JP4562518B2 - Illuminated key sheet and manufacturing method of illuminated key sheet - Google Patents

Illuminated key sheet and manufacturing method of illuminated key sheet Download PDF

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JP4562518B2
JP4562518B2 JP2004376868A JP2004376868A JP4562518B2 JP 4562518 B2 JP4562518 B2 JP 4562518B2 JP 2004376868 A JP2004376868 A JP 2004376868A JP 2004376868 A JP2004376868 A JP 2004376868A JP 4562518 B2 JP4562518 B2 JP 4562518B2
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light
key top
key
sheet
illuminated
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JP2006185700A (en
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秀忠 石澤
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Polymatech Co Ltd
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Polymatech Co Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/70—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
    • H01H13/88—Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/70—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
    • H01H13/702—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
    • H01H13/705—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches characterised by construction, mounting or arrangement of operating parts, e.g. push-buttons or keys
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H2219/00—Legends
    • H01H2219/054—Optical elements
    • H01H2219/064—Optical isolation of switch sites

Description

本発明は、携帯電話機やＰＤＡなどの携帯情報端末、各種家庭用リモコンやカードリモコン、各種キーボードなどの電子・電気機器等に利用される押釦スイッチ用の照光式キーシートとその製造方法に関する。   The present invention relates to an illuminated key sheet for a push button switch used for portable information terminals such as a mobile phone and a PDA, various home / card remote controllers, electronic / electrical devices such as various keyboards, and the like, and a manufacturing method thereof.

図４に示す携帯電話機１やＰＤＡなどの携帯情報端末、各種家庭用リモコンなどの押釦スイッチ２には、硬質樹脂でなる複数のキートップ３がゴム状弾性体でなるベースシート４に固着した図５や図６に示すキーシート５が用いられている。なかでも夜間や暗所においてキートップ３の表面に表された文字や記号等の表示部６を視認できるように、機器の内部に設けられた照光源からの発光により表示部６が照光するいわゆる文字照光タイプの照光式キーシート５がある。   A plurality of key tops 3 made of a hard resin are fixed to a base sheet 4 made of a rubber-like elastic body in the push button switch 2 of the portable information terminal such as the cellular phone 1 and the PDA shown in FIG. 5 or the key sheet 5 shown in FIG. 6 is used. In particular, the display unit 6 is illuminated by light emitted from an illumination light source provided inside the device so that the display unit 6 such as characters and symbols represented on the surface of the key top 3 can be visually recognized at night or in a dark place. There is an illuminated key sheet 5 of a character illumination type.

この照光式キーシート５は、図６に示すように、キートップ３の上面３ａにおける表示部６以外の部分やキートップ３の側面３ｂに遮光層７を形成し、キートップ３を覆っている。そのため、図７で示すように、キートップ３の底面３ｃから入った光は、表示部６のみから照光し、表示部６以外からは光漏れしないようになっている。このような文字照光タイプの照光式キーシート５は、例えば特開２００３−２４９１３９号公報（特許文献１）に記載されている。
特開２００３−２４９１３９号公報 As shown in FIG. 6, the illuminated key sheet 5 covers the key top 3 by forming a light shielding layer 7 on the upper surface 3 a of the key top 3 other than the display section 6 and on the side surface 3 b of the key top 3. . Therefore, as shown in FIG. 7, light entering from the bottom surface 3 c of the key top 3 is illuminated only from the display unit 6, and does not leak from other than the display unit 6. Such a character illumination type illuminated key sheet 5 is described in, for example, Japanese Patent Application Laid-Open No. 2003-249139 (Patent Document 1).
JP 2003-249139 A

しかしながら、キートップ３の表示部６以外の部分に遮光層７を設けるには困難な問題がある。キートップ３は、透明なポリカーボネート樹脂などの熱可塑性樹脂を成形して得られるため、キートップ３を射出成形する際に溶融樹脂の通り路となるランナー８がキートップ３の側面３ｂに設けられることが多い（図８）。このランナー８は、後に除去されて廃棄されるものであるが、ランナー８を残したままの状態で遮光層７を形成した方が、一度に複数のキートップ３に遮光層７を設けることができるため効率的である。すなわち、キートップ３の裏面３ｃと表示部６をマスキングし、ランナー８が付いた状態のまま樹脂液などに浸けたり、めっきしたりすることによって、マスキング部分を除く上面３ａや側面３ｂに遮光層７を形成する（図９）。その後、図９で示した点線Ｖに沿ってランナー８の除去を行うが、ランナー８の除去面８ａは樹脂材が剥き出しになる。そのため、ベースシート４の裏面に設けた照光源Ｆから光を当てると、ランナー８が付いていたキートップ３の側面部分（ランナー８の除去面８ａ）から光漏れを起こし（図１０）、文字が視認しにくいという不都合が生じる照光式キーシート５になる。これを避けるためには、ランナー８を除去した後、その除去面８ａを改めて遮光する必要がある。   However, it is difficult to provide the light shielding layer 7 in a portion other than the display portion 6 of the key top 3. Since the key top 3 is obtained by molding a thermoplastic resin such as a transparent polycarbonate resin, a runner 8 serving as a passage for the molten resin when the key top 3 is injection-molded is provided on the side surface 3b of the key top 3. Often (Figure 8). The runner 8 is removed and discarded later, but if the light shielding layer 7 is formed with the runner 8 left, the light shielding layers 7 may be provided on the plurality of key tops 3 at a time. It is efficient because it can. That is, the back surface 3c of the key top 3 and the display unit 6 are masked, and immersed in a resin solution or the like while the runner 8 is attached, or plated to form a light shielding layer on the upper surface 3a and the side surface 3b excluding the masking portion. 7 is formed (FIG. 9). Thereafter, the runner 8 is removed along the dotted line V shown in FIG. 9, and the resin material is exposed on the removal surface 8 a of the runner 8. Therefore, when light is applied from the illumination light source F provided on the back surface of the base sheet 4, light leakage occurs from the side surface portion (removal surface 8a of the runner 8) of the key top 3 to which the runner 8 is attached (FIG. 10). Is an illuminated key sheet 5 in which the inconvenience of being difficult to visually recognize occurs. In order to avoid this, after removing the runner 8, it is necessary to shield the removal surface 8a again.

この問題を解決する方法として、図１１で示すように、ランナー８をキートップ３の側面３ｂに設けるのではなく、キートップ３の底面３ｃに設ける方法が検討された。しかしながら、この方法では、金型の成型が困難で、またキートップ底面３ｃのマスキングも難しい。さらに、もし、ランナー８の除去が精度良く行われず、キートップ底面３ｃから突出した部分が残ると、キートップ３の押圧操作によってベースシート５が破損するおそれが生じる。そのため、この方法は多くの問題があり現実的に採用できる方法ではなかった。   As a method for solving this problem, as shown in FIG. 11, a method in which the runner 8 is not provided on the side surface 3 b of the key top 3 but on the bottom surface 3 c of the key top 3 has been studied. However, with this method, it is difficult to mold a mold and masking the key top bottom surface 3c is difficult. Furthermore, if the runner 8 is not accurately removed and a portion protruding from the key top bottom surface 3c remains, the base sheet 5 may be damaged by the pressing operation of the key top 3. Therefore, this method has many problems and cannot be practically adopted.

本発明は、このような状況下になされたものであり、その目的は、キートップに設けた表示部以外からの光漏れを抑え、表示部が明るく見易い照光式キーシートを得ることにある。   The present invention has been made under such circumstances, and an object of the present invention is to obtain an illuminated key sheet that suppresses light leakage from other than the display portion provided on the key top and makes the display portion bright and easy to see.

この目的を達成すべく本発明は、側面に非遮光部を有するとともに表示部の周囲が遮光されたキートップと、可撓性のあるベースシートとを備え、ベースシートの裏面に臨ませる照光源の発光により表示部が照光する照光式キーシートについて、キートップ底面縁に遮光層を設けたことを特徴とする照光式キーシートを提供する。   To achieve this object, the present invention includes a key top having a non-light-shielding portion on a side surface and a light-shielding portion around the display portion, and a flexible base sheet, and an illumination light source facing the back surface of the base sheet An illuminated key sheet is provided in which a light shielding layer is provided on the bottom edge of the key top with respect to the illuminated key sheet in which the display unit is illuminated by the light emission.

表示部が照光するキートップとベースシートとを備えた照光式キーシートについて、側面に非遮光部を有し、表示部の周囲が遮光され、底面縁に遮光層を設けたキートップを用いているため、表示部が明るく見易い照光式キーシートである。すなわち、表示部を通じて照光する光はキートップ底面から入るが、キートップ側面の非遮光部に届くような光は予めキートップ底面縁に設けられた遮光層に遮られてキートップに入射しない。そのため、キートップ側面に非遮光部を有するキートップでありながら、キートップ底面縁の遮光層の存在によって、キートップ側面の非遮光部からの光漏れが抑制され、表示部が明るく見易いキートップとなり、高品質の照光式キーシートとなる。   For an illuminated key sheet that includes a key top and a base sheet that illuminates the display unit, use a key top that has a non-light-shielding part on the side, is shielded around the display part, and is provided with a light-shielding layer on the bottom edge Therefore, it is an illuminated key sheet whose display section is bright and easy to see. In other words, light that illuminates through the display unit enters from the bottom surface of the key top, but light that reaches the non-shielding portion on the side surface of the key top is blocked by the light shielding layer provided in advance on the bottom surface of the key top and does not enter the key top. For this reason, the key top has a non-light-shielding part on the side of the key top, but due to the presence of the light-shielding layer on the bottom edge of the key top, light leakage from the non-light-shielding part on the side of the key top is suppressed, and the key top is bright and easy to see It becomes a high quality illuminated key sheet.

本発明は、キートップの底面縁に設けた遮光層が、照光源からキートップ側面の非遮光部へ向かう直線とキートップ底面とが交差する領域を含んで形成されたものである照光式キーシートとすることができる。   In the present invention, the light-shielding layer provided on the bottom edge of the key top is formed by including an area where a straight line from the illumination light source to the non-light-shielding portion on the side surface of the key top and the bottom surface of the key top intersect. It can be a sheet.

キートップの底面縁に設けた遮光層が、照光源からキートップ側面の非遮光部へ向かう直線とキートップ底面とが交差する領域を含んで形成されたものとしたため、キートップ側面の非遮光部に届くような光をキートップ底面縁に設けた遮光層で予め入射させないことが可能である。そのため、キートップ側面の非遮光部からの光漏れが抑制され、表示部が明るく見易いキートップとなり、高品質の照光式キーシートとなる。   The light shielding layer provided on the bottom edge of the key top is formed so as to include a region where the straight line from the illumination source to the non-light shielding portion on the side of the key top intersects with the bottom surface of the key top. It is possible to prevent the light that reaches the part from being incident on the light shielding layer provided on the bottom edge of the key top in advance. Therefore, light leakage from the non-light-shielding part on the side of the key top is suppressed, the display part becomes a bright and easy-to-see key top, and a high quality illuminated key sheet.

本発明は、機器の筐体に形成した仕切桟の無い操作開口から露出させる複数のキートップを備える照光式キーシートとすることができる。機器の筐体に形成した仕切桟の無い操作開口から露出させる複数のキートップを備える照光式キーシートは、キートップの側面から照光すれば、仕切桟がないことから外部への光漏れが顕著となる。しかし、本発明はキートップの底面縁に遮光層を設けてキートップ側面の非遮光部からの光漏れを抑制したため、機器の筐体に形成した仕切桟の無い操作開口から露出させる複数のキートップを備えるものであっても、キートップ側面からの照光を抑制でき、表示部が明るく見易い高品質の照光式キーシートとすることができる。   The present invention can be an illuminated key sheet that includes a plurality of key tops that are exposed from an operation opening without a partition rail formed in a casing of a device. Illuminated key sheets with multiple key tops that are exposed from the operation opening without the partition beam formed in the housing of the device, if there is no partition beam if illuminated from the side of the key top, light leakage to the outside is remarkable It becomes. However, in the present invention, since a light shielding layer is provided on the bottom edge of the key top to suppress light leakage from the non-light shielding portion on the side of the key top, a plurality of keys exposed from an operation opening without a partition rail formed in the housing of the device is provided. Even if it is provided with a top, it is possible to suppress illumination from the side of the key top, and it is possible to provide a high-quality illumination type key sheet in which the display section is bright and easy to see.

本発明はまた、キートップが、機器の筐体からの抜止めに機能するフランジの無いキートップである照光式キーシートとすることができる。機器の筐体からの抜止めに機能するフランジの無いキートップを備えた照光式キーシートは、筐体に仕切桟がない機器に用いられることが多く、キートップの側面から照光すれば外部に光漏れを起こし易い。しかし、本発明はキートップの底面縁に遮光層を設けてキートップ側面の非遮光部からの光漏れを抑制したため、フランジの無いキートップを備えるものであっても、表示部が明るく見易い高品質の照光式キーシートとすることができる。   The present invention can also be an illuminated key sheet in which the key top is a key top without a flange that functions to prevent the key top from being removed from the housing of the device. Illuminated key sheets with key tops without flanges that function to prevent the equipment from being removed from the housing are often used for equipment that does not have a partition rail in the housing. Easy to cause light leakage. However, in the present invention, since the light shielding layer is provided on the bottom edge of the key top to suppress light leakage from the non-light shielding portion on the side of the key top, even if the key top without a flange is provided, the display portion is bright and easy to see. It can be a quality illuminated key sheet.

さらに本発明は、透光性のキートップを可撓性のあるベースシートに備え、ベースシートの裏面に臨ませる照光源の発光により表示部が照光する照光式キーシートの製造方法について、キートップの上面及び側面に遮光層を設けた後、キートップの側面に生じたランナーを除去する工程と、キートップ底面縁に遮光層を設ける工程と、を実行することを特徴とする照光式キーシートの製造方法を提供する。   Furthermore, the present invention relates to a method for manufacturing an illuminated key sheet in which a translucent key top is provided in a flexible base sheet and the display unit is illuminated by light emitted from an illumination light source facing the back surface of the base sheet. An illumination type key sheet comprising: a step of removing a runner generated on the side surface of the key top and a step of providing a light shielding layer on the bottom edge of the key top after the light shielding layer is provided on the top and side surfaces of the key top. A manufacturing method is provided.

キートップの上面及び側面に遮光層を設けた後、キートップの側面に生じたランナーを除去する工程と、キートップ底面縁に遮光層を設ける工程とを実行するため、ランナーを除去した後のランナー除去面には遮光層が形成されないが、キートップ底面縁に遮光層が形成されたキートップを得ることができる。このキートップを備えたキーシートは、キートップ側面に非遮光部を有するキートップでありながら、キートップ底面縁の遮光層の存在によって、キートップ側面の非遮光部からの光漏れが抑制され表示部が明るく見易いキートップとなる。そのため、表示部以外の光漏れを抑制できる高品質の照光式キーシートとすることができる。   After providing the light shielding layer on the top and side surfaces of the key top, the step of removing the runner generated on the side surface of the key top and the step of providing the light shielding layer on the bottom edge of the key top are performed. Although the light shielding layer is not formed on the runner removal surface, a key top having a light shielding layer formed on the bottom edge of the key top can be obtained. The key sheet having the key top is a key top having a non-light-shielding portion on the side of the key top, but light leakage from the non-light-shielding portion on the side of the key top is suppressed by the presence of the light shielding layer on the bottom edge of the key top. The display is bright and easy to see. Therefore, it can be set as the high quality illumination type key sheet which can suppress light leakage other than a display part.

本発明の照光式キーシートおよび本発明の照光式キーシートの製造方法によれば、表示部以外からの光漏れを抑え、表示部が明るく見易い照光式キーシートを得ることができる。   According to the illuminated key sheet of the present invention and the manufacturing method of the illuminated key sheet of the present invention, it is possible to obtain an illuminated key sheet that suppresses light leakage from other than the display unit and makes the display unit bright and easy to see.

本発明の一実施形態に係る照光式キーシート（以下「キーシート」ともいう）１５は図４で示したような携帯電話機１、即ち、キートップ１３の露出面に筐体１ａの仕切桟のない携帯電話機１に用いられるキーシートであり、図５で示した照光式キーシート１と同様の外観形状を有している。このキーシート１５の断面構造を図１に基づいて説明すると、キーシート１５は、透光性のゴム状弾性体でなるベースシート１４に透明な硬質樹脂製の複数のキートップ１３が固着したものであって、表示部１６を除くキートップ１３の上面１３ａと、ランナー１８の除去面１８ａを除くキートップ１３ａの側面１３ｂとに遮光層１７を有し、さらに、キートップ１３の底面１３ｃの縁（底面縁）１３ｄにも遮光層１７を有している。   An illuminated key sheet (hereinafter also referred to as “key sheet”) 15 according to an embodiment of the present invention is a cellular phone 1 as shown in FIG. 4, that is, a partition bar of a casing 1 a on an exposed surface of a key top 13. The key sheet is used for a cellular phone 1 that does not have the same appearance as the illuminated key sheet 1 shown in FIG. The cross-sectional structure of the key sheet 15 will be described with reference to FIG. 1. The key sheet 15 is obtained by fixing a plurality of transparent hard resin key tops 13 to a base sheet 14 made of a light-transmitting rubber-like elastic body. The light shielding layer 17 is provided on the upper surface 13a of the key top 13 excluding the display unit 16 and the side surface 13b of the key top 13a excluding the removal surface 18a of the runner 18, and the edge of the bottom surface 13c of the key top 13 is further provided. The (bottom edge) 13d also has a light shielding layer 17.

本実施形態の照光式キーシート１５では、図２で示すように、プリント基板（図示せず）上のＬＥＤなどの照光源Ｆから発光し、キートップ１３の内部を通って表示部１６から照光する。キートップ１３の側面１３ｂ下端に生じるランナー１８の除去面１８ａには遮光層１７が設けられず非遮光部となっているが、キートップ１３の底面縁１３ｄに遮光層１７が設けられているため、除去面１８ａからの光漏れを起こすような光の入射を予め遮断することができる。   In the illuminated key sheet 15 of the present embodiment, as shown in FIG. 2, light is emitted from an illumination light source F such as an LED on a printed circuit board (not shown), and is illuminated from the display unit 16 through the inside of the key top 13. To do. The removal surface 18a of the runner 18 generated at the lower end of the side surface 13b of the key top 13 is not provided with the light shielding layer 17, but is a non-light shielding portion, but the light shielding layer 17 is provided on the bottom edge 13d of the key top 13. The incidence of light that causes light leakage from the removal surface 18a can be blocked in advance.

携帯電話機１と異なり、個々のキートップの間に仕切桟が設けられている携帯電話機では、キートップの側面から光漏れを起こしたとしても、仕切桟が光を遮断するため、照光性に与える影響はそれ程大きくはない。しかしながら、図４に示したような仕切桟のない携帯電話機１では、キートップ１３の側面１３ｂから光漏れを起こせば、直接外部に光漏れが生じ照光性に与える影響は大きい。そのため本発明は、仕切桟のない携帯電話機１に用いられるキーシートであり、特にフランジのないキートップ１３を有するキーシートとして具現化される場合に効果的である。   Unlike the cellular phone 1, in a cellular phone in which a partition beam is provided between individual key tops, even if light leaks from the side surface of the key top, the partition beam blocks light, thus providing illumination. The impact is not so great. However, in the mobile phone 1 having no partition rail as shown in FIG. 4, if light leaks from the side surface 13 b of the key top 13, the light leaks directly to the outside and has a great influence on the illumination. Therefore, the present invention is a key sheet used for the mobile phone 1 without a partition rail, and is particularly effective when embodied as a key sheet having a key top 13 without a flange.

照光式キーシート１５の製造は次のように行う。まず、ポリカーボネート、アクリル、ＡＢＳ等の熱可塑性樹脂やエポキシ、シリコーン等の熱硬化性樹脂、紫外線硬化性樹脂などの透光性の樹脂を型成形してキートップ１３となる成形体を製造する。樹脂の通り路となるランナー１８は成形体に付いたままとしておく。次に、表示部１６を形成する着色インキをキートップ１３の上面１３ａ全体に印刷し、さらにその表面に表示部１６となる文字や記号に対応する形状のマスキングを行っておく。一方、キートップ１３の底面１３ｃにも、その縁１３ｄを除いてマスキングを行っておく。そして、マスクした成形体を、必要によりＡＢＳ樹脂液に浸して樹脂被膜を形成するなどした後、無電解めっきや電気めっきにてマスクした以外の部分に遮光層１７を形成する。最後にランナー１８を除去してキートップ１３を得る。   The illuminated key sheet 15 is manufactured as follows. First, a molded body to be the key top 13 is manufactured by molding a thermoplastic resin such as polycarbonate, acrylic or ABS, a thermosetting resin such as epoxy or silicone, or a translucent resin such as an ultraviolet curable resin. The runner 18 serving as a resin passage is left attached to the molded body. Next, colored ink for forming the display unit 16 is printed on the entire upper surface 13a of the key top 13, and masking of a shape corresponding to characters and symbols to be the display unit 16 is performed on the surface. On the other hand, the bottom surface 13c of the key top 13 is also masked except for the edge 13d. Then, after the masked molded body is immersed in an ABS resin solution as necessary to form a resin film, a light shielding layer 17 is formed on a portion other than the masked by electroless plating or electroplating. Finally, the runner 18 is removed to obtain the key top 13.

一方、予めシリコーンゴムなどの合成ゴムや熱可塑性エラストマーなどの透光性のゴム状弾性体と、硬質樹脂でなり遮光板としても機能する補強部材１９とを一体成形してベースシート１４も製造しておく。このベースシート１４に透光性の接着材でキートップ１３を固着して照光式キーシート１５を得る。   On the other hand, a base sheet 14 is also manufactured by integrally molding a light-transmitting rubber-like elastic body such as a synthetic rubber such as silicone rubber or a thermoplastic elastomer and a reinforcing member 19 made of a hard resin and functioning also as a light shielding plate. Keep it. The key top 13 is fixed to the base sheet 14 with a translucent adhesive to obtain an illuminated key sheet 15.

遮光層１７は、ＬＥＤなどの照光源Ｆからの光をほとんど透過させない層であって、好ましくは可視光を９割以上透過しない層とする。上述のようにめっきによる金属層の他、顔料や金属粒子を樹脂に分散して得た遮光性塗料を塗布形成したり、予め遮光性の被膜が形成されているシートをキートップ成形型に配置してキートップ１３と一体成形する方法などにより製造することもできる。また、キートップ１３の底面１３ｃへの遮光層１７の形成を別途印刷で行うなど、適当な方法を組み合わせてキートップ各面の装飾層１７を段階的に設けることも可能である。一方、表示部１６は、レーザー加工などで遮光層１７を削ることで形成することも可能である。   The light shielding layer 17 is a layer that hardly transmits light from the illumination light source F such as an LED, and is preferably a layer that does not transmit 90% or more of visible light. In addition to the metal layer formed by plating as described above, a light-shielding paint obtained by dispersing pigments and metal particles in the resin is applied, or a sheet with a light-shielding film previously formed is placed on the key top mold. Then, it can be manufactured by a method of integrally molding with the key top 13 or the like. It is also possible to provide the decoration layer 17 on each side of the key top stepwise by combining appropriate methods such as separately forming the light shielding layer 17 on the bottom surface 13c of the key top 13. On the other hand, the display unit 16 can also be formed by cutting the light shielding layer 17 by laser processing or the like.

キートップ１３の底面縁１３ｄに形成される遮光層１７の位置や大きさは、ランナー除去面１８ａの大きさや照光式キーシート１５の形状、照光源Ｆの位置などの種々の条件により変わってくるが、図３で示すように、照光源Ｆから除去面１８ａへ向かう直線Ｌとキートップ１３の底面１３ｃとが交差する領域Ｐを含んだ面に遮光層１７を設けるものとすることができる。   The position and size of the light shielding layer 17 formed on the bottom edge 13d of the key top 13 varies depending on various conditions such as the size of the runner removal surface 18a, the shape of the illumination type key sheet 15, and the position of the illumination light source F. However, as shown in FIG. 3, the light shielding layer 17 may be provided on the surface including the region P where the straight line L from the illumination light source F toward the removal surface 18a and the bottom surface 13c of the key top 13 intersect.

実施形態の変更例として、照光するキートップ１３とともに照光しないキートップを有するキーシートを得る目的のために表示部１６を形成しないキートップにも適用できる。そのため、表示部１６を有するキートップ１３と表示部１６を有しないキートップの両者を備えたキーシートとすることができる。この場合は、表示部１６を設けないキートップの上面の全体を遮光層１７で覆う。   As a modification of the embodiment, the present invention can also be applied to a key top in which the display unit 16 is not formed for the purpose of obtaining a key sheet having a key top that is not illuminated together with the key top 13 that is illuminated. Therefore, a key sheet having both the key top 13 having the display unit 16 and the key top not having the display unit 16 can be obtained. In this case, the entire top surface of the key top where the display unit 16 is not provided is covered with the light shielding layer 17.

図１では、キートップ１３の側面１３ｂの下端中央にランナー１８が設けられたキートップ１３を示したが、ランナー１８の位置はキートップ１３の側面１３ｂの中央寄りに位置することもありうる。このように除去面１８ａの位置は変わりうるが、その場合はキートップ底面縁１３ｄに設ける遮光層１７を内側に拡げることにより適応可能である。   In FIG. 1, the key top 13 in which the runner 18 is provided at the center of the lower end of the side surface 13 b of the key top 13 is shown, but the position of the runner 18 may be located closer to the center of the side surface 13 b of the key top 13. As described above, the position of the removal surface 18a can be changed. In this case, the light shielding layer 17 provided on the key top bottom surface edge 13d can be expanded inward.

キートップ１３の底面縁１３ｄに設けた遮光層１７は、キートップ１３の底面縁１３ｄ全体に及ぶ環状に形成したものから、ランナー１８の除去面１８ａが存在する箇所に対応した底面縁１３ｄの一部に形成したものであっても良い。   The light-shielding layer 17 provided on the bottom surface edge 13d of the key top 13 is formed in an annular shape extending over the entire bottom surface edge 13d of the key top 13, so that one of the bottom surface edges 13d corresponding to the place where the removal surface 18a of the runner 18 exists. It may be formed on the part.

図１では、透光性のゴム状弾性体と硬質樹脂でなる補強部材１９とでなるベースシート１４を例示したが、補強部材１９のないベースシートを用いても良い。但し、照光源Ｆからベースシートを透過した後、キートップに入射せずにキーシートの外に漏れる光を減らすために、キートップと接しない部分は遮光性にしたベースシートを用いることが好ましい。また、ゴム状弾性体に遮光性の材料を用いるとともに、キートップへの光の入射を可能ならしめるため、ベースシートのキートップと接する面に開口を設け、キートップの底面縁でキートップとベースシートとが固着しするような構造としても良い。さらに、ベースシートは、ゴム状弾性体でなくとも可撓性がある材料が利用できるので、可撓性の樹脂フィルムにてベースシートを製造することも可能である。   In FIG. 1, the base sheet 14 including the translucent rubber-like elastic body and the reinforcing member 19 made of hard resin is illustrated, but a base sheet without the reinforcing member 19 may be used. However, in order to reduce the light leaking out of the key sheet without being incident on the key top after passing through the base sheet from the illumination light source F, it is preferable to use a base sheet which is light-shielding in a portion not in contact with the key top. . In addition, a light-shielding material is used for the rubber-like elastic body, and in order to allow light to enter the key top, an opening is provided on the surface of the base sheet that contacts the key top, It is good also as a structure where a base sheet adheres. Furthermore, since the base sheet is not a rubber-like elastic body but a flexible material can be used, the base sheet can be manufactured using a flexible resin film.

本発明の照光式キーシートの図６相当の断面図。Sectional drawing equivalent to FIG. 6 of the illumination type key sheet | seat of this invention. 発光状態を示す本発明のキーシートの模式断面図。The schematic cross section of the key sheet | seat of this invention which shows a light emission state. 遮光層を設ける領域を示すキートップの模式断面図。FIG. 3 is a schematic cross-sectional view of a key top showing a region where a light shielding layer is provided. 携帯電話機の外観斜視図。FIG. 従来の照光式キーシートの平面図。The top view of the conventional illumination type key sheet. 図５のＳＡ−ＳＡ線断面図。FIG. 6 is a sectional view taken along line SA-SA in FIG. 5. 発光状態を示す従来のキーシートの模式断面図。The schematic cross section of the conventional key sheet which shows a light emission state. ランナーの付いたキートップの外観斜視図。The external perspective view of the key top with a runner. 図８の中央縦断面図。The center longitudinal cross-sectional view of FIG. 発光状態を示す別の従来のキーシートの模式断面図。The schematic cross section of another conventional key sheet which shows a light emission state. 図９に相当するさらに別の従来のキートップの断面図。FIG. 10 is a cross-sectional view of still another conventional key top corresponding to FIG. 9.

符号の説明Explanation of symbols

１ 携帯電話機
１ａ 筐体
２ 押釦スイッチ
３，１３ キートップ
３ａ，１３ａ 上面
３ｂ，１３ｂ 側面
３ｃ，１３ｃ 底面
１３ｄ 底面縁
４，１４ ベースシート
５，１５ 照光式キーシート（キーシート）
６，１６ 表示部
７，１７ 遮光層
８，１８ ランナー
８ａ，１８ａ 除去面
９，１９ 補強部材
Ｆ 照光源（ＬＥＤ）
Ｌ 光線
Ｐ 領域

DESCRIPTION OF SYMBOLS 1 Mobile phone 1a Case 2 Pushbutton switch 3,13 Key top 3a, 13a Upper surface 3b, 13b Side surface 3c, 13c Bottom surface 13d Bottom edge
4,14 Base sheet 5,15 Illuminated key sheet (key sheet)
6,16 Display unit 7,17 Light-shielding layer 8,18 Runner 8a, 18a Removal surface 9,19 Reinforcing member
F Light source (LED)
L ray P area

Claims (6)

側面には遮光部とランナー除去面である非遮光部とを有し、上面には透光性の表示部と該表示部の周囲が遮光された遮光部とを有するキートップと、
可撓性のあるベースシートとを備え、ベースシートの裏面に臨ませる照光源の発光により表示部が照光する照光式キーシートにおいて、
キートップ底面縁であって、該底面縁から入光し前記非遮光部を通じて出光して生じる光漏れを抑制する位置に遮光層を設けたことを特徴とする照光式キーシート。 The sides possess a non-light-shielding portion is a light shielding portion and the runner removal surface, and the key top having a light shielding part around the transparent display unit and the display unit is shielded on the upper surface,
In an illuminated key sheet that includes a flexible base sheet, and the display unit illuminates by light emitted from an illumination light source facing the back surface of the base sheet.
An illumination type key sheet , wherein a light shielding layer is provided at a position at a bottom edge of the key top to suppress light leakage caused by entering from the bottom edge and exiting through the non-light shielding portion . キートップ底面縁に設けた遮光層が、照光源からキートップ側面の前記非遮光部へ向かう直線とキートップ底面とが交差する領域を含んだ部分に形成されたものである請求項１記載の照光式キーシート。 Shielding layer provided on Kito' flop bottom surface edge is claim 1, wherein the straight line and the key top bottom surface extending from the irradiation light source to the non-shaded portions of the key top side surface and is formed on inclusive partial regions intersecting Illuminated key sheet. 機器の筐体に形成した仕切桟の無い操作開口から露出させる複数のキートップを備える請求項１または請求項２記載の照光式キーシート。   The illumination type key sheet of Claim 1 or Claim 2 provided with the some key top exposed from the operation opening without the partition rail formed in the housing | casing of an apparatus. キートップが、機器の筐体からの抜止めに機能するフランジの無いキートップである請求項１〜請求項３何れか１項記載の照光式キーシート。   The illuminated key sheet according to any one of claims 1 to 3, wherein the key top is a key top without a flange that functions to prevent the key top from being removed from the casing of the device. ランナー除去面がキートップの側面下端に形成されたものである請求項１〜請求項４何れか１項記載の照光式キーシート。The illuminated key sheet according to any one of claims 1 to 4, wherein the runner removal surface is formed at a lower end of the side surface of the key top. 側面には遮光部とランナー除去面である非遮光部とを有し、上面には透光性の表示部と該表示部の周囲が遮光された遮光部とを有するキートップと、可撓性のあるベースシートとを備え、ベースシートの裏面に臨ませる照光源の発光により表示部が照光する照光式キーシートの製造方法において、
側面にランナーを有するキートップの該側面に遮光層を設けた後、このランナーを除去して、キートップの側面に透光性のランナー除去面を設ける工程と、
キートップ底面縁であって、該底面縁から入光し前記非遮光部を通じて出光して生じる光漏れを抑制する位置に遮光層を設ける工程と、を実行することを特徴とする照光式キーシートの製造方法。 A key top having a light-shielding portion on the side surface and a non-light-shielding portion that is a runner removal surface, and having a light-transmitting display portion and a light-shielding portion that is shielded from light around the display portion; in the base sheet and comprising a method of manufacturing a illumination type key sheet display portion is illuminated by the light emission of the irradiation light source for exposing the back surface of the base sheet with,
After providing a light shielding layer on the side surface of the key top having a runner on a side surface, a step of removing the runner, the side surface of the key top is provided a light-transmitting runner removal surface,
And a step of providing a light-shielding layer at a position that is a bottom edge of the key top and suppresses light leakage caused by light entering from the bottom edge and exiting through the non-light-shielding portion. Manufacturing method.
JP2004376868A 2004-12-27 2004-12-27 Illuminated key sheet and manufacturing method of illuminated key sheet Expired - Fee Related JP4562518B2 (en)

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US7586056B2 (en) * 2006-09-15 2009-09-08 Shin-Etsu Polymer Co., Ltd Resin molded body, receiving jig and method for manufacturing push button switch member
JP5002330B2 (en) * 2007-05-25 2012-08-15 京セラ株式会社 Portable electronic devices
JP5715668B2 (en) 2012-10-30 2015-05-13 シャープ株式会社 Operation device and image processing apparatus having the same
JP6050160B2 (en) * 2013-03-14 2016-12-21 株式会社丸三金属 Illuminated operation member

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JP2002184259A (en) * 2000-12-18 2002-06-28 Polymatech Co Ltd Metal plated push button key switch and method of manufacturing the key switch
JP2003242854A (en) * 2002-02-19 2003-08-29 Polymatech Co Ltd Key sheet with illuminated resin key top
JP2003249139A (en) * 2001-12-21 2003-09-05 Polymatech Co Ltd Cover member for lighted push-button switch
JP2004327417A (en) * 2003-04-11 2004-11-18 Polymatech Co Ltd Key sheet

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JPS6148620U (en) * 1984-08-31 1986-04-01
JPH1186667A (en) * 1997-09-01 1999-03-30 Shin Etsu Polymer Co Ltd Method for manufacturing cover member for push button switch
JP2002184259A (en) * 2000-12-18 2002-06-28 Polymatech Co Ltd Metal plated push button key switch and method of manufacturing the key switch
JP2003249139A (en) * 2001-12-21 2003-09-05 Polymatech Co Ltd Cover member for lighted push-button switch
JP2003242854A (en) * 2002-02-19 2003-08-29 Polymatech Co Ltd Key sheet with illuminated resin key top
JP2004327417A (en) * 2003-04-11 2004-11-18 Polymatech Co Ltd Key sheet

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