JP4483745B2 - Cooling method in converter furnace - Google Patents

Description

  In order to shorten the repair period of the converter, the present invention is designed so that an operator can enter a converter furnace and start a brickwork as soon as possible after dismantling used ware bricks. It is related with the method of cooling.

  When repairing the converter, after stopping the furnace, first the surroundings of the furnace are filtered, and then the wear brick is dismantled. And after carrying out the filter and brick scraps from the inside of the converter, the furnace body scaffold assembling work is performed, and then, as shown in FIG. 7, the worker M enters the furnace of the converter 1 and performs the brickwork work. enter. In addition, 2 in FIG. 7 shows a permanent brick, 3 shows an exchange furnace bottom.

  When this wear brickwork is performed, in order to shorten the construction period, from the viewpoint of heat work countermeasures and work efficiency, the atmosphere temperature in the furnace is 40 ° C. or less, and the surface temperature of the permanent brick is 50 ° C. or less. It is necessary to maintain a working environment.

  FIG. 8 is a diagram showing measured values of the atmospheric temperature in the converter furnace and the surface temperature of the permanent brick after dismantling the wear bricks in the converter when the outside air average temperature is 15 ° C. is there. According to the actual measurement results, the surface temperature of the permanent brick was as high as 87 ° C. at the maximum even after 36 hours had elapsed after the furnace furnace scaffolding was completed.

  According to the actual measurement, the permanent brick surface temperature of 50 ° C. or less was 72 hours after the converter was shut down, so that the worker could enter the furnace and start the wear brickwork. This is 72 hours after the converter was shut down.

FIG. 9 shows measured values when forced air cooling is performed by sending air at 15 ° C., for example, into the converter furnace with a blow rate of 1800 Nm ³ / hr by a fan or the like. According to the result of FIG. 9, the atmospheric temperature in the furnace can be maintained at 40 ° C. or lower by forced air cooling.

  However, as can be seen from FIG. 9, it is difficult to reduce the surface temperature of the permanent brick to 50 ° C. or less in a short time only by forced air cooling. In this case, it goes without saying that the cost of introducing cooling equipment such as a fan is required.

Therefore, Patent Document 1 proposes a technique for cooling by spraying dry ice on a refractory in a smelting furnace and a high-temperature deposit on the surface of the refractory.
JP 2001-108377 A

  However, since the technique proposed in Patent Document 1 sprays dry ice in a granular form, a special spraying machine is required, and a separate capital investment is required. Furthermore, since the converter has a height of 7 to 15 m, it is difficult to insert the spray gun into the furnace.

  The problem to be solved by the present invention is that, conventionally, in order to speed up the start of ware brickwork in a converter furnace, additional equipment such as a fan and a special sprayer is necessary. .

The cooling method in the converter furnace of the present invention is:
Reduce the ambient temperature in the converter furnace and the surface temperature of the permanent brick to the specified temperature without requiring additional equipment such as a fan or special sprayer, so that the wear brickwork can be started as soon as possible. To do
After stopping the converter furnace, removing the replacement furnace bottom at the bottom of the converter furnace, and then disassembling and cooling the wear brick ,
After disassembling the ware brick, fix a dry ice fall prevention plate provided with a vent hole to the extent that 10 to 20 kg of dry ice does not fall per piece, and fix it to the opening of the converter furnace bottom from which the exchange furnace bottom is removed,
After that, the most important feature is that the dry ice is introduced into the bottom of the converter and the inside of the converter is cooled by blowing cold air toward the dry ice .

In the cooling method for a converter furnace according to the present invention , 10 to 20 kg of dry ice is used per piece, so that the workability at the time of charging is excellent .
The shape of the dry ice used in the method of the present invention may be any shape such as a sphere, a cylinder or a rectangular parallelepiped.

  In this case, the permanent brick of the converter is mainly composed of a raw material containing a small amount of CaO in MgO, and there is a problem that it deteriorates when it reacts with water. There is no.

  In addition, the method of cooling by sending cold air into the furnace after putting dry ice into the bottom of the converter furnace is also effective when the bottom of the replacement furnace cannot be removed as shown in FIG.

Also, the dry ice put into the furnace sublimates immediately after being put into the converter furnace, becomes carbon dioxide gas 1.5 times the weight of the low-temperature air, and stays in a low place. According to the experiment, in the method for cooling in a converter furnace according to the present invention, 5 to 7 tons of dry ice is introduced per 100 tons of permanent bricks, and the cold air is 5 to 20 ° C. for 1 hour. It was found that if the blown air is blown to the dry ice with an air flow rate of 300 to 400 Nm ³ , carbon dioxide gas can be discharged from the converter furnace port by this air blowing in addition to promoting cooling of the entire converter furnace. .

  In the present invention, after the converter furnace is stopped, the replacement furnace bottom is removed, and then the wear brick is dismantled and cooled, so that the outside air passes through the furnace, effectively reducing the temperature of the permanent brick and the furnace atmosphere. There is an advantage that you can.

Hereinafter, the best mode for carrying out the cooling method in the converter furnace of the present invention will be described in detail.
FIG. 1 is a cross-sectional view showing a state in which a wear brick is dismantled after removing the exchange furnace bottom after the converter 1 is stopped. As shown in FIG. 1, the permanent brick 2 is generally left after the wear brick is dismantled for reuse.

  The weight of the permanent brick 2 left in this way is about 100 to 150 tons in a converter having a furnace capacity of 200 to 300 molten steel tons per heat. Moreover, the furnace atmosphere temperature immediately after the wear brick dismantling is 300 ° C. or higher.

  Therefore, as described above, when the exchange furnace bottom is removed, as shown by the white arrow in FIG. 1, air enters the furnace through the removed furnace bottom opening 4, and the permanent brick 2 and After the temperature of the furnace atmosphere is lowered, the temperature is discharged from the converter furnace port 5.

  After dismantling the wear brick, as shown in FIG. 2, the fall prevention plate 6 of dry ice (−78.9 degrees) is suspended by the furnace crane or hoist and inserted into the furnace, and the furnace bottom opening 4 is opened. Fix it.

  Then, the charging chute 8 containing the dry ice 7 is suspended by a furnace crane or a hoist and inserted into the furnace, inverted near the upper part of the furnace bottom opening 4, and the dry ice 7 is dropped to the furnace bottom.

  According to the inventors' experiment, it has been found that the amount of dry ice 7 to be charged may be about 5 to 7 tons per 100 tons of permanent brick 2. At that time, it has been found that if dry ice 7 having 10 to 20 kg per piece is used, workability at the time of charging is excellent.

  As a method for further enhancing the cooling effect, as shown in FIG. 3, a ventilation hole 6a is provided on the fall prevention plate 6 of the dry ice 7 so that the dry ice 7 does not fall, and air is introduced from outside the furnace to promote cooling. It is also possible to make it.

  After the dry ice 7 is put into the furnace bottom, as shown in FIG. 4, a cold air duct 9 is inserted into the furnace through the converter furnace port 5 and blown with cold air toward the dry ice 7 in the furnace. Lower the internal atmosphere temperature to 40 ° C or lower and the surface temperature of the permanent brick to 50 ° C or lower.

It is desirable that the cool air sent into the furnace is performed at the same time as the dry ice 7 is charged as much as possible, the temperature of the cool air to be blown is 5 to 20 ° C., and the blow rate is preferably 300 to 400 Nm ³ per hour. It has been proved by experiments by the inventors.

  Incidentally, as shown in FIG. 5, according to the method of the present invention, after 12 hours have passed since the dry ice was added, the surface temperature of the permanent brick decreased to 50 ° C., and the atmospheric temperature in the furnace decreased to 8 ° C. did.

  In this way, in the past, ware brickwork started 72 hours after the converter was shut down, but by adopting the method of the present invention, the work environment was prepared after 36 hours, and ware brickwork started. It became possible to do. As a result, the furnace repair period of the converter can be shortened by 1.5 days.

  The present invention is not limited to those shown in the above embodiments, and it goes without saying that the embodiments may be appropriately changed within the scope of the technical idea described in each claim.

  The present invention is not limited to cooling in the converter furnace, but can be applied to cooling the inside of other similar molten steel pans.

It is sectional drawing which showed the state which disassembled the wear brick after removing the exchange furnace bottom after the furnace stop. It is the figure which showed the state which throws in dry ice in a furnace. It is the figure which showed the example which provided the vent in the dry ice fall prevention board. It is a figure explaining the cooling method after dry ice addition. It is the figure which showed an example of the effect of this invention. It is the figure which showed the other example of the method of this invention. It is explanatory drawing of the conventional wear brickwork. It is the figure which showed the value which measured the atmospheric temperature in a converter furnace, and the surface temperature of a permanent brick after dismantling the wear brick in a converter when the average temperature of external air is 15 degreeC. It is the figure which showed the measured value at the time of forcibly air-cooling, for example by sending 15 degreeC air with a fan etc. in the converter furnace with the ventilation volume of 1800 Nm < ³ > / hr.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Converter 2 Permanent brick 3 Replacement furnace bottom 4 Furnace bottom opening 6 Fall prevention plate 7 Dry ice 9 Cold air duct

Claims (2)

After stopping the converter furnace, removing the replacement furnace bottom at the bottom of the converter furnace, and then disassembling and cooling the wear brick ,
After disassembling the ware brick, fix a dry ice fall prevention plate provided with a vent hole to the extent that 10 to 20 kg of dry ice does not fall per piece, and fix it to the opening of the converter furnace bottom from which the exchange furnace bottom is removed,
Thereafter, the dry ice is put into the bottom of the converter, and the inside of the converter is cooled by blowing cold air toward the dry ice . The dry ice is put in 5 to 7 tons per 100 tons of permanent bricks ,
Further, the cold air, the cold air of 5 to 20 ° C., cooling in the BOF furnace according to claim 1, characterized in Rukoto blown toward the dry ice blast volume per hour 300 to 400 nm ³ Method.

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