JP4575476B2 - Calendar device - Google Patents

Abstract

The invention relates to a vertical calendar arrangement, comprising a bend-controlled upper roller (12) and a bend-controlled lower roller (20) as well as intermediate rollers (14, 16, 18) located between them. The upper roller (12) and the lower roller (20) are each provided with a power drive mechanism.

Description

  The present invention relates to a calendar device.

  In a vertical calendar apparatus having a plurality of rolls, one of the intermediate rolls has a main drive, and transmits torque to all other rolls by friction with a force along the tangential direction. This torque transmission takes place from one roll to the next roll via the web to be processed and the roll cover. This causes an undesired horizontal deviation, i.e. deformation of the intermediate roll. Also, the web structure and roll cover are damaged. FIG. 1 shows a schematic side view of a known offline calendar apparatus, in which an intermediate roll 2 that is a drive roll having a main drive is driven.

  In an online calendar device, all rolls in contact with the paper web are accelerated by their auxiliary drive, with the nip open, before the paper web is processed, and the drive roll with the main drive is rotated at the rotational speed. To be accelerated. This rotational speed is a speed at which each circumferential speed corresponds to the speed of the paper web, ie 1000 m / min and more. After the nip is closed, power is supplied only by the main drive of a single drive roll. This is shown schematically in FIG. 2, where the main drive 4 shows a large drive symbol and the auxiliary drive 6 shows a small drive symbol. 1 and 2, the horizontal deviation at the center of the roll is schematically illustrated as a center offset.

In modern calendar devices, the top and bottom rolls of the stacked rolls are designed as deflection-controllable rolls. These two rolls require greater driving force than the remaining calendar rolls due to internal friction losses associated with their function. Also, the greatest deformation of the paper web occurs at the first nip. In a conventional calendar device with a main drive, these two power components become resistive throughout the stacked rolls, squeezing the paper web and roll cover and damaging the tangential friction transmission method. This increases the amount of wear on the roll surface and decreases the life of the roll.
In Patent Document 1 previously proposed, all the rolls have their own (power) drive, and the power of each drive is adjusted to each other in a manner that minimizes horizontal roll deformation.
German Patent Application Publication No. 1965576.3

  The object of the present invention is to provide a calendar device in which the roll drive is designed so that the disadvantages of the prior art are avoided cost-effectively.

The object of the invention is achieved by the first claim.
That is, the present invention according to claim 1 is a vertical calendar apparatus for processing a paper web , wherein the top roll is capable of being controlled to be deviated in a direction perpendicular to the direction of movement of the paper web, and the direction of movement of the paper web. A plurality of auxiliary rolls and a plurality of intermediate rolls disposed between the top rolls and the bottom rolls to define a calendar laminate, Two of the plurality of intermediate rolls are hard rolls that can be heated, and one of the plurality of intermediate rolls includes an elastic cover, and each of the plurality of intermediate rolls includes the plurality of in-line operations. A plurality of intermediate rolls connected to one of the auxiliary drive devices for pulling the paper web during operation, a first power drive device connected to the top roll, and the bottom row A second power driving device connected to the first power driving device and the second power driving device only to the top roll and the bottom roll without applying power to the plurality of intermediate rolls after the nip is closed. A calendar device comprising: a control unit that constantly applies the same power via a power drive device to drive the top roll and the bottom roll and applies equal torque to the top roll and the bottom roll. It is.

  According to the present invention, each of the rolls capable of bias control has its own power drive. In one form of the present invention, the top roll and the bottom roll, which can be controlled in bias, can be driven by power drive harmonized with each other. It is preferred to record the horizontal deformation of the intermediate roll and to control the power distribution for the two drives so that this deformation is at least below an acceptable amount. It will be appreciated that this requirement is met when the top and bottom rolls are driven with substantially the same power.

Two embodiments of the calendar device of the present invention are schematically illustrated in the side views of FIGS. 3 and 4 attached. FIG. 3 shows a calendar device similar to FIG. 1, and FIG. 4 shows a calendar device similar to FIG. The reference numerals of power drive and auxiliary drive in FIGS. 3 and 4 correspond to those of main drive and auxiliary drive in FIGS.
After the nip is closed, the calender rolls have a predefined line load acting on them and a predefined pressure is generated in the nip. At the same time, the calendar force corresponding to the load is provided by two power drives, the top and bottom rolls. The intermediate rolls are preferably provided with sensors for horizontal deformation, and the distribution of drive power to the top and bottom rolls is performed in such a way that these horizontal deformations are minimized. It is also possible to measure and minimize the horizontal force acting on the intermediate roll.

  In the embodiment of the present invention shown in FIGS. 3 and 4, the paper web 10 is directed to a nip formed between an upper deflection controllable roll 12 and a first intermediate roll 14 which is a heatable hard roll. Drive first. After this, the paper web passes towards the nip formed between the latter roll and the central intermediate roll 16. The roll 16 includes an elastic cover. On the side of the roll 16 away from the roll 14, a second heatable hard roll 18, the next nip through which the paper web 10 passes is formed. A final nip is formed between the roll 18 and the roll 20 capable of controlling the deviation on the bottom side. The rolls 12 and 20 have a power drive. The intermediate rolls 14, 16, and 18 are mounted in a known manner on a horizontal arm 22 that can transmit the force from the actuating cylinder 24, in particular to compensate for what is called a suspended load. The hydraulic unit 26 is used to close the nip; alternatively, the inward stroke of the roll 20 can also be used for this purpose, while the upper bias controllable roll 12 is used as a frame. It is mounted at the fixed position.

In one of the intermediate rolls 14, 16, 18, the generated lateral force can be measured by a sensing element (not shown) and these lateral forces exceed a predefined value. The power distribution for driving the top roll 12 and the bottom roll 20 can be adjusted based on the measurement result. In particular, the deformation of the intermediate rolls 14, 16, 18 at the center of the intermediate rolls 14, 16, 18 can be measured by the measuring element. This measurement result can be included in the power distribution of the drive of the top roll 12 and the bottom roll 20 to minimize these deformations.
It should be noted that the concept of the present invention is particularly suitable for re-equipment of existing calendars without space, or for limited machines with relatively small drive power and relatively stiff intermediate rolls.

It is a side view which shows a well-known offline calendar apparatus schematically. It is a side view which shows roughly the state where the nip closed in the conventional online calendar apparatus. 1 is a side view schematically showing an embodiment of a calendar device according to the present invention. It is a side view which shows schematically other embodiment of the calendar apparatus which concerns on this invention.

Explanation of symbols

10 Paper web 12 Top roll 14 Intermediate roll (heatable)
16 Intermediate roll (with elastic cover)
18 Intermediate roll (heatable)
20 Bottom roll 22 Horizontal arm 24 Actuating cylinder 26 Hydraulic unit

Claims (1)

A vertical calendar device for processing a paper web,
A top roll capable of being controlled in a direction perpendicular to the moving direction of the paper web ;
A bottom roll capable of being controlled in a direction perpendicular to the moving direction of the paper web ;
A plurality of auxiliary drive devices;
A plurality of intermediate rolls disposed between the top roll and the bottom roll to define a calendar laminate, wherein two of the plurality of intermediate rolls are heatable hard rolls, and the plurality of the plurality of intermediate rolls One of the intermediate rolls is provided with an elastic cover, and each of the plurality of intermediate rolls is connected to one of the plurality of auxiliary driving devices for inline operation to pull the paper web during operation. Multiple intermediate rolls,
A first power drive connected to the top roll;
A second power drive connected to the bottom roll;
After the nip is closed, no power is applied to the plurality of intermediate rolls, and only the top roll and the bottom roll are always supplied with the same power through the first power drive device and the second power drive device. And a control unit for driving the top roll and the bottom roll to apply equal torque to the top roll and the bottom roll.

Images