JP4517238B2 - Method of manufacturing a paper cushioning material - Google Patents

Method of manufacturing a paper cushioning material Download PDF

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JP4517238B2
JP4517238B2 JP2005011034A JP2005011034A JP4517238B2 JP 4517238 B2 JP4517238 B2 JP 4517238B2 JP 2005011034 A JP2005011034 A JP 2005011034A JP 2005011034 A JP2005011034 A JP 2005011034A JP 4517238 B2 JP4517238 B2 JP 4517238B2
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cushioning material
paper
roller
formed
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JP2006198814A (en )
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悦子 五味
昌明 岡部
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有限会社Krs
株式会社オカベカミコン
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この発明は、物品の包装時に使用する被包装物用の紙製緩衝材の製造方法に関する。 This invention relates to a method of manufacturing the packaged articles for paper cushioning material to use when the packaging of the article.

この種の発明として、たとえば、特開平6−320647号公報に記載された発明が知られている(特許文献1を参照)。 As this type of invention, for example, the invention described in JP-A-6-320647 has been known (see Patent Document 1).
この発明に係る紙製緩衝材の製造装置は、上下に間隔を設けて一対のローラが配置され、上方に位置するローラに、ローラの円周方向に、かつ、ローラの軸芯方向に一定の間隔を隔てて多数の凸部が形成されている。 Apparatus for manufacturing a paper cushioning material according to the present invention, a pair of rollers are arranged at an interval in the vertical direction, the roller located above, in the circumferential direction of the roller, and a constant in the axial direction of the roller numerous protrusions are formed at intervals.
この上方に位置するローラの前記の凸部の円周面の周縁に切り込み刃が形成されている。 Blade cuts the periphery of the circumferential surface of the convex portion of the roller located in this upward is formed. さらに、前記の凸部の対向する円周面の一部に切欠部が形成されている。 In addition, some in the notch of the circumferential surface facing the convex portion is formed.

他方、下方に位置するローラの円周方向に、かつ、ローラの軸芯方向に一定の間隔を隔てて多数の凹部が形成されている。 On the other hand, in the circumferential direction of the roller situated below, and a number of recesses at regular intervals in the axial direction of the roller is formed.
これらの隣接する凹部間に膨出部が形成され、これらの膨出部には、上方に位置するローラの切り込み刃と切欠部と同様に切り込み刃と切欠部が設けられている。 Bulging portion is formed between these adjacent recesses, these bulging portion, the cutting blade and the notch portion and the blade and notch cuts similar rollers located above is provided.
そして、これらの両ローラのそれぞれの凹部と凸部は互いに噛み合う状態に嵌合されている。 Then, each of the recesses and projections of the rollers are fitted in a state of meshing with each other.

これらの両ローラを回転させ、両ローラ間に、新聞紙などの故紙を上下に積み重ねた複数枚または単数枚を挿入することにより、故紙に前記の切り込み刃と切欠部を介して切り込み刃の回転方向に沿わせて間歇状態に切れ目と繋ぎ部を交互に多数形成し、次いで切れ目と直交方向に引っ張ることにより、多数の網目を備えふんわりとした紙製緩衝材を得る方法が開示されている。 Rotate these two rollers, between the rollers, by inserting a plurality or a single several sheets stacked wastepaper such as up and down newspaper, the rotational direction of the blade cut through the cutting blades and the notch in the wastepaper many forms, followed by pulling in the direction perpendicular to the cut, a method of obtaining a fluffy paper cushioning material comprises a number of meshes are disclosed break and connecting portion to intermittently state and along alternately to.
特開平6−320647号公報 JP-6-320647 discloses

前記の特許文献1記載の背景技術は、新聞紙などの故紙の複数枚に同時に切れ目と繋ぎ部を交互に多数形成し、次いで切れ目と直交方向に引っ張ることにより、多数の網目を備え、ふんわりとした紙製緩衝材を同時に多数枚を得る方法であった。 Background of the Patent Document 1, at the same time cut the connecting portion on a plurality of waste paper such as newspaper and a number alternately formed, followed by pulling in a direction orthogonal to the cut, a large number of mesh and a soft and a method for obtaining simultaneously a large number of paper cushioning material.

したがって、背景技術の発明に係る紙製緩衝材の製造方法は、多数枚の故紙が上下方向に積層され、ふんわりとした紙製緩衝材を製造できる点で評価できるものの、その紙製緩衝材の長さは、新聞紙などの故紙の長さに制約された。 Therefore, manufacturing process of paper cushioning material according to the invention of the related art, a large number of sheets of wastepaper are stacked vertically, but can be evaluated in that it can produce a fluffy paper cushioning material, the paper cushioning material length, constrained to the length of the waste paper, such as newsprint.

背景技術による紙製緩衝材の使用方法は、両手で丸めることにより、紙製緩衝材が積層された状態を呈することになり、適度にふわふわした緩衝材を得ることができるものの、紙製緩衝材の長さが故紙の長さに制約される結果、両手で丸めることにより、紙製緩衝材を積層した状態に変化させることになるから、積層状態に変化させた紙製緩衝材の長さは、新聞紙などの故紙の原長さに比較して著しく短いものであった。 Using paper cushioning material according to the background art, by rounding with both hands, will be present a state where paper cushioning material are laminated, although it is possible to obtain a reasonably fluffy cushioning material, paper cushioning material results length of is limited to the length of the waste paper, by rounding both hands, since thereby changing the laminated state paper cushioning material, the length of the paper cushioning material was changed to the laminated state , compared to the original length of the waste paper, such as newsprint was achieved significantly shorter.

因みに、単数枚ないし複数枚の紙製緩衝材を丸めることにより、三層構成とした場合では、緩衝材はふわふわした状態であるとしても、その長さは新聞紙などの故紙の原長と比較して1/3の長さに短く変化することになる。 Incidentally, by rounding the single several sheets or a plurality of sheets of paper cushioning material, in the case of a three-layer structure, even as the buffer material is a fluffy state, its length is compared with the original length of the waste paper such as newspaper It will vary shortened to the length of 1/3 Te.

よって、背景技術の発明に係る紙製緩衝材では、その長さに大きく制約を受けるので、被包装物の包装時において、長い被包装物に対応できない場合が生じることのほか、短い紙製緩衝材の多数個を包装用箱内に充填せざるを得ない手間を必須とし、さらに、多数個の紙製緩衝材を包装用箱内に充填させる結果、これらの紙製緩衝材が包装用箱内で妄動するおそれがあり、よって、被包装物の緩衝機能を損ねるおそれがあった。 Therefore, the paper cushioning material according to an invention of the background art, since receiving a large constraint on their length, during the packaging of the articles to be packaged, long to be packaged other that may not be compatible occur, made short paper buffer a large number of wood as an essential filling forced labor in packaging box further results of filling a large number of paper cushioning material in packaging boxes, these paper buffer material box packaging There is a risk of acting blindly in the inner, thus, there is a possibility that impair the buffering function of the packaged articles.

この発明の目的は、新聞紙、パンフレット、いわゆる広告用チラシなどの故紙の枚葉紙を利用して紙製緩衝材を製造する方法において、故紙が枚葉紙であるものの、一連不可分に連続した長さを備えた長尺紙製緩衝材を提供することにある。 The purpose of this invention, newspaper, brochure, a process for the preparation of paper cushioning material using a sheet of waste paper, such as so-called advertising flyers, although waste paper is the sheet, a series atomically continuous length and to provide a long paper made cushioning material having a of.

他の目的は、一連不可分に連続した長さを備えた長尺紙製緩衝材を得るに際して、紙製緩衝材の長さを調整することにより、被包装物の任意の長さに対応した紙製緩衝材を提供することにある。 Another object is set when inseparably obtain a continuous long paper made cushioning material having a length and, by adjusting the length of the paper cushioning material, corresponding to any length to be packaged paper and to provide a manufacturing cushioning material.

更に、他の目的は、一連不可分に連続した長さを備えた長尺紙製緩衝材を得ることにより、丸めて適度にふわふわした緩衝材を得るのに背景技術と比較して、さらに、多層構成にすることにより、一層、緩衝機能に優れた紙製緩衝材を得ることにある。 Furthermore, another object, by obtaining a long paper made cushioning material with a series atomically continuous length, as compared with the background art to obtain a reasonably fluffy cushioning material rolled, further, multi-layer by the configuration is to further obtain an excellent paper cushioning material buffering function.

上記の目的を達成するため、この発明の第1の課題解決手段は、 To achieve the above object, a first means for solving problems of the present invention,
上下に間隔を設けて一対のローラ10a、10bが回転自在に配置され、上方に位置するローラ10aに、ローラ10aの円周方向に、かつ、前記ローラ10aの軸芯方向に前記ローラ10aの全長に亘って一定の間隔毎に凸部10cが形成されると共に、 A pair of rollers 10a and spaced vertically, 10b is arranged rotatably, the roller 10a located above, in the circumferential direction of the roller 10a, and the entire length of the roller 10a in the axial direction of the roller 10a with the convex portion 10c are formed at every predetermined interval over,
前記の凸部10cの対向する円周面の一部に切欠部10dが形成され、上方に位置するローラ10aの前記の凸部10cの円周面の周縁辺が切り込み刃10eとして形成され、 The notch portion 10d in a part of the opposing circumferential surfaces of the convex portion 10c is formed in the peripheral edges of the circumferential surface of the convex portion 10c of the roller 10a located above is formed as cutting blade 10e,
他方、下方に位置するローラ10bの円周方向に、かつ、前記ローラ10bの軸芯方向に前記ローラ10bの全長に亘って一定の間隔毎に凹部10fが形成されることにより、隣接する前記の凹部10f間に膨出部10gが形成され、 On the other hand, in the circumferential direction of the roller 10b positioned below, and by the roller 10b recess 10f every predetermined intervals over the entire length of the axial direction of the roller 10b is formed, adjacent the bulging portion 10g is formed between the concave portion 10f,
前記の膨出部10gの対向する円周面の一部に切欠部10dが形成され、下方に位置するローラ10bの前記の膨出部10gの円周面の周縁辺が切り込み刃10hとして形成され、 The partially cutout portion 10d of the circumferential surface opposing the bulging portion 10g is formed in the peripheral edge side of the circumferential surface of the bulging portion 10g of the roller 10b is located below is formed as cutting blade 10h ,
前記の上方のローラ10aと下方のローラ10bのそれぞれの凸部10cと凹部10fが互いに噛み合う状態に嵌合されてなる紙製緩衝材の製造装置12の回転する前記の一対のローラ10a、10b間に、故紙、新聞紙、パンフレット、広告用チラシなどの枚葉紙14を挿入させ、 Wherein the pair of rollers 10a for rotation of the upper roller 10a and lower roller 10b each protrusion 10c and the concave portion 10f is paper buffer material manufacturing apparatus 12 consisting fitted in a state of meshing with each other, and between 10b to, waste paper, newspaper, brochure, is inserted into the sheet 14, such as advertising flyers,
前記の紙製緩衝材の製造装置12の切り込み刃10e、10hと切欠部10d、10dを介して前記の枚葉紙14 切れ目16と繋ぎ部18を交互に形成する紙製緩衝材の製造方法において、 Cutting blade 10e of the manufacturing apparatus 12 of the above paper cushioning material, 10h and the notch portions 10d, the manufacture of paper cushioning material that forms the shape of the slit 16 and the connecting portion 18 are alternately 10d on the sheet 14 of the via in the method,
前記の枚葉紙14を少なくとも2枚連接させた紙製緩衝材20aを得るに際して、 第1番目の枚葉紙14n−1を回転する一対のローラ10a、10b間に挿入させて前記の切り込み刃10e、10hと切欠部10d、10dを介して第1番目の枚葉紙14 n−1の先端部から中間部の範囲に、一定の間隔毎に順次切れ目16と繋ぎ部18を交互に形成させるとともに、 In obtaining the above sheet 14 of paper-made cushioning material 20a which is articulated at least two, first th sheet 14n-1 pair of rollers 10a for rotating a cutting blade of the by inserted between 10b 10e, 10h and the notch portions 10d, 10d in the range of the intermediate portion from the first sheet 14 n-1 of the tip through a shape formed by alternately connecting portion 18 sequentially cuts 16 every predetermined interval with to,
一方、切れ目16と繋ぎ部18を交互に形成させる途中の第1番目の枚葉紙14 n−1の後端部上に第2番目の枚葉紙14n−2の先端部を積層させ、積層させた第1番目の枚葉紙14n−1の後端部と第2番目の枚葉紙14n−2の先端部の積層部分に前記の切り込み刃10e、10hと切欠部10d、10dを介して切れ目16と繋ぎ部18を交互に形成すると同時に、前記の枚葉紙14群の積層部分を互いに接合させ、 さらに、第2番目以降の枚葉紙について、順次、切れ目16と繋ぎ部18を交互に形成させる途中の第X番目(但し、Xは2以上の整数)の枚葉紙14n−Xの後端部上に第X+1番目の枚葉紙14n−X+1の先端部を積層させ、積層させた第X番目の枚葉紙14n−Xの後端部と第X+1番目の枚葉紙14n−X On the other hand, are stacked second th sheet 14n-2 in the tip of the middle of forming the connecting part 18 and the cut 16 alternately 1st sheet 14 n-1 of the rear end portion on the laminated 1st sheet 14n-1 of the rear end portion and the second sheet 14n-2 of the tip the cutting blades 10e on laminate portion, 10h and the notch portion 10d that is, through 10d and at the same time form formed cuts 16 and connecting part 18 to alternately said mutually are joined laminated portion of the sheet 14 group, further, the sheet of the second and subsequent, sequential, the connecting portion 18 and the cut 16 the X-th middle to form alternately (where, X is an integer of 2 or more) are stacked first X + 1 th sheet 14n-X + 1 of the distal end portion on the rear end portion of the sheet 14n-X of the laminated the X-th sheet 14n-X of the rear end portion and the X + 1-th sheet 14n-X obtained by +1の先端部の積層部分に前記の切り込み刃10e、10hと切欠部10d、10dを介して切れ目16と繋ぎ部18を交互に形成させると同時に、前記の枚葉紙14群の積層部分を互いに接合させ、さらに、最後の枚葉紙の中間部から後端部の範囲に、一定の間隔毎に切れ目16と繋ぎ部18を交互に形成することにより、前記の枚葉紙14群を一連不可分に連させることを特徴とする紙製緩衝材の製造方法である。 +1 tip the cutting blades 10e on laminate portion, 10h and the notch portion 10d, and at the same time to form the slit 16 and the connecting portion 18 via the 10d alternately, the stacked portion of the sheet 14 groups of the mutually are bonded, furthermore, the range of the rear end portion from the middle portion of the last sheet, by forming alternately connecting part 18 and the switching Re eye 16 at every predetermined interval, a sheet 14 group of the a method for producing a paper cushioning material, characterized in that to set atomically continuous contact.

上記の目的を達成するため、この発明の第2の課題解決手段は、該紙製緩衝材20aを切れ目16方向に圧縮することにより、 断面形状を略波状とすることを特徴とする請求項1記載の紙製緩衝材の製造方法である。 To achieve the above object, a second means for solving problems of the present invention, by compressing the the paper-made cushioning material 20a in the slit 16 direction, claim 1, characterized in that the cross-sectional shape substantially wavy a method for producing a paper cushioning material according.

この発明の第1の課題解決手段は、上記のとおり構成されているから、紙製緩衝材の材料が新聞紙、パンフレット、広告用チラシなどの故紙による枚葉紙であるものの、一連不可分に連させた長尺の紙製緩衝材を得ることができる。 First means for solving problems of this invention from being configured as described above, the material is newsprint paper cushioning material, brochures, although a sheet by waste paper, such as marketing brochures, series atomically continuous contact can be obtained paper cushioning material elongated were.
背景技術では、枚葉紙の長さに制約を受けたので必然的に紙製緩衝材の長さが制約され、その用途に制約を受けたが、この発明では、故紙による枚葉紙を連接できるので、被包装物の長さに対応させて任意の長さを備えた紙製緩衝材を得ることができる。 In the background art, since restricted to the length of the sheet is the length of the inevitably paper cushioning material constraints, but restricted in its application, in the present invention, connecting the sheet by wastepaper since it is possible to obtain a paper cushioning material having an arbitrary length in correspondence to the length of the articles to be packaged.

その上、任意の長さに設定した紙製緩衝材を得ることができるから、丸めてふわふわした状態の緩衝材を得る場合、多層の紙製緩衝材を得ることができるので、一層、緩衝機能に富んだ緩衝材を得ることができる。 Thereon, because it is possible to obtain a paper cushioning material set at any length, the case of obtaining a cushioning material fluffy rounded state, it is possible to obtain a multi-layered paper cushioning material, even, cushioning function it is possible to obtain a rich cushioning material.

この発明の第2の課題解決手段は、第1の課題解決手段が奏する効果のほか、紙製緩衝材断面形状が略波状であるから、一層、緩衝機能に優れた紙製緩衝材を得ることができる。 Second means for solving problems of the present invention, in addition to the effect exerted first means for solving problems, because the cross-sectional shape of the paper cushioning material is substantially wavy, further, obtain excellent paper cushioning material buffering function be able to.

故紙が枚葉紙であるものの、一連不可分に連続した長さを備えた紙製緩衝材を提供する目的を、複数枚の枚葉紙の連部分を積層させて切れ目と繋ぎ部を設け、同時に積層部分を連接することにより実現した。 Although waste paper is the sheet, a series atomically continuous aim to provide a paper cushioning material having a length, a break and connecting portion is provided by stacking the continuous contact portions of the plurality of sheets, It was achieved by connecting the laminated portion at the same time.

図1、図2は、この発明の紙製緩衝材10の製造装置12の実施例である。 1, FIG. 2 is an example of a manufacturing apparatus 12 of the paper cushioning material 10 of the present invention.
該装置12自体の構成は、基本的に背景技術と異なる点は少ないから、詳細についての説明は背景技術の説明と図面の記載を援用し、この発明の実施に必要な構成を説明する。 Configuration of the device 12 itself, because basically BACKGROUND differs little, description of details is incorporated according description and drawings of the background art, illustrating the configuration required for the practice of the present invention.

上下に間隔を設けて一対のローラ10a、10bがそれぞれの両側に設けられた回転軸22、22を介して架台24、24に回転自在に配置されている。 A pair of rollers 10a vertically by spaced, 10b are rotatably disposed to the frame 24, 24 via the rotary shaft 22, 22 provided on both sides of each.
上方に位置するローラ10aに、ローラ10aの円周方向に、かつ、前記ローラ10aの軸芯方向に一定の間隔を隔てて多数の凸部10cが形成されている。 The rollers 10a positioned above, in the circumferential direction of the roller 10a, and a number of protrusions 10c at regular intervals in the axial direction of the roller 10a is formed.
前記の凸部10cの対向する円周面の一部に切欠部10d、10dが形成され、上方に位置するローラ10aの前記の凸部10cの円周面の周縁辺が切り込み刃10eとして形成されている(図1、図2、図4を参照)。 Opposite to a part of the circumferential surface cutout portion 10d of the convex portion 10c, 10d are formed, the peripheral edges of the circumferential surface of the convex portion 10c of the roller 10a located above is formed as cutting blade 10e and that (FIG. 1, FIG. 2, see Figure 4).

他方、下方に位置するローラ10bの円周方向に、かつ、前記ローラ10bの軸芯方向に一定の間隔を隔てて多数の凹部10fが形成されることにより、隣接する前記の凹部10f間に膨出部10gが形成されている。 On the other hand, Rise in the circumferential direction of the roller 10b positioned below, and by a large number of recesses 10f at regular intervals in the axial direction of the roller 10b is formed, between the recess 10f adjacent out section 10g is formed.
前記の膨出部10gの対向する円周面の一部に切欠部10d、10dが形成され、下方に位置するローラ10bの前記の膨出部10gの円周面の周縁辺が切り込み刃10hとして形成されている(図1、図2、図4を参照)。 Partially cutout portion 10d of the circumferential surface facing the bulging portion 10g, 10d are formed, as the peripheral edges cutting blades 10h of the circumferential surface of the bulging portion 10g of the roller 10b is located below is formed (FIG. 1, FIG. 2, see Figure 4).

そして、前記の上方のローラ10aと下方のローラ10bのそれぞれの凹部10fと凸部10cが互いに噛み合う状態に嵌合されて紙製緩衝材の製造装置12が設けられている。 Then, the upper roller 10a and lower roller 10b respective recesses 10f and the convex portion 10c and is fitted in a state engaged with each other apparatus for manufacturing a paper cushioning material 12 is provided.

そこで、この発明の実施例では、前記した紙製緩衝材の製造装置12により、2枚の枚葉紙14を連した切れ目16と繋ぎ部18を備えた長尺の紙製緩衝材20aと長尺の紙製緩衝材20aを更に二次加工した長尺の紙製緩衝材20Aを得る方法について説明する。 Therefore, in the embodiment of the present invention, the above-described manufacturing apparatus 12 of the paper cushioning material, and elongated paper cushioning material 20a with two individual sheets 14 and cut 16 which communicates contact the connecting portion 18 It describes a method of obtaining the elongated paper cushioning material 20A obtained by further secondary processing a paper cushioning material 20a long.

まず、新聞紙、パンフレット、広告用チラシなどの故紙による枚葉紙14を用意する。 First, a newspaper, brochure, a waste paper by the sheet 14, such as advertising flyers. 図2を参照して明らかなように、矢印方向に上下一対のローラ10a、10bを回転させ、ローラ10a、10b間に第1番目の枚葉紙14 n−1の先端部を挿入させ、一対のローラ10a、10bに設けられた切り込み刃10e、10hと切欠部10d、10dを介して第1番目の枚葉紙14 n−1の先端部から中間部にかけて順次に図3に示されるように不連続の切れ目16と繋ぎ部18を交互に多数形成する。 Referring as apparent to Figure 2, a pair of upper and lower rollers 10a in the arrow direction, 10b rotate, the roller 10a, to insert the first-th sheet 14 n-1 of the tip portion between 10b, a pair the rollers 10a, cutting blades 10e provided 10b, as shown 10h and the notch portions 10d, from the first sheet 14 n-1 of the tip portion through the 10d to sequentially 3 to the intermediate portion the discontinuous cuts 16 and connecting portion 18 to a number forming alternately.
なお、この発明では、枚葉紙14として新聞紙、パンフレット、広告用チラシなどの故紙を挙げたが、故紙に制約することなく、正規の枚葉紙を採用することを妨げない。 In this invention, newspaper as the sheet 14, brochure, has been mentioned the wastepaper such as marketing brochures, without constraining the waste paper, does not prevent the adoption of the sheet of normal.

不連続の切れ目16と繋ぎ部18は、円周面の一部に切欠部10d、10dを備えた切り込み刃10e、10hにより形成されることはいうまでもない。 A connecting portion discontinuous cuts 16 18, notch in a part of the circumferential surface portion 10d, cutting blades 10e provided with 10d, it is needless to say that formed by 10h.

切れ目16と繋ぎ部18を交互に多数形成する途中の第1番目の枚葉紙14 n−1の後端部上に第2番目の枚葉紙14 n−2の先端部を積層させ、積層させた第1番目の枚葉紙14 n−1の後端部と第2番目の枚葉紙14 n−2の先端部に切り込み刃10e、10hと切欠部10d、10dを介して切れ目16と繋ぎ部18を交互に多数形成すると同時に、前記の2枚の枚葉紙14の積層部分を互い接合させる。 Cut 16 and connecting portion 18 alternately are stacked second th sheet 14 front end portion of n-2 on the 1st sheet 14 n-1 of the rear end of the course of many forms, and stacking 1st sheet 14 n-1 of the rear end portion and the second sheet 14 n-2 of the tip cutting blades 10e that is, 10h and the notch portion 10d, a cut 16 through 10d and simultaneously form a large number of connecting portions 18 alternately, two of the single layered portion of the leaf paper 14 of the are bonded to each other.
この場合、接合手段は、とくに必要としない。 In this case, the bonding means is not especially required.
回転する上下一対のローラ10a、10bを通過する2枚の枚葉紙14は、ローラ10a、10bにより圧力を受けると同時にさらに切り込み刃10e、10hによる圧力を受けることになるから、接合手段を別に設ける必要がない。 A pair of upper and lower rollers 10a to rotate, the sheet 14 two passing 10b, the roller 10a, subjected to pressure by 10b further cutting blade 10e at the same time, since will be subject to pressure by 10h, separate joining means there is no need to provide.

さらに、第2番目の枚葉紙14 n−2の中間部から後端部にかけて切り込み刃10e、10hと切欠部10d、10dを介して切れ目16と繋ぎ部18を交互に多数形成することにより、2枚の枚葉紙14を一連不可分に連させた長尺の紙製緩衝材20aが得られる(図3を参照)。 Further, the second sheet 14 n-2 cut from the intermediate portion to the rear end edge 10e, 10h and the notch portions 10d, by a number formed alternately slit 16 and connecting portion 18 via 10d, two sheets 14 a series atomically elongated obtained by continuous contact of paper cushioning material 20a is obtained (see Figure 3).

この実施例では、2枚の枚葉紙14を一連不可分に連させた長尺の紙製緩衝材20aを得ることを説明したが、第3番目の枚葉紙14 n−3をさらに連すること、さらに第4番目14 n−4以上の枚葉紙を連することは、前記した第1番目の枚葉紙14 n−1と第2番目の枚葉紙14 n−2の連接方法、切れ目16と繋ぎ部18を交互に多数形成する方法を反復することにより可能なことはいうまでもない。 In this embodiment, it has been described to obtain two sheets 14 a series atomically elongated obtained by continuous contact paper cushioning materials 20a, further communicating the third sheet 14 n-3 to contact further be communicating contact is a fourth 14 n-4 over the sheet, the first sheet 14 n-1 and of the second sheet 14 n-2 described above connecting method, a can of course possible by repeating the process for a number formed alternately slit 16 and connecting portion 18.
第3番目14 n−3以上の枚葉紙を連接することは、必要に応じて採用できる。 To connecting the third 14 n-3 or more sheets may be employed if desired.

上記の工程に得られた長尺の紙製緩衝材20aは、多数の切れ目16と繋ぎ部18を交互に備えたものであるから、被包装物に当接させたとき、切れ目16と繋ぎ部18を介して、紙製緩衝材20aがちぎれることなく、切れ目16に対して直角方向へ延展できるので、被包装物の形態に馴染ませることができる。 The above elongated obtained in Step paper cushioning material 20a, since those having a connecting portion 18 with a number of cuts 16 are alternately when brought into contact with the articles to be packaged, cuts 16 and connecting portion 18 through, without torn paper manufactured cushioning material 20a, it is possible to spread the direction perpendicular to the cut 16 can adapt to the form of the packaged articles.

さらに、被包装物の包装に備え、予め長尺の紙製緩衝材20aを切れ目16に対して直角方向へ延展させることにより、長尺の紙製緩衝材20aにより包装を行うことも発明者らは予定している。 Further comprising the packaging of the packaged articles, in advance by spread over the direction perpendicular to the paper cushioning material 20a cuts 16 long, also we be packaged by paper cushioning material 20a long It has been scheduled.

発明者らは、さらに、次のような工夫も凝らしているから、図4、図5を参照して以下に説明する。 We further be described because they also elaborate such as: device, FIG. 4, below with reference to FIG.
上記の工程により、回転する上下一対のローラ10a、10bを通過する2枚の枚葉紙14には、切れ目16と繋ぎ部18が交互に多数形成され、同時に2枚の枚葉紙14は連接されるが、連接された長尺の紙製緩衝材20aを切れ目16方向に圧縮することにより、断面形状を略波状にする圧縮手段34について説明する。 The above procedure, a pair of upper and lower rollers 10a to rotate, the two sheets 14 passing through 10b, cuts 16 and connecting portion 18 are formed a large number alternately, the two sheets 14 simultaneously connected It is the but, by compressing the paper cushioning material 20a of articulated long the break 16 direction, illustrating the compression means 34 for the cross-sectional shape substantially undulating.

上下一対のローラ10a、10bの背面にローラ10a、10bを通過する枚葉紙14の下面を支持する下部受板26が設けられている。 A pair of upper and lower rollers 10a, rollers 10a, a lower receiving plate 26 for supporting the lower surface of the sheet 14 passing through 10b are found provided on the back of 10b.
下部受板26のローラ10a、10b側は、傾斜部26aとして設けられ、一対のローラ10a、10bの接線方向に下方から上方に向けて傾斜され、ローラ10a、10bから送り出される枚葉紙14の下面を誘導できるように図られている。 Roller 10a of the lower support plate 26, 10b side is provided as the inclined portion 26a, a pair of rollers 10a, is inclined upward from below in the tangential direction of 10b, rollers 10a, 10b from the sheet 14 fed It is achieved to allow induce lower surface.
ローラ10a、10bから遠ざかる下部受板26の大部分は、水平部26bとして設けられ、枚葉紙14の下面を支持するようにしてある。 Most of the lower support plate 26 away from the roller 10a, 10b is provided as a horizontal portion 26b, it is then adapted to support the lower surface of the sheet 14.

一方、上下一対のローラ10a、10bの背面にローラ10a、10bを通過する枚葉紙14の上面を支持する上部受板28が設けられている。 On the other hand, a pair of upper and lower rollers 10a, rollers 10a on the back of the 10b, the upper receiving plate 28 for supporting the upper surface of the sheet 14 passing through 10b.
上部受板28は、ローラ10a、10b側の固定板28aとローラ10a、10bから遠ざかる可動板28bから構成されている。 Upper receiving plate 28, and a movable plate 28b away from the rollers 10a, 10b side of the fixed plate 28a and the roller 10a, 10b.

固定板28aは、前記した下部受板26の傾斜部26aと対称に傾斜し、ローラ10a、10bの接線方向に上方から下方に向けて傾斜され、ローラ10a、10bから送り出される枚葉紙14の上面を誘導できるように図られている。 Fixing plate 28a is inclined to the inclined portion 26a and the symmetry of the lower support plate 26 described above, the roller 10a, is inclined obliquely towards the top to bottom in the tangential direction of 10b, the sheet fed out roller 10a, from 10b It is achieved as capable of inducing upper surface 14.

これに対して、可動板28bは、固定板28a側において軸30を介して軸30を基軸として上下方向に回動自在に枢着されている。 In contrast, the movable plate 28b is rotatably pivoted in the vertical direction axis 30 as a key via a shaft 30 in a fixed plate 28a side.
また、可動板28bの先端部上には分銅32が載置されている。 Further, weight 32 is placed on the on the distal end portion of the movable plate 28b.

そこで、前記した圧縮手段34により、長尺の紙製緩衝材20aを圧縮させることにより、断面形状が略波状である長尺の紙製緩衝材20A(図5を参照)を得る方法について説明すると、ローラ10a、10bから送り出された長尺の紙製緩衝材20aは、ローラ10a、10b側に設けられた下部受板26の傾斜部26aと上部受板28の固定板28aにより誘導されつつ、下部受板26と上部受板28の前方に向けて繰り出されるが、このとき、上部受板28の可動板28bは、前記した軸30を介して上方に向けて浮き上がるように回動する。 Therefore, the compression means 34 described above, by compressing the paper cushioning material 20a long, explaining how the cross-sectional shape obtaining elongated paper cushioning material 20A which is substantially wavy (see Figure 5) , rollers 10a, elongated fed from 10b paper cushioning material 20a, the roller 10a, while being guided by the fixed plate 28a of the inclined portion 26a and the upper receiving plate 28 of the lower support plate 26 provided on the side 10b, Although drawn out toward the front of the lower support plate 26 and the upper receiving plate 28, this time, the movable plate 28b of the upper receiving plate 28 is rotated so lifted upward through the shaft 30 described above.
一方、可動板28bは分銅32が載置されることにより、自由に回動することなく、過度の浮き上がりが抑制される。 On the other hand, the movable plate 28b is that the weight 32 is placed, freely without rotation, excessive lifting is prevented.

かくして、ローラ10a、10b間を通過した長尺の紙製緩衝材20aは下部受板26の水平部26bと上部受板28の可動板28との間を自由に通過することなく、可動板28と分銅32の重力の作用を受ける。 Thus, the roller 10a, the paper cushioning material 20a elongated passed between 10b freely without passing between the movable plate 28 of the horizontal portion 26b and the upper receiving plate 28 of the lower support plate 26, the movable plate 28 subjected to the action of gravity of the weight 32.
この結果、下部受板26と上部受板28の前方側において繰り出し応力を受けつつある長尺の紙製緩衝材20aに緩いながらブレーキがかかることになり、下部受板26と上部受板28の前方側に近い位置ほど強制的に凝集状態を構成する。 As a result, it takes a loose while brake elongated paper cushioning material 20a that is being subjected to feeding stress at the front side of the lower receiving plate 26 and the upper receiving plate 28, the lower receiving plate 26 and the upper receiving plate 28 constitute forcibly aggregated state as a position closer to the front side.

このようにして、長尺の紙製緩衝材20aを切れ目16方向に圧縮することを機械的に実施でき、断面形状が略波状である長尺の紙製緩衝材20Aを得ることができる。 Thus, compressing the paper cushioning material 20a is elongated in the slit 16 direction mechanically be performed, it is possible to cross-sectional shape obtaining elongated paper cushioning material 20A which is substantially wavy.
可動板28b上の分銅32の載置位置を変更させことにより、長尺の紙製緩衝材20aに対する重量を増加させ、あるいは減少させることにより、長尺の紙製緩衝材20aに対する負荷を調整して、断面形状における波の大小を変更できる。 By Ru is changed mounting position of the weight 32 on the movable plate 28b, by increasing the weight for the paper cushioning material 20a long, or decreasing, adjusting the load on the elongated paper cushioning material 20a to, can change the wave magnitude in the cross-sectional shape.

この発明の実施例に係る紙製緩衝材を製造する装置の要部の正面図である。 It is a front view of a main part of the apparatus for producing a paper cushioning material according to an embodiment of the present invention. この発明の実施例に係る一次紙製緩衝材を製造する工程を示す要部の側面図である。 It is a side view of a main part showing a process of manufacturing a primary Paper cushioning material according to an embodiment of the present invention. この発明の実施例に係る一次紙製緩衝材の一部を省略した平面図である。 Is a plan view omitting a part of the primary Paper cushioning material according to an embodiment of the present invention. この発明の実施例に係る二次紙製緩衝材を製造する工程を示す要部の側面図である。 It is a side view of a main part showing a process of manufacturing a secondary Paper cushioning material according to an embodiment of the present invention. この発明の実施例に係る二次紙製緩衝材の一部を省略した斜視図である。 Is a perspective view omitting a part of the secondary Paper cushioning material according to an embodiment of the present invention.

10a ローラ10b ローラ10c 凸部10d 切欠部10e 切り込み刃10f 凹部10g 膨出部10h 切り込み刃12 紙製緩衝材の製造装置14 枚葉紙16 切れ目18 繋ぎ部20a 紙製緩衝材20 紙製緩衝材22 回転軸24 架台26 下部受板26a 下部受板の傾斜部26b 下部受板の水平部28 上部受板28a 上部支持板28b 上部支持板の固定部30 上部支持板の可動部32 分銅34 圧縮手段 10a roller 10b roller 10c convex portion 10d notch 10e cutting blades 10f recess 10g bulging portion 10h cutting blades 12 manufacturing apparatus 14 sheets of paper cushioning material leaves paper 16 cut 18 connecting portion 20a Paper cushioning member 20 A Paper cushioning material 22 rotary shaft 24 trestle 26 lower receiving plate 26a bottom receiving plate of the inclined portion 26b lower receiving plate of the horizontal portion 28 upper receiving plate 28a upper supporting plate 28b upper support plate of the movable portion 32 weight 34 compression means of the fixed part 30 the upper support plate

Claims (2)

  1. 上下に間隔を設けて一対のローラ10a、10bが回転自在に配置され、上方に位置するローラ10aに、ローラ10aの円周方向に、かつ、前記ローラ10aの軸芯方向に前記ローラ10aの全長に亘って一定の間隔毎に凸部10cが形成されると共に、 A pair of rollers 10a and spaced vertically, 10b is arranged rotatably, the roller 10a located above, in the circumferential direction of the roller 10a, and the entire length of the roller 10a in the axial direction of the roller 10a with the convex portion 10c are formed at every predetermined interval over,
    前記の凸部10cの対向する円周面の一部に切欠部10dが形成され、上方に位置するローラ10aの前記の凸部10cの円周面の周縁辺が切り込み刃10eとして形成され、 The notch portion 10d in a part of the opposing circumferential surfaces of the convex portion 10c is formed in the peripheral edges of the circumferential surface of the convex portion 10c of the roller 10a located above is formed as cutting blade 10e,
    他方、下方に位置するローラ10bの円周方向に、かつ、前記ローラ10bの軸芯方向に前記ローラ10bの全長に亘って一定の間隔毎に凹部10fが形成されることにより、隣接する前記の凹部10f間に膨出部10gが形成され、 On the other hand, in the circumferential direction of the roller 10b positioned below, and by the roller 10b recess 10f every predetermined intervals over the entire length of the axial direction of the roller 10b is formed, adjacent the bulging portion 10g is formed between the concave portion 10f,
    前記の膨出部10gの対向する円周面の一部に切欠部10dが形成され、下方に位置するローラ10bの前記の膨出部10gの円周面の周縁辺が切り込み刃10hとして形成され、 The partially cutout portion 10d of the circumferential surface opposing the bulging portion 10g is formed in the peripheral edge side of the circumferential surface of the bulging portion 10g of the roller 10b is located below is formed as cutting blade 10h ,
    前記の上方のローラ10aと下方のローラ10bのそれぞれの凸部10cと凹部10fが互いに噛み合う状態に嵌合されてなる紙製緩衝材の製造装置12の回転する前記の一対のローラ10a、10b間に、故紙、新聞紙、パンフレット、広告用チラシなどの枚葉紙14を挿入させ、 Wherein the pair of rollers 10a for rotation of the upper roller 10a and lower roller 10b each protrusion 10c and the concave portion 10f is paper buffer material manufacturing apparatus 12 consisting fitted in a state of meshing with each other, and between 10b to, waste paper, newspaper, brochure, is inserted into the sheet 14, such as advertising flyers,
    前記の紙製緩衝材の製造装置12の切り込み刃10e、10hと切欠部10d、10dを介して前記の枚葉紙14 切れ目16と繋ぎ部18を交互に形成する紙製緩衝材の製造方法において、 Cutting blade 10e of the manufacturing apparatus 12 of the above paper cushioning material, 10h and the notch portions 10d, the manufacture of paper cushioning material that forms the shape of the slit 16 and the connecting portion 18 are alternately 10d on the sheet 14 of the via in the method,
    前記の枚葉紙14を少なくとも2枚連接させた紙製緩衝材20aを得るに際して、 第1番目の枚葉紙14n−1を回転する一対のローラ10a、10b間に挿入させて前記の切り込み刃10e、10hと切欠部10d、10dを介して第1番目の枚葉紙14 n−1の先端部から中間部の範囲に、一定の間隔毎に順次切れ目16と繋ぎ部18を交互に形成させるとともに、 In obtaining the above sheet 14 of paper-made cushioning material 20a which is articulated at least two, first th sheet 14n-1 pair of rollers 10a for rotating a cutting blade of the by inserted between 10b 10e, 10h and the notch portions 10d, 10d in the range of the intermediate portion from the first sheet 14 n-1 of the tip through a shape formed by alternately connecting portion 18 sequentially cuts 16 every predetermined interval with to,
    一方、切れ目16と繋ぎ部18を交互に形成させる途中の第1番目の枚葉紙14 n−1の後端部上に第2番目の枚葉紙14n−2の先端部を積層させ、積層させた第1番目の枚葉紙14n−1の後端部と第2番目の枚葉紙14n−2の先端部の積層部分に前記の切り込み刃10e、10hと切欠部10d、10dを介して切れ目16と繋ぎ部18を交互に形成すると同時に、前記の枚葉紙14群の積層部分を互いに接合させ、 さらに、第2番目以降の枚葉紙について、順次、切れ目16と繋ぎ部18を交互に形成させる途中の第X番目(但し、Xは2以上の整数)の枚葉紙14n−Xの後端部上に第X+1番目の枚葉紙14n−X+1の先端部を積層させ、積層させた第X番目の枚葉紙14n−Xの後端部と第X+1番目の枚葉紙14n−X On the other hand, are stacked second th sheet 14n-2 in the tip of the middle of forming the connecting part 18 and the cut 16 alternately 1st sheet 14 n-1 of the rear end portion on the laminated 1st sheet 14n-1 of the rear end portion and the second sheet 14n-2 of the tip the cutting blades 10e on laminate portion, 10h and the notch portion 10d that is, through 10d and at the same time form formed cuts 16 and connecting part 18 to alternately said mutually are joined laminated portion of the sheet 14 group, further, the sheet of the second and subsequent, sequential, the connecting portion 18 and the cut 16 the X-th middle to form alternately (where, X is an integer of 2 or more) are stacked first X + 1 th sheet 14n-X + 1 of the distal end portion on the rear end portion of the sheet 14n-X of the laminated the X-th sheet 14n-X of the rear end portion and the X + 1-th sheet 14n-X obtained by +1の先端部の積層部分に前記の切り込み刃10e、10hと切欠部10d、10dを介して切れ目16と繋ぎ部18を交互に形成させると同時に、前記の枚葉紙14群の積層部分を互いに接合させ、さらに、最後の枚葉紙の中間部から後端部の範囲に、一定の間隔毎に切れ目16と繋ぎ部18を交互に形成することにより、前記の枚葉紙14群を一連不可分に連させることを特徴とする紙製緩衝材の製造方法。 +1 tip the cutting blades 10e on laminate portion, 10h and the notch portion 10d, and at the same time to form the slit 16 and the connecting portion 18 via the 10d alternately, the stacked portion of the sheet 14 groups of the mutually are bonded, furthermore, the range of the rear end portion from the middle portion of the last sheet, by forming alternately connecting part 18 and the switching Re eye 16 at every predetermined interval, a sheet 14 group of the method for producing paper cushioning material, which comprises causing a series inseparably formed continuously contact.
  2. 該紙製緩衝材20aを切れ目16方向に圧縮することにより、 断面形状を略波状とすることを特徴とする請求項1記載の紙製緩衝材の製造方法。 By compressing the paper-made cushioning material 20a in the slit 16 direction, method for producing paper cushioning material according to claim 1, characterized in that the cross-sectional shape substantially undulating.
JP2005011034A 2005-01-19 2005-01-19 Method of manufacturing a paper cushioning material Expired - Fee Related JP4517238B2 (en)

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JP4984749B2 (en) * 2006-08-31 2012-07-25 凸版印刷株式会社 Medium boat drawer carton
US9427928B2 (en) * 2009-08-25 2016-08-30 Sealed Air Corporation (Us) Method and machine for producing packaging cushioning
JP6051696B2 (en) * 2012-09-04 2016-12-27 東洋製罐株式会社 Solid molding method of laminated film

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JPS492771U (en) * 1972-04-08 1974-01-11
JPH06320647A (en) * 1993-05-11 1994-11-22 Watakon:Kk Method and apparatus for producing paper buffer material
JPH081837A (en) * 1994-06-15 1996-01-09 Tokuji Watanabe Manufacture of paper cushioning material and device therefor
JPH09502410A (en) * 1993-09-10 1997-03-11 グドリッチ,デイビド,ピー Packaging material roll manufacturing method and apparatus
JP2001515414A (en) * 1995-06-07 2001-09-18 ランパック コーポレイション Cushion conversion machine and method having a stitching assembly
JP2001277384A (en) * 2000-03-28 2001-10-09 Sasaki Corporation:Kk Buffer material molding device
JP2004513806A (en) * 2000-11-17 2004-05-13 ランパック コーポレイション Filling method and there useful sheet stock material of the cushioning material converter

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JPS492771U (en) * 1972-04-08 1974-01-11
JPH06320647A (en) * 1993-05-11 1994-11-22 Watakon:Kk Method and apparatus for producing paper buffer material
JPH09502410A (en) * 1993-09-10 1997-03-11 グドリッチ,デイビド,ピー Packaging material roll manufacturing method and apparatus
JPH081837A (en) * 1994-06-15 1996-01-09 Tokuji Watanabe Manufacture of paper cushioning material and device therefor
JP2001515414A (en) * 1995-06-07 2001-09-18 ランパック コーポレイション Cushion conversion machine and method having a stitching assembly
JP2001277384A (en) * 2000-03-28 2001-10-09 Sasaki Corporation:Kk Buffer material molding device
JP2004513806A (en) * 2000-11-17 2004-05-13 ランパック コーポレイション Filling method and there useful sheet stock material of the cushioning material converter

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