JP4536609B2 - Manufacturing method and apparatus for woody cement board - Google Patents

Manufacturing method and apparatus for woody cement board Download PDF

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JP4536609B2
JP4536609B2 JP2005187926A JP2005187926A JP4536609B2 JP 4536609 B2 JP4536609 B2 JP 4536609B2 JP 2005187926 A JP2005187926 A JP 2005187926A JP 2005187926 A JP2005187926 A JP 2005187926A JP 4536609 B2 JP4536609 B2 JP 4536609B2
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mixture
wood
raw material
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cement board
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JP2007007876A (en
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輝壹郎 三枝
康晃 三枝
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興亜不燃板工業株式会社
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/78Recycling of wood or furniture waste
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

本発明は、主原料として木毛や木片などの木質原料とセメントペーストとを混合して圧縮成形してなる木質系セメント板の製造方法及び装置に関する。   The present invention relates to a method and an apparatus for producing a wood-based cement board obtained by mixing and compressing a wood material such as wood wool and wood chips as a main material and cement paste.

木質系セメント板は、例えばJIS A 5404にも規定されているように、主原料として木毛、木片などの木質原料とセメント(セメントペースト)とを用いて圧縮成形し、混合した後に圧縮成形してなる板材である。
この木質系セメント板は、かさ比重が0.5〜0.6程度の軽さにもかかわらず強靱である。また、耐火性に優れるとともに、断熱性にも優れ、建築材料として使用することで夏は涼しく、冬は温かい室内となる。しかも、外部の騒音を遮断し、室内の反響音も吸収して優れた音響特性を有する。
For example, as specified in JIS A 5404, wood-based cement boards are compression-molded using wood raw materials such as wood wool and wood chips and cement (cement paste) as main raw materials, mixed and then compression-molded. It is a plate material.
This wood-based cement board is tough even though the bulk specific gravity is about 0.5 to 0.6. In addition to being excellent in fire resistance, it is also excellent in heat insulation, and when used as a building material, it is cool in the summer and warm in the winter. Moreover, it has excellent acoustic characteristics by blocking external noise and absorbing indoor reverberation.

ところで、天井材、床下材等の建築材料として使用可能となるように、木質系セメント板の断熱性及び強靭性(曲げ強度等)を高めるためには、セメント内で木質原料が密に絡み込み、厚さ方向に貫通孔が存在しないように製造しなければならない。
そこで、セメントペースト内で木質原料が密に絡み込むように、混合作業に十分な時間を費やすことや、所定長さの木質原料を生成するために特殊な木質原料製造装置を使用することが考えられるが、このようにすると、木質系セメント板の製作に多くの手間と時間がかかり、木質系セメント板の製造単価が高騰してしまうおそれがある。
本発明は、上記事情に鑑みてなされたものであり、製造単価を抑制しつつ、断熱性、強靱性を向上させることができる木質系セメント板の製造方法及び装置を提供することを目的とする。
By the way, in order to increase the heat insulation and toughness (bending strength, etc.) of the wood-based cement boards so that they can be used as building materials such as ceiling materials and under-floor materials, the wood materials are intertwined in the cement. It must be manufactured so that there are no through holes in the thickness direction.
Therefore, it is considered to spend sufficient time for the mixing work so that the wood raw materials are closely entangled in the cement paste, and to use a special wood raw material manufacturing apparatus to generate a predetermined length of wood raw materials. However, if this is done, it takes a lot of time and effort to produce the wood-based cement board, and the production cost of the wood-based cement board may increase.
This invention is made | formed in view of the said situation, and it aims at providing the manufacturing method and apparatus of the wood type cement board which can improve heat insulation and toughness, suppressing manufacturing unit price. .

上記課題を解決するため、請求項1記載の木質系セメント板の製造方法は、主原料として木毛や木片などの木質原料とセメントペーストとを混ぜ合わせた混合体を、板状の半成形体に成形し、前記半成形体を厚さ方向に圧縮成形した後、所定時間の間養生して木質系セメント板を製造する方法において、前記混合体を、長繊維の木質原料を多く含んだ混合体及び短繊維の木質原料を多く含んだ混合体の二種類に分別し、前記長繊維の木質原料を含んだ混合体を下層混合体とし、この下層混合体上に前記短繊維の木質原料を含んだ混合体を上層混合体として積層した板状の第1の半成形体を成形する第1の成形行程と、この第1の半成形体を再成形し、前記長繊維の木質原料を多く含んだ混合体を下層混合体とし、この下層混合体上に前記短繊維の木質原料を多く含んだ混合体を中間層混合体として積層し、前記中間層混合体上に前記長繊維の木質原料を多く含んだ混合体を上層混合体とし積層した板状の第2の半成形体を成形する第2の成形行程とを備え、当該第2の成形行程では、前記第1の半成形体の厚さ方向の上部側である前記下層混合体の上部及び前記上層混合体を攪拌することで、前記長繊維の木質原料を多く含んだ混合体及び前記短繊維の木質原料を多く含んだ混合体の積層状態を逆転させるようにしたことを特徴とする木質系セメント板の製造方法である。 In order to solve the above-mentioned problems, a method for producing a wood-based cement board according to claim 1 is characterized in that a mixture obtained by mixing wood raw materials such as wood wool and wood chips and cement paste as a main raw material is a plate-like semi-molded body. In the method of producing a wood cement board by curing the half-molded body in the thickness direction and then curing for a predetermined time, the mixture is mixed with a long fiber wood raw material. A mixture containing a large amount of wood material and short fiber wood raw material, a mixture containing the long fiber wood raw material is used as a lower layer mixture, and the short fiber wood raw material is placed on the lower layer mixture. A first molding step for forming a plate-like first semi-molded body obtained by laminating the containing mixture as an upper-layer mixture, and re-molding the first semi-molded body to increase the amount of the long fiber woody material The mixed mixture is used as a lower layer mixture, and the short fiber is placed on the lower layer mixture. A plate-like second laminate in which a mixture containing a large amount of wood raw material is laminated as an intermediate layer mixture, and a mixture containing a large amount of wood raw material in the long fibers is laminated as an upper layer mixture on the intermediate layer mixture. A second molding step for molding the semi-molded body, and in the second molding step, the upper part of the lower layer mixture and the upper layer mixture which are the upper side in the thickness direction of the first semi-molded body Of the wood-based cement board, wherein the laminated state of the mixture containing a large amount of the long fiber wood raw material and the mixture containing the short fiber wood raw material is reversed . It is a manufacturing method.

また、請求項2の発明は、請求項1記載の木質系セメント板の製造方法において、前記第1の成形行程では、木質原料の大きさの違いによるふるい分けにより二種類の混合体に分別するようにした The invention according to claim 2 is the method for producing a wood-based cement board according to claim 1, wherein in the first forming step, the mixture is classified into two kinds of mixtures by sieving according to the difference in the size of the wood material. I made it .

さらに、請求項記載の発明は、請求項1又は2記載の木質系セメント板の製造方法において、前記木質原料は、建築用などの廃材から出た未利用材や、森林の間伐材を破砕して形成した。
また、請求項記載の発明は、請求項1乃至の何れかに記載の木質系セメント板の製造方法において、主原料として、前記木質原料及びセメントペーストとともに、ビーズ状に膨張した発泡樹脂や、発泡体を所定の大きさに破砕した発泡樹脂を混ぜ合わせて前記混合体を形成するようにした。
また、請求項記載の発明は、請求項1乃至の何れかに記載の木質系セメント板の製造方法において、主原料として、前記木質原料及びセメントペーストとともに、木質系セメント板の焼却灰を混ぜ合わせて前記混合体を形成するようにした。
Furthermore, the invention according to claim 3 is the method for producing a wood-based cement board according to claim 1 or 2 , wherein the wood raw material is crushed unused wood or thinned wood from forests for construction or the like. Formed.
The invention according to claim 4 is the method for producing a wood-based cement board according to any one of claims 1 to 3 , wherein as a main raw material, together with the wood raw material and cement paste, a foamed resin expanded in a bead shape, Then, the foam was crushed into a predetermined size and the foamed resin was mixed to form the mixture.
The invention according to claim 5 is the method for producing a wood cement board according to any one of claims 1 to 4 , wherein the incinerated ash of the wood cement board is used as a main material together with the wood material and cement paste. Combined to form the mixture.

一方、請求項記載の発明は、主原料として木毛や木片などの木質原料とセメントペーストとを混ぜ合わせた混合体を板状の半成形体に成形した後に、木質系セメント板を製造する装置において、成形した半成形体を搬送するコンベヤと、このコンベヤの上流側に配置され、供給された混合体を長繊維の木質原料を多く含んだ混合体及び短繊維の木質原料を多く含んだ混合体の二種類に分別し、前記長繊維の木質原料を含んだ混合体を下層混合体とし、この下層混合体上に前記短繊維の木質原料を含んだ混合体を上層混合体として積層した板状の第1の半成形体を前記コンベヤ上に成形する第1の成形手段と、この第1の成形手段で成形した前記第1の半成形体を再成形し、前記長繊維の木質原料を多く含んだ混合体を下層混合体とし、この下層混合体上に前記短繊維の木質原料を多く含んだ混合体を中間層混合体として積層し、前記中間層混合体上に前記長繊維の木質原料を多く含んだ混合体を上層混合体とし積層した板状の第2の半成形体を前記コンベヤ上に成形する第2の成形手段とを備え、前記第2の成形手段は、前記コンベヤの搬送方向に直交して水平方向に延在している回転軸と、この回転軸の外周から径方向外方に突出している多数の回転矢とを備えており、前記回転矢の回転により前記第1の半成形体の厚さ方向の上部側である前記下層混合体の上部及び前記上層混合体を攪拌し、前記長繊維の木質原料を多く含んだ混合体及び前記短繊維の木質原料を多く含んだ混合体の積層状態を逆転させるようにしたことを特徴とする木質系セメント板の製造装置であるOn the other hand, the invention according to claim 6 manufactures a wood-based cement board after molding a mixture obtained by mixing a wood raw material such as wood wool and wood chips and cement paste as a main raw material into a plate-like semi-molded body. In the apparatus, a conveyor that conveys the formed semi-molded body, and a mixture that is arranged on the upstream side of the conveyor and that contains the mixture containing a large amount of the long fiber wood material and the wood material of the short fiber. The mixture was separated into two types, and the mixture containing the long fiber wood raw material was used as the lower layer mixture, and the mixture containing the short fiber wood raw material was laminated on the lower layer mixture as the upper layer mixture. A first forming means for forming a plate-like first semi-formed body on the conveyor, and the first half-formed body formed by the first forming means is re-formed, and the long fiber woody material A mixture containing a large amount of A mixture containing a large amount of the short fiber wood raw material is laminated as an intermediate layer mixture on the layer mixture, and a mixture containing the long fiber wood raw material is formed on the intermediate layer mixture as an upper layer mixture. And a second forming means for forming the laminated plate-shaped second semi-formed body on the conveyor, and the second forming means extends in a horizontal direction perpendicular to the conveying direction of the conveyor. And a large number of rotating arrows projecting radially outward from the outer periphery of the rotating shaft, and an upper side in the thickness direction of the first semi-formed body by the rotation of the rotating arrow The upper layer mixture of the lower layer mixture and the upper layer mixture are stirred so that the lamination state of the mixture containing a large amount of the long-fiber woody material and the mixture containing the woody material of the short fiber is reversed. This is a wood cement board manufacturing apparatus characterized by the above .

また、請求項記載の発明は、請求項記載の木質系セメント板の製造装置において、前記第1の成形手段は、前記コンベヤの搬送方向に直交して水平方向に延在しているクロスバーと、このクロスバーの軸方向に所定の間隔をあけて平行に固定され、コンベヤの上流に向かうに従い下り傾斜を付けて配置されている複数本の分別バーとで構成され、前記クロスバーが軸方向に往復運動し、前記複数本の分別バーが前記コンベヤの搬送方向に直交する方向に往復運動することで、長繊維の木質原料を多く含んだ混合体と、短繊維の木質原料を多く含んだ混合体とをふるい分けるようにした。 The invention according to claim 7 is the wood cement board manufacturing apparatus according to claim 6 , wherein the first forming means is a cloth extending in a horizontal direction perpendicular to the conveying direction of the conveyor. And a plurality of separation bars fixed in parallel at a predetermined interval in the axial direction of the cross bar and arranged with a downward slope toward the upstream of the conveyor. By reciprocating in the axial direction, the plurality of separation bars reciprocate in a direction perpendicular to the conveying direction of the conveyor, so that a mixture containing a large amount of long fiber wood material and a large amount of short fiber wood material are obtained. Sifted mixture was included.

以上説明したように、請求項1から記載の木質系セメント板の製造方法によると、製造した木質系セメント板が、厚さ方向の両面側に長繊維の木質原料が多く存在し、短繊維の木質原料が厚さ方向の中央部に多く存在していることから、木質系セメント板の厚さ方向に曲げ荷重が加わる際に、引っ張り力が作用する厚さ方向の両面側は互いに絡み合っている長繊維の木質原料により引っ張り耐力が大きくなり、圧縮力が作用する厚さ方向の中央部は密に存在している短繊維の木質原料により圧縮耐力が大きくなるので、曲げ強度が増大して強靱性が増大し、天井材や床下材等の建築材料として好適となる。また、木質系セメント板の厚さ方向の中央部に短繊維の木質原料が多く存在していることから、厚さ方向の両面側に貫通する貫通孔が殆ど存在しないので、断熱性にも優れた板材とすることができる。 As described above, according to the method for producing a wood-based cement board according to claims 1 to 5 , the produced wood-based cement board has a large amount of long-fiber wood material on both sides in the thickness direction, and the short fibers Since there are many wood raw materials in the center in the thickness direction, when a bending load is applied in the thickness direction of the wood cement board, both sides in the thickness direction where the tensile force acts are intertwined with each other. The tensile strength is increased by the long fiber wood raw material, and the compressive strength is increased by the short fiber wood raw material that is densely present in the central portion in the thickness direction where the compressive force acts. The toughness increases, and it is suitable as a building material such as a ceiling material and an underfloor material. In addition, because there are many wood raw materials for short fibers in the center of the wood-based cement board in the thickness direction, there are almost no through-holes penetrating on both sides in the thickness direction, so heat insulation is excellent. It can be used as a board.

また、本発明の木質系セメント板の製造方法では、第1の成形行程で第1の半成形体14を成形し、第2の成形行程において、第1の半成形体を再成形するだけなので、複雑な製造行程が不要となり、木質系セメント板の製造単価の低減化を図ることができる。
また、請求項6及び請求項記載の木質系セメント板の製造装置によると、コンベヤ上に第1の半成形体、第2の半成形体が自動的に成形されていき、製造作業の大幅な省力化を図ることができるので、さらに木質系セメント板の製造単価の低減化を図ることができる。
Moreover, in the manufacturing method of the wood type cement board of this invention, since the 1st semi-molded body 14 is shape | molded in a 1st shaping | molding process, and a 1st semi-molded body is reshaped in a 2nd shaping | molding process. A complicated manufacturing process is not required, and the manufacturing unit cost of the wood-based cement board can be reduced.
Moreover, according to the manufacturing apparatus of the wood type cement board of Claim 6 and Claim 7 , the 1st half-molded body and the 2nd half-molded body are automatically shape | molded on the conveyor, and manufacturing work is large. Therefore, it is possible to further reduce the manufacturing unit price of the wood-based cement board.

以下、この発明の実施形態について図面に基づいて説明する。
先ず、本発明に係る1実施形態の木質系セメント板の製造装置の要部について、図1から図2を参照しながら説明する。
本実施形態の装置は、図1の右側から左側の水平方向を搬送方向としているコンベヤ2と、このコンベヤ2の上流側上方に配置した第1のミキサ10、第1の混合体定量供給機12及び第1の混合体分別機16と、第1の混合体分別機16よりコンベヤ2の下流側に配置した逆層成形機20と、この逆層成形機20よりコンベヤ2の下流側に配置した第1の表面均し機22と、この第1の表面均し機22よりコンベヤ2の下流側に配置した第2のミキサ24、第2の混合体定量供給機26及び第2の混合体分別機28と、第2の混合体分別機28よりコンベヤ2の下流側に配置した第2の表面均し機30とを備えている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First, the principal part of the manufacturing apparatus of the wood type cement board of 1 embodiment which concerns on this invention is demonstrated, referring FIGS. 1-2.
The apparatus of the present embodiment includes a conveyor 2 having a horizontal direction from the right side to the left side in FIG. 1 as a transport direction, a first mixer 10 disposed on the upper upstream side of the conveyor 2, and a first mixture metering feeder 12. And the first mixture fractionator 16, the reverse layer molding machine 20 disposed on the downstream side of the conveyor 2 from the first mixture fractionator 16, and the downstream side of the conveyor 2 from the reverse layer molding machine 20. The first surface leveling machine 22, the second mixer 24, the second mixture metering feeder 26, and the second mixture fractionation arranged downstream of the conveyor 2 from the first surface leveling machine 22 And a second surface leveler 30 disposed on the downstream side of the conveyor 2 from the second mixture separator 28.

第1のミキサ10は、木質原料4及びセメントペースト6を混合して混合体8を生成する。ここで、木質原料4は、原木を材料として形成されたものであり、繊維方向の長さが長い(例えば長さが50〜150mm程度の)原料4a(以下、長繊維原料4aと言う)や、繊維方向の長さが短い(例えば長さが5〜15mm程度の)原料4b(以下、短い原料を短繊維原料4bと言う)が存在する。
第1の混合体定量供給機12は、第1のミキサ10で生成した混合体8を貯留しており、下部に設けた供給開口部から、所定量の混合体8を下方のコンベア2に向けて供給する。
第1の混合体分別機16は、コンベヤ2上に第1の半成形体14を成形するものである。なお、第1の半成形体14については後述する。
The first mixer 10 mixes the wood raw material 4 and the cement paste 6 to generate a mixture 8. Here, the wood raw material 4 is formed using raw wood as a raw material, and the raw material 4a (hereinafter referred to as the long fiber raw material 4a) having a long length in the fiber direction (for example, about 50 to 150 mm in length) or There is a raw material 4b having a short length in the fiber direction (for example, a length of about 5 to 15 mm) (hereinafter, the short raw material is referred to as a short fiber raw material 4b).
The 1st mixture fixed quantity supply machine 12 has stored the mixture 8 produced | generated by the 1st mixer 10, and directs the predetermined amount of the mixture 8 to the lower conveyor 2 from the supply opening provided in the lower part. Supply.
The first mixture sorter 16 forms the first semi-formed body 14 on the conveyor 2. The first semi-molded body 14 will be described later.

第1の混合体分別機16は、図2に示すように、コンベヤ2の搬送方向に直交して水平方向に延在しているクロスバー16aと、このクロスバー16aの軸方向に所定の間隔をあけて平行に固定され、コンベヤ2の上流に向かうに従い下り傾斜(水平方向に対して略45度の下り傾斜)を付けて配置されている複数本の分別バー16b1,16b2,16b3…とで構成されている。この第1の混合体分別機16は、クロスバー16aが軸方向に往復運動することで、複数本の分別バー16b1,16b2,16b3…が、コンベヤ2の搬送方向に直交する方向に往復運動する。なお、クロスバー16aが往復運動するときのストロークは、分別バー16b1,16b2,16b3…の間隔以上に設定されているとともに、クロスバー16aは、180〜200回/min程度で往復運動する。   As shown in FIG. 2, the first mixture separator 16 has a crossbar 16a extending in the horizontal direction perpendicular to the conveying direction of the conveyor 2, and a predetermined interval in the axial direction of the crossbar 16a. A plurality of separation bars 16b1, 16b2, 16b3,... Which are fixed in parallel with each other and arranged with a downward slope (downward inclination of about 45 degrees with respect to the horizontal direction) toward the upstream of the conveyor 2. It is configured. In the first mixture separator 16, the cross bar 16 a reciprocates in the axial direction, so that a plurality of separation bars 16 b 1, 16 b 2, 16 b 3... Reciprocate in a direction perpendicular to the conveying direction of the conveyor 2. . The stroke when the cross bar 16a reciprocates is set to be equal to or greater than the interval between the sorting bars 16b1, 16b2, 16b3... And the cross bar 16a reciprocates at about 180 to 200 times / min.

逆層成形機20は、コンベヤ2の搬送方向に直交して水平方向に延在している回転軸20aと、この回転軸20aの外周から径方向外方に突出している多数の回転矢20bとで構成されている。そして、この逆層成形機20は、回転矢20bが図1の矢印方向に回転することで、第1の混合体分別機16で成形されてコンベヤ2の下流側に流れてきた第1の半成形体14の上部の層を逆転させ、後述する第2の半成形体18を成形する。   The reverse layer molding machine 20 includes a rotating shaft 20a extending in the horizontal direction perpendicular to the conveying direction of the conveyor 2, and a number of rotating arrows 20b protruding radially outward from the outer periphery of the rotating shaft 20a. It consists of And this reverse layer forming machine 20 is formed in the first mixed material separator 16 and flows to the downstream side of the conveyor 2 as the rotary arrow 20b rotates in the direction of the arrow in FIG. The upper layer of the molded body 14 is reversed, and a second semi-molded body 18 described later is molded.

第1の表面均し機22は、コンベヤ2の搬送方向に直交して水平方向に延在している回転軸22aと、この回転軸22aの外周から径方向外方に突出している多数の回転矢22bとで構成されている。そして、第1の表面均し機22は、回転矢22bが図1の矢印方向に回転することで、第2の半成形体18の上面を均すようになっている。なお、回転矢22bの回転によって第2の半成形体18の上面から除去された混合体は、符号23で示す排出コンベヤを介して装置外に排出されるようになっている。
また、第2のミキサ24は、第1のミキサ24と同様に、木質原料4及びセメントペースト6を混合して混合体8を生成する。また、第2の混合体定量供給機26も、第2のミキサ24で生成した混合体8を貯留しており、下部に設けた供給開口部から所定量の混合体8を下方のコンベア2に向けて供給する。
The first surface leveling machine 22 has a rotating shaft 22a extending in the horizontal direction perpendicular to the conveying direction of the conveyor 2, and a number of rotations projecting radially outward from the outer periphery of the rotating shaft 22a. It consists of an arrow 22b. And the 1st surface leveling machine 22 levels the upper surface of the 2nd semi-molded product 18 because the rotation arrow 22b rotates in the arrow direction of FIG. In addition, the mixture removed from the upper surface of the second semi-molded body 18 by the rotation of the rotary arrow 22b is discharged out of the apparatus through a discharge conveyor denoted by reference numeral 23.
Similarly to the first mixer 24, the second mixer 24 mixes the wood raw material 4 and the cement paste 6 to generate the mixture 8. Moreover, the 2nd mixture fixed quantity supply machine 26 also stores the mixture 8 produced | generated by the 2nd mixer 24, and a predetermined amount of the mixture 8 is supplied to the lower conveyor 2 from the supply opening provided in the lower part. Supply towards.

第2の混合体分別機28は、コンベヤ2上に第3の半成形体32を成形するものである。なお、第3の半成形体32については後述する。第2の混合体分別機28は、図2に示した第1の混合体分別機16と略同一構成のものである。すなわち、コンベヤ2の搬送方向に直交して水平方向に延在しているクロスバー28aと、このクロスバー28aの軸方向に所定の間隔をあけて平行に固定され、コンベヤ2の下流に向かうに従い下り傾斜(水平方向に対して略45度の下り傾斜)を付けて配置されている複数本の分別バー28b1(他の分別バーは省略する)とで構成されている。この第2の混合体分別機28は、第1の混合体分別機16の駆動と同様に、クロスバー28aが軸方向に往復運動することで、複数本の分別バー28b1がコンベヤ2の搬送方向に直交する方向に往復運動する。なお、この第2の混合体分別機28のクロスバー28aが往復運動するときのストロークも、隣接する分別バーの間の間隔以上に設定されているとともに、クロスバー28aは、180〜200回/min程度で往復運動する。   The second mixture sorter 28 forms a third semi-formed body 32 on the conveyor 2. The third semi-molded body 32 will be described later. The second mixture sorter 28 has substantially the same configuration as the first mixture sorter 16 shown in FIG. That is, the cross bar 28a extending in the horizontal direction perpendicular to the conveying direction of the conveyor 2 is fixed in parallel with a predetermined interval in the axial direction of the cross bar 28a, and as it goes downstream of the conveyor 2 It is composed of a plurality of sorting bars 28b1 (other sorting bars are omitted) arranged with a downward inclination (downward inclination of approximately 45 degrees with respect to the horizontal direction). As with the driving of the first mixture separator 16, the second mixture separator 28 reciprocates in the axial direction so that a plurality of separation bars 28 b 1 are transported in the conveyor 2. Reciprocates in a direction perpendicular to the axis. The stroke when the cross bar 28a of the second mixture separator 28 reciprocates is also set to be equal to or greater than the interval between adjacent separation bars, and the cross bar 28a is 180 to 200 times / Reciprocates in about min.

さらに、第2の表面均し機30は、コンベヤ2の搬送方向に直交して水平方向に延在している回転軸30aと、この回転軸30aの外周から径方向外方に突出している多数の回転矢30bとで構成されている。そして、第2の表面均し機30は、回転矢30bが図1の矢印方向に回転することで、第3の半成形体32の上面を均すようになっている。なお、回転矢30bの回転によって第3の半成形体32の上面から除去された混合体は、符号33で示す排出コンベヤを介して装置外に排出されるようになっている。   Further, the second surface leveling machine 30 has a rotating shaft 30a extending in a horizontal direction perpendicular to the conveying direction of the conveyor 2, and a plurality of protruding outward in the radial direction from the outer periphery of the rotating shaft 30a. And a rotating arrow 30b. The second surface leveling machine 30 is configured to level the upper surface of the third semi-formed body 32 by rotating the rotary arrow 30b in the direction of the arrow in FIG. The mixture removed from the upper surface of the third semi-formed body 32 by the rotation of the rotary arrow 30b is discharged out of the apparatus via a discharge conveyor indicated by reference numeral 33.

次に、上述した製造装置を使用した木質系セメント板の製造行程について、図1から図6を参照しながら説明する。
先ず、第1のミキサ10で木質原料4及びセメントペースト6を混合し、混合体8を生成する(混合体の生成行程)。
そして、第1ミキサ10で生成した混合体8が第1の混合体定量供給機12に貯留され、この第1の混合体定量供給機12から所定量の混合体8が、第1の混合体分別機16に供給される。
Next, the manufacturing process of the wood-type cement board using the manufacturing apparatus mentioned above is demonstrated, referring FIGS. 1-6.
First, the wood raw material 4 and the cement paste 6 are mixed by the first mixer 10 to generate the mixture 8 (mixing process).
And the mixture 8 produced | generated by the 1st mixer 10 is stored by the 1st mixture fixed quantity supply machine 12, and the predetermined amount of the mixture 8 from this 1st mixture fixed quantity supply machine 12 becomes a 1st mixture. It is supplied to the sorter 16.

第1の混合体分別機16は、第1の混合体定量供給機12から混合体8が供給されると、短繊維原料4bを含んだ混合体8が、往復運動している分別バー16b1,16b2,16b3…の間を通過して下方に落下していく。また、長繊維原料4aを含んだ混合体8が、分別バー16b1,16b2,16b3…の間を通過せず、分別バー16b1,16b2,16b3…上をコンベヤ2の上流側に向かってスライドした後に下方に落下していく。このように、第1の混合体分別機16は、混合体定量供給機12から供給された混合体8を、短繊維原料4bを含んだ混合体8と長繊維原料4aを含んだ混合体8との二種類に分別して供給する。
これにより、図3にも示すように、コンベヤ2上には、殆どの木質原料が長繊維原料4aである下層混合体14aと、殆どの木質原料が短繊維原料4bである上層混合体14bとからなる第1の半成形体14がコンベヤ2上に成形される(第1の半成形体の生成行程)。
When the first mixture fractionator 16 is supplied with the mixture 8 from the first mixture fixed amount feeder 12, the separation bar 16b1, in which the mixture 8 including the short fiber raw material 4b is reciprocatingly moved. It passes between 16b2, 16b3... And falls downward. Further, after the mixture 8 including the long fiber raw material 4a does not pass between the separation bars 16b1, 16b2, 16b3, and so on, and slides on the separation bars 16b1, 16b2, 16b3, and the like toward the upstream side of the conveyor 2. It falls down. Thus, the 1st mixture sorter 16 is using the mixture 8 supplied from the mixture fixed quantity supply machine 12 for the mixture 8 containing the short fiber raw material 4b, and the mixture 8 containing the long fiber raw material 4a. The two types are supplied separately.
Thus, as shown in FIG. 3, on the conveyor 2, a lower layer mixture 14a in which most woody raw materials are long fiber raw materials 4a and an upper layer mixture 14b in which most wooden raw materials are short fiber raw materials 4b, A first half-molded body 14 is molded on the conveyor 2 (the production process of the first half-molded body).

次に、コンベヤ2上の第1の半成形体14が下流側に移動すると、逆層成形機20の回転矢20bにより内部が掻き回される。すなわち、回転する回転矢20bにより、第1の半成形体14の下層混合体14aの上部及び上層混合体14bが掬い取られて逆転される。これにより、図4にも示すように、コンベヤ2上には、殆どの木質原料が長繊維原料4aである下層混合体18aと、殆どの木質原料が短繊維原料4bである中間層混合体18bと、殆どの木質原料が長繊維原料4aである上層混合体18cとからなる三層の第2の半成形体18が成形される(第2の半成形体の生成行程)。   Next, when the first semi-formed body 14 on the conveyor 2 moves to the downstream side, the inside is stirred by the rotating arrow 20 b of the reverse layer forming machine 20. That is, the upper part of the lower layer mixture 14a and the upper layer mixture 14b of the first semi-formed body 14 are scooped and reversed by the rotating rotary arrow 20b. Accordingly, as shown in FIG. 4, on the conveyor 2, a lower layer mixture 18a in which most woody raw materials are long fiber raw materials 4a and an intermediate layer mixture 18b in which most woody raw materials are short fiber raw materials 4b. Then, the three-layered second half-molded body 18 composed of the upper-layer mixture 18c whose most woody raw material is the long-fiber raw material 4a is molded (generation process of the second half-molded body).

次に、コンベヤ2上の第2の半成形体18が下流側に移動すると、第1の表面均し機22の回転する回転矢22bにより第2の半成形体18の上面が均されていく。そして、回転矢22bの回転によって第2の半成形体18の上面から除去された混合体は、排出コンベヤ23を介して装置外に排出されていく。
次に、第1の表面均し機22に上面が均された第2の半成形体18が下流側に移動すると、第2の混合体分別機28で分別された混合体8が第2の半成形体18に積層され、第3の半成形体32を成形する。
Next, when the second half molded body 18 on the conveyor 2 moves downstream, the upper surface of the second half molded body 18 is leveled by the rotating arrow 22b of the first surface leveling machine 22 rotating. . Then, the mixture removed from the upper surface of the second semi-formed body 18 by the rotation of the rotating arrow 22b is discharged out of the apparatus via the discharge conveyor 23.
Next, when the second semi-molded body 18 whose upper surface is leveled by the first surface leveling machine 22 moves to the downstream side, the mixture 8 separated by the second mixture sorter 28 becomes the second The third half-molded body 32 is molded by being laminated on the half-molded body 18.

すなわち、第2の混合体分別機28に第2の混合体定量供給機26から混合体8が供給されると、短繊維原料4bを含んだ混合体8が、往復運動している分別バー28b1の間を通過して下方に落下していく。また、長繊維原料4aを含んだ混合体8は、分別バー28b1の間を通過せず、分別バー28b1上をコンベヤ2の下流側に向かってスライドした後に下方に落下していく。   That is, when the mixture 8 is supplied from the second mixture fixed amount feeder 26 to the second mixture separator 28, the separation bar 28b1 in which the mixture 8 including the short fiber raw material 4b reciprocates. It passes between and falls downward. Moreover, the mixture 8 containing the long fiber raw material 4a does not pass between the separation bars 28b1, and falls downward after sliding on the separation bar 28b1 toward the downstream side of the conveyor 2.

これにより、図にも示すように、殆どの木質原料が長繊維原料4aである下層混合体32a及び最上層混合体32bとの間に、殆どの木質原料が短繊維原料4bである中間層混合体32cと、殆どの木質原料が長繊維原料4aである中間層混合体32dとが交互に積層した五層の第3の半成形体32が成形される(第3の半成形体の生成行程)。
次に、コンベヤ2上の第3の半成形体32が下流側に移動すると、第2の表面均し機30の回転する回転矢30bにより第3の半成形体32の上面が均されていく。そして、回転矢30bの回転によって第3の半成形体32の上面から除去された混合体は、排出コンベヤ33を介して装置外に排出されていく。
As a result, as shown in the figure, intermediate layer mixing in which most woody raw material is short fiber raw material 4b between the lower layer mixture 32a and most upper layer mixture 32b in which most woody raw material is long fiber raw material 4a. A three-layered third half-molded body 32 in which the body 32c and the intermediate layer mixture 32d whose most woody raw material is the long-fiber raw material 4a are alternately laminated is formed (production process of the third half-molded body). ).
Next, when the third half molded body 32 on the conveyor 2 moves downstream, the upper surface of the third half molded body 32 is leveled by the rotating arrow 30b of the second surface leveling machine 30 rotating. . Then, the mixture removed from the upper surface of the third semi-formed body 32 by the rotation of the rotating arrow 30b is discharged out of the apparatus via the discharge conveyor 33.

次いで、図6に示すように、コンベヤ2の下流に流れた第3の半成形体32を所定の長さに切断した後、プレス機34で厚さ方向に圧縮成形することで圧縮成形体36を形成する。次いで、圧縮成形体36を、所定時間(24h〜48h程度)の間だけ初期養生し、初期養生した圧縮成形体36を平積養生し、さらに乾燥工程を行なうことで、図7に示す木質系セメント板38が製造される。
この木質系セメント板38は、図7に示すように、厚さ方向の両面38a,38b側(図7の板厚方向のa,bで示す領域)に長繊維原料4aが多く存在し、これら長繊維原料4aが絡むように配置されている。また、この木質系セメント板38の厚さ方向の中央部(図7の板厚方向のc,dで示す領域)には、短繊維原料4aが密に存在している。
Next, as shown in FIG. 6, the third half-molded body 32 that has flowed downstream of the conveyor 2 is cut into a predetermined length, and is then compression-molded in the thickness direction by a press machine 34, so Form. Next, the compression molded body 36 is initially cured for a predetermined time (about 24 h to 48 h), the compression cured body 36 that has been initially cured is flattened, and further subjected to a drying step, whereby the woody system shown in FIG. A cement board 38 is manufactured.
As shown in FIG. 7, this wood-based cement board 38 has a large amount of the long fiber raw material 4a on both sides 38a, 38b in the thickness direction (areas indicated by a and b in the board thickness direction in FIG. 7). It arrange | positions so that the long-fiber raw material 4a may get entangled. In addition, the short fiber raw material 4a is densely present in the center portion of the wood-based cement board 38 in the thickness direction (regions indicated by c and d in the board thickness direction in FIG. 7).

したがって、本実施形態の木質系セメント板38は、厚さ方向の両面38a,38b側に長繊維原料4aが多く存在し、短繊維原料4aが厚さ方向の中央部に多く存在していることから、木質系セメント板38の厚さ方向に曲げ荷重が加わる際に、引っ張り力が作用する側(両面38a,38bの一方)は互いに絡み合っている長繊維原料4aにより引っ張り耐力が大きくなり、圧縮力が作用する厚さ方向の中央部は密に存在している短繊維原料4aによる圧縮耐力が大きくなるので、曲げ強度が増大して強靱性が増大し、天井材、床下材等の建築材料として使用することができる。
また、この木質系セメント板38の厚さ方向の中央部には、短繊維原料4aが多く存在していることから、厚さ方向の両面側に貫通する貫通孔が殆ど存在しない。したがって、断熱性に優れた板材とすることができる。
Therefore, in the wood-based cement board 38 of the present embodiment, there are many long fiber raw materials 4a on both sides 38a, 38b in the thickness direction, and many short fiber raw materials 4a are present in the central portion in the thickness direction. Thus, when a bending load is applied in the thickness direction of the wood-based cement board 38, the tensile strength is increased by the long fiber raw material 4a intertwined with each other on the side on which the tensile force acts (one of the both surfaces 38a, 38b), and the compression is compressed. The compressive strength of the short fiber raw material 4a, which is densely present in the central portion in the thickness direction where the force acts, increases, so that the bending strength increases and the toughness increases, and building materials such as ceiling materials and underfloor materials Can be used as
Further, since there are many short fiber raw materials 4a in the center portion in the thickness direction of the wood-based cement board 38, there are almost no through holes penetrating on both sides in the thickness direction. Therefore, it can be set as the board | plate material excellent in heat insulation.

また、本実施形態の木質系セメント板の製造行程では、セメントペースト6内で長繊維原料4a及び短繊維原料4aが密に絡み合うように第1のミキサ10や第2のミキサ24の混合時間を長く設定することや、絡み易いカール形状の木質原料4を形成するために特殊な木質原料製造装置を使用といったことを行なわず、第1の混合体分別機16で第1の半成形体14が成形され、逆層成形機20で第2の半成形体18が成形され、第2の混合体分別機28で第3の半成形体14が成形されることで、殆どが長繊維原料4aである一対の混合体層の間に、殆どが短繊維原料4bである混合体層が介装されるようにしただけなので、複雑な製造行程が不要となり、木質系セメント板の製造単価の低減化を図ることができる。   In the manufacturing process of the woody cement board of the present embodiment, the mixing time of the first mixer 10 and the second mixer 24 is set so that the long fiber raw material 4a and the short fiber raw material 4a are intertwined in the cement paste 6 closely. The first semi-molded product 14 is formed by the first mixture separator 16 without setting a long length or using a special wood material production apparatus to form the curled wood material 4 that is easily entangled. The second half-molded body 18 is molded by the reverse layer molding machine 20, and the third half-molded body 14 is molded by the second mixed material sorter 28. Since only the mixture layer, which is mostly the short fiber raw material 4b, is interposed between a pair of mixture layers, a complicated production process is not required, and the production cost of the wood-based cement board is reduced. Can be achieved.

なお、本発明に係る木質系セメント板は、図7で示したように、長繊維原料4aが多く存在する層と短繊維原料4aが多く存在する層とが5層に分かれているものに限定されるものではなく、例えば図8に示すように、長繊維原料4aが多く存在する層と短繊維原料4aが多く存在する層とが3層に分かれている木質系セメント板40を製造する場合であっても、同様の効果を奏することができる。この3層の木質系セメント板40を製造する場合は、第2の混合体定量供給機26から混合体8を供給せず、第2の半成形体18をプレス機34で厚さ方向に圧縮成形していく。   In addition, as shown in FIG. 7, the wood-based cement board according to the present invention is limited to one in which the layer in which the long fiber raw material 4a is present and the layer in which the short fiber raw material 4a is present are divided into five layers. For example, as shown in FIG. 8, in the case of producing a wood-based cement board 40 in which a layer containing a large amount of long fiber raw material 4a and a layer containing a large amount of short fiber raw material 4a are divided into three layers. Even so, the same effect can be obtained. When this three-layer woody cement board 40 is manufactured, the second semi-molded body 18 is compressed in the thickness direction by the press machine 34 without supplying the mixture 8 from the second mixture fixed quantity feeder 26. Mold it.

ここで、本実施形態では、原木を材料として木毛や木片などの木質原料4を使用したが、家屋等を解体したときに発生する廃材未利用材や森林の間伐材を破砕して木質原料4とすると、自然環境の破壊防止や省資源を促進することができるとともに、原料コストの低減化をも図ることができる。
また、図9に示すように、第1のミキサ10及び第2のミキサ20に、木質原料4及びセメントペースト6とともに、ビーズ状に膨張したものや、廃材の発泡体を破砕してなる発泡樹脂42を混入してもよい。
Here, in this embodiment, the woody raw material 4 such as wood wool and wood fragments is used as a raw material, but the woody raw material is obtained by crushing the waste unused material and the forest thinning generated when the house is demolished. If it is set to 4, it can promote destruction prevention of natural environment and resource saving, and can also aim at reduction of raw material cost.
Further, as shown in FIG. 9, the first mixer 10 and the second mixer 20 together with the wood raw material 4 and the cement paste 6 are expanded in beads, or a foamed resin obtained by crushing a foam of waste material. 42 may be mixed.

ビーズ状に膨張した発泡樹脂42の具体的な材料としては、例えば、フェノール樹脂やポリスチレン樹脂に発泡剤としてプロパン、ブタン、ペンタンなどを配合したビーズ状の成形材料である発泡性ポリスチレンビーズが考えられ、この材料に高温水蒸気を加えると、粒形状が20以上の高倍率に膨張する。他のビーズ状の発泡樹脂としては、発泡性ハイインパクトポリスチレン、発泡ポリエチレン・ポリスチレン共重合樹脂、発泡性ポリスチレン/アクリロニトリル系共重合樹脂、発泡性メチルメタクリレート/スチレン系共重合樹脂等が考えられる。   As a specific material of the expanded resin 42 expanded in a bead shape, for example, an expandable polystyrene bead which is a bead-shaped molding material in which propane, butane, pentane, or the like is blended with a phenol resin or a polystyrene resin as a foaming agent is considered. When high-temperature steam is added to this material, the particle shape expands to a high magnification of 20 or more. Examples of other bead-shaped foamed resins include foamable high-impact polystyrene, foamed polyethylene / polystyrene copolymer resin, foamable polystyrene / acrylonitrile copolymer resin, and foamable methyl methacrylate / styrene copolymer resin.

このように発泡樹脂42を混入して製造された木質系セメント板38,40は、発泡樹脂42が空気より熱伝導率が低いので、さらに断熱性を高くすることができる。
また、アンモニアを分解することができるセラミックや脱臭効果がある木炭、さらには、調湿効果のあるケイ藻土を混入すると、さらに優れた建築材料となる。
さらに、木質系セメント板の焼却により発生した焼却灰を混入すると、セメントペーストの材料として利用でるので、原料コストの低減化をさらに図ることができる。
また、本発明に係る木質系セメント板は、かさ比重が小さいものに限らず、かさ比重が高くても強靭性があるものを含まれている。
Thus, the wood-based cement boards 38 and 40 manufactured by mixing the foamed resin 42 can further increase the heat insulating property because the foamed resin 42 has a lower thermal conductivity than air.
In addition, if ceramic that can decompose ammonia, charcoal that has a deodorizing effect, and diatomaceous earth that has a humidity-controlling effect are mixed, it becomes a more excellent building material.
Furthermore, if the incineration ash generated by the incineration of the wood-based cement board is mixed, it can be used as a material for the cement paste, so that the raw material cost can be further reduced.
Moreover, the wood-type cement board which concerns on this invention is not restricted to a thing with small bulk specific gravity, The thing with toughness is included even if bulk specific gravity is high.

上述した木質系セメント板の具体的な特性について説明する。
木質原料及びセメントペーストの重量配合比を、木質原料40%、セメントペースト60%とし、厚さを25mmとし、図7で示したように長繊維原料4aが多く存在する層と短繊維原料4aが多く存在する層とが5層に分かれている木質系セメント板を製造した。
この木質系セメント板に対して、JIS−A−1048に規定した試験機を使用して3等分点荷重による曲げ試験を行った結果、曲げ破壊荷重が650N以上と高い値を示した。また、その際の撓みは8mm以下であり曲げ耐力も十分に有する。さらに、熱抵抗が0.24(m2・K)/Wであり、断熱性が高い性質を有している。
Specific characteristics of the above-described wood-based cement board will be described.
The weight blending ratio of the wood raw material and the cement paste is 40% wood raw material and 60% cement paste, the thickness is 25 mm, and as shown in FIG. A wood-based cement board in which many existing layers were divided into five layers was manufactured.
As a result of performing a bending test with a trisection load on this wood-based cement board using a testing machine defined in JIS-A-1048, the bending fracture load showed a high value of 650 N or more. Further, the deflection at that time is 8 mm or less, and it has sufficient bending strength. Furthermore, the thermal resistance is 0.24 (m 2 · K) / W, and it has a high heat insulating property.

本発明に係る木質系セメント板の製造装置の要部を説明する図である。It is a figure explaining the principal part of the manufacturing apparatus of the wood type cement board which concerns on this invention. 本発明に係る木質系セメント板の製造装置の第1の成形手段を示す図である。It is a figure which shows the 1st shaping | molding means of the manufacturing apparatus of the wood type cement board which concerns on this invention. 本発明に係る木質系セメント板の製造方法の1実施形態における第1の半成形体の構造を示す図である。It is a figure which shows the structure of the 1st half molded object in one Embodiment of the manufacturing method of the wood type cement board which concerns on this invention. 本発明に係る木質系セメント板の製造方法の1実施形態における第2の半成形体の構造を示す図である。It is a figure which shows the structure of the 2nd half molded object in 1 embodiment of the manufacturing method of the wood type cement board which concerns on this invention. 本発明に係る木質系セメント板の製造方法の1実施形態における第3の半成形体の構造を示す図である。It is a figure which shows the structure of the 3rd half molded object in 1 embodiment of the manufacturing method of the wood type cement board which concerns on this invention. 本発明に係る木質系セメント板の製造装置のプレス機と、成形した圧縮セメント板の養生を示す図である。It is a figure which shows the curing machine of the press machine of the manufacturing apparatus of the wood type cement board which concerns on this invention, and the shape | molded compression cement board. 本発明に係る5層構造の木質系セメント板を示す断面図である。It is sectional drawing which shows the wood type cement board of the 5 layer structure which concerns on this invention. 本発明に係る3層構造の木質系セメント板を示す断面図である。It is sectional drawing which shows the wood type cement board of the 3 layer structure which concerns on this invention. 本発明に係る混合体を構成する主原料の他の実施形態を示す図である。It is a figure which shows other embodiment of the main raw material which comprises the mixture which concerns on this invention.

符号の説明Explanation of symbols

2 コンベヤ
4 木質原料
4a 長繊維原料
4b 短繊維原料
6 セメントペースト
8 混合体
10 第1のミキサ
14 第1の半成形体
14a 下層混合体
14b 上層混合体
16 第1の混合体分別機(第1の成形手段)
16a クロスバー
16b1,16b2,16b3… 分別バー
18 第2の半成形体
18a 下層混合体
18b 中間層混合体
18c 上層混合体
20 逆層成形機(第2の成形手段)
20a 回転軸
20b 回転矢
24 第2のミキサ
28 第2の混合体分別機
32 第3の半成形体
32a 下層混合体
32b 最上層混合体
32c 中間層混合体
34 プレス機
36 圧縮成形体
38,40 木質系セメント板
42 発泡樹脂
2 Conveyor 4 Wood material 4a Long fiber material 4b Short fiber material 6 Cement paste 8 Mixture 10 First mixer 14 First semi-formed product 14a Lower layer mixture 14b Upper layer mixture 16 First mixture fractionator (first Molding means)
16a Cross bar 16b1, 16b2, 16b3 ... Sorting bar 18 Second semi-molded body 18a Lower layer mixture 18b Intermediate layer mixture 18c Upper layer mixture 20 Reverse layer molding machine (second molding means)
20a Rotating shaft 20b Rotating arrow 24 Second mixer 28 Second mixture fractionator 32 Third semi-formed body 32a Lower layer mixture 32b Uppermost layer mixture 32c Intermediate layer mixture 34 Press machine 36 Compression molded bodies 38, 40 Wooden cement board 42 Foam resin

Claims (7)

主原料として木毛や木片などの木質原料とセメントペーストとを混ぜ合わせた混合体を、板状の半成形体に成形し、前記半成形体を厚さ方向に圧縮成形した後、所定時間の間養生して木質系セメント板を製造する方法において、
前記混合体を、長繊維の木質原料を多く含んだ混合体及び短繊維の木質原料を多く含んだ混合体の二種類に分別し、前記長繊維の木質原料を含んだ混合体を下層混合体とし、この下層混合体上に前記短繊維の木質原料を含んだ混合体を上層混合体として積層した板状の第1の半成形体を成形する第1の成形行程と、
この第1の半成形体を再成形し、前記長繊維の木質原料を多く含んだ混合体を下層混合体とし、この下層混合体上に前記短繊維の木質原料を多く含んだ混合体を中間層混合体として積層し、前記中間層混合体上に前記長繊維の木質原料を多く含んだ混合体を上層混合体とし積層した板状の第2の半成形体を成形する第2の成形行程とを備え
当該第2の成形行程では、前記第1の半成形体の厚さ方向の上部側である前記下層混合体の上部及び前記上層混合体を攪拌することで、前記長繊維の木質原料を多く含んだ混合体及び前記短繊維の木質原料を多く含んだ混合体の積層状態を逆転させるようにしたことを特徴とする木質系セメント板の製造方法。
A mixture of wood raw material such as wood wool and wood chips and cement paste as a main raw material is formed into a plate-shaped semi-molded body, and after compression molding in the thickness direction, the semi-molded body is compressed for a predetermined time. In the method of producing wood cement board by curing,
The mixture is divided into two types: a mixture containing a large amount of long fiber wood raw material and a mixture containing a large amount of short fiber wood raw material, and the mixture containing the long fiber wood raw material is separated into a lower layer mixture. And a first molding step of molding a plate-shaped first semi-molded body in which a mixture containing the wood raw material of the short fibers is laminated as an upper layer mixture on the lower layer mixture,
The first semi-molded body is re-molded, and a mixture containing a large amount of the long fiber wood raw material is used as a lower layer mixture. A second forming step of forming a plate-like second semi-molded body, which is laminated as a layer mixture and laminated with the mixture containing a large amount of the long fiber woody material as the upper layer mixture on the intermediate layer mixture It equipped with a door,
In the second molding step, the upper part of the lower layer mixture and the upper layer mixture, which are the upper side in the thickness direction of the first semi-molded body, are agitated to contain a large amount of the long fiber woody material. A method for producing a wood-based cement board, characterized in that the lamination state of the mixture and the mixture containing a large amount of the short fiber woody material is reversed .
前記第1の成形行程では、木質原料の大きさの違いによるふるい分けにより二種類の混合体に分別するようにしたことを特徴とする請求項1記載の木質系セメント板の製造方法。   2. The method for producing a wood-based cement board according to claim 1, wherein in the first forming step, the mixture is classified into two kinds of mixtures by sieving according to the difference in size of the wood raw material. 前記木質原料は、建築用などの廃材から出た未利用材や、森林の間伐材を破砕して形成したことを特徴とする請求項1又は2記載の木質系セメント板の製造方法。 3. The method for producing a wood-based cement board according to claim 1 , wherein the wood material is formed by crushing an unused material from a waste material for construction or the like, or a thinning material of a forest . 主原料として、前記木質原料及びセメントペーストとともに、ビーズ状に膨張した発泡樹脂や、発泡体を所定の大きさに破砕した発泡樹脂を混ぜ合わせて前記混合体を形成するようにしたことを特徴とする請求項1乃至3の何れかに記載の木質系セメント板の製造方法。 As the main material, together with the wood material and cement paste, the foamed resin expanded in a bead shape and the foamed resin obtained by crushing the foam into a predetermined size are mixed to form the mixture. A method for producing a woody cement board according to any one of claims 1 to 3. 主原料として、前記木質原料及びセメントペーストとともに、木質系セメント板の焼却灰を混ぜ合わせて前記混合体を形成するようにしたことを特徴とする請求項1乃至4の何れかに記載の木質系セメント板の製造方法。 The woody system according to any one of claims 1 to 4, wherein the mixture is formed by mixing incinerated ash of a wooden cement board together with the wooden raw material and cement paste as a main raw material. Cement board manufacturing method. 主原料として木毛や木片などの木質原料とセメントペーストとを混ぜ合わせた混合体を板状の半成形体に成形した後に、木質系セメント板を製造する装置において、
成形した半成形体を搬送するコンベヤと、このコンベヤの上流側に配置され、供給された混合体を長繊維の木質原料を多く含んだ混合体及び短繊維の木質原料を多く含んだ混合体の二種類に分別し、前記長繊維の木質原料を含んだ混合体を下層混合体とし、この下層混合体上に前記短繊維の木質原料を含んだ混合体を上層混合体として積層した板状の第1の半成形体を前記コンベヤ上に成形する第1の成形手段と、この第1の成形手段で成形した前記第1の半成形体を再成形し、前記長繊維の木質原料を多く含んだ混合体を下層混合体とし、この下層混合体上に前記短繊維の木質原料を多く含んだ混合体を中間層混合体として積層し、前記中間層混合体上に前記長繊維の木質原料を多く含んだ混合体を上層混合体とし積層した板状の第2の半成形体を前記コンベヤ上に成形する第2の成形手段とを備え、
前記第2の成形手段は、前記コンベヤの搬送方向に直交して水平方向に延在している回転軸と、この回転軸の外周から径方向外方に突出している多数の回転矢とを備えており、前記回転矢の回転により前記第1の半成形体の厚さ方向の上部側である前記下層混合体の上部及び前記上層混合体を攪拌し、前記長繊維の木質原料を多く含んだ混合体及び前記短繊維の木質原料を多く含んだ混合体の積層状態を逆転させるようにしたことを特徴とする木質系セメント板の製造装置
In an apparatus for manufacturing a wood-based cement board after forming a mixture of wood raw materials such as wood wool and wood chips and cement paste as a main raw material into a plate-shaped semi-molded body,
A conveyor that conveys the molded semi-molded article, and a mixture that is arranged upstream of the conveyor and that contains the mixture containing a large amount of the long fiber wood material and the mixture containing a large amount of the short fiber wood material. Separated into two types, a mixture containing the long fiber wood raw material as a lower layer mixture, and a plate-like laminate in which the mixture containing the short fiber wood raw material is laminated on the lower layer mixture as an upper layer mixture A first molding unit that molds the first half-molded body on the conveyor, and the first half-molded body molded by the first molding unit is re-molded and contains a large amount of the long fiber woody material. The mixture is made into a lower layer mixture, a mixture containing a large amount of the short fiber wood raw material is laminated on the lower layer mixture as an intermediate layer mixture, and the long fiber wood raw material is placed on the intermediate layer mixture. A plate-like second half layered with a mixture containing a large amount as the upper layer mixture And a second shaping means for shaping the features on said conveyor,
The second forming means includes a rotating shaft that extends in a horizontal direction perpendicular to the conveying direction of the conveyor, and a number of rotating arrows that protrude radially outward from the outer periphery of the rotating shaft. The upper part of the lower layer mixture and the upper layer mixture, which are the upper side in the thickness direction of the first semi-formed product, are stirred by the rotation of the rotary arrow, and contain a large amount of the long fiber woody material. An apparatus for producing a wood-based cement board, wherein the laminated state of a mixture and a mixture containing a large amount of wood raw material of the short fibers is reversed .
前記第1の成形手段は、前記コンベヤの搬送方向に直交して水平方向に延在しているクロスバーと、このクロスバーの軸方向に所定の間隔をあけて平行に固定され、コンベヤの上流に向かうに従い下り傾斜を付けて配置されている複数本の分別バーとで構成され、前記クロスバーが軸方向に往復運動し、前記複数本の分別バーが前記コンベヤの搬送方向に直交する方向に往復運動することで、長繊維の木質原料を多く含んだ混合体と、短繊維の木質原料を多く含んだ混合体とをふるい分けるようにしたことを特徴とする請求項6記載の木質系セメント板の製造装置 The first forming means includes a cross bar extending in a horizontal direction orthogonal to the conveying direction of the conveyor, and fixed in parallel at a predetermined interval in the axial direction of the cross bar, And a plurality of separation bars arranged with a downward slope as it goes to the cross bar, the cross bar reciprocates in the axial direction, and the plurality of separation bars are orthogonal to the conveying direction of the conveyor. The wood-based cement according to claim 6 , wherein a mixture containing a large amount of long-fiber wood raw material and a mixture containing a large amount of short-fiber wood raw material are screened by reciprocating. Board manufacturing equipment .
JP2005187926A 2005-06-28 2005-06-28 Manufacturing method and apparatus for woody cement board Expired - Fee Related JP4536609B2 (en)

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