JP4563926B2 - Aromatic copolyamide fiber - Google Patents

Aromatic copolyamide fiber Download PDF

Info

Publication number
JP4563926B2
JP4563926B2 JP2005347788A JP2005347788A JP4563926B2 JP 4563926 B2 JP4563926 B2 JP 4563926B2 JP 2005347788 A JP2005347788 A JP 2005347788A JP 2005347788 A JP2005347788 A JP 2005347788A JP 4563926 B2 JP4563926 B2 JP 4563926B2
Authority
JP
Japan
Prior art keywords
aromatic
fiber
repeating structural
mol
aromatic copolyamide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2005347788A
Other languages
Japanese (ja)
Other versions
JP2007154329A (en
Inventor
繁 石原
泰弘 丸本
一 伊澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Techno Products Ltd
Original Assignee
Teijin Techno Products Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teijin Techno Products Ltd filed Critical Teijin Techno Products Ltd
Priority to JP2005347788A priority Critical patent/JP4563926B2/en
Publication of JP2007154329A publication Critical patent/JP2007154329A/en
Application granted granted Critical
Publication of JP4563926B2 publication Critical patent/JP4563926B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Description

本発明は、芳香族コポリアミド繊維に関するものである。より詳しくは、従来の芳香族ポリアミド繊維に比べて、繊維中の欠陥が低減され、すぐれた機械的物性を示す新規な芳香族コポリアミド繊維に関するものである。   The present invention relates to an aromatic copolyamide fiber. More specifically, the present invention relates to a novel aromatic copolyamide fiber which has fewer defects in the fiber and exhibits excellent mechanical properties as compared with conventional aromatic polyamide fibers.

従来、芳香族ジカルボン酸成分と芳香族ジアミン成分とからなる芳香族ポリアミド繊維(以下「アラミド繊維」ということがある)、特にパラ型アラミド繊維は、その強度、高弾性率、高耐熱性等の特性を生かして、産業用途及び衣料用途に広く用いられている。   Conventionally, an aromatic polyamide fiber composed of an aromatic dicarboxylic acid component and an aromatic diamine component (hereinafter sometimes referred to as “aramid fiber”), particularly para-aramid fiber, has strength, high elastic modulus, high heat resistance, etc. Taking advantage of its characteristics, it is widely used in industrial and clothing applications.

代表的なパラ型アラミド繊維の例としては、ポリパラフェニレンテレフタルアミド(PPTA)繊維がある。この繊維は多くの利点を有するが、ポリマードープの光学異方性を利用した所謂液晶紡糸法により製造される点で、プロセス上の問題があり、また、繊維性能については、機械的物性のうち強度が必ずしも高くないこと及び伸度が低く靱性が不十分であること等の欠点が見られる。   A typical para-aramid fiber is polyparaphenylene terephthalamide (PPTA) fiber. Although this fiber has many advantages, it has a process problem in that it is manufactured by a so-called liquid crystal spinning method using the optical anisotropy of a polymer dope, and the fiber performance is out of mechanical properties. There are drawbacks such as not necessarily high strength and low elongation and insufficient toughness.

この問題を解消するため、光学異方性を保持したままヘテロ環含有モノマーを導入した芳香族コポリアミドを用いて、機械的物性を向上させようとした芳香族コポリアミド繊維を開発する試みがなされた(下記特許文献1参照)。しかしながら、かかる芳香族コポリアミドは、ポリマー溶液の不安定性等の要因で、安定した性能を発揮することが難しいことがわかった。   In order to solve this problem, an attempt was made to develop an aromatic copolyamide fiber intended to improve mechanical properties using an aromatic copolyamide having a heterocycle-containing monomer introduced while maintaining optical anisotropy. (See Patent Document 1 below). However, it has been found that such an aromatic copolyamide is difficult to exert stable performance due to factors such as instability of the polymer solution.

そこで、公知のアミド系溶媒に対して高い溶解度を有し、容易に紡糸することができ、紡糸した繊維が延伸処理後に高い引っ張り強度と高い初期モジュラスを有する別の芳香族コポリアミド繊維を開発する試みがなされ、例えば、少なくとも下記の化学式(1)及び(2)の反復構造単位を含むヘテロ環含有芳香族コポリアミドであって、アミド系溶媒に対して光学的に等方性の溶液を形成するような芳香族ポリアミドから繊維を製造することが提案されている(下記特許文献2及び特許文献3参照)。しかしながら、これらの特許文献に開示されている芳香族コポリアミド繊維は、引っ張り強度、初期モジュラス等の機械的物性が不十分である。   Therefore, another aromatic copolyamide fiber that has high solubility in known amide solvents, can be easily spun, and the spun fiber has high tensile strength and high initial modulus after the drawing treatment is developed. Attempts have been made to form, for example, heterocycle-containing aromatic copolyamides containing at least repeating structural units of the following chemical formulas (1) and (2), which form an optically isotropic solution with respect to amide solvents. It has been proposed to produce fibers from such aromatic polyamides (see Patent Document 2 and Patent Document 3 below). However, the aromatic copolyamide fibers disclosed in these patent documents have insufficient mechanical properties such as tensile strength and initial modulus.

また、同様に、少なくとも下記の化学式(1)及び(2)の反復構造単位を含む芳香族コポリアミドの未中和ポリマー溶液を紡糸し可塑化延伸することにより、高引っ張り強度、高初期モジュラス等、改善された機械的物性をもつ芳香族コポリアミド繊維が提案されている(例えば、下記非特許文献1参照)。しかしながら、この方法では、ポリマー溶液が未中和であるため、重合時に発生する塩酸を含み、高温下におけるポリマー鎖分解あるいは設備の腐蝕等の問題があるため、工業的に有用な繊維を得ることは難しい。   Similarly, high tensile strength, high initial modulus, and the like are obtained by spinning and plasticizing and stretching an unneutralized polymer solution of an aromatic copolyamide containing at least the repeating structural units of the following chemical formulas (1) and (2). Aromatic copolyamide fibers having improved mechanical properties have been proposed (for example, see Non-Patent Document 1 below). However, in this method, since the polymer solution is unneutralized, it contains hydrochloric acid generated during polymerization, and there are problems such as polymer chain degradation at high temperatures or corrosion of equipment, so that industrially useful fibers can be obtained. Is difficult.

特開昭51−8363号公報JP-A-51-8363 特開平7−300534号公報Japanese Patent Laid-Open No. 7-300534 特開平7−278303号公報JP 7-278303 A J.W.S.Hearle著 「High−performance fibres」 第118〜120頁、 Woodhead Publishing Limited (2001年)J. et al. W. S. "High-performance fibers" by Hearle, pages 118-120, Woodhead Publishing Limited (2001)

本発明は、従来のアラミド繊維の持つ欠点を解消し、良好な生産性にて安定に製造することが可能で、かつ十分な引っ張り強度等の機械的物性を有する新規な芳香族コポリアミド繊維を提供することを目的とする。   The present invention provides a novel aromatic copolyamide fiber that eliminates the drawbacks of conventional aramid fibers, can be stably produced with good productivity, and has mechanical properties such as sufficient tensile strength. The purpose is to provide.

本発明者らは、上述の目的を達成すべく鋭意研究の結果、芳香族ポリアミドの分子鎖(主鎖)中に特定のへテロ環を含む反復構造単位と芳香環の水素がハロゲン基で置換された反復構造単位とを特定のモル比で導入したコポリアミドは、中和されたポリマー溶液から十分な延伸倍率で可塑化延伸することができ、高倍率で可塑延伸することによって、繊維中の欠陥の程度が有意に低減されたものとなるため、良好な機械的物性を持つ芳香族コポリアミド繊維となることを見出した。   As a result of diligent research to achieve the above-mentioned object, the present inventors have substituted a repeating structural unit containing a specific hetero ring in a molecular chain (main chain) of an aromatic polyamide and hydrogen of the aromatic ring with a halogen group. The copolyamide introduced with a specific molar ratio of the recurring structural unit can be plasticized and stretched at a sufficient draw ratio from the neutralized polymer solution. It has been found that an aromatic copolyamide fiber having good mechanical properties is obtained because the degree of defects is significantly reduced.

本発明は、かかる知見に基づきさらに研究を重ねて完成したものであり、下記の化学式(1)、(2)及び(3)で表わされる反復構造単位から実質的になるヘテロ環含有芳香族コポリアミドであって、該芳香族コポリアミドの反復構造単位の全量に対し、化学式(2)の反復構造単位を30〜95モル%、化学式(3)の反復構造単位を5〜20モル%含む芳香族コポリアミドからなる繊維であり、かつ、小角X線散乱装置を用いて測定される繊維中の欠陥の程度が平均空孔径で3nm以下であることを特徴とする芳香族コポリアミド繊維に係るものである。   The present invention has been completed by further research based on such findings, and is a heterocycle-containing aromatic copolymer substantially composed of repeating structural units represented by the following chemical formulas (1), (2) and (3). A polyamide comprising 30 to 95 mol% of repeating structural units of the chemical formula (2) and 5 to 20 mol% of repeating structural units of the chemical formula (3) with respect to the total amount of repeating structural units of the aromatic copolyamide. Related to an aromatic copolyamide fiber, characterized in that the degree of defects in the fiber measured with a small-angle X-ray scattering device is 3 nm or less in terms of average pore diameter. It is.

Figure 0004563926
Figure 0004563926

なお、上記化学式(1)、(2)及び(3)におけるAr、Ar及びArは、各々独立した、パラ配位又は平行軸方向に結合基を有する2価の芳香族基であり、Arは非置換又は置換された芳香族基、Arは非置換の芳香族基、Arはハロゲン基で置換された芳香族基である。 Ar 1 , Ar 2 and Ar 3 in the chemical formulas (1), (2) and (3) are each independently a divalent aromatic group having a bonding group in the para-coordinate or parallel axis direction. , Ar 1 is an unsubstituted or substituted aromatic group, Ar 2 is an unsubstituted aromatic group, and Ar 3 is an aromatic group substituted with a halogen group.

本発明でいう芳香族コポリアミドとは、2種以上の2価の芳香族基が直接アミド結合により連結されているポリマーであって、これらの芳香族基において2個の芳香環同士が直接結合するか、酸素原子、硫黄原子又はアルキレン基を介して結合していてもよい。また、これらの2価の芳香族基には、メチル基やエチル基等の低級アルキル基、クロル基,フロル基、ブロム基等のハロゲン基あるいはメトキシ基等が含まれていてもよい。   The aromatic copolyamide referred to in the present invention is a polymer in which two or more kinds of divalent aromatic groups are directly linked by an amide bond, and two aromatic rings are directly bonded in these aromatic groups. Alternatively, they may be bonded via an oxygen atom, a sulfur atom or an alkylene group. In addition, these divalent aromatic groups may include a lower alkyl group such as a methyl group or an ethyl group, a halogen group such as a chloro group, a fluoro group, or a bromo group, or a methoxy group.

本発明の繊維を形成する芳香族コポリアミドは、実質的に、上記の化学式(1)、(2)及び(3)で表わされる3種の反復構造単位(ポリアミド繰り返し単位)で構成される多元共重合体である。これら3種の反復構成単位においてジカルボン酸成分を構成する芳香族基Arは、その芳香環を構成する水素の少なくとも1つがハロゲン基、低級アルキル基、メトキシ基等で置換されたものであってもよい。また、化学式(1)〜(3)におけるArは、全てが同一の芳香族基(例えばパラフェニレン基)であるのが好ましいが、必ずしも全部が同一の芳香族基である必要はない。 The aromatic copolyamide that forms the fiber of the present invention is a multiple element substantially composed of three types of repeating structural units (polyamide repeating units) represented by the above chemical formulas (1), (2), and (3). It is a copolymer. In these three types of repeating structural units, the aromatic group Ar 1 constituting the dicarboxylic acid component is obtained by substituting at least one hydrogen constituting the aromatic ring with a halogen group, a lower alkyl group, a methoxy group or the like. Also good. Moreover, it is preferable that all Ar 1 in the chemical formulas (1) to (3) are the same aromatic group (for example, a paraphenylene group), but it is not always necessary that they are the same aromatic group.

一方、化学式(1)〜(3)の反復構造単位でジアミン成分を構成する芳香族基はそれぞれ異なり、化学式(1)中のArは、芳香環の水素が置換されていない非置換の芳香族基であり、化学式(2)中の芳香族ジアミン成分はその化学式から明らかなようにヘテロ環を含む2価の芳香族基からなるものである。なお、この芳香族基は非置換のものに限定されず、ハロゲン基等で置換されていても差し支えない。そして、化学式(3)Arは、芳香環の水素の少なくとも1つがハロゲン基で置換された芳香族基である。
これらの芳香族基Ar、Ar及びArは、原則として、いずれもパラ又は平行軸方向に結合手を有する、2価の芳香族基(以下、これらを「パラ型」と総称する)である。
On the other hand, the aromatic groups constituting the diamine component are different from each other in the repeating structural units of the chemical formulas (1) to (3), and Ar 2 in the chemical formula (1) is an unsubstituted aromatic in which the hydrogen of the aromatic ring is not substituted. As is apparent from the chemical formula, the aromatic diamine component in the chemical formula (2) is a divalent aromatic group containing a heterocyclic ring. The aromatic group is not limited to an unsubstituted group, and may be substituted with a halogen group or the like. The chemical formula (3) Ar 3 is an aromatic group in which at least one of hydrogen in the aromatic ring is substituted with a halogen group.
As a general rule, these aromatic groups Ar 1 , Ar 2 and Ar 3 are all divalent aromatic groups having bonds in the para- or parallel-axis direction (hereinafter collectively referred to as “para-type”). It is.

本発明で繊維を構成する芳香族コポリアミドは、少なくとも上記3種の反復構成単位を含む多元共重合体である。該多元共重合体にあっては、反覆構造単位の全量(100モル%)のうち、上記化学式(2)の反復構造単位が30〜95モル%、好ましくは50〜90モル%、を占め、かつ、上記化学式(3)の反復構造単位が5〜20モル%、好ましくは10〜20モル%、を占めることが必要である。さらに、該多元共重合体は、上記化学式(1)の反復構造単位を5モル%以上含み、かつ以上3種の反復構造単位の合計が実質的に100モル%となるよう共重合したものが好ましい。かかる芳香族コポリアミドのうちでも、反復構造単位の全量に対し、化学式(1)の反復構造単位を10〜20モル%、化学式(2)の反復構造単位を50〜90モル%、化学式(3)の反復構造単位を10〜20モル%含むコポリアミドが特に好適な結果が得る。   The aromatic copolyamide constituting the fiber in the present invention is a multi-component copolymer containing at least the above three types of repeating structural units. In the multi-component copolymer, the recurring structural unit of the above chemical formula (2) accounts for 30 to 95 mol%, preferably 50 to 90 mol% of the total amount (100 mol%) of the repetitive structural units, And it is necessary for the repeating structural unit of the chemical formula (3) to occupy 5 to 20 mol%, preferably 10 to 20 mol%. Further, the multi-component copolymer includes 5 mol% or more of the repeating structural unit of the chemical formula (1), and is copolymerized so that the total of the three kinds of repeating structural units is substantially 100 mol%. preferable. Among such aromatic copolyamides, the repeating structural unit of the chemical formula (1) is 10 to 20 mol%, the repeating structural unit of the chemical formula (2) is 50 to 90 mol%, the chemical formula (3) with respect to the total amount of the repeating structural units. Copolyamides containing 10 to 20 mol% of repeating structural units are particularly suitable.

なお、本発明では、該芳香族コポリアミド繊維の特性を本質的に損なわない範囲で、上記反覆構造単位のAr、Ar及びArの一部(例えば、全体の10モル%未満)を、メタ型の2価の芳香族基、例えばメタフェニレン基等、に置き替えても差し支えない。また、本発明の繊維には、必要に応じて、着色剤、難燃剤、安定剤等の添加剤を含むことも可能である。 In the present invention, a part of Ar 1 , Ar 2 and Ar 3 (for example, less than 10 mol% of the whole) of the repetitive structural unit is within a range that does not substantially impair the characteristics of the aromatic copolyamide fiber. The meta-type divalent aromatic group such as a metaphenylene group may be replaced. In addition, the fiber of the present invention may contain additives such as a colorant, a flame retardant, and a stabilizer as necessary.

本発明の繊維は、上記の特徴に加え、さらに、繊維中の欠陥の程度が平均空孔径で表示して3nm以下、好ましくは0.5〜2.8nm、であるという特徴を有する。本発明において、繊維中の欠陥の程度は、小角X線散乱装置を用いて測定される繊維中の平均空孔径(nm)によって表わされる。   In addition to the above characteristics, the fiber of the present invention further has a characteristic that the degree of defects in the fiber is 3 nm or less, preferably 0.5 to 2.8 nm, expressed as an average pore diameter. In the present invention, the degree of defects in the fiber is represented by the average pore diameter (nm) in the fiber measured using a small angle X-ray scattering device.

小角X線散乱の測定装置及び測定条件等は以下のとおりである。
装置:RIGAKU製小角X線散乱装置(RU−200B)
測定条件:λ(CuKα)=0.154nm、45kV、70mA
解析方法:上記測定機器を用いて、小角領域(2θ<10°)で測定を行い、散乱光プロファイルから、繊維中の平均空孔径(nm)を算出する。具体的には、小角X線散乱の解析からDebyeプロットを行い、Debyeプロットから下記の数式により平均孔径(nm)を算出する。

Figure 0004563926
The measurement apparatus and measurement conditions for small-angle X-ray scattering are as follows.
Device: RIGAKU small-angle X-ray scattering device (RU-200B)
Measurement conditions: λ (CuKα) = 0.154 nm, 45 kV, 70 mA
Analysis method: Measurement is performed in the small-angle region (2θ <10 °) using the above-described measuring device, and the average pore diameter (nm) in the fiber is calculated from the scattered light profile. Specifically, a Debye plot is performed from the analysis of small angle X-ray scattering, and an average pore diameter (nm) is calculated from the Debye plot by the following formula.
Figure 0004563926

本発明者らの研究によれば、芳香族ポリアミド繊維では繊維中の欠陥の程度によって繊維の機械的物性が大幅に左右されることが判った。本発明の組成の芳香族コポリアミド繊維では、該繊維中の欠陥の程度が平均空孔径にして3nmを上回ると、繊維の機械的物性、特に引っ張り強度、が低くなるので好ましくない。   According to the study by the present inventors, it has been found that the mechanical properties of the aromatic polyamide fiber greatly depend on the degree of defects in the fiber. In the aromatic copolyamide fiber having the composition of the present invention, if the degree of defects in the fiber exceeds 3 nm in terms of the average pore diameter, the mechanical properties of the fiber, particularly the tensile strength, is not preferable.

本発明の芳香族コポリアミド繊維の繊度は、単糸繊度にして、0.55〜22dtexの範囲が好ましく、特に1.67〜16.7dtexの範囲が好ましい。単糸繊度が0.55dtex未満では製糸工程における毛羽や単糸切れが発生しやすくなるので好ましくない。22dtexを超えると撚糸、製網等が困難になるので好ましくない。該芳香族コポリアミド繊維は、引っ張り強度20cN/dtex以上、好ましくは22〜30cN/dtexであり、初期モジュラス500cN/dtex以上、好ましくは600〜1000cN/dtexのものが実用性に優れている。   The fineness of the aromatic copolyamide fiber of the present invention is preferably in the range of 0.55 to 22 dtex, particularly preferably in the range of 1.67 to 16.7 dtex, in terms of single yarn fineness. If the single yarn fineness is less than 0.55 dtex, fluff and single yarn breakage are likely to occur in the yarn making process, which is not preferable. If it exceeds 22 dtex, twisted yarn, net making and the like become difficult, which is not preferable. The aromatic copolyamide fiber has a tensile strength of 20 cN / dtex or more, preferably 22 to 30 cN / dtex, and an initial modulus of 500 cN / dtex or more, preferably 600 to 1000 cN / dtex is excellent in practicality.

本発明によれば、中和されたポリマー溶液から紡糸した繊維を、十分な可塑化延伸倍率で延伸することができ、繊維中の欠陥の程度が十分低減されるので、その結果、引っ張り強度、初期モジュラス、伸度等の機械的物性に優れた芳香族コポリアミド繊維を提供することができる。本発明の芳香族コポリアミド繊維はその特性を生かして、産業用途、防護衣料等の各種用途に有用である。   According to the present invention, the fiber spun from the neutralized polymer solution can be drawn at a sufficient plasticizing draw ratio, and the degree of defects in the fiber is sufficiently reduced, so that the tensile strength, An aromatic copolyamide fiber excellent in mechanical properties such as initial modulus and elongation can be provided. The aromatic copolyamide fiber of the present invention is useful for various uses such as industrial use and protective clothing by taking advantage of its properties.

本発明の繊維を形成する上記の芳香族コポリアミドは、それ自体公知の溶液重合法により、アミド系溶媒中にて、上記化学式(1)(2)及び(3)の反復構造単位を形成し得る芳香族ジカルボン酸クロライドと芳香族ジアミンとを反応せしめてポリマー溶液を得る方法で製造することができる。芳香族ジカルボン酸クロライドと芳香族ジアミンとを反応せしめてポリマー溶液を得る方法で製造することができる。   The aromatic copolyamide that forms the fiber of the present invention forms the repeating structural units of the chemical formulas (1), (2), and (3) in an amide solvent by a solution polymerization method known per se. The obtained aromatic dicarboxylic acid chloride and aromatic diamine can be reacted to produce a polymer solution. It can be produced by a method in which an aromatic dicarboxylic acid chloride and an aromatic diamine are reacted to obtain a polymer solution.

この際、好適に用いられる芳香族ジカルボン酸ジクロライドとしては、例えば、テレフタル酸ジクロライド、2−クロロテレフタル酸ジクロライド、3−メチルテレフタル酸ジクロライド、4、4’−ビフェニレンジカルボン酸ジクロライド、2,6−ナフタレンジカルボン酸ジクロライド等のパラ又は平行軸方向に官能基を有するパラ型の芳香族ジカルボン酸ジクロライドが挙げられる。これらは非置換又は置換のいずれでもよいが、なかでもテレフタル酸ジクロライドが特に好適である。これらの芳香族ジカルボン酸ジクロライドは単独で使用してもよく、2種以上を併用してもよい。なお、本発明の目的を損なわない範囲で、上記パラ型の芳香族ジカルボン酸ジクロライドの一部をイソフタル酸ジクロライドのようなメタ型のジカルボン酸クロライドに置き換えても差し支えない。   In this case, examples of the aromatic dicarboxylic acid dichloride preferably used include terephthalic acid dichloride, 2-chloroterephthalic acid dichloride, 3-methylterephthalic acid dichloride, 4,4′-biphenylenedicarboxylic acid dichloride, and 2,6-naphthalene. Para-type aromatic dicarboxylic acid dichloride having a functional group in the para- or parallel-axis direction such as dicarboxylic acid dichloride. These may be either unsubstituted or substituted, with terephthalic acid dichloride being particularly preferred. These aromatic dicarboxylic acid dichlorides may be used alone or in combination of two or more. It should be noted that a part of the para-type aromatic dicarboxylic acid dichloride may be replaced with a meta-type dicarboxylic acid chloride such as isophthalic acid dichloride within a range not impairing the object of the present invention.

一方、芳香族ジアミンとしては、少なくとも3種の芳香族ジアミンが用いられる。第1の芳香族ジアミンは、非置換パラ型芳香族ジアミンから選ばれた1種であり、例えば、パラフェニレンジアミン、4,4’−ビフェニレンジアミン、3,4’−ジアミノジフェニルエーテル等の、従来のパラ型アラミド繊維の製造に用いられるものが好適に使用される。これらは単独で使用してもよく2種以上併用することもできる。かかる非置換パラ型芳香族ジアミンとしては、なかでもパラフェニレンジアミンが特に好適である。なお、本発明の目的を損なわない範囲で、上記パラ型芳香族ジアミンの一部をメタフェニレンジアミンのような非置換メタ型芳香族ジアミンに置き換えても差し支えない。   On the other hand, as the aromatic diamine, at least three kinds of aromatic diamines are used. The first aromatic diamine is one selected from unsubstituted para-type aromatic diamines. For example, conventional aromatic diamines such as paraphenylene diamine, 4,4′-biphenylene diamine, 3,4′-diaminodiphenyl ether, etc. What is used for manufacture of para-type aramid fiber is used suitably. These may be used alone or in combination of two or more. As such an unsubstituted para-type aromatic diamine, paraphenylenediamine is particularly preferable. It should be noted that a part of the para type aromatic diamine may be replaced with an unsubstituted meta type aromatic diamine such as metaphenylene diamine within the range not impairing the object of the present invention.

第2の芳香族ジアミンは、置換又は非置換のフェニルベンジミダゾール基を有する芳香族ジアミン類から選ばれた1種であり、なかでも入手のし易さ、得られる繊維の優れた引っ張り強度及び初期モジュラス等の点から、5(6)−アミノ−2−(4−アミノフェニル)ベンジミダゾールがよい。   The second aromatic diamine is one selected from aromatic diamines having a substituted or unsubstituted phenyl benzimidazole group, and among them, availability, excellent tensile strength of the resulting fiber, and From the viewpoint of the initial modulus and the like, 5 (6) -amino-2- (4-aminophenyl) benzimidazole is preferable.

また、第3の芳香族ジアミンは、ハロゲン置換のパラ型芳香族ジアミンから選ばれた1種であり、例えば、モノクロロパラフェニレンジアミン、ジクロロパラフェニレンジアミン、モノフロロパラフェニレンジアミン、モノブロモパラフェニレンジアミン等が用いられる。この第3の芳香族ジアミンについても、本発明の目的を損なわない範囲で、上記ハロゲン置換のパラ型芳香族ジアミンの一部をモノクロロメタフェニレンジアミンのようなメタ型の置換芳香族ジアミンに代替しても差し支えない。   The third aromatic diamine is one selected from halogen-substituted para-type aromatic diamines, such as monochloroparaphenylenediamine, dichloroparaphenylenediamine, monofluoroparaphenylenediamine, and monobromoparaphenylenediamine. Etc. are used. As for the third aromatic diamine, a part of the halogen-substituted para-type aromatic diamine is replaced with a meta-type substituted aromatic diamine such as monochlorometaphenylene diamine within the range not impairing the object of the present invention. There is no problem.

本発明で繊維を形成する芳香族コポリアミドは、既に述べたとおり、上記化学式(2)のヘテロ環含有反復構造単位の含有率を、該芳香族ポリアミド反覆構造単位の全量に対し30〜95モル%、好ましくは50〜95モル%の範囲とする。該反復構造単位の含有率が30モル%未満の場合には重合反応においては反応溶液が濁るという問題が生じ、このような濁ったドープでは紡糸することが困難である。また、上記化学式(3)の反復構造単位の含有率を、該芳香族ポリアミド構造単位の全量に対し5〜20モル%、好ましくは10〜20モル%の範囲とする。該反復構造単位の含有率が5モル%未満の場合には、紡糸した繊維に可塑延伸及び熱処理を施しても繊維中の欠陥の程度が有意に低減しない。また、含有率が20モル%より多い場合には、紡糸用ポリマー溶液の粘性が大幅に下がるという問題が生じ、紡糸することが困難である。したがって、本発明では、溶液重合に際し、各反応成分の仕込み量を、生成ポリマー中で各反覆構造単位がそれぞれ上記の範囲となるように調整する必要がある。   As described above, the aromatic copolyamide forming the fiber in the present invention has a content of the heterocyclic-containing repeating structural unit of the above chemical formula (2) of 30 to 95 mol based on the total amount of the aromatic polyamide repetitive structural unit. %, Preferably in the range of 50-95 mol%. When the content of the repeating structural unit is less than 30 mol%, there arises a problem that the reaction solution becomes cloudy in the polymerization reaction, and it is difficult to spin with such a cloudy dope. Further, the content of the repeating structural unit represented by the chemical formula (3) is set in the range of 5 to 20 mol%, preferably 10 to 20 mol% with respect to the total amount of the aromatic polyamide structural unit. When the content of the repeating structural unit is less than 5 mol%, the degree of defects in the fiber is not significantly reduced even if the spun fiber is subjected to plastic drawing and heat treatment. On the other hand, when the content is more than 20 mol%, there arises a problem that the viscosity of the spinning polymer solution is greatly lowered, and spinning is difficult. Therefore, in the present invention, in solution polymerization, it is necessary to adjust the amount of each reaction component charged so that each repetitive structural unit is in the above range in the produced polymer.

本発明で重合溶媒として適当なアミド系溶媒としては、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン、ジメチルイミダゾリジノン等を例示することができるが、特に、芳香族コポリアミドの重合からドープ調製並びに湿式紡糸工程に至るまでの取扱い性や安定性及び害溶媒の毒性等の点から、N−メチル−2−ピロリドンが好ましい。   Examples of amide solvents suitable as a polymerization solvent in the present invention include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, dimethylimidazolidinone, and the like. N-methyl-2-pyrrolidone is preferable from the viewpoints of handleability and stability from polymerization of aromatic copolyamide to dope preparation and wet spinning process, and toxicity of harmful solvents.

本発明においては、芳香族コポリアミドのアミド系溶媒に対する溶解性を向上させるために、重合の前、途中、終了時等に無機塩を適当量添加することができる。このような無機塩としては、例えば、塩化リチウム、塩化カルシウム等が挙げられる。該無機塩の添加量は3〜10重量%が好ましい。添加量が10重量%を越えると無機塩をアミド系溶媒に対し全量溶解させることが困難となり、添加量が3重量%未満の場合には、溶解性向上の効果が不十分となるので、好ましくない。   In the present invention, in order to improve the solubility of the aromatic copolyamide in the amide solvent, an appropriate amount of an inorganic salt can be added before, during or at the end of the polymerization. Examples of such inorganic salts include lithium chloride and calcium chloride. The amount of the inorganic salt added is preferably 3 to 10% by weight. If the addition amount exceeds 10% by weight, it is difficult to dissolve the entire amount of the inorganic salt in the amide solvent, and if the addition amount is less than 3% by weight, the effect of improving the solubility becomes insufficient. Absent.

重合反応終了後の溶液には、反応で生成した塩酸を含むため、塩基性の無機化合物、例えば、水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、酸化カルシウム等を添加し中和する。中和したポリマー溶液中には中和反応で生じた塩化カルシウム等の無機塩が含まれることがあるが、該無機塩はそのまま溶解性向上に寄与するので、無機塩濃度が過剰にならない限り、除去する必要はない。   Since the solution after completion of the polymerization reaction contains hydrochloric acid generated by the reaction, a basic inorganic compound such as sodium hydroxide, potassium hydroxide, calcium hydroxide, calcium oxide or the like is added for neutralization. The neutralized polymer solution may contain an inorganic salt such as calcium chloride generated by the neutralization reaction, but the inorganic salt contributes to improving the solubility as it is, so unless the inorganic salt concentration becomes excessive, There is no need to remove it.

重合反応において生成するポリマーの溶媒に対する濃度は重要である。均質な高重合度のポリマーを得るには生成ポリマー濃度として10重量%以下が好ましい。とりわけ3〜8重量%の濃度範囲が品質の安定したポリマーを得るのに好都合である。   The concentration of the polymer produced in the polymerization reaction with respect to the solvent is important. In order to obtain a homogeneous polymer having a high degree of polymerization, the concentration of the produced polymer is preferably 10% by weight or less. In particular, a concentration range of 3-8% by weight is advantageous for obtaining a stable polymer.

溶液重合により得られた上記芳香族コポリアミドのドープは、そのまま、あるいはポリマー濃度を適宜調整後、公知の芳香族ポリアミド繊維の紡糸方法に従って凝固液中に押し出され、凝固糸となる。紡糸工程では、紡糸口金直下にエアーギャップと呼ばれる短い空間を設け、この空間を通過した未凝固繊維(ポリマードープ)を直ちに凝固液中に導入する方法が好ましいが、通常の湿式紡糸でも差し支えない。   The above-mentioned aromatic copolyamide dope obtained by solution polymerization is extruded as it is or after appropriately adjusting the polymer concentration into a coagulating liquid according to a known spinning method of aromatic polyamide fibers to form a coagulated yarn. In the spinning process, a method of providing a short space called an air gap immediately below the spinneret and immediately introducing uncoagulated fibers (polymer dope) that has passed through this space into the coagulating liquid is preferred, but ordinary wet spinning may also be used.

凝固液は、一般に、アミド系溶媒と水との2成分からなる水溶液で構成される。ここで使用するアミド系溶媒としては、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン、ジメチルイミダゾリジノン等が使用可能であるが、取扱い性、安定性及び該溶媒の毒性等の点から、N−メチル−2−ピロリドンが特に好ましく使用される。   The coagulation liquid is generally composed of an aqueous solution composed of two components of an amide solvent and water. As the amide solvent used here, N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, dimethylimidazolidinone and the like can be used. N-methyl-2-pyrrolidone is particularly preferably used from the viewpoint of toxicity of the solvent.

凝固液となる水溶液中のアミド系溶媒の濃度は、濃度10〜50重量%であることが好ましい。濃度が50重量%を越えると、紡出した芳香族コポリアミドドープの凝固が進まず、繊維状物同士の密着が発生し、連続的に製糸することが困難となる。また、濃度が10重量%未満であると、可塑化が十分に進まず、続いて行なわれる可塑延伸時の延伸性が低下するため好ましくない。凝固浴の温度は凝固浴組成と密接な関係があるが、あまり高温にすると紡糸した繊維同士の密着が激しくなる上、作業性も悪くなるため。好適な温度は0〜50℃である。   The concentration of the amide solvent in the aqueous solution serving as the coagulation liquid is preferably 10 to 50% by weight. When the concentration exceeds 50% by weight, coagulation of the spun aromatic copolyamide dope does not progress, and the close contact between the fibrous materials occurs, making continuous yarn production difficult. On the other hand, if the concentration is less than 10% by weight, the plasticization does not proceed sufficiently, and the stretchability during the subsequent plastic stretching is undesirably reduced. The temperature of the coagulation bath has a close relationship with the composition of the coagulation bath, but if the temperature is too high, the close contact between the spun fibers becomes severe and the workability also deteriorates. The preferred temperature is 0-50 ° C.

本発明においては、紡糸用ドープが光学的等方性であり、かつ中和されているため、紡糸性が良好で、安定かつ円滑な紡糸を行うことができ、設備の腐食等の問題も生じない。
凝固浴から引き取られた芳香族コポリアミド糸条は、延伸浴中で特定の延伸倍率に可塑延伸される。すなわち、本発明で採用する延伸倍率は、上記化学式(2)の反復構造単位の含有比率が同一でかつ化学式(3)の反復構造単位を含まないヘテロ環含有芳香族コポリアミド繊維の延伸倍率に対する延伸倍率向上率が150〜300%となる倍率とする。延伸倍率がこれより小さいときは、繊維内部に欠陥が残り、所望の機械的物性を有する繊維が得られないばかりでなく、延伸倍率が低いため生産性も低下する。一方、延伸倍率が過大になると延伸時に断糸や毛羽が発生する。
In the present invention, since the spinning dope is optically isotropic and neutralized, the spinning property is good, stable and smooth spinning can be performed, and problems such as corrosion of equipment also occur. Absent.
The aromatic copolyamide yarn taken from the coagulation bath is plastic-drawn at a specific draw ratio in the drawing bath. That is, the draw ratio employed in the present invention is relative to the draw ratio of the heterocycle-containing aromatic copolyamide fiber having the same content ratio of the repeating structural unit of the chemical formula (2) and not containing the repeating structural unit of the chemical formula (3). The magnification at which the stretch ratio improvement rate is 150 to 300%. When the draw ratio is smaller than this, defects remain in the fiber, and not only fibers having desired mechanical properties cannot be obtained, but also the productivity is lowered because the draw ratio is low. On the other hand, if the draw ratio is excessive, yarn breakage and fluff are generated during drawing.

ここで言う「延伸倍率向上率」とは、既に述べたように、上記の化学式(3)の反復構造単位を含まず、かつ化学式(2)の反復構造単位の含有率(モル%)が同一のヘテロ環含有芳香族コポリアミドからなる繊維(対象繊維)を、本発明の繊維に適用する際と同じ組成・温度のアミド系水溶液中にて同じ速度で可塑延伸し、断糸や毛羽(単繊維破断)等が発生せず良好に延伸できる最高の延伸倍率(最大延伸倍率)を求め、その最大延伸倍率に対して150%〜300%に相当する高い延伸倍率をいう。例えば、化学式(3)の反復構造単位を含まずに、化学式(1)及び(2)の反復構造単位のみからなり、かつ化学式(2)の反覆構造単位の含有率が同一の芳香族コポリアミド繊維(対象繊維)の最大延伸倍率が2.0倍のとき、本発明の繊維を製造するには、その150%〜300%に相当する3.0〜6.0倍の比較的高い倍率で可塑延伸する。本発明において実際に適用する延伸倍率の範囲は、当該繊維を形成するポリマーの組成や延伸浴の組成、温度等によって異なるが、通常、2.3〜4.5倍程度になる。   The “stretch ratio improvement rate” mentioned here does not include the repeating structural unit represented by the chemical formula (3) as described above, and the content (mol%) of the repeating structural unit represented by the chemical formula (2) is the same. Of the heterocycle-containing aromatic copolyamide (target fiber) is plastic-drawn at the same speed in an amide-based aqueous solution having the same composition and temperature as that applied to the fiber of the present invention, and the yarns and fluffs (single fibers) The highest draw ratio (maximum draw ratio) that can be satisfactorily stretched without occurrence of fiber breakage or the like is determined, and refers to a high draw ratio corresponding to 150% to 300% with respect to the maximum draw ratio. For example, an aromatic copolyamide which does not include the repeating structural unit represented by the chemical formula (3), is composed only of the repeating structural units represented by the chemical formulas (1) and (2), and has the same content of the recurring structural unit represented by the chemical formula (2). When the maximum draw ratio of the fiber (target fiber) is 2.0 times, the fiber of the present invention is produced at a relatively high magnification of 3.0 to 6.0 times corresponding to 150% to 300%. Plastic stretching. The range of the draw ratio actually applied in the present invention varies depending on the composition of the polymer forming the fiber, the composition of the draw bath, the temperature, etc., but is usually about 2.3 to 4.5 times.

本発明では、可塑延伸、すなわち繊維が可塑化した状態で延伸を行うため、延伸浴としてアミド系溶媒の水溶液を使用する。ここで用いられるアミド系溶媒としては、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン、ジメチルイミダゾリジノン等を例示することができるが、なかでもN−メチル−2−ピロリドンが好ましい。   In the present invention, an aqueous solution of an amide solvent is used as a stretching bath in order to perform plastic stretching, that is, stretching in a state where the fiber is plasticized. Examples of the amide solvent used here include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, dimethylimidazolidinone and the like, among which N-methyl 2-Pyrrolidone is preferred.

延伸浴を構成する水溶液のアミド系溶媒の濃度は30〜80重量%が好ましい。濃度が80重量%を越えると芳香族コポリアミド糸条が該水溶液中に溶解するため、連続的に製糸することが困難となる。また、濃度が30重量%未満であると繊維の可塑化が十分に進まず、上記延伸倍率を確保することが困難である。該水溶液の温度は、あまり高温にすると繊維同士の密着が激しくなる上、作業性も悪くなるため、0〜50℃が好適である。   The concentration of the amide solvent in the aqueous solution constituting the stretching bath is preferably 30 to 80% by weight. If the concentration exceeds 80% by weight, the aromatic copolyamide yarn dissolves in the aqueous solution, making continuous yarn production difficult. Further, if the concentration is less than 30% by weight, the plasticization of the fibers does not proceed sufficiently, and it is difficult to ensure the above draw ratio. The temperature of the aqueous solution is preferably 0 to 50 ° C., because if the temperature is too high, the adhesion between the fibers becomes intense and the workability also deteriorates.

延伸に続いて、該芳香族コポリアミド繊維は水洗工程にて溶媒を十分に除去し、乾燥工程にて充分に乾燥したのち熱処理を行う。本発明における繊維の熱処理温度は300〜550℃の範囲が好ましい。熱処理温度が300℃未満の場合には、繊維が充分に配向結晶化を起こさせることができないために、充分な引っ張り強度、初期モジュラスが得られない。また、熱処理温度が550℃を越える場合には、繊維が熱劣化を引き起こすために、十分な引っ張り強度、初期モジュラスが得られない。この熱処理は、定長下又は処理前の原長に対し15%以内の伸張下又は制限収縮下で行うのが適当である。   Subsequent to stretching, the aromatic copolyamide fiber is sufficiently removed of the solvent in the water washing step and sufficiently dried in the drying step, followed by heat treatment. The heat treatment temperature of the fiber in the present invention is preferably in the range of 300 to 550 ° C. When the heat treatment temperature is less than 300 ° C., the fiber cannot sufficiently cause orientation crystallization, so that sufficient tensile strength and initial modulus cannot be obtained. On the other hand, when the heat treatment temperature exceeds 550 ° C., the fiber causes thermal deterioration, so that sufficient tensile strength and initial modulus cannot be obtained. This heat treatment is suitably carried out under a constant length or under a stretching or restriction shrinkage within 15% of the original length before the treatment.

本発明で特定した組成の芳香族コポリアミド繊維は、上述のような製造方法を採用することによって、繊維中の欠陥が有意に低減し、平均空孔径が3.0nm以下、好ましくは0.5〜2.8nm、となり、上述したような優れた機械的物性を示す。   In the aromatic copolyamide fiber having the composition specified in the present invention, defects in the fiber are significantly reduced by adopting the production method as described above, and the average pore diameter is 3.0 nm or less, preferably 0.5. It is ˜2.8 nm and exhibits excellent mechanical properties as described above.

本発明の芳香族コポリアミド繊維の繊度は、単糸繊度として0.55〜22dtexの範囲が好ましく、特に1.67〜16.7dtexの範囲が好ましい。単糸繊度が0.55dtex未満では製糸工程における毛羽や単糸切れが発生しやすく、また、単糸繊度が22dtexを超えると撚糸、製網等が困難になるので好ましくない。
かくして、本発明によれば、繊維内部の欠陥が少なく、高性能の芳香族コポリアミド繊維が提供される。
The fineness of the aromatic copolyamide fiber of the present invention is preferably in the range of 0.55 to 22 dtex, and particularly preferably in the range of 1.67 to 16.7 dtex, as the single yarn fineness. If the single yarn fineness is less than 0.55 dtex, fluff and single yarn breakage are likely to occur in the yarn making process, and if the single yarn fineness exceeds 22 dtex, twisted yarn, net making, etc. become difficult.
Thus, according to the present invention, a high-performance aromatic copolyamide fiber with few defects inside the fiber is provided.

以下、実施例により本発明を具体的に説明するが、本発明はその説明内容に限定されるものではない。なお、実施例中の各特性値は下記の方法で測定した。
<粘度(ηinh)>
98%濃度の濃硫酸中、ポリマー濃度0.5g/dlの溶液について、溶液温度30℃で測定した。
<延伸倍率向上率>
延伸倍率向上率は、実施例記載の各芳香族コポリアミドの延伸倍率を、上記化学式(2)の反復構造単位のモル%が同一でかつ化学式上記(3)の反復構造単位を含まないヘテロ環含有芳香族コポリアミド繊維(比較例1の繊維)の延伸倍率に対する比率として、百分率で表した。
<繊維中欠陥>
表1に示す繊維中の欠陥は、小角X線散乱装置を用いて上述の方法で測定した。なお、測定サンプルとしては長さ数十cmの繊維束である。
Hereinafter, the present invention will be specifically described by way of examples. However, the present invention is not limited to the description. In addition, each characteristic value in an Example was measured with the following method.
<Viscosity (ηinh)>
Measurement was performed at a solution temperature of 30 ° C. for a solution having a polymer concentration of 0.5 g / dl in 98% concentrated sulfuric acid.
<Stretch ratio improvement rate>
The stretch ratio improvement rate is the same as the stretch ratio of each aromatic copolyamide described in the Examples, in which the mol% of the repeating structural unit of the above chemical formula (2) is the same and does not include the repeating structural unit of the above chemical formula (3). As a ratio with respect to the draw ratio of the containing aromatic copolyamide fiber (fiber of Comparative Example 1), it was expressed as a percentage.
<Defect in fiber>
The defects in the fibers shown in Table 1 were measured by the above-described method using a small angle X-ray scattering apparatus. The measurement sample is a fiber bundle having a length of several tens of centimeters.

[実施例1]
窒素を内部にフローしている攪拌翼を有する攪拌槽に、N−メチル−2−ピロリドン(以下、NMPと略す)1.840Lを投入した後、十分に乾燥させた塩化カルシウム160.0g投入し溶解させた。次いで、パラフェニレンジアミン3.6g(10モル%)と、5(6)−アミノ−2−(4−アミノフェニル)ベンジミダゾール51.8g(70モル%)と、モノクロロパラフェニレンジアミン9.4g(20モル%)とを秤量して投入し溶解させた。続いて、テレフタル酸クロライド66.8g(100モル%)を投入し、反応せしめて芳香族コポリアミドのポリマー溶液を得た。この生成物に22.5重量%の水酸化カルシウムを含有するNMP分散液107.5gを添加し、中和反応を行ってポリマー溶液を得た。
得られたポリマー溶液から析出せしめたポリマーについて測定した粘度(ηinh)は5.5であった。
[Example 1]
After charging 1.840 L of N-methyl-2-pyrrolidone (hereinafter abbreviated as NMP) into a stirring tank having a stirring blade that flows nitrogen inside, 160.0 g of sufficiently dried calcium chloride is added. Dissolved. Next, 3.6 g (10 mol%) of paraphenylenediamine, 51.8 g (70 mol%) of 5 (6) -amino-2- (4-aminophenyl) benzimidazole, and 9.4 g of monochloroparaphenylenediamine (20 Mol%) was weighed in and dissolved. Subsequently, 66.8 g (100 mol%) of terephthalic acid chloride was added and reacted to obtain a polymer solution of an aromatic copolyamide. To this product, 107.5 g of NMP dispersion containing 22.5% by weight of calcium hydroxide was added and neutralized to obtain a polymer solution.
The viscosity (ηinh) measured for the polymer precipitated from the obtained polymer solution was 5.5.

得られたポリマー溶液(ドープ)を用い、孔径0.15mm、孔数25ホールの紡糸口金から毎分2.5ccの割合で吐出し、エアーギャップと呼ばれる短い空隙部分を通した後、NMP濃度30重量%、温度50℃の水溶液中に紡出し、6m/分の速度で引き取って、凝固糸を得た。
該凝固糸は、引き続き、温度30℃、濃度70重量%のNMP水溶液中で4.5倍の延伸倍率で可塑延伸を行った。可塑延伸した糸条は水洗、乾燥し、次いで、温度450℃下で緊張熱処理を行い、30.0m/分の速度で巻き取って42dtex/25filの糸条を得た。この糸条の繊維中欠陥を調べたところ、平均空孔径で1.0nmであった。この結果を表1の実施例1欄に示す。
Using the obtained polymer solution (dope), it was discharged at a rate of 2.5 cc per minute from a spinneret having a pore diameter of 0.15 mm and a hole number of 25 holes, passed through a short gap portion called an air gap, and then an NMP concentration of 30 Spinning into an aqueous solution of 50% by weight and a temperature of 50 ° C. was taken up at a speed of 6 m / min to obtain a coagulated yarn.
The coagulated yarn was subsequently subjected to plastic drawing at a draw ratio of 4.5 times in an NMP aqueous solution having a temperature of 30 ° C. and a concentration of 70% by weight. The plastic-drawn yarn was washed with water, dried, then subjected to tension heat treatment at a temperature of 450 ° C., and wound at a speed of 30.0 m / min to obtain a 42 dtex / 25 fil yarn. When the defects in the fibers of this yarn were examined, the average pore diameter was 1.0 nm. The results are shown in Example 1 column of Table 1.

[実施例2〜5]
実施例1と同様の製造方法に従い、ジアミン類の添加比率、NMP水溶液中での延伸倍率を表1に記載のとおりに変更する以外は、実施例1と同様にして芳香族コポリアミド繊維を製造した。これらの結果を表1の実施例2〜5欄にまとめて示す。
[Examples 2 to 5]
Aromatic copolyamide fibers are produced in the same manner as in Example 1 except that the addition ratio of diamines and the draw ratio in the NMP aqueous solution are changed as shown in Table 1 in accordance with the production method similar to Example 1. did. These results are summarized in the columns of Examples 2 to 5 in Table 1.

[比較例1〜4]
実施例1と同様の製造方法に従い、ジアミン類の添加比率、NMP水溶液中での延伸倍率を表1に記載のとおりに本発明の範囲外に変更する以外は、実施例1と同様にして芳香族コポリアミド繊維を製造した。これらの結果を表1の比較例1〜3欄にまとめて示す。なお、比較例1は上記化学式(3)の反復構造単位を含まず、かつ化学式(2)のヘテロ環含有の反復構造単位ジアミン成分のモル%が実施例1と同一のポリマーから得られた繊維を使用した場合の実験例であり、比較例2〜4は共重合モル比が本発明で特定した範囲外の実験例である。
[Comparative Examples 1-4]
According to the same production method as in Example 1, the addition ratio of diamines and the draw ratio in NMP aqueous solution were changed to the outside of the scope of the present invention as shown in Table 1, and the fragrance was the same as in Example 1. Group copolyamide fibers were produced. These results are shown together in Comparative Examples 1 to 3 in Table 1. In addition, the comparative example 1 does not contain the repeating structural unit of the said Chemical formula (3), and the fiber whose mol% of the repeating structure unit diamine component of the heterocyclic formula containing the chemical formula (2) was obtained from the same polymer as Example 1 is obtained. The comparative examples 2 to 4 are experimental examples in which the molar ratio of copolymerization is outside the range specified in the present invention.

Figure 0004563926
Figure 0004563926

本発明によれば、中和されたポリマー溶液から十分な可塑化延伸倍率で延伸することができ、かつ繊維中の欠陥の程度が十分低減され、その結果、強度、モジュラス等の機械的物性に優れた芳香族コポリアミド繊維を提供することができるので、本発明は繊維産業にきわめて有用な発明である。   According to the present invention, the neutralized polymer solution can be stretched at a sufficient plasticizing stretch ratio, and the degree of defects in the fiber is sufficiently reduced, resulting in mechanical properties such as strength and modulus. Since excellent aromatic copolyamide fibers can be provided, the present invention is very useful for the textile industry.

Claims (4)

下記の化学式(1)、(2)及び(3)で表わされる反復構造単位から実質的になるヘテロ環含有芳香族コポリアミドであって、該芳香族コポリアミドの反復構造単位の全量に対し、化学式(2)の反復構造単位を30〜95モル%、化学式(3)の反復構造単位を5〜20モル%含む芳香族コポリアミドからなる繊維であり、かつ、小角X線散乱装置を用いて測定される繊維中の欠陥の程度が平均空孔径で3nm以下であることを特徴とする芳香族コポリアミド繊維。
Figure 0004563926
[上記化学式(1)、(2)及び(3)において、Ar、Ar及びArは、いずれも互いに独立した、パラ配位又は平行軸方向に結合基を有する2価の芳香族基であって、Arは非置換あるいは置換された2価の芳香族基であり、Arは非置換の2価の芳香族基であり、Arはハロゲン基で置換された2価の芳香族基である。]
A heterocycle-containing aromatic copolyamide substantially consisting of repeating structural units represented by the following chemical formulas (1), (2) and (3), with respect to the total amount of the repeating structural units of the aromatic copolyamide, A fiber composed of an aromatic copolyamide containing 30 to 95 mol% of the repeating structural unit of the chemical formula (2) and 5 to 20 mol% of the repeating structural unit of the chemical formula (3), and using a small angle X-ray scattering apparatus An aromatic copolyamide fiber characterized in that the degree of defects in the fiber to be measured is an average pore diameter of 3 nm or less.
Figure 0004563926
[In the above chemical formulas (1), (2), and (3), Ar 1 , Ar 2, and Ar 3 are all divalent aromatic groups that are independent of each other and have a bonding group in the para-coordinate or parallel axis direction. Ar 1 is an unsubstituted or substituted divalent aromatic group, Ar 2 is an unsubstituted divalent aromatic group, and Ar 3 is a divalent aromatic group substituted with a halogen group. It is a family group. ]
芳香族コポリアミドが、該コポリアミドの全反復構造体の全量に対し、化学式(1)の反復構造単位を10〜20モル%、化学式(2)の反復構造単位を50〜90モル%、化学式(3)の反復構造単位を10〜20モル%含むことを特徴とする請求項1に記載の芳香族コポリアミド繊維。   The aromatic copolyamide is 10 to 20 mol% of the repeating structural unit of the chemical formula (1), 50 to 90 mol% of the repeating structural unit of the chemical formula (2), based on the total amount of all the repeating structures of the copolyamide. The aromatic copolyamide fiber according to claim 1, comprising 10 to 20 mol% of the repeating structural unit (3). 単糸繊度が0.55〜22dtexであることを特徴とする請求項1又は請求項2に記載の芳香族コポリアミド繊維。   The aromatic copolyamide fiber according to claim 1 or 2, wherein the single yarn fineness is 0.55 to 22 dtex. 引っ張り強度が20cN/dtex以上であり、かつ、初期モジュラスが500cN/dtex以上であることを特徴とする請求項1〜請求項3のいずれかに記載の芳香族コポリアミド繊維。   The aromatic copolyamide fiber according to any one of claims 1 to 3, wherein the tensile strength is 20 cN / dtex or more and the initial modulus is 500 cN / dtex or more.
JP2005347788A 2005-12-01 2005-12-01 Aromatic copolyamide fiber Expired - Fee Related JP4563926B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005347788A JP4563926B2 (en) 2005-12-01 2005-12-01 Aromatic copolyamide fiber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005347788A JP4563926B2 (en) 2005-12-01 2005-12-01 Aromatic copolyamide fiber

Publications (2)

Publication Number Publication Date
JP2007154329A JP2007154329A (en) 2007-06-21
JP4563926B2 true JP4563926B2 (en) 2010-10-20

Family

ID=38239057

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005347788A Expired - Fee Related JP4563926B2 (en) 2005-12-01 2005-12-01 Aromatic copolyamide fiber

Country Status (1)

Country Link
JP (1) JP4563926B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2452799C2 (en) * 2006-12-15 2012-06-10 Тейдзин Текно Продактс Лимитед Aromatic polyamide fibre based on heterocycle-containing aromatic polyamide, synthesis method thereof, fabric formed by fibre and fibre-reinforced composite material
EP2736958B1 (en) * 2011-07-29 2016-05-18 E. I. du Pont de Nemours and Company Process for forming an aramid copolymer

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52154881A (en) * 1976-06-17 1977-12-22 Teijin Ltd Rubber composite reinforced with aromatic polyamide fiber
JPH05311510A (en) * 1991-04-11 1993-11-22 Teijin Ltd Ultrathin aramid yarn and its production
JPH05339369A (en) * 1992-01-27 1993-12-21 Hoechst Ag Aromatic copolyamide and preparation thereof
JPH07150413A (en) * 1993-10-06 1995-06-13 Hoechst Ag High strength and high linear density aramide fiber, preparation thereof and use of it
JPH07278303A (en) * 1994-04-06 1995-10-24 Hoechst Ag Aromatic copolyamide, its preparation, molded structure and its preparation
JPH07300534A (en) * 1994-04-06 1995-11-14 Hoechst Ag Production of fiber or film from specific molding solution, and fiber or film obtainable thereby
JPH08260238A (en) * 1995-03-29 1996-10-08 Ind Technol Res Inst Method for preparing soluble wholly aromatic polyamide fiber
JP2001303365A (en) * 2000-02-16 2001-10-31 Teijin Ltd Method for producing meta wholly aromatic polyamide yarn and yarn obtained by the method
JP2004003049A (en) * 2002-05-31 2004-01-08 Teijin Ltd Method for producing compact meta type wholly aromatic polyamide fiber

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52154881A (en) * 1976-06-17 1977-12-22 Teijin Ltd Rubber composite reinforced with aromatic polyamide fiber
JPH05311510A (en) * 1991-04-11 1993-11-22 Teijin Ltd Ultrathin aramid yarn and its production
JPH05339369A (en) * 1992-01-27 1993-12-21 Hoechst Ag Aromatic copolyamide and preparation thereof
JPH07150413A (en) * 1993-10-06 1995-06-13 Hoechst Ag High strength and high linear density aramide fiber, preparation thereof and use of it
JPH07278303A (en) * 1994-04-06 1995-10-24 Hoechst Ag Aromatic copolyamide, its preparation, molded structure and its preparation
JPH07300534A (en) * 1994-04-06 1995-11-14 Hoechst Ag Production of fiber or film from specific molding solution, and fiber or film obtainable thereby
JPH08260238A (en) * 1995-03-29 1996-10-08 Ind Technol Res Inst Method for preparing soluble wholly aromatic polyamide fiber
JP2001303365A (en) * 2000-02-16 2001-10-31 Teijin Ltd Method for producing meta wholly aromatic polyamide yarn and yarn obtained by the method
JP2004003049A (en) * 2002-05-31 2004-01-08 Teijin Ltd Method for producing compact meta type wholly aromatic polyamide fiber

Also Published As

Publication number Publication date
JP2007154329A (en) 2007-06-21

Similar Documents

Publication Publication Date Title
JP2010229582A (en) Method for producing para-type wholly aromatic copolyamide fiber
KR101307655B1 (en) Aromatic polyamide fiber and process for producing the same and protective clothing using said aromatic polyamide fiber
JP2010163506A (en) Process for producing aromatic copolyamide
JP2010180493A (en) Method for producing aromatic copolyamide fiber
JP4563926B2 (en) Aromatic copolyamide fiber
JP2011037984A (en) Manufacturing method for aromatic copolyamide
JP4563925B2 (en) Method for producing aromatic copolyamide fiber
JP2011202308A (en) Para-type whole aromatic copolyamide fiber and method for producing the same
JP2011026726A (en) Para type wholly-aromatic copolyamide fiber, and method for producing the same
JP2016196599A (en) Wholly aromatic polyamide fiber
JP5503055B2 (en) Para-type wholly aromatic copolyamide drawn fiber and method for producing the same
JP2011213815A (en) Method for producing aromatic copolyamide and fiber comprising aromatic copolyamide obtained by the method
JP2011047088A (en) Para-oriented wholly aromatic copolyamide fiber and method for producing the same
JP5662262B2 (en) Core-sheath type composite yarn
JP4563827B2 (en) Method for producing aromatic copolyamide fiber
JP6514010B2 (en) Process for producing para-type wholly aromatic copolyamide drawn fiber
JP2014105403A (en) Method for producing para-type whole aromatic copolyamide fiber
JP2013112920A (en) Para-type wholly aromatic polyamide fiber
JP2011202292A (en) Para-type whole aromatic copolyamide fiber and method for producing the same
JP2014005550A (en) Para-wholly aromatic copolyamide fiber bundle
JP2022128969A (en) Heat-resistant high-toughness fiber and manufacturing method for the same
JP2015042791A (en) Method of producing para-type fully aromatic copolyamide stretched fiber
JP2023078567A (en) Highly thermostable and highly tough fiber and manufacturing method of the same
JP2011001666A (en) Para-type wholly aromatic polyamide fiber
JP2015193730A (en) Para-type wholly aromatic polyamide, fiber obtained from para-type wholly aromatic polyamide and method for producing para-type wholly aromatic polyamide

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20081008

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100323

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100706

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100729

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130806

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130806

Year of fee payment: 3

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130806

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees