JP4552125B2 - Pipe fitting - Google Patents

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JP4552125B2
JP4552125B2 JP2004321881A JP2004321881A JP4552125B2 JP 4552125 B2 JP4552125 B2 JP 4552125B2 JP 2004321881 A JP2004321881 A JP 2004321881A JP 2004321881 A JP2004321881 A JP 2004321881A JP 4552125 B2 JP4552125 B2 JP 4552125B2
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joint
clamp bolt
pipe
metal packing
sleeve body
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JP2006132650A (en
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守一 西野
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株式会社安全精工舎
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Description

本発明は、ガス管などにおける管継手に関し、より詳しくは、クランプボルトとナットによって管と配管用の継手を接続する管継手に関する。   The present invention relates to a pipe joint in a gas pipe or the like, and more particularly to a pipe joint that connects a pipe and a pipe joint by a clamp bolt and a nut.

管継手には様々な種類のものが提案されている。特許文献1及び2は、管に流す流体は液体、気体などの違いはあるが、いずれも管と管とを接続する管継手の一例である。   Various types of pipe joints have been proposed. Patent Documents 1 and 2 are examples of pipe joints that connect pipes to each other, although fluids flowing through the pipes are different in liquid and gas.

管継手は気密性(本明細書では「気密性」を「水密性」を含む広い概念としてとらえるものとする。)を確保するためのパッキンが設けられるが、このパッキンは、ゴム製・金属製などを問わず、各部品とは別体の独立した部品で構成されている。   The pipe joint is provided with a packing for ensuring hermeticity (in this specification, "hermeticity" is regarded as a broad concept including "watertightness"). This packing is made of rubber or metal. Regardless of, etc., each part is composed of independent parts.

特開2003−314775号公報JP 2003-314775 A 特開2000−304174号公報JP 2000-304174 A

公知の管継手シール機構の他の一例を図4について説明する。図4において、管(52)の一端は先端にテーパー拡管部(52a)が形成され、該テーパー拡管部は袋ナット(53)により継手管(54)のテーパー至端部(54a)に圧接状態に締結されている。しかし、テーパー部のゆがみやテーパー部が少ない場合は袋ナットを締め付けても漏れの原因になり易い、という問題がある。   Another example of a known pipe joint sealing mechanism will be described with reference to FIG. In FIG. 4, one end of the pipe (52) is formed with a tapered pipe expansion part (52a) at the tip, and the taper pipe expansion part is in pressure contact with the taper end (54a) of the joint pipe (54) by the cap nut (53). It is concluded to. However, when there is little distortion of the taper portion or the taper portion, there is a problem that even if the cap nut is tightened, leakage is likely to occur.

さらに、管(52)が銅管の場合、締め付けすぎると破損して気密性が低下するため、トルクレンチなどの特殊工具を用いて締め付けトルクを一定範囲に制限したり、或いは作業者の熟練によって適切な締め付けを行うことが通常であった。   Furthermore, when the pipe (52) is a copper pipe, if it is tightened too much, it will be damaged and its airtightness will be reduced. Therefore, the tightening torque may be limited to a certain range using a special tool such as a torque wrench, or depending on the skill of the operator. It was normal to perform proper tightening.

本発明は上記に鑑みてなされたものであり、クランプボルトを締め付けるだけで、極めて簡単に接続作業が完了する管継手を提供することを技術的課題とする。   This invention is made | formed in view of the above, and makes it a technical subject to provide the pipe joint which a connection operation | work is completed very simply only by clamping | tightening a clamp bolt.

本発明に係る管継手は、先端部に円環状の金属パッキン10が一体に設けられたクランプボルト1と、中空筒状の継手本体2と、この継手本体に内装されるスリーブ体3とから構成され、前記継手本体2の内部にスリーブ体3を挿通された状態で、クランプボルト1が、配管用の継手4に接合される構造であって、前記スリーブ体3の内部には前記金属パッキング10と接する先細まりのテーパー部30が設けられ、クランプボルト1を締め付けると、前記金属パッキン10がねじの螺合により回転しながらテーパー部内に圧入して管Aを締め付けるとともに、テーパー部内への圧入進行にともない摩擦抵抗により回転が阻止されて金属パッキンが接合部16よりねじ切られ分断することを特徴とする。
このような構成によると、クランプボルトを締め付けることにより金属パッキン10がテーパー部に密着することで、精度の高い気密性を確保することができる。
The pipe joint according to the present invention is composed of a clamp bolt 1 in which an annular metal packing 10 is integrally provided at the tip, a hollow cylindrical joint body 2, and a sleeve body 3 built in the joint body. The clamp bolt 1 is joined to the joint 4 for piping in a state where the sleeve body 3 is inserted into the joint body 2, and the metal packing 10 is placed inside the sleeve body 3. When the clamp bolt 1 is tightened, the metal packing 10 is press-fitted into the taper while rotating by screwing to tighten the tube A, and the press-fitting progresses into the taper. Accordingly, the rotation is prevented by the frictional resistance, and the metal packing is threaded from the joint 16 and divided.
According to such a configuration, the metal packing 10 is brought into close contact with the tapered portion by tightening the clamp bolt, so that highly accurate airtightness can be ensured.

また、本発明に係る管継手は、金属パッキン10とクランプボルト1との間の接合部に溝部11が設けられていることを特徴とする。   Further, the pipe joint according to the present invention is characterized in that a groove portion 11 is provided at a joint portion between the metal packing 10 and the clamp bolt 1.

このような構成によると、溝部11によって金属パッキン10がクランプボルト1から切断分離されやすくなるため、一旦金属パッキン10が塑性変形すれば、クランプボルトが緩んでも高い気密性がそのまま保持される。また、従来の別体もののパッキンのように締めすぎてもパッキンが破損して気密性が悪くなるということがなく、締め付けトルクを気にせず力一杯締め付ければよいため、取付作業の効率が従来よりも著しく向上する。
しかも、金属パッキンがクランプボルトと一体となっているので高精度に所定の位置に金属パッキンを配置でき、このため、パッキンがずれることによりガス漏れが生じるなどの取付ミスが激減する。
According to such a configuration, since the metal packing 10 is easily cut and separated from the clamp bolt 1 by the groove portion 11, once the metal packing 10 is plastically deformed, high airtightness is maintained as it is even if the clamp bolt is loosened. Also, even if tightening too much like conventional separate packing, the packing will not be damaged and airtightness will not be deteriorated, and it is only necessary to tighten as much as possible without worrying about tightening torque. Is significantly improved.
In addition, since the metal packing is integrated with the clamp bolt, the metal packing can be arranged at a predetermined position with high accuracy. For this reason, mounting errors such as gas leakage due to the displacement of the packing are drastically reduced.

本発明に係る管継手は、クランプボルトを締め付けると金属パッキンが根元からねじ切られて分断し、分断後もテーパー内部に圧入進行することによって塑性変形するため、高い気密性が得られる。   Since the pipe joint according to the present invention is plastically deformed by the metal packing being threaded from the base when the clamp bolt is tightened and being pressed into the taper even after the cutting, high airtightness is obtained.

以下、図1乃至図3を参照して、本発明に係る管継手の実施例を説明する。   Hereinafter, with reference to FIG. 1 thru | or FIG. 3, the Example of the pipe joint which concerns on this invention is described.

図1は、本発明の管継手の半縦断面正面図である。この管継手は、管Aと継手4とを接続するためのものであり、クランプボルト1と、継手本体2と、スリーブ体3とから構成される。   FIG. 1 is a front view of a semi-longitudinal section of a pipe joint according to the present invention. This pipe joint is for connecting the pipe A and the joint 4, and includes a clamp bolt 1, a joint body 2, and a sleeve body 3.

図2(a)は継手本体2の半断面正面図である。継手本体2は両端が開口22、23した中空の筒状体であり、両端部にクランプボルト1及び配管用継手4を螺合するための雌ネジ20a、20bが設けられている。この開口部の直径は、クランプボルト側の方が配管用継手側のそれよりもやや大きい。また、継手本体2の内部には空洞部21が設けられ、この空洞部21にスリーブ体3が挿入されるようになっている。なお、スリーブ体3はクランプボルト側から挿入される。   FIG. 2A is a half sectional front view of the joint body 2. The joint body 2 is a hollow cylindrical body having openings 22 and 23 at both ends, and female screws 20a and 20b for screwing the clamp bolt 1 and the pipe joint 4 are provided at both ends. The diameter of the opening is slightly larger on the clamp bolt side than on the piping joint side. Further, a hollow portion 21 is provided inside the joint body 2, and the sleeve body 3 is inserted into the hollow portion 21. The sleeve body 3 is inserted from the clamp bolt side.

図2(b)は、クランプボルトの半断面正面図である。クランプボルト1は内部に管Aを挿通するため、前後に貫通した空洞12が設けられ、先端部にドーナツのような円環型の金属パッキン10が一体に設けられている。クランプボルト1には後端部にねじ回し用の角頭部13が、中間部に継手本体2の先端のネジ孔20aに螺合する雄ネジ14が夫々設けられている。金属パッキン10はクランプボルト1の前端の段状の肩15に接合部16を介して一体に設けられ、接合部16に環状のスリットからなる溝部11が設けられる。   FIG. 2B is a half cross-sectional front view of the clamp bolt. The clamp bolt 1 is provided with a cavity 12 penetrating in the front-rear direction so that the tube A can be inserted therethrough, and an annular metal packing 10 such as a donut is integrally provided at the tip. The clamp bolt 1 is provided with a square head 13 for screwing at the rear end, and a male screw 14 that is screwed into the screw hole 20a at the tip of the joint body 2 at the middle. The metal packing 10 is integrally provided on a stepped shoulder 15 at the front end of the clamp bolt 1 via a joint 16, and a groove 11 including an annular slit is provided in the joint 16.

図2(c)は、スリーブ体3の半断面正面図である。このスリーブ体3は両端が開口した中空の小円筒体からなり、後端口32よりクランプボルト1の先端の金属パッキン10が挿入される。後端口32の少し奥の内周面に先細まりのテーパー部30が設けられ、前端口33の内周面に前方に向ってラッパ状の広がりをもつテーパー部31が設けられている。   FIG. 2C is a half sectional front view of the sleeve body 3. The sleeve body 3 is formed of a hollow small cylindrical body having both ends open, and the metal packing 10 at the tip of the clamp bolt 1 is inserted from the rear end port 32. A tapered portion 30 is provided on the inner peripheral surface slightly behind the rear end port 32, and a tapered portion 31 having a trumpet-shaped spread is provided on the inner peripheral surface of the front end port 33.

配管用の継手4は、エアコン等の器具本体側に固有のもので、図1に示すように継手本体2の後端の開口部23に挿入螺合される。このため、開口部23の雌ネジ20bと螺合される雄ネジ41を有する周胴部42に前後に貫通した空洞43が設けられ、先端部にはスリーブ体3の他端のテーパー部31と面接触で密着するようにテーパー部44が設けられている。継手4の外端部にはねじ回わし用の角頭部45が設けられ、基端部に取付用ネジ46が設けられている。   The joint 4 for piping is unique to the side of an instrument body such as an air conditioner, and is inserted and screwed into the opening 23 at the rear end of the joint body 2 as shown in FIG. For this reason, a cavity 43 penetrating in the front-rear direction is provided in a peripheral body portion 42 having a male screw 41 to be screwed with the female screw 20b of the opening 23, and the tip portion is in surface contact with the tapered portion 31 at the other end of the sleeve body 3. A tapered portion 44 is provided so as to be in close contact with each other. A square head 45 for screwing is provided at the outer end of the joint 4, and a mounting screw 46 is provided at the base end.

本発明に係る管継手を用いて管Aと配管用の継手4を接合する方法を図1について説明する。   A method of joining the pipe A and the joint 4 for piping using the pipe joint according to the present invention will be described with reference to FIG.

継手本体2のクランプボルト1側よりスリーブ体3を挿入しクランプボルト1の空洞12に管Aを挿通した状態でクランプボルト1を継手本体2の後端部のネジ孔20aに螺合しスパナ等で締め付ける。継手本体2の前端部のネジ孔20bに配管用の継手4を螺合し所定の位置まで締め付けておく。この状態でクランプボルト1を締め付けていくと、クランプボルトの先端の金属パッキン10はクランプボルトと一体に回転しながら進行し、スリーブ体3のテーパー部30内へ圧入されていく。このため金属パッキン10はテーパー部30に強く接触して奥へ圧入すればする程、回転方向に対して摩擦抵抗が強くなり遂には回転が阻止される。回転が阻止されてもさらにクランプボルト1の締め付けが続けられると、金属パッキン10は段状の肩15との接合部16に回転方向の剪断力が作用してねじ切られるうに分断する。さらに、クランプボルト1の締め付けを強くして押進を続けると金属パッキン10は回転しないままテーパー部内に深く圧入されるため、金属パッキン10の内面で管Aを強力に締め付け、さらにスリーブ体3の押進によりテーパー部31と配管用継手4側のテーパー部44との密着が強くなり、気密性が高められる。   The sleeve body 3 is inserted from the clamp bolt 1 side of the joint body 2 and the clamp bolt 1 is screwed into the screw hole 20a at the rear end portion of the joint body 2 with the tube A inserted through the cavity 12 of the clamp bolt 1. Tighten with. The joint 4 for piping is screwed into the screw hole 20b at the front end of the joint body 2 and tightened to a predetermined position. When the clamp bolt 1 is tightened in this state, the metal packing 10 at the tip of the clamp bolt advances while rotating integrally with the clamp bolt, and is press-fitted into the tapered portion 30 of the sleeve body 3. For this reason, the more the metal packing 10 is brought into strong contact with the tapered portion 30 and press-fitted into the back, the stronger the frictional resistance in the rotational direction, and finally the rotation is prevented. If the clamping bolt 1 continues to be tightened even if the rotation is prevented, the metal packing 10 is divided so that it can be threaded by the shearing force in the rotational direction acting on the joint 16 with the stepped shoulder 15. Further, when the clamp bolt 1 is tightened strongly and the pushing is continued, the metal packing 10 is deeply pressed into the taper portion without rotating, so that the tube A is strongly tightened on the inner surface of the metal packing 10 and the sleeve body 3 is further tightened. Due to the pushing, the close contact between the tapered portion 31 and the tapered portion 44 on the piping joint 4 side is strengthened, and the airtightness is improved.

金属パッキン10の接合部16は、クランプボルトの締め付けにより剪断力が作用するように幅及び肉厚等が設計されている。さらにこの接合部に環状のスリットからなる溝部11を設けることにより金属パッキン10の分断が所定の計算通り適正に行われる。   The joint 16 of the metal packing 10 is designed to have a width, a wall thickness, and the like so that a shearing force is applied by tightening a clamp bolt. Furthermore, by providing the groove portion 11 formed of an annular slit in the joint portion, the metal packing 10 is properly divided as prescribed.

図3(a)及び(b)は、クランプボルトの接合部16に設けられた金属パッキン10とスリーブ体3のテーパー部30との作用を示す拡大断面図である。図3(a)からさらに締め付けを強くして押進すると、図3(b) のように金属パッキン10が楔(クサビ)を打ち込んだように塑性変形して内外両面の気密性を一段と高める様子が理解できる。また、金属パッキンの分断により、その後クランプボルトに緩みを生じても高い気密性がそのまま保持される。   3A and 3B are enlarged cross-sectional views showing the operation of the metal packing 10 provided at the joint 16 of the clamp bolt and the taper portion 30 of the sleeve body 3. When pushing forward with further tightening from FIG. 3 (a), the metal packing 10 is plastically deformed like a wedge as shown in FIG. 3 (b), and the air tightness of both the inside and outside is further enhanced. Can understand. Further, due to the division of the metal packing, high airtightness is maintained as it is even if the clamp bolt is subsequently loosened.

本発明に係る管継手をエアーコンディショナーの冷媒ガスのボンベに接続で試運転したところ、ガス漏れは全く無かった。
なお、実施例ではエアーコンディショナーの冷媒ガスの配管に接続するときに銅管を用いた。このため管Aは銅管が好ましい。しかし銅製以外であっても勿論差し仕えない。
When the pipe joint according to the present invention was trial-connected with a refrigerant gas cylinder of an air conditioner, there was no gas leakage.
In the embodiment, a copper pipe was used when connecting to the refrigerant gas pipe of the air conditioner. For this reason, the pipe A is preferably a copper pipe. However, it is of course impossible to serve anything other than copper.

以上のように、本発明に係る管継手は、取付作業の簡略化と高い気密性とが同時に得られるため、産業上の利用可能性は極めて大きい。   As described above, the pipe joint according to the present invention has a great industrial applicability because simplification of mounting work and high airtightness can be obtained at the same time.

図1は、本発明の管継手の正面図で、上半部は断面で示されている。FIG. 1 is a front view of the pipe joint of the present invention, and the upper half is shown in cross section. 図2(a)乃至(c)は、それぞれ、継手本体、クランプボルト、スリーブ体の正面図で、それぞれ上半部は断面で示されている。2A to 2C are front views of the joint body, the clamp bolt, and the sleeve body, respectively, and the upper half is shown in cross section. 図3(a)(b)は、テーパー部30付近の拡大断面図である。(a)は金属パッキンの塑性変形前の様子を表し、(b)は塑性変形後の様子を表している。3A and 3B are enlarged cross-sectional views in the vicinity of the tapered portion 30. FIG. (a) represents the state before plastic deformation of the metal packing, and (b) represents the state after plastic deformation. 従来例の管継手の断面図である。It is sectional drawing of the pipe joint of a prior art example.

符号の説明Explanation of symbols

1 クランプボルト
2 継手本体
3 スリーブ体
4 配管用継手
10 金属パッキン
11 溝部
16 接合部
30 テーパー部
DESCRIPTION OF SYMBOLS 1 Clamp bolt 2 Joint body 3 Sleeve body 4 Piping joint 10 Metal packing 11 Groove part 16 Joint part 30 Taper part

Claims (2)

先端部に円環状の金属パッキン(10)が一体に設けられたクランプボルト(1)と、中空筒状の継手本体(2)と、この継手本体に内装されるスリーブ体(3)とから構成され、前記継手本体(2)の内部にスリーブ体(3)を挿通された状態で、クランプボルト(1)が、配管用の継手(4)に接合される構造であって、前記スリーブ体(3)の内部には前記金属パッキング(10)と接する先細まりのテーパー部(30)が設けられ、クランプボルト(1)を締め付けると、前記金属パッキン(10)がねじの螺合により回転しながらテーパー部内に圧入して管(A)を締め付けるとともに、テーパー部内への圧入進行にともない摩擦抵抗により回転が阻止されて金属パッキンが接合部(16)よりねじ切られ分断することを特徴とする管継手。 A clamp bolt (1) integrally provided with an annular metal packing (10) at the tip, a hollow cylindrical joint body (2), and a sleeve body (3) provided in the joint body In the state where the sleeve body (3) is inserted into the joint body (2), the clamp bolt (1) is joined to the pipe joint (4), and the sleeve body ( 3) is provided with a tapered portion (30) in contact with the metal packing (10). When the clamp bolt (1) is tightened, the metal packing (10) is rotated by screwing. The pipe (A) is clamped by press-fitting into the taper part, and the rotation is prevented by frictional resistance as the press-fitting progresses into the taper part, so that the metal packing is threaded from the joint part (16) and divided. The pipe joint. 前記金属パッキン(10)とクランプボルト(1)との間の接合部(16)に溝部(11)が設けられていることを特徴とする請求項記載の管継手。 It said metal gasket (10) and pipe joint according to claim 1, wherein the groove in the joint (16) (11), characterized in that provided between the clamping bolt (1).
JP2004321881A 2004-11-05 2004-11-05 Pipe fitting Expired - Fee Related JP4552125B2 (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
USD973849S1 (en) * 2021-03-16 2022-12-27 Mustang Sampling, Llc Pipe fitting

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JP2000304174A (en) * 1999-04-16 2000-11-02 Taiheiyo Tokushu Chuzo Kk Expansible and flexible insulating pipe joint
JP2003314775A (en) * 2002-04-19 2003-11-06 Jfe Pipe Fitting Mfg Co Ltd Insertion type pipe joint and method of inserting pipe into insertion type pipe joint

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61123285U (en) * 1985-01-21 1986-08-02
JPH035751Y2 (en) * 1986-04-04 1991-02-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000304174A (en) * 1999-04-16 2000-11-02 Taiheiyo Tokushu Chuzo Kk Expansible and flexible insulating pipe joint
JP2003314775A (en) * 2002-04-19 2003-11-06 Jfe Pipe Fitting Mfg Co Ltd Insertion type pipe joint and method of inserting pipe into insertion type pipe joint

Cited By (1)

* Cited by examiner, † Cited by third party
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