ultrasonic welding machine used therefor - Google Patents

Connection structure between drip tube and flexible tube, connection method thereof, and tube welding jig of ultrasonic welding machine used therefor Download PDF

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JP4590515B2
JP4590515B2 JP2004379964A JP2004379964A JP4590515B2 JP 4590515 B2 JP4590515 B2 JP 4590515B2 JP 2004379964 A JP2004379964 A JP 2004379964A JP 2004379964 A JP2004379964 A JP 2004379964A JP 4590515 B2 JP4590515 B2 JP 4590515B2
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tube
drip
flexible
outer tube
flexible tube
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JP2006181222A (en
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忠 鵜飼
茂 小栢
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Nipro Corp
Seidensha Electronics Co Ltd
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Nipro Corp
Seidensha Electronics Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1244Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1246Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12463Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being tapered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1246Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12469Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being asymmetric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81431General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8167Quick change joining tools or surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/857Medical tube welding machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Infusion, Injection, And Reservoir Apparatuses (AREA)

Description

本発明は、点滴筒と可撓性チューブの接続構造、その接続方法及びこれに用いる超音波溶着機のチューブ溶着用治具に関する。 The present invention relates to a connection structure between a drip tube and a flexible tube, a connection method thereof, and a tube welding jig of an ultrasonic welding machine used therefor.

輸液セット、輸血セット等では、点滴筒に可撓性チューブが接続されて、使用されるが、上記接続構造として、下記のものが知られている。即ち、点滴筒のチューブ接続部分に、外管と、外管内に軸心方向に配置された内管が備えられて、外管と内管間に、環状の挿入用隙間が形成され、内管がチューブの端部内に挿入されると共に、チューブの端部が挿入用隙間に挿入されている。 In an infusion set, a blood transfusion set, and the like, a flexible tube is connected to a drip tube and used. The following connection structures are known. That is, the tube connection portion of the drip tube is provided with an outer tube and an inner tube disposed in the axial direction in the outer tube, and an annular insertion gap is formed between the outer tube and the inner tube. Is inserted into the end of the tube, and the end of the tube is inserted into the insertion gap .

ところで、点滴筒の材料としては、従来、ポリ塩化ビニルが使用されていた。しかし、ポリ塩化ビニル製の点滴筒を廃棄後、焼却した場合には、焼却方法によっては、ダイオキシン発生の可能性がある。   By the way, polyvinyl chloride has been conventionally used as a material for the drip tube. However, if the infusion tube made of polyvinyl chloride is discarded and then incinerated, dioxins may be generated depending on the incineration method.

そのため、点滴筒の材料は、ポリプロピレン等のダイオキシンを発生させにくい材料に切り替えられつつある。ところが、ダイオキシンを発生させにくい材料の多くは、チューブとの摩擦抵抗が小さい。このため、このような材料を点滴筒に使用すると、点滴筒に接続されたチューブが強く引っ張られた際等に、チューブが点滴筒から抜け落ちる可能性があった。   Therefore, the material of the drip tube is being switched to a material that hardly generates dioxins such as polypropylene. However, many materials that do not easily generate dioxins have low frictional resistance with the tube. For this reason, when such a material is used for an infusion tube, the tube may fall out of the infusion tube when the tube connected to the infusion tube is pulled strongly.

これを改善するために、接着剤を使用したり、或いは、外管とチューブ間にカシメ部材を挿入することも考えられる。しかし、点滴筒やチューブ以外の第3の材料、部材を使用することは、コストの増加や接続作業煩雑化を招来するので、好ましくない。 In order to improve this, it is also conceivable to use an adhesive or insert a caulking member between the outer tube and the tube. However, a third material other than drip chamber and tubing, the use of members, since the lead to complication of the cost increase and connecting work, which is not preferable.

上記の問題を解決するために、外管の外面の一部に、ハンダゴテ状の加熱手段を押し当てて、凹状の融解部を形成すると共に、外管における、融解部の径方向内方側部分を径方向内方に変形させて、外管の内周部に、径方向内方に突出する突起を形成し、この突起をチューブ外面に圧接させて、チューブを内管に押圧し、これにより、チューブと点滴筒の接続強度の向上を図ったものが提案されている(例えば、特許文献1参照。)。   In order to solve the above problem, a soldering iron-like heating means is pressed against a part of the outer surface of the outer tube to form a concave melting portion, and the radially inner portion of the melting portion in the outer tube Is deformed radially inward to form a protrusion protruding radially inward on the inner peripheral portion of the outer tube, and the protrusion is pressed against the outer surface of the tube to press the tube against the inner tube. There has been proposed an improvement in the connection strength between a tube and a drip tube (for example, see Patent Document 1).

しかし、上記従来のものでは、外管の外面にハンダゴテ状の加熱手段を押し当てて、外管を押圧、変形させ、外管の外部から、間接的に、突起を形成するものであるため、突起を良好に形成して、大きな圧力でチューブ外面に圧接することが困難であり、そのため、突起による、チューブの内管への押圧力を大としにくく、点滴筒とチューブの接続強度を大とすることが困難であったのが実情である。又、チューブ外面に凹状の融解部が形成されるため、チューブにおける、点滴筒との接続部分の外観体裁が悪いとの問題もあった。   However, in the above-mentioned conventional one, a soldering iron-like heating means is pressed against the outer surface of the outer tube, the outer tube is pressed and deformed, and the protrusion is formed indirectly from the outside of the outer tube. It is difficult to form a projection well and press it against the outer surface of the tube with a large pressure.Therefore, it is difficult to increase the pressing force of the projection on the inner tube of the tube, and the connection strength between the drip tube and the tube is increased. The reality is that it was difficult to do. Further, since a concave melting portion is formed on the outer surface of the tube, there is a problem that the appearance appearance of the connection portion of the tube with the drip tube is poor.

特開2000−354635号公報JP 2000-354635 A

解決しようとする問題点は、点滴筒を、ポリプロピレン等のダイオキシンを発生させにくい材料で製造した場合には、チューブと点滴筒の接続強度を大とできなかった点である。   The problem to be solved is that when the drip tube is made of a material that hardly generates dioxins such as polypropylene, the connection strength between the tube and the drip tube cannot be increased.

本発明は、上記問題点を解決した点滴筒と可撓性チューブの接続構造、その接続方法及びこれに用いる超音波溶着機のチューブ溶着用治具を提供することを目的とし、その目的を達成するために、本発明の点滴筒と可撓性チューブの接続構造の特徴とするところは、略均一肉厚の可撓性チューブが接続される点滴筒の被接続部材に、外管と、外管内に軸心方向に配置された内管が備えられ、外管と内管間に、環状の挿入用隙間が形成され、内管が可撓性チューブの端部内に圧入されると共に、可撓性チューブの端部が挿入用隙間に挿入されて、可撓性チューブが被接続部材に接続されたものにおいて、外管に、外管の径方向外方への変形を抑制するリング状ガイド体を外嵌すると共に、外管と可撓性チューブ間に、先端部に外管と軸心方向に関して当接する当接部を有するチューブ溶着用治具を挿入し、径方向に関して、当接部の先端を、リング状ガイド体の軸心方向中途部に対し、外管を介して、重ならせ、溶融手段により、チューブ溶着用治具を介して、外管の内周部のみを溶融させて、可撓性チューブに対し径方向に関して圧接状に固化させることで、外管の内周部に、可撓性チューブを内管に押圧する離脱防止部が形成された点にある。
更に、離脱防止部が、周方向に連続する円弧状に形成されることもある。
又、外管に離脱防止部が全周にわたって形成されることもある。
更に、外管に複数の離脱防止部が周方向等間隔に形成されることもある。
又、外管の周方向一部のみに離脱防止部が形成されることもある。
更に、外管が、超音波溶着機により溶融可能な材料から形成されることもある。
又、被接続部材が輸液セット用点滴筒とされ、可撓性チューブが輸液セット用チューブとされることもある。
更に、本発明の医療用具の接続方法の特徴とするところは、上記点滴筒と可撓性チューブを接続する方法であって、内管を可撓性チューブの端部内に圧入すると共に、可撓性チューブの端部を挿入用隙間に挿入し、外管に、外管の径方向外方への変形を抑制するリング状ガイド体を外嵌する共に、外管と可撓性チューブ間に、先端部に外管と軸心方向に関して当接する当接部を有するチューブ溶着用治具を挿入し、径方向に関して、当接部の先端を、リング状ガイド体の軸心方向中途部に対し、外管を介して、重ならせ、溶融手段により、チューブ溶着用治具を介して、外管の内周部のみを溶融させて、可撓性チューブに対し径方向に関して圧接状に固化させることで、外管の内周部に、離脱防止部を形成し、この離脱防止部により、可撓性チューブを内管に押圧する点にある。
尚、溶融手段が超音波溶着機とされることもある。
又、本発明の超音波溶着機のチューブ溶着用治具の特徴とするところは、先端部が、先端が開口し、可撓性チューブに外嵌される共に、外管と可撓性チューブ間に挿入される筒状の外嵌部とされ、外嵌部の先端部が、外管と軸心方向に関して当接して外管を溶融させる当接部とされた点にある。
尚、外嵌部の外周部に、その内部に可撓性チューブを径方向から嵌脱させるための嵌脱用開口部が軸心方向全長にわたって形成されることもある。
又、外嵌部の外周部に、可撓性チューブが挿通される挿通孔が形成されることもある。
An object of the present invention is to provide a connection structure between a drip tube and a flexible tube , which solves the above-mentioned problems, a connection method thereof, and a tube welding jig of an ultrasonic welding machine used therefor, and achieves the object. Therefore, the feature of the connection structure of the drip tube and the flexible tube of the present invention is that the connected member of the drip tube to which the substantially uniform-thickness flexible tube is connected is connected to the outer tube and the outer tube. An inner tube arranged axially in the tube is provided, an annular insertion gap is formed between the outer tube and the inner tube, the inner tube is press-fitted into the end of the flexible tube, and flexible Ring-shaped guide body that suppresses deformation of the outer tube radially outward in the outer tube in which the end of the tube is inserted into the insertion gap and the flexible tube is connected to the connected member together with externally fitted, between the outer tube flexible tube, the outer tube and the axial direction at the tip portion Insert the tube welding jig having a contact portion that contacts with respect to the radial direction, the leading end of the contact portion with respect to the axial direction intermediate portion of the ring-shaped guide body, through the outer tube, overlap allowed, by melt means, through a tube welding jig, only the inner peripheral portion of the outer tube is melted, by solidifying the pressure contact shape in the radial direction against the flexible tube, the inner peripheral portion of the outer tube In addition, a detachment preventing portion that presses the flexible tube against the inner tube is formed.
Further, the separation preventing part may be formed in an arc shape that is continuous in the circumferential direction.
In addition, a separation preventing portion may be formed on the outer tube over the entire circumference.
Furthermore, a plurality of separation preventing portions may be formed in the outer tube at equal intervals in the circumferential direction.
Further, the separation preventing part may be formed only in a part of the outer tube in the circumferential direction.
Furthermore, the outer tube may be formed from a material that can be melted by an ultrasonic welder.
In addition, the connected member may be an infusion set drip tube, and the flexible tube may be an infusion set tube.
Further, the medical device connection method of the present invention is characterized in that the drip tube and the flexible tube are connected, and the inner tube is press-fitted into the end of the flexible tube and is flexible. insert the end of sex tube insertion gap, to the outer tube, both the deformation suppressing ring guide body radially outward of the outer tube externally fitted, between the outer tube flexible tube, A tube welding jig having an abutting portion that abuts the outer tube with respect to the axial center direction is inserted into the distal end portion. through the outer tube, thereby to overlap, by melting means, that via the tube welding jig, only the inner peripheral portion of the outer tube is melted and solidified in pressure contact shape in the radial direction against the flexible tube in the inner peripheral portion of the outer tube to form a detachment preventing portion, this coming-off preventing portion, the flexible It lies in that presses the inner tube a cube.
Note that the melting means may be an ultrasonic welder.
Further, when the feature of the tube welding jig ultrasonic welding machine of the present invention, tip, tip open, both are fitted on the flexible tube, between the outer tube flexible tube The distal end portion of the outer fitting portion is in contact with the outer tube in the axial direction to melt the outer tube.
In addition, in the outer peripheral part of the outer fitting part, an fitting / removing opening part for fitting / removing the flexible tube from the radial direction may be formed over the entire length in the axial direction.
Further, an insertion hole through which the flexible tube is inserted may be formed on the outer peripheral portion of the outer fitting portion.

本発明によれば、外管の内周部のみを溶融させて、チューブに圧接状に固化させて成り、チューブを内管に押圧する離脱防止部を形成するようにして、チューブに圧接する離脱防止部を、外管の外部から間接的ではなく、直接形成するようにしたので、離脱防止部を容易に良好に形成できて、チューブ外面に大きな圧力で圧接でき、離脱防止部による、チューブの内管への押圧力を大とできる。これにより、被接続部材を、ポリプロピレン等のダイオキシンを発生させにくい材料で製造した場合でも、被接続部材とチューブの接続強度を大とできる。
又、ガイド体により、外管の径方向外方への変形を抑制しているので、離脱防止部の形成時に、離脱防止部を形成する溶融物が、径方向外方へ流れることを抑制でき、その分、離脱防止部をチューブ外面に大きな圧力で圧接できる。これにより、更に、離脱防止部による、チューブの内管への押圧力を大とできて、被接続部材とチューブの接続強度を大とできる。
又、例えば、加熱手段により外管の外周面に凹み等を形成するような必要がなく、外周面の変形がないので、点滴筒とチューブの接続部分の外観体裁を良好にできる。
更に、外管に離脱防止部を形成するので、被接続部材に接続するチューブの構成材料は限定されない。
又、接着剤や、外管とチューブ間に挿入されるカシメ部材等を使用しておらず、被接続部材やチューブ以外の第3の材料、部材の使用による、コストの増加や接続作業の煩雑化を招来する惧れもない。
請求項10記載の発明によれば、離脱防止部の形成時に、離脱防止部を形成する溶融物が、軸心方向に関して、チューブ溶着用治具の当接部側へ流れることを抑制でき、その分、離脱防止部をチューブ外面に大きな圧力で圧接できる。これにより、更に、離脱防止部による、チューブの内管への押圧力を大とできて、被接続部材とチューブの接続強度を大とできる。
請求項11及び12記載の発明によれば、チューブを、被接続部材に接続した状態で、チューブ溶着用治具の外嵌部に嵌合できる。
According to the present invention, only the inner peripheral portion of the outer tube is melted and solidified in a pressure-contact manner on the tube, and the detachment is pressed against the tube so as to form a detachment preventing portion that presses the tube against the inner tube. The prevention part is formed directly from the outside of the outer tube, not indirectly, so the separation prevention part can be easily and well formed and can be pressed against the outer surface of the tube with a large pressure. The pressing force to the inner pipe can be increased. Thereby, even when the member to be connected is manufactured from a material that hardly generates dioxins such as polypropylene, the connection strength between the member to be connected and the tube can be increased.
In addition, since the guide body suppresses deformation of the outer tube in the radially outward direction, the melt that forms the separation preventing portion can be prevented from flowing radially outward when the separation preventing portion is formed. Therefore, the separation preventing portion can be pressed against the outer surface of the tube with a large pressure. Thereby, the pressing force to the inner tube of the tube by the separation preventing portion can be further increased, and the connection strength between the connected member and the tube can be increased.
Further, for example, it is not necessary to form a dent or the like on the outer peripheral surface of the outer tube by the heating means, and the outer peripheral surface is not deformed, so that the appearance appearance of the connecting portion between the drip tube and the tube can be improved.
Furthermore, since the separation preventing part is formed in the outer tube, the constituent material of the tube connected to the connected member is not limited.
In addition, no adhesive or caulking member inserted between the outer tube and the tube is used, and the use of a third material or member other than the member to be connected and the tube increases the cost and makes the connection work complicated. There is no possibility of inviting it .
According to the invention of claim 10 , when forming the separation preventing portion, the melt forming the separation preventing portion can be suppressed from flowing to the contact portion side of the tube welding jig with respect to the axial direction. The separation prevention part can be pressed against the outer surface of the tube with a large pressure. Thereby, the pressing force to the inner tube of the tube by the separation preventing portion can be further increased, and the connection strength between the connected member and the tube can be increased.
According to invention of Claim 11 and 12 , a tube can be fitted to the external fitting part of a tube welding jig in the state connected to the to-be-connected member.

本発明は、点滴筒を、ポリプロピレン等のダイオキシンを発生させにくい材料で製造した場合でも、チューブと点滴筒の接続強度を大とできる点滴筒と可撓性チューブの接続構造、その接続方法及びこれに用いる超音波溶着機のチューブ溶着用治具を提供する。 The present invention relates to a connection structure between a drip tube and a flexible tube , which can increase the connection strength between the tube and the drip tube, even when the drip tube is made of a material that does not easily generate dioxins such as polypropylene. A tube welding jig for an ultrasonic welder used in the present invention is provided.

以下、本発明を輸液セットや輸血セットに適用した実施例1を図1〜図6の図面に基づき説明する。尚、図1は実施例1の要部を示すものであるが、説明の都合上、上記要部は、輸液セットや輸血セットの使用時とは、上下反転された状態で示されている。図1及び図2に示すように、上記セットは、被接続部材として例示される点滴筒1と、点滴筒1に接続される可撓性チューブ2を有する。   Hereinafter, Example 1 in which the present invention is applied to an infusion set and a transfusion set will be described with reference to FIGS. 1 shows the main part of Example 1, but for convenience of explanation, the main part is shown in an upside down state when the infusion set or the blood transfusion set is used. As shown in FIGS. 1 and 2, the set includes a drip tube 1 exemplified as a connected member and a flexible tube 2 connected to the drip tube 1.

点滴筒1は、点滴筒1を主構成する中空の本体4と、本体4の下端部から下方に一体に突設された外管(外筒)5と内管(内筒)6を有する。尚、上記のように、一体に突設させない場合もある。本体4には、例えば、生理食塩水、各種薬液等の液体が貯留される。外管5と内管6は、上下方向の軸心を有する管(筒)状とされ、外管5内に内管6が同心状に軸心方向に配置されて、内外2重の管(筒)状とされている。外管5と内管6間には、環状の挿入用隙間7が形成されて、この隙間7は、外管5の先端で外部に開口している。外管5の本体4からの突出量は、内管6のそれよりもかなり小とされ、内管6は外管5から大きく外部に突出している。   The drip tube 1 has a hollow main body 4 that mainly constitutes the drip tube 1, and an outer tube (outer tube) 5 and an inner tube (inner tube) 6 that protrude integrally downward from the lower end of the main body 4. In addition, as described above, there is a case where it does not project integrally. The main body 4 stores liquids such as physiological saline and various chemical solutions, for example. The outer tube 5 and the inner tube 6 are formed into a tube (cylinder) shape having a vertical axis, and the inner tube 6 is concentrically arranged in the axial direction in the outer tube 5 to form a double inner tube ( Cylinder). An annular insertion gap 7 is formed between the outer tube 5 and the inner tube 6, and this gap 7 opens to the outside at the tip of the outer tube 5. The protruding amount of the outer tube 5 from the main body 4 is considerably smaller than that of the inner tube 6, and the inner tube 6 protrudes greatly from the outer tube 5 to the outside.

外管5の内周面は段付き状とされ、基部側の小径部8と、小径部8よりも大径とされた先端部側の大径部9と、小径部8と大径部9を連結し且つ軸心方向前方に面状を呈する軸心方向中途部の段付き面10を有する。尚、小径部8と大径部9は、軸心方向に関して、略一定径とされているが、基端部に向かって、若干、テーパー状とされることもある。外管5の内周面には、径方向内方に突出する軸心方向の縦リブ11が周方向等間隔に配設されており、縦リブ11の横断面形状は三角形とされている。尚、縦リブ11を配設しない場合もある。   The inner peripheral surface of the outer tube 5 is stepped, and includes a small-diameter portion 8 on the base side, a large-diameter portion 9 on the distal end side that has a larger diameter than the small-diameter portion 8, and a small-diameter portion 8 and a large-diameter portion 9. And a stepped surface 10 in the middle of the axial center that has a planar shape in front of the axial center. In addition, although the small diameter part 8 and the large diameter part 9 are made into the substantially constant diameter regarding the axial center direction, they may be slightly tapered toward the base end part. On the inner peripheral surface of the outer tube 5, axial longitudinal ribs 11 projecting radially inward are disposed at equal intervals in the circumferential direction, and the cross-sectional shape of the longitudinal ribs 11 is triangular. In some cases, the vertical ribs 11 are not provided.

内管6は本体4内と連通しており、内管6の外径はチューブ2の内径よりも大とされているが、内管6の先端部の外周面は面取りされて、内管6をチューブ2の端部内に挿入(圧入)し易いようにされている。   The inner tube 6 communicates with the inside of the main body 4, and the outer diameter of the inner tube 6 is larger than the inner diameter of the tube 2, but the outer peripheral surface of the distal end portion of the inner tube 6 is chamfered, and the inner tube 6 Is easily inserted (press-fitted) into the end of the tube 2.

点滴筒1の構成材料は、特に限定されないが、外管5は下記の溶融手段により溶融可能な材料で形成する必要がある。点滴筒1の構成材料としては、例えば、ポリエチレン、ポリプロピレン等のポリオレフィン、エチレン−酢酸ビニル共重合体(EVA)、ポリ塩化ビニル、ポリスチレン、ポリアミド、ポリイミド、ポリカーボネート、ポリ−(4−メチルペンテン−1)、アクリル系樹脂、ポリメチルメタクリレート、アクリロニトリル−ブタジエン−スチレン共重合体(ABS樹脂)、アクリロニトリル−スチレン共重合体(AS樹脂)、ブタジエン−スチレン共重合体、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)等のポリエステル、ポリエーテル、ポリエーテルケトン(PEK)、ポリエーテルエーテルケトン(PEEK)、ポリアセタール(POM)、ポリフェニレンオキシド、ポリサルフォン、ポリエーテルサルフォン、ポリフェニレンサルファイド、ポリアリレート、芳香族ポリエステル(液晶ポリマー)、ポリテトラフルオロエチレン、ポリフッ化ビニリデン、その他フッ素系樹脂、エポキシ樹脂、シリコーン樹脂、ポリウレタン等の各種高分子材料が挙げられる。上記の内、ポリエチレン、ポリプロピレン等のポリオレフィン、即ち、非塩素系材料を使用すれば、点滴筒1の焼却時に、ダイオキシンが発生しにくいので、好ましい。   The constituent material of the drip tube 1 is not particularly limited, but the outer tube 5 needs to be formed of a material that can be melted by the following melting means. Examples of the constituent material of the drip tube 1 include polyolefins such as polyethylene and polypropylene, ethylene-vinyl acetate copolymer (EVA), polyvinyl chloride, polystyrene, polyamide, polyimide, polycarbonate, and poly- (4-methylpentene-1). ), Acrylic resin, polymethyl methacrylate, acrylonitrile-butadiene-styrene copolymer (ABS resin), acrylonitrile-styrene copolymer (AS resin), butadiene-styrene copolymer, polyethylene terephthalate (PET), polybutylene terephthalate Polyester such as (PBT), polyether, polyether ketone (PEK), polyether ether ketone (PEEK), polyacetal (POM), polyphenylene oxide, polysulfone, polyether Rufon, polyphenylene sulfide, polyarylate, aromatic polyester (liquid crystal polymer), polytetrafluoroethylene, polyvinylidene fluoride, other fluorine-based resins, epoxy resins, silicone resins, and various polymer materials such as polyurethane. Of the above, polyolefins such as polyethylene and polypropylene, that is, non-chlorine materials are preferably used because dioxins are hardly generated when the infusion tube 1 is incinerated.

チューブ2の端部内には内管6の略全体が挿入されるが、この挿入時に、内管6により、チューブ2は弾性変形しながら径方向外方に押し広げられて、内管6とチューブ2は密着し、内管6とチューブ2は液密状態で接続される。この接続時に、チューブ2の端部は、外管5と内管6間の挿入用隙間7に挿入されるが、この挿入状態で、外管5の内周面の小径部8とチューブ2間には隙間があり、これにより、チューブ2の本体4への接続を容易に行えるようにされている。   In the end of the tube 2, substantially the entire inner tube 6 is inserted. At the time of this insertion, the inner tube 6 pushes and spreads the tube 2 radially outward while being elastically deformed. 2 is in close contact, and the inner tube 6 and the tube 2 are connected in a liquid-tight state. At the time of this connection, the end of the tube 2 is inserted into the insertion gap 7 between the outer tube 5 and the inner tube 6. In this inserted state, the small diameter portion 8 between the inner peripheral surface of the outer tube 5 and the tube 2 is inserted. There is a gap, so that the tube 2 can be easily connected to the main body 4.

チューブ2の構成材料は、特に限定されず、例えば、ポリエチレン、ポリプロピレン等のポリオレフィン、軟質ポリ塩化ビニル、エチレン−酢酸ビニル共重合体(EVA)、ポリアミド等の樹脂材料や、天然ゴム、シリコーンゴム、スチレン−ブタジエンゴム等の各種ゴム材料、各種熱可塑性エラストマー等の弾性材料が挙げられる。その内、点滴筒1の場合と同様の理由から、ポリオレフィン等の非塩素系材料が好ましい。   The constituent material of the tube 2 is not specifically limited, For example, resin materials, such as polyolefin, such as polyethylene and a polypropylene, soft polyvinyl chloride, ethylene-vinyl acetate copolymer (EVA), polyamide, natural rubber, silicone rubber, Examples thereof include various rubber materials such as styrene-butadiene rubber and elastic materials such as various thermoplastic elastomers. Of these, non-chlorine materials such as polyolefin are preferred for the same reason as in the case of the drip tube 1.

ところで、点滴筒1とチューブ2の接続強度を大とするために、下記のように、点滴筒1の外管5の一部を下記の溶融手段により溶融させ、この溶融物をチューブ2にその径方向外方側で(間接的ではなく、直接)圧接状に固化させて、図3に示すように、外管5の内周部に離脱防止部(脱離防止部)13を形成し、この離脱防止部13により、チューブ2を内管6に押圧している。   By the way, in order to increase the connection strength between the drip tube 1 and the tube 2, a part of the outer tube 5 of the drip tube 1 is melted by the following melting means as described below, and this melt is put into the tube 2. Solidified in a pressure contact shape on the radially outer side (directly, not indirectly), as shown in FIG. 3, a separation preventing portion (detachment preventing portion) 13 is formed on the inner peripheral portion of the outer tube 5, The tube 2 is pressed against the inner tube 6 by the separation preventing portion 13.

溶融手段としては、超音波溶着機が使用され、この超音波溶着機には、図4〜図6に示すようなチューブ溶着用治具15と、リング状ガイド体16が備えられる。   As the melting means, an ultrasonic welding machine is used, and this ultrasonic welding machine is provided with a tube welding jig 15 and a ring-shaped guide body 16 as shown in FIGS.

チューブ溶着用治具15の基部は、超音波溶着機本体側に着脱自在に螺着される螺着部17とされ、先端部が、チューブ2に嵌脱自在に外嵌される筒状の外嵌部18とされている。この外嵌部18には、チューブ2を外嵌部18の外周部に径方向から嵌脱自在に嵌合するための嵌脱用開口部19が軸心方向全長にわたって形成されている。尚、図の点線部分は、外嵌部18を中空にするための加工用孔である。外嵌部18の先端部は、他の部分よりも小径とされた当接部20とされている。当接部20は、外管5の小径部8内に挿入されて、段付き面10と軸心方向に関して当接されるもので、その外径は外管5の小径部8の内径よりも若干小とされるか、又は、略同一とされ、又、当接部20、即ち、外嵌部18の内径は、内管6が圧入されたチューブ2の外径よりも若干大とされている。
The base portion of the tube welding jig 15 is a screwed portion 17 that is detachably screwed to the ultrasonic welder main body side, and the distal end portion of the tube welding jig 15 is a cylindrical outer shape that is detachably fitted to the tube 2. The fitting portion 18 is provided. In the outer fitting portion 18, an fitting / removing opening 19 for fitting the tube 2 to the outer peripheral portion of the outer fitting portion 18 from the radial direction is formed over the entire length in the axial direction. 5 is a processing hole for making the outer fitting portion 18 hollow. The front end portion of the outer fitting portion 18 is a contact portion 20 having a smaller diameter than other portions. The contact portion 20 is inserted into the small diameter portion 8 of the outer tube 5 and is in contact with the stepped surface 10 with respect to the axial direction, and the outer diameter thereof is larger than the inner diameter of the small diameter portion 8 of the outer tube 5. The contact portion 20, that is, the inner diameter of the outer fitting portion 18 is slightly larger than the outer diameter of the tube 2 into which the inner tube 6 is press-fitted. Yes.

ガイド体16は、外管5の略全体に横方向(径方向外方)から外嵌されて、その内周面が外管5の外周面に小隙を介して対向、又は、(略)全周にわたって当接することで、外管5の径方向外方への変形、膨張を抑制(規制)している。ガイド体16は、周方向に関して分割されて、例えば、一対の半円状のセグメント21を有する。   The guide body 16 is fitted over substantially the entire outer tube 5 from the lateral direction (outward in the radial direction), and its inner peripheral surface faces the outer peripheral surface of the outer tube 5 via a small gap, or (substantially) By abutting over the entire circumference, deformation and expansion of the outer tube 5 outward in the radial direction are suppressed (restricted). The guide body 16 is divided in the circumferential direction and has, for example, a pair of semicircular segments 21.

超音波溶着機により、外管5に離脱防止部13を形成する際には、点滴筒1の内管6をチューブ2の端部内に圧入すると共に、チューブ2の端部を外管5と内管6間の挿入用隙間7に挿入して、チューブ2と点滴筒1を接続する。   When the separation preventing portion 13 is formed in the outer tube 5 by the ultrasonic welding machine, the inner tube 6 of the drip tube 1 is press-fitted into the end portion of the tube 2, and the end portion of the tube 2 is inserted into the inner tube 5 and the inner tube 5. The tube 2 and the drip tube 1 are connected by inserting into the insertion gap 7 between the tubes 6.

次に、図1及び図2に示すように、チューブ2の点滴筒側の端部を、チューブ溶着用治具15の外嵌部18に、嵌脱用開口部19を介して、嵌合する。このように、外嵌部18に嵌脱用開口部19を形成しているので、チューブ2を、点滴筒1に接続した状態で、外嵌部18に嵌合できる。   Next, as shown in FIGS. 1 and 2, the end of the tube 2 on the drip tube side is fitted to the outer fitting portion 18 of the tube welding jig 15 via the fitting opening 19. . As described above, since the fitting opening 19 is formed in the outer fitting portion 18, the tube 2 can be fitted to the outer fitting portion 18 in a state where the tube 2 is connected to the drip tube 1.

次に、ガイド体16の一対の半円状のセグメント21を外管5の略全体に横方向から外嵌して、ガイド体16の内周面を外管5の外周面に小隙を介して対向、又は、(略)全周にわたって当接させる。   Next, a pair of semicircular segments 21 of the guide body 16 are fitted over substantially the entire outer tube 5 from the lateral direction, and the inner peripheral surface of the guide body 16 is inserted into the outer peripheral surface of the outer tube 5 via a small gap. Facing each other or (substantially) abutting over the entire circumference.

次に、図3に示すように、チューブ溶着用治具15の当接部20を挿入用隙間7内に挿入し、当接部20を外管5の段付き面10と軸心方向に関して当接させ、径方向に関して、当接部20の先端を、ガイド体16の軸心方向中途部に対し、外管5を介して、重ならせる。この後、超音波溶着機を作動させて、チューブ溶着用治具15を縦発振、即ち、軸心方向に発振させる。これにより、当接部20により、チューブ2自体は溶融されずに、外管5の段付き面10及びその下方側(軸心方向前方側)部分における、当接部20の下方(軸心方向前方)に位置する部分、即ち、外管5の一部の内周部のみが溶融され、チューブ2に対し径方向に関して圧接状に固化されて、離脱防止部13が形成され、離脱防止部13により、チューブ2が内管6に押圧される。 Next, as shown in FIG. 3, the contact portion 20 of the tube welding jig 15 is inserted into the insertion gap 7, and the contact portion 20 is contacted with the stepped surface 10 of the outer tube 5 in the axial direction. With respect to the radial direction, the tip of the contact portion 20 is overlapped with the middle portion in the axial center direction of the guide body 16 via the outer tube 5. Thereafter, the ultrasonic welding machine is operated to cause the tube welding jig 15 to oscillate longitudinally, that is, in the axial direction. Thus, the tube 2 itself is not melted by the contact portion 20, and the lower portion (axial direction) of the stepped surface 10 of the outer tube 5 and the lower portion (front side in the axial direction) of the stepped surface 10. a portion located forward), that is, only the inner peripheral portion of the portion of the outer tube 5 is melted and solidified in pressure contact shape in the radial direction against the tube 2, disengagement prevention part 13 is formed, escape prevention part 13 As a result, the tube 2 is pressed against the inner tube 6.

尚、図2では、クロスハッチング部分が、外管5の溶融、固化した部分、即ち、離脱防止部13を示しており、この離脱防止部13の平面視形状は、当接部20の底面視形状と略対応する略半円形状とされて、周方向に連続している。尚、離脱防止部13を上記のように円弧状とせず、外管5の周方向のごく一部に形成することもある。   In FIG. 2, the cross-hatched portion shows the melted and solidified portion of the outer tube 5, that is, the separation preventing portion 13, and the plan view shape of the separation preventing portion 13 is the bottom view of the contact portion 20. It is made into the substantially semicircle shape substantially corresponding to a shape, and is continuing in the circumferential direction. Note that the detachment preventing portion 13 may not be formed in an arc shape as described above but may be formed in a very small part in the circumferential direction of the outer tube 5.

尚、上記の際において、外管5の内周面に縦リブ11があっても、縦リブ11における、当接部20の下方に位置する部分は溶融されるので、何ら問題はない。又、超音波溶着機の発振時間は、0.2秒〜1秒が好ましい。   In the above case, even if the longitudinal ribs 11 are present on the inner peripheral surface of the outer tube 5, the portion of the longitudinal ribs 11 located below the contact portion 20 is melted, so there is no problem. The oscillation time of the ultrasonic welder is preferably 0.2 seconds to 1 second.

上記のように、外管5の内周部を含む一部を溶融して、チューブ2に圧接状に固化させることで、外管5の内周部に、直接、離脱防止部13を形成して、外管5の外部から、間接的に、離脱防止部13を形成していないので、離脱防止部13を容易に良好に形成できて、チューブ2外面に大きな圧力で圧接でき、離脱防止部13による、チューブ2の内管6への押圧力を大とできる。これにより、点滴筒1を、ポリプロピレン等のダイオキシンを発生させにくい材料で製造した場合でも、点滴筒1とチューブ2の接続強度を大とできる。 As described above, by melting a part including the inner circumferential portion of the outer tube 5, in Rukoto solidified into pressure contact shape to the tube 2, the inner peripheral portion of the outer tube 5, directly, forming a detachment preventing portion 13 Since the separation preventing portion 13 is not indirectly formed from the outside of the outer tube 5, the separation preventing portion 13 can be easily and satisfactorily formed and can be pressed against the outer surface of the tube 2 with a large pressure, thereby preventing the separation. The pressing force of the portion 13 on the inner tube 6 of the tube 2 can be increased. Thereby, even when the drip tube 1 is made of a material that hardly generates dioxins such as polypropylene, the connection strength between the drip tube 1 and the tube 2 can be increased.

又、チューブ溶着用治具15の当接部20により、離脱防止部13を軸心方向から押圧すると共に、ガイド体16により、外管5の径方向外方への変形、膨張を抑制しているので、離脱防止部13の形成時に、離脱防止部13を形成する溶融物が、軸心方向に関して、当接部20側へ流れたり、或いは、径方向外方へ流れることを抑制でき、その分、離脱防止部13をチューブ2外面に大きな圧力で圧接できる。これにより、更に、離脱防止部13による、チューブ2の内管6への押圧力を大とできて、点滴筒1とチューブ2の接続強度を大とできる。   Further, the abutment portion 20 of the tube welding jig 15 presses the separation preventing portion 13 from the axial center direction, and the guide body 16 suppresses deformation and expansion of the outer tube 5 outward in the radial direction. Therefore, at the time of forming the separation preventing portion 13, the melt forming the separation preventing portion 13 can be prevented from flowing toward the contact portion 20 side or radially outward with respect to the axial direction. The separation preventing part 13 can be pressed against the outer surface of the tube 2 with a large pressure. Thereby, the pressing force to the inner tube 6 of the tube 2 by the separation preventing unit 13 can be further increased, and the connection strength between the drip tube 1 and the tube 2 can be increased.

更に、例えば、加熱手段により外管5の外周面に凹み等を形成するような必要がなく、外周面の変形がないので、点滴筒1とチューブ2の接続部分の外観体裁を良好にできる。   Further, for example, there is no need to form a dent or the like on the outer peripheral surface of the outer tube 5 by heating means, and the outer peripheral surface is not deformed, so that the appearance appearance of the connecting portion between the drip tube 1 and the tube 2 can be improved.

又、外管5に離脱防止部13を形成するので、点滴筒1に接続するチューブ2の構成材料は限定されない。更に、接着剤や、外管5とチューブ2間に挿入されるカシメ部材等を使用しておらず、点滴筒1やチューブ2以外の第3の材料、部材の使用による、コストの増加や接続作業の煩雑化を招来する惧れもない。   Moreover, since the detachment preventing portion 13 is formed in the outer tube 5, the constituent material of the tube 2 connected to the drip tube 1 is not limited. Furthermore, no adhesive or caulking member inserted between the outer tube 5 and the tube 2 is used, and the use of a third material or member other than the drip tube 1 or the tube 2 increases the cost or connection. There is no risk of complicating work.

上記のようにして、外管5に離脱防止部13を形成した後、ガイド体16の各セグメント21を外管5から外して、チューブ溶着用治具15を外管5と内管6の挿入用隙間7から軸心方向に離脱させる。次に、チューブ溶着用治具15を横方向に移動させて、チューブ2を、チューブ溶着用治具15の外嵌部18からその嵌脱用開口部19を介して外部に離脱させる。   After the detachment preventing portion 13 is formed on the outer tube 5 as described above, each segment 21 of the guide body 16 is removed from the outer tube 5, and the tube welding jig 15 is inserted into the outer tube 5 and the inner tube 6. It is made to detach | leave from the clearance gap 7 to an axial direction. Next, the tube welding jig 15 is moved in the lateral direction, and the tube 2 is detached from the external fitting portion 18 of the tube welding jig 15 through the fitting opening 19.

図7〜図9は本発明の実施例2を示し、外管5の内周面には段付き面が形成されておらず、軸心方向に関して、略一定内径とされるが、基部側に向かって、若干、テーパー状とされることもある。   7 to 9 show a second embodiment of the present invention, in which no stepped surface is formed on the inner peripheral surface of the outer tube 5, and the inner diameter is substantially constant with respect to the axial direction. On the other hand, it may be slightly tapered.

この実施例によれば、超音波溶着機により、外管5に離脱防止部13を形成する際には、外管5の先端部にチューブ溶着用治具15の当接部20を当接させた後、超音波溶着機を作動させて、チューブ溶着用治具を縦発振、即ち、軸心方向に発振させる。これにより、実施例1と同様にして、当接部20により、チューブ2自体は溶融されずに、外管5における、当接部20の下方に位置する部分が溶融されて、固化され、離脱防止部13が形成される。
尚、図8では、外管5における、当接部20の下方に位置する部分、即ち、内周部のみが溶融、固化されるようにしているが、外管5の先端部における、外周部も含む全体が溶融、固化されることもある。
According to this embodiment, when the separation preventing portion 13 is formed on the outer tube 5 by the ultrasonic welding machine, the contact portion 20 of the tube welding jig 15 is brought into contact with the distal end portion of the outer tube 5. Thereafter, the ultrasonic welding machine is operated to cause the tube welding jig to oscillate longitudinally, that is, in the axial direction. Accordingly, the tube 2 itself is not melted by the contact portion 20 in the same manner as in the first embodiment, and the portion of the outer tube 5 positioned below the contact portion 20 is melted, solidified, and detached. The prevention part 13 is formed.
In FIG. 8, only the portion of the outer tube 5 positioned below the contact portion 20, that is, the inner peripheral portion is melted and solidified, but the outer peripheral portion at the distal end portion of the outer tube 5. In some cases, the entire structure including the melt may be melted and solidified.

図10〜図12は本発明の実施例3を示し、チューブ溶着用治具15の外嵌部18の外周部には、嵌脱用開口部は形成されておらず、その代わりに、チューブ2を挿入するための挿通孔23が形成されている。   10 to 12 show a third embodiment of the present invention. In the outer periphery of the outer fitting portion 18 of the tube welding jig 15, no fitting opening is formed. Instead, the tube 2 An insertion hole 23 is formed for inserting the.

この実施例によれば、チューブ溶着用治具15の外嵌部18にチューブ2を嵌合する際には、チューブ2をチューブ溶着用治具15の先端開口部から挿入して、チューブ溶着用治具15の挿通孔23に挿通する。これにより、点滴筒1にチューブ2を接続した状態で、チューブ2をチューブ溶着用治具15の外嵌部18に嵌合できる。又、外管5に離脱防止部13を形成した後は、点滴筒1をチューブ溶着用治具15の下方に引き出せば、チューブ2をチューブ溶着用治具15の外嵌部18から容易に離脱できる。   According to this embodiment, when the tube 2 is fitted to the outer fitting portion 18 of the tube welding jig 15, the tube 2 is inserted from the distal end opening of the tube welding jig 15 to weld the tube. It passes through the insertion hole 23 of the jig 15. Thereby, in a state where the tube 2 is connected to the drip tube 1, the tube 2 can be fitted to the outer fitting portion 18 of the tube welding jig 15. In addition, after the detachment preventing portion 13 is formed on the outer tube 5, the tube 2 can be easily detached from the outer fitting portion 18 of the tube welding jig 15 by pulling the drip tube 1 below the tube welding jig 15. it can.

図13〜図16は本発明の実施例4〜7を示し、図13に示す実施例4では、チューブ溶着用治具15の当接部20が完全な円筒状とされており、これにより、外管5に離脱防止部が全周にわたって形成される。図14に示す実施例5及び図15に示す実施例6では、当接部20が周方向等間隔に複数配設されており、これにより、外管5に、複数の離脱防止部が周方向等間隔に形成される。図16に示す実施例7では、当接部20が周方向一箇所のみに配設されており、これにより、外管5の周方向一箇所のみに、単一の離脱防止部が形成される。   FIGS. 13 to 16 show Examples 4 to 7 of the present invention. In Example 4 shown in FIG. 13, the contact portion 20 of the tube welding jig 15 is made into a complete cylindrical shape. A separation preventing portion is formed on the outer tube 5 over the entire circumference. In Example 5 shown in FIG. 14 and Example 6 shown in FIG. 15, a plurality of contact portions 20 are arranged at equal intervals in the circumferential direction, whereby a plurality of separation preventing portions are arranged in the outer tube 5 in the circumferential direction. It is formed at equal intervals. In Example 7 shown in FIG. 16, the contact part 20 is arrange | positioned only at one place of the circumferential direction, and, thereby, a single detachment preventing part is formed only at one place of the outer pipe 5 in the circumferential direction. .

尚、実施例は、本発明を輸液セット、輸血セットの点滴筒と可撓性チューブの接続構造、接続方法及びこれに用いる超音波溶着機のチューブ溶着用治具に適用したものであるが、本発明は、その他の点滴筒と可撓性チューブの接続構造、接続方法及びこれに用いる超音波溶着機のチューブ溶着用治具にも適用可能である。
In addition, although an Example applies the present invention to an infusion set, a connection structure of a drip tube of a blood transfusion set, and a flexible tube, a connection method, and a tube welding jig of an ultrasonic welding machine used therefor, The present invention can also be applied to other drip tube and flexible tube connection structures, connection methods, and tube welding jigs of ultrasonic welders used therefor.

〔試験例〕
次に、本発明を実施した試験例と、従来例により、本発明を更に説明するが、本発明は試験例により限定されるものではない。
[Test example]
Next, the present invention will be further described with reference to a test example in which the present invention is implemented and a conventional example, but the present invention is not limited to the test example.

まず、試験例1,2では、実施例1の構造の輸液セット用点滴筒とチューブを用い、実施例1と同様にして、点滴筒と接続チューブを接続し、超音波溶着機により、外管の段付き面及びその下方側部分における、当接部の下方に位置する部分を溶融して、固化し、周方向に連続する平面視略半円状の離脱防止部を形成した。   First, in Test Examples 1 and 2, the infusion set drip tube and the tube having the structure of Example 1 were used, and the drip tube and the connection tube were connected in the same manner as in Example 1, and the outer tube was connected by an ultrasonic welding machine. The stepped surface and the lower portion of the stepped surface and the portion located below the contact portion were melted and solidified to form a separation-preventing portion having a substantially semicircular shape in plan view continuous in the circumferential direction.

超音波溶着機の作動時の圧力は、試験例1,2では、何れも、0.2MPaであり、又、溶融時間(超音波の発振時間)は、試験例1では、0.2秒、試験例2では、0.4秒であった。又、従来例では、試験例と同様に、点滴筒とチューブを接続したが、超音波溶着機による離脱防止部の形成は行わなかった。   The pressure during operation of the ultrasonic welder is 0.2 MPa in Test Examples 1 and 2, and the melting time (ultrasonic oscillation time) is 0.2 seconds in Test Example 1. In Test Example 2, it was 0.4 seconds. In the conventional example, as in the test example, the drip tube and the tube were connected, but the separation preventing portion was not formed by the ultrasonic welding machine.

次に、上記各試験例と従来例における、5セット宛の接続された点滴筒とチューブに対し、それぞれ、引張試験を行い、点滴筒からチューブが抜けるか、又は、チューブが切断される際の引張力を測定し、上記各試験例と従来例で、それぞれ、5つの測定値を得た。試験結果を下記の表1に示す。   Next, a tensile test is performed on each of the connected drip tubes and tubes addressed to the five sets in each of the above test examples and the conventional example, and when the tube comes out of the drip tube or the tube is cut. Tensile force was measured, and five measured values were obtained for each of the test examples and the conventional example. The test results are shown in Table 1 below.

Figure 0004590515
Figure 0004590515

表1で、平均引張力とは、各試験例と従来例で、それぞれ、得た5つの測定値の平均値であり、最大引張力とは、上記5つの測定値の内の最大値であり、最小引張力とは、上記5つの測定値の内の最小値である。又、備考には、5セットの接続された点滴筒とチューブに対する引張試験で、何セットで、チューブが抜けたか、切断したかを示しており、例えば、試験例1の備考欄で、「5セット中の2セットで、チューブが点滴筒から抜落」とは、5セット中の2セットで、チューブが点滴筒から抜落て、残りのセットでは、チューブが切断したことを示している。   In Table 1, the average tensile force is the average value of the five measured values obtained in each test example and the conventional example, and the maximum tensile force is the maximum value among the above five measured values. The minimum tensile force is the minimum value among the above five measured values. In the remarks, it shows how many sets the tube has been pulled or cut in the tensile test for 5 sets of connected drip cylinders and tubes. For example, in the remarks column of Test Example 1, “5 “Two sets out of the set, the tube is pulled out from the drip tube” means that two sets out of the five sets are pulled out of the drip tube, and in the remaining sets, the tube is cut.

表1を見れば、試験例では、何れも、平均引張力、最大引張力及び最小引張力が、従来例よりも大で、本発明を実施した試験例が従来例よりも優れていることが分かる。又、溶融時間を長くした方が、平均引張力、最大引張力及び最小引張力が大きくなることも分かる。   As can be seen from Table 1, in all the test examples, the average tensile force, the maximum tensile force, and the minimum tensile force are larger than those in the conventional example, and the test example in which the present invention is implemented is superior to the conventional example. I understand. It can also be seen that the longer the melting time, the larger the average tensile force, maximum tensile force and minimum tensile force.

本発明の実施例1を示す縦側断面図である。It is a longitudinal cross-sectional view which shows Example 1 of this invention. 図1のA−A線矢視断面図である。It is AA arrow sectional drawing of FIG. 図1の作動状態図である。FIG. 2 is an operational state diagram of FIG. 1. 図1のチューブ溶着用治具の斜視図である。It is a perspective view of the tube welding jig | tool of FIG. 図4の正面図である。FIG. 5 is a front view of FIG. 4. 図4の底面図である。FIG. 5 is a bottom view of FIG. 4. 本発明の実施例2を示す縦側断面図である。It is a longitudinal cross-sectional view which shows Example 2 of this invention. 図7のB−B線矢視断面図である。FIG. 8 is a cross-sectional view taken along line B-B in FIG. 7. 図7の作動状態図である。FIG. 8 is an operational state diagram of FIG. 7. 本発明の実施例3を示すチューブ溶着用治具の斜視図である。It is a perspective view of the tube welding jig | tool which shows Example 3 of this invention. 図10の正面図である。It is a front view of FIG. 図10の底面図である。It is a bottom view of FIG. 本発明の実施例4を示す横断面図である。It is a cross-sectional view showing Example 4 of the present invention. 本発明の実施例5を示す横断面図である。It is a cross-sectional view showing Example 5 of the present invention. 本発明の実施例6を示す横断面図である。It is a cross-sectional view showing Example 6 of the present invention. 本発明の実施例7を示す横断面図である。It is a cross-sectional view showing Example 7 of the present invention.

符号の説明Explanation of symbols

1 点滴筒(被接続部材)
2 チューブ
4 本体
5 外管
6 内管
7 挿入用隙間
13 離脱防止部
15 チューブ溶着用治具
16 ガイド体
18 外嵌部
19 嵌脱用開口部
20 当接部
23 挿通孔
1 Infusion tube (member to be connected)
2 Tube 4 Body 5 Outer tube 6 Inner tube 7 Insertion gap 13 Detachment prevention part 15 Tube welding jig 16 Guide body 18 Outer fitting part 19 Fitting opening part 20 Contact part 23 Insertion hole

Claims (12)

略均一肉厚の可撓性チューブが接続される点滴筒の被接続部材に、外管と、外管内に軸心方向に配置された内管が備えられ、
外管と内管間に、環状の挿入用隙間が形成され、
内管が可撓性チューブの端部内に圧入されると共に、
可撓性チューブの端部が挿入用隙間に挿入されて、
可撓性チューブが被接続部材に接続されたものにおいて、
外管に、外管の径方向外方への変形を抑制するリング状ガイド体を外嵌すると共に、外管と可撓性チューブ間に、先端部に外管と軸心方向に関して当接する当接部を有するチューブ溶着用治具を挿入し、径方向に関して、当接部の先端を、リング状ガイド体の軸心方向中途部に対し、外管を介して、重ならせ、溶融手段により、チューブ溶着用治具を介して、外管の内周部のみを溶融させて、可撓性チューブに対し径方向に関して圧接状に固化させることで、
外管の内周部に、可撓性チューブを内管に押圧する離脱防止部が形成された点滴筒と可撓性チューブの接続構造
The connected member of the drip tube to which the flexible tube having a substantially uniform wall thickness is connected is provided with an outer tube and an inner tube arranged in the axial direction in the outer tube,
An annular insertion gap is formed between the outer tube and the inner tube,
The inner tube is press fit into the end of the flexible tube;
The end of the flexible tube is inserted into the insertion gap,
In the case where the flexible tube is connected to the connected member,
A ring-shaped guide body that suppresses deformation of the outer tube in the radially outward direction is externally fitted to the outer tube, and between the outer tube and the flexible tube, the tip is in contact with the outer tube in the axial direction. A tube welding jig having a contact portion is inserted, and with respect to the radial direction, the tip of the contact portion is overlapped with an intermediate portion in the axial direction of the ring-shaped guide body via an outer tube, , through a tube welding jig, only the inner peripheral portion of the outer tube is melted, by solidifying the pressure contact shape in the radial direction against the flexible tube,
Connection structure between a drip tube and a flexible tube in which a separation preventing part for pressing the flexible tube against the inner tube is formed on the inner periphery of the outer tube
離脱防止部が、周方向に連続する円弧状に形成された請求項1記載の点滴筒と可撓性チューブの接続構造。 The connection structure of a drip tube and a flexible tube according to claim 1, wherein the separation preventing portion is formed in an arc shape continuous in the circumferential direction. 外管に離脱防止部が全周にわたって形成された請求項1記載の点滴筒と可撓性チューブの接続構造。 2. The connection structure between a drip tube and a flexible tube according to claim 1, wherein a separation preventing portion is formed on the outer tube over the entire circumference. 外管に複数の離脱防止部が周方向等間隔に形成された請求項1記載の点滴筒と可撓性チューブの接続構造。 The connection structure between a drip tube and a flexible tube according to claim 1, wherein a plurality of separation preventing portions are formed in the outer tube at equal intervals in the circumferential direction. 外管の周方向一部のみに離脱防止部が形成された請求項1記載の点滴筒と可撓性チューブの接続構造。 2. The connection structure between a drip tube and a flexible tube according to claim 1, wherein a separation preventing portion is formed only in a part in the circumferential direction of the outer tube. 外管が、超音波溶着機により溶融可能な材料から形成された請求項1〜5の何れかに記載の点滴筒と可撓性チューブの接続構造。 The connection structure of the drip tube and the flexible tube according to any one of claims 1 to 5, wherein the outer tube is formed of a material that can be melted by an ultrasonic welder. 被接続部材が輸液セット用点滴筒とされ、可撓性チューブが輸液セット用チューブとされた請求項1〜6の何れかに記載の点滴筒と可撓性チューブの接続構造。 The connection structure of the drip tube and the flexible tube according to any one of claims 1 to 6, wherein the connected member is an infusion set drip tube, and the flexible tube is an infusion set tube. 請求項1〜7の何れかに記載の点滴筒と可撓性チューブを接続する方法であって、
内管を可撓性チューブの端部内に圧入すると共に、可撓性チューブの端部を挿入用隙間に挿入し、
外管に、外管の径方向外方への変形を抑制するリング状ガイド体を外嵌する共に、外管と可撓性チューブ間に、先端部に外管と軸心方向に関して当接する当接部を有するチューブ溶着用治具を挿入し、径方向に関して、当接部の先端を、リング状ガイド体の軸心方向中途部に対し、外管を介して、重ならせ、
溶融手段により、チューブ溶着用治具を介して、外管の内周部のみを溶融させて、可撓性チューブに対し径方向に関して圧接状に固化させることで、
外管の内周部に、離脱防止部を形成し、
この離脱防止部により、可撓性チューブを内管に押圧する点滴筒と可撓性チューブの接続方法。
A method of connecting the drip tube according to any one of claims 1 to 7 and a flexible tube ,
With the inner tube is press-fitted into the end of the flexible tube is inserted into an end of the flexible tube insertion gap,
A ring-shaped guide body that suppresses deformation of the outer tube in the radially outward direction is fitted on the outer tube, and the outer tube and the flexible tube are in contact with the outer tube with respect to the axial direction in the axial direction. Insert a tube welding jig having a contact portion, and with respect to the radial direction, the tip of the contact portion is overlapped with an intermediate portion in the axial direction of the ring-shaped guide body via an outer tube,
The melting means, through a tube welding jig, only the inner peripheral portion of the outer tube is melted, by solidifying the pressure contact shape in the radial direction against the flexible tube,
A separation prevention part is formed on the inner periphery of the outer tube,
A method of connecting the drip tube and the flexible tube , which presses the flexible tube against the inner tube by the separation preventing portion.
溶融手段が超音波溶着機とされた請求項8記載の点滴筒と可撓性チューブの接続方法。 The method for connecting a drip tube and a flexible tube according to claim 8, wherein the melting means is an ultrasonic welder. 請求項9記載の超音波溶着機のチューブ溶着用治具であって、
先端部が、先端が開口し、可撓性チューブに外嵌される共に、外管と可撓性チューブ間に挿入される筒状の外嵌部とされ、
外嵌部の先端部が、外管と軸心方向に関して当接して外管を溶融させる当接部とされた超音波溶着機のチューブ溶着用治具。
A tube welding jig of the ultrasonic welder according to claim 9,
Tip, the tip is open, both are fitted on the flexible tube, is a cylindrical outer fitting portion which is inserted between the outer tube flexible tube,
A tube welding jig for an ultrasonic welding machine in which a distal end portion of the outer fitting portion is in contact with the outer tube in the axial direction to melt the outer tube.
外嵌部の外周部に、その内部に可撓性チューブを径方向から嵌脱させるための嵌脱用開口部が軸心方向全長にわたって形成された請求項10記載の超音波溶着機のチューブ溶着用治具。 The tube welding of the ultrasonic welding machine according to claim 10, wherein an opening for fitting / removal for fitting / removing the flexible tube from the radial direction is formed in the outer peripheral portion of the outer fitting portion over the entire length in the axial direction. Jig. 外嵌部の外周部に、可撓性チューブが挿通される挿通孔が形成された請求項10記載の超音波溶着機のチューブ溶着用治具。 The tube welding jig of the ultrasonic welding machine according to claim 10, wherein an insertion hole through which the flexible tube is inserted is formed on an outer peripheral portion of the outer fitting portion.
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JP2000354635A (en) * 1999-06-14 2000-12-26 Jms Co Ltd Fitting structure for medical device and manufacture thereof
JP2002039468A (en) * 2000-07-21 2002-02-06 Terumo Corp Tube connecting member

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