JP4537689B2 - Piping arrangement tool for concrete burial and method for constructing concrete burying pipe using the same - Google Patents

Piping arrangement tool for concrete burial and method for constructing concrete burying pipe using the same Download PDF

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JP4537689B2
JP4537689B2 JP2003372546A JP2003372546A JP4537689B2 JP 4537689 B2 JP4537689 B2 JP 4537689B2 JP 2003372546 A JP2003372546 A JP 2003372546A JP 2003372546 A JP2003372546 A JP 2003372546A JP 4537689 B2 JP4537689 B2 JP 4537689B2
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哲夫 笠井
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本発明は、住宅やマンション等のコンクリート製の壁や床、天井等の内部に給水管等の通水管が挿通される保護管を埋設し外部に給水栓等の出水管を配置させるコンクリート埋設用配管配置具及びそれを用いたコンクリート埋設配管の施工方法に関するものである。   The present invention is for concrete burying in which a protective pipe into which a water pipe such as a water supply pipe is inserted is embedded inside a concrete wall, floor, ceiling, etc. of a house or an apartment, and a drain pipe such as a water tap is arranged outside. The present invention relates to a pipe placement tool and a concrete buried pipe construction method using the same.

従来より、住宅やマンション等において鉄筋コンクリート製の壁や床等の内部に給水管等の配管を埋設する工法としては、躯体のコンクリート内に予め合成樹脂製等の保護管を埋設し、この保護管内に合成樹脂製等で形成された給水管を挿通して配管を埋設する、いわゆるさや管工法が用いられている。
近年、鉄筋コンクリート製の外壁に給水栓,ペット用流し台,洗濯機や給湯器用の屋外水栓を設けた住宅やマンション等の建設が増加しており、コンクリート内に埋設された保護管に挿通された通水管とコンクリート製の外壁に設けられる水栓とを接続するための技術が必要になっている。
このような技術として、例えば(特許文献1)に「コンクリート壁内に埋設された保護管に挿通された給水管とコンクリート壁外面に設けられる水栓とを接続する水栓ボックス」が開示されている。
特開2002−294774号公報
Conventionally, as a method of embedding pipes such as water supply pipes inside reinforced concrete walls and floors in houses and condominiums, etc., a protective pipe made of synthetic resin or the like is embedded in the concrete of the frame in advance. A so-called sheath pipe construction method is used in which a water supply pipe made of synthetic resin or the like is inserted to embed a pipe.
In recent years, there has been an increase in the construction of houses and condominiums with water faucets, pet sinks, outdoor faucets for washing machines and water heaters on the outer walls made of reinforced concrete, and they have been inserted into protective pipes embedded in concrete There is a need for a technique for connecting a water pipe and a faucet provided on a concrete outer wall.
As such a technique, for example, (Patent Document 1) discloses “a faucet box for connecting a water supply pipe inserted through a protective pipe embedded in a concrete wall and a faucet provided on the outer surface of the concrete wall”. Yes.
JP 2002-294774 A

しかしながら上記従来の技術においては、以下のような課題を有していた。
(1)(特許文献1)に開示の技術は、公報第3頁左欄第46行乃至右欄第7行に記載されているように、コンクリート内に埋設されたさや管(保護管)は水栓ボックスのさや管接続部で接続され、水栓ボックスはコンクリート壁内に形成された空洞内に収納されコンクリート面に螺子等で固定されている。そのため、さや管を埋設したり水栓ボックスを収納したりする空洞をコンクリート躯体の外側面に形成しなくてはならず、コンクリートを打設する際に用いる型枠の内側面にさや管埋設用や水栓ボックス収納用の空洞を形成する型を別個に配設しなければならないため施工性に欠けるという課題を有していた。
(2)また、コンクリートを打設してコンクリート壁を形成した後、さや管埋設用や水栓ボックス収納用の空洞を形成することも行われているが、一旦硬化させたコンクリート躯体の一部を空洞形成のためにドリル等の工具を用いて除去しなければならず、作業工数を要するとともに作業者に多大な負担を強いることになり、また一旦硬化した躯体の一部を破壊するため施工性に著しく欠けるという課題を有していた。
(3)これらの空洞内にさや管や水栓ボックスを収納し固定した後、さや管や水栓ボックスの表面にコンクリート躯体の表面と面一になるように補修用モルタル等を充填する必要があるが、さや管や水栓ボックスを収納するための空洞が大きいため、多量のモルタルが必要になるとともにモルタル充填用の多くの工数を要し施工性に欠けるという課題を有していた。
(4)コンクリート打設前にコンクリート補強用の鉄筋等にさや管を配置しておき、コンクリートを打設することでコンクリート躯体内にさや管を埋設することもできるが、配管作業者は、打設されたコンクリートが硬化し型枠が除去された後に、さや管と水栓ボックスとを接続するとともに水栓ボックスを躯体内に固定する作業を行わなければならない。これらの作業は、コンクリート躯体が硬化しているため作業空間が限られ煩雑で作業性に欠けるという課題を有していた。
(5)給水管が挿通された保護管が接続された水栓ボックスの周囲が躯体内でコンクリートで完全に覆われてしまうため、給水管をメンテナンスのために交換したりする場合には、水栓ボックスの周囲のコンクリートを除去して水栓ボックスを躯体内から取り出さなければならずメンテナンス性に欠けるという課題を有していた。
However, the above conventional techniques have the following problems.
(1) The technology disclosed in (Patent Document 1) is a sheath pipe (protective pipe) embedded in concrete as described in the third column of the publication, left column, line 46 to right column, line 7. The faucet box is connected by a sheath pipe connecting portion, and the faucet box is housed in a cavity formed in the concrete wall and fixed to the concrete surface with screws or the like. Therefore, it is necessary to form a cavity in the outer surface of the concrete frame to embed the sheath pipe or store the faucet box, and to bury the sheath pipe on the inner surface of the formwork used when placing concrete. In addition, since a mold for forming a cavity for storing a faucet box must be separately provided, there is a problem that the workability is lacking.
(2) In addition, after concrete is cast to form a concrete wall, a cavity for burying a sheath or storing a faucet box is also formed. It must be removed using a tool such as a drill to form a cavity, which requires work man-hours and imposes a heavy burden on the operator. It had a problem that it was extremely lacking in properties.
(3) After housing and fixing the sheath pipe and faucet box in these cavities, it is necessary to fill the surface of the sheath pipe and faucet box with repair mortar etc. so as to be flush with the surface of the concrete frame. However, since the cavity for housing the sheath pipe and the faucet box is large, a large amount of mortar is required and many man-hours for filling the mortar are required, resulting in lack of workability.
(4) It is possible to place a sheath pipe on a reinforcing steel rod for concrete reinforcement before placing the concrete, and then place the sheath in the concrete frame by placing the concrete. After the installed concrete is hardened and the formwork is removed, it is necessary to connect the sheath tube and the faucet box and fix the faucet box in the housing. These operations have a problem that the work space is limited due to the hardening of the concrete frame, which is complicated and lacks workability.
(5) Since the periphery of the faucet box to which the protective pipe into which the water supply pipe has been inserted is completely covered with concrete in the housing, when replacing the water supply pipe for maintenance, The concrete surrounding the stopper box had to be removed and the faucet box had to be taken out of the housing, which had the problem of lack of maintainability.

本発明は上記従来の課題を解決するもので、給水管等の通水管をコンクリート躯体内に埋設する作業を容易に行うことができ作業性に著しく優れるコンクリート埋設配管の施工方法を提供することを目的とする。
また、本発明は、コンクリート補強用の鉄筋が配設された後に、鉄筋に保護管が接続された出水ボックスや導水ボックスを固定する作業を行うだけで、コンクリート躯体内に出水ボックスや導水ボックスの収納用の空洞を形成したりする作業を要さずに、コンクリート躯体内に保護管及び出水ボックスや導水ボックスを埋設することができ施工性に著しく優れるとともに、コンクリート打設時にもずれたりせず安定して埋設させることができ配管施工品質の安定性に優れ、さらにメンテナンス性にも優れるコンクリート埋設配管の施工方法に用いられるコンクリート埋設用配管配置具を提供することを目的とする。
The present invention solves the above-described conventional problems, and provides a method for constructing a concrete burying pipe that can easily perform a work of burying a water pipe such as a water supply pipe in a concrete body and has excellent workability. Objective.
In addition, the present invention is such that after the reinforcing bars for reinforcing concrete are arranged, the operation of fixing the water discharge box and the water transfer box in which the protective pipe is connected to the reinforcing bars is performed, and the water discharge box and the water transfer box are placed inside the concrete frame. Protective pipes, flooding boxes and water transfer boxes can be embedded in the concrete frame without the need to form storage cavities. An object of the present invention is to provide a concrete laying pipe placement tool used in a concrete burying pipe construction method that can be stably buried and is excellent in the stability of pipe construction quality and also in maintainability.

上記従来の課題を解決するために本発明のコンクリート埋設用配管配置具及びそれを用いたコンクリート埋設配管の施工方法は、以下の構成を有している。
本発明の請求項1に記載のコンクリート埋設配管の施工方法は、配筋されたコンクリート補強用の鉄筋に、
(a)前面に開口部を有する出水ボックス本体と、
前記出水ボックス本体の底面部又は側壁部に形成され内側に通水管が挿通される保護管の一端部が接続される保護管接続孔部と、
前記出水ボックス本体の前記底面部及び前記側壁部若しくは前記底面部又は前記側壁部の外側に突設された突条の突部、及び/又は、前記突部若しくは前記出水ボックス本体の前記底面部又は前記側壁部のいずれか1以上に形成された挿通孔部と、
前記突部に装設される支持部材と、を有する出水ボックス、及び、
(b)前面に開口部を有する導水ボックス本体と、
前記導水ボックス本体の底面部又は側壁部に形成され前記保護管の他端部が接続される保護管接続孔部と、
前記導水ボックス本体の前記底面部及び前記側壁部若しくは前記底面部又は前記側壁部の外側に突設された突条の突部、及び/又は、前記突部若しくは前記導水ボックス本体の前記底面部又は前記側壁部のいずれか1以上に形成された挿通孔部と、
前記突部に装設される支持部材と、を有し、前記通水管を出水ボックスへ導く導水ボックス、
の前記出水ボックスと前記導水ボックスの前記突部に支持部材を装設して前記出水ボックス及び前記導水ボックスを配設固定するボックス設置工程と、
前記出水ボックス及び前記導水ボックスの保護管接続孔部に保護管の両端部を接続するとともに前記出水ボックス及び前記導水ボックスの開口部に閉鎖部材を配設して前記開口部を閉鎖する保護管接続工程と、
前記鉄筋と所定間隔をあけて配設された型枠内に打設されたコンクリートの養生硬化後に前記出水ボックス及び前記導水ボックスの前記開口部に配設された前記閉鎖部材を除去する開口部形成工程と、
前記開口部形成工程で開口された前記開口部から前記導水ボックス本体内、前記保護管内、前記出水ボックス本体内に通水管を配設した後、前記開口部を、前記出水ボックス本体及び/又は前記導水ボックス本体の前記開口部に着脱自在に配設される蓋本体と、前記蓋本体の所定部に形成され前記通水管又は前記出水管が挿通される蓋開口部と、を有する蓋部材で閉塞する通水管配設工程と、を備えた構成を有している。
この構成により、以下のような作用が得られる。
(1)保護管の一端部が接続される保護管接続孔部と突条の突部及び/又は挿通孔部と、突部に装設される支持部材とを有しているので、保護管を接続できるとともに突条の突部や挿通孔部、突部に装設される支持部材を用いてコンクリート補強用の鉄筋に固定することができるため、配管作業者は、コンクリート補強用の鉄筋が配設された後に、鉄筋に保護管が接続され、突条の突部と、突部に装設される支持部材とを備えた出水ボックスを固定する作業を行うだけで、コンクリート躯体内に収納用の空洞を形成したりする作業を要さずに、コンクリート躯体内に保護管及び出水ボックスを埋設することができ施工性に著しく優れる。
(2)コンクリート打設前に、コンクリート補強用の鉄筋に、突部に支持部材を装設した出水ボックス及び導水ボックスを配設固定し保護管との接続も行うことができ、コンクリートの養生硬化後には、出水ボックス及び導水ボックスの開口部に配設された閉鎖部材を除去することで開口部を広く開放して通水管を配設する作業を容易に行うことができ作業性に著しく優れる。
ここで、ボックス設置工程においては、出水ボックス及び導水ボックスの開口部とコンクリート打設時に配設される型枠の内側面との距離が、5〜30mm好ましくは5〜20mmになるように、出水ボックス及び導水ボックスがコンクリート補強用の鉄筋に配設固定されると好ましい。出水ボックス及び導水ボックスの開口部に蓋部材を装着したときに蓋部材の外表面がコンクリート躯体の表面よりも低くなり補修用のモルタル等で蓋部材を埋設できるようにするとともに、閉鎖部材の前面でコンクリートが硬化したときでも、開口部形成工程において閉鎖部材の前面で硬化したコンクリートをハンマー等で外力を与えることにより容易に除去することができるからである。なお、出水ボックス及び導水ボックスの開口部とコンクリート打設時に配設される型枠の内側面との距離が5mmより小さくなると、開口部に蓋部材を装着したときに蓋部材の外表面がコンクリート躯体の表面から露出し易くなるため好ましくない。出水ボックス及び導水ボックスの開口部とコンクリート打設時に配設される型枠の内側面との距離が20mmより大きくなるにつれ、閉鎖部材の前面でコンクリートが硬化したときに、開口部形成工程において硬化したコンクリートが厚くなり機械的強度が高くなるため除去し難くなる傾向がみられ、特に30mmより大きくなるとこの傾向が著しいため好ましくない。
閉鎖部材としては、出水ボックスや導水ボックスの開口部に貼着される合成樹脂製フィルム等のフィルム部材やシート部材、合成樹脂製,ゴム製,金属製等で形成された薄板状の板状部材、出水ボックス本体や導水ボックス本体の内側に充填される発泡ポリウレタン樹脂等の合成樹脂製等の塊状部材等が用いられ、いずれも打設されたコンクリートが硬化するまでの間、出水ボックス本体や導水ボックス本体の内側にコンクリートが侵入するのを防止する。
In order to solve the above-described conventional problems, a concrete laying pipe arrangement tool and a concrete burying pipe construction method using the same according to the present invention have the following configurations.
The construction method of the concrete underground piping according to claim 1 of the present invention is applied to the reinforcing steel reinforcing bars for reinforcing concrete.
(A) a flooding box body having an opening on the front surface;
A protective tube connection hole to which one end of a protective tube is formed, which is formed on the bottom surface or side wall of the water discharge box main body and into which the water flow tube is inserted;
The bottom surface portion of the water discharge box main body and the side wall portion or the bottom surface portion, or a protrusion of a ridge protruding outside the side wall portion, and / or the protrusion or the bottom surface portion of the water discharge box main body, or An insertion hole formed in any one or more of the side walls;
A water discharge box having a support member mounted on the protrusion, and
(B) a water guide box body having an opening on the front surface;
A protective tube connection hole formed on the bottom surface or side wall of the water guide box body and connected to the other end of the protective tube;
The bottom surface portion of the water guide box body and the side wall portion or the bottom surface portion, or a protrusion of a protrusion protruding outside the side wall portion, and / or the bottom surface portion of the protrusion or the water guide box main body, or An insertion hole formed in any one or more of the side walls;
A water guide box having a support member mounted on the protrusion, and guiding the water pipe to the water discharge box,
A box installation step of disposing and fixing the water discharge box and the water conveyance box by installing a support member on the protrusion of the water discharge box and the water conveyance box;
Protective pipe connection for connecting both ends of the protective pipe to the protective pipe connecting hole of the water discharge box and the water guide box and closing the opening by disposing a closing member at the opening of the water outlet box and the water guide box. Process,
Forming an opening for removing the closing member disposed in the opening of the water discharge box and the water guide box after curing and curing of the concrete placed in a formwork disposed at a predetermined interval from the reinforcing bar Process,
After the water pipe is disposed in the water guide box main body, the protective tube, and the water discharge box main body from the opening opened in the opening forming step, the opening is made to the water discharge box main body and / or the water discharge box main body. Closed by a lid member having a lid body detachably disposed in the opening of the water guide box body, and a lid opening formed in a predetermined portion of the lid body and through which the water pipe or the water outlet pipe is inserted. And a water pipe arrangement step .
With this configuration, the following effects can be obtained.
(1) Since the protective tube has a protective tube connecting hole portion to which one end portion of the protective tube is connected, a protruding portion and / or an insertion hole portion of the protrusion, and a support member mounted on the protruding portion, the protective tube Can be connected to the reinforcing bars for concrete reinforcement using the protrusions of the ridges, the insertion holes, and the support members installed on the protrusions. After being installed, a protective tube is connected to the reinforcing bar, and it is stored in the concrete frame simply by fixing the flooding box provided with the protrusion of the ridge and the support member mounted on the protrusion. Therefore, it is possible to embed a protective tube and a water discharge box in a concrete frame without requiring a work for forming a hollow for use, and the workability is remarkably excellent.
(2) Before concrete is placed, a concrete outlet can be connected to a protection pipe by placing and fixing a water discharge box and a water guide box with supporting members mounted on the protrusions. Later, by removing the closing member provided at the opening of the water outlet box and the water guide box, the operation of opening the opening widely and arranging the water pipe can be easily performed, and the workability is remarkably excellent.
Here, in the box installation step, the water is discharged so that the distance between the opening of the water discharge box and the water guide box and the inner side surface of the form placed when placing the concrete is 5 to 30 mm, preferably 5 to 20 mm. It is preferable that the box and the water guide box are disposed and fixed on a reinforcing steel bar for concrete reinforcement. When the lid member is attached to the opening of the flooding box and the water introduction box, the outer surface of the lid member is lower than the surface of the concrete frame so that the lid member can be embedded with mortar for repairing, etc. This is because even when the concrete is hardened, the concrete hardened on the front surface of the closing member in the opening forming step can be easily removed by applying an external force with a hammer or the like. If the distance between the opening of the flooding box and the water guiding box and the inner surface of the formwork that is disposed when placing the concrete is less than 5 mm, the outer surface of the lid member is made concrete when the lid member is attached to the opening. Since it becomes easy to expose from the surface of a housing, it is not preferable. As the distance between the opening of the flooding box and the diversion box and the inner surface of the formwork placed at the time of placing the concrete becomes larger than 20 mm, the concrete hardens in the opening forming process when the concrete hardens on the front surface of the closing member. As the concrete becomes thicker and the mechanical strength becomes higher, it tends to be difficult to remove. Particularly, when the thickness is larger than 30 mm, this tendency is remarkable, which is not preferable.
As a closing member, a film member such as a synthetic resin film or a sheet member attached to an opening of a water discharge box or a water introduction box, a thin plate-like plate member formed of a synthetic resin, rubber, metal, or the like A lump box body or a water conduit is used until the cast concrete is hardened, such as a bulk material made of synthetic resin such as polyurethane foam resin filled inside the water discharge box body or the water guide box body. Prevents concrete from entering the inside of the box body.

ここで、出水ボックス本体としては、底面部と側壁部とを有し前面に開口部が形成された略矩形状,略方形状,略半球状等の形状に形成されたものが用いられる。
出水ボックス本体の材質としては、ポリエチレン製,ポリプロピレン製,塩化ビニル樹脂製,アクリルスチレンブタジエン共重合樹脂製,ポリカーボネート製,ポリアミド製等の熱可塑性樹脂製、繊維強化熱可塑性樹脂製、繊維強化ポリエステル等の複合熱硬化性樹脂製等の合成樹脂製、鉄製,ステンレス製,アルミニウム製,真鍮製等の金属製等で形成されたものが用いられる。
Here, as the flooding box main body, one formed in a shape such as a substantially rectangular shape, a substantially rectangular shape, or a substantially hemispherical shape having a bottom surface portion and a side wall portion and having an opening on the front surface is used.
The material of the flood box is made of polyethylene, polypropylene, vinyl chloride resin, acrylic styrene butadiene copolymer resin, polycarbonate, polyamide, etc., fiber reinforced thermoplastic resin, fiber reinforced polyester, etc. These are made of a synthetic resin such as a composite thermosetting resin, or a metal such as iron, stainless steel, aluminum, or brass.

通水管としては、可撓性を有するポリエチレン製,ポリブテン製等の合成樹脂製等で形成された給水管,給湯管等が用いられる。管壁内にアルミニウム製等の金属製シート類が配設された通水管や補強材等が埋設された通水管等を用いることもできる。   As the water flow pipe, a water supply pipe, a hot water supply pipe or the like formed of a flexible synthetic resin such as polyethylene or polybutene is used. It is also possible to use a water flow pipe in which metal sheets such as aluminum are disposed in the pipe wall, a water flow pipe in which a reinforcing material or the like is embedded, and the like.

保護管接続孔部としては、出水ボックス本体の底面部又は側壁部に内径が保護管の外径よりも大きめに形成されたものが用いられ、保護管接続孔部に保護管を挿通させてコネクタ等の接続部材等を用いて接続することができる。また、保護管接続孔部の周囲に雄接続部等の保護管接続部を出水ボックスス本体と一体に形成して若しくは固着して、これを用いて保護管を接続することもできる。   As the protective tube connection hole portion, the bottom portion or the side wall portion of the water discharge box body is used in which the inner diameter is larger than the outer diameter of the protective tube, and the protective tube is inserted into the protective tube connection hole portion. It can connect using connecting members, such as. Further, a protective tube connecting portion such as a male connecting portion may be formed integrally with or fixed to the main body of the water discharge box around the protective tube connecting hole portion, and the protective tube can be connected using this.

出水ボックス本体の底面部や側壁部の1乃至複数箇所に突条の突部が形成されるが、その他突起状等に形成された突部が用いられる。また、鉄筋や、鉄筋に固定される棒状や板状等の支持部材を装設し易くするため、フック状,鉤状等に突部を形成することもできる。また、複数形成された突条や突起状等の突部の間隔を鉄筋や支持部材の太さと略同一に形成して突部の間に鉄筋や支持部材を嵌合したり係止できるようにしてもよい。 The protrusions of the ridges are formed at one or a plurality of locations on the bottom surface and side walls of the water discharge box main body, but other protrusions formed in the shape of protrusions are used. Further, in order to easily install a reinforcing bar or a support member such as a bar or a plate fixed to the reinforcing bar, a protrusion may be formed in a hook shape, a hook shape, or the like. In addition, the interval between the plurality of protrusions such as protrusions and protrusions formed is substantially the same as the thickness of the reinforcing bars and supporting members so that the reinforcing bars and supporting members can be fitted and locked between the protruding parts. May be.

挿通孔部としては、出水ボックス本体の底面部や側壁部、突条の突部の1乃至複数箇所に形成されたものが用いられる。挿通孔部には、コンクリート補強用の鉄筋に固定される棒状や板状等の支持部材、支持部材や鉄筋等に繋着する針金や番線等の線条体等の繋着部材が挿通される。 As an insertion hole part, what was formed in 1 thru | or several places of the bottom face part and side wall part of a flooding box main body, and the protrusion of a protrusion is used. A connecting member such as a rod-like or plate-like supporting member fixed to a reinforcing steel bar for reinforcing concrete, or a connecting member such as a wire or a wire rod connected to the supporting member or the reinforcing bar is inserted into the insertion hole portion. .

本発明の請求項2に記載のコンクリート埋設用配管配置具は、請求項1に記載のコンクリート埋設配管の施工方法に使用されるコンクリート埋設用配管配置具であって、前記出水ボックス本体の前記底面部又は前記側壁部の内側に形設され前記通水管と出水管とを接続する管継手が固定される管継手固定部を備えている機能を有している。
この構成により、請求項1で得られる作用に加え、以下のような作用が得られる。
(1)出水ボックス本体の内側に通水管と出水管とを接続する管継手が固定される管継手固定部を有しているので、管継手固定部に固定される管継手を用いて通水管と出水管とを安定して接続することができる。
(2)出水ボックス本体の内側の空間内に形設された管継手固定部に管継手が固定されるので、出水管と通水管とを接続したりメンテナンスのために出水管や通水管を交換する作業を行うための空間を出水ボックス本体内で確保することができ作業性やメンテナンス性に優れる。
The concrete laying pipe arranging tool according to claim 2 of the present invention is a concrete burying pipe arranging tool used in the concrete burying pipe construction method according to claim 1, wherein the bottom surface of the water discharge box body is the bottom surface. Or a pipe joint fixing part to which a pipe joint that connects the water pipe and the water discharge pipe is fixed .
With this configuration, in addition to the operation obtained in the first aspect, the following operation can be obtained.
(1) Since it has a pipe joint fixing part to which the pipe joint which connects a water pipe and a water discharge pipe is fixed inside the water discharge box main body, a water pipe is used using the pipe joint fixed to a pipe joint fixing part. Can be stably connected to the drain pipe.
(2) Since the pipe joint is fixed to the pipe joint fixing part formed in the space inside the water discharge box body, the water discharge pipe and the water flow pipe are connected or the water discharge pipe and the water flow pipe are replaced for maintenance. The space for performing the work to be performed can be secured in the main body of the water discharge box, and the workability and maintenance are excellent.

ここで、管継手としては、エルボ管継手,ストレート管継手等を用いることができる。これらは、通水管と出水管との接続方向に応じて選択して用いることができる。   Here, as the pipe joint, an elbow pipe joint, a straight pipe joint, or the like can be used. These can be selected and used according to the connection direction of a water flow pipe and a water discharge pipe.

出水管としては、給水栓,アングル形やストレート形等の止水栓等の水栓、給湯栓等を用いることができる。   As the outlet pipe, a water faucet, a faucet such as a water stop cock such as an angle type or a straight type, a hot water tap, etc. can be used.

導水ボックス本体の形状や材質、保護管接続孔部、突部、挿通孔部としては、前述の出水ボックスと同様のものが用いられるので、説明を省略する。  As the shape and material of the water guide box main body, the protective tube connection hole, the protrusion, and the insertion hole, the same thing as the above-mentioned water discharge box is used, and thus description thereof is omitted.

本発明の請求項3に記載のコンクリート埋設用配管配置具は、請求項1に記載のコンクリート埋設配管の施工方法に使用されるコンクリート埋設用配管配置具であって、前記導水ボックス本体の前記底面部又は前記側壁部の内側に形設された管固定部を備えた機能を有している。
この構成により、請求項1又は2で得られる作用に加え、以下のような作用が得られる。
(1)導水ボックス本体の内側に形設された管固定部を有しているので、外部から導水ボックス内に導かれた保護管や通水管を動かないように安定に固定することができる。
A concrete laying pipe arrangement tool according to claim 3 of the present invention is a concrete burying pipe arrangement tool used in the concrete burying pipe construction method according to claim 1, wherein the bottom surface of the water conduit box main body is used. Or a tube fixing part formed inside the side wall part.
With this configuration, in addition to the operation obtained in the first or second aspect, the following operation can be obtained.
(1) Since the pipe fixing portion formed inside the water guide box body is provided, it is possible to stably fix the protective pipe and the water pipe led from the outside into the water guide box so as not to move.

本発明の請求項4に記載の発明は、請求項1乃至3の内いずれか1に記載のコンクリート埋設用配管配置具であって、前記出水ボックス本体及び/又は前記導水ボックス本体の前記開口部に着脱自在に配設される蓋本体と、前記蓋本体の所定部に形成され前記通水管又は前記出水管が挿通される蓋開口部と、を有する蓋部材を備えた構成を有している。  Invention of Claim 4 of this invention is a piping arrangement | positioning tool for concrete embedment of any one of Claims 1 thru | or 3, Comprising: The said opening part of the said water discharge box main body and / or the said water conveyance box main body A lid body that is detachably attached to the lid body, and a lid member that is formed in a predetermined portion of the lid body and into which the water pipe or the water outlet pipe is inserted. .
この構成により、請求項1乃至3の内いずれか1で得られる作用に加え、以下のような作用が得られる。  According to this configuration, in addition to the action obtained in any one of claims 1 to 3, the following action is obtained.
(1)出水ボックス本体や導水ボックス本体の開口部に着脱自在に配設される蓋本体を有する蓋部材を備えているので、蓋部材を開口部に装着して開口部を閉塞することによりモルタルやコンクリート等が出水ボックス本体等の内側に入らないようにできるため、メンテナンスのために出水管や通水管を交換する作業を行うための空間を出水ボックス本体等の内側に確保することができ作業性やメンテナンス性に優れる。(1) Since a lid member having a lid body that is detachably disposed at the opening of the water discharge box body or the water guide box body is provided, the mortar is provided by attaching the lid member to the opening and closing the opening. And concrete can be prevented from entering the inside of the water discharge box main body, etc., so that a space can be secured inside the water discharge box main body etc. for work to replace the water discharge pipe and water flow pipe for maintenance. Excellent in maintenance and maintainability.
(2)通水管や出水管が挿通される蓋開口部を備えているので、蓋部材を用いて開口部を閉塞しても通水管や水栓等の出水管をコンクリート躯体の外部に突出させることができる。(2) Since it has a lid opening through which the water pipe and drain pipe are inserted, the drain pipe such as the water pipe and faucet protrudes outside the concrete frame even if the opening is closed using the lid member. be able to.

ここで、蓋部材の蓋本体に形成された蓋開口部としては、内径が、挿通される出水管等の外径よりわずかに大きめの略円形状に形成されたものが好適に用いられる。モルタルやコンクリート等が蓋開口部と出水管等との隙間から出水ボックス本体等に入り込まないようにするためである。なお、蓋開口部には、通水管が挿通された保護管を挿通させることもできる。  Here, as the lid opening formed in the lid body of the lid member, one having a substantially circular shape whose inner diameter is slightly larger than the outer diameter of a drain pipe or the like to be inserted is suitably used. This is to prevent mortar, concrete, or the like from entering the water discharge box main body or the like through the gap between the lid opening and the water discharge pipe. In addition, the protective tube in which the water flow pipe was penetrated can also be penetrated by the lid | cover opening part.
なお、導水ボックス本体の開口部を閉塞する蓋部材の蓋開口部としては、短径が挿通される出水管等の外径よりわずかに大きめで、長径がそれよりも長い長孔状に形成されたものが好適に用いられる。蓋開口部から導水ボックスに導かれ保護管接続孔部に至る通水管の曲率を小さくして通水管が折り曲げられるのを防止するためである。  The lid opening portion of the lid member that closes the opening portion of the water guide box main body is formed in a long hole shape that is slightly larger than the outer diameter of a drain pipe or the like through which the short diameter is inserted, and whose long diameter is longer than that. Are preferably used. This is to reduce the curvature of the water pipe that is led from the lid opening to the water guide box and reaches the protective pipe connection hole to prevent the water pipe from being bent.

請求項5に記載のコンクリート埋設用配管配置具は請求項4に記載のコンクリート埋設用配管配置具であって、前記導水ボックスの前記蓋部材の前記蓋開口部が略長円の長孔状に形成され、更に前記蓋開口部の開口縁部から蓋本体の縁部に渡って蓋本体に形成された切れ目部を備えた構成を有している。  The concrete laying pipe arrangement tool according to claim 5 is the concrete burying pipe arrangement tool according to claim 4, wherein the lid opening of the lid member of the water guide box is formed in a substantially oblong slot shape. Further, it has a configuration including a cut portion formed in the lid body from the opening edge of the lid opening to the edge of the lid body.
この構成により、請求項4で得られる作用に加え、以下の作用が得られる。  With this configuration, in addition to the operation obtained in the fourth aspect, the following operation is obtained.
(1)蓋部材の蓋開口部が略長円の長孔状に形成されているので、蓋開口部から導水ボックス内に導かれ保護管接続孔部に至る通水管の曲率を小さくして通水管が折り曲げられるのを防止することができる。(1) Since the lid opening of the lid member is formed in the shape of a substantially oblong hole, the curvature of the water pipe that leads from the lid opening to the water guide box and reaches the protective tube connection hole is reduced. It is possible to prevent the water pipe from being bent.
(2)蓋部材が、蓋開口部の開口縁部から蓋本体の縁部に渡って蓋本体に形成された切れ目部を有しているので、通水管配設工程において、蓋開口部に保護管等を予め挿通させておくのを忘れた場合であっても、切れ目部を広げて保護管を蓋開口部に挿通させることができ作業性に優れる。(2) Since the lid member has a cut portion formed in the lid body from the opening edge portion of the lid opening portion to the edge portion of the lid body, the lid opening portion is protected in the water conduit arrangement process. Even if it is a case where it is forgotten to insert a pipe | tube etc. beforehand, a cut | interruption part can be expanded and a protective tube can be penetrated to a cover opening part, and it is excellent in workability | operativity.

本発明の請求項6に記載の発明は、請求項5に記載のコンクリート埋設用配管配置具であって、前記蓋部材の前記蓋本体の外表面が、粗面化された構成を有している。
この構成により、請求項5で得られる作用に加え、以下のような作用が得られる。
(1)蓋部材の蓋本体の外表面が粗面化されているので、硬化したモルタル等が蓋本体の外表面に強固に固着するため、コンクリート躯体の表面からの埋設深さが小さくても、通常のモルタル等を用いて補修ができ、また硬化したモルタル等の落下やひび割れ等の発生を防止できる。コンクリート躯体に衝撃等の外力が与えられると蓋本体の表面のモルタル等に曲げ応力がかかるが、硬化したモルタル等が蓋本体と密着せずに隙間が生じていると、コンクリート躯体の表面からの埋設深さが小さい場合は、この曲げ応力によりモルタル等が割れて落下することがあるからである。
Invention of Claim 6 of this invention is piping arrangement | positioning tool for concrete embedment of Claim 5, Comprising: The outer surface of the said cover main body of the said cover member has the structure roughened. Yes.
With this configuration, in addition to the operation obtained in the fifth aspect, the following operation can be obtained.
(1) Since the outer surface of the lid body of the lid member is roughened, the hardened mortar or the like firmly adheres to the outer surface of the lid body, so even if the embedding depth from the surface of the concrete frame is small It can be repaired using normal mortar and the like, and the occurrence of falling or cracking of the cured mortar can be prevented. When an external force such as an impact is applied to the concrete frame, bending stress is applied to the mortar on the surface of the lid body, but if the cured mortar is not in close contact with the lid body and a gap is generated, This is because when the embedment depth is small, the mortar or the like may break and fall due to this bending stress.

ここで、蓋本体の外表面は、(1)柱状の突起物を複数箇所に突設させる、(2)凹凸状を縦横の網目状に形成する、(3)ポリウレタン系やエポキシ樹脂系等の接着剤を塗布した上に珪砂等の砂状を散布して接着硬化させる、(4)ポリウレタン系やエポキシ樹脂系の接着剤とポルトランドセメント等のセメントとの混合物を凹凸状に塗布して硬化させる等の手段を用いて粗面化させることができる。
柱状の突起物を複数箇所に突設させることにより、補修に用いるモルタル等のスランプが高くモルタル等に気泡が残留しても硬化したモルタル等を割れ難くすることができる。凹凸状を縦横の網目状に形成することにより、アンカー効果によりモルタル等と蓋本体との固着力を高めることができる。接着剤を塗布した上に珪砂等の砂状を散布して接着することにより、略均一の凹凸を形成できるのでモルタル等の固着力を略均一にすることができる。接着剤とセメントとの混合物を凹凸状に塗布することにより、凹凸状のアンカー効果とセメントの固着効果により高い固着力を得ることができる。なかでも、接着剤とセメントとの混合物を凹凸状に塗布して粗面化したものが好適に用いられる。高い固着力を得ることができるとともに現場施工も可能だからである。
Here, the outer surface of the lid main body is (1) projecting columnar protrusions at a plurality of locations, (2) forming irregularities in a vertical and horizontal mesh, (3) polyurethane or epoxy resin, etc. (4) A mixture of polyurethane or epoxy resin adhesive and cement such as Portland cement is applied in an uneven shape and cured. It is possible to roughen the surface using such means.
By projecting the columnar protrusions at a plurality of locations, even if slumps such as mortar used for repair are high and bubbles remain in the mortar or the like, the hardened mortar or the like can be made difficult to break. By forming the concavo-convex shape in a vertical and horizontal mesh shape, the anchoring effect between the mortar and the lid body can be increased by the anchor effect. By spreading and adhering a sandy shape such as silica sand after applying an adhesive, substantially uniform unevenness can be formed, so that the fixing force of mortar or the like can be made substantially uniform. By applying the mixture of the adhesive and the cement in an uneven shape, a high fixing force can be obtained due to the uneven anchor effect and the cement fixing effect. Especially, what roughened the surface by apply | coating the mixture of an adhesive agent and cement in uneven | corrugated shape is used suitably. This is because high adhesion can be obtained and on-site construction is also possible.

以上のように、本発明のコンクリート埋設配管の施工方法及びそれに用いられるコンクリート埋設用配管配置具によれば、以下のような有利な効果が得られる。
請求項1に記載の発明によれば、
この構成により、以下のような作用が得られる。
(1)保護管の一端部が接続される保護管接続孔部と突条の突部及び/又は挿通孔部と、突部に装設される支持部材とを有しているので、保護管を接続できるとともに突条の突部や挿通孔部、突部に装設される支持部材を用いてコンクリート補強用の鉄筋に固定することができるため、配管作業者は、コンクリート補強用の鉄筋が配設された後に、鉄筋に保護管が接続され、突条の突部と、突部に装設される支持部材とを備えた出水ボックスを固定する作業を行うだけで、コンクリート躯体内に収納用の空洞を形成したりする作業を要さずに、コンクリート躯体内に保護管及び出水ボックスを埋設することができ施工性に著しく優れる。
(2)コンクリート打設前に、コンクリート補強用の鉄筋に、突部に支持部材を装設した出水ボックス及び導水ボックスを配設固定し保護管との接続も行うことができ、コンクリートの養生硬化後には、出水ボックス及び導水ボックスの開口部に配設された閉鎖部材を除去することで開口部を広く開放して通水管を配設する作業を容易に行うことができ作業性に著しく優れる。
As described above, according to the concrete buried pipe construction method of the present invention and the concrete buried pipe placement tool used therefor, the following advantageous effects can be obtained.
According to the invention of claim 1,
With this configuration, the following effects can be obtained.
(1) Since the protective tube has a protective tube connecting hole portion to which one end portion of the protective tube is connected, a protruding portion and / or an insertion hole portion of the protrusion, and a support member mounted on the protruding portion, the protective tube Can be connected to the reinforcing bars for concrete reinforcement using the protrusions of the ridges, the insertion holes, and the support members installed on the protrusions. After being installed, a protective tube is connected to the reinforcing bar, and it is stored in the concrete frame simply by fixing the flooding box provided with the protrusion of the ridge and the support member mounted on the protrusion. Therefore, it is possible to embed a protective tube and a water discharge box in a concrete frame without requiring a work for forming a hollow for use, and the workability is remarkably excellent.
(2) Before concrete is placed, a concrete outlet can be connected to a protection pipe by placing and fixing a water discharge box and a water guide box with supporting members mounted on the protrusions. Later, by removing the closing member provided at the opening of the water outlet box and the water guide box, the operation of opening the opening widely and arranging the water pipe can be easily performed, and the workability is remarkably excellent.

請求項2に記載の発明によれば、
(1)出水ボックス本体の内側に通水管と出水管とを接続する管継手が固定される管継手固定部を有しているので、管継手固定部に固定される管継手を用いて通水管と出水管とを安定して接続することができ使用性に優れたコンクリート埋設用配管配置具を提供することができる。
(2)出水ボックス本体の内側の空間内に形設された管継手固定部に管継手が固定されるので、出水管と通水管とを接続したりメンテナンスのために出水管や通水管を交換する作業を行うための空間を出水ボックス本体内で確保することができ作業性やメンテナンス性に優れたコンクリート埋設用配管配置具を提供することができる。
According to invention of Claim 2,
(1) Since it has a pipe joint fixing part to which the pipe joint which connects a water pipe and a water discharge pipe is fixed inside the water discharge box main body, a water pipe is used using the pipe joint fixed to a pipe joint fixing part. It is possible to provide a pipe laying tool for burying concrete that can be stably connected to a drain pipe and has excellent usability.
(2) Since the pipe joint is fixed to the pipe joint fixing part formed in the space inside the water discharge box body, the water discharge pipe and the water flow pipe are connected or the water discharge pipe and the water flow pipe are replaced for maintenance. A space for performing the work to be performed can be secured in the main body of the water discharge box, and a concrete laying pipe arrangement tool excellent in workability and maintainability can be provided.

請求項3に記載の発明によれば、
(1)導水ボックス本体の内側に形設された管固定部を有しているので、外部から導水ボックス内に導かれた保護管や通水管を動かないように安定に固定することができ配管施工品質の安定性に優れたコンクリート埋設用配管配置具を提供することができる。
According to invention of Claim 3,
(1) Since it has a pipe fixing part formed inside the water guide box body, it can be stably fixed so that the protective pipe and water pipe led from the outside into the water guide box do not move. It is possible to provide a pipe laying tool for embedding concrete having excellent construction quality stability.

請求項4に記載の発明によれば、請求項1乃至3の内いずれか1の効果に加え、  According to the invention of claim 4, in addition to the effect of any one of claims 1 to 3,
(1)出水ボックス本体や導水ボックス本体の開口部に着脱自在に配設される蓋本体を有する蓋部材を備えているので、蓋部材を開口部に装着して開口部を閉塞することによりモルタルやコンクリート等が出水ボックス本体等の内側に入らないようにできるため、メンテナンスのために出水管や通水管を交換する作業を行うための空間を出水ボックス本体等の内側に確保することができ作業性やメンテナンス性に優れたコンクリート埋設用配管配置具を提供することができる。(1) Since a lid member having a lid body that is detachably disposed at the opening of the water discharge box body or the water guide box body is provided, the mortar is provided by attaching the lid member to the opening and closing the opening. And concrete can be prevented from entering the inside of the water discharge box main body, etc., so that a space can be secured inside the water discharge box main body etc. for work to replace the water discharge pipe and water flow pipe for maintenance. It is possible to provide a pipe laying tool for burying concrete that is excellent in performance and maintainability.
(2)通水管や出水管が挿通される蓋開口部を備えているので、蓋部材を用いて開口部を閉塞しても通水管や水栓等の出水管をコンクリート躯体の外部に突出させることができ汎用性に優れたコンクリート埋設用配管配置具を提供することができる。(2) Since it has a lid opening through which the water pipe and drain pipe are inserted, the drain pipe such as the water pipe and faucet protrudes outside the concrete frame even if the opening is closed using the lid member. Therefore, it is possible to provide a pipe laying tool for concrete burial having excellent versatility.

請求項5に記載の発明によれば、請求項4の効果に加え、以下の効果が得られる。  According to invention of Claim 5, in addition to the effect of Claim 4, the following effects are acquired.
(1)蓋部材の蓋開口部が略長円の長孔状に形成されているので、蓋開口部から導水ボックス内に導かれ保護管接続孔部に至る通水管の曲率を小さくして通水管が折り曲げられるのを防止することができるコンクリート埋設用配管配置具を提供することができる。(1) Since the lid opening of the lid member is formed in the shape of a substantially oblong hole, the curvature of the water pipe that leads from the lid opening to the water guide box and reaches the protective tube connection hole is reduced. It is possible to provide a concrete pipe placement tool that can prevent the water pipe from being bent.
(2)蓋部材が、蓋開口部の開口縁部から蓋本体の縁部に渡って蓋本体に形成された切れ目部を有しているので、通水管配設工程において、蓋開口部に保護管等を予め挿通させておくのを忘れた場合であっても、切れ目部を広げて保護管を蓋開口部に挿通させることができ作業性に優れるコンクリート埋設用配管配置具を提供することができる。(2) Since the lid member has a cut portion formed in the lid body from the opening edge portion of the lid opening portion to the edge portion of the lid body, the lid opening portion is protected in the water conduit arrangement process. Even when it is forgotten to insert a pipe or the like in advance, it is possible to provide a concrete laying pipe arrangement tool that can widen the cut portion and allow the protective pipe to be inserted into the lid opening and has excellent workability. it can.

請求項6に記載の発明によれば、請求項4又は5の効果に加え、
(1)蓋部材の蓋本体の外表面が粗面化されているので、硬化したモルタル等が蓋本体の外表面に強固に固着するため、コンクリート躯体の表面からの埋設深さが小さくても、通常のモルタル等を用いて補修ができ、また硬化したモルタル等の落下やひび割れ等の発生を防止できるコンクリート埋設用配管配置具を提供することができる。
According to invention of Claim 6, in addition to the effect of Claim 4 or 5 ,
(1) Since the outer surface of the lid body of the lid member is roughened, the hardened mortar or the like firmly adheres to the outer surface of the lid body, so even if the embedding depth from the surface of the concrete frame is small Further, it is possible to provide a concrete laying pipe arrangement tool that can be repaired using ordinary mortar and the like, and can prevent the occurrence of falling or cracking of the cured mortar.

以下、本発明を実施するための最良の形態を、図面を参照しながら説明する。
(実施の形態1)
図1(a)は実施の形態1におけるコンクリート埋設用配管配置具の出水ボックスの斜視図であり、図1(b)はその使用状態を表す要部断面図であり、図2(a)は実施の形態1におけるコンクリート埋設用配管配置具の導水ボックスの斜視図であり、図2(b)はその使用状態を表す要部断面図であり、図3(a)は出水ボックスの保護管接続孔部における保護管の接続状態を示す要部断面図であり、図3(b)は導水ボックスの保護管接続孔部における保護管の接続状態を示す要部断面図であり、図4はコンクリート補強用の鉄筋に導水ボックスを配設固定した状態を示す要部斜視図である。
図1(a)において、1は実施の形態1におけるコンクリート埋設用配管配置具の出水ボックス、2は合成樹脂製や金属製等で箱状等に形成された出水ボックス1の出水ボックス本体、3は出水ボックス本体2の略矩形状の板状で形成された底面部、4a,4b,4c,4dは底面部3の周囲に立設された出水ボックス本体2の側壁部、5は出水ボックス本体2の前面に形成された開口部、6は出水ボックス本体2の側壁部4cに形成された略円形状の保護管接続孔部、7a,7cは出水ボックス本体2の側壁部4a,4cの外側の各々の底面部3側から突設された突条の突部、7b,7dは出水ボックス本体2の側壁部4a,4cの外側の各々の略央部に突部7a,7cと平行に突設された突条の突部、8は突部7a,7b,7c,7dの所定部に形成された挿通孔部、9は底面部3の内側に形設された管継手固定部である。
10は出水ボックス本体2の開口部5に着脱自在に配設される蓋部材、11は開口部5の大きさと同一かそれよりも大きめの板状に形成された蓋部材10の蓋本体、12は蓋本体11の所定部に形成された略円形状の蓋開口部、13は先端が鉤状に形成され蓋本体11の裏面側の縁部近傍に立設された蓋側係止部である。
ここで、本実施の形態においては、蓋本体11の外表面は、ポリウレタン系やエポキシ樹脂系の接着剤とポルトランドセメント等のセメントとの混合物を凹凸状に塗布して硬化さる等の手段により粗面化されている。
Hereinafter, the best mode for carrying out the present invention will be described with reference to the drawings.
(Embodiment 1)
FIG. 1A is a perspective view of a water discharge box of the concrete laying piping arrangement tool in Embodiment 1, FIG. 1B is a cross-sectional view of the main part showing the use state, and FIG. It is a perspective view of the water guide box of the concrete underground pipe arrangement | positioning tool in Embodiment 1, FIG.2 (b) is principal part sectional drawing showing the use condition, FIG.3 (a) is a protection pipe connection of a water discharge box FIG. 3B is a cross-sectional view of a main part showing a connection state of the protective pipe in the hole, FIG. 3B is a cross-sectional view of a main part showing a connection state of the protective pipe in the protective pipe connection hole of the water guide box, and FIG. It is a principal part perspective view which shows the state which arrange | positioned and fixed the water conveyance box to the reinforcing bar.
In FIG. 1 (a), 1 is a water discharge box of the concrete laying pipe arrangement tool in the first embodiment, 2 is a water discharge box main body of the water discharge box 1 formed in a box shape or the like made of synthetic resin or metal, etc. Is a bottom surface portion of the water discharge box main body 2 formed in a substantially rectangular plate shape, 4a, 4b, 4c, 4d are side wall portions of the water discharge box main body 2 erected around the bottom surface portion 3, and 5 is a water discharge box main body 2 is an opening formed on the front surface of the water discharge box 6, 6 is a substantially circular protective tube connection hole formed in the side wall 4c of the water discharge box main body 2, and 7a and 7c are outside the side wall 4a and 4c of the water discharge box main body 2. The protrusions 7b and 7d protruding from the bottom surface 3 side of each of the protrusions protrude in parallel with the protrusions 7a and 7c at the substantially central portions on the outer sides of the side walls 4a and 4c of the water discharge box body 2. The protrusions 8 of the provided ridges are the protrusions 7a, 7b, 7c, 7d Insertion hole formed in the tough, 9 is a pipe joint fixing portion which is Katachi設 inside of the bottom part 3.
10 is a lid member that is detachably disposed in the opening 5 of the water discharge box body 2, 11 is a lid body of the lid member 10 that is formed in a plate shape that is the same as or larger than the size of the opening 5, 12 Is a substantially circular lid opening formed at a predetermined portion of the lid main body 11, and 13 is a lid side locking portion that is formed in the shape of a bowl and is erected in the vicinity of the edge on the back side of the lid main body 11. .
Here, in the present embodiment, the outer surface of the lid main body 11 is roughened by means such as applying a mixture of a polyurethane or epoxy resin adhesive and a cement such as Portland cement in a concavo-convex manner and curing. It is faced.

図1(b)において、13aは出水ボックス本体2の側壁部4a,4cの開口部5側に形成され蓋側係止部13を着脱自在に係止する本体側係止部、14は後述する保護管15の一端部を保護管接続孔部6に接続固定する接続部材、15は合成樹脂等で形成された可撓性を有する保護管、16はポリエチレン等の合成樹脂等で形成され保護管15に挿通される給水管等の通水管、17は一端部に通水管16が接続され台座部が管継手固定部9に螺子等で固定されたエルボ管継手からなる管継手である。   In FIG.1 (b), 13a is the main body side latching part formed in the opening part 5 side of the side wall parts 4a and 4c of the flooding box main body 2, and latches the lid side latching part 13 detachably, 14 is mentioned later. A connecting member for connecting and fixing one end of the protective tube 15 to the protective tube connection hole 6, 15 is a flexible protective tube made of synthetic resin, and 16 is a protective tube made of synthetic resin such as polyethylene. Reference numeral 17 denotes a water pipe such as a water supply pipe that is inserted into the pipe 15, and 17 is a pipe joint comprising an elbow pipe joint in which a water pipe 16 is connected to one end portion and a pedestal portion is fixed to the pipe joint fixing portion 9 with a screw or the like.

図2(a)において、21は実施の形態1におけるコンクリート埋設用配管配置具の導水ボックス、22は合成樹脂製や金属製等で箱状等に形成された導水ボックス21の導水ボックス本体、23は導水ボックス本体22の略矩形状の板状で形成された底面部、24a,24b,24c,24dは底面部23の周囲に立設された導水ボックス本体22の側壁部、25は導水ボックス本体22の前面に形成された開口部、26は導水ボックス本体22の側壁部24aに形成された略円形状の保護管接続孔部、27a,27cは導水ボックス本体22の側壁部24a,24cの外側の各々の底面部23側から突設された突条の突部、27b,27dは導水ボックス本体22の側壁部24b,24dの外側の各々の略央部に突部27a,27cと平行に突設された突条の突部、28は突部27a,27b,27c,27dの所定部に形成された挿通孔部、29は底面部23の内側に形設された管固定部である。
30は導水ボックス本体22の開口部25に着脱自在に配設される蓋部材、31は開口部25の大きさと同一かそれよりも大きめの板状に形成された蓋部材30の蓋本体、32は蓋本体31の所定部に形成された略長円の長孔状の蓋開口部、32aは蓋開口部32の開口縁部から蓋本体31の縁部に渡って形成された切れ目部、33は先端が鉤状に形成され蓋本体31の裏面側の縁部近傍に立設された蓋側係止部である。
ここで、本実施の形態においては、蓋本体31の外表面は、ポリウレタン系やエポキシ樹脂系の接着剤とポルトランドセメント等のセメントとの混合物を凹凸状に塗布して硬化さる等の手段により粗面化されている。
In FIG. 2A, 21 is a water conveyance box of the concrete laying pipe arrangement tool in the first embodiment, 22 is a water conveyance box main body of the water conveyance box 21 formed in a box shape or the like made of synthetic resin or metal, 23 Is a bottom surface portion of the water guide box body 22 formed in a substantially rectangular plate shape, 24a, 24b, 24c, 24d are side wall portions of the water guide box body 22 erected around the bottom surface portion 23, and 25 is a water guide box body. 22 is an opening formed on the front surface of the front side, 26 is a substantially circular protective tube connection hole formed on the side wall 24a of the water guide box body 22, and 27a and 27c are outer sides of the side walls 24a and 24c of the water guide box body 22. The protrusions 27b and 27d of the protrusions protruding from the bottom surface 23 side of each of the protrusions 27a and 27c and the protrusions 27a and 27c and the flat portions on the outer sides of the side walls 24b and 24d of the water guide box body 22 The protrusions of the protruding ridges 28 are inserted through holes formed in predetermined portions of the protrusions 27 a, 27 b, 27 c, and 27 d, and 29 is a pipe fixing portion formed inside the bottom surface portion 23. .
30 is a lid member that is detachably disposed in the opening 25 of the water guide box body 22, 31 is a lid body of the lid member 30 formed in a plate shape that is the same as or larger than the size of the opening 25, 32 Is a substantially oblong oblong lid opening formed in a predetermined portion of the lid body 31, 32a is a cut portion formed from the opening edge of the lid opening 32 to the edge of the lid body 31, and 33a. Is a lid-side locking portion that is formed in the shape of a bowl and is erected in the vicinity of the edge on the back surface side of the lid body 31.
Here, in the present embodiment, the outer surface of the lid main body 31 is roughened by a means such as applying a mixture of a polyurethane or epoxy resin adhesive and a cement such as Portland cement in a concavo-convex shape and curing. It is faced.

図2(b)において、33aは導水ボックス本体22の側壁部24a,24cの開口部25側に形成され蓋側係止部33を着脱自在に係止する本体側係止部、34は合成樹脂等で形成され通水管16が挿通される可撓性を有する保護管、35は略U字状に形成され保護管34の端部側を外嵌し端部が螺子等で管固定部29に固定された管固定部材、36は保護管15の他端部を保護管接続孔部26に接続固定するコネクタ等の接続部材である。   In FIG. 2 (b), 33a is a main body side locking portion formed on the opening 25 side of the side wall portions 24a and 24c of the water guide box main body 22 and detachably locks the lid side locking portion 33, and 34 is a synthetic resin. The flexible protective tube 35 is formed with a flexible pipe through which the water pipe 16 is inserted. The 35 is formed in a substantially U shape, and the end portion of the protective tube 34 is externally fitted to the tube fixing portion 29 with a screw or the like. A fixed tube fixing member 36 is a connecting member such as a connector for connecting and fixing the other end of the protective tube 15 to the protective tube connection hole 26.

図3(a)において、14は出水ボックス本体2の側壁部4cに形成された保護管接続孔部6に固定された接続部材、14aは外径が保護管接続孔部6の内径より小さな筒状に合成樹脂等で形成され外周面に雄螺子部が螺設された接続部材本体、14bは接続部材本体14aの一端部の内周面に立設され挿通される保護管15の端部が当接される当接部、14cは当接部14bが形成された接続部材本体14aの他端部の内周面に当接部14bに向かって傾斜して複数立設された鉤状部、14d,14eは外径が保護管接続孔部6の内径より大きな環状に形成され内周面に接続部材本体14aの雄螺子部に螺合する雌螺子部が螺設された環状部材であり、環状部材14d,14eは壁面部4cを挟装して壁面部4cの内側と外側に各々配設されている。
図3(b)において、36は導水ボックス本体22の側壁部24aに形成された保護管接続孔部26に固定された接続部材、36aは外径が保護管接続孔部26の内径より小さな筒状に合成樹脂等で形成され外周面に雄螺子部が螺設された接続部材本体、36bは接続部材本体36aの長手方向の略中央の内周面に立設され挿通される保護管15,34の端部が当接される当接部、36cは接続部材本体14aの両端部の内周面に当接部36bに向かって傾斜して複数立設された鉤状部、36d,36eは外径が保護管接続孔部26の内径より大きな環状に形成され内周面に接続部材本体36aの雄螺子部に螺合する雌螺子部が螺設された環状部材であり、環状部材36d,36eは壁面部24aを挟装して壁面部24aの外側と内側に各々配設されている。
In FIG. 3A, reference numeral 14 denotes a connection member fixed to the protective tube connection hole 6 formed in the side wall portion 4 c of the water discharge box body 2, and reference numeral 14 a denotes a cylinder whose outer diameter is smaller than the inner diameter of the protective tube connection hole 6. The connection member main body 14b is formed of a synthetic resin or the like and has a male screw portion screwed on the outer peripheral surface thereof. A contact portion 14c is abutted, and a plurality of eaves-like portions inclined toward the contact portion 14b on the inner peripheral surface of the other end portion of the connection member main body 14a in which the contact portion 14b is formed, 14d and 14e are annular members each having an outer diameter formed in an annular shape larger than the inner diameter of the protective tube connecting hole portion 6, and a female screw portion threadedly engaged with the male screw portion of the connecting member main body 14a on the inner peripheral surface. The annular members 14d and 14e are disposed on the inner side and the outer side of the wall surface portion 4c with the wall surface portion 4c interposed therebetween. To have.
In FIG. 3B, reference numeral 36 denotes a connection member fixed to the protective tube connection hole 26 formed on the side wall 24 a of the water guide box body 22, and 36 a denotes a cylinder whose outer diameter is smaller than the inner diameter of the protective tube connection hole 26. A connecting member main body 36b formed by a synthetic resin or the like and having a male screw portion screwed on the outer peripheral surface thereof; 36b is a protective tube 15 which is erected and inserted through a substantially central inner peripheral surface in the longitudinal direction of the connecting member main body 36a; 34c is an abutting portion with which the end of 34 is abutted, and a plurality of eaves-like portions 36d, 36e are inclined on the inner peripheral surfaces of both ends of the connecting member main body 14a toward the abutting portion 36b. An annular member having an outer diameter formed in an annular shape larger than the inner diameter of the protective tube connecting hole portion 26 and having an inner peripheral surface screwed with a female screw portion screwed into the male screw portion of the connection member main body 36a. 36e sandwiches the wall surface portion 24a so that the outer surface and the inner surface of the wall surface portion 24a It has been set.

図4において、40,41,42,43は金属製や合成樹脂製等で棒状等に形成され導水ボックス21の外側に突設された突部27a,27c,27b,27dの各々を挟装する支持部材、44は突部27a,27b,27c,27dに形成された挿通孔部28に挿通され支持部材40,41,42,43を繋着する針金や番線等の線条体等の繋着部材、45は支持部材42,43の各々を結束する針金や番線等の線条体等の繋着部材、46はコンクリート壁等の内部に配設されコンクリート躯体を補強する鉄筋、47は鉄筋46に支持部材40,41を繋着して導水ボックス本体21を配置固定する針金や番線等の線条体等の繋着部材である。
なお、本実施の形態においては、出水ボックス本体1の突部7a,7c,7b,7dにも、同様にして支持部材40,41,42,43を装設する。
In FIG. 4, 40, 41, 42, and 43 are made of metal, synthetic resin, or the like and are formed in a rod shape or the like, and sandwich each of the protrusions 27a, 27c, 27b, and 27d that protrude from the water guide box 21. The support member 44 is inserted into the insertion hole 28 formed in the protrusions 27a, 27b, 27c, and 27d, and is connected to a wire body or a wire rod that connects the support members 40, 41, 42, and 43. Members 45 are connecting members such as wires and wire rods for binding the support members 42 and 43, 46 are reinforcing bars disposed inside a concrete wall to reinforce the concrete frame, and 47 are reinforcing bars 46. It is a connecting member such as a wire or a wire rod or the like for fixing the water guide box main body 21 by connecting the support members 40 and 41 to each other.
In the present embodiment, support members 40, 41, 42, and 43 are similarly installed on the protrusions 7a, 7c, 7b, and 7d of the water discharge box body 1.

以上のように構成された本発明の実施の形態1におけるコンクリート埋設用配管配置具を用いたコンクリート埋設配管の施工方法について、以下図面を参照しながら説明する。
図5はコンクリート埋設用配管配置具を用いたコンクリート埋設配管の施工方法を示す要部断面図である。
図5(a)において、50,50はシート状部材等で形成され出水ボックス本体2,導水ボックス本体22の各々の側壁部に貼着等されて開口部5,25を閉鎖する閉鎖部材、51,51は鉄筋46の両側に鉄筋46と所定間隔をあけて配設されたコンクリート打設用の型枠、52は型枠51内に打設されたコンクリートである。(なお、支持部材42,43は図示していない。)
図5(b)において、52a,52bは開口部25,5の各々の前面で硬化したコンクリート52が除去された除去部である。
図5(c)において、53a,53bは除去部52a,52bの各々に充填された補修用モルタル等の補修部材、54は管継手17に接続された水栓等の出水管である。
A concrete buried pipe construction method using the concrete buried pipe arrangement tool according to Embodiment 1 of the present invention configured as described above will be described below with reference to the drawings.
FIG. 5 is a cross-sectional view of an essential part showing a method for constructing a concrete buried pipe using a concrete buried pipe arrangement tool.
In FIG. 5A, 50 and 50 are closing members that are formed of sheet-like members or the like and are attached to the side wall portions of the water discharge box main body 2 and the water guide box main body 22 to close the openings 5 and 25, 51 , 51 is a concrete casting mold disposed on both sides of the reinforcing bar 46 at a predetermined interval, and 52 is concrete placed in the mold 51. (The support members 42 and 43 are not shown.)
In FIG. 5 (b), 52a and 52b are removed portions from which the hardened concrete 52 has been removed on the front surfaces of the openings 25 and 5, respectively.
In FIG. 5C, 53 a and 53 b are repair members such as repair mortar filled in the removal portions 52 a and 52 b, and 54 is a water discharge pipe such as a faucet connected to the pipe joint 17.

コンクリート埋設配管を施工する際には、まず、図4に示すように、導水ボックス21の突部27a,27c,27b,27dに支持部材40,41,42,43を装設した後、図5(a)に示すように、配筋されたコンクリート補強用の鉄筋46の所定箇所に支持部材40,41を繋着部材47で繋着して配置固定する。同様にして、出水ボックス1もコンクリート用の鉄筋46の所定箇所に配置固定する。(以上、ボックス配置工程)
なお、本実施の形態においては、出水ボックス本体2及び導水ボックス本体22の開口部5,25と型枠51,51の内側面との距離が、5〜30mm好ましくは5〜20mmになるように、出水ボックス本体2及び導水ボックス本体22が鉄筋46に配設固定されている。
次に、出水ボックス本体2の保護管接続孔部6に接続部材14を用いて保護管15の一端部を接続するとともに、導水ボックス本体22の保護管接続孔部26に接続部材36を用いて保護管15の他端部を接続する。接続部材14,36の接続部材本体14a,36aには鉤状部14c,36cが形成されているので、保護管15の両端部を各々の接続部材14,36の接続部材本体14a,36a内に挿入するだけで、保護管15の溝部15aに鉤状部14c,36cを係止させて保護管15を固定することができる。両端部が保護管接続孔部6,26に接続された保護管15は、鉄筋46の所定箇所にワイヤ等を用いて繋着させて固定させることができる。次いで、保護管15が接続された出水ボックス本体2及び導水ボックス本体22の各々の開口部5,25を閉鎖部材50,50で閉鎖する。(以上、保護管接続工程)
型枠51,51内にコンクリート52を打設しコンクリート52を養生硬化させた後、図5(b)に示すように、型枠51,51を取り外す。次いで、導水ボックス本体22及び出水ボックス本体2の各々の開口部25,5を閉塞している蓋本体50,50の前面で硬化したコンクリートをハンマー等で外力を加えて叩き割り除去することにより、除去部52a,52bを形成する。次いで、蓋本体50,50を除去して、コンクリート52の躯体表面(除去部52b,52a)に出水ボックス本体2及び導水ボックス本体22の各々の開口部5,25を露出させる。(以上、開口部形成工程)
次に、形成された開口部25から導水ボックス本体22内に保護管34を挿入し、保護管34の一端部側を管固定部材35を用いて管固定部29に固定するとともに端部を接続部材36に挿入して固定する。次いで、保護管34の他端部から通水管16を挿通し、保護管15を経由させて出水ボックス本体2内まで通水管16を配設する。出水ボックス本体2内では、図5(c)に示すように、通水管16の端部を管継手17に接続するとともに、管継手17を管継手固定部9に固定する。次に、導水ボックス本体22及び出水ボックス本体2の開口部25,5の各々に蓋部材30,10を取り付ける。蓋部材30を取り付ける場合は、蓋開口部32の開口縁部から蓋本体31の縁部に渡って蓋本体31に形成された切れ目部32aを広げて保護管34を蓋開口部32に挿通させることができる。(以上、通水管配設工程)
導水ボックス本体22及び出水ボックス本体2の開口部25,5の各々を蓋部材30,10で閉塞した後、補修用モルタル等の補修部材53a,53bを除去部52a,52bに充填してコンクリート躯体の表面を平坦化させる。補修部材53bが硬化した後、水栓等の出水管54を接続する。
When constructing the concrete buried pipe, first, as shown in FIG. 4, after mounting the support members 40, 41, 42, 43 on the protrusions 27a, 27c, 27b, 27d of the water guide box 21, FIG. As shown to (a), the supporting members 40 and 41 are connected and fixed by the connecting member 47 to the predetermined location of the reinforcing reinforcing steel bar 46 for reinforcement. Similarly, the water discharge box 1 is also arranged and fixed at a predetermined position of the concrete reinforcing bar 46. (End of box placement process)
In the present embodiment, the distance between the openings 5 and 25 of the water discharge box body 2 and the water guide box body 22 and the inner surfaces of the molds 51 and 51 is 5 to 30 mm, preferably 5 to 20 mm. The water discharge box main body 2 and the water guide box main body 22 are disposed and fixed to the reinforcing bars 46.
Next, one end of the protective tube 15 is connected to the protective tube connection hole 6 of the water discharge box main body 2 using the connection member 14, and the connection member 36 is used to the protective tube connection hole 26 of the water guide box main body 22. The other end of the protective tube 15 is connected. Since the connection member main bodies 14a and 36a of the connection members 14 and 36 are formed with hook-shaped portions 14c and 36c, both end portions of the protective tube 15 are placed in the connection member main bodies 14a and 36a of the connection members 14 and 36, respectively. By simply inserting, the protection tube 15 can be fixed by locking the flanges 14 c and 36 c in the groove 15 a of the protection tube 15. The protection tube 15 having both ends connected to the protection tube connection holes 6 and 26 can be fixed to a predetermined portion of the reinforcing bar 46 by using a wire or the like. Next, the openings 5 and 25 of the water discharge box main body 2 and the water guide box main body 22 to which the protective tube 15 is connected are closed by the closing members 50 and 50. (End of protection tube connection process)
After the concrete 52 is placed in the molds 51 and 51 and the concrete 52 is cured and hardened, the molds 51 and 51 are removed as shown in FIG. Next, the concrete hardened on the front surface of the lid main bodies 50, 50 closing the openings 25, 5 of the water introduction box main body 22 and the water discharge box main body 2 is applied by applying external force with a hammer or the like, and removed by crushing. Removal portions 52a and 52b are formed. Next, the lid bodies 50 and 50 are removed, and the openings 5 and 25 of the water discharge box body 2 and the water guide box body 22 are exposed on the surface of the concrete 52 (removal portions 52b and 52a). (End of opening forming process)
Next, the protective tube 34 is inserted into the water guide box main body 22 from the formed opening 25, and one end portion side of the protective tube 34 is fixed to the tube fixing portion 29 using the tube fixing member 35 and the end portion is connected. It is inserted into the member 36 and fixed. Next, the water pipe 16 is inserted from the other end of the protective pipe 34, and the water pipe 16 is disposed through the protective pipe 15 and into the water outlet box body 2. In the water discharge box main body 2, as shown in FIG. 5C, the end of the water flow pipe 16 is connected to the pipe joint 17 and the pipe joint 17 is fixed to the pipe joint fixing portion 9. Next, the lid members 30 and 10 are attached to the openings 25 and 5 of the water guide box main body 22 and the water discharge box main body 2, respectively. When attaching the lid member 30, the slit 32 a formed in the lid body 31 extends from the opening edge of the lid opening 32 to the edge of the lid body 31, and the protective tube 34 is inserted through the lid opening 32. be able to. (End of water pipe installation process)
After the openings 25 and 5 of the water guide box main body 22 and the water discharge box main body 2 are respectively closed with the lid members 30 and 10, the repair members 53a and 53b such as repair mortar are filled in the removal portions 52a and 52b and the concrete frame. To flatten the surface. After the repair member 53b is cured, a water discharge pipe 54 such as a water tap is connected.

図6はコンクリート壁にコンクリート埋設用配管固定具が配置された住宅壁部の断面模式図であり、図7はコンクリート床にコンクリート埋設用配管固定具が配置された住宅床面の断面模式図である。
コンクリート埋設用配管固定具の出水ボックス1は、図6(a)に示すように、住宅のコンクリート壁Cの外面側に埋設して水栓等の出水管54を壁の外側に突出して形成したり、図6(b)に示すように、住宅の内側に突出させて洗濯機S等の上部に配置して用いられる。また、導水ボックス21は基礎Gと床部Fとの間に配置される。
また、コンクリート埋設用配管固定具の出水ボックス1は、住宅のコンクリート床Yの上面側に埋設してストレート形止水栓等の出水管55を、図7(a)に示すようにトイレの貯水タンク56や、図7(b)に示すように洗面台57等に接続させることができる。
FIG. 6 is a schematic cross-sectional view of a house wall portion in which a concrete embedding pipe fixing tool is disposed on a concrete wall, and FIG. 7 is a schematic cross-sectional view of a housing floor surface in which a concrete embedding pipe fixing tool is disposed on a concrete floor. is there.
As shown in FIG. 6 (a), the water discharge box 1 of a concrete burying fixture is embedded on the outer surface side of a concrete wall C of a house, and a water discharge pipe 54 such as a faucet protrudes outside the wall. Or, as shown in FIG. 6 (b), it is used by being protruded inside the house and arranged on the upper part of the washing machine S or the like. Further, the water guide box 21 is disposed between the foundation G and the floor F.
Further, the water discharge box 1 of the concrete laying pipe fixing tool is embedded in the upper surface side of the concrete floor Y of the house, and a water discharge pipe 55 such as a straight water faucet is stored in the toilet as shown in FIG. It can be connected to the tank 56 or a washstand 57 as shown in FIG.

以上のように、本発明の実施の形態1におけるコンクリート埋設用配管固定具は構成されているので、以下のような作用が得られる。
(1)出水ボックス1が保護管15の一端部が接続される保護管接続孔部6と突部7a,7b,7c,7d及び/又は挿通孔部8とを有しているので、保護管15を接続できるとともに突部7a,7b,7c,7dや挿通孔部8を用いてコンクリート補強用の鉄筋46に固定することができるため、配管作業者は、コンクリート補強用の鉄筋46が配設された後に、鉄筋46に保護管15が接続された出水ボックス1を固定する作業を行うだけで、コンクリート躯体内に収納用の空洞を形成したりする作業を要さずに保護管15及び出水ボックス1を埋設することができ施工性に著しく優れる。
(2)コンクリート補強用の鉄筋46に固定できる突部7a,7b,7c,7dや挿通孔部8を有しているので、出水ボックス1をコンクリート補強用の鉄筋46に容易に固定することができ作業性に優れるとともに、コンクリート打設時にずれたりせず安定して埋設させることができる。
(3)出水ボックス本体2の内側に通水管16と出水管54とを接続する管継手17が固定される管継手固定部9を有しているので、管継手固定部9に固定される管継手17を用いて通水管16と出水管54とを安定して接続することができる。
(4)出水ボックス本体2の内側の空間内に形設された管継手固定部9に管継手17が固定されるので、出水管54と通水管16とを接続したりメンテナンスのために出水管54や通水管16を交換する作業を行うための空間を出水ボックス本体2内で確保することができ作業性やメンテナンス性に優れる。
(5)導水ボックス本体22と保護管15の他端部が接続される保護管接続孔部26と突部7a,7b,7c,7d及び/又は挿通孔部28とを有する導水ボックス21を備えているので、コンクリート内に埋設される導水ボックス21に通水管16を導き保護管15を経由して出水ボックス1から取り出すことができ、容易にコンクリート内に通水管16を埋設させることができる。
(6)導水ボックス本体22の内側に形設された管固定部29を有しているので、外部から導水ボックス21内に導かれた保護管34や通水管16を動かないように安定して固定することができる。
(7)導水ボックス21の側壁部24a,24cの外側の各々の底面部23側に突設された突条の突部27a,27cと、導水ボックス21の側壁部24a,24cの外側の各々の略央部に突部27a,27cと平行に突設された突条の突部27b,27dと、を備えているので、突部27a,27b,27c,27dの各々に棒状の支持部材40,42,41,43を装設させ支持させることにより、支持部材40,41を鉄筋46,46に繋着させて導水ボックス21を固定させることができるとともに、支持部材42,43を鉄筋46間に配設することによりコンクリート躯体を補強することができる。
(8)出水ボックス本体2や導水ボックス本体22の開口部5,25に着脱自在に配設される蓋本体11,31を有する蓋部材10,30を備えているので、蓋部材10,30を開口部5,25に装着して開口部5,25を閉塞することによりモルタルやコンクリート等の補修部材53b,53aが出水ボックス本体2等の内側に入らないようにできるため、メンテナンスのために出水管54や通水管16を交換する作業を行うための空間を出水ボックス本体2等の内側に確保することができ作業性やメンテナンス性に優れる。
(9)蓋部材10,30が、通水管16や出水管54が挿通される蓋開口部12,32を備えているので、蓋部材10,30を用いて開口部5,25を閉塞しても通水管16や水栓等の出水管54をコンクリート52の躯体の外部に突出させることができる。
(10)蓋部材10,30の蓋本体11,31の外表面が粗面化されているので、硬化したモルタル等の補修部材53b,53aが蓋本体11,31の外表面に強固に固着するため、コンクリート52の躯体の表面からの埋設深さが小さくても、通常のモルタル等を用いて補修ができ、また硬化したモルタル等の落下やひび割れ等の発生を防止できる。
(11)蓋部材30の蓋開口部32が略長円の長孔状に形成されているので、蓋開口部32から導水ボックス21内に導かれ保護管接続孔部26に至る通水管16の曲率を小さくして通水管16が折り曲げられるのを防止することができる。
(12)蓋部材30が、蓋開口部32の開口縁部から蓋本体31の縁部に渡って蓋本体31に形成された切れ目部32aを有しているので、通水管配設工程において、蓋開口部32に保護管34等を予め挿通させておくのを忘れた場合であっても、切れ目部32aを広げて保護管34を蓋開口部32に挿通させることができ作業性に優れる。
(13)接続部材14,36の接続部材本体14a,36aの端部に、当接部14b,36bに向かって傾斜した鉤状部14c,36cが立設されているので、接続部材本体14a,36aに保護管15,34を挿入するだけで鉤状部14c,36cが保護管15,34の溝部15a,34aに食い込み固定することができ作業性に優れる。また、鉤状部14c,36cが保護管15,34の溝部15a,34aに食い込むため、脱落することなく確実に固定できるので、作業ミスが発生し難い。
As described above, since the concrete embedding pipe fixture according to the first embodiment of the present invention is configured, the following operation is obtained.
(1) Since the water discharge box 1 has the protective tube connection hole 6 to which one end of the protective tube 15 is connected, the protrusions 7a, 7b, 7c, 7d and / or the insertion hole 8, the protective tube 15 and can be fixed to the concrete reinforcing bar 46 by using the projections 7a, 7b, 7c, 7d and the insertion hole 8, so that the piping worker is provided with the reinforcing bar 46 for concrete reinforcement. After that, only the operation of fixing the water discharge box 1 in which the protective tube 15 is connected to the reinforcing bar 46 is performed, and the operation of forming the storage cavity in the concrete housing is not required, and the protective tube 15 and the water discharge are not required. The box 1 can be embedded and the workability is remarkably excellent.
(2) Since the projections 7a, 7b, 7c, 7d and the insertion hole 8 that can be fixed to the reinforcing steel 46 for concrete reinforcement are provided, the water discharge box 1 can be easily fixed to the reinforcing steel 46 for concrete reinforcement. In addition to being excellent in workability, it can be stably embedded without shifting during concrete placement.
(3) Since the pipe joint fixing portion 9 to which the pipe joint 17 that connects the water flow pipe 16 and the water discharge pipe 54 is fixed is provided inside the water discharge box main body 2, the pipe fixed to the pipe joint fixing portion 9 is provided. The water pipe 16 and the water outlet pipe 54 can be stably connected using the joint 17.
(4) Since the pipe joint 17 is fixed to the pipe joint fixing portion 9 formed in the space inside the water discharge box main body 2, the water discharge pipe 54 and the water flow pipe 16 are connected to each other or the water discharge pipe for maintenance. The space for performing the operation | work which replaces 54 and the water flow pipe 16 can be ensured in the water-drawing box main body 2, and it is excellent in workability | operativity and maintainability.
(5) A water guide box 21 having a protective pipe connecting hole 26 to which the other end of the water guide box main body 22 and the protective pipe 15 are connected, and protrusions 7a, 7b, 7c, 7d and / or an insertion hole 28 is provided. Therefore, the water conduit 16 can be guided to the water guide box 21 embedded in the concrete and taken out from the water outlet box 1 via the protective tube 15, and the water conduit 16 can be easily embedded in the concrete.
(6) Since the pipe fixing portion 29 formed inside the water guide box body 22 is provided, the protective pipe 34 and the water pipe 16 led into the water guide box 21 from the outside are stably prevented from moving. Can be fixed.
(7) The protrusions 27a and 27c of the ridges projecting on the bottom surface 23 side of the outside of the side wall portions 24a and 24c of the water guide box 21 and the outside of the side wall portions 24a and 24c of the water guide box 21 Since the protrusions 27b and 27d of the ridge projecting in parallel with the protrusions 27a and 27c are provided in the substantially central part, the rod-like support member 40 is provided on each of the protrusions 27a, 27b, 27c and 27d. By installing and supporting 42, 41, 43, the support members 40, 41 can be connected to the reinforcing bars 46, 46 to fix the water guide box 21, and the supporting members 42, 43 are placed between the reinforcing bars 46. By disposing, the concrete frame can be reinforced.
(8) Since the lid members 10 and 30 having the lid bodies 11 and 31 detachably disposed in the openings 5 and 25 of the water discharge box body 2 and the water guide box body 22 are provided, the lid members 10 and 30 are By attaching to the openings 5 and 25 and closing the openings 5 and 25, it is possible to prevent the repair members 53b and 53a such as mortar and concrete from entering the inside of the water discharge box main body 2 and the like. A space for exchanging the water pipe 54 and the water pipe 16 can be secured inside the water discharge box main body 2 and the like, and the workability and maintenance are excellent.
(9) Since the lid members 10 and 30 are provided with the lid openings 12 and 32 through which the water pipe 16 and the water discharge pipe 54 are inserted, the openings 5 and 25 are closed using the lid members 10 and 30. In addition, the water outlet pipe 54 and the water outlet pipe 54 such as a faucet can be projected outside the concrete 52 frame.
(10) Since the outer surfaces of the lid bodies 11 and 31 of the lid members 10 and 30 are roughened, the repair members 53b and 53a such as hardened mortar are firmly fixed to the outer surfaces of the lid bodies 11 and 31. Therefore, even if the embedding depth of the concrete 52 from the surface of the skeleton is small, it can be repaired by using a normal mortar and the like, and the occurrence of a fall or crack of the hardened mortar can be prevented.
(11) Since the lid opening portion 32 of the lid member 30 is formed in the shape of a substantially oblong slot, the water conduit 16 that is guided from the lid opening portion 32 into the water guide box 21 and reaches the protective tube connection hole portion 26 is provided. It is possible to prevent the water pipe 16 from being bent by reducing the curvature.
(12) Since the lid member 30 has the cut portion 32a formed in the lid body 31 from the opening edge portion of the lid opening portion 32 to the edge portion of the lid body 31, Even when it is forgotten to insert the protective tube 34 or the like into the lid opening 32 in advance, the cut portion 32a can be widened and the protective tube 34 can be inserted into the lid opening 32, and the workability is excellent.
(13) Since the hook-like portions 14c and 36c inclined toward the contact portions 14b and 36b are erected at the end portions of the connection member main bodies 14a and 36a of the connection members 14 and 36, the connection member main bodies 14a, By simply inserting the protective tubes 15 and 34 into 36a, the flanges 14c and 36c can bite into and be fixed to the grooves 15a and 34a of the protective tubes 15 and 34, so that workability is excellent. Further, since the hook-shaped portions 14c and 36c bite into the groove portions 15a and 34a of the protective tubes 15 and 34, they can be securely fixed without falling off, so that an operation error hardly occurs.

また、実施の形態1におけるコンクリート埋設用配管配置具を用いたコンクリート埋設配管の施工方法によれば、以下のような作用が得られる。
(1)コンクリート打設前に、コンクリート補強用の鉄筋46に出水ボックス1及び導水ボックス21を配設固定し保護管15との接続も行うことができ、コンクリート52の養生硬化後には、出水ボックス1及び導水ボックス21の開口部5,25に配設された閉鎖部材50,50を除去することで開口部5,25をコンクリート52の躯体表面に広く開放して露出させ通水管16を配設する作業を容易に行うことができ作業性に著しく優れる。
(2)出水ボックス本体2及び導水ボックス本体22の開口部5,25と型枠51,51の内側面との距離が、5〜30mm好ましくは5〜20mmになるように出水ボックス本体2及び導水ボックス本体22が鉄筋46に配設固定されているので、出水ボックス1及び導水ボックス21の開口部5,25に蓋部材10,30を装着したときに蓋部材10,30の外表面がコンクリート52の躯体表面よりも低くなり、補修用のモルタル等の補修部材53b,53aで蓋部材10,30を埋設できるようにするとともに、少量の補修部材53b,53aで補修ができる。また、閉鎖部材50,50の前面でコンクリート52が硬化したときでも、開口部形成工程において閉鎖部材50,50の前面で硬化したコンクリート52の厚さが薄いため、ハンマー等で外力を与えることにより容易に叩き割って除去して除去部52b,52aを形成することができ施工性に優れる。
Moreover, according to the construction method of concrete buried piping using the concrete buried piping arrangement tool in Embodiment 1, the following effects are obtained.
(1) Before placing concrete, the water discharge box 1 and the water guide box 21 can be disposed and fixed to the reinforcing steel 46 for concrete reinforcement, and can also be connected to the protective pipe 15. After the curing of the concrete 52, the water discharge box 1 and the closing members 50, 50 arranged in the openings 5, 25 of the water guide box 21 are removed so that the openings 5, 25 are widely exposed on the surface of the concrete 52, and the water pipe 16 is arranged. Work can be easily performed, and workability is remarkably excellent.
(2) The water outlet box body 2 and the water guide so that the distance between the openings 5 and 25 of the water outlet box body 2 and the water guide box body 22 and the inner surfaces of the molds 51 and 51 is 5 to 30 mm, preferably 5 to 20 mm. Since the box body 22 is disposed and fixed to the reinforcing bar 46, the outer surfaces of the lid members 10, 30 are concrete 52 when the lid members 10, 30 are attached to the openings 5, 25 of the water discharge box 1 and the water guide box 21. Therefore, the cover members 10 and 30 can be embedded with repair members 53b and 53a such as mortar for repair, and repair can be performed with a small amount of repair members 53b and 53a. Further, even when the concrete 52 is hardened on the front surface of the closing members 50, 50, the concrete 52 hardened on the front surface of the closing members 50, 50 is thin in the opening forming step, so that an external force is applied by a hammer or the like. The removal portions 52b and 52a can be formed by easily crushing and removing, and the workability is excellent.

なお、実施の形態1においては、導水ボックス21と保護管15との接続に、両端部に鉤状部36cが形成された接続部材36を用いたが、出水ボックス1と同様に接続部材14を用いることもできる。この場合は、保護管34の一端部側は管固定部材35を用いて管固定部29に固定しておけばよい。
また、接続部材14,36の接続部材本体14a,36aに環状部材14d,14e,36d,36eが螺着される場合について説明したが、接続部材本体14a,36aに環状部材14d,36dが予めフランジ状に一体に形成されたり固着されたりしていてもよい。また、接続部材本体14a,36aと環状部材14d,14e,36d,36eが螺着される場合について説明したが、螺子部を形成せずに環状部材内に接続部材本体を嵌挿させるようにしてもよい。
また、支持部材40等が突部27a等の各々を挟装する場合について説明したが、1本ずつの支持部材を突部に装設させる場合もある。
また、コンクリート埋設配管を施工する際に、ボックス配置工程において鉄筋46に出水ボックス1及び導水ボックス21を配置固定した後、保護管接続工程において保護管15を出水ボックス1及び導水ボックス21の各々に接続した場合について説明したが、作業はやや煩雑になるが、予め保護管15を接続した出水ボックス1及び導水ボックス21を鉄筋46に配置固定することもできる。
In the first embodiment, the connection member 36 having the hook-shaped portions 36 c formed at both ends is used for the connection between the water guide box 21 and the protective tube 15. It can also be used. In this case, the one end side of the protective tube 34 may be fixed to the tube fixing portion 29 using the tube fixing member 35.
Further, the case where the annular members 14d, 14e, 36d, 36e are screwed to the connection member bodies 14a, 36a of the connection members 14, 36 has been described, but the annular members 14d, 36d are previously flanged to the connection member bodies 14a, 36a. It may be integrally formed or fixed in a shape. Further, the case where the connection member main bodies 14a, 36a and the annular members 14d, 14e, 36d, 36e are screwed has been described, but the connection member main body is inserted into the annular member without forming a screw portion. Also good.
Moreover, although the case where the support member 40 etc. pinch | interpose each of the protrusions 27a etc. was demonstrated, one support member may be installed in a protrusion.
Moreover, when constructing concrete buried piping, after arranging and fixing the water discharge box 1 and the water guide box 21 to the reinforcing bar 46 in the box arrangement process, the protection pipe 15 is attached to each of the water discharge box 1 and the water distribution box 21 in the protection pipe connection process. Although the case where it connected is demonstrated, although an operation | work becomes a little complicated, the flooding box 1 and the water conveyance box 21 which connected the protection pipe 15 previously can also be arrange | positioned and fixed to the reinforcement 46.

次に、保護管と保護管接続孔部とを接続する接続部材の変形例について説明する。
図8(a)は実施の形態1におけるコンクリート埋設用配管配置具の出水ボックスの保護管接続孔部において保護管を接続する接続部材の変形例を示す分解斜視図であり、図8(b)はその保護管接続孔部における要部断面図である。
図8(a)、(b)において、58は接続部材、58aは外径が保護管接続孔部6の内径より大きく形成されたフランジ部、58bはフランジ部58aに延設され外径が保護管接続孔部6の内径より小さく形成され貫通孔を有する雄螺子部であり保護管接続孔部6に挿通される。58cは雄螺子部58bの先端に延設され内側に爪部が立設された係止爪部、58dは雄螺子部58bに螺合する雌螺子部が形成され係止爪部58cを外周側から押圧して縮径させ貫通孔に挿通される保護管15の溝部に係止爪部58cを食い込ませて係止させる雌螺子部材である。
Next, a modification of the connecting member that connects the protective tube and the protective tube connecting hole will be described.
FIG. 8A is an exploded perspective view showing a modification of the connection member that connects the protective pipe in the protective pipe connection hole of the water discharge box of the concrete laying pipe arranging tool in Embodiment 1, and FIG. These are the principal part sectional drawings in the protection tube connection hole.
8A and 8B, 58 is a connecting member, 58a is a flange portion whose outer diameter is formed larger than the inner diameter of the protective tube connecting hole 6, and 58b is extended to the flange portion 58a to protect the outer diameter. It is a male screw portion that is formed smaller than the inner diameter of the tube connection hole portion 6 and has a through hole, and is inserted through the protective tube connection hole portion 6. 58c is a locking claw portion that extends from the tip of the male screw portion 58b and has a claw portion erected on the inner side, and 58d is a female screw portion that is screwed into the male screw portion 58b. This is a female screw member that is pressed to reduce the diameter and is engaged with the groove portion of the protective tube 15 inserted through the through-hole to engage the locking claw portion 58c.

なお、以上説明した接続部材の他、市販のコネクタ類(例えば、未来工業製)を用いることもできる。   In addition to the connection members described above, commercially available connectors (for example, manufactured by Mirai Kogyo) can also be used.

(実施の形態2)
図9(a)は実施の形態2におけるコンクリート埋設用配管配置具の出水ボックスの保護管接続孔部において保護管を接続する保護管接続部の分解斜視図であり、図9(b)はその保護管接続孔部における要部断面図である。
図中、60は実施の形態2における出水ボックス1の保護管接続部、61は出水ボックス1の側壁部4cに形成された保護管接続部60の雄接続部、61aは側壁部4cに形成された略円形状の保護管接続孔部、62は先端が保護管接続孔部61aに挿通される保護管15を係止可能な鉤状に形成され保護管接続孔部61aの外周に複数立設された係止爪、63は係止爪62の基部に形成された凹状の第1係合凹部、64は第1係合凹部63より係止爪62の先端部側に形成された凹状の第2係合凹部、65は係止爪62の外周に外嵌される雌接続部材、66は雌接続部材65の内周面に形成され雄接続部61の係止爪62を外周側から押圧して縮径させる押圧部、67は雌接続部材65の先端部に形成され第1係合凹部63に係合可能な第1係合突部、68は雌接続部材65の第1係合突部67より押圧部66側に形成され第2係合凹部64に係合可能な第2係合突部である。
(Embodiment 2)
FIG. 9 (a) is an exploded perspective view of a protective tube connecting portion for connecting a protective tube in a protective tube connecting hole portion of a water discharge box of a concrete laying pipe arranging tool in Embodiment 2, and FIG. It is principal part sectional drawing in a protective tube connection hole part.
In the figure, reference numeral 60 denotes a protective pipe connection part of the water discharge box 1 according to the second embodiment, 61 denotes a male connection part of the protective pipe connection part 60 formed on the side wall part 4c of the water discharge box 1, and 61a denotes a side wall part 4c. A substantially circular protective tube connecting hole portion 62 is formed in a bowl shape that can lock the protective tube 15 whose tip is inserted into the protective tube connecting hole portion 61a. 63 is a concave first engaging recess formed at the base of the locking claw 62, and 64 is a concave first formed at the distal end side of the locking claw 62 from the first engaging recess 63. 2 engaging recesses, 65 is a female connecting member fitted on the outer periphery of the locking claw 62, 66 is formed on the inner peripheral surface of the female connecting member 65, and presses the locking claw 62 of the male connecting portion 61 from the outer peripheral side. The pressing portion 67 for reducing the diameter is formed at the distal end portion of the female connecting member 65 and is engaged with the first engaging recess 63. Engaging projection, 68 denotes a second engaging projection engageable with the second engagement recess 64 formed in the pressing portion 66 side of the first engaging projection 67 of the female connecting member 65.

以上のように実施の形態2におけるコンクリート埋設用配管配置具は構成されているので、実施の形態1に記載の作用に加え、以下のような作用が得られる。
(1)保護管接続部60が、保護管接続孔部61aと外周に複数立設された係止爪62とを有する雄接続部61を有しているので、係止爪62を外周側から押圧して縮径させる押圧部66を有する雌接続部材65を雄接続部61に嵌め込む簡単な作業を行うだけで、雌接続部材65の押圧部66で雄接続部61の係止爪62を縮径させて係止爪62で保護管15を係止して保護管接続部60から保護管15が外れないように確実に接続でき作業性に優れるとともに確実性に優れる。
As described above, since the concrete laying pipe arrangement tool in the second embodiment is configured, the following actions are obtained in addition to the actions described in the first embodiment.
(1) Since the protective tube connecting portion 60 has the male connecting portion 61 having the protective tube connecting hole portion 61a and a plurality of engaging claws 62 provided on the outer periphery, the engaging claws 62 are moved from the outer peripheral side. The engaging claw 62 of the male connecting portion 61 is held by the pressing portion 66 of the female connecting member 65 only by performing a simple operation of fitting the female connecting member 65 having the pressing portion 66 to be pressed and reduced in diameter into the male connecting portion 61. The protective tube 15 is reduced in diameter and locked with the locking claw 62 so that the protective tube 15 can be securely connected so that the protective tube 15 does not come off from the protective tube connecting portion 60.

(実施の形態3)
図10は実施の形態3におけるコンクリート埋設用配管配置具の導水ボックスの斜視図である。なお、実施の形態1で説明したものと同様のものは、同じ符号を付して説明を省略する。
図中、70は実施の形態3におけるコンクリート埋設用配管配置具の略矩形の箱状に形成された導水ボックス、71,72は導水ボックス70の導水ボックス本体の側壁部、73,74は側壁部71,72の隅部に形成された挿通孔部、75,75は金属製や合成樹脂製で挿通孔部74,74を貫通する棒状の支持部材、76はコンクリート補強用の鉄筋46に支持部材75,75を繋着する針金や番線等の線条体等の繋着部材である。
(Embodiment 3)
FIG. 10 is a perspective view of a water introduction box of the concrete burying pipe arranging tool in the third embodiment. In addition, the thing similar to what was demonstrated in Embodiment 1 attaches | subjects the same code | symbol, and abbreviate | omits description.
In the figure, 70 is a water guide box formed in a substantially rectangular box shape of the concrete laying pipe arrangement tool in Embodiment 3, 71 and 72 are side wall portions of the water guide box body of the water guide box 70, and 73 and 74 are side wall portions. Insertion hole portions formed at the corners of 71 and 72, 75 and 75 are made of metal or synthetic resin and are rod-shaped support members that penetrate the insertion hole portions 74 and 74, and 76 is a support member for the reinforcing steel 46 for concrete reinforcement It is a connecting member such as a wire or a wire rod connecting 75 and 75.

以上のように実施の形態3におけるコンクリート埋設用配管配置具は構成されているので、実施の形態1に記載の作用に加え、以下のような作用が得られる。
(1)導水ボックス70の側壁部71,72の隅部に挿通孔部73,74が形成されているので、支持部材75を挿通孔部73,73や挿通孔部74,74に貫通し支持部材75を鉄筋46に繋着するだけで、導水ボックス70を鉄筋46に簡単に配設固定することができ作業性に優れる。
As described above, since the concrete laying pipe arrangement tool in the third embodiment is configured, in addition to the actions described in the first embodiment, the following actions are obtained.
(1) Since the insertion hole portions 73 and 74 are formed at the corners of the side wall portions 71 and 72 of the water guide box 70, the support member 75 is supported by penetrating the insertion hole portions 73 and 73 and the insertion hole portions 74 and 74. By simply connecting the member 75 to the reinforcing bar 46, the water guide box 70 can be easily disposed and fixed on the reinforcing bar 46, and the workability is excellent.

なお、コンクリートを打設する際には、支持部材75を挿通しない挿通孔部73にはシール等を貼着してコンクリートが導水ボックス70内に侵入するのを防止するのが好ましい。   In addition, when placing concrete, it is preferable to stick a seal or the like to the insertion hole 73 through which the support member 75 is not inserted to prevent the concrete from entering the water guide box 70.

本発明は、住宅やマンション等のコンクリート製の壁や床、天井等の内部に通水管が挿通される保護管を埋設し外部に水栓等の出水管を配置させるコンクリート埋設配管の施工方法及びそれに用いられるコンクリート埋設用配管配置具に関し、コンクリート補強用の鉄筋が配設された後に、鉄筋に保護管が接続された出水ボックス等を固定する作業を行うだけで、コンクリート躯体内に収納用の空洞を形成したりする作業を要さずに、コンクリート躯体内に保護管及び出水ボックス等を埋設することができ施工性に著しく優れるとともに、コンクリート打設時にもずれたりせず安定して埋設させることができ配管施工品質の安定性に優れたコンクリート埋設配管の施工方法を提供できる。また、給水管等の通水管をコンクリート躯体内に埋設する作業を容易に行うことができ作業性に著しく優れるコンクリート埋設配管の施工方法に用いられるコンクリート埋設配管配置具を提供できる。

The present invention relates to a concrete buried pipe construction method in which a protective pipe into which a water pipe is inserted is embedded inside a concrete wall, floor, ceiling, etc. of a house or an apartment, and a drain pipe such as a faucet is arranged outside, and Concerning the concrete laying pipe arrangement tool used for it, after the reinforcing bars for concrete reinforcement are arranged, it is only necessary to fix the water discharge box etc. in which the protective pipe is connected to the reinforcing bars. Protective pipes and flooding boxes can be embedded in the concrete housing without the need to form cavities, making it extremely easy to work and stable without losing when placing concrete. It is possible to provide a method for constructing a concrete buried pipe excellent in stability of pipe construction quality. Further, it is possible to provide a concrete buried pipe arrangement instrument used a water pipe such as a water supply pipe to remarkably excellent construction method of the concrete buried piping easily it can work of performing tasks that embedded in the concrete skeleton body.

(a)実施の形態1におけるコンクリート埋設用配管配置具の出水ボックスの斜視図 (b)使用状態を表す要部断面図(A) Perspective view of water outlet box of concrete laying pipe arrangement tool in embodiment 1 (b) Main part sectional view showing use condition (a)実施の形態1におけるコンクリート埋設用配管配置具の導水ボックスの斜視図 (b)使用状態を表す要部断面図(A) Perspective view of water conveyance box of concrete laying pipe arrangement tool in embodiment 1 (b) Main part sectional view showing use condition (a)出水ボックスの保護管接続孔部における保護管の接続状態を示す要部断面図 (b)導水ボックスの保護管接続孔部における保護管の接続状態を示す要部断面図(A) Main part sectional view showing the connection state of the protection pipe in the protection pipe connection hole part of the flooding box (b) Main part sectional view showing the connection state of the protection pipe in the protection pipe connection hole part of the water guide box コンクリート補強用の鉄筋に導水ボックスを配設固定した状態を示す要部斜視図Main part perspective view showing a state in which a water guide box is disposed and fixed on a reinforcing steel bar for concrete reinforcement コンクリート埋設用配管配置具を用いたコンクリート埋設配管の施工方法を示す要部断面図Cross-sectional view of the main part showing the construction method of concrete buried piping using the pipe placement tool for concrete buried コンクリート壁にコンクリート埋設用配管固定具が配置された住宅壁部の断面模式図Schematic cross-section of a residential wall with concrete laying pipe fixtures on the concrete wall コンクリート床にコンクリート埋設用配管固定具が配置された住宅床面の断面模式図Cross-sectional schematic diagram of a residential floor with concrete laying pipe fixtures on the concrete floor (a)実施の形態1におけるコンクリート埋設用配管配置具の出水ボックスの保護管接続孔部において保護管を接続する接続部材の変形例を示す分解斜視図 (b)保護管接続孔部における要部断面図(A) Exploded perspective view showing a modified example of a connecting member for connecting a protective pipe in the protective pipe connection hole of the water discharge box of the concrete laying pipe arrangement tool in Embodiment 1 (b) The main part in the protective pipe connection hole Cross section (a)実施の形態2におけるコンクリート埋設用配管配置具の出水ボックスの保護管接続孔部における保護管の接続状態を示す分解斜視図 (b)保護管接続孔部における要部断面図(A) Exploded perspective view showing the connection state of the protective pipe in the protective pipe connection hole of the water discharge box of the concrete laying pipe arrangement tool in Embodiment 2 (b) Cross-sectional view of the main part in the protective pipe connection hole 実施の形態3におけるコンクリート埋設用配管配置具の導水ボックスの斜視図The perspective view of the water guide box of the concrete laying pipe arrangement tool in Embodiment 3

符号の説明Explanation of symbols

1 出水ボックス
2 出水ボックス本体
3 底面部
4a,4b,4c,4d 側壁部
5 開口部
6 保護管接続孔部
7a,7b,7c,7d 突部
8 挿通孔部
9 管継手固定部
10 蓋部材
11 蓋本体
12 蓋開口部
13 蓋側係止部
13a 本体側係止部
14 接続部材
14a 接続部材本体
14b 当接部
14c 鉤状部
14d,14e 環状部材
15 保護管
15a 溝部
16 通水管
21 導水ボックス
22 導水ボックス本体
23 底面部
24a,24b,24c,24d 側壁部
25 開口部
26 保護管接続孔部
27a,27b,27c,27d 突部
28 挿通孔部
29 管固定部
30 蓋部材
31 蓋本体
32 蓋開口部
32a 切れ目部
33 蓋側係止部
33a 本体側係止部
34 保護管
34a 溝部
35 管固定部材
36 接続部材
36a 接続部材本体
36b 当接部
36c 鉤状部
36d,36e 環状部材
40,41,42,43 支持部材
44,45,47 繋着部材
46 鉄筋
50 閉鎖部材
51 型枠
52 コンクリート
52a,52b 除去部
53a,53b 補修部材
54,55 出水管
56 貯水タンク
57 洗面台
58 接続部材
58a フランジ部
58b 雄螺子部
58c 係止爪部
58d 雌螺子部材
60 保護管接続部
61 雄接続部
61a 保護管接続孔部
62 係止爪
63 第1係合凹部
64 第2係合凹部
65 雌接続部材
66 押圧部
67 第1係合突部
68 第2係合突部
70 導水ボックス
71,72 側壁部
73,74 挿通孔部
75 支持部材
76 繋着部材
DESCRIPTION OF SYMBOLS 1 Outlet box 2 Outlet box main body 3 Bottom face part 4a, 4b, 4c, 4d Side wall part 5 Opening part 6 Protection pipe connection hole part 7a, 7b, 7c, 7d Protrusion part 8 Insertion hole part 9 Pipe joint fixing part 10 Lid member 11 Lid main body 12 Lid opening 13 Lid side latching part 13a Main body side latching part 14 Connection member 14a Connection member main body 14b Abutting part 14c Gutter-like part 14d, 14e Annular member 15 Protective pipe 15a Groove part 16 Water pipe 21 Water guide box 22 Water guide box body 23 Bottom surface portion 24a, 24b, 24c, 24d Side wall portion 25 Opening portion 26 Protection tube connection hole portion 27a, 27b, 27c, 27d Projection portion 28 Insertion hole portion 29 Tube fixing portion 30 Lid member 31 Lid body 32 Lid opening Portion 32a Cut portion 33 Lid side locking portion 33a Main body side locking portion 34 Protective tube 34a Groove portion 35 Tube fixing member 36 Connection member 36a Connecting member main body 36b Abutting portion 36c Gutter-like portion 36d, 36e Annular member 40, 41, 42, 43 Support member 44, 45, 47 Connecting member 46 Reinforcing bar 50 Closing member 51 Formwork 52 Concrete 52a, 52b Removing portion 53a, 53b Repair member 54, 55 Drain pipe 56 Water storage tank 57 Wash basin 58 Connection member 58a Flange portion 58b Male screw portion 58c Locking claw portion 58d Female screw member 60 Protection tube connection portion 61 Male connection portion 61a Protection tube connection hole portion 62 Stopper 63 First engagement recess 64 Second engagement recess 65 Female connection member 66 Pressing portion 67 First engagement projection 68 Second engagement projection 70 Water guide box 71, 72 Side wall portion 73, 74 Insertion hole portion 75 Support member 76 Connecting member

Claims (6)

配筋されたコンクリート補強用の鉄筋に、
(a)前面に開口部を有する出水ボックス本体と、
前記出水ボックス本体の底面部又は側壁部に形成され内側に通水管が挿通される保護管の一端部が接続される保護管接続孔部と、
前記出水ボックス本体の前記底面部及び前記側壁部若しくは前記底面部又は前記側壁部の外側に突設された突条の突部、及び/又は、前記突部若しくは前記出水ボックス本体の前記底面部又は前記側壁部のいずれか1以上に形成された挿通孔部と、
前記突部に装設される支持部材と、
を有する出水ボックス、及び、
(b)前面に開口部を有する導水ボックス本体と、
前記導水ボックス本体の底面部又は側壁部に形成され前記保護管の他端部が接続される保護管接続孔部と、
前記導水ボックス本体の前記底面部及び前記側壁部若しくは前記底面部又は前記側壁部の外側に突設された突条の突部、及び/又は、前記突部若しくは前記導水ボックス本体の前記底面部又は前記側壁部のいずれか1以上に形成された挿通孔部と、前記突部に装設される支持部材と、
を有し、前記通水管を出水ボックスへ導く導水ボックス、
の前記出水ボックスと前記導水ボックスの前記突部に支持部材を装設して前記出水ボックス及び前記導水ボックスを配設固定するボックス設置工程と、
前記出水ボックス及び前記導水ボックスの保護管接続孔部に保護管の両端部を接続するとともに前記出水ボックス及び前記導水ボックスの開口部に閉鎖部材を配設して前記開口部を閉鎖する保護管接続工程と、
前記鉄筋と所定間隔をあけて配設された型枠内に打設されたコンクリートの養生硬化後に前記出水ボックス及び前記導水ボックスの前記開口部に配設された前記閉鎖部材を除去する開口部形成工程と、
前記開口部形成工程で開口された前記開口部から前記導水ボックス本体内、前記保護管内、前記出水ボックス本体内に通水管を配設した後、前記開口部を、前記出水ボックス本体及び/又は前記導水ボックス本体の前記開口部に着脱自在に配設される蓋本体と、前記蓋本体の所定部に形成され前記通水管又は前記出水管が挿通される蓋開口部と、を有する蓋部材で閉塞する通水管配設工程と、
を備えていることを特徴とするコンクリート埋設配管の施工方法。
Reinforced concrete reinforcement bars
(A) a flooding box body having an opening on the front surface;
A protective tube connection hole to which one end of a protective tube is formed, which is formed on the bottom surface or side wall of the water discharge box main body and into which the water flow tube is inserted;
The bottom surface portion of the water discharge box main body and the side wall portion or the bottom surface portion, or a protrusion of a ridge protruding outside the side wall portion, and / or the protrusion or the bottom surface portion of the water discharge box main body, or An insertion hole formed in any one or more of the side walls;
A support member mounted on the protrusion;
A flooding box having, and
(B) a water guide box body having an opening on the front surface;
A protective tube connection hole formed on the bottom surface or side wall of the water guide box body and connected to the other end of the protective tube;
The bottom surface portion of the water guide box body and the side wall portion or the bottom surface portion, or a protrusion of a protrusion protruding outside the side wall portion, and / or the bottom surface portion of the protrusion or the water guide box main body, or An insertion hole formed in any one or more of the side walls, a support member mounted on the protrusion,
A water conveyance box for guiding the water pipe to the water discharge box,
A box installation step of disposing and fixing the water discharge box and the water conveyance box by installing a support member on the protrusion of the water discharge box and the water conveyance box;
Protective pipe connection for connecting both ends of the protective pipe to the protective pipe connecting hole of the water discharge box and the water guide box and closing the opening by disposing a closing member at the opening of the water outlet box and the water guide box. Process,
Forming an opening for removing the closing member disposed in the opening of the water discharge box and the water guide box after curing and curing of the concrete placed in a formwork disposed at a predetermined interval from the reinforcing bar Process,
After the water pipe is disposed in the water guide box main body, the protective tube, and the water discharge box main body from the opening opened in the opening forming step, the opening is made to the water discharge box main body and / or the water discharge box main body. Closed by a lid member having a lid body detachably disposed in the opening of the water guide box body, and a lid opening formed in a predetermined portion of the lid body and through which the water pipe or the water outlet pipe is inserted. A water pipe arrangement step to perform,
Construction method of concrete buried piping characterized by comprising.
請求項1に記載のコンクリート埋設配管の施工方法に使用されるコンクリート埋設用配管配置具であって、前記出水ボックス本体の前記底面部又は前記側壁部の内側に形設され前記通水管と出水管とを接続する管継手が固定される管継手固定部を備えていることを特徴とするコンクリート埋設用配管配置具 It is a pipe arrangement tool for concrete burial used for the construction method of concrete burial pipe according to claim 1, and is formed inside said bottom face part or said side wall part of said drain box body, and said water pipe and drain pipe A pipe placement tool for burying concrete, comprising: a pipe joint fixing portion to which a pipe joint for connecting to the pipe is fixed. 請求項1に記載のコンクリート埋設配管の施工方法に使用されるコンクリート埋設用配管配置具であって、前記導水ボックス本体の前記底面部又は前記側壁部の内側に形設された管固定部を備えていることを特徴とするコンクリート埋設用配管配置具 It is a pipe arrangement | positioning tool for concrete burial used for the construction method of the concrete burial pipe of Claim 1, Comprising: The pipe | tube fixing | fixed part shape | molded inside the said bottom face part or the said side wall part of the said water conveyance box main body is provided. A concrete pipe placement tool for burying concrete . 前記出水ボックス本体及び/又は前記導水ボックス本体の前記開口部に着脱自在に配設される蓋本体と、前記蓋本体の所定部に形成され前記通水管又は前記出水管が挿通される蓋開口部と、を有する蓋部材を備えていることを特徴とする請求項1乃至3の内いずれか1に記載のコンクリート埋設用配管配置具。   A lid main body detachably disposed in the opening of the water discharge box main body and / or the water guide box main body, and a lid opening formed in a predetermined portion of the lid main body through which the water flow pipe or the water discharge pipe is inserted. The pipe arrangement | positioning tool for concrete embedment of any one of Claims 1 thru | or 3 characterized by the above-mentioned. 請求項1に記載のコンクリート埋設配管の施工方法に使用されるコンクリート埋設用配管配置具であって、前記導水ボックスの前記蓋部材の前記蓋開口部が略長円の長孔状に形成され、更に前記蓋開口部の開口縁部から蓋本体の縁部に渡って蓋本体に形成された切れ目部を備えていることを特徴とする請求項に記載のコンクリート埋設用配管配置具 A concrete laying pipe placement tool used in the method for constructing a concrete burying pipe according to claim 1, wherein the lid opening of the lid member of the water guide box is formed in a substantially oblong slot shape, Furthermore , the pipe arrangement | positioning tool for concrete embed | buried concrete of Claim 4 provided with the cut | interruption part formed in the cover main body over the edge of the cover main body from the opening edge part of the said cover opening part. 請求項1に記載のコンクリート埋設配管の施工方法に使用されるコンクリート埋設用配管配置具であって、前記蓋部材の前記蓋本体の外表面が、粗面化されていることを特徴とする請求項4又は5に記載のコンクリート埋設用配管配置具The concrete laying pipe placement tool used in the concrete burying pipe construction method according to claim 1 , wherein an outer surface of the lid body of the lid member is roughened. Item 6. The concrete pipe placement tool according to Item 4 or 5 .
JP2003372546A 2003-10-31 2003-10-31 Piping arrangement tool for concrete burial and method for constructing concrete burying pipe using the same Expired - Fee Related JP4537689B2 (en)

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