JP4521341B2 - Method for manufacturing inkjet recording medium - Google Patents

Description

  The present invention relates to a method for manufacturing an ink jet recording medium, and more particularly to a method for manufacturing an ink jet recording medium having good productivity, good surface condition, and high glossiness.

  In recent years, with the rapid development of the information technology (IT) industry, various information processing systems have been developed, and a recording method and a recording apparatus suitable for each information processing system have been developed and put into practical use. Among such recording methods, the inkjet recording method is advantageous in that it can be recorded on various recording materials, the hardware (device) is relatively inexpensive, is compact, and is excellent in low noise. It has been widely used not only in offices but also in so-called home use.

In addition, with the recent increase in resolution of inkjet printers, it is also possible to obtain so-called photographic-like high-quality recorded materials, and along with the further development of hardware (device), various recording sheets for inkjet recording are also available. Improvements have been made.
The characteristics required for a recording sheet for ink jet recording are generally (1) fast drying (fast ink absorption speed), and (2) proper and uniform ink dot diameter (bleeding). (3) Good graininess, (4) High roundness of dots, (5) High color density, (6) High saturation (no dullness) ), (7) The light resistance and water resistance of the print portion are good, (8) The whiteness of the recording sheet is high, (9) The recording sheet has good storage stability (yellowing coloration during long-term storage) (10) hard to deform, good dimensional stability (curl is sufficiently small), (11) good running performance of hardware, Etc. Furthermore, in the use of photo glossy paper used for the purpose of obtaining so-called photographic-like high-quality recorded matter, in addition to the above characteristics, glossiness, surface smoothness, texture of photographic paper similar to silver salt photography, etc. Required.

  In recent years, an ink jet recording medium having a porous structure in an ink receiving layer has been developed and put into practical use for the purpose of improving the above-mentioned various characteristics. Such an ink jet recording medium has a porous structure, so that it has excellent ink receptivity (fast drying property) and high glossiness.

  For example, there has been proposed an ink jet recording medium containing fine inorganic pigment particles and a water-soluble resin and having an ink receiving layer having a high porosity on a support (see, for example, Patent Documents 1 and 2). . These recording sheets, particularly ink jet recording media provided with an ink receiving layer having a porous structure using silica as inorganic pigment fine particles, are excellent in ink absorptivity due to the structure, and can form high-resolution images. It has ink receptive performance and can exhibit high gloss.

Such an ink jet recording medium has been produced by applying an ink receiving layer coating liquid containing inorganic fine particles and a water-soluble resin on a support and then drying.
However, drying took a certain amount of time, which hindered productivity improvement. That is, rapid drying in a short time causes occurrence of a planar failure such as film cracking, and therefore, a method of drying at a low temperature, a low wind speed, and a low dew point wind is performed (for example, see Patent Documents 3 to 7). .
However, in the method of drying at a low temperature or a low wind speed, the drying speed becomes slow and the productivity is deteriorated or a large production facility is required. In addition, in the case of a low dew point wind, there is a problem that dehumidification equipment is required, and initial costs and running costs are high. Furthermore, depending on the drying method, the performance such as the glossiness also changed, which was a problem.
Thus, the present condition is that the method of balancing productivity and surface condition has not been found.
JP 10-119423 A Japanese Patent Laid-Open No. 10-217601 JP 11-91238 A JP 2002-79746 A Japanese Patent Laid-Open No. 2002-2094 JP 2000-351268 A JP 2000-10207 A

  SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a method for manufacturing an ink jet recording medium that is free from defects such as surface defects and has high productivity.

Means of the present invention for solving the above-mentioned problems are as follows.
<1> onto a support, fumed silica, dispersing agents, crosslinking agents, mordants, polymerization degree 1800 or more polyvinyl alcohols, cationic compounds, see containing an organic solvent and water, an average pore diameter of 30nm or less, the porosity Of 50% to 80%, pore specific volume of 0.5 ml / g or more, and a specific surface area of 100 m ² / g or more can form a translucent porous film with a solid content concentration of 11% by mass or more. In the method for producing an inkjet recording medium to be coated and dried, the average drying temperature from the start of drying until the solid content concentration of the coating layer reaches 15% by mass is 60 to 120 ° C. after coating of the coating liquid , The film surface temperature is 30 to 60 ° C., the average drying wind speed is 5 to 30 m / s, the average drying speed is 1.5 to 4.5 g / m ² · s, and from the start of drying to the end of drying. average drying speed 0.5 to 2.0 g / ^{m 2} · Der is, after starting the drying, the solid content concentration of the coating layer is be between until 30 wt% than 15 wt%, and before the coating layer exhibits a decreasing rate of drying, the A method for producing an ink jet recording medium , comprising applying a basic solution containing a crosslinking agent for crosslinking the polyvinyl alcohol in a coating layer and a mordant on the coating layer .

  The method for producing an ink jet recording medium of the present invention is a method for producing an ink jet recording medium that has no defects such as surface defects and has high productivity.

Method of manufacturing an ink jet recording medium of the present invention comprises a support, fumed silica, dispersing agents, crosslinking agents, mordants, polymerization degree 1800 or more polyvinyl alcohols, cationic compounds, see containing an organic solvent and water, A solid that can form a translucent porous film having an average pore diameter of 30 nm or less, a porosity of 50% to 80%, a pore specific volume of 0.5 ml / g or more, and a specific surface area of 100 m ² / g or more. In the method for producing an inkjet recording medium in which a coating solution having a partial concentration of 11% by mass or more is applied and dried, the average drying from the start of drying until the solid content concentration of the coating layer reaches 15% by mass after the coating solution is applied. The temperature is 60 to 120 ° C., the film surface temperature is 30 to 60 ° C., the average drying wind speed is 5 to 30 m / s, and the average drying speed is 1.5 to 4.5 g / m ² · s. And from the start of drying to the end of drying Average drying rate Ri 0.5 to 2.0 g / ^{m 2} · s der, wherein after drying was initiated, solid content concentration of the coating layer be between until 30 wt% than 15 wt% In addition, before the coating layer exhibits a reduced rate of drying, a basic solution containing a cross-linking agent that crosslinks the polyvinyl alcohol in the coating layer and a mordant is coated on the coating layer. .
Hereinafter, the main configuration and production of the present invention will be described in detail.

(Inorganic fine particles)
The ink receiving layer of the ink jet recording medium obtained by the method of the present invention contains inorganic fine particles, and contains at least gas phase method silica as the inorganic fine particles . Accordingly, this is also included in the coating liquid for the ink receiving layer.
The inorganic fine particles are preferably inorganic pigment fine particles. Examples of the inorganic pigment fine particles include silica fine particles, colloidal silica, titanium dioxide, barium sulfate, calcium silicate, zeolite, kaolinite, halloysite, mica, talc, calcium carbonate. , Magnesium carbonate, calcium sulfate, boehmite, pseudoboehmite and the like. Among these, silica fine particles are particularly preferable.

  Since the silica fine particles have a particularly large specific surface area, the ink absorption and retention efficiency is high, and the refractive index is low. Therefore, if the dispersion is carried out to an appropriate fine particle diameter, transparency can be imparted to the ink receiving layer, There is an advantage that high color density and good color developability can be obtained. Thus, the fact that the receiving layer is transparent means that not only for applications that require transparency, such as OHP, but also when applied to recording sheets such as photo glossy paper, a high color density and good color developability and This is important from the viewpoint of obtaining glossiness.

  The average primary particle diameter of the inorganic pigment fine particles is preferably 20 nm or less, more preferably 15 nm or less, and particularly preferably 10 nm or less. When the average primary particle diameter is 20 nm or less, the ink absorption characteristics can be effectively improved, and at the same time, the glossiness of the ink receiving layer surface can be enhanced.

  In particular, the silica fine particle has a silanol group on the surface thereof, and the particles are likely to adhere to each other due to the hydrogen bond of the silanol group, and because of the adhesion effect between the particles via the silanol group and the water-soluble resin, Similarly, when the average primary particle size is 20 nm or less, the ink-receiving layer has a high porosity and a highly transparent structure can be formed, and the ink absorption characteristics can be effectively improved.

  Generally, silica fine particles are roughly classified into wet method particles and dry method (gas phase method) particles depending on the production method. In the above wet method, a method is mainly used in which activated silica is produced by acid decomposition of a silicate, and this is appropriately polymerized and agglomerated and precipitated to obtain hydrous silica. On the other hand, the gas phase method is a method by high-temperature gas phase hydrolysis of silicon halide (flame hydrolysis method), a method in which silica sand and coke are heated and reduced by an arc in an electric furnace and oxidized with air. The method of obtaining anhydrous silica by the (arc method) is the mainstream, and the “gas phase method silica” refers to anhydrous silica fine particles obtained by the gas phase method.

Vapor phase method silica is different from the above hydrous silica in the density of silanol groups on the surface, the presence or absence of vacancies, etc., and shows different properties, but is suitable for forming a three-dimensional structure with high porosity. The reason for this is not clear, but in the case of hydrous silica, the density of silanol groups on the surface of the fine particles is as high as 5 to 8 / nm ^2, and the silica fine particles tend to agglomerate closely (aggregate). In the case of the method silica, the density of silanol groups on the surface of the fine particles is as small as ² to 3 / nm ² , so that it becomes sparse soft agglomeration (flocculate), and as a result, it is estimated that the structure has a high porosity. The
In the present invention, vapor phase silica fine particles (anhydrous silica) obtained by the dry method are preferable, and silica fine particles having a density of 2 to 3 silanol groups / nm ² on the surface of the fine particles are more preferable.

(Water-soluble resin)
The ink receiving layer coating liquid according to the present invention further contains a water-soluble resin, and the water-soluble resin contains at least a polyvinyl alcohol having a number average polymerization degree of 1800 or more .
Examples of the water-soluble resin include resins having a hydroxyl group as a hydrophilic structural unit, such as polyvinyl alcohol (PVA), cation-modified polyvinyl alcohol, anion-modified polyvinyl alcohol, silanol-modified polyvinyl alcohol, polyvinyl acetal, and cellulose resin [ Methyl cellulose (MC), ethyl cellulose (EC), hydroxyethyl cellulose (HEC), carboxymethyl cellulose (CMC), etc.], chitins, chitosans, starch; polyethylene oxide (PEO), polypropylene which is a resin having a hydrophilic ether bond Oxide (PPO), Polyethylene glycol (PEG), Polyvinyl ether (PVE); Polyacrylamid, which is a resin having a hydrophilic amide group or amide bond (PAAM), polyvinyl pyrrolidone (PVP) and the like. In addition, polyacrylic acid salts, maleic acid resins, alginic acid salts, gelatins and the like having a carboxyl group as a dissociable group can also be mentioned.
Among the above, polyvinyl alcohol (PVA) is particularly preferable.

As the content of the water-soluble resin, the decrease in the film strength and cracking at the time of drying due to the insufficient content, and the excessive content makes the voids easily blocked by the resin, From the viewpoint of preventing the ink absorbency from decreasing due to the decrease in the porosity, the amount is preferably 9 to 40% by mass, and more preferably 12 to 33% by mass with respect to the total solid mass of the ink receiving layer.
The fine particles and the water-soluble resin mainly constituting the ink receiving layer may be a single material or a mixed system of a plurality of materials.

  The polyvinyl alcohol (PVA) has a number average degree of polymerization of preferably 1800 or more, more preferably 2000 or more, from the viewpoint of preventing cracks. When combined with silica fine particles, the type of water-soluble resin is important from the viewpoint of transparency. In particular, when anhydrous silica is used, it is preferable to use PVA as the water-soluble resin, and more preferable is a PVA resin having a saponification degree of 70 to 99%.

  Examples of the polyvinyl alcohol include cation-modified PVA, anion-modified PVA, silanol-modified PVA and other polyvinyl alcohol derivatives in addition to polyvinyl alcohol (PVA). Polyvinyl alcohol may be used alone or in combination of two or more.

The PVA has a hydroxyl group in its structural unit, and this hydroxyl group and a silanol group on the surface of the silica fine particle form a hydrogen bond, and it is easy to form a three-dimensional network structure in which the secondary particle of the silica fine particle is a chain unit. To do. By forming such a three-dimensional network structure, it is considered that an ink receiving layer having a porous structure with a high porosity can be formed.
In the ink jet recording medium, the porous ink receiving layer obtained as described above can rapidly absorb ink by capillary action and form dots with good roundness without ink bleeding.

(Content ratio of fine particles to water-soluble resin)
The content ratio of the fine particles (preferably silica fine particles; x) to the water-soluble resin (y) [PB ratio (x / y), the mass of inorganic pigment fine particles relative to 1 part by mass of the water-soluble resin] is the film structure of the ink receiving layer. It also has a big impact. That is, as the PB ratio increases, the porosity, pore volume, and surface area (per unit mass) increase. Specifically, as the PB ratio (x / y), a decrease in film strength and cracking during drying caused by the PB ratio being too large are prevented, and the PB ratio is too small. From the viewpoint of preventing the gap from being easily blocked by the resin and preventing the ink absorbability from being lowered due to a decrease in the void ratio, 1.5 / 1 to 10/1 is preferable.

  Since stress may be applied to the recording sheet when passing through the conveyance system of the ink jet printer, the ink receiving layer needs to have sufficient film strength. Further, when cutting into a sheet, the ink receiving layer needs to have sufficient film strength to prevent cracking and peeling of the ink receiving layer. From such a viewpoint, the PB ratio (x / y) is preferably 5/1 or less, and preferably 2/1 or more from the viewpoint of securing high-speed ink absorbability with an inkjet printer.

For example, a coating solution in which anhydrous silica fine particles having an average primary particle size of 20 nm or less and a water-soluble resin are completely dispersed in an aqueous solution with a PB ratio (x / y) of 2/1 to 5/1 is coated on a support. When the coating layer is dried, a three-dimensional network structure in which the secondary particles of silica fine particles are chain units is formed, the average pore diameter is 30 nm or less, the porosity is 50% to 80%, and the pore specific volume is 0. A translucent porous film having a surface area of 5 ml / g or more and a specific surface area of 100 m ² / g or more can be easily formed.

(Crosslinking agent)
The ink receiving layer of the ink jet recording medium includes a layer containing inorganic fine particles and a water-soluble resin, and further contains a cross-linking agent capable of cross-linking the water-soluble resin, and is cured by a cross-linking reaction of the water-soluble resin with the cross-linking agent. Ru porous layer der.

As the cross-linking agent, a suitable one may be appropriately selected in relation to the water-soluble resin contained in the ink-receiving layer. Among them, a boron compound is preferable in that the cross-linking reaction is rapid, and examples thereof include borax and boric acid. , borates (eg, _{orthoborate, InBO 3, ScBO 3, YBO} 3, LaBO 3, Mg 3 (BO 3) 2, Co 3 (BO 3) 2, two borates (e.g., Mg ₂ B ₂ O ₅ , Co ₂ B ₂ O ₅ ), metaborates (eg, LiBO ₂ , Ca (BO ₂ ) ₂ , NaBO ₂ , KBO ₂ ), tetraborate (eg, Na ₂ B ₄ O ₇ .10H ₂ O), And pentaborates (for example, KB ₅ O ₈ .4H ₂ O, Ca ₂ B ₆ O ₁₁ .7H ₂ O, CsB ₅ O ₅ ), etc. Of these, borax, boric acid, and borate are preferable, and boric acid is particularly preferable. Most preferably, it is used in combination with polyvinyl alcohol, which is a water-soluble resin.

  In the present invention, the crosslinking agent is preferably contained in an amount of 0.05 to 0.50 parts by mass, and 0.08 to 0.30 parts by mass with respect to 1.0 part by mass of the water-soluble resin. More preferably. When the content of the crosslinking agent is within the above range, the water-soluble resin can be effectively crosslinked to prevent cracks and the like.

When gelatin is used as the water-soluble resin, the following compounds other than boron compounds can also be used as a crosslinking agent.
For example, aldehyde compounds such as formaldehyde, glyoxal, and glutaraldehyde; ketone compounds such as diacetyl and cyclopentanedione; bis (2-chloroethylurea) -2-hydroxy-4,6-dichloro-1,3,5- Active halogen compounds such as triazine and 2,4-dichloro-6-S-triazine sodium salt; divinylsulfonic acid, 1,3-vinylsulfonyl-2-propanol, N, N′-ethylenebis (vinylsulfonylacetamide) ), Active vinyl compounds such as 1,3,5-triacryloyl-hexahydro-S-triazine; N-methylol compounds such as dimethylolurea and methyloldimethylhydantoin; melamine resins (for example, methylolmelamine, alkylated methylolmelamine) ;Epoxy resin;

  Isocyanate compounds such as 1,6-hexamethylene diisocyanate; aziridine compounds described in US Pat. Nos. 3,017,280 and 2,983611; carboximide compounds described in US Pat. No. 3,100,704; glycerol triglycidyl Epoxy compounds such as ether; Ethyleneimino compounds such as 1,6-hexamethylene-N, N′-bisethyleneurea; Halogenated carboxaldehyde compounds such as mucochloric acid and mucophenoxycyclolic acid; 2,3-dihydroxy Dioxane compounds such as dioxane; Titanium lactate, aluminum sulfate, chromium alum, potassium alum, metal-containing compounds such as zirconyl acetate and chromium acetate, polyamine compounds such as tetraethylenepentamine, hydrazide compounds such as adipic acid dihydrazide It is a small molecule or polymer or the like containing an oxazoline group two or more. The above crosslinking agents may be used alone or in combination of two or more.

  In the present invention, the cross-linking agent may be added to the ink receiving layer coating solution and / or the coating solution for forming the adjacent layer of the ink receiving layer when forming the ink receiving layer, or The above-mentioned coating solution for ink-receiving layer is coated on a support on which a coating solution containing a crosslinking agent has been applied in advance, or a coating solution for ink-receiving layer that does not contain a crosslinking agent is coated and dried, and then the coating solution is overcoated. For example, a crosslinking agent can be supplied to the ink receiving layer. Preferably, from the viewpoint of production efficiency, it is preferable to add a crosslinking agent to the ink receiving layer coating solution or the coating solution for forming the adjacent layer, and supply the crosslinking agent simultaneously with the formation of the ink receiving layer. In particular, it is preferably contained in the ink receiving layer coating solution from the viewpoint of improving the image printing density and glossiness. Further, the concentration of the crosslinking agent in the ink receiving layer coating solution is preferably 0.05 to 10% by mass, and more preferably 0.1 to 7% by mass.

  For example, the crosslinking agent can be suitably applied as follows. Here, a boron compound will be described as an example. That is, when the ink receiving layer is a layer obtained by crosslinking and curing the coating layer coated with the ink receiving layer coating liquid (first coating liquid), the crosslinking curing is performed by (1) coating the coating layer by applying the coating liquid. (2) The pH is 7.1 at any time during the dry coating of the coating layer formed by coating the coating solution and before the coating layer exhibits a reduced rate of drying. This is performed by applying the above basic solution (second coating solution) to the coating layer. The boron compound as the crosslinking agent may be contained in either the first coating liquid or the second coating liquid, or may be contained in both the first coating liquid and the second coating liquid.

(mordant)
In the present invention, in order to improve the bleeding water resistance and with lapse time of forming an image, it mordant in the ink receiving layer. As the mordant, any of an organic mordant such as a cationic polymer (cationic mordant) and an inorganic mordant such as a water-soluble metal compound can be used. Of these, water-soluble polyvalent metal salts are preferred.

Examples of the water-soluble polyvalent metal salt compound used in the present invention include a water-soluble metal selected from calcium, barium, manganese, copper, cobalt, nickel, aluminum, iron, zinc, zirconium, chromium, magnesium, tungsten, and molybdenum. Salt.
Specifically, calcium acetate, calcium chloride, calcium formate, calcium sulfate, barium acetate, barium sulfate, barium phosphate, manganese chloride, manganese acetate, manganese formate dihydrate, manganese ammonium sulfate hexahydrate, second chloride Copper, ammonium chloride (II) chloride dihydrate, copper sulfate, cobalt chloride, cobalt thiocyanate, cobalt sulfate, nickel sulfate hexahydrate, nickel chloride hexahydrate, nickel acetate tetrahydrate, nickel ammonium sulfate Hexahydrate, nickel amidosulfate tetrahydrate, aluminum sulfate, aluminum sulfite, aluminum thiosulfate, polyaluminum chloride, aluminum nitrate nonahydrate, aluminum chloride hexahydrate, ferrous bromide, ferrous chloride Iron, ferric chloride, ferrous sulfate, ferric sulfate, zinc bromide, zinc chloride, zinc nitrate hexahydrate Zinc sulfate, zirconium acetate, zirconium chloride, zirconium chloride oxide octahydrate, hydroxy zirconium chloride, chromium acetate, chromium sulfate, magnesium sulfate, magnesium chloride hexahydrate, magnesium citrate nonahydrate, sodium phosphotungstate Sodium tungsten citrate, 12 tungstophosphoric acid n hydrate, 12 tungstosilicic acid 26 hydrate, molybdenum chloride, 12 molybdophosphoric acid n hydrate, and the like.

The water-soluble polyvalent metal salt compound is particularly preferably at least one selected from water-soluble aluminum compounds, zirconium compounds and titanium compounds.
As the aluminum compound, for example, aluminum chloride or a hydrate thereof, aluminum sulfate or a hydrate thereof, ammonium alum or the like is known as an inorganic salt. Furthermore, there is a basic polyaluminum hydroxide compound which is an inorganic aluminum-containing cationic polymer. In particular, a basic polyaluminum hydroxide compound is preferable.

The basic polyaluminum hydroxide compound is represented by the following formula 1, 2 or 3, for example, [Al ₆ (OH) ₁₅ ] ³⁺ , [Al ₈ (OH) ₂₀ ] ⁴⁺ , [ It is a water-soluble polyaluminum hydroxide containing a basic and high-molecular polynuclear condensed ion stably such as Al ₁₃ (OH) ₃₄ ] ⁵⁺ , [Al ₂₁ (OH) ₆₀ ] ³⁺ , and the like.

[Al ₂ (OH) _n Cl _6-n ] _m Formula 1
[Al (OH) ₃ ] _n AlCl ₃ Formula 2
Al _n (OH) _m Cl _(3n-m) 0 <m <3n Formula 3

  These are water treatment agents from Taki Chemical Co., Ltd. under the name of polyaluminum chloride (PAC), from Asada Chemical Co., Ltd. under the name of polyaluminum hydroxide (Paho), and from Riken Green Co., Ltd. It is marketed under the name of Purachem WT and from other manufacturers for the same purpose, and various grades can be easily obtained. In the present invention, these commercially available products can be used as they are, but there are also products having an inappropriately low pH, and in that case, the pH can be appropriately adjusted and used.

The zirconium compound used in the present invention is not particularly limited, and various compounds can be used. For example, zirconyl acetate, zirconium chloride, zirconium oxychloride, zirconium zirconium chloride, zirconium nitrate, basic zirconium carbonate, zirconium hydroxide Zirconium carbonate / ammonium, zirconium carbonate / potassium, zirconium sulfate, zirconium fluoride compound and the like. Zirconyl acetate is particularly preferable.
The titanium compound is not particularly limited and various compounds can be used. Examples thereof include titanium chloride and titanium sulfate.
Some of these compounds have an inappropriately low pH. In that case, the pH can be appropriately adjusted and used. In the present invention, the term “water-soluble” means that 1% by mass or more dissolves in water at room temperature and normal pressure.

  In the present invention, the content of the water-soluble polyvalent metal salt compound in the ink receiving layer is preferably 0.1 to 10% by mass, and more preferably 1 to 5% by mass with respect to the fine particles.

  Although the water-soluble polyvalent metal salt compound can be used alone, it is preferable to use two or more kinds in combination.

  The presence of the mordant in at least the upper layer of the ink receiving layer causes an interaction with an ink-jet liquid ink having an anionic dye as a coloring material, which stabilizes the coloring material, thereby improving water resistance and resistance. Bleeding can be further improved over time.

As the cationic mordant, a polymer mordant having a primary to tertiary amino group or a quaternary ammonium base as a cationic group is preferably used, but a cationic non-polymer mordant may also be used. it can.
Examples of the polymer mordant include a homopolymer of a monomer having a primary to tertiary amino group and a salt thereof, or a monomer having a quaternary ammonium base (hereinafter referred to as “mordant monomer”), or the mordant monomer. And those obtained as a copolymer or a condensation polymer of the other monomer (hereinafter referred to as “non-mordant polymer”) are preferable. These polymer mordants can be used in any form of a water-soluble polymer or water-dispersible latex particles.

  Examples of the mordant monomer include trimethyl-p-vinylbenzylammonium chloride, trimethyl-m-vinylbenzylammonium chloride, triethyl-p-vinylbenzylammonium chloride, triethyl-m-vinylbenzylammonium chloride, N, N-dimethyl- N-ethyl-Np-vinylbenzylammonium chloride, N, N-diethyl-N-methyl-Np-vinylbenzylammonium chloride, N, N-dimethyl-Nn-propyl-Np-vinylbenzyl Ammonium chloride, N, N-dimethyl-Nn-octyl-Np-vinylbenzylammonium chloride, N, N-dimethyl-N-benzyl-Np-vinylbenzylammonium chloride, N, N-diethyl-N Benzyl-Np-vinylbenzylammonium chloride, N, N-dimethyl-N- (4-methyl) benzyl-Np-vinylbenzylammonium chloride, N, N-dimethyl-N-phenyl-Np-vinyl Benzylammonium chloride;

  Trimethyl-p-vinylbenzylammonium bromide, trimethyl-m-vinylbenzylammonium bromide, trimethyl-p-vinylbenzylammonium sulfonate, trimethyl-m-vinylbenzylammonium sulfonate, trimethyl-p-vinylbenzylammonium acetate, trimethyl-m-vinyl Benzylammonium acetate, N, N, N-triethyl-N-2- (4-vinylphenyl) ethylammonium chloride, N, N, N-triethyl-N-2- (3-vinylphenyl) ethylammonium chloride, N, N-diethyl-N-methyl-N-2- (4-vinylphenyl) ethylammonium chloride, N, N-diethyl-N-methyl-N-2- (4-vinylphenyl) ethylammonium chloride Tate;

  N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate, N, N-diethylaminopropyl (meth) acrylate, N, N- Methyl chloride, ethyl chloride, methyl bromide of dimethylaminoethyl (meth) acrylamide, N, N-diethylaminoethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, N, N-diethylaminopropyl (meth) acrylamide , Quaternized products of ethyl bromide, methyl iodide or ethyl iodide, or sulfonates, alkyl sulfonates, acetates or alkyl carboxylates substituted with their anions.

  Specific examples of the compound include monomethyl diallylammonium chloride, trimethyl-2- (methacryloyloxy) ethylammonium chloride, triethyl-2- (methacryloyloxy) ethylammonium chloride, trimethyl-2- (acryloyloxy) ethylammonium chloride, Triethyl-2- (acryloyloxy) ethylammonium chloride, trimethyl-3- (methacryloyloxy) propylammonium chloride, triethyl-3- (methacryloyloxy) propylammonium chloride, trimethyl-2- (methacryloylamino) ethylammonium chloride, triethyl- 2- (methacryloylamino) ethylammonium chloride, trimethyl-2- (acryloylua) C) ethylammonium chloride, triethyl-2- (acryloylamino) ethylammonium chloride, trimethyl-3- (methacryloylamino) propylammonium chloride, triethyl-3- (methacryloylamino) propylammonium chloride, trimethyl-3- (acryloylamino) Propylammonium chloride, triethyl-3- (acryloylamino) propylammonium chloride;

N, N-dimethyl-N-ethyl-2- (methacryloyloxy) ethylammonium chloride, N, N-diethyl-N-methyl-2- (methacryloyloxy) ethylammonium chloride, N, N-dimethyl-N-ethyl- 3- (acryloylamino) propylammonium chloride, trimethyl-2- (methacryloyloxy) ethylammonium bromide, trimethyl-3- (acryloylamino) propylammonium bromide, trimethyl-2- (methacryloyloxy) ethylammonium sulfonate, trimethyl-3- And (acryloylamino) propylammonium acetate.
Other examples of the copolymerizable monomer include N-vinylimidazole and N-vinyl-2-methylimidazole.

In addition, allylamine, diallylamine, derivatives thereof, salts and the like can also be used. Examples of such compounds are allylamine, allylamine hydrochloride, allylamine acetate, allylamine sulfate, diallylamine, diallylamine hydrochloride, diallylamine acetate, diallylamine sulfate, diallylmethylamine and salts thereof (for example, Hydrochloride, acetate, sulfate, etc.), diallylethylamine and salts thereof (for example, hydrochloride, acetate, sulfate, etc.), diallyldimethylammonium salt (chloride, acetic acid as counter anions of the salt) Ion sulfate, etc.). In addition, since these allylamines and diallylamine derivatives are inferior in polymerizability in the amine form, it is a general production method to polymerize in the form of a salt and desalting as required.
In addition, a polymerization unit such as N-vinylacetamide, N-vinylformamide or the like, which is converted into a vinylamine unit by hydrolysis after polymerization, and a salt thereof can be used.

The non-mordant monomer does not contain a basic or cationic moiety such as a primary to tertiary amino group and a salt thereof, or a quaternary ammonium base, and does not interact with a dye in an inkjet ink. Or a monomer having a substantially small interaction.
Examples of the non-mordant monomer include (meth) acrylic acid alkyl ester; (meth) acrylic acid cycloalkyl ester such as cyclohexyl (meth) acrylate; (meth) acrylic acid aryl ester such as phenyl (meth) acrylate; Aralkyl esters such as (meth) benzyl acrylate; Aromatic vinyls such as styrene, vinyl toluene and α-methylstyrene; Vinyl esters such as vinyl acetate, vinyl propionate and vinyl versatic acid; Allyl esters such as allyl acetate Halogen-containing monomers such as vinylidene chloride and vinyl chloride; vinyl cyanide such as (meth) acrylonitrile; olefins such as ethylene and propylene; and the like.

  The (meth) acrylic acid alkyl ester is preferably a (meth) acrylic acid alkyl ester having 1 to 18 carbon atoms in the alkyl moiety, specifically, for example, methyl (meth) acrylate or ethyl (meth) acrylate. Propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, hexyl (meth) acrylate, (meth) Examples include octyl acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, and the like. Among these, methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, and hydroxyethyl methacrylate are preferable. The non-mordant monomers can be used alone or in combination of two or more.

  Furthermore, as a polymer mordant, polydiallyldimethylammonium chloride, polymethacryloyloxyethyl-β-hydroxyethyldimethylammonium chloride, polyethyleneimine, polyallylamine and its modified product, polyallylamine hydrochloride, polyamide-polyamine resin, cationized starch, Dicyandiamide formalin condensate, dimethyl-2-hydroxypropylammonium salt polymer, polyamidine, polyvinylamine, or acrylic silicon described in JP-A-10-264511, JP-A-2000-43409, JP-A-2000-343811, JP-A-2002-120452 Cationic acrylic emulsion of latex (trade name “Aquabrid series ASi-781, ASi-784, manufactured by Daicel Chemical Industries, Ltd.” ASi-578, ASi-903 "), etc. can also be mentioned as preferable ones.

  The molecular weight of the mordant is preferably 2000 to 300,000 in terms of mass average molecular weight. When the molecular weight is within this range, water resistance and aging resistance can be further improved.

(Aqueous dispersion of cationically modified self-emulsifying polymer)
The coating liquid for the ink receiving layer of the inkjet recording medium may contain an aqueous dispersion of “cation-modified self-emulsifying polymer”. This “cation-modified self-emulsifying polymer” means a highly stable emulsified dispersion that can be naturally stabilized in an aqueous dispersion medium without using an emulsifier or a surfactant, or even if used in a very small amount. Means a molecular compound. Quantitatively, the “cation-modified self-emulsifying polymer” means a polymer substance having stable emulsification and dispersion at a concentration of 0.5% by mass or more with respect to the aqueous dispersion medium at room temperature of 25 ° C. The concentration is preferably 1% by mass or more, and more preferably 3% by mass or more.

  More specifically, the “cation-modified self-emulsifying polymer” is, for example, a polyaddition polymer or a polycondensation polymer having a cationic group such as a primary to tertiary amino group or a quaternary ammonium group. Compounds.

  Examples of the vinyl polymer that is effective as the polymer include polymers obtained by polymerizing the following vinyl monomers. That is, acrylic acid esters and methacrylic acid esters (the ester group is an alkyl group or aryl group which may have a substituent, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n- Butyl group, sec-butyl group, tert-butyl group, hexyl group, 2-ethylhexyl group, tert-octyl group, 2-chloroethyl group, cyanoethyl group, 2-acetoxyethyl group, tetrahydrofurfuryl group, 5-hydroxypentyl group Cyclohexyl group, benzyl group, hydroxyethyl group, 3-methoxybutyl group, 2- (2-methoxyethoxy) ethyl group, 2,2,2-tetrafluoroethyl group, 1H, 1H, 2H, 2H-perfluorodecyl Group, phenyl group, 2,4,5-tetramethylphenyl group, 4-chlorophenyl group, etc.);

  Vinyl esters, specifically, aliphatic carboxylic acid vinyl esters which may have a substituent (for example, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl caproate, vinyl Chloroacetate, etc.), optionally substituted aromatic carboxylic acid vinyl ester (for example, vinyl benzoate, vinyl 4-methylbenzoate, vinyl salicylate, etc.);

  Acrylamides, specifically, acrylamide, N-monosubstituted acrylamide, N-disubstituted acrylamide (the substituent is an alkyl group, aryl group, silyl group which may have a substituent, such as a methyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group, tert-octyl group, cyclohexyl group, benzyl group, hydroxymethyl group, alkoxymethyl group, phenyl group, 2,4,5-tetramethylphenyl group , 4-chlorophenyl group, trimethylsilyl, etc.);

  Methacrylamide, specifically, methacrylamide, N-monosubstituted methacrylamide, N-disubstituted methacrylamide (substituents are optionally substituted alkyl, aryl, silyl groups, for example , Methyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group, tert-octyl group, cyclohexyl group, benzyl group, hydroxymethyl group, alkoxymethyl group, phenyl group, 2,4,5- Tetramethylphenyl group, 4-chlorophenyl group, trimethylsilyl, etc.);

  Olefins (for example, ethylene, propylene, 1-pentene, vinyl chloride, vinylidene chloride, isoprene, chloroprene, butadiene, etc.), styrenes (for example, styrene, methylstyrene, isopropylstyrene, methoxystyrene, acetoxystyrene, chlorostyrene, etc.) Vinyl ethers (for example, methyl vinyl ether, butyl vinyl ether, hexyl vinyl ether, methoxyethyl vinyl ether, etc.);

  Other vinyl monomers include crotonic acid ester, itaconic acid ester, maleic acid diester, fumaric acid diester, methyl vinyl ketone, phenyl vinyl ketone, methoxyethyl vinyl ketone, N-vinyl oxazolidone, N-vinyl pyrrolidone, methylene malon nitrile, diphenyl Examples include 2-acryloyloxyethyl phosphate, diphenyl-2-methacryloyloxyethyl phosphate, dibutyl-2-acryloyloxyethyl phosphate, dioctyl-2-methacryloyloxyethyl phosphate, and the like.

  Examples of the monomer having a cationic group include monomers having a tertiary amino group such as dialkylaminoethyl methacrylate and dialkylaminoethyl acrylate.

Examples of the polyurethane applicable to the cationic group-containing polymer include polyurethanes synthesized by a polyaddition reaction using various combinations of the following diol compounds and diisocyanate compounds.
Specific examples of the diol compound include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 2,3-butanediol, 2,2 -Dimethyl-1,3-propanediol, 1,2-pentanediol, 1,4-pentanediol, 1,5-pentanediol, 2,4-pentanediol, 3,3-dimethyl-1,2-butanediol, 2 -Ethyl-2-methyl-1,3-propanediol, 1,2-hexanediol, 1,5-hexanediol, 1,6-hexanediol, 2,5-hexanediol, 2-methyl-2,4-pentanediol 2,2-diethyl-1,3-propanediol, 2,4-dimethyl-2,4-pentanediol, 1,7-heptane All, 2-methyl-2-propyl-1,3-propanediol, 2,5-dimethyl-2,5-hexanediol, 2-ethyl-1,3-hexanediol, 1,2-octanediol, 1, 8-octanediol, 2,2,4-trimethyl-1,3-pentanediol, 1,4-cyclohexanedimethanol, hydroquinone, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, polyethylene glycol (average molecular weight = 200,300,400,600,1000,1500,4000), polypropylene glycol (average molecular weight = 200,400,1000), polyester polyol, 4,4′-dihydroxy-diphenyl-2,2-propane, 4,4 ′ --Dihydroxyphenyls Luhon etc. are mentioned.

  Examples of the diisocyanate compound include methylene diisocyanate, ethylene diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate, 1,4-cyclohexane diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 1,3-xylylene diisocyanate, 1, 5-naphthalene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, 3,3′-dimethyl-4,4′-diphenylmethane diisocyanate, 3,3′-dimethylbiphenylene diisocyanate, 4,4′-biphenylene diisocyanate, dicyclohexylmethane diisocyanate , Methylenebis (4-cyclohexylisocyanate) and the like.

Cationic groups contained in the cationic group-containing polyurethane include cationic groups such as primary to tertiary amines and quaternary ammonium salts. The self-emulsifying polymer used in the aqueous dispersion of the present invention is preferably a urethane resin having a cationic group such as a tertiary amine and a quaternary ammonium salt.
The cationic group-containing polyurethane can be obtained, for example, by using a product obtained by introducing a cationic group into a diol as described above during the synthesis of polyurethane. In the case of a quaternary ammonium salt, a polyurethane containing a tertiary amino group may be quaternized with a quaternizing agent.

  The diol compound and diisocyanate compound that can be used for the synthesis of the polyurethane may be used singly or for various purposes (for example, adjustment of glass transition temperature (Tg) of polymer and improvement of solubility, Depending on the compatibility with the binder, improvement of the stability of the dispersion, etc., two or more of them can be used in any proportion.

Furthermore, examples of the polyester applicable to the cationic group-containing polymer include polyesters synthesized by a polycondensation reaction using various combinations of the following diol compounds and dicarboxylic acid compounds.
Examples of the dicarboxylic acid compound include oxalic acid, malonic acid, succinic acid, glutaric acid, dimethylmalonic acid, adipic acid, pimelic acid, α, α-dimethylsuccinic acid, acetone dicarboxylic acid, sebacic acid, 1,9-nonanedicarboxylic acid. Acid, fumaric acid, maleic acid, itaconic acid, citraconic acid, phthalic acid, isophthalic acid, terephthalic acid, 2-butyl terephthalic acid, tetrachloroterephthalic acid, acetylenedicarboxylic acid, poly (ethylene terephthalate) dicarboxylic acid, 1,2- Examples include cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, ω-poly (ethylene oxide) dicarboxylic acid, and p-xylylene dicarboxylic acid.

  When performing the polycondensation reaction with the diol compound, the dicarboxylic acid compound may be used in the form of an alkyl ester of dicarboxylic acid (for example, dimethyl ester) and an acid chloride of dicarboxylic acid, or may be maleic anhydride, anhydrous You may use in the form of an acid anhydride like succinic acid and phthalic anhydride.

  As the diol compound, the same compounds as the diols exemplified in the polyurethane can be used.

  The cationic group-containing polyester can be obtained by synthesis using a dicarboxylic acid compound having a cationic group such as a primary, secondary, tertiary amine, or quaternary ammonium salt.

  The diol compounds, dicarboxylic acids, and hydroxycarboxylic ester compounds used in the synthesis of the polyester may be used alone or for various purposes (for example, adjustment of the glass transition temperature (Tg) of the polymer). Or two or more of them may be mixed and used in an arbitrary ratio depending on the solubility, compatibility with the dye, and stability of the dispersion.

  0.1-5 mmol / g is preferable and, as for content of the cationic group in the said cationic group containing polymer, 0.2-3 mmol / g is more preferable. In addition, when there is too little content of the said cationic group, the dispersion stability of a polymer will become small, and when too large, compatibility with a binder will fall.

  As the self-emulsifying polymer containing a cationic group, a polymer having a cationic group such as a tertiary amino group or a quaternary ammonium base is preferable, and a urethane resin having a cationic group as described above is most preferable. preferable.

  When the self-emulsifying polymer is used in the ink receiving layer, the glass transition temperature is particularly important. In order to suppress the bleeding of the image over time after the image is formed by inkjet recording, it is preferable that the self-emulsifiable polymer has a glass transition temperature of less than 50 ° C. Further, the self-emulsifiable polymer having a glass transition temperature of 30 ° C. or lower is more preferable, and a glass transition temperature of 15 ° C. or lower is most preferable. When the glass transition temperature is 50 ° C. or higher, dimensional stability (curl) may be deteriorated. In addition, although there is no restriction | limiting in particular in the lower limit of this glass transition temperature, in normal use, it is about -30 degreeC, and if lower than this, the manufacturability at the time of preparing an aqueous dispersion may fall.

  The mass average molecular weight (Mw) of the self-emulsifying polymer is preferably 1000 to 200000, more preferably 2000 to 50000. If the molecular weight is less than 1000, it tends to be difficult to obtain a stable aqueous dispersion. If the molecular weight exceeds 200000, the solubility becomes poor and the liquid viscosity increases, and the average particle size of the aqueous dispersion increases. There is a tendency that it is difficult to control the diameter, in particular, to 0.05 μm or less.

  In the ink receiving layer, the content of the self-emulsifying polymer is preferably 0.1 to 30% by mass, more preferably 0.3 to 20% by mass, particularly 0%, based on the total solids constituting the ink receiving layer. 5 to 15% by mass is most preferable. If the content is less than 0.1% by mass, the effect of improving bleeding over time tends to be insufficient. On the other hand, if the content exceeds 30% by mass, the proportion of fine particles and binder components decreases. In addition, the ink absorptivity to high-quality recording paper tends to decrease.

Next, a method for preparing an aqueous dispersion of the self-emulsifiable polymer will be described.
The above self-emulsifiable polymer is mixed with an aqueous solvent, an additive is mixed as necessary, and the mixture is finely granulated using a disperser, whereby water having an average particle size of 0.05 μm or less is mixed. A dispersion can be obtained. Dispersers used for obtaining the aqueous dispersion include conventionally known high-speed rotary dispersers, medium stirring dispersers (ball mill, sand mill, bead mill, etc.), ultrasonic dispersers, colloid mill dispersers, high pressure dispersers, and the like. Various dispersers can be used. From the viewpoint of efficiently dispersing the formed fine particles, a medium stirring type disperser, a colloid mill disperser, or a high pressure disperser is preferable.

  The high-pressure disperser (homogenizer) is described in detail in US Pat. No. 4,533,254, JP-A-6-47264, etc., but as a commercially available apparatus, a Gorin homogenizer (APV GAULIN) is used. INC.), A microfluidizer (MICROFLUIDEX INC.), An optimizer (Sugino Machine Co., Ltd.) and the like can be used. In recent years, a high-pressure homogenizer having a mechanism for atomizing in an ultrahigh-pressure jet stream as described in US Pat. No. 5,720,551 is particularly effective for emulsification dispersion of the present invention. DeBEE2000 (BEE INTERNIONAL LTD.) Is an example of an emulsifying apparatus using this ultra-high pressure jet stream.

  Water, an organic solvent, or a mixed solvent thereof can be used as the aqueous solvent in the dispersion step. Examples of the organic solvent that can be used for the dispersion include alcohols such as methanol, ethanol, n-propanol, i-propanol, and methoxypropanol, ketones such as acetone and methyl ethyl ketone, tetrahydrofuran, acetonitrile, ethyl acetate, and toluene. It is done.

  The self-emulsifying polymer itself can be a naturally stable emulsified dispersion, but a small amount of a dispersing agent (surfactant) is used in order to more quickly or stabilize the emulsified dispersion. Also good. Surfactants used for such purposes include, for example, fatty acid salts, alkyl sulfate esters, alkylbenzene sulfonates, alkyl naphthalene sulfonates, dialkyl sulfosuccinates, alkyl phosphate esters, naphthalene sulfonate formalin condensates. , Anionic surfactants such as polyoxyethylene alkyl sulfates, polyoxyethylene alkyl ethers, polyoxyethylene alkyl allyl ethers, polyoxyethylene fatty acid esters, sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene Nonionic surfactants such as alkylamines, glycerin fatty acid esters and oxyethyleneoxypropylene block copolymers are preferred. Further, SURFYNOLS (Air Products & Chemicals), which is an acetylene-based polyoxyethylene oxide surfactant, is also preferably used. An amine oxide type amphoteric surfactant such as N, N-dimethyl-N-alkylamine oxide is also preferred. Further, pages (37) to (38) of JP-A-59-157,636, Research Disclosure No. Those listed as surfactants described in 308119 (1989) can also be used.

  In order to stabilize immediately after emulsification, a water-soluble polymer can be added in combination with the surfactant. As the water-soluble polymer, polyvinyl alcohol, polyvinyl pyrrolidone, polyethylene oxide, polyacrylic acid, polyacrylamide or a copolymer thereof is preferably used. It is also preferable to use natural water-soluble polymers such as polysaccharides, casein, and gelatin.

  When the self-emulsifying polymer is dispersed in an aqueous medium by the emulsification dispersion method, it is particularly important to control the particle size. In order to increase color purity and color density when an image is formed by inkjet, it is necessary to reduce the average particle size of the self-emulsifiable polymer in the aqueous dispersion. Specifically, in the ink receiving layer of the present invention, the volume average particle size of the self-emulsifying polymer needs to be 0.05 μm or less, and the average particle size is preferably 0.04 μm or less. Further, 0.03 μm or less is more preferable.

(Other ingredients)
The ink receiving layer coating liquid may contain the following components as necessary.
That is, for the purpose of suppressing the deterioration of the ink coloring material, various ultraviolet absorbers, antioxidants, anti-fading agents such as singlet oxygen quenchers may be included.
Examples of the ultraviolet absorber include cinnamic acid derivatives, benzophenone derivatives, benzotriazolylphenol derivatives, and the like. For example, α-cyano-phenyl cinnamate butyl, o-benzotriazole phenol, o-benzotriazole-p-chlorophenol, o-benzotriazole-2,4-di-t-butylphenol, o-benzotriazole-2,4 -Di-t-octylphenol etc. are mentioned. A hindered phenol compound can also be used as an ultraviolet absorber, and specifically, a phenol derivative in which one or more of at least 2-position or 6-position is substituted with a branched alkyl group is preferable.

  Moreover, a benzotriazole type ultraviolet absorber, a salicylic acid type ultraviolet absorber, a cyanoacrylate type ultraviolet absorber, an oxalic acid anilide type ultraviolet absorber, etc. can be used. For example, JP-A-47-10537, 58-111942, 58-21284, 59-19945, 59-46646, 59-109055, 63-53544. No. 36, Japanese Patent Publication No. 36-10466, No. 42-26187, No. 48-30492, No. 48-31255, No. 48-41572, No. 48-54965, No. 50-10726. No. 2,719,086, US Pat. No. 3,707,375, US Pat. No. 3,754,919, US Pat. No. 4,220,711, and the like. .

  A fluorescent brightening agent can also be used as an ultraviolet absorber, and examples thereof include a coumarin fluorescent brightening agent. Specifically, it is described in Japanese Patent Publication Nos. 45-4699 and 54-5324.

  Examples of the antioxidant include European Patent Publication No. 223739, Publication No. 309401, Publication No. 309402, Publication No. 310551, Publication No. 310552, Publication No. 4594416, Publication of German Patent No. 3435443, JP-A-54-48535, JP-A-60-107384, JP-A-60-107383, JP-A-60-125470, JP-A-60-125471, JP-A-60-125472, JP-A-60-287485. 60-287486, 60-287487, 60-287488, 61-160287, 61-185483, 61-2111079, 62-146678, 62-146680, 62-146679, 62-282885, JP same 62-262047, JP-same 63-051174, JP-same 63-89877, JP-same 63-88380, JP-same 66-88381, JP-same 63-113536 JP;

  JP-A-63-163351, JP-A-63-203372, JP-A-63-224989, JP-A-63-251282, JP-A-63-267594, JP-A-63-182484, JP-A-1-239282, JP-A-2-262654, JP-A-2-71262, JP-A-3-121449, JP-A-4-29185, JP-A-4-291684, JP-A-5-61166, JP-A-5-119449, 5-188687, 5-188686, 5-110490, 5-110437, 5-170361, JP 48-43295, 48-33212, Examples thereof include those described in U.S. Pat. Nos. 4,814,262 and 4,980,275.

  Specifically, 6-ethoxy-1-phenyl-2,2,4-trimethyl-1,2-dihydroquinoline, 6-ethoxy-1-octyl-2,2,4-trimethyl-1,2-dihydroquinoline 6-ethoxy-1-phenyl-2,2,4-trimethyl-1,2,3,4-tetrahydroquinoline, 6-ethoxy-1-octyl-2,2,4-trimethyl-1,2,3 4, -tetrahydroquinoline, nickel cyclohexane acid, 2,2-bis (4-hydroxyphenyl) propane, 1,1-bis (4-hydroxyphenyl) -2-ethylhexane, 2-methyl-4-methoxy-diphenylamine, Examples include 1-methyl-2-phenylindole.

  These anti-fading agents may be used alone or in combination of two or more. The anti-fading agent may be water-solubilized, dispersed, emulsified, or contained in microcapsules. The addition amount of the anti-fading agent is preferably 0.01 to 10% by mass of the ink receiving layer coating solution.

  In the present invention, the ink receiving layer preferably contains a high boiling point organic solvent for curling prevention. The high-boiling organic solvent is preferably a water-soluble one. Examples of the water-soluble high-boiling organic solvent include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, glycerin, diethylene glycol monobutyl ether (DEGMBE), Triethylene glycol monobutyl ether, glycerin monomethyl ether, 1,2,3-butanetriol, 1,2,4-butanetriol, 1,2,4-pentanetriol, 1,2,6-hexanetriol, thiodiglycol, Examples include alcohols such as triethanolamine and polyethylene glycol (weight average molecular weight of 400 or less). Diethylene glycol monobutyl ether (DEGMBE) is preferred.

The content of the high-boiling organic solvent in the ink-receiving layer coating solution is preferably 0.05 to 1% by mass, particularly preferably 0.1 to 0.6% by mass.
In addition, for the purpose of improving the dispersibility of the inorganic pigment fine particles, various inorganic salts, pH adjusting agents, and the like may contain acids and alkalis.
Further, for the purpose of suppressing surface frictional charge and peeling charge, the metal oxide fine particles having electronic conductivity may contain various matting agents for the purpose of reducing the surface frictional characteristics.

(Support)
As the support, either a transparent support made of a transparent material such as plastic or an opaque support made of an opaque material such as paper can be used. In order to make use of the transparency of the ink receiving layer, it is preferable to use a transparent support or a highly glossy opaque support.

The material that can be used for the transparent support is preferably a material that is transparent and can withstand radiant heat when used in an OHP or a backlight display. Examples of such materials include polyesters such as polyethylene terephthalate (PET); polysulfone, polyphenylene oxide, polyimide, polycarbonate, polyamide, and the like. Of these, polyesters are preferable, and polyethylene terephthalate is particularly preferable.
Although there is no restriction | limiting in particular as thickness of the said transparent support body, 50-200 micrometers is preferable at the point of the ease of handling.

  As the highly glossy opaque support, one having a glossiness of 40% or more on the surface on which the ink receiving layer is provided is preferable. The glossiness is a value determined according to the method described in JIS P-8142 (75-degree specular gloss test method for paper and paperboard). Specifically, the following supports are mentioned.

For example, high gloss paper support such as art paper, coated paper, cast coated paper, baryta paper used for silver salt photographic support, etc .; polyesters such as polyethylene terephthalate (PET), nitrocellulose, cellulose acetate , Cellulose esters such as cellulose acetate butyrate, and plastic films such as polysulfone, polyphenylene oxide, polyimide, polycarbonate, and polyamide are made opaque by adding a white pigment or the like (surface calendering may be applied). Glossy film; or a support in which a polyolefin coating layer containing or not containing a white pigment is provided on the surface of a highly glossy film containing the various paper supports, the transparent support or the white pigment. Etc.
A white pigment-containing foamed polyester film (for example, foamed PET containing polyolefin fine particles and forming voids by stretching) can also be suitably exemplified. Furthermore, resin-coated paper used for silver salt photographic printing paper is also suitable.

Although there is no restriction | limiting in particular also about the thickness of the said opaque support body, 50-300 micrometers is preferable at the point of the ease of handling.
In addition, it is preferable to use a surface of the support that has been subjected to corona discharge treatment, glow discharge treatment, flame treatment, ultraviolet irradiation treatment or the like in order to improve wettability and adhesion.

Next, a base paper used for a paper support such as resin-coated paper will be described.
The base paper is made from wood pulp as a main raw material and, if necessary, paper using synthetic pulp such as polypropylene or synthetic fibers such as nylon or polyester in addition to wood pulp. As the wood pulp, any of LBKP, LBSP, NBKP, NBSP, LDP, NDP, LUKP, NUKP can be used, but it is preferable to use more LBKP, NBSP, LBSP, NDP, LDP with a lot of short fibers. preferable. However, the ratio of LBSP and / or LDP is preferably 10% by mass to 70% by mass.

As the above-mentioned pulp, chemical pulp (sulfate pulp or sulfite pulp) with few impurities is suitably used, and a pulp whose whiteness is improved by performing a bleaching treatment is also useful.
In the base paper, sizing agents such as higher fatty acids and alkyl ketene dimers, white pigments such as calcium carbonate, talc and titanium oxide, paper strength enhancing agents such as starch, polyacrylamide and polyvinyl alcohol, fluorescent whitening agents, polyethylene glycols A water retaining agent such as a dispersant, a softening agent such as a quaternary ammonium, and the like can be appropriately added.

  The freeness of the pulp used for papermaking is preferably 200 to 500 ml as defined by CSF, and the fiber length after beating is a 24 mesh residual mass% and a 42 mesh residual as defined in JIS P-8207. 30 to 70% of the sum with the mass% of is preferable. The 4 mesh residue is preferably 20% by mass or less.

The basis weight of the base paper is preferably 30 to 250 g, and particularly preferably 50 to 200 g. The thickness of the base paper is preferably 40 to 250 μm. The base paper can be given a high smoothness by calendering at the paper making stage or after paper making. The density of the base paper is generally 0.7 to 1.2 g / m ² (JIS P-8118). Furthermore, the base paper stiffness is preferably 20 to 200 g under the conditions specified in JIS P-8143.

A surface sizing agent may be applied to the surface of the base paper. As the surface sizing agent, a sizing agent similar to the size that can be added to the base paper can be used.
The pH of the base paper is preferably 5 to 9 when measured by a hot water extraction method defined in JIS P-8113.

  The polyethylene covering the front and back surfaces of the base paper is mainly low-density polyethylene (LDPE) and / or high-density polyethylene (HDPE), but some other LLDPE, polypropylene, etc. can also be used.

  In particular, the polyethylene layer on the side on which the ink receiving layer is formed is obtained by adding rutile or anatase type titanium oxide, fluorescent whitening agent, ultramarine blue to polyethylene, as is widely done in photographic paper, Those having improved whiteness and hue are preferred. Here, as a titanium oxide content, about 3-20 mass% is preferable with respect to polyethylene, and 4-13 mass% is more preferable. Although the thickness of a polyethylene layer does not have limitation in particular, 10-50 micrometers is suitable for front and back layers. Further, an undercoat layer can be provided on the polyethylene layer in order to provide adhesion to the ink receiving layer. As the undercoat layer, aqueous polyester, gelatin and PVA are preferable. Moreover, as thickness of this undercoat layer, 0.01-5 micrometers is preferable.

  Polyethylene-coated paper can be used as glossy paper, or matte or silky surface that can be obtained with ordinary photographic printing paper by applying a so-called molding process when polyethylene is melt-extruded and coated on the base paper surface. Can also be used.

A back coat layer can be provided on the support, and examples of components that can be added to the back coat layer include a white pigment, an aqueous binder, and other components.
Examples of white pigments contained in the backcoat layer include light calcium carbonate, heavy calcium carbonate, kaolin, talc, calcium sulfate, barium sulfate, titanium dioxide, zinc oxide, zinc sulfide, zinc carbonate, satin white, and aluminum silicate. , Diatomaceous earth, calcium silicate, magnesium silicate, synthetic amorphous silica, colloidal silica, colloidal alumina, pseudoboehmite, aluminum hydroxide, alumina, lithopone, zeolite, hydrous halloysite, magnesium carbonate, magnesium hydroxide, white inorganic pigment, styrene And organic pigments such as polyethylene plastic pigments, acrylic plastic pigments, polyethylene, microcapsules, urea resins, and melamine resins.

Examples of the aqueous binder used in the back coat layer include styrene / maleate copolymer, styrene / acrylate copolymer, polyvinyl alcohol, silanol-modified polyvinyl alcohol, starch, cationized starch, casein, gelatin, carboxy Examples thereof include water-soluble polymers such as methyl cellulose, hydroxyethyl cellulose, and polyvinyl pyrrolidone, and water-dispersible polymers such as styrene butadiene latex and acrylic emulsion.
Examples of other components contained in the backcoat layer include an antifoaming agent, an antifoaming agent, a dye, a fluorescent brightening agent, a preservative, and a water-proofing agent.

(Inkjet recording medium manufacturing method)
Method of manufacturing an ink jet recording medium of the present invention comprises a support, fumed silica, dispersing agents, crosslinking agents, mordants, polymerization degree 1800 or more polyvinyl alcohols, cationic compounds, see containing an organic solvent and water, A solid that can form a translucent porous film having an average pore diameter of 30 nm or less, a porosity of 50% to 80%, a pore specific volume of 0.5 ml / g or more, and a specific surface area of 100 m ² / g or more. In the method for producing an inkjet recording medium in which a coating solution having a partial concentration of 11% by mass or more is applied and dried, the average drying from the start of drying until the solid content concentration of the coating layer reaches 15% by mass after the coating solution is applied. The temperature is 60 to 120 ° C., the film surface temperature is 30 to 60 ° C., the average drying wind speed is 5 to 30 m / s, and the average drying speed is 1.5 to 4.5 g / m ² · s. And from the start of drying to the end of drying Average drying rate Ri 0.5 to 2.0 g / ^{m 2} · s der, wherein after drying was initiated, solid content concentration of the coating layer be between until 30 wt% than 15 wt% In addition, before the coating layer exhibits a reduced rate of drying, a basic solution containing a cross-linking agent that crosslinks the polyvinyl alcohol in the coating layer and a mordant is coated on the coating layer. .

Here, the average drying speed from the start of drying until the solid content concentration of the coating layer reaches 15% by mass is 1.5 to 4.5 g / m ² · s, but 2.0 to 3.5 g / m. ² · s is preferable, and 2.0 to 3.0 g / m ² · s is particularly preferable. If the average drying speed here is less than 1.5 g / m ² · s, drying takes time and productivity is poor, and if it exceeds 4.5 g / m ² · s, deterioration of the laminate due to high temperature, high-speed wind Problems such as the occurrence of wind ripples may occur, which is not preferable.

On the other hand, the average drying rate from the drying start to completion of drying is a ^{0.5~2.0g / m 2 · s, 0.5~1.5g} / m 2 · s is preferred, especially 1.0 1.5 g / m ² · s is preferable. If the average drying speed here is less than 0.5 g / m ² · s, high glossiness cannot be obtained, drying takes time, productivity is poor, and exceeds 2.0 g / m ² · s. In some cases, problems such as cracks and film shrinkage may occur.

  In the present invention, the solid content concentration was converted to the solid content concentration of the coating film by measuring the moisture content in the coating film in the drying step using a fiber type infrared moisture meter (IM-3SRV, manufactured by Fuji Work).

After application of the coating liquid, the average drying rate from the drying start until the solid content concentration of the coating layer is 15 wt% to the range of the present invention, rather than by when the control temperature, the wind speed appropriately, the average drying temperature There at 60 to 120 ° C., the film surface temperature is 30 to 60 ° C., and an average dry wind speed shall be the 5 to 30 m / s.
In order to set the average drying speed from the start of drying to the end of drying within the range of the present invention, the control is performed as described above until the solid content concentration of the coating layer reaches 15% by mass, and then the average until the end of drying is reached. The drying speed is adjusted so that the average drying speed from the start of drying to the end of drying falls within the range of the present invention. For example, the average drying temperature after reaching a solid content concentration of 15% by mass until the end of drying is 60 to 80 ° C., the drying air speed is 2 to 5 m / s, or the drying temperature is partially reduced to 60 ° C. or less. Adjust the average average drying speed by reducing the speed.

In the method for producing an inkjet recording medium of the present invention, for example, a coating liquid (first coating liquid) containing fine particles and a water-soluble resin is coated on a support to form a coating layer, and the coating liquid ( In the course of drying a coating layer formed by adding a crosslinking agent to the first coating solution) and / or the following basic solution (second coating solution) and applying the coating solution (first coating solution). Before the coating layer exhibits a reduced rate of drying (preferably, until the solid content concentration of the coating layer exceeds 15% by mass and reaches 30% by mass, particularly preferably between 20 and 25% by mass). There 7.1 or more basic solution (second coating solution) was applied to the coating layer, that apply to a method for crosslinking and curing the coating layer (this is referred to as "Wet on Wet method".).

  The cross-linking agent capable of cross-linking the water-soluble resin is preferably contained in at least one or both of the first coating liquid and the second coating liquid. As described above, the ink receiving layer obtained by applying a basic solution (second coating solution) to the first coating solution and crosslinking and curing it has advantages such as ink absorbability and prevention of film cracking. In particular, it is particularly preferable for improving the appearance such as repelling failure.

  The mordant is preferably present so that the thickness of the portion where the mordant is present from the surface of the ink receiving layer is 10 to 60% with respect to the total thickness of the ink receiving layer. For example, (1) a method of forming a coating layer containing fine particles, a water-soluble resin and a crosslinking agent, and applying a mordant-containing solution thereon, (2) a coating solution containing the fine particles and a water-soluble resin, and a mordant-containing solution. It can be formed by any method such as a method of applying multiple layers. The mordant-containing solution may contain inorganic fine particles, a water-soluble resin, a crosslinking agent, and the like. When configured as described above, since a large amount of mordant is present in a required portion of the ink receiving layer, the ink color material of the ink jet is sufficiently mordanted, the color density and bleeding over time, the gloss of the printed portion, and the characters and images after printing. It is preferable because water resistance and ozone resistance are further improved. Part of the mordant may be contained in the layer initially provided on the support, and in that case, the mordant to be applied later may be the same or different.

In the present invention, the coating liquid containing the inorganic pigment fine particles, the water-soluble resin, and the boron compound (crosslinking agent) as the first coating liquid can be prepared, for example, as follows.
That is, silica fine particles having an average primary particle size of 20 nm or less are added to water (for example, 10 to 20% by mass), and a high-speed rotating wet colloid mill (for example, “Clairemix” manufactured by M Technique Co., Ltd.) is used. For example, after being dispersed for 20 minutes (preferably 10 to 30 minutes) under the condition of high-speed rotation of 10000 rpm (preferably 5000 to 20000 rpm), a boron compound (for example, 0.5 to 20 of silica) (Mass%) and dispersion under the same conditions as above, and an aqueous polyvinyl alcohol solution (for example, PVA having a mass of about 1/3 of silica), and further dispersion under the same rotation conditions as above. Can be prepared. The obtained coating solution is a uniform sol, and this is applied to a support by the following coating method to form an ink-receiving layer having a porous structure having a three-dimensional network structure.
Above the first coating solution, the dispersing agent is added, and if necessary, can be further added pH adjusting agent, interfacial active agent, a defoaming agent, an antistatic agent and the like.

  As the dispersing machine used for the above dispersion, various conventionally known dispersing machines such as a high-speed rotary dispersing machine, a medium stirring type dispersing machine (ball mill, sand mill, etc.), an ultrasonic dispersing machine, a colloid mill dispersing machine, and a high-pressure dispersing machine are used. However, in order to efficiently disperse the generated fine particles, a medium stirring type disperser, a colloid mill disperser or a high pressure disperser is preferable.

As the solvent used for preparing the coating liquid, it is possible to use a mixed solvent of water and an organic solvent medium. Examples of organic solvents that can be used in the coating solution include alcohols such as methanol, ethanol, n-propanol, i-propanol, and methoxypropanol, ketones such as acetone and methyl ethyl ketone, tetrahydrofuran, acetonitrile, ethyl acetate, and toluene. Can be mentioned.

  Moreover, the 2nd coating liquid (basic solution) containing surfactant can be prepared as follows, for example. That is, a mordant (for example, 0.1 to 5.0% by mass) and a surfactant (for example, a total amount of 0.01 to 1.0% by mass) in ion-exchanged water and a crosslinking agent (0 to 0 as necessary) 5.0% by mass) and sufficiently stirred. The pH of the second coating liquid is preferably 8.0 or more, and pH adjustment is carried out using ammonia water, sodium hydroxide, calcium hydroxide, amino group-containing compounds (ethylamine, ethanolamine, diethanolamine, polyallylamine, etc.) and the like. .0 or more can be appropriately performed.

  Application of the first coating liquid (ink receiving layer coating liquid) is, for example, a known coating such as an extrusion die coater, air doctor coater, bread coater, rod coater, knife coater, squeeze coater, reverse roll coater, bar coater, etc. It can be done by the method.

After the application of the first coating liquid (ink receiving layer coating liquid), the second coating liquid (basic solution) is applied to the coating layer, but the second coating liquid reduces the coating layer after coating. grant before they indicate the rate drying. That is, after the application liquid for the ink receiving layer is applied, it is preferably manufactured by introducing a basic solution while the applied layer exhibits constant rate drying. The second coating liquid may contain a mordant.

  Here, “before the coating layer comes to show reduced drying” usually refers to a process for several minutes immediately after the coating of the coating liquid for the ink-receiving layer. This shows a phenomenon of “constant rate drying” in which the content of the solvent (dispersion medium) of the ink decreases in proportion to time. The time indicating “constant rate drying” is described in, for example, “Chemical Engineering Handbook” (pages 707 to 712, published by Maruzen Co., Ltd., October 25, 1980).

  As a method of applying the second coating liquid before the reduced rate of drying is exhibited, (1) a method of further applying the second coating liquid on the coating layer, and (2) a method of spraying by a method such as spraying (3) A method of immersing the support on which the coating layer is formed in the second coating liquid.

  In the above method (1), examples of the application method for applying the second coating liquid include curtain flow coaters, extrusion die coaters, air doctor coaters, bread coaters, rod coaters, knife coaters, squeeze coaters, reverse roll coaters, A known coating method such as a bar coater can be used. However, it is preferable to use a method in which the coater does not directly contact the first coating layer that has already been formed, such as an extrusion die coater, a curtain flow coater, or a bar coater.

The coating amount of the second coating solution, 5 to 50 g / m ² is generally, 10 to 30 g / m ² is preferred.

  After the ink receiving layer is formed on the support, the ink receiving layer is subjected to, for example, super calender, gloss calender, etc., and is subjected to calender treatment through the roll nip under heat and pressure, so that surface smoothness, glossiness, It is possible to improve transparency and coating strength. However, the calendering process may cause a decrease in the porosity (that is, the ink absorbability may be decreased), so it is necessary to set the conditions under which the decrease in the porosity is small.

  As roll temperature in performing the said calendar process, 30-150 degreeC is preferable and 40-100 degreeC is more preferable. Moreover, as a linear pressure between rolls at the time of a calendar process, 50-400 kg / cm is preferable and 100-200 kg / cm is more preferable.

In the case of ink jet recording, the thickness of the ink receiving layer needs to be determined in relation to the void ratio in the layer because it needs to have an absorption capacity sufficient to absorb all droplets. For example, if the ink amount is 8 nL / mm ² and the porosity is 60%, a film having a layer thickness of about 15 μm or more is required. Considering this point, in the case of ink jet recording, the layer thickness of the ink receiving layer is preferably 10 to 50 μm.

  The pore diameter of the ink receiving layer is preferably 0.005 to 0.030 μm, more preferably 0.01 to 0.025 μm in terms of median diameter. The porosity and pore median diameter can be measured using a mercury porosimeter “Bore Sizer 9320-PC2” manufactured by Shimadzu Corporation.

  In addition, the ink receiving layer is preferably excellent in transparency, as a guide, the haze value when the ink receiving layer is formed on a transparent film support is preferably 30% or less, More preferably, it is 20% or less. The haze value can be measured using a haze meter “HGM-2DP” manufactured by Suga Test Instruments Co., Ltd.

  EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. In this example, an inkjet recording sheet is prepared as an example of an inkjet recording medium, and “parts” and “%” in the examples represent mass standards unless otherwise specified. To do.

[Example 1]
(Production of support)
50 parts of LBKP made of acacia and 50 parts of LBKP made of aspen were each beaten to 300 ml of Canadian freeness by a disc refiner to prepare a pulp slurry.
Next, in the pulp slurry obtained above, per starch, cationic starch (CAT 0304L, manufactured by NSC Japan) 1.3%, anionic polyacrylamide (Polyaclon ST-13, manufactured by Seiko Chemical Co., Ltd.) 0.15%, alkyl ketene dimer (Arakawa Chemical Size Pine K) 0.29%, Epoxidized behenamide 0.29%, Polyamide polyamine epichlorohydrin (Arakawa Chemical Co., Ltd. Arafix 100) 0.32%, then added antifoam 0.12% Was added.

In the process of making the pulp slurry prepared as described above with a long paper machine and pressing the felt surface of the web against the drum dryer cylinder through the dryer canvas for drying, the tensile force of the dryer canvas is 1.6 kg / kg. After drying at a setting of cm, 1 g / m ² of polyvinyl alcohol (KL-118 manufactured by Kuraray Co., Ltd.) was applied to both sides of the base paper with a size press and dried to perform calendar treatment. The base paper was made with a basis weight of 166 g / m ² to obtain a base paper (base paper) having a thickness of 160 μm.

After the corona discharge treatment was performed on the wire surface (back surface) side of the obtained base paper, high-density polyethylene was coated to a thickness of 30 μm using a melt extruder, and a thermoplastic resin layer comprising a mat surface was formed. (Hereinafter, this thermoplastic resin layer surface is referred to as “back surface”). The thermoplastic resin layer on the back side is further subjected to corona discharge treatment, and then, as an antistatic agent, aluminum oxide (“Alumina Sol 100” manufactured by Nissan Chemical Industries, Ltd.) and silicon dioxide (manufactured by Nissan Chemical Industries, Ltd.). “Snowtex O”) was dispersed in water at a mass ratio of 1: 2 so that the dry weight was 0.2 g / m ² . Subsequently, the surface was subjected to corona treatment, and polyethylene having a density of 0.93 g / m ² having 10% by mass of titanium oxide was coated using a melt extruder so as to be 24 g / m ² .

(Preparation of coating liquid for ink-receiving layer (first liquid))
(1) Gas phase method silica fine particles, (2) ion-exchanged water, (3) “Charol DC-902P”, and (4) “ZA-30” in the following composition are mixed, and an optimizer The dispersion was heated to 45 ° C. and held for 20 hours. Then, the following boric acid of (5), (6) dimethylamine / epichlorohydrin / polyalkylene polyamine polycondensate, (7) polyvinyl alcohol solution, (8) “Superflex 600”, (9 ) Ethanol was added at 30 ° C. to prepare an ink-receiving layer coating solution (A solution).

<Composition of coating liquid A for ink receiving layer>
(1) Gas phase method silica fine particles 8.9 parts (Aerosil 300SF75 manufactured by Nippon Aerosil Co., Ltd.)
(2) Ion-exchanged water 58.5 parts (3) "Charol DC-902P" (51.5% aqueous solution) 0.8 parts (Daiichi Kogyo Seiyaku Co., Ltd. dispersant)
(4) "ZA-30" (zirconyl acetate) 0.5 part (Daiichi Rare Element Chemical Industries, Ltd.)
(5) Boric acid (crosslinking agent) 0.30 part (6) Dimethylamine / epichlorohydrin / polyalkylene polyamine polycondensate (50% aqueous solution) 0.2 part (SC-505 manufactured by Hymo Co., Ltd.)
(7) Polyvinyl alcohol solution 26.34 parts <Solution solution composition>
1) 1.8 parts of polyvinyl alcohol (manufactured by Kuraray Co., Ltd. "PVA235" saponification degree 88% polymerization degree 3500)
2) 0.06 part of polyoxyethylene lauryl ether (surfactant Emulgen 109P manufactured by Kao Corporation)
3) The following compound 1 0.1 part 4) Diethylene glycol monobutyl ether 0.6 part (Kyowa Hakko Co., Ltd. butysenol 20P)
5) Ion-exchanged water 23.78 parts (8) “Superflex 600” (cation-modified polyurethane) 2.2 parts (Daiichi Kogyo Seiyaku Co., Ltd.)
(9) Ethanol 2.3 parts

(Preparation of inkjet recording sheet)
After performing a corona discharge treatment on the front surface of the support, a liquid A having a solid content concentration of 11%, which is an ink-receiving layer coating liquid, is applied thereon so that the coating amount is 200 ml / m ² . The hot air blown out from the slit is applied to the coating surface and dried until the solid content concentration of the coating layer becomes 15%, and further the temperature is changed to 22%. Then, B liquid which is a basic coating liquid was apply | coated from it on it, it was made to harden | cure, and it dried by applying hot air, and obtained the inkjet recording material.

The average drying speed is obtained by dividing the amount of water (g / m ² ) evaporated during the drying process by the time (sec) required for drying.
That is, the drying process from the start of drying (solid content concentration of 11%) to the solid content concentration of 15% is performed in the drying process 1, and then the drying process until the solid content concentration of 22% is performed in the drying process 2, and then completely dried. In the case where the process up to this is the drying process 3, the average drying speed of the drying process 1 is obtained by dividing the total amount of water (g / m ² ) evaporated in the drying process 1 by the total time required for the drying process 1. The same applies to the drying step 2 and the drying step 3. The average drying speed of the whole drying process is obtained by dividing the amount of water (g / m ² ) evaporated in the whole drying process by the time required for the predrying process. In any case, time not contributing to drying is not included.

Evaluation of the ink jet recording paper obtained through the drying process is evaluated by glossiness, black print density, and image quality when the EPSON ink jet printer PM-950C is printed in the glossy film mode and the PM photo paper mode. did.
The glossiness is measured with a digital variable glossiness meter (UGV-50DP, manufactured by Suga Test Instruments Co., Ltd.), and the black print density is 2.30 when black is printed in the gloss film mode manufactured by EPSON. If it was above, it was set as ○

<Composition of basic solution B>
(1) Boric acid 0.65 parts (2) Ammonium zirconium carbonate (28% aqueous solution) 0.33 parts (Zircosol AC-7 manufactured by Daiichi Elemental Chemical Co., Ltd.)
(3) Ammonium carbonate (first grade) 3.5 parts (manufactured by Kanto Chemical Co., Inc.)
(4) Ion-exchanged water 63.3 parts (8) Polyoxyethylene lauryl ether (2% aqueous solution) 30.0 parts (surfactant Emulgen 109P manufactured by Kao Corporation)

[Examples 2 and 3, Comparative Examples 1 to 4]
An ink jet recording sheet was prepared in the same manner as in Example 1 except that the conditions in Table 1 were changed to the conditions shown in Tables 3, 5, 7, 9, 11, and 13 in Example 1.

  According to the present invention, an ink jet recording medium can be manufactured with high productivity without defects such as planar failures.

Claims (1)

On a support, fumed silica, dispersing agents, crosslinking agents, mordants, polymerization degree 1800 or more polyvinyl alcohols, cationic compounds, see containing an organic solvent and water, an average pore diameter of 30nm or less, a porosity of 50% Apply a coating solution with a solid content concentration of 11% by mass or more that can form a translucent porous film having a pore volume of 0.5 ml / g or more and a specific surface area of 100 m ² / g or more. In the method for producing an inkjet recording medium to be dried, the average drying temperature from the start of drying until the solid content concentration of the coating layer reaches 15% by mass after coating of the coating solution is 60 to 120 ° C., and the film surface temperature Is 30 to 60 ° C., the average drying wind speed is 5 to 30 m / s, the average drying speed is 1.5 to 4.5 g / m ² · s, and the average drying speed from the start of drying to the end of drying There 0.5~2.0g / ^{m 2} · s der In the coating layer, after the drying is started, until the solid content concentration of the coating layer exceeds 15% by mass and reaches 30% by mass, and before the coating layer exhibits a reduced rate of drying. A method for producing an ink jet recording medium , comprising: applying a basic solution containing a crosslinking agent for crosslinking the polyvinyl alcohol and a mordant on the coating layer .